4 - SEW-Eurodrive
Contents
1. No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio startup 6 Terminal assignment 60_ Binary inputs 601 8336 Binary input DIO2 0 No function hhart assignment 1 Enable stop factory setting DIO3 E 2 CW stop eve gan Gee Binary input DIO3 3 CCW stop factory settingDI02 Eu assignment 4 n11 n21 factory setting D104 603 8338 Binary input DIO4 5 n12 n22 factory setting DIOS Short assignment n13 2 n11 n12 6 Fixed setpoint switchover 604 8339 Binary input DIOS 7 Parameter set switchover hort assignment 9 Motor potentiometer up 608 8844 Binary input DIOO 10 Motor potentiometer down ort assignment 11 External fault LR 12 Fault reset factory setting DIOO 20 Setpoint acceptance active 26 TF message only with DIO5 30 Controller inhibit 62 Binary outputs 620 8350 Binary output 0 No function Zhor h DO01 assignment 1 Fault factory setting DOO1 621 8351 Binary output 5 den D903 Short DOO2 assignment 9 4 Rotating field on 622 8916 Binary output 5 Brake released factory setting DOO2 Shark DO03 assignment not with DOO3 7 Parameter set 9 Speed reference message 11 Comparison message setpoint actual value 21 IPOS output 22 IPOS fault 23 Pl controller actual value reference 24 Ex e current limit active in preparation 64_ Analog outputs optional 640 8568 Analog output 0 No function Lonk 1 Ra2. Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services TTT xi X ji Sg MOVITRAC B FSC11B Communication Interface FIO11B Analog Module Edition 02 2007 O y 11586613 EN perating Instructions SEW EURODRIVE Driving the world Contents 1 Notes odii eatin cen rese 4 1 1 Structure of the safety notes sssssssssssee eem 4 1 2 Right to claim under warranty sssssee 4 1 3 Exclusion of liability 4 2 Safety oC MEE 5 2 4 General information a iarria a nnne nennen enne 5 2 2 Target group cii icti editt caveats AEAN T can due ne 5 2 9 USE sa Wd pr er Re 5 2 4 Transportation storage enne 6 2 5 eee eec e ec aao dp e edet e tds 6 2 6 Electrical connection a aa aa aa a aa nennen 6 2 Safedisconnection sse ennt eene enne nensi nnn 7 25 OPS ation MEET 7 a 8 3 1 FSC11B FIO11B Installation 8 Wn PM M 13 4 1 Startup with PC and MOVITOOLS WotionStudio 13 42 Parameter list tare re eee 14 uci 29 5 1 Return codes 1 19 1 38 aeara aAA dare R 23 52 Unitstatus codes Ld Tee de 29 24 eA i
3. SENE 24 6 2 Resetinterface seii e eis 24 ene ec 24 6 4 List of errors F 00 7 25 T Technical Dat 28 7 1 Electronics data for FSC11B communication interface 28 7 2 FSC11B communication MOdUIe ccccccccccceceececeeeeeeseeeeeeeessseeeeeeeees 29 Ehre EE 30 Interface Operating Instructions MOVITRAC B Important Notes Structure of the safety notes 1 Important Notes 1 1 Structure of the safety notes The safety notes in these operating instructions are structured as follows Symbol gt A SIGNAL WORD Nature and source of hazard Possible consequence s if disregarded Measure s to avoid the hazard gt General hazard gt Electric shock Symbol Signal word Meaning Consequences if disregarded Example Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries A CAUTION Possible dangerous situation Minor injuries STOP Possible damage to property Damage to the drive system or its environment HQ NOTE Useful information or tip Simplifies the operation of the drive system 1 2 Right to claim under warranty You must follow the information in the operat
4. 650 s delay 82 Brake operation 1 2 820 821 8607 4 quadrant opera Off Off 8608 tion 1 2 On On 83_ Fault responses 830 8609 Response 2 Immediate stop fault Lonk terminal external 4 Rapid stop fault 830 fault 7 Rapid stop warning 833 836 833 8612 Response Lonk timeout RS 485 836 8615 Response Lonk timeout SBus 84_ Reset behavior 840 8617 Manual reset Yes No 86_ Modulation 1 2 860 861 8620 PWM frequency 4 4 kHz Lan amp 8621 1 2 8 8 kHz 12 12 kHz 16 16 kHz 862 863 8751 PWM fix 1 2 On On Lani 8752 Off Off 87_ Process data parameter setting 870 8304 Setpoint No function factory setting P872 Lonk description PO1 Set speed factory setting P871 871 8305 Setpoint EUN tonb description PO2 Control word 1 factory setting P870 872 8306 Setpoint Control word 2 one description PO3 Set speed IPOS PO data PI controller setpoint 873 8307 Actual value No function Lonk description P11 Actual speed factory setting P874 874 8308 Actual value factory seting Pars Lana description PI2 eda CEA Status word 1 factory setting P873 875 8309 Actual value Actual speed 20 Lonb description PI3 IPOS PI DATA PI controller actual value 876 8622 PO data enable No Lonk Yes Interface Operating Instructions MOVITRAC B 21 4 22 gu Startup Parameter list No FBG Index Name Range Factory setting Value after d
5. sc11 2 FSC11B FSC11B THE 45 X46 M EPEREEF Scale salads arabada inane E dl Slo System bus connection MOVITRAC B different terminals MOVITRAC B MOVITRAC B MOVIDRIVE B ga S12 51 52 1 52 oN On orri 80 8 FSC11B FSC11B X45 X46 1222224 s NEA 7 O O System bus connection MOVITRAC B with UFx MOVITRAC B 81 82 On Gore FSC11B Heb Interface Operating Instructions MOVITRA c9 B Installation FSC11B FI011B Installation System bus connection MOVITRAC B with UOH11B UOH11B DFP21B 9 RUN BUS MOVITRAC B S1 S2 ON Sore FSC11B X45 X46 HLLL t 2 34 516 7 Cable length The permitted total cable length depends on the baud rate setting of the SBus P884 125kBaud 320m 250kBaud 160m 500 kBaud 80 m 1000 kBaud 40 m You must use shielded cables NOTE Terminating resistor Switch on the system bus terminating resistor S1 ON at the start and end of the system bus connection Switch off the terminating resistor on the units in between S1 OFF Certain units have a permanently integrated terminating res
6. H Selection using symbols on keypad z Selection in the FBG motor startup If a selection is offered the factory setting is indicated in bold No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio startup 0 Display values read only 00 Process values 000 H 8318 Speed signed rpm zi 002 s 8319 Frequency Hz s signed 004 s 8321 Output current lRated z amount 005 8322 Active current IRated signed 008 8325 DC link voltage V Shark 009 z 8326 Output current A z 01 Status displays 010 8310 Inverter status Text 011 8310 Operating status Text 012 8310 Fault status Text 013 8310 Current Current parameter set parameter set 014 8327 Heat sink C Lonk temperature 02_ Analog setpoints 020 8331 Analog input Al1 V Lonk 021 8332 Analog input Al2 V Lonk optional 03_ Binary inputs 030 8844 Binary input DIOO Fault reset 031 8335 Binary input DIO1 CW STOP fixed assignment 032 8336 Binary input D102 CCW STOP 033 8337 Binary input DIO3 Enable stop 034 8338 Binary input D104 n11 n21 035 8339 Binary input DIO5 n12 n22 Interface Operating Instructions MOVITRA C B Startup Parameter list ago 4 9 No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio startup 039 8334 Bin
7. 30 500 rpm Long 8582 7221725 8580 Start offset 1 2 0 30 500 rpm Lang 8583 Brake function 1 2 731 734 8749 Brake release 0 2 s Lang 8750 time 1 2 732 735 8585 Brake application 0 2 s Loni 8587 time 1 2 74_ Speed skip function 740 742 8588 Skip window 0 1500 5000 rpm Lan amp 8590 center 1 2 741 743 8589 Skip width 1 2 0 300 rpm Loni 8591 76 Manual operation 760 8798 Lock RUN STOP Off Off Lonk keys On On 77_ Energy saving function 770 8925 Energy saving Off Off Lonk function On On 8 Unit functions on FBG only parameter set 1 80_ Setup 800 Short menu Long Sherk Short 802 8594 Factory setting No 0 No Lonk Std 1 Standard ALL 2 Delivery status 4 4 NEMA delivery status 803 8595 Parameter lock Off Off Lonk On On 804 8596 Reset statistical No action data Fault memory Interface Operating Instructions MOVITRA C B Startup Parameter list ago 4 9 No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio Startup 806 Copy DBG Yes MOVITRAC B No 807 Copy MOVI Yes TRAC B DBG No 81 Serial communication 810 8597 RS 485 address 0 99 Loni 811 8598 RS 485 group 100 199 address 812 8599 RS 485 timeout 0
8. Startup Parameter list No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio Startup 104 10247 10 Setpoint 0 3000 6000 rpm Lonk reference speed 105 10416 1 Open circuit 0 No response Lob detection 2 Immediate stop fault 4 Rapid stop fault 7 Rapid stop warning 106 10247 11 FI1 characteristic 0 100 96 Lan curve x1 107 10247 12 FI1 characteristic 100 96 0 100 96 Lan curve y1 108 10247 13 FI1 characteristic O 100 Lond curve x2 109 10247 14 characteristic 100 96 O 100 Lonk curve y2 11_ Analog input 1 0 10 V 110 8463 Al1 scaling 0 1 1 10 Shirk 112 8465 Al1 Operating 1 10 V reference maximum speed Shore mode 5 0 20 mA reference maximum speed 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 113 8466 Al1 voltage offset 10 V 0 10 V 116 10247 6 characteristic 0 100 96 Short curve x1 117 10247 7 Al1 characteristic 100 96 0 100 96 Shark curve y1 118 10247 8 characteristic 0 100 Shark curve x2 119 10247 9 Al1 characteristic 100 96 O 100 Shork curve y2 12_ Analog input AI2 FBG setpoint control module option 120 8469 AI2 operating 0 No function Lard mode 1 0 10 V Set
9. always close at hand improve your productivity With a global presence With innovative that offers responsive technology that solves and reliable solutions tomorrow s problems Anywhere today x With comprehensive With uncompromising knowledge in virtually quality that reduces the every branch of cost and complexity of industry today daily operations SEW EURODRIVE Driving the world z S With online information and software updates via the Internet available around the clock ha 7 SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
10. supplied with e Check startup data and perform the correct amount of current during new startup if necessary the pre magnetizing time e Check cross section of motor cable Rated motor power too small in and increase if necessary relation to rated inverter power Motor cable cross section too small 82 Open output Immediate Only in VFC hoist operating e Check connection between inverter Switch off mode and motor with inhibit 2orall output phases interrupted Check startup data and perform Rated motor power too small in relation to rated inverter power new startup if necessary Interface Operating Instructions MOVITRA 5 Service SO Sa List of errors F 00 F 97 lt 2 No Designation Response Possible cause Measure 84 UL motor Stop with Motor utilization too high e Check P345 346 Iy UL monitoring protection inhibit e Reduce load Extend ramps Long pause times 94 EEPROM Immediate Defective EEPROM Contact SEW Service checksum Switch off with inhibit 97 Copy error Immediate Parameter module is removed Prior to confirming the error Switch off during copying process Load factory setting or complete with inhibit Switching off on during copying data set from parameter module process 1 Noreset required error message disappears after communication is reestablished Interface Operating Instructions MOVITRAC B 27 28 Tech
11. 5 2 Unit status codes Use status word 1 to determine the unit status code Code Meaning 0x0 Not ready 0x1 Controller inhibit 0x2 No enable 0x3 Standstill current active no enable 0x4 Enable 0x8 Factory setting is active Interface Operating Instructions MOVITRAC B 23 6 24 AS eum 6 6 1 6 2 6 3 on Service Fault memory Service Fault memory The inverter saves the fault message in fault memory P080 The inverter only saves a new fault after the fault message has been acknowledged The local operating panel shows the most recent fault Whenever double faults occur the value stored in P080 does not correspond to the value displayed on the operating panel This is an example of what happens with F 07 DC link overvoltage followed by F34 ramp timeout The inverter stores the following information when a fault occurs Fault occurred Status of the binary inputs binary outputs Operating status of the inverter Inverter status Heatsink temperature Speed Output current Active current Unit utilization DC link voltage Reset interface A fault message can be acknowledged by Manual reset in MOVITOOLS P840 Manual reset YES or in status window of reset button Timeout active If the inverter is controlled via a communication interface RS 485 or SBus and the mains power was switched off and back on again the enable remains ineffective until the i
12. O DRIVE General information Never install or operate damaged products In the event of damage submit a complaint to the shipping company immediately During operation drives with this type of enclosure may have live uninsinuated and sometimes moving or rotating parts as well as hot surfaces Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to machinery Consult the documentation for additional information Target group Only qualified personnel are authorized to transport install startup or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are persons familiar with installation assembly startup and operation of the product who possess the necessary qualifications All work in further areas of transportation storage operation and waste disposal must be carried out by persons who are trained appropriately Frequency inverters are components intended for installation in electrical systems or machines In case of installation in machines startup of the drive inverters meaning the start of proper use is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine directive observe EN 60204 Sta
13. ally during transportation and handling do not allow the components to be deformed and or insulation spaces altered Avoid contact with electronic components and contacts Frequency inverters contain components that can easily be damaged by electrostatic energy and improper handling Prevent mechanical damage or destruction of electric components may pose health risk The following applications are prohibited unless the unit is explicitly designed for such use Use in potentially explosive areas Use in areas containing harmful oils acids gases vapors dust radiation etc Use in non stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters for example BGV A3 Electrical installation must be carried out according to pertinent regulations e g cable cross sections fusing protective conductor connection Additional information is con tained in the documentation You will find notes on EMC compliant installation such as shielding grounding arrange ment of filters and routing of lines in the documentation of the frequency inverters Always observe these instructions even for frequency inverters bearing the CE marking The manufacturer of the system or machine is responsible for observing the limits established by EMC legi
