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Operating Instructions - VEGAPULS 62 standpipe version

1. VEBA Fig 14 Electronics compartment double chamber housing 1 Simulation switch on mode for simulation release 2 Connection for VEGACONNECT l C interface 3 Internal connection cable to the connection compartment Fig 15 Connection compartment double chamber housing Exd 1 Spring loaded terminals for power supply and cable screen 2 Ground terminal for connection of the cable screen VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0tP78c 28740 EN 070130 VEBA Wiring plan Wire assignment connection cable Switch on phase Connecting to voltage supply Fig 16 Wiring plan double chamber housing Exd 1 Power supply Signal output 5 6 Wiring plan version IP 66 IP 68 1 bar Fig 17 Wire assignment connection cable 1 brown and blue to power supply or to the processing system 2 Screen 5 7 Switch on phase After VEGAPULS 62 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Status byte goes briefly to fault value Then the current measured value will be displayed and the corres
2. Fig 28 VEGAPULS 62 Standpipe version with flange 9 mm D b k d DN 40 PN 40 150 18 110 4x 18 DN 50 PN 40 165 20 125 4x 18 DN 80 PN 40 200 24 160 8x 18 DN 100 PN 16 220 20 180 8 018 DN 1504 16 285 22 240 8x022 2 150Ib 152 4 19 1 120 7 4x 19 1 3 150 Ib 190 5 23 9 152 4 4x 19 1 4 150 Ib 228 6 23 9 190 5 8x 19 1 6 150 Ib 279 4 25 4 241 3 8x 22 4 inch D b k d DN 40 PN 40 5 29 32 45 64 4 21 64 4xg45 g4 DN 50 PN 40 6 1 2 25 32 4 59 64 4xg45 g4 DN 80 PN 40 7 7 8 15 16 619 64 8xo45 g4 DN100PN16 8 21 32 25 32 7 3 32 8xo45 g4 DN150PN16 11 7 32 55 4 9 29 64 8xo55 ga 2 150Ib e 3 4 43 4 4x 3 4 3 150 Ib 71 2 49 c8 4x 3 4 4 150 b 9 15 16 7 1 2 8x 3 4 6 150 1b 11 1 9 1 2 8xg7 g Supplement 18 18 The plant operator must provide a suitable support for the standpipe de pending on the length and the process conditions VEGAPULS 62 standpipe version Foundation Fieldbus 59 Supplement VEBA 10 4 Industrial property rights 10 5 Trademark 60 VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Sch
3. 266 F FKM Viton with temperature 40 200 C 40 392 F adapter Kalrez 2035 6230 FDA 6623 15 4130 C 5 266 F Kalrez 2035 6230 FDA with tem 15 200 C 5 392 F perature adapter Kalrez 6375 20 130 C 4 266 F Kalrez 6375 with temperature 20 200 C 4 392 F adapter For the vessel pressure you also have to note the specifications on the type label Always the lowest value is applicable Vessel pressure 100 4000 kPa 1 40 bar 14 5 580 psi 48 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VI EN Supplement Vessel pressure relating to the flange see supplementary instructions manual nominal stage Flanges according to DIN EN ASME JIS Vibration resistance mechanical vibrations with 1g and5 100 Hz Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Cable entry plug 9 Single chamber housing e 1xcable entry M20x1 5 cable 5 9 mm 1x blind stopper M20x1 5 Or e 1x cloasing cap M20x1 5 1x blind stopper M20x1 5 Or e 1xclosing cap NPT 1x blind plug v NPT Or e 1x plug depending on the version 1x blind plug M20x1 5 Double chamber housing e 1xcable entry M20x1 5 cable g 5 9 mm 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 Or e
4. 6 3 Adjustment system Fig 19 Indicating and adjustment elements 1 LC display 2 Indication of the menu item number 3 Adjustment keys e OK key move to the menu overview confirm selected menu edit parameter save value e gt key to select menu change list entry Select editing position e key Change value of a parameter e ESC key interrupt input jump to the next higher menu The sensor is adjusted via the four keys of the indicating and adjustment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0720 N3 0v78c 28740 EN 070130 VEBA Switch on phase Parameter adjustment Setup with the indicating and adjustment module PLICSCOM 6 4 Setup procedure After VEGAPULS 62 is connected to voltage supply or after voltage recurrence the instrument carries out a self check for approx 30 seconds The following steps are carried out e Internal check of the electronics e Indication of the instrument type the firmware as well as the sensor TAGs sensor designation e Status byte goes briefly to fault value Then the cu
5. 4 9 16 Fig 25 Housing versions in protection IP 66 IP 67 and IP 66 IP 68 0 2 bar with integrated PLICSCOM the housing is 9 mm 0 35 in higher 4 amp 0 06 Plastic housing Stainless steel housing Aluminium double chamber housing Aluminium housing Housing in protection IP 66 IP 68 1 bar 103mm 4 1 46 __ 105mm 4964 84mm 3 She M20x1 5 Ye NPT D 150mm 5 29 32 84mm 3 5 46 M20x1 5 116mm 4 9 16 Fig 26 Housing versions in protection IP 66 IP 68 1 bar with integrated PLICSCOM the housing is 9 mm 0 35 in higher 1 Stainless steel housing 2 Aluminium double chamber housing 3 Aluminium housing VEGAPULS 62 standpipe version Foundation Fieldbus 57 Supplement VEGAPULS 62 Standpipe version with thread 1 17 64 1 G 4A DA NET 34 NPT 0 3 5mm 9 g4 32mm 1 17 64 0 21 3mm 27 30 Fig 27 VEGAPULS 62 Standpipe version with thread 17 1 The plant operator must provide a suitable support for the standpipe de pending on the length and the process conditions 58 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0t78c 28740 EN 070130 E vz VEGAPULS 62 Standpipe version with flange 0 39 5mm
6. Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions VEGAPULS 62 is a high tech instrument requiring the strict observance of standard regulations and guidelines The emitting frequencies of all radar sensors are in the C or K band range depending on the instrument version The low trans mitting power is far below the internationally permitted limit values and when the instrument is used correctly no health endangering effects are to be expected There are no restrictions on using the instrument on the outside of metallic closed vessels The user must take note of the safety instructions in this operating instructions manual the country specific installation standards e g the VDE regulations in Germany as well as all prevailing safety regulations and accident prevention rules 2 5 CE conformity VEGAPULS 62 is in CE conformity with EMVG 89 336 EWG R amp TTE directive 1999 5 EC and LVD 73 23 EWG Conformity has been judged according to the following standards e EMC EN 61326 2004 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 V mum For your safety Emission Class B Susceptibility Industrial areas e R amp TTE directive I ETS 300 440 Expert opinion No 004
7. aware of dangerous process con ditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 9 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronic modules to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws in Germany e g ElektroG Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see Technical data If you cannot dispose of the instrument properly please contact us about disposal methods or return VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA 10 Supplement 10 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting Seal process fitting threaded ver sion Antenna cone Seal antenna system Standpipe Materials non wetted parts H
8. interface 2 Spring loaded terminals for connection of the external indication VEGADIS 61 Ground terminal for connection of the cable screen Spring loaded terminals for Foundation Fieldbus connection Simulation switch on mode for simulation release O1 A VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA Wiring plan Housing overview 2 Connecting to voltage supply L TT Fil U L5 I HI el ln 1 zx Fig 8 Wiring plan single chamber housing 1 Power supply Signal output 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Fig 9 Double chamber housing Ac ol Oi 1 1 Housing cover connection compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 62 standpipe version Foundation Fieldbus 21 Connecting to voltage supply Electronics compartment Connection compartment 22 Fig 10 Electronics compartment double chamber housing 1 Simulation switch on mode for simulation release 2 Connection fo
