Home

SL2 Synchronous Linear Motors / Operating Instructions / 2005-04

1. Advance Power Guide systems standard mounting to DIN 645 1 version 3M Lmax B c D H w Smax G mm 170 70 50 50 55 34 29 8 M8x10 Manufacturer Size HSR 35R THK SHS 35R with ball chain INA KUVE 35 H NSK LAH 35 ANZ Schneeberger BMC 35 HIWIN HGH35CA SL2 P150M Advance Power Guide systems standard mounting to DIN 645 1 version 3L Lmax B c D H w Smax G mm 250 70 72 50 55 34 29 8 M8x10 Manufacturer Size HSR 35LR UA SHS 35LR with ball chain INA KUVE 35 HL NSK LAH 35 BNZ Schneeberger BMD 35 HIWIN HGH35HA 84 Operating Instructions SL2 Synchronous Linear Motors Declaration of Conformity 11 SL2 Synchronous Linear Motors L 11 Declaration of Conformity 11 1 SL2 Synchronous Linear Motors CMS DIN EN ISO 9001 EURODRIVE Konformit tserkl rung f r Linearmotoren nach ISO IEC Guide 22 nach DIN EN 45014 Declaration of conformity for linear motors in accordance with ISO IEC Guide 22 in accordance with DIN EN 45014 SEW EURODRIVE erkl rt die Konformit t des Produktes declares that the following product Typ Model Synchrone Linearmotor Reihe SL2 SEW EURODRIVE GmbH amp Co KG Ernst Blickle Str 42 D 76646 Bruchsal Seite 1 1 Page 1 1 Ab Nr AB No mit der are conform with the Niederspannungsrichtlinie 73 23EG Low Voltage Directive 73 23EC und der and the EMV Ric
2. power extension 5 TUE As cables Plug connector Contact Core identification Sj gned Contact Plug connector 1 Black with U 1 4 white lettering V 4 BKUA 199 VW ac 3 Zu W 3 MP 2 Green yellow PE 2 A Black with white TF1 A B lettering 1 2 3 TF2 B C n c C D n c D View Y Plug connector type Number of cores and line cross Part number installation type section 4 x1 5 mm AWG 16 Cable carrier SBI an AWG 18 oue pono installation Operating Instructions SL2 Synchronous Linear Motors 47 Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Pin assignment for SL 100 and SL2 150 power cables 54613AXX Figure 33 Power cables for SL2 100 and SL2 150 The cable is fitted with a Phoenix plug connector at the control cabinet end The connec tor can be cut off because it is not required for the TF connection Plug connector Contact Core identification Assigned Contact type Extra C148U connector with U1 Black with U socket contacts V1 white lettering V wi U V W W Cut off length ca 250 mm protective PE Green yellow earth REES 3 ae Ground at control cabinet parts end 4 ican TF1 KTY A Cut off Phoenix connector 1 2 3 5 TF2 KTY K Power cable types Plug connector type complete Number of SC ah line cross part number Installation type 4x1 5 mm
3. SL2 PO50VS 030 T B Kx 490 00 2 AB 01 30758540 03 0001 04 56 Fpeak N lee A Iso Kl F N HA IP65 Fnenn N Inenn A U Vic ke vs m k N A Vnenn M S Ruv Q Lu v mH m kg Bruchsal Germany CE un 433 Sach Nr 13326414 EURODRIVE 53352AXX Figure 5 Nameplate Type code Customer order number Production number Part number Peak force Maximum force available up to v Permanent force Voltage constant Winding resistance Maximum current Current at F Rated current Force factor Inductance Insulating material class Enclosure Voltage Velocity up to which the rated force is available Mass Operating Instructions SL2 Synchronous Linear Motors 19 Product Description and Overview of Types Nameplate SL2 Advance System SL2 Power System nameplate SEINFEIRODRIME C Typ SL2 P050S 030 T P SSXS 490 00 Fab Nr 01 123456789001 0001 01 Fear IN 1300 Ipeak Al 118 Sach Nr 12345678 F IN 1000 A 87 sot B Fenn N 730 Inenn Al 5 9 IP 54 k amp vs m 76 ke N A 131 Une 490 Ry 2 7 0 Ly y mH 45 Viens 3 0 m kg 12 3 Bruchsal Germany 1332 783 6 50 55511AXX Figure 6 Nameplate Type Type code Fab Nr Customer order number FPEAK Peak force 1 Maximum force available up to v Fin Permanent force Voltage constant Dua Winding resistance IPEAK
4. Interference with M12 24 V connector The standard design appears in bold Operating Instructions SL2 Synchronous Linear Motors Length of cable extension in m 1m standard 2 m optional 4 m optional Position of cable outlet X z standard X f Electrical connection V z connected K Cable extension Special design S Standard Position of connector X z Standard Y Z W Z Y L LEE x W The following combinations of motor connector position are not available Send Power System with connector position Z d 00 Power System with connector position Ww Sb 50 Power System with connector position Z Mechanical design S Standard Connector 17 18 Product Description and Overview of Types Type code Secondary SL2 S 050 128 Length of secondary 64 mm 128 mm 256 mm and 512 mm Active magnet width of the secondary 50 mm 100 mm 150 mm 200 mm and 250 mm Secondary Second generation of synchronous linear motor Linear measur ing system AL1H HIPERFACE interface Version Linear measuring system Absolute encoder The standard design appears in bold Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types 3 Nameplate 3 6 Nameplate Labels are attached to the primaries and secondaries that show the technical data as follows SL2 Basic name plate 1 3 4
5. Grape Vue ar Ps USED QUS S DINAR Ss UMANE EINE SL2 Synchronous Linear Motors GC441000 Edition 04 2005 11326417 EN Operating nstructions SEW EURODRIVE Driving the world Contents Important Notes nnnnnneennnnnnnnnnnnnnnns 5 Safety Notes 4 21 1 ha Eed SEA 8 Product Description and Overview of Types erre 12 3 4 System environment sus 12 3 2 Boc umentation acie eer p IIR t danae icai c TR dt eee tons 12 3 3 SL2 Product desighis EE 13 3 4 System components for SL2 Advance System and SL2 Power System 14 3 5 TYPO COM erue eet ceci ehe Me ee ase Ee ra Fete cape 16 3 6 Nameplate 5 ee oce ee lactate AER 19 3 7 Scope of delivery for system Components s ssseeesseeseeeeeeeerieereresrrresen 21 4 Transportation and Storage 22 4 1 Transportation uns een eben 22 42 We le Mul WEE 24 4 3 Corrosion protection and storage conditions nenn 27 4 4 e E ln e DEE 27 4 5 Return delivery to SEW EURODRIVE ssssssseeesseesseeererereeesrresrrresrrssns 27 5 Mechanical Installation 28 5 1 Installation tolerances nn 28 5 2 Required tools Ee E 29 5 3 Installation of the SL2 Basic sssssssseseeeeereennnnnns 29 5 4 Installation of the SL2 Advance System and SL2 Power System 31 5 5 Installation of SL2 secondaries ssssssseseeennne 33 5 6 Installation of the AL1H
6. 12 Declaration of Conformity sise 85 11 1 SL2 Synchronous Linear Motors 85 lU LEE 86 124 Ghange index ran ee Eee eme Bitten eee 86 12 2 Keyword Iridex se rime C te En i n la bo te 87 Operating Instructions SL2 Synchronous Linear Motors Important Notes 1 Important Notes Safety and warning notes Hazard Indicates an imminently hazardous situation which if not avoided WILL result in death or serious injury Warning Indicates a potentially hazardous situation which if not avoided COULD result in death or serious injury You will also find this signal to indicate property damage accidents including personal injury risk appropriate to this level Caution Indicates a potentially hