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Operating Instructions - VEGADIS 82 - 4 … 20 mA/HART

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1. e Chapter Packaging transport and storage e Chapter Disposal VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA Type label Serial number Instru ment search Instrument versions Scope of this operating instructions manual 3 Product description 3 Product description 3 1 Configuration The type label on the housing contains the most important data for identification and use of the instrument electronics DSB2H x max 35VDC 4 20MA HART protection IP66 67 NEMA 4X temperature See manual SW Rev 1 0 0 HW Ver 1 0 0 C sin 2721540 www vega com order no 0000000 000 2014 VEG 77761 Schiltach Germany Fig 1 Layout of the type label example Instrument type Product code Field for approvals Electronics Voltage supply Protection rating Hardware software version Order number Serial number of the instrument Data Matrix Code for Smartphone App 10 Reminder to observe the instrument documentation 11 Device protection class 12 ID numbers instrument documentation 000105 l5 The type label contains the serial number of the instrument With it you can find the following instrument data on our homepage e Article number HTML e Delivery date HTML e Order specific instrument features HTML e Operating instructions at the time of shipment PDF Go to www vega com VEGA Tools and Instrument search Enter the serial number As an alternative yo
2. y 100 2 Fig 19 Parameter adjustment example Min max adjustment level measure ment 1 Min level 0 corresponds to 0 0 mbar 2 Max level 100 corresponds to 196 2 mbar If these values are not known an adjustment with levels of for exam ple 10 and 90 is also possible By means of these settings the real filling height is then calculated The real product level during the adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed Note If the adjustment ranges are exceeded the entered value will not be accepted Editing can be interrupted with ESC or corrected to a value within the adjustment ranges Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Adjustment then Min adjustment and confirm with OK VEGADIS82 4 20mA HART A 6 Set up with the display and adjustment module Basic adjustment Max adjustment Basic adjustment Min adjustment Units of measurement Sensor mounting correction Min adjustment Max adjustment Damping 2 Editthe percentage value with OK and set the cursor to the requested position with 2 3 Setthe requested percentage value e g 10 with and save with OK The cursor jumps now to the pressure value 4 Enterth
3. 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Function Configuration Mount Dismount display and adjustment module 6 Set up with the display and adjustment module 6 Setup with the display and adjustment module 6 1 Short description The display and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All continuously measuring sensors in single as well as double chamber housing optionally in the electronics or connection compartment e External display and adjustment unit Note You can find detailed information on adjustment in the operating instructions manual Display and adjustment module 6 2 Insert display and adjustment module The display and adjustment module can be inserted into VEGADIS 82 and removed again at any time It is not necessary to interrupt the power supply Proceed as follows for mounting the display and adjustment module 1 Unscrew the housing cover 2 Place the display and adjustment module in the desired position on the electronics you can choose any one of four different posi tions each displaced by 90 3 Pressthe display and adjustment module onto the electronics and turn it to the right until it snaps in 4 Screw housing cover with inspection window tightly back on Disassembly is carried out in reverse order VEGADIS 82 4 20 mA HART 21 6 Set up with the display and ad
4. Diagnostics Linearization curve Sphere Additional adjustments PIH Falner Boulus Flume Dates Time Wenturi trapezoidal weir wa wu Enter the requested parameters via the appropriate keys save your settings and jump to the next menu item with the ESC and gt key Caution Note the following if instruments with appropriate approval are used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter With a reset certain parameter adjustments carried out by the user are reset Additional adjustments FIH Factory settings Dater Tine Basic settings Reset Setup HART operation mode 5 False signal suppression Copy sensor settings Peak val measurement The following reset functions are available Delivery status Restoring the parameter settings at the time of ship ment from the factory incl the order specific settings A created false signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting of the parameter settings incl special parameters to the default values of the respective instrument Any stored false signal suppression or user programmable linearisation Curve as well as the measured value memory is de
5. Ifa display and adjustment module is installed remove it by turn ing it slightly to the left 3 Loosen compression nut of the cable entry gland 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry Fig 9 Connection steps 5 and 6 6 Insert the wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with wire end sleeves are insert ed directly into the terminal openings In case of flexible cores without end sleeves press the terminal from above with a small screwdriver the terminal opening is then free When the screwdriver is released the terminal closes again You can find further information on the max wire cross section under Technical data Electromechanical data 7 Check the hold of the wires in the terminals by lightly pulling on them VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 Wiring plan 4 20 mA HART 5 Connecting to power supply 8 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cable entry gland The seal ring must completely encircle the cable 10 Reinsert the display and adjustment module if one was installed 11 Screw the housing cover back on 5 3 Wiring plan
6. Proceed as follows 1 Select with gt the menu item Upper Range and confirm with OK Setup Upper Ranae Upper Fanase PU unit 15 000 Upper Fange 15 000 bar bar Lower Range 99 999 99 999 Danpina Ly IE 2 2 Editthe percentage value with OK and set the cursor to the requested position with 2 3 Setthe requested percentage value e g 90 with and save with OK The cursor jumps now to the pressure value 4 Enterthe pressure value for the full vessel e g 900 mbar cor responding to the percentage value 5 Store settings with OK and move to the Lower Range with ESC The adjustment of the Upper Range is hence finished For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display Proceed as follows 1 Select with gt the menu item Lower Range and confirm with OK Setup Louer Ranae Louer REanae PU unit 01 000 llIpper Eanae 1 000 bar bar 99 999 79 999 CSSS n SS Laower Ranae Damping 2 Edit the percentage value with OK and set the cursor to the requested position with 2 3 Set the requested percentage value e g 10 with and save with OK The cursor jumps now to the pressure value VEGADIS 82 4 20 mA HART 45 6 Set up with the display and adjustment module VEGA Setup Damping Diagnostics Device status Info Instrument name 46 4 Enter the pressure value corres
7. value offset The position correction compensates this offset By do ing so the actual measured value is taken over automatically Basic adjustment Sensor mounting correction 2 Sensor Mounting correction Soe Sonor mod TIENE n Offset a m 0 0 0 A bar L Min adjustment Max adjustment 0 0000 bar 1 0000 1 0000 Damping 0 0002 bar TP If the actual measured value should be taken over as correction value during automatic position correction this value must not be influ enced by product coverage or static pressure With the manual position correction the offset value can be deter mined by the user Select for this purpose the function Edit and enter the requested value Save your settings with OK and move with ESC and gt to the next menu item VEGADIS 82 4 20 mA HART 9090r L N3 00 Sv 45300 EN 140506 Parameterization example Basic adjustment Min adjustment 6 Set up with the display and adjustment module After the position correction is carried out the actual measured value is corrected to O The corrective value appears with an inverse sign as offset value in the display The position correction can be repeated as often as necessary How ever if the sum of the corrective values exceeds 20 96 of the nominal measuring range then no position correction is possible During adjustment the pressure is entered e g for the level with full and empty vessel see following example
8. 3 Saving the parameter adjustment data cccccccessceeecseeeeeeeeeseeesseeeeseseaseeeeesesasseeeenees 49 8 Diagnostics and service 8 1 Maintenance Rem 50 VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 VELA Contents 10 8 2 JAssertManagetmesnt fUNCUON season depu creed IN tEk va dup P NU Pu RMEVISe cS MA EAI da Ira aiiai 50 893 iau e 51 8 4 Exchanging the electronics module iuo notre nennen a ae ase nao d Irene uet c sette pnus auae 52 859 18 iiio ee 52 8 6 Howto proceed if a repair is needed ccccccsseeeceeeeceeeseeeeeeseauaseeeeseauaeseeeeseseaseeeeeess 53 Dismounting 91 MIS etui GSTS m 54 T OSM ERE EE TM 54 Supplement DAE o7 hocce 55 10 2 MART COMMUNICAUON MERETUR Tr 58 10 9 DIMEN ION e E M p eT ea nee Ree rey UE 58 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2014 04 16 VEGADIS 82 4 20 mA HART 3 1 About this document P BD me VEGA 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectif
9. E014 Short circuit or sensor cur Check cable Sensor input lent 21 mA Check sensor Short circuit E015 Line break or sensor current Check cable Sensor input 3 6 mA Check sensor probably Line break already in the run in period E021 Scaling span too small Carry out a fresh scaling Scaling Span increase the distance too small between min and max scaling E022 Scaling value too high Check scaling values and Scaling Value correct if necessary too high E030 Sensor in boot phase Check sensor parameter Measured val Measured value not valid adjustment ue not valid VEGADIS 82 4 20 mA HART 9090r L N3 00 SY 45300 EN 140506 Reaction when malfunc tions occur Check the 4 20 mA signal 8 Diagnostics and service Code Text mes sage Cause Rectification E034 EEPROM CRC error Switch the instrument off EEPROM nann CRC error Carry out reset to default setting Send instrument for repair E035 ROM CRC error Switch the instrument off ROM CRC aon error Carry out reset to default setting Send instrument for repair E036 Instrument software not Wait until software update No executable executable during software is finished software ver update or after failed Carry out another software sion update update E037 Error of the RAM in the Switch the instrument off R
10. Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sensor defec than 3 6 mA tive Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside normal working hours seven days a week around the clock Since we offer this service worldwide the support is provided in English The service itself is free of charge the only costs involved are the normal call charges 8 4 Exchanging the electronics module In case of a defect the user can replace the electronics module with another one of identical type In Ex applications only instruments and electronics modules with ap propriate Ex approval may be used If there is no electronics module available on site one can be ordered from the agency serving you 8 5 Software update The following components are required to update the instrument software e Instrument Voltage supply Interface adapter VEGACONNECT PC with PACTware Current instrument software as file You can find the current instrument software as well as detailed information on the procedure under
11. The menu item Delete is used to completely delete an already cre ated false signal suppression This is useful if the saved false signal suppression no longer matches the metrological conditions in the vessel The menu item Extend is used to extend an already created false signal suppression This is useful if a false signal suppression was carried out with a too high level and not all false signals could be de tected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is VEGADIS 82 4 20 mA HART 37 6 Set up with the display and adjustment module VELA Additional adjustments Reset 38 required Corresponding linearisation curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Additional adjustments Setup Instrument units ee Display False signal suppression Horiz cylinder
12. WEEE directive 54 63 Printing date All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice C C 45300 EN 140506 VEGA Grieshaber KG Schiltach Germany 2014 VEGA Grieshaber KG Phone 49 7836 50 0 Am Hohenstein 113 Fax 49 7836 50 201 77761 Schiltach E mail info de vega com Germany www vega com
13. and confirm with OKT Setup lax adjustment Wessel type Jessel height Me range 100 007 Max adjustment Min adjustment 0 D0 06 0 m Beles 1971 m 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt Max adjustment 1100 00 10 00 110 00 LL 1 1 HI 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 0 000 O 000 7000 a ss ee 4 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK Diagnoses Curve indica The Echo curve shows the signal strength of the echoes over the tion measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Meas reliability Diagnostics cimulation Additional adjustments Info Curve indication False signal suppression Echo curve memory VEGADIS 82 4 20 mA HART 35 6 Set up with the display and adjustment module VEGA Diagnostics Echo curve memory i Additional adjustments False signal suppression pe 36 The False signal suppression displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring
14. carrier rail side Mounting screws Materials with tube mounting Brackets Mounting screws Material with panel mounting Housing Transparent cover Screw clamps 10 Supplement plastic PBT Polyester Aluminium die casting AlSi10Mg powder coated basis Polyester 316L precision casting blasted NBR stainless steel housing silicone Alu plastic hous ing Polycarbonate coated PA NBR 316L Single pane safety glass ESG Brass nickel plated NBR 316 Zinc die casting 316 StSt StSt PPE PS St nickle plate Weights without mounting elements approx Plastic housing Aluminium housing Stainless steel housing Torques 0 35 kg 0 772 Ibs 0 7 kg 1 548 Ibs 2 0 kg 4 409 Ibs Max torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing VEGADIS 82 4 20 mA HART 10 Nm 7 376 Ibf ft 50 Nm 36 88 Ibf ft 55 10 Supplement Signal and supply circuit Voltage drop with current value 4 20 mA Without lighting max With lighting max With activated HART resistance ad ditionally max HART resistance Current range Overcurrent resistance Interpolation protection 1 7V 3 2V 4 5V 200 Q 3 5 22 5 MA 100 mA Available Current measurement reference temperature 20 C Measuring range loop current Deviation Temperature coefficient Interval Display and adjustment mod
15. current 3 8 mA max current ments curve Min Max 20 5 mA Lock adjustment Released Additional adjust Linearisation Linear The instrument settings are copied with this function The following functions are available e Read from sensor Read data from sensor and store into the display and adjustment module e Write into sensor Store data from the display and adjustment module back to the sensor The following data or settings for adjustment of the display and ad justment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Reset Date Time e The user programmable linearization curve Copy instr settings Copy instr settings Additional adjustments Date Tine Reset Copy instr settings Special parameter Scaling Copy instrument settings Copy from sensor Copy to sensor The copied data are permanently saved in an EEPROM memory in the display and adjustment module and remain there even in case of power failure From there they can be written into one or more sen sors or kept as backup for a possible electronics exchange Note Before saving the data in the sensor a safety check is made if the data match with the sensor For this purpose the sensor type of the 39 6 Set up with the display and adjustment module VEGA Info Instrument name Main menu Basic adjustment Ad justment unit Basic adjustment Posi t
16. entry Cable entry M20 x 1 5 v NPT Cable gland M20 x 1 5 NPT cable see below table Blind plug M20 x 1 5 Y NPT Closing cap Yo NPT Material cable Material seal Cable diameter gang risen 4 85mm 5 9mm 6 12 mm 10 14 mm PA black Neoprene CHR e o o PA blue Neoprene CHR e Brass nickel NBR e B B B plated Stainless steel NBR e Connection terminals Type Spring loaded terminal Stripping length 8mm Wire cross section of the connection cable according to IEC 60228 Massive wire cord 0 2 2 5 mm AWG 24 14 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 16 Electromechanical data Panel mounting Terminals plug connector Type Spring loaded terminal Stripping length 8mm Wire cross section of the connection cable according to IEC 60228 Massive wire cord 0 2 1 5 mm AWG 24 16 Stranded wire with end sleeve 0 25 0 75 mm AWG 24 18 Electrical protective measures Protection rating Housing plastic IP 66 IP 67 NEMA 4X Housing plastic Panel mounting IP 40 NEMA 2 assembled Housing Aluminium stainless steel IP 66 IP 68 0 2 bar NEMA 6P VEGADIS 82 4 20 mA HART 57 10 Supplement 10 2 HART communication VEGA The HART protocol operates with frequency shift keying FSK based on the data communication standard Bell 202 The digital signa