9. into the sensor without IP 40 cover Materials Housing ABS Inspection window Polyester foil Voltage supply Supply voltage Non Ex instrument 9 32 VDC EEx ia instrument9 24 V DC Supply voltage with lighted indicating and adjustment module Non Ex instrument 12 32V DC EEx ia instrument 12 24 V DC Power supply by max number of sensors H1 power supply max 32 max 10 with Ex 50 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VEBA Electrical protective measures Protection Plastic housing Alu and stainless steel standard Alu and stainless housing optionally available Overvoltage category Protection class Approvals 919 ATEX ia ATEX D ATEX ia D ATEX d ATEX d D IEC ia IEC d IEC Ex FM CSA Ship approvals Others Supplement IP 66 IP 67 IP 66 IP 68 0 2 bar IP 66 IP 68 1 bar ATEX II 1G 1 2G 2G EEx ia IIC T6 ATEX Il 1G 1 2G 2G EEx ia IIC T5 ATEX II 1 2D IP6X T6 ATEX II 1 2 D IP6X T ATEX II 1G 1 2G 2G EEx ia IIC T5 ATEX II 1 2D IP6X T6 ATEX Il 1 2G 2G EExd ia IIC T6 ATEX II 1 2G 2G EExd ia IIC T5 ATEX II 1 2D IP6X T6 IEC Ex ia IIC T6 IEC Exd ia IIC T6 Ex tD A20 A21 IP66 T A21 FM CLI Div2 NI CI II IIl Div DIP FM CLI Ill Div 1 IS FM CL I III Div 1 IS CI I II Div 1 Gr C G XP CSA CLI Div2 NI CI II IIl Divi DIP CSA CI I IHI Di
10. to the respective sensor and differ in their signal output or in their power supply You can find a suitable oscillator in the following overview Oscillator PS E 60KF suitable for K band VEGAPULS 61 62 63 Foundation Fieldbus The following versions are available which differ in the approvals e PS E 60KFX X without approvals e PS E 60KFD D approvals Cl UX UF according to VEGA product list 8 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB in the Internet from our homepage www vega com under Downloads Forms and Certificates Repair form By doing this you help us carry out the repair quickly and without having to call for needed information e Print and fill out one form per instrument e Clean the instrument and pack it damage proof VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 A W 5 Maintenance and fault rectification e Attach the filled in form and if necessary a safety data sheet to the instrument e Please ask the agency serving you for the address of your return shipment You find the respective agency on our website www vega com under Company VEGA world wide VEGAPULS 62 standpipe version Foundation Fieldbus 43 Dismounting 44 VEBA 9 Dismounting 9 1 Dismounting steps Warning Before dismounting be
11. using PC 5 9 15 Dec 2006 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 V mum Setup with the indicating and adjustment module PLICSCOM 6 6 Saving the parameter adjustment data It is recommended noting the adjusted data e g in this operating instructions manual and archive them afterwards They are hence available for multiple use or service purposes If VEGAPULS 62 is equipped with an indicating and adjust ment module the most important data can be read out of the sensor into indicating and adjustment module The procedure is described in the operating instructions manual ndicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails If it is necessary to exchange VEGAPULS 62 the indicating and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item Copy sensor data VEGAPULS 62 standpipe version Foundation Fieldbus 37 Setup with PACTware and other adjustment programs WI a Connecting the PC directly to the sensor 38 Dale 7 Setup with PACTware and other adjustment programs 7 1 Connecting the PC Power supply Fig 20 Connection directly to the sensor 1 RS232 connection 2 VEGAPULS 62 3 IC adapter cable for VEGACO
12. 1x closing cap V NPT 1x blind stopper 1e NPT 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 Or e 1x plug depending on the version 1x blind stopper M20x1 5 1x blind stopper M16x1 5 or optionally 1x plug M12x1 for VEGADIS 61 Spring loaded terminals for wire cross section up to 2 5 mm Electromechanical data version IP 66 IP 68 1 bar Cable entry Single chamber housing 1x IP 68 cable entry M20x1 5 1x blind stopper M20x1 5 Double chamber housing 1x IP 68 cable gland M20x1 5 1x blind stopper M20x1 5 1x blind stopper M16x1 5 Tested according to the regulations of German Lloyd GL directive 2 Depending on the version M12x1 according to DIN 43650 Harting Am phenol Tuchel 7 8 FF VEGAPULS 62 standpipe version Foundation Fieldbus 49 Supplement Connection cable Wire cross section 0 5 mm wire resistance 0 036 Ohm m Tensile strength gt 1200 N 270 Ibf Standard length 5 m 16 4 ft Max length 1000 m 3280 ft Min bending radius 25 mm 1 in at 25 C 77 F Diameter approx 8 mm Colour standard PE Black Colour standard PUR Blue Colour Ex version Blue Indicating and adjustment module Power supply and data transmission through sensor via gold plated sliding contacts IFC bus Indication LC display in Dot matrix Adjustment elements 4 keys Protection unassembled IP 20 mounted
13. 3052 02 SEE Notified Body No 0499 e LVD EN 61010 1 2002 2 6 Fulfilling NAMUR recommendations With regard to interference resistance and interference emission VEGAPULS 62 fulfils NAMUR recommendation NE 21 VEGAPULS 62 and its indicating and adjustment components fulfill NAMUR recommendation NE 53 in respect to compat ibility VEGA instruments are generally upward and downward compatible e Sensor software to DTM VEGAPULS 62 HART PA or FF e DTM VEGAPULS 62 for adjustment software PACTware e Indicating and adjustment module for sensor software The parameter adjustment of the basic sensor functions is independent of the software version The range of available functions depends on the respective software version of the individual components The software version of VEGAPULS 62 can be determined as follows e via PACTware e onthe type label of the electronics e viathe indicating and adjustment module You can view all software histories on our website www vega com Make use of this advantage and get registered for update information via e mail 2 7 FCC IC conformity only for USA Canada VEGAPULS with all antenna versions are FCC IC approved Modifications not expressly approved by VEGA will lead to expiry of the operating licence according to FCC IC VEGAPULS 62 is in conformity with part 15 of the FCC directives and fulfills the RSS 210 regulations Note the corresponding regulations for operation e The instr
14. N EN 60770 1 Heference conditions according to DIN EN 61298 1 Temperature 18 30 C 64 86 F Relative humidity 45 75 96 Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4 psi Other reference conditions Reflector idealer Reflektor z B Metallplatte 2x2m False reflections gr tes St recho 20 dB kleiner als Nutzecho Characteristics and performance data Frequency K band 26 GHz technology Interval approx 1 s Step response or adjustment time gt 1 s dependent on the parameter adjustment Max level change adjustable up to 1 m min dependent on the parameter adjustment Heceived average emitted power reaching an object directly in front of the antenna Received average emitted power reaching an object directly in front of the antenna Distance 1 m 3 28 ft 108 nW per cm 108 W cm or 108 nW per 0 155 in 108x10 W 0 155 in Distance 5 m 16 404 ft 4 3 nW per cm 4 3 W cm or 4 3 nW per 0 155 in 4 3x10 W 0 155 in According to the respective standpipe length Time to output the correct level with max 10 96 deviation after a sudden level change 46 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VI EN Supplement Measuring accuracy Resolution general max 1 mm max 0 039 in Deviation 9 see diagram Fig 21 Accuracy VEGAPULS 62 in mm measuri
15. NNECT 3 Necessary components e VEGAPULS 62 e PC with PACTware and suitable VEGA DTM e VEGACONNECT 3 with I C adapter cable article no 2 27323 e Power supply unit 7 2 Parameter adjustment with PACTware Further setup steps are described in the operating instructions manual DTM Collection PACTware attached to each CD and which can also be downloaded from our homepage A detailed description is available in the online help of PACTware and the VEGA DTMs Note Keep in mind that for setup of VEGAPULS 62 DTM Collection 06 2003 or a newer version must be used VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 V mum Setup with PACTware and other adjustment programs All currently available VEGA DTMs are provided in the DTM Collection on CD and can be obtained from the responsible VEGA agency for a token fee This CD includes also the up to date PACTware version The basic version of this DTM Collection incl PACTware is also available as a free of charge download from the Internet Go via www vega com and Downloads to the item Soft ware 7 3 Parameter adjustment with AMS For VEGA sensors instrument descriptions for the adjustment program AMS are available as DD The instrument descriptions are already implemented in the current version of AMS M For older versions of AMS M a free of charge download is available v
16. Operating Instructions VEGAPULS 62 standpipe version Foundation Fieldbus Contents VEGA Contents 1 About this document 1 1 FUNCUON usu xem nike dee 9 12 Targetgroup llle 5 13 Symbolism used 2 2 2 2 2 5 2 For your safety 2 1 Authorised personnel 2 1 6 2 2 Appropriateuse llle 6 2 3 Warning about misuse llus 6 24 60600010111190 00060 6 2 5 Fulfilling NAMUR recommendations 7 2 6 FCC IC conformity only for USA Canada 7 2 7 Safety instructions for Ex areas 8 2 8 Manufacturer declaration 5 8 2 9 Functional range of approved instruments 9 2 10 Environmental instructions 9 3 Product description 3 1 Configuration 0 0 0 0 eee 10 3 2 Principle of operation LL 11 33 Operation lt lt xd IvrgeraRE Ru ER PE 13 3 4 Storage and transport 2 2 2 2 22 13 4 Mounting 4 1 General instructions 2 1 14 4 2 Mounting instructions 2 2 2 2 2 2 15 5 Connecting to voltage supply 5 1 Preparing the connection 17 5 2 Connection steps Instrument housing 18 5 3 Wiring plan single chamber housing 19 5 4 Wiring plan double chamber housing 21 5 5 Wiring plan double chamber housing Ex
17. adjustment 100 00 T 1 000 m d 2 000 m d 1 Prepare the value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VEBA Medium selection Vessel form Linearisation curve Setup with the indicating and adjustment module PLICSCOM 2 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the dead band 3 Save the settings with OK and move to Medium selection with gt Each product has different reflective properties According to the conductivity and the dielectric value of liquids the reflection properties can differ considerably Therefore additional options such as Solvent Chem mixture and Water based are offered below the menu item Liquid Through this additional selection the sensor is adapted perfectly to the product and measurement reliability partic ularly in products with bad reflective properties is considerably increased Medium Liquid Water based Acids Bases Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key Apart from the medium the vessel shape
18. can also influence the measurement To adapt the sensor to these measuring conditions this menu item offers different options depending on whether liquid or solid is selected With Solid these are Silo or Bunker with Liquid Storage tank Stilling tube Open vessel or Stirred vessel Vessel form Silo Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g with a cylindrical or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of VEGAPULS 62 standpipe version Foundation Fieldbus 31 Setup with the indicating and adjustment module PLICSCOM WI a Gating out of false signals 32 the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Linearisation curve linear Enter the requested parameter via the appropriate keys save your settings and jump to the next menu item with the gt key High sockets or vessel installations such as e g struts or ag
19. d 23 5 6 Wiring plan version IP 66 IP 68 1 bar 25 5 7 Switch on phase 2 2 2 2 naana aana 25 6 Setup with the indicating and adjustment module PLICSCOM 61 Short description 000 88 26 6 2 Insert the indicating and adjustment module 26 6 3 Adjustment system 0008 28 6 4 Setup procedure 00 29 6 5 Menu schematic 0 00 eee 35 2 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 V mum Contents 6 6 Saving the parameter adjustment data 37 Setup with PACTware and other adjustment programs 7 1 Connecting the PC lus 38 7 2 Parameter adjustment with PACTware 38 7 3 Parameter adjustment with AMS 39 7 4 Saving the parameter adjustment data 39 Maintenance and fault rectification 8 1 Maintenance llle 40 8 2 Remove interferences lll 40 8 3 Exchange of the electronics module 42 8 4 Instrument repair 42 Dismounting 9 1 Dismounting steps 2 2 2 2 22 2 1 44 9 2 0216006 9392 REOS P Edo 2 5388 eee ee 44 10 Supplement 10 1 Technical data llle 45 10 2 Foundation Fieldbus 52 10 3 DImenpsiOfiSs 3 2 2 2 vu rri EP
20. e H1 power supply VEGAPULS 62 is connected with screened cable according to Fieldbus specification A cable diameter of 5 9 mm ensures the seal effect of the cable gland Make sure that the entire installation is carried out according to the Fieldbus specification In particular make sure that the termination of the bus is done with appropriate terminating resistors On VEGAPULS 62 with cable gland 12 NPT and plastic housing a metal 1 2 threaded insert is moulded in the plastic housing Caution No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert Standard grease can contain additives affecting the connection between threaded insert and housing This will influence the stability of the connection and the tightness of the housing In systems with potential equalisation connect the cable screen directly to ground potential at the power supply unit in the connection box and at the sensor The screen in the sensor must be connected directly to the internal ground terminal The ground terminal outside on the housing must be connected to the potential equalisation low impedance VEGAPULS 62 standpipe version Foundation Fieldbus 17 Connecting to voltage supply Select connection cable for Ex applica tions 18 VEBA In systems without potential equalisation connect the cable screen directly to ground potential at the power supply unit and at the sen
21. e measurement 4 The values correspond to the actual measured level as well as to the set tings already carried out e g default setting VEGAPULS 62 standpipe version Foundation Fieldbus 29 Setup with the indicating and adjustment module PLICSCOM WI a Carrying out min adjustment Carrying out max adjustment 30 In the main menu item Basic adjustment the individual submenu items should be selected one after the other and provided with the correct parameter values Start your parameter adjustment with the following menu items of the basic adjustment Proceed as follows 1 Move from the measured value display to the main menu by pushing OK gt Basic adjustment Indication Diagnostics Service Info 2 Select the menu item Basic adjustment with gt and confirm with OK Now the menu item Min adjustment is displayed Min adjustment 0 00 Q 5 000 m d 4 000 m d 3 Prepare the 96 value for editing with OK and set the cursor to the requested position with gt Set the requested percentage value with and save with OK The cursor jumps now to the distance value 4 Enter the appropriate distance value in m corresponding to the percentage value for the empty vessel e g distance from the sensor to the vessel bottom 5 Save the settings with OK and move to Max adjustment with gt Proceed as follows Min
22. e om eeu d 57 10 4 Industrial property rights 60 10 5 Trademark llle 60 VEGAPULS 62 standpipe version Foundation Fieldbus 3 Contents Dale meo VEDA Supplementary operating instructions manuals Information VEGAPULS 62 is available in many versions and is thus supplied according to customer order Depending on the selected version supplementary operating instructions man uals also come with the delivery You will find the supple mentary operating instructions manuals in chapter Product description Operating instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGAPULS 62 we offer accessories and replacement parts The associated documents are e Operating instructions manual External indicating and adjustment unit VEGADIS 61 e Operating instructions manual Oscillator VEGAPULS series 60 e Supplementary instructions manual Flanges according to DIN EN ASME JIS VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0t78c 28740 EN 070130 V mum bm V About this document 1 About this document 1 1 Function This operating instructions manual has all the information you need for quick setup and safe operation Please read this manual before you start setup 1 2 Target group This operating instructions manual is directed to trai
23. e there A CD with the appropriate files and certificates can be ordered via e mail under infogde vega com or by phone from one of the VEGA agencies under the order number DRIVER S The backlight of the indicating and adjustment module is powered by the sensor Requirement is a certain height of the supply voltage The data for power supply are stated in chapter Technical data in the Supplement For instruments with national approvals such as e g according to FM and CSA this function only available at a later date The optional heating requires its own power supply You can find further details in the supplementary instructions manual Heating for indicating and adjustment module This function is generally not available for approved instru ments VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0t78c 28740 EN 070130 VEBA Packaging Storage and transport tem perature Product description 3 3 Operation VEGAPULS 62 can be adjusted with different adjustment media e with indicating and adjustment module e with the suitable VEGA DTM in conjunction with an adjustment software according to the FDT DTM standard e g PACTware and PC e a configuration tool The entered parameters are generally saved in VEGAPULS 62 optionally also in the indicating and adjustment module or in PACTware M 3 4 Storage and transport Your instrument was protected by packaging during
24. easurement is only possible within the tube If good mixing of the product is important you should use the version with perforated surge pipe Warning Remember that with the version with 34 thread a max torque of 80 Nm 59 Ibf ft must not be exceeded VEGAPULS 62 standpipe version Foundation Fieldbus 15 Mounting Inflowing medium 16 VEBA Do not mount the instruments in or above the filling stream Fig 4 Inflowing liquid VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA Note safety instructions Take note of safety instructions for Ex applications Select power supply Selecting connection cable Cable gland 6 NPT A Cable screening and ground ing Connecting to voltage supply 5 Connecting to voltage supply 5 1 Preparing the connection Generally note the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed according to Foundation Fieldbus specification In hazardous areas you should take note of the appropriate regulations conformity and type approval certificates of the sensors and power supply units VEGAPULS 62 requires a supply voltage of 9 32 V DC Power and the digital bus signal are carried on the same two wire connection cable Power is supplied via th
25. en terminals according to the wiring plan VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 V mum Connecting to voltage supply Sy Fig 5 Connection steps 6 and 7 8 Press down the opening levers of the terminals you will hear the terminal spring closing 9 Check the hold of the wires in the terminals by lightly pulling on them 10 Connect the screen to the internal ground terminal and the external ground terminal to potential equalisation 11 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 12 Screw the housing cover back on The electrical connection is finished 5 3 Wiring plan single chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version VEGAPULS 62 standpipe version Foundation Fieldbus 19 Connecting to voltage supply Housing overview Electronics and connection compartment 20 Fig 6 Material versions single chamber housing Plastic Aluminium Stainless steel Filter element for air pressure compensation of all material versions Blind stopper with version IP 66 IP 68 1 bar for Aluminium and stainless steel KR DYm_ if mw Fig 7 Electronics and connection compartment single chamber housing 1 Plug connector for VEGACONNECT I7C
26. ia Internet Go via www vega com and Downloads to the item Soft ware 7 4 Saving the parameter adjustment data It is recommended to document or save the parameter adjustment data They are hence available for multiple use or service purposes The VEGA DTM Collection and PACTware in the licensed professional version provide suitable tools for systematic project documentation and storage VEGAPULS 62 standpipe version Foundation Fieldbus 39 Maintenance and fault rectification Causes of malfunction Fault rectification 24 hour service hotline Checking Foundation Field bus 40 VEBA 8 Maintenance and fault rectification 8 1 Maintenance When used as directed in normal operation VEGAPULS 62 is completely maintenance free 8 2 Remove interferences VEGAPULS 62 offers maximum reliability Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Supply Signal processing The first measures to be taken are to check the output signals as well as to evaluate the error messages via the indicating and adjustment module The procedure is described below Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM In many cases the causes can be determined in this way and faults can be rectified However should this measures not be successful call the VEGA service hotli
27. ication Diagnostics Service Info Displayed value 2 1 Lighting 2 4 Al Out Ausgeschaltet V Diagnostics Basic adjustment 3 Indication gt Diagnostics Service Info VEGAPULS 62 standpipe version Foundation Fieldbus 35 Setup with the indicating and adjustment module PLICSCOM WI a Pointer Distance min 0 234 m d Distance max 5 385 m d Service Basic adjustment 4 Indication Diagnostics P Service Info Gating out of false signals 4 1 Change now E Reset 4 5 Reset now PIN 4 9 Enable Info Basic adjustment Indication Diagnostics Service gt Info Device ID 5 1 max 32 characters Sensor TAG PD TAG max 32 characters Sensor characteristics 5 5 Display now 36 Meas reliability 8 db Sensor status OK Curve selection Echo curve Presentation of the echo curve Echo curve Extended setting None 4 2 Simulation Sensor length 4 4 Start simulation V 5 m d Unit of measurement m d Y select Language 4 8 Copy sensor data 4 8 Deutsch V Copy sensor data Sensor type VEGAPULS 6x Serial number 12345678 Date of manufacture 5 2 15 Dec 2006 Software version 3 32 5 2 Last change
28. in which the level changes very quickly For this reason select the function Quick level change gt 1m min Extended setting Note Because the average value generation of the signal process ing is clearly reduced with the function Quick level change gt 1m min false reflections caused by agitators or vessel installations can cause measured value fluctuations A false echo storage is recommended Copy sensor data This function enables reading out parameter adjustment data as well as writing parameter adjustment data into the sensor via the indicating and adjustment module A description of the function is available in the operating instructions manual Indicating and adjustment module The following data are read out or written with this function Measured value presentation Adjustment Medium Standpipe inner diameter Vessel form Damping Linearisation curve Sensor TAG Displayed value Unit of measurement Language The following safety relevant data are not read out or written e PIN Copy sensor data Copy sensor data 5 5 With standpipe versions VEGAPULS 62 standpipe version Foundation Fieldbus 33 Setup with the indicating and adjustment module PLICSCOM WI a Reset Optional settings 34 Basic adjustment If the Reset is carried out the sensor resets the values of the following functions to the reset values see chart 9 5999 Rtv Min adjus
29. ing conditions of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2007 Subject to change without prior notice 28740 EN 070130
30. ing for indi cating and adjustment module PLICSCOM optional Supplementary instructions manual Plug connector for continuously measuring sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates VEGAPULS 62 consists of the following components e Process fitting with standpipe antenna e Housing with electronics optionally available with plug connector optionally available with connection cable e Housing cover optionally available with indicating and adjustment module PLICSCOM The components are available in different versions VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA Area of application Product description Fig 1 VEGAPULS 62 in threaded version up to 200 C 392 F with plastic housing 1 Housing cover with integrated PLICSCOM optional 2 Housing with electronics 3 Process fitting with standpipe antenna 3 2 Principle of operation VEGAPULS 62 is a radar sensor in K band emitting frequency approx 26 GHz for continuous level measurement A version of VEGAPULS 62 is available for each area of application The version with standpipe is particularly suitable for meas urement of solvents and liquid gases in vessels with small process fittings under extremely difficult process conditions The standpipe antenna is also suitable for vessels with foam generation or f
31. ion Type Possible types of linearization are linear user defined cylindrical lying container spherical container curve points 1 10 X and Y values for the user defined linearization curve curve points 11 20 X and Y values for the user defined linearization curve curve points 21 30 Xand Y values for the user defined linearization curve curve points 31 33 X and Y values for the user defined linearization curve Curve status Result of table plausibility check SUB_DEVICE_NUMBER SENSOR_ELEMENT_TYPE display_source_selector Selects the type of value which is displayed on the indication and adjustment module max_peak_sensor_value Holds the maximum sensor value Write access resets to current value Unit derives from Sensor range unit min peak sensor value Holds the minimum sensor value Write access resets to current value Unit derives from Sensor range unit Calibration Highest Point Min max adjustment Upper calibrated point of the sensor It refers to Cal level hi The unit is defined in Sensor range unit Calibration Lowest Point Min max adjustment Lower calibrated point of the sensor It refers to Cal level lo The unit is defined in Sensor range unit cal level hi VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 V A Supplement Min max adjustment Level at Cal point hi When wri
32. itators as well as buildup and weld joints on the vessel walls cause interfering reflections which can impair the measure ment A false echo storage detects and marks these false echoes so that they are no longer taken into account for the level measurement A false echo memory should be created with empty vessel so that all potential interfering reflections will be detected Gating out of false signals Change now Proceed as follows 1 Move from the measured value display to the main menu by pushing OK 2 Select the menu item Service with gt and confirm with OK Now the menu item False signal suppression is displayed 3 Confirm False signal suppression Change now with OK and select in the below menu Create new Enter the actual distance from the sensor to the product surface All false signals in this area are detected by the sensor and saved after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 W 51 P Setup with the indicating and adjustment module PLICSCOM Extended setting Quick level The menu item Extended setting offers the possibility to change optimise VEGAPULS 62 for applications
33. ne in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged When an additional instrument is connected the H1 segment fails Max supply current of the segment coupler exceeded Measure the current consumption reduce size of segment Measured value on the indicating and adjustment module does not correspond to the value in the PLC The menu item Display Display value is not set to Al Out gt Check values and correct if necessary VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VEBA Maintenance and fault rectification Instrument does not appear during connection setup Incorrect termination gt Check termination at the beginning and end points of the bus and terminate if necessary according to the specification Instrument not connected to the segment gt Check and correct safe circuits must be observed In Ex applications the regulations for the wiring of intrinsically Fault messages via the indi cating adjustment module E013 no measured value available gt sensor in boot phase gt sensor does not find an echo e g because of faulty installation or incorrect pa
34. ned qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 8 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGAPULS 62 standpipe version Foundation Fieldbus 5 For your safety VEBA 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the operator For safety and warranty reasons any internal work on the instruments must be carried out only by personnel authorised by the manufacturer 2 2 Appropriate use VEGAPULS 62 is a sensor for continuous level measurement Detailed information on the application range of VEGAPULS 62 is available in chapter Product description 2 3 Warning about misuse
35. ng range in m 19 19 ft Fig 22 Accuracy VEGAPULS 62 in Inch measuring range in ft Influence of the ambient temperature to the sensor electronics Average temperature coefficient of the 0 03 96 10 K zero signal temperature error 10 10 Incl non linearity hysteresis and non repeatability 11 11 Relating to the nominal measuring range VEGAPULS 62 standpipe version Foundation Fieldbus 47 Supplement Influence of superimposed gas and pressure to the accuracy The spreading speed of radar impulses in gas or vapour above the measured product is reduced by high pressures This effect depends on the superimposed gas or vapour and is very high in case of low temperatures The following chart shows the resulting deviation for some typical gases or vapours The stated values relate to the distance Positive values mean that the measured distance is too high negative values that the measured distance is too small Air Nitrogen 20 C 68 F 0 00 0 22 96 Hydrogen 200 C 392 F 0 02 0 05 0 37 Water saturated 100 C 212 F 0 20 steam Water saturated 180 C 356 F 2 1 steam Ambient conditions Ambient storage and transport tem 40 80 C 40 176 F perature Process conditions Process temperature measured on the process fitting depending on the seal of the antenna system FKM Viton 40 130 C 40