14. ary inputs Binary display Lan DIOO DIO5 05 Binary outputs 051 8349 Binary output Fault 052 8349 Binary output Brake released DO02 053 8349 Binary output Ready for operation DOO3 059 8349 Binary outputs Binary display Lon DOO1 DOO3 07 Unit data 070 8301 Unit type Text 071 8361 Rated output A current 076 8300 Firmware basic Part number and version unit 077 DBG firmware Only in DBG60B 08_ Fault memory 080 8366 Fault t 0 t 4 Fault Background information for previous faults 084 Lang 8370 code 09_ Bus diagnostics 094 8455 PO1 setpoint hex Lonk 095 8456 PO2 setpoint hex 096 8457 POS setpoint hex 097 8458 1 actual value hex 098 8459 2 actual value hex 099 8460 PI3 actual value hex ib Setpoints Integrators on FBG only parameter set 1 10_ Setpoint selection Frequency input 100 8461 Setpoint source 0 Bipolar Fixed setpoint Short 1 Unipolar Fixed setpoint 2 RS 485 Fixed setpoint 4 Motor potentiometer Fixed setpoint 6 Fixed setpoint 7 Fixed setpoint 10 SBus 1 Fixed setpoint 11 Frequency setpoint input Fixed setpoint 14 Bipolar Al2 Fixed setpoint 101 8462 Control signal 0 Terminals Shork source 1 RS 485 3 SBus 1 4 3 wire control 102 8840 Frequency scaling 0 1 10 120 00 kHz Lani 103 10247 15 FI1 reference 0 Nmax Lonk 1 Nref Interface Operating Instructions MOVITRAC B 15 4 16 gu
15. aximum speed 0 1500 5500 rpm Fk 8521 112 303 313 8518 Current limit1 2 0 150 IpRateal Lanb 8522 32 133 Motor adjustment 1 2 320 330 8523 Automatic adjust Off Off Lan amp 8528 ment 1 2 On On 321 331 8524 Boost 1 2 0 100 96 Loni 8529 3221332 8525 IxR Compensa 0 100 96 Lang 8530 tion 1 2 323 333 8526 Pre magnetiza 0 2 s Lang 8531 tion time 1 2 324 334 8527 Slip compensa 0 500 rpm Lang 8532 tion 1 2 325 8834 No load damping Off Off Lan On On 34 IRateq UL monitoring 345 346 9114 IRateq UL moni 0 1 500A Lang 9115 toring 1 2 4 Reference messages 40_ Speed reference message 400 8539 Speed reference 0 750 5000 rpm Lan value 401 8540 Hysteresis 0 100 500 rpm Lonk 402 8541 Delay time 0 1 9 5 403 8542 Message 1 if 0 n lt Nef Lonk 1 gt Nref 45_ PI controller reference message 450 8813 PI actual value Lonk reference 451 8796 Message 1 if 0 PI Actual value lt PI ref Lonk PI Actual value gt PI ref S Monitoring functions on FBG only parameter set 1 50 Speed monitoring 1 2 500 502 8557 Speed monitoring 0 Off Lan amp 8559 1 2 3 Motor regenerative 501 503 8558 Delay time 1 2 0 1 10 s Lani 8560 Interface Operating Instructions MOVITRA 5 Startup Parameter list ago 4
16. ce X44 Only for service purposes exclusively for interface RJ10 point to point connection Maximum cable length 3 m 10 ft Interface Operating Instructions MOVITRAC B 29 30 Index 8 Index Cable length RS 485 12 Parameter istorin aa aea a 14 Cable length SBUS sss 11 PG start p sede lerem 13 Cable specification SBus 9 R F REESE sce Io nauis 24 Fault memory sssse 24 Return codes eese 23 ESCTIB u EN tette eee deos tenes 29 RS 485 installation eee 12 FSC11B communication 29 S PSC TE COMMUNION MONT OHUN i 29 Safety E A E 5 L Startup with PC eee 13 List Of Ei OS i 25 System bus SBus installation 9 M U MOVITOOLS MotionStudio 13 Unit status codes 23 Interface Operating Instructions MOVITRA c9 B SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world With people who think fast and With a worldwide With drives and controls develop the service network that is that automatically future with you
17. e Setpoint source control signal Set correct setpoint source with inhibit source or operating mode not e Set correct control signal source permitted for this option card Set the correct operating mode 37 Watchdog timer Immediate Error in system software sequence Check grounding and shielding and switch off improve if necessary Contact SEW with inhibit Service for advice if this reoccurs 38 System soft Immediate System error Check grounding and shielding and ware switch off improve if necessary Contact SEW with inhibit Service for advice if this reoccurs 43 RS 485 timeout Stop without Connection between inverter and PC Check connection between inverter inhibit interrupted and PC 44 Unit utilization Immediate Unit utilization Ixt value exceeded Decrease power output switch off Extend ramps with inhibit If these points are not possible Use a larger inverter 45 Initialization Immediate Error during initialization Contact SEW Service for advice switch off with inhibit 46 System bus 2 Stop without Error during communication viasystem Check system bus connection timeout inhibit bus 47 System bus 1 Stop without Error during communication viasystem Check system bus connection timeout inhibit bus 77 Control word System error Contact SEW Service 81 Start condition Immediate Only in VFC hoist operating e Check connection between inverter Switch off mode and motor with inhibit The motor could not be
18. ec Display MOVITOOLS MotionStudio Startup 88_ Serial communication SBus 880 8937 SBus protocol 0 MoviLink Lard 1 CANopen 881 8600 SBus address 0 63 hart 882 8601 SBus group 0 63 address 883 8602 SBus timeout 0 650 s Lonk delay 884 8603 SBus baud rate 125 125 kBaud Lonk 250 250 kBaud 500 500 kBaud 1000 1 mBaud 886 8989 CANopen 1 2 127 Lonk address Interface Operating Instructions MOVITRA c B Operation SS Return codes r 19 38 lt By 5 Operation 5 1 Return codes r 19 r 38 Return codes MOVITRAC B No Description Meaning 19 Parameter lock activated Parameters cannot be changed 20 Factory setting in progress Parameters cannot be changed 23 Option card missing The required option card for the function is missing 27 Option card missing The required option card for the function is missing 28 Controller inhibit required Controller inhibit required 29 Invalid value for parameter e Invalid value for parameter FBG manual operation selection invalid as PC is in active manual operation 32 Enable You cannot perform this function in ENABLED status 34 Fault in sequence Fault when saving in FBG11B Startup did not occur with FBG Perform FBG startup with MotionStudio or select a new motor 38 FBG11B incorrect data set Stored data set does not match the unit
19. ed over a wide area at both ends There is no need for a ground connection fora connection between MOVITRAC B and gateways or MOVITRAC B and MOVITRAC B with shielded cables A 2 core cable is permitted in this case When connecting MOVIDRIVE B and MOVITRAC B always ensure that the electrical isolation between the reference potential DGND and ground is removed STOP Potential displacement Possible consequences include malfunctions that could lead to irreparable damage to the unit There must not be any potential displacement between the connected units Take appropriate measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Installation System bus SBus to FSC11B Max 64 CAN bus participants can be addressed using the system bus SBus Use a repeater after 20 or 30 participants depending on the length of the cables and the cable capacity The SBus supports transmission technology compliant with ISO 11898 1 2 9011 5012 9021 9022 Off Off CAN1 CAN1 On Off CAN1 concluded On Reserved Interface Operating Instructions MOVITRAC B Installation FSC11B FIO11B Installation System bus connection MOVITRAC B same terminals MOVITRAC B MOVITRAC B MOVIDRIVE B 12 S1 S2 ON OFF Gora X12 Denoi kn
20. emzzoo Qozmwzzoo Qoizmzzoo Qc nz Co OO a vxo aa vxo c nO OO a HL 11 2 3 4 5 HIL L 1 2 3 14 5 HIL 1 1 1231415 HL L1 2 3 4 5 GND pounce n AS O ES Ce EN 10 V 10 V 10 V external external external R 7500 X101 12 Interface Operating Instructions MOVITRA c9 B Startup g Startup with PC and MOVITOOLS MotionStudio 4 Startup 4 1 Startup with PC and MOVITOOLS MotionStudio Start MOVITOOLS MotionStudio in the Windows start menu Programs SEW MOVITOOLS MotionStudio 5 x MotionStudio 5 x Press the MOVITOOLS MotionStudio Scan button to list all connected units in the unit tree MOVITOOLS MotionStudio ambrus sewproj Projekt Bearbeiten Ansicht Plugins Einstellungen Hilfe Doc B wu yg0 t xc x i z aj Geratebaum 2 a We Serial i 1 MOVITRAC 07 B c 3 ONLINE 4 You can perform a startup by right clicking on one of the units You can find additional information in the online Help Interface Operating Instructions MOVITRAC B 13 4 14 gu Startup Parameter list 4 2 Parameter list All parameters that can also be displayed and edited using the keypad are indicated as follows in the FBG keypad column Selection in long menu Lonk Selection in short or long menu ue t
21. influence improve if necessary Contact SEW with inhibit Service for advice if this reoccurs Interface Operating Instructions MOVITRAC B 25 26 M e Service S List of errors F 00 F 97 No Designation Response Possible cause Measure 25 EEPROM Stop with Error when accessing EEPROM Activate factory settings perform reset inhibit and reset parameters Contact SEW Service for advice if this error reoccurs 26 External program Read external error signal via pro Eliminate specific cause of error terminal mable grammable input reprogram terminal if necessary 31 TF trip Stop with Motor too hot TF sensor has Let motor cool off and reset error inhibit tripped e Check connections links between TF sensor of motor not connected MOVITRAC B and TF or connected incorrectly Connection of MOVITRAC B and TF on motor interrupted 32 Index overflow Emergency Programming principles violated which Check user program and correct it stop leads to system internal stack over flow 34 Ramp timeout Immediate Set ramp time exceeded Extend the ramp time switch off If you remove the inhibit and the Extend the stop ramp time with inhibit drive exceeds the stop ramp time t13 by a certain time the inverter will signal F34 36 Option missing Immediate Type of option card not allowed Use correct option card switch off
22. ing instructions to ensure trouble free oper ation and for the fulfillment of any rights to claim under the limited warranty Read the operating instructions before you start working with the unit Make sure that the operating instructions are available to persons responsible for the system and its operation as well as to persons who work independently on the unit 1 3 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of frequency inverters and to achieve the specified product char acteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Interface Operating Instructions MOVITRA c9 B Safety Notes General information 2 2 1 2 2 2 3 Proper use Safety Notes The following basic safety notes are intended to avoid injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EUR
23. ing the cause of the failure or performing a reset can cause the drive to restart automatically If for safety reasons this is not permitted for the driven machine discon nect the unit from the mains before beginning to correct the fault Interface Operating Instructions MOVITRAC B Installation FSC11B FIO11B Installation 3 Installation 3 1 FSC11B FIO11B Installation You can enhance the basic units with the FSC11B and FIO11B modules X44 FSC11B FIO11B Heb eeke HL fe Connection Unit FIO11B FSC11B RS 485 service interface X44 Yes Yes RS 485 terminal connection X45 Yes Yes Sbus connection X46 No Yes Analog input output X40 Yes No 3 1 1 Mounting and installation on FSC11B FIO11B Always attach the option to the unit with the screw that is included For size 0 mount the spacer bolt first the bolt is already mounted in sizes 1 and greater Fitting the screw secures the high frequency EMC connection between the basic unit and the option Function Terminal Description Data FSC11B FIO11B Service X44 Via RJ10 plug Only for service Yes Yes interface connector purposes Maximum cable length 3 m RS 485 X45 H ST11 RS 485 Yes Yes interface ST12 RS 485 X45 L GND Reference potential System bus X46 1 SC11 SBus high CAN bus to CAN Yes No specification 2 0 X46 2 SC12 SBus low parts A and B X46 3 GND Reference Max 64 participa
24. istor that cannot be switched off This is the case for UFx and UOH DFx gateways These gateways form the end of the physical line Do not connect any external terminating resistors Interface Operating Instructions MOVITRAC B 11 3 Installation FSC11B FI011B Installation 3 1 3 Installation RS 485 interface to FSC11B The RS 485 interface can be used for connecting max 32 MOVITRAC units or 31 MOVITRAC units and a higher level controller PLC RS 485 MOVITRAC B connection MOVITRAC B MOVITRAC B MOVIDRIVE B FSC11B 1 FIO11B FIO11B X45 Cable length The permitted total cable length is 200 m You must use shielded cables NOTE Terminating resistor Dynamic terminating resistors are installed Do not connect any external terminating resistors 3 1 4 Wiring the FIO11B analog module Bipolar Analog Unipolar Analog Current Analog Voltage Analog Input AI2 Input AI2 Output AOC1 Output AOV1 X45 X40 X45 X40 X45 X40 X45 X40 m Bld DlA 0 ve 00 00 l 00 00 ele iyol lan 5o Y TO Qon05o Sitia Oo5lo Y tla QoO zNIZzOo Qooz
25. mp generator input 2 Setpoint speed 3 Actual speed 4 Actual frequency 5 Output current 6 Active current 7 Unit utilization 11 Actual speed signed 12 Actual frequency signed 641 10248 5 AO1 reference 0 3000 rpm 100 Hz 150 Lonk 1 Nmax 2 Nset ref 642 8570 Operating mode 0 No function Lonk 2 0 20 mA 3 4 20 mA 4 0 10V 646 10246 1 Character 100 95 0 100 96 Lonk istic curve x1 647 10246 2 AO1 Character 0 100 96 istic curve y1 Interface Operating Instructions MOVITRAC B 19 a list No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio Startup 648 10246 3 AO1 Character 100 O 100 Lan istic curve x2 649 10246 4 AO1 Character 0 100 Lonk istic curve y2 Tum Control functions on FBG only parameter set 1 70 Operating modes 1 2 700 701 ap 8574 Operating mode 0 VFC 8575 1 2 2 VFC amp hoist 3 VFC amp DC braking 4 VFC amp flying start function 21 V f characteristic curve 22 amp DC braking 71_ Standstill current 1 2 710 711 8576 Standstill current 0 50 Imot Lang 8577 1 2 72_ Setpoint stop function 1 2 720 723 8578 Setpoint stop Off Off Long 8581 function 1 2 On On 721 724 8579 Stop setpoint 1 2 0
26. nical Data Electronics data for FSC11B communication interface 7 Technical Data 7 1 Electronics data for FSC11B communication interface Function Terminal Description Data System bus X46 1 SC11 SBus high CAN bus according to CAN specification 2 0 parts A SBus X46 2 SC12 SBus low and B transmission technology according to ISO 11898 X46 3 GND Reference potential max 64 stations terminating resistor 120 O can be X46 4 9021 SBus high activated using DIP switches X46 5 SC22 SBus low Terminal cross section X46 6 GND Reference potential 1 5 mm AWG15 without conductor end sleeves X46 7 24VIO Auxiliary voltage external 1 0 mm AWG17 with conductor end sleeves voltage supply RS 485 X45 H ST11 RS 485 EIA standard 9 6 kBaud max 32 participants interface X45 L ST12 RS 485 Maximum cable length 200 m X45 L GND Reference potential Dynamic terminating resistor with fixed installation Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves Service X44 Only for service purposes exclusively for interface RJ10 point to point connection Maximum cable length 3 m 10 ft 1 X46 7 is connected to X12 8 via a connector Interface Operating Instructions MOVITRA c B FSC11B communication module Technical Data 7 2 FSC11B communication module The FSC11B communication module enables communication with other u
27. nits These may include PC operator terminals MOVITRAC or MOVIDRIVE Part number 1820 716 2 Functions Communication with PLC MOVITRAC B MOVIDRIVE PC Operation parameter setting service PC The options FSC11B and FIO11B are installed at the same fastening place and therefore cannot be used simultaneously Features RS 485 one interface Plug in terminals and service interface RJ10 socket CAN based system bus SBus plug in terminals Supported protocols MOVILINK SBus RS 485 CANopen S1 S2 ON OFF X44 FSC11B 999 Function Terminal Description Data System bus X46 1 SC11 SBus high CAN bus to CAN specification 2 0 parts A and B trans SBus X46 2 SC12 SBus low mission technology to ISO 11898 max 64 participants X46 3 GND Reference potential terminating resistor 120 can be activated using DIP X46 4 C21 SBus high switches X46 5 SC22 SBus low Terminal cross section X46 6 GND Reference potential 1 5 mm AWG15 without conductor end sleeves X46 7 24VIO Auxiliary voltage external 1 0 mm AWG17 with conductor end sleeves voltage supply RS 485 X45 H ST11 RS 485 EIA standard 9 6 kBaud max 32 participants interface X45 L ST12 RS 485 Maximum cable length 200 m X45 L GND Reference potential Dynamic terminating resistor with fixed installation Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves Servi
28. nternal setpoint 0 750 5000 rpm 8403 n12 n22 162 172 3 8491 Internal setpoint 0 1500 5000 rpm SM 8494 n13 n23 163 173 8814 n11 n21 PI 0 3 100 96 8817 controller 164 174 8 8815 n12 n22 PI 0 15 100 96 z 8818 controller 165 175 8 8816 n13 n23 PI 0 30 100 96 e 8819 controller 2 Controller parameters 25 PI controller 250 8800 PI controller 0 Off Lan 1 Normal 2 Inverted 251 8801 P gain 0 1 64 Lonk 252 8802 l component 0 1 2000 s 253 8465 PI actual value 1 10 V reference maximum speed Lanb mode 5 0 20 mA reference maximum speed 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 254 8463 PI actual value 0 1 1 0 10 0 Lan scaling 255 8812 PI actual value 0 0 100 0 96 offset Interface Operating Instructions MOVITRAC B 17 4 18 gu Startup Parameter list No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio Startup JEN Motor parameters on FBG only parameter set 1 30 31 Limits 1 2 300 310 8515 Start stop speed 0 150 rpm Lan amp 8519 1 2 301 311 8516 Minimum speed 0 15 5500 rpm Lan amp 8520 1 2 302 312 3 8517 M
29. nts potential Terminating resistor 120 Q can be acti X46 4 SC21 SBus high vated via DIP switch X46 5 SC22 SBus low X46 6 GND Reference potential DC 24V X46 7 24VIO Auxiliary Yes No voltage external voltage supply Analog input X40 1 Al2 Voltage input 10 10 V No Yes R gt 40 Resolution 10 bit Sampling time 5 ms Interface Operating Instructions MOVITRA c9 B Installation FSC11B FI011B Installation Cable specification Shielding Function Terminal Description Data FSC11B FIO11B Analog X40 3 GND Reference 0 10V No Yes output potential Imax 2 mA 0 4 20 mA X40 4 AOV 1 Voltage output Resolution 10 bit X40 5 AOI1 Current output Sampling time 5 ms Short circuit proof protected against external voltage up to 30 V The DC 24 V function of X46 7 is identical to X12 8 of the basic unit All GND terminals of the unit are connected to each other Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable musti meet the following specifications Core cross section 0 25 0 75 mm AWG 23 AWG 18 Line resistance 120 O at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connect the shield to the electronics shield clamp on the inverter or master con troller and make sure it is connect
30. nverter once again receives valid data via the interface which is monitored with a timeout Interface Operating Instructions MOVITRA 5 Service Oe List of errors F 00 F 97 lt Be 6 4 List of errors F 00 F 97 No Designation Response Possible cause Measure 00 No error 01 Over current Immediate Short circuit output e Rectify the short circuit switch off e Output switching Switching with inhibited output with inhibit stage only Motor too large Connect a smaller motor Faulty output stage Consult SEW Service if the error still cannot be reset 03 Ground fault Immediate e Ground fault in motor Replace motor Switch off e Ground fault in inverter Replace MOVITRAC B with inhibit e Ground fault in the motor supply Eliminate ground fault lead e Overcurrent see F 01 See F 01 04 Brake chopper Immediate Too much regenerative power Extend deceleration ramps switch off e Braking resistor circuit interrupted Check supply cable to the braking with inhibit resistor Short circuit in the braking resistor Rectify the short circuit circuit Brake resistor has too high e Check technical data of braking resistance resistor Brake chopper defective Replace MOVITRAC B Ground fault Eliminate ground fault 06 Phase failure in Immediate Phase failure Check the supply system lead supply system switch off Supply voltage too low Check the su
31. point 2 0 10 V current limitation 121 8811 Addition FBG 0 Off Shork setpoint control 1 On module 2 On without fixed setpoint 122 8799 Direction of 0 Unipolar CW Shork rotation FBG 1 Unipolar CCW manual operation 2 Bipolar CW and CCW 126 10247 1 Al2 characteristic 100 96 0 100 Lan curve x1 710 V 0 10 V 127 10247 2 Al2 characteristic 100 96 0 100 Lonk curve y1 Mmax 0 tna 0 Imax 128 10247 3 Al2 characteristic 100 0 100 Lan curve x2 710 V 0 10 V 129 10247 4 2 characteristic 100 96 0 100 Lan curve y2 Nmax 0 Nmax O Imax Interface Operating Instructions MOVITRA 5 Startup Parameter list ago 4 9 No FBG Index Name Range Factory setting Value after dec Display MOVITOOLS MotionStudio Startup 13_ 14_ Speed ramps 1 2 130 140 8807 Ramp t11 t21 up 0 1 2 2000 s SM 9264 131 141 3 8808 Ramp t11 t21 0 1 2 2000 s S 9265 down 136 146 8476 Stop ramp 0 1 2 20 s Lani 8484 t13 t23 15_ Motor potentiometer function 150 8809 Ramp t3 up 0 2 20 50 s Lonk down 152 8488 Save last setpoint Off Off Lonk On On 16_ 17_ Fixed setpoints 160 170 3 8489 Internal setpoint 0 150 5000 rpm SM 8402 nt1 n21 161 171 3 8490 I
32. pply voltage only applies to with inhibit 3 phase inverter 07 DC link over Immediate DC link voltage too high Extend deceleration ramps voltage switch off Ground fault Check supply cable to the braking with inhibit resistor e Check technical data of braking resistor Eliminate ground fault 08 Speed moni Immediate Current controller works at the set limit Reduce load toring switch off due to Increase deceleration time setting with inhibit Mechanical overload P501 Phase failure in supply system e Check current limitation Phase failure in motor Extend deceleration ramps e Check mains phases e Check motor cable and motor Maximum speed for VFC operating Reduce maximum speed modes exceeded 9 Startup error Immediate Inverter not started yet Start up the inverter Switch off Unknown motor selected Select another motor with inhibit 10 ILLOP Stop with Wrong command during command Check the program inhibit execution Check program run Incorrect conditions during Use another function command execution Function does not exist is not implemented in the inverter 11 Overtempera Stop with Thermal overload of inverter Reduce load and or ensure ture inhibit adequate cooling Ifa braking resistor is integrated in the heat sink Install braking resistor externally 17 System error Immediate Malfunction of inverter electronics Check grounding and shielding and 24 switch off possibly due to EMC
33. rtup i e the start of proper use is only permitted under observance of the EMC 89 336 EEC directive The frequency inverters comply with the requirements of the Low Voltage Directive 2006 95 EC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these frequency inverters Technical data and information on the connection requirements are provided on the nameplate and in the documentation they must be strictly observed Interface Operating Instructions MOVITRAC B 2 3 1 2 4 2 5 2 6 Safety Notes Transportation storage Installation Safety functions Frequency inverters from SEW EURODRIVE cannot perform any safety functions unless the inverters are subordinate to higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel When using the Safe stop function you must observe the following publications MOVITRAC B Safe Disconnection Conditions MOVITRAC B Safe Disconnection Applications Transportation storage You must observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data The units must be installed and cooled according to the regulations and specifications in the corresponding documentation Protect the frequency inverters from excessive strain Especi
34. slation Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Required protective measures The unit must be grounded Interface Operating Instructions MOVITRA 5 Safety Notes Safe disconnection 27 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection 2 8 Operation Systems with integrated frequency inverters must be equipped with additional moni toring and protection devices as applicable according to the relevant safety guidelines and regulations such as legislation governing technical equipment accident prevention regulations etc Changes to frequency inverters using the operating software are per mitted Do not touch live components or power connections immediately after disconnecting the frequency inverters from the supply voltage because there may still be some charged capacitors Note the respective reference plates on the frequency inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the mains and no longer carries any voltage Mechanical blocking or safety functions inside the unit may result in the motor stopping Remov
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