17. number Fourth view Display values 1 2 and 3 TAG number Fifth view Display values 1 2 3 and 4 TAG number During the initial setup of an instrument shipped Ex works use the OK key to get to the menu National language This menu item is used to select the national language for further pa rameter adjustment You can change the selection via the menu item Setup Display Menu language Language Deutsch EVER Francais Espa ol Fycckuu bud With the OK key you move to the start menu 6 5 Start menu The start menu is divided into two sections with the following func tions VEGADIS 82 4 20 mA HART 23 6 Set up with the display and adjustment module Main menu Setup Measurement loop name Setup Display menu language 24 rao Sensor settings Display settings Basic adjustment Diagnostics Diagnostics Seruice Additional adjustments Info Info Sensor settings Display settings The selection branches into the following menus for parameter adjust ment of the VEGADIS 82 or the connected sensor Note The symbol S is displayed in the upper right corner of the display if there is a HART connection to the sensor 6 6 Parameter adjustment VEGADIS 82 The main menu is divided into four areas with the following functions Diagnostics Additional adjustments Info Setup Settings e g to measurement loop name damping scaling Diagnosis Information on the device statu
18. range A comparison of echo curve and false signal suppression allows a more detailed statement of the reliability False signal suppression The selected curve is permanently updated A submenu with zoom functions is opened with the OK key e X Zoom Zoom function for the meas distance e Y Zoom 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification The function Echo curve memory allows the echo curve to be saved at the time of setup Note This is generally recommended however for use of the Asset Management functions it is absolutely necessary Saving should be carried out with a very low level With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation Gave Diagnostic Curve indication Additional adjustments she Curve AEGA echo curve Info of the setup Device status The following circumstances cause interfering reflections and can influence the measurement e High sockets e Vessel installations such as struts e Agitators e Buildup or welded joints on vessel walls A false signal suppression detects marks and saves these false sig nals so
19. that they are no longer taken into account for level measure ment Note This should be done with a low level so that all potential interfering reflections can be detected Proceed as follows 1 Select menu item Additional settings with gt and confirm with OK With gt select the menu item False signal suppression and confirm with OK VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 Additional adjustments Linearization curve 6 Set up with the display and adjustment module Additional adjustments Setup Instrument units Display False signal suppression Diagnostics Linearization curve Additional adjustments FIH DateTime ru 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as a false echo The filling level would then no longer be detectable in this area If a false signal suppression has already been created in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new
20. www vega com downloads and Software 52 VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 8 Diagnostics and service Caution N Instruments with approvals can be bound to certain software versions Therefore make sure that the approval is still effective after a software update is carried out You can find detailed information at www vega com downloads and Approvals 8 6 How to proceed if a repair is needed You can find a repair form as well as detailed information on how to proceed at www vega com downloads and Forms and certificates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the completed form and if need be also a safety data sheet outside on the packaging Please contact the agency serving you to get the address for the return shipment You can find the agency on our home page www vega com VEGADIS 82 4 20 mA HART 53 9 Dismounting 54 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel or pipeline high temperatures cor rosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reve
21. AM defec internal data memory and on tive Carry out reset to default setting Send instrument for repair E040 Hardware error Switch the instrument off General hard and on ware error Carry out reset to default setting Send instrument for repair E053 Sensor measuring range HART communication error Sensor meas 0t read correctly Check sensor cable and uring range Screening too small Switch the instrument off and on 8 3 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults Connect a multimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them Error Cause Rectification 4 20 mA signal Fluctuations of Set damping according to the not stable the measured instrument via the display and variable adjustment module or PACTware DTM VEGADIS 82 4 20 mA HART 51 8 Diagnostics and service VELA Error Cause Rectification 4 20mA signal Electrical con Check connection according to missing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig
22. French Spanish Russian Italian Dutch Portuguese Turkish Polish Czech In this menu item you define the indication of the measured values on the display The selection comprises the current value in mA or as scaled value as well as the HART values PV SV TV QV The display values can be adjusted separately Displayed value 1 Current Sesglecd HRET PU HRET 5Su HRET TU Display Menu language Displayed value 1 Displayed value 2 Displayed value 3 Displayed value 4 Setup Measurement loop nare Dizplau Damping Scaling Lock adjustment The default setting for the display value is Current The display and adjustment module has a backlight for the display In this menu item you switch on the lighting You can find the required operating voltage in chapter Technical data Backlight Switched off Display Menu language Displayed ualue Backlight The lighting is switched off in delivery status Note The lighting switches off automatically when the current in the signal circuit is lower than 4 mA It switches on automatically when the current in the signal circuit is 4 mA or higher To damp process dependent measured value fluctuations set an integration time of 0 999 s in this menu item The increment is 0 1 s The entered integration time influences the current value and the display The HART value remains unaffected Setup Damping Heasurement loop name Dizplau 5 Scaling Lock adjus
23. Ha calire www vega com VEGAJ amp 577 mE ERFARA BUR P e 3t 2548 i8 2 DU 35 lt www vega com 10 5 Trademark All the brands as well as trade and company names used are property of their lawful proprietor originator 62 VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA INDEX A Adjustment 34 35 41 Lower Range 45 Max adjustment 42 Menu 24 40 44 Min adjustment 41 System 23 Unit 45 Upper Range 45 Adjust the indication 25 Area of application 8 C Change the language 24 Check output signal 51 Connection Cable 15 Steps 16 Technology 16 Copy sensor settings 27 39 Curve indication Echo curve 35 False signal suppression 36 D Damping 25 42 46 Default values 27 39 43 Display lighting 25 E Echo curve of the setup 36 Error codes 50 F False signal suppression 36 G Grounding 15 H HART mode 28 Instrument versions 7 L Linearisation curve 37 Linearization 42 Lock adjustment 26 VEGADIS 82 4 20 mA HART INDEX M Main menu 28 Modes 9 Mounting Carrier rail 12 Front panel 14 Position 12 Tube 13 Wall 12 O Overfill protection according to WHG 38 P Peak value indicator Pressure 43 Position correction 40 R Recycling 54 Repair 53 Reset 26 38 43 S Scaling 26 Service hotline 52 T Type label 7 V Vessel form 33 height 33 Voltage supply 15 W
24. Operating Instructions External display and adjustment unit for 4 20 mA HART sensors VEGADIS 82 4 20 mA HART Ll Document ID 45300 Contents VEGA Contents 1 About this document MEE Voce c 4 Te SARS I U mE C 4 ko ues c co E Tcr 4 2 For your safety 2 1 Authorised personnel MERE o 0 00 SOT 5 PE MEME eo ce cL EE EE TIS ST 5 2 3 Warning about incorrect USB de oac ico i eed oae Rr tac Ppo eu pavo p e Oa tec ores io abd aDee tec bead e ev abate pa 5 2 4 General safety instructions a iasseckes ken tula duae kx PORA Uber Fax XU KFZ S ex ENNIUS EE ERTNREE UR PR ENMMK HUE 5 2 9 CE COMMON Seinen geram sevi SEE E ended Hoc t posu laa dee tenet E P ERU HE EAM mU M EMPIRE 5 2 6 NAMUR recommendations ivectiassscczacsxexcssviargetavsacevseuietsan Eater Sas y Our ba v Favqa a RE EEY Sure Can Rer RES actu 6 27 BnwronmenalfetreloliSecoat rvaebaeudisn Sam Pa En SUPR aa AAAA ER rao Ce PERRO Ra RUE 6 3 Product description al COnigu Uom RR 7 3 2 Principle of OD SAW OM NE RR 8 3 3 Packaging transport and SIOFBOBL assent emere duoi raria du emend entree dos mnane neues 10 3 4 Accessories and replacement parts reeos etienne rad espuma etes op vay euis tnan Ve cow cuiua cde 10 4 Mounting 4l General MSC RET mem 12 42 Mouming WAS ICN OS asics c 12 5 Connecting to power supply 51 Prepanngthe connection eresian aeei tau SA