36. oint Highest Point T r Sensor reference plane cal level hi 96 Calibration Highest Point cal level lo t Calibration Lowest Point Fig 24 Adjustment VEGAPULS 62 Parameter list The following list contains the most important parameters and their meaning primary value Process value after min max adjustment and linearization Selected as input to AIFB by setting Channel 1 Unit derives from Primary value unit primary value unit Selected unit code for primary value secondary value 1 Value after min max adjustment level level offset Selected as input to AIFB by setting Channel 2 Unit derives from Secondary value 1 unit secondary value 1 unit Selected unit code for secondary value 1 secondary value 2 Sensor value sensor offset Selected as input to AIFB by setting Channel 3 Unit derives from Secondary value 2 unit secondary value 2 unit Unit code of Secondary value 2 VEGAPULS 62 standpipe version Foundation Fieldbus 53 Supplement 54 sensor value Haw sensor value i e the uncalibrated measurement value from the sensor Unit derives from Sensor_range unit sensor range Sensor range unit refers to Sensor value Max Min peak sensor value Cal poin t hi lo simulate primary value simulate secondary value 1 simulate secondary value 2 device status Linearizat
37. or measurement of products with low dielectric values DK 1 6 VEGAPULS 62 standpipe version Foundation Fieldbus 11 Product description Functional principle Power supply and bus com munication DD CFF 12 VEBA Measurement in a standpipe is not recommended for very adhesive products The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The running time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropriate output signal and outputted as measured value Power is supplied via the H1 Fieldbus A two wire cable according to Fieldbus specification serves as carrier of both power and digital data signals for multiple sensors This cable can be operated in two versions e via an H1 interface card in the control system and additional power supply e viaa linking device with HSE High speed Ethernet and additional voltage supply according to IEC 61158 2 The DD Device Descriptions and CFF capability files necessary for planning and configuration of your FF Founda tion Fieldbus communication network are available in the download area of the VEGA homepage www vega com under Services Downloads Software Foundation Fieldbus The appropriate certificates are also availabl
38. ousing Seal ring between housing and housing cover Inspection window in housing cover for PLICSCOM Ground terminal Weight Process fitting thread Process fitting flange Standpipe Length standpipe Output variable Output Signal Physical layer Channel Numbers Channel 1 Channel 2 Channel 3 Supplement 316L Hastelloy C22 Hastelloy C22 plated Klingersil C 4400 PTFE TFM 1600 PTFE PP FKM Viton Kalrez 2035 6230 FDA 6375 316L Hastelloy C22 Plastic PBT Polyester Alu die casting pow der coated 316L NBR stainless steel housing silicone Alu plastic housing Polycarbonate UL 746 C listed 316Ti 316L 2 2 8 kg 4 4 6 2 lbs depending on thread size and housing material 4 2 15 4 kg 9 3 34 lbs depending on flange size and housing material 1 6 kg m 1 1 Ibs ft up to 5 85 m digital output signal Foundation Fieldbus pro tocol according to IEC 61158 2 Primary value Secondary value 1 Secondary value 2 VEGAPULS 62 standpipe version Foundation Fieldbus 45 Supplement Transmission rate 31 25 Kbit s Current value 10 mA 0 5 mA Input variable Parameter Distance between process fitting seal surface hexagon or lower edge of flange of the sensor and product surface Min distance 0 mm Measuring range up to 5 85 m9 Reference conditions to measuring accuracy similar to DI
39. plies mainly to mounting outdoors in areas where moisture is expected e g by cleaning processes or on cooled or heated vessels Fig 2 Measures against moisture penetration Measuring range The reference plane for the measuring range is the lower edge of the flange or the seal surface of the thread The measuring range extends from the vent hole in the standpipe below the reference plane up to the tube end 14 WEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 VEBA Materials wetted parts Mounting A Mounting Fig 3 Measuring range operating range and max measuring distance 1 full 2 empty max measuring distance 3 Measuring range Make sure that the wetted parts of VEGAPULS 62 especially the seal and process fitting are suitable for the existing process conditions such as pressure temperature etc as well as the chemical properties of the medium You will find specification in chapter Technical data in the Supplement 4 2 Mounting instructions By using the standpipe version the influence of turbulence and vessel installations such as e g heating spirals or agitators is excluded If turbulence or vigorous product movement occurs in the vessel long standpipe antennas should be fastened to the vessel wall The standpipe antenna must extend all the way down to the requested min level as m
40. ponding digital output signal will be outputted to the cable 9 3 9 The values correspond to the actual measured level as well as to the set tings already carried out e g default setting VEGAPULS 62 standpipe version Foundation Fieldbus 25 Setup with the indicating and adjustment module PLICSCOM WI a Function Configuration mo bale Mounting dismounting the in dicating and adjustment module 26 6 Setup with the indicating and adjustment module PLICSCOM 6 1 Short description The indicating and adjustment module is used for measured value display adjustment and diagnosis It can be mounted in the following housing versions and instruments e All sensors of the plics instrument family in the single as well as in the double chamber housing optionally in the electronics or connection compartment e External indicating and adjustment unit VEGADIS 61 From a hardware revision 01 or higher of PLICSCOM as well as a hardware revision 01 03 or higher of the corresponding sensor an integrated backlight can be switched via the adjustment menu The hardware revision is stated on the type label of the PLICSCOM or the sensor electronics Information This function is for instruments with StEx WHG or ship approval as well as country specific approvals such as those according to FM or CSA available at a later date Note You will find detailed information on the adjustment in
41. r VEGACONNECT l C interface 3 Internal connection cable to the connection compartment Fig 11 Connection compartment double chamber housing 1 Plug connector for VEGACONNECT I7C interface 2 Ground terminal for connection of the cable screen 3 Spring loaded terminals for voltage supply VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0tP78c 28740 EN 070130 VEBA Wiring plan Housing overview Connecting to voltage supply pe DT N N N R F 126 HH j UAE es a es Fig 12 Wiring plan double chamber housing 1 Power supply Signal output 5 5 Wiring plan double chamber housing Exd Information Instruments in Exd version with hardware revision 01 or higher as well as with national approvals such as e g according to FM or CSA at a later date Fig 13 Double chamber housing Housing cover connection compartment Blind stopper or plug M12x1 for VEGADIS 61 option Housing cover electronics compartment Filter element for pressure compensation or blind stopper with version IP 66 IP 68 1 bar Cable entry or plug 4A amp cCcol Oi 2 2 Version IP 66 IP 68 1 bar not with four wire instruments VEGAPULS 62 standpipe version Foundation Fieldbus 23 Connecting to voltage supply Electronics compartment Connection compartment 24
42. rameter adjustment E017 Adjustment span too small gt Carry out a fresh adjustment and increase the distance between min and max adjustment E036 no operable sensor software gt Carry out a software update or send the instrument for repair E041 E042 E043 e Hardware error electronics defective gt Exchange instrument or return instrument for repair E113 Communication conflict gt Exchange instrument or return instrument for repair VEGAPULS 62 standpipe version Foundation Fieldbus 41 Maintenance and fault rectification Sensor serial number Assignment Foundation Fieldbus 42 x jue VEBA 8 3 Exchange of the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only an electronics module with appropriate Ex approval may be used If there is no electronics module available on site one can be ordered from the VEGA agency serving you The order data of the sensor must be downloaded into the new electronics module This can be done e atthe factory by VEGA e oron site by the user In both cases the sensor serial number is necessary The serial numbers are stated on the type label of the instrument or on the delivery note Information When loading on site the order data must be downloaded from the Internet see Operating Instructions manual Oscillator The oscillators are adapted
43. rocess temperature of 70 C 158 F the max ambient temperature during operation is 85 C 185 F Measures to maintain explosion protection during operation e Operate the instrument in the range of the specified electrical limit values Permissible supply voltage see Technical data e Mount and operate the instrument in such a way that no danger of ignition from electrostatic charges is to be expected The antenna the process fitting or the housing as the case may be depending on instrument version are made of electrically non conductive plastic VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 V mum For your safety e Make sure that the seal is mounted correctly between lower part of the housing and cover Screw the cover on tightly e Make sure there is no explosive atmosphere present if you intend to operate the instrument with opened cover e Make sure that the cable gland is tight and strain relieved The outer diameter of the connection cable must be adapted to the cable gland Tighten the pressure screw of the cable gland carefully e Cover unused openings for cable glands tightly e Mount the instrument in such a way that the sensor cannot touch the vessel wall or vessel installations Keep in mind the influence of product movement in the vessel e The surface temperature of the housing must not exceed the ignition temperature of the sur
44. rounding explosive atmosphere This instrument was assessed by a person who fulfils the DIN EN 60079 14 requirements 2 10 Functional range of approved instruments Instruments with national approvals such as according to FM or CSA are partly supplied with a previous hardware or software version For approval technical reasons some functions for these instruments will be only available at a later date You will find corresponding instructions in the description of the individual functions in this operating instructions manual 2 11 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment man agement system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environ mental instructions in this manual e Chapter Storage and transport e Chapter Disposal VEGAPULS 62 standpipe version Foundation Fieldbus 9 Product description Scope of delivery Components 10 VEBA 3 Product description 3 1 Configuration The scope of delivery encompasses e VEGAPULS 62 radar sensor e Documentation this operating instructions manual Operating instructions manual ndicating and adjust ment module PLICSCOM optional Supplementary instructions manual Heat
45. rrent measured value will be displayed and the corresponding digital output signal will be outputted to the cable As VEGAPULS 62 is a distance measuring instrument the distance from the sensor to the product surface is measured To have the real product level displayed an allocation of the measured distance to the percentage height must be made To carry out this adjustment the distance is entered with full and empty vessel If these values are not known an adjustment with the distance values e g 10 and 90 is also possible Starting point for these distance specifications is always the seal surface of the thread or flange With these settings the real level is calculated Furthermore the operating range of the sensor is limited from maximum to the required range The real product level during this adjustment is not important because the min max adjustment is always carried out without changing the product level These settings can be made ahead of time without the instrument having to be installed Caution If there is a separation of liquids with different dielectric values in the vessel e g by condensation VEGAPULS 62 can detect under certain circumstances only the medium with the higher dielectric value Keep in mind that interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially designed for interfac
46. sor In the connection box or T distributor the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen The cable screens to the power supply unit and to the next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interference signals remains The total capacitance of the cable and of all capacitors must not exceed 10 nF in Ex applications Take note of the corresponding installation regulations for Ex applications In particular make sure that no potential equal isation currents flow over the cable screen In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation 5 2 Connection steps Instrument housing Proceed as follows 1 Unscrew the housing cover 2 If an indicating and adjustment module is installed remove it by turning it slightly to the left 3 Loosen compression nut of the cable entry 4 Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires 5 Insert the cable into the sensor through the cable entry 6 Lift the opening levers of the terminals with a screwdriver see following illustration 7 Insert the wire ends into the op
47. suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written solids vessel type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written fast level change Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written VEGAPULS 62 standpipe version Foundation Fieldbus 55 56 Supplement first echo factor Set up to suit the process conditions pulse velocity correction Set up to suit the process conditions echo quality Signal Noise ratio empty vessel curve corr dist Distance from the sensor to the product surface Unit derives from Sensor range unit empty vessel curve corr op code Update create new or delete the empty vessel curve tube diameter Set up to suit the process conditions VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA 10 3 Dimensions Housing in protection IP 66 IP67 and IP 66 IP 68 0 2 bar M20x1 5 V2 NPT M20x1 5 Vo NPT 69mm 2 23 32 wg 2 1 87mm 3 27 64 84mm 3 516 M20x1 5 2 Ye NPT 3 11 Supplement 6mm 4 9 16 84mm 3 5 16 M20x1 5 Vo NPT 116mm
48. the operating instructions manual of the ndicating and adjustment module 6 2 Insert the indicating and adjustment module The indicating and adjustment module can be inserted into the sensor and removed again at any time It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the desired position on the electronics you can choose any one of four different positions each displaced by 90 3 Press the indicating and adjustment module onto the electronics and turn it to the right until it snaps in VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v78c 28740 EN 070130 V mum Setup with the indicating and adjustment module PLICSCOM 4 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating adjustment module is powered by the sensor an additional connection is not necessary Fig 18 Installation of the indicating and adjustment module Note If you intend to retrofit VEGAPULS 62 with an indicating and adjustment module for continuous measured value indication a higher cover with an inspection glass is required VEGAPULS 62 standpipe version Foundation Fieldbus 27 Setup with the indicating and adjustment module PLICSCOM WI a Key functions Adjustment system 28
49. ting Cal level hi and Cal type 1 Online the Cal point hi is automatically set to the current sensor value The unit is defined in Level unit cal level lo Min max adjustment Level at Cal point lo When writing Cal level lo and Cal type 1 Online the Cal point lo is automatically set to the current sensor value The unit is defined in Level unit cal type Min max adjustment Defines type of calibration Dry no influence of sensor value Online current sensor value determines Cal point hi lo level Value after min max adjustment level unit Unit code of Level Level offset Cal level hi Cal level lo level offset Offset that is added to the Level value Unit derives from Level unit SENSOR OFFSET Offset that is added to the Sensor value Unit derives from Sensor range unit end of operation range Set up to suit the process conditions begin of operation range Set up to suit the process conditions product type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written liquids medium type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written solids medium type Setup to suit the process conditions If Special Parameter adjustment has been utilized this parameter cannot be written liquids vessel type Setup to
50. tment 30 m d VEGAPULS 61 63 65 35 m d VEGAPULS 62 66 70 m d VEGAPULS 68 The values of the following functions are not reset to the reset values see chart with Reset Factory setting Like basic setting in addition special parameters are reset to default values Pointer The min and max distance values are reset to the actual value Additional adjustment and diagnosis options such as e g scaling simulation or trend curve presentation are shown in the following menu schematic You will find a detailed description of these menu items in the operating instructions manual Indicating and adjustment module Sensor specific basic adjustment Special parameters are parameters which are set customer specifically on the service level with the adjustment software PACTware M VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0720 N3 0v78c 28740 EN 070130 V 5 f Setup with the indicating and adjustment module PLICSCOM 6 5 Menu schematic Information Depending on the version and application the highlighted menu windows are not always available Basic adjustment gt Basic adjustment Indication Diagnostics Service Info Min adjustment 1 1 Min adjustment 1 2 1 4 0 00 D 100 00 H 10 000 m d 1 000 m d 8 000 m d 2 000 m d Linearisation curve 1 5 linear Indication Basic adjustment 2 gt Ind
51. transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environ ment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies e Storage and transport temperature see Supplement Technical data Ambient conditions e Relative humidity 20 85 VEGAPULS 62 standpipe version Foundation Fieldbus 13 Mounting WI A 4 Mounting 4 1 General instructions Installation position Select an installation position you can easily reach for mounting and connecting as well as later retrofitting of an indicating and adjustment module The housing can be rotated by 330 without the use of any tools You can also install the indicating and adjustment module in four different positions each displaced by 90 Screwing in Warning N The housing of the threaded versions must not be used to screw the instrument in Applying tightening force on the housing can damage its rotational mechanical parts Moisture Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your VEGAPULS 62 additional protection against moisture penetration by leading the connection cable down ward in front of the cable entry Rain and condensation water can thus drain off This ap
52. ument must not cause any interfering emissions VEGAPULS 62 standpipe version Foundation Fieldbus 7 For your safety VEBA e The instrument must be insensitive to interfering emis sions also to such that may cause unwanted operating conditions The instrument is designed for operation with an antenna according to the Dimensions in the Supplement of this operating instructions manual or without antenna with a max amplification of 33 dB The instrument must not be operated with antennas not listed therein or those having an amplifica tion of more than 33 dB The required antenna impedance is 50 Ohm 2 8 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 9 Manufacturer declaration In conformity with DIN EN 60079 14 2004 para 5 2 3 point c1 VEGAPULS 62 is suitable for use in zone 2 The operator must use the instrument as it was intended to be used and follow the specifications of the following documents e this operating instructions manual e this manufacturer declaration 24636 e the applicable installation regulations Max increase of the surface temperature during operation 15 K individual components in the instrument With an ambient temperature of 70 C 158 F on the housing and a p
53. utzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com Jinnnn npoaykunn mdupmp BETA saujujarorca no BceMy mnpy npaBaMM Ha WHTGJVIeKTya IbHyIO COOCTBEHHOCTE HanbHenwyto nHcopwauuro cyvorpure Ha cadre http www vega com f amp VEGAS a mE PRS BAIR 2 18 A vk lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA VEGAPULS 62 standpipe version Foundation Fieldbus Supplement 61 Supplement 62 VEDA VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 VEBA VEGAPULS 62 standpipe version Foundation Fieldbus Supplement 63 VEBA VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany Phone 49 7836 50 0 Fax 49 7836 50 201 E mail info de vega com www vega com Q CE All statements concerning scope of delivery application practical use and operat
54. v 1 IS CSA CLIII Div 1 IS CII III Div 1 Gr C G XP GL LRS ABS CCS RINA WHG 14 1 Prerequisite for maintaining the protection is a suitable cable 135 Deviating data in Ex applications see separate safety instructions 16 Depending on order specification VEGAPULS 62 standpipe version Foundation Fieldbus 51 Supplement 10 2 Foundation Fieldbus Block diagram measured value processing The following illustration shows the Transducer Block and Function block in simplified form i T min max M Linearization adjustment m d i 96 Lin Sensor Value 2 TB Secondary Secondary Primary Value 2 Value 1 Value DIRECT LOW CUTOFF PVF TIME Mode amp Status ALARMS L TYPE 0 Q Q ti Vt INDIRECT A E a INDIRECT SQRT PV Out a za FIELD VALUE AT 2 Channel 1 Primary Value Channel 2 Secondary Value 1 Channel 3 Secondary Value 2 Fig 23 VEGAPULS 62 measured value processing Diagram adjustment The following illustration shows the function of the adjustment 52 VEGAPULS 62 standpipe version Foundation Fieldbus 0 L0Z20 N3 0v 8c 28740 EN 070130 V EA Supplement Secondary value 1 cal level hi cal level lo Calibration Calibration Sensor value Lowest P

Operating Instructions - VEGAPULS 62 standpipe version

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