25. UE 15 5 2 Connection technology and stepS x c cc x senescence cecansiacesedsnncdcausedenesenedeauenccncandacsnenceieendedss 16 Sar NNN Pleo mU 17 BA Connection HART standard ucc ione dioe pac tuo e ena e a ea aian 17 5h GConnecti n HART mulldr D e cuia e ptnao tdi nt aec a cO adiu aa a Or 18 5 6 Connection signal conditioning instrument eeeeesseseesseeeeeeeceeennnenennennn 18 D7 CORMOCH ON OX eme om 20 3 eo Mmmm 110 eC ea em ne ee 20 6 Setup with the display and adjustment module om MEE airo elei aT 21 62 Insert display and adjustment module e cornetto ennt enne mbi nnno 21 65 AdusiMeni Sy STI sesaosan EEEE EREEREER 22 6 4 Measured value indication Selection national language sessssss 23 Co Stani ST agers 23 6 6 Parameter adjustment VEGADIS 822 cccccsccsscstnccsccsesssseaccdadsscnueddvedaseccaadncenpeadenienesenains 24 6 7 Parameter adjustment VEGAPULS WL 61 cccececeeeccsesseeeeeceaeeeeeeeeeenseseeeeesesasseeenes 28 6 8 Parameter adjustment VEGAWELL 82 sccciccccccsccscscccncstsetsencccedendineudeesteavsescasdenacatacedastes 40 6 9 Parameter adjustment Sensors from other manufacturers via Generic HART 44 7 Setup instrument and sensor with PACTware MEE CGOnNGCHNE x RETENTO 47 72 JParamelteradiustTieriboneteco matado uerius eroe uU VUE tH e Pas toL O PE IUE ET Ue Ve pu bU DK CR BUE Raul ba tears 48 7
26. ace Max requirement to the measurement accuracy e Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy Short reaction time of the sensor not required VEGADIS 82 4 20 mA HART 29 6 Set up with the display and adjustment module VELA Storage tank with product circulation 30 Setup large volumed upright cylindrical spherical Product speed slow filling and emptying Vessel small laterally mounted or large top mounted stirrer Process measurement conditions Relatively smooth product surface Max requirement to the measurement accuracy Condensation Slight foam generation Overfilling possible Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy because not adjusted for max speed False signal suppression recommended Storage tank on ships Cargo Tank Product speed slow filling and emptying Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 Properties sensor Slight sensitivity against sporadic false echoes Stable and reliable measured values through averaging High accuracy False signal suppression re
27. ased Reset Additional settings Menu item Parameter Default value HART HART mode Primary Master HART address Address 0 With this function the display settings are copied The following parameters or settings are saved e All parameters of the menu Setup as well as the menu item Additional adjustments HART mode Additional adjustments Displaueinztell kopieren leze Device settings data Copy display settings HART The copied data are permanently saved in the display and adjustment module They remain even in case of voltage loss Note Before the data are stored in the instrument they are checked to make sure they match the instrument For this purpose the instrument type of the source data as well as the target instrument are displayed Storage takes place only after approval VEGADIS 82 4 20 mA HART 27 6 Set up with the display and adjustment module VELA Additional adjustments With the parameter HART Master mode you define the instrument HART mode function as either Primary or Secondary Master The parameter HART address defines the address of the sensor VEGADIS 82 communicates with via HART Additional adjustments Reset Copy display settings HART Master Mode wea Secondary Master Primary Master HART Adresse The factory setting is Secondary Master and the address OO Info Instrument name In this menu item you can read out t
28. ct H Diagnostics gt Additional settings E Info Min max adjustment Set distances for level percentages Sensor reference plane Distance A Distance B Min adjustment C SPEM Software version Serial number Max adjustment in percent 100 00 Distance mas adjustment 0 000 m OFFLINE Min adjustment in percent 0 00 Distance B min adjustment 20 000 m DK Cancel Apply Op Disconnected G Data set lud Administrator 36 lt NONAME gt Administrator Fig 22 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com downloads and Software The full version is avail able on CD from
29. e pressure value corresponding to the min level e g 0 mbar 5 Save settings with OK and move with ESC and gt to the max adjustment The min adjustment is finished For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display Proceed as follows 1 Select with gt the menu item Max adjustment and confirm with OK Basic adjustment Sensor mounting correction Min adjustment Has adjustment Max adjustment lt fg 100 00 A 10 00 Max adjustment Damping Linearization 2 Edit the percentage value with OK and set the cursor to the requested position with 2 3 Setthe requested percentage value e g 90 with and save with OK The cursor jumps now to the pressure value 4 Enterthe pressure value for the full vessel e g 900 mbar cor responding to the percentage value 5 Save settings with OK The max adjustment is finished For an adjustment with filling simply enter the actual measured value indicated at the bottom of the display Basic adjustment Damp To damp process dependent measured value fluctuations set an ing Basic adjustment Lin earization 42 integration time of O 999 s in this menu item The increment is 0 1 s Basic adjustment Danrina El Integration tine Min adjustment Max adjustment is Linearization Factory setting is O s A linearization is necessary for all vessels in
30. ed values through high averaging Insensitive in the close range Demonstration e Adjustment for all applications which are not typically level meas urement VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 Setup Vessel form Setup Vessel height measuring range Setup Adjustment 6 Set up with the display and adjustment module Instrument demonstration Object recognition monitoring additional settings required e Properties sensor Sensor accepts all measured value changes within the measur ing range immediately High sensitivity against interferences because virtually no averaging Caution If liquids with different dielectric constants separate in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric constant Keep in mind that layer interfaces can cause faulty meas urements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment conditions this menu item offers you different options for vessel bottom and ceiling in case of certain applications Wessel top Application Straigh Straight Vessel type Conical miLizhed boiler W
31. essel height Me ranae Angular Hax adjustment Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably Independent from this the min adjustment must be carried out Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since the radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured distance to the percentage height must be carried out To perform the adjustment enter the distance with full and empty ves sel see the following example VEGADIS 82 4 20 mA HART 33 6 Set up with the display and adjustment module VELA Setup Min adjustment 34 Fig 18 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance 3 Reference plane Starting point for the measurement If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flan
32. g 1 Base 2 Carrier rail The versions with aluminium or stainless steel housing for carrier rail mounting according to EN 50022 are supplied with unassembled mounting accessories The kit consists of an adapter plate and four mounting screws M5 x 12 The adapter plate is screwed to the base of VEGADIS 82 by the user Fig 6 VEGADIS 82 with aluminium and stainless steel housing for carrier rail mounting 1 Base 2 Adapter plate with screws M5 x 12 3 Carrier rail The VEGADIS 82 for tube mounting is supplied with unassembled mounting accessories The kit consists of two pairs of mounting brackets and four mounting screws M5 x 12 The mounting brackets are screwed to the base of VEGADIS 82 by the user VEGADIS 82 4 20 mA HART 13 4 Mounting Front panel mounting 14 Fig 7 VEGADIS 82 for tube mounting 1 4screws M5 x 100 2 Mounting brackets 3 Tube diameter 1 to 2 The VEGADIS 82 is also available with a plastic housing for panel mounting The housing is fastened to the rear of the panel by means of the supplied screw clamps Fig 8 VEGADIS 82 for panel mounting Inspection window Front panel Screw clamp Housing Plug connector O1 Co lo VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA Safety instructions Voltage supply Connection cable Cable gland NPT Cable screening and grounding 5 Connecting to power
33. g VEGADIS 82 4 20 mA HART 59 10 Supplement VEGA VEGADIS 82 Stainless steel precision cast housing g 86 mm 3 39 Fig 26 VEGADIS 82 with stainless steel precision cast housing Mounting elements 97 mm 3 82 82 mm 7 mm 3 23 0 28 Fig 27 Adapter plate for carrier rail mounting of VEGADIS 82 60 VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Fig 28 Brackets for tube mounting of VEGADIS 82 VEGADIS 82 4 20 mA HART 10 Supplement 61 10 Supplement VEGA 10 4 Industrial property rights VEGA product lines are global protected by industrial property rights Further information see www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit geschutzt durch gewerbliche Schutzrechte N here Informationen unter www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellec tuelle Pour plus d informations on pourra se r f rer au site www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad indus trial Para mayor informaci n revise la pagina web www vega com Jinnnn npoaykuua cbupmMb BETA 3auujarorcs no BceMy MUpy npaBaMM Ha MHTeJITIeKTyaJIbHyIO COOCTBEHHOCTb lanbHenuryio uHcdpopMauMuro cMorpure
34. ge You can find specifications of the reference plane in chapter Technical data By means of these settings the real level will be calculated The real product level during this adjustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Min adjustment and confirm with OK Setup Min adjustment Wessel height Me ranae Max adjustment Min adjustment Damping Current output mode 2 Edit the percentage value with OK and set the cursor to the requested position with 2 VEGADIS 82 4 20 mA HART 9090r L N3 00 Sv 45300 EN 140506 VELA 6 Set up with the display and adjustment module Hin adjustment 000 00 10 00 110 00 Leif 101 1 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Hin adjustment 5 000 n 0 000 re EEE 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Setup Max adjustment Proceed as follows 1 Select with 5 the menu item Max adjustment
35. h the following functions Sensor settings Setup Diagnostics Info Setup Settings for example measurement loop name PV unit Up per and Lower Range damping Diagnosis Information for example on the device status Info Instrument name The submenu points described below In the menu item Sensor TAG you edit a twelve digit measurement loop designation label You can enter an unambiguous designation for the sensor e g the measurement loop name or the tank or product designation In digital systems and in the documentation of larger plants a singular desig nation must be entered for exact identification of individual measuring points The available digits comprise e Letters from A Z e Numbers from O 9 e Special characters VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Setup PV unit Setup Upper Range Setup Lower Range 6 Set up with the display and adjustment module Sensor fag ar Tag nit Upper Fange Lower FEanae Damping S ENS OR In this menu item the adjustment unit of the instrument is determined The selection determines the displayed unit in the menu items Lower Range and Upper Range Unit of measurement Setup PU unit Sensor tag PU unit Upper Fange bar Lower Fange Damping Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key
36. he instrument name and the instrument serial number Device nane Device name Instrument version YEGADIS 82 Factory calibration date Serial number Instrument features 222241344 Info Instrument version In this menu item the hardware and software version of the sensor is displayed Info Device nane Instrument Version Factory calibration date Instrument features Info Factory calibration In this menu item the date of the factory calibration of the instru date ment as well as the date of the last change of sensor parameters is displayed via the PC Info Factory calibration date E A 25 Feb 2014 Factory calibration date Date of last change Instrument features 25 Feb 2014 Info Instrument features In this menu item instrument features such as approvals electronics housing as well as others are displayed Info Instrument features Device name Instrument version Change Show Factory calibration date Instrument features now 6 7 Parameter adjustment VEGAPULS WL 61 Main menu The main menu is divided into four areas with the following functions 28 VEGADIS 82 4 20 mA HART 9090F L N3 00 Sv 45300 EN 140506 Setup Medium Setup Application 6 Set up with the display and adjustment module Diagnostics Additional adjustments Info Setup Settings for example for medium application vessel form adjustment signal output Diagnosis Information for example on the in
37. ication Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained specialist personnel The contents of this manual should be made available to these personnel and put into practice by them 1 8 Symbols used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence of actions Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and
38. ion correction 40 source data as well as the target sensor are displayed If the data do not match a failure message is outputted or the function is blocked The data are only saved after release In this menu item you can read out the instrument name and the instrument serial number 6 8 Parameter adjustment VEGAWELL 52 The main menu is divided into four areas with the following functions Sensor settings Basic adjustment Sensor settings Diagnostics Seruice Info Display settings Basic adjustment Settings for example of the unit of measurement position correction adjustment damping signal output Diagnosis Information for example on device status peak value Service Reset Info Instrument type and serial number In this menu item the adjustment units of the instrument are deter mined The selection determines the displayed unit in the menu items Min adjustment zero and Max adjustment span Unit of measurement Basic adjustment Units of measurement E Units of measurement Sensor mounting correction Min adjustment bar Max adjustment Damping If the level should be adjusted in a height unit the density of the me dium must also be entered later during the adjustment Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key The installation position of the instrument can shift the measured
39. is a replacement part for the display and adjustment instrument VEGADIS 82 A separate version is available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGADIS 82 Document ID 46804 4 Mounting Installation position Protection against mois ture Wall mounting Carrier rail mounting 12 4 Mounting 4 1 General instructions VEGADIS 82 functions in any installation position Protect your instrument against moisture penetration through the fol lowing measures e Use the recommended cable see chapter Connecting to power supply e Tighten the cable gland e Turn the housing in such a way that the cable gland points down ward e Loop the connection cable downward in front of the cable gland This applies particularly to e Outdoor mounting e Installations in areas where high humidity is expected e g through cleaning processes e Installations on cooled or heated vessels 4 2 Mounting instructions The VEGADIS 82 is suitable for wall mounting in all available housing materials Fig 4 Drilling dimensions for VEGADIS 82 for wall mounting The VEGADIS 82 with plastic housing is suitable for direct carrier rail mounting according to EN 50022 VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Tube mounting 4 Mounting Fig 5 VEGADIS 82 with plastic housing for carrier rail mountin
40. justment module VEGA Key functions 22 Fig 16 Installation of the display and adjustment module 6 3 Adjustment system SUUS Fig 17 Display and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview Confirm selected menu Edit parameter Save value VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Adjustment system Measured value indica tion Selection of national language Start menu 6 Set up with the display and adjustment module e key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key Interrupt input Jump to next higher menu The instrument is adjusted via the four keys of the display and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 60 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 4 Measured value indication Selection national language With the gt key you can move between five different views First view Display value 1 in big lettering TAG number Second view Display value 1 a bargraph corresponding to the 4 20 mA value TAG number Third view Display values 1 and 2 TAG
41. king In this menu item the device status is displayed Device status Diagnostics Additional adjustments UK Info In case of instrument failure an error code with text message is dis played You can find information on cause and rectification in chapter Diagnosis and service With a reset certain parameter adjustments carried out by the user are reset Additional adjustments Reset Copy display settings Factory settings HART Basic settings VEGADIS 82 4 20 mA HART 9090F L N3 00 SYv 45300 EN 140506 Additional adjustments Copy display settings 6 Set up with the display and adjustment module The following reset functions are available Delivery status Restores the parameter settings at the time of ship ment Ex factory including the order specific settings Basic settings Resetting the parameter settings to the default val ues of the respective instrument The following table shows the default values of the instrument De pending on the instrument version or application all menu items may not be available or some may be differently assigned Reset Setup Menu item Parameter Default value Measurement Display loop name Display Language English Order specific Displayed value Signal current Backlight Switched off Damping Integration time 0s Scaling Scaling size 26 Scaling format 20 mA correspond to 100 00 4 mA correspond to 0 00 Lock adjustment Rele
42. l is generated from the frequencies 1200 and 2200 Hz which represent the bit information 1 and 0 Sine curves with these frequencies are superimposed on the direct current in the wire pair of the field instrument The average value of the superimposed signal is zero For that reason the 4 20 mA signal is not influenced by the simultaneous digital data transmission Supported HART commands Command no Command name Description 0 Read Unique Identifier Sensor identification 1 Read primary variable Primary Value with unit 3 Read current 4 Variables PV SV QV TV with unit 13 Read Tag descriptor date Sensor TAG 15 Read output information Scaling values 18 Write Damping value Damping 34 Write Tag descriptor date Sensor TAG 35 Write range values Write scaling values 36 Set upper range value Max adjustment SPAN 37 Set lower range value Min adjustment ZERO 44 Write PV units PV unit 10 3 Dimensions VEGADIS 82 Plastic housing Fig 23 VEGADIS 82 with plastic housing 58 VEGADIS 82 4 20 mA HART 9090F L N3 00 SYv 45300 EN 140506 VEGA 10 Supplement VEGADIS 82 Plastic housing Panel mounting Fig 24 VEGADIS 82 with plastic housing for panel mounting VEGADIS 82 Aluminium housing Fig 25 VEGADIS 82 with Aluminium housin
43. leted Setup Resetting of the parameter settings to the default values of the respective instrument in the menu item Setup User generated false signal suppression user programmed linearisation curve measured value memory as well as event memory remain untouched The linearisation is set to linear False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values measured value Resetting of the measured min and max distances to the actual measured value VEGADIS 82 4 20 mA HART 9090F L N3 00 SYv 45300 EN 140506 Additional adjustments Copy instrument settings VEGADIS 82 4 20 mA HART 6 Set up with the display and adjustment module The following table shows the default values of the instrument De pending on the instrument version not all menu items are available or differently assigned Measuring range Menu Menu item Default value Setup Measurement Sensor loop name Medium Liquid Water Application Storage tank Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vesell height Recommended measuring range see Technical data in the supplement Min adjustment Max adjustment Recommended measuring range see Technical data in the supplement 0 000 m d Damping 0 0s Current output mode 4 20mA lt 3 6 mA Current output Min
44. m PC DOaAKR amp wWNH 7 2 Parameter adjustment For parameter adjustment of the instrument via a Windows PC the configuration software PAC Tware and a suitable instrument driver DTM according to FDT standard are required The latest PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PAC Tware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs VEGADIS 82 4 20 mA HART 9090F L N3 00 SYv 45300 EN 140506 Standard Full version 7 Setup instrument and sensor with PACTware E Sensor Parametrierung Device name VEGAPULS 62 HART VEBA Description Radar sensor for continuous level measurement with hom antenna Measurement loop name Sensor H ew m i El Setup Application o c Min max adjustment Damping o Current output Display i Max adjustment
45. mode when operated with a 4 20 mA HART sensor the VEGADIS 82 operates as display and HART adjusment instrument The parameter adjustment of the sensor is carried out via HART communication During the parameter adjustment the VEGADIS 82 operates as a Primary or Secondary Master to the sensor VEGADIS 82 4 20 mA HART 9 3 Product description Packaging Transport Transport inspection Storage Storage and transport temperature PLICSCOM VEGACONNECT 10 VEGA Adjustment range Sensor adjustment indication scaling VEGADIS 82 HART multidrop the VEGADIS 82 can be also used as an indicating device for a bus participant ina HART multidrop system Adjustment range Sensor adjustment for a bus participant indication scaling VEGADIS 82 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its Capacity to handle normal loads during transport is assured by a test based on ISO 4180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out in due consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained
46. nditions Measured value jump with vessel change e Properties sensor Quick adaptation to changing reflection conditions through vessel change False signal suppression required Open water gauge measurement e Gauge rate of change slow gauge change e Process measurement conditions Distance sensor to water surface to big Extreme damping of output signal due to wave generation ce and condensation on the antenna possible Spiders and insect nestle in the antennas Floating material and animals sporadically on the water surface e Properties sensor Stable and reliable measured values through high averaging nsensitive in the close range Open flume flow measurement e Gauge rate of change slow gauge change e Process measurement conditions ce and condensation on the antenna possible Spiders and insect nestle in the antennas Smooth water surface Exact measurement result required Distance to the water surface normally relatively high e Properties sensor Stable and reliable measured values through high averaging nsensitive in the close range Rain water overfall weir e Gauge rate of change slow gauge change e Process measurement conditions ce and condensation on the antenna possible Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible e Properties sensor Stable and reliable measur
47. ng time shift into consideration Echo detection sensitivity reduced Bypass e Product speed Fastup to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Separation of oil and water possible Overfilling into the antenna possible e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the running time shift into consideration Echo detection sensitivity reduced False signal suppression recommended Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on the application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling n outside facilities water and snow on the vessel top possible VEGADIS 82 4 20 mA HART 31 6 Set up with the display and adjustment module 32 e Properties sensor False signals outside the vessel are not taken into consideration VEGA False signal suppression recommended Transportable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement co
48. ns any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product VEGADIS 82 4 20 mA HART 5 2 For your safety VEGA You can find the conformity certificate in the download section under www vega com 2 6 NAMUR recommendations NAMUR is the automation technology user association in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE53 Compatibility of field devices and display adjustment components For further information see www namur de 2 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfill this obligation by observing the environmental instructions in this manual
49. ns show the simplified connection of VEGADIS 82 to a signal conditioning instrument VEGAMET or a four wire sen sor with active 4 20 mA output VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA 5 Connecting to power supply Fig 13 Connection of the VEGADIS 82 as external indication to signal condi tioning instrument or four wire sensor 1 Sensor 2 Signal conditioning instrument 3 VEGADIS 82 For this terminals 1 and 2 on VEGADIS 82 must be bridged Fig 14 Bridge on terminals 1 and 2 on the VEGADIS 82 1 Bridge 2 VEGADIS 82 3 Signal conditioning instrument VEGADIS 82 4 20 mA HART 19 5 Connecting to power supply 20 5 7 Connection example Fig 15 Connection example 4 20 mA HAHT Voltage supply VEGADIS 82 Connection cable Sensor AC Nc 5 8 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 10 s e Internal check of the electronics e Indication of the instrument type hardware and software version measurement loop name on the display or PC e Indication of a status message on the display or PC The duration of the warm up phase depends on the connected sen sor The actual measured value is then displayed You can find further information on the data presentation in chapter Measured value indication Selection national language VEGADIS 82 4
50. of the cable glands in chapter Technical data With plastic housing the NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is necessary we recommend connecting the cable screen on both ends to ground potential In the VEGADIS 82 the screen should be connected directly to the internal ground terminal In Ex systems it must be ensured that the grounding complies with the installation regulations In electroplating and CCP systems cathodic corrosion protection it must be taken into account that significant potential differences exist This can lead to unacceptably high currents in the cable screen if it is grounded at both ends VEGADIS 82 4 20 mA HART 15 5 Connecting to power supply Connection technology bale Connection procedure 16 pale VEGA 5 2 Connection technology and steps The voltage supply and signal output are connected via the spring loaded terminals in the housing Connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the electronics To do this lift the terminal block with a small screwdriver and pull it out When reinserting the terminal block you should hear it snap in Proceed as follows 1 Unscrew the housing cover 2
51. ponding to the min level e g 0 mbar 5 Save settings with OK and move with ESC and gt to the max adjustment The adjustment of the Lower Range is hence finished To damp process dependent measured value fluctuations set an inte gration time of 0 999 s in this menu item The increment is 1 s Setup Damping El Sensor tag PU unit Upper Fange 1s Lower FEanae Sensor settings Setup Diaanazticz 64 In this menu item you can read out the instrument name and the instrument serial number Sensor settings Serial number Setup B 16010534 VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Via interface adapter Via HART modem 7 Setup instrument and sensor with PACTware 7 Setup instrument and sensor with PACTware 7 1 Connect the PC The PC is connected via the interface adapter to the VEGADIS 82 Parameter adjustment options e VEGADIS 82 e Sensor Fig 20 Connection of the PC via interface adapter 1 USB cable to the PC 2 Interface adapter 3 VEGADIS 82 The PC is connected via a HART modem to the sensor side of the VEGADIS 82 Parameter adjustment options e Sensor VEGADIS 82 4 20 mA HART 47 7 Setup instrument and sensor with PACTware VELA Prerequisites 48 pale Fig 21 Connecting the PC via HART to the signal cable Processing system PLC Voltage supply VEGADIS 82 To the sensor Connection cable with 2 mm pins and terminals HART mode
52. power supply 3 Fig 10 Wiring plan VEGADIS 82 4 20 mA HART 1 To the sensor 2 Switch for communication resistor on activated off deactivated 3 Terminal for connection of the cable screen 4 For power supply 5 4 Connection HART standard The following illustration shows in a simplified way the use of VE GADIS 82 in conjunction with a HART sensor Note If the instrument is powered via a VEGAMET signal conditioning instrument the communication resistance is already included in the signal conditioning instrument The communication resistance in VEGADIS 82 may not be activated Fig 11 Installation example VEGADIS 82 in conjunction with an individual sensor 1 Sensor 2 VEGADIS 82 3 Voltage supply Processing VEGADIS 82 4 20 mA HART 17 5 Connecting to power supply 18 bene VEGA 5 5 Connection HART multidrop The following illustrations show in a simplified way the use of VE GADIS 82 in conjunction with several HART sensors Note If the instrument is powered via a VEGAMET signal conditioning instrument then the communication resistor is already included in the signal conditioning instrument The communication resistor in the VEGADIS 82 must not be activated Fig 12 Installation example with one VEGADIS 82 for several sensors in a Multidrop system 1 Sensor 2 VEGADIS 82 3 Voltage supply Processing 5 6 Connection signal conditioning instrument The following illustratio
53. quired Stirrer vessel reactor Setup all vessel sizes possible Product speed Fast to slow filling possible Vessel is very often filled and emptied Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals Process measurement conditions Condensation buildup by movement Strong spout generation Very agitated surface foam generation Properties sensor Higher measurement speed through lower averaging Sporadic false echoes are suppressed Dosing vessel Setup all vessel sizes possible e Product speed Fast filling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 6 Set up with the display and adjustment module e Process measurement conditions Condensation buildup on the antenna Foam generation e Properties sensor Measurement speed optimized by virtually no averaging Sporadic false echoes are suppressed False signal suppression recommended Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup e Properties sensor Measurement speed optimized through little averaging Entering the tube inside diameter takes the runni
54. rse order 9 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the parts to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA 10 Supplement 10 1 Technical data Materials and weights Materials Plastic housing Aluminium housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover in version with display and adjust ment module Cable gland Seal insert Ground terminal Deviating materials Ex d version Inspection window in housing cover in version with display and adjust ment module Cable gland Seal insert Material with carrier rail mounting Adapter plate housing side Adapter plate
55. s Additional adjustments Reset copy display settings Info Instrument name instrument version date of manufacture instrument features For optimum adjustment of the instrument the individual submenu items should be selected one after the other in the main menu item Setup and provided with the correct parameter values In the menu item Measurement loop name you edit a twelve digit measurement loop designation label You can enter an unambiguous designation for the measured value e g the measurement loop name or the tank or product designation In digital systems and in the documentation of larger plants a singular designation must be entered for exact identification of individual measuring points The character set comprises the following ASCII signs with extension according to ISO 8859 1 e Letters from A Z e Numbers from 0 9 e Special characters such as etc Measurervent loop nane Measurement loop name Dizplau Damping Scaling Lock adjustment Display This menu item allows a change of the national language Setup Measurement loop name 1enu language Display Displayed value Damping Backlight Scaling Lock adjustment VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Setup Display indica tion value 1 to 4 Setup Display lighting Setup Damping 6 Set up with the display and adjustment module The following languages are available German English
56. strument status peak value reliability echo curve memory as well as simulation Additional adjustment False signal suppression linearization reset Info Instrument type and serial number VEGAPULS WL 61 is optimized for applications in the water waste water sector This menu item is therefore preset with the parameters Liquid and Water solution and cannot be modified Setup Mediur Measurenent loop name Mediun Liquid v Application WR EE Water based Jessel height Me ranae Water based T With this menu item you can adapt the sensor to the measurement conditions The following options are available Setup Replication Measurement loop name Storage tank r MEE pln Storage tank on ships Wessel type Stirred vessel Vessel height Me ranae Dosing Wessel Replication Stilling tube Mok plastic vessel Bypass Open waters Plastic vessel DERE Mok plastic vessel Eainuater overfall Open Waters Demonstration The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered Replication Tube inner diameter Stiling tube w 110 500 Tube inner diameter 0 5 00 m 0 015 1 000 ESS S The following features form the basis of the applications Storage tank e Setup large volumed upright cylindrical spherical e Product speed slow filling and emptying e Process measurement conditions Condensation Smooth product surf
57. supply 5 Connecting to power supply 5 1 Preparing the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the sensor The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN EN 61140 VDE 0140 1 Keep in mind the following additional factors that influence the operat ing voltage e The output voltage of the power supply unit can be lower under nominal load with a sensor current of 20 5 mA resp 22 mA in case of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data of the sensor The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used We generally recommend the use of screened cable for HART mode Use cable with round cross section To ensure the seal effect of the cable gland IP protection rating find out which cable outer diameter the cable gland is suitable for Use a cable gland fitting the cable diameter You can find an overview
58. the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes VEGADIS 82 4 20 mA HART 49 8 Diagnostics and service Sensors VEGADIS 82 50 8 Diagnostics and service 8 1 Maintenance VEGA If the device is used correctly no maintenance is required in normal operation 8 2 Asset Management function The instrument supports the self monitoring and diagnosis of the con nected sensor Status or failure messages are displayed according to the sensor via display and adjustment module PACTware DTM and EDD You can find a detailled overview of this function in the operating instructions of the respective sensor The following table shows the error codes and text messages of the VEGADIS 82 and gives information on the cause and removal Code Cause Rectification Text mes sage E003 CRC error during self check Carry out a reset CRC error Send instrument for repair E008 Sensor is in the warm up Check connection of the Sensor not phase sensor found HART communication is Check HART address of the malfunctioning sensor E013 Sensor signals failure no Check sensor parameter Sensor or valid measured value adjustment measurement Send instrument for repair loop malfunc tioning
59. tment Factory setting is O s VEGADIS 82 4 20 mA HART 25 6 Set up with the display and adjustment module VELA Setup Scaling Lock unlock setup Ad justment A Diagnostics Device status Additional adjustments Reset 26 In the menu item Scaling variable you define the scaling variable and unit of the measured value on the display e g volume in l In addition to the offered standard units there is the possibility to cre ate a user defined unit Setup Scaling variable Scaling variable Measurement loop nane MEE Display i har Damping Pressure Fa Scaling kPa Lock adjustment Masse Durchfluss MPa Furthermore via menu item Scaling format you define the position of the comma and the assignment of the measured value for 0 and 100 Scalina Scaling Scaling variable 70m 100 00 P Scaling format 4mA 0 00 Aa In the menu item Lock unlock adjustment you can protect the instrument parameters against unauthorized modification The PIN is activated deactivated permanently The following adjustment functions are possible without entering the PIN e Select menu items and show data e Read data from the sensor into the display and adjustment mod ule Setup Measurement loop nare Displau Released Danpina Scaling Lock adjustment Lock Caution With active PIN adjustment via PACTware DTM as well as other systems is also blocked The PIN number is entered while loc
60. transit damage or con cealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Not in the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration e Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 96 3 4 Accessories and replacement parts The display and adjustment module PLICSCOM is used for measured value indication adjustment and diagnosis It can be inserted into the sensor or the external display and adjustment unit and removed at any time You can find further information in the operating instructions Display and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instruments to the USB interface of a PC For VEGADIS 82 4 20 mA HART 9090r L N3 00 SYv 45300 EN 140506 VEGA 3 Product description parameter adjustment of these instruments the adjustment software PAC Tware with VEGA DTM is required You can find further information in the operating instructions nterface adapter VEGACONNECT Document ID 32628 Electronics module The electronics module
61. u can access these data via your smartphone e Download the smartphone app VEGA Tools from the Apple App Store or the Google Play Store e Scan the Data Matrix code on the type label of the instrument or e Enter the serial number manually in the app The VEGADIS 82 is available in different housing materials see chapter Technical data The instrument is optionally available with or without display and adjustment module This operating instructions manual applies to the following instrument versions e Software from 1 0 0 VEGADIS 82 4 20 mA HART T 3 Product description Scope of delivery bae Area of application Sensor adjustment via the display and adjust ment module e Hardware from 1 0 0 The scope of delivery encompasses e Display and adjustment unit e Mounting accessories optional e Documentation this operating instructions manual Ex specific Safety instructions with Ex versions if necessary further certificates Information In this operating instructions manual the optional instrument features are also described The actual range of functions is determined by the order specification 3 2 Principle of operation VEGADIS 82 is suitable for measured value indication and adjustment of sensors with HART protocol The instrument is looped directly into the 4 20 mA signal line at any location Separate external energy is not necessary VEGADIS 82 also operates exclusivel
62. ule Display element Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted into the housing without cover Materials Housing Inspection window Adjustment elements Slide switch in the connection compart ment Ambient conditions Storage and transport temperature Ambient temperature without display and adjustment module With display and adjustment module 3 5 22 5 mA 0 1 96 of 20 mA 0 1 96 of the span 10 K 250 ms Display with backlight 5 WxH 7x13 mm 4 keys IP 20 IP 40 ABS Polyester foil Activate deactivate the integrated communication resist ance for HART 40 80 C 40 176 F 40 80 C 40 176 F 15 70 C 5 158 F Ifthe loop current is not sufficient for operation the display does not work When the measured values are outside the measuring range a message is displayed instead of the measured value 56 VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 VEGA 10 Supplement Process conditions Vibration resistance 4 g at 5 200 Hz according to EN 60068 2 6 vibration with resonance Vibration resistance with carrier rail 1gat5 200 Hz according to EN 60068 2 6 vibration mounting with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data Options of the cable
63. w you can carry out a reset of the peak values separately Sensor settings Diagnostics s Basic adjustment Device s in 0 011 bar Diagnostics Peak values 6 000 bar Temperature Min 17 98 T Max eru C Service Reset With a reset certain parameter adjustments carried out by the user are reset Sensor settings Basic adjustment Diagnostics The following table shows the default values of the instrument Reset Basic adjustment Menu item Parameter Default value Unit of measure Unit of measure mbar with nominal measuring range ment ment lt 400 mbar bar with nominal measuring rang es 21 bar Position correc 0 00 bar tion VEGADIS 82 4 20 mA HART 43 6 Set up with the display and adjustment module VEGA Info Instrument name Main menu Setup Sensor TAG 44 Menu item Parameter Default value Adjustment Min adjustment 0 00 bar 0 00 Max adjustment Nominal measuring range in bar 100 00 96 Damping Integration time 0s Reset Diagnosis Menu item Parameter Default value Peak value Pressure Actual measured value Temperature Actual temperature value In this menu item you read out the instrument type and the serial number Sensor type s YEGAWELL 52 Serial number 6064919 6 9 Parameter adjustment Sensors from other manufacturers via Generic HART The main menu is divided into three areas wit
64. which the vessel volume does not increase linearly with the level e g a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level per VEGADIS 82 4 20 mA HART 9090F L N3 00 SYv 45300 EN 140506 VELA 6 Set up with the display and adjustment module centage and vessel volume The linearization applies to the measured value indication and the current output Basic adjustment Basic adjustment Linearization pos adjustment pons adjustment EIE EEEE ne ote Horiz cylinder inearization inearization SENEC User prog Units of measurement Units of measurement bad we Caution N Note the following if the respective sensor is used as part of an over fill protection system according to WHG If a linearization curve is selected the measuring signal is no longer necessarily linear to the filling height This must be considered by the user especially when adjusting the switching point on the limit signal transmitter Diagnostics Device In this menu item the device status is displayed status Sensor settings Device status Basic adjustment MET ENDE Peak values OK Diagnosis Peak value The respective min and max measured value is saved in the sensor The two values are displayed in the menu item Peak values pres sure In another windo
65. with the device the required personal protective equipment must always be worn 2 2 Appropriate use The VEGADIS 82 is suitable for measured value indication and ad justment of 4 20 mA HART sensors You can find detailed information about the area of application in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulations and accident prevention rules must be observed by the user For safety and warranty reaso
66. y as an indicat ing instrument in a 4 20 mA current loop The instrument is particularly designed for e VEGAPULS WL 61 e VEGAWELL 52 The housing of VEGADIS 82 contains a filter element for ventilation Hence the insturment is also used for atmospheric pressure compen sation for the submersible pressure transmitter The VEGADIS 82 can also be used as an external indicating device for a four wire sensor or a VEGAMET signal conditioning instrument with active 4 20 mA output The sensor adjustment is carried out in the VEGADIS 82 integrated in the display and adjustment module VEGADIS 82 4 20 mA HART 9090F L N3 00 SY 45300 EN 140506 Sensor adjustment via PC with PACTware Modes 3 Product description Fig 2 Connection of the VEGADIS 82 to the sensor adjustment via the display and adjustment module Voltage supply Signal output sensor VEGADIS 82 Display and adjustment module 4 20 mA HAHT signal cable Sensor O1 Co lo The sensor adjustment is carried out via a PC with PACTware DTM Fig 3 Connection of the VEGADIS 82 to the sensor and the PC adjustment via PC with PACTware Voltage supply Signal output sensor VEGADIS 82 VEGACONNECT 4 20 mA HAHT signal cable Sensor PC with PACTware DTM O1O A0 lo 4 20 mA mode when connected to a 4 20 mA signal cable VEGADIS 82 operates exclusively as a display instrument Adjustment range Indication scaling VEGADIS 82 HART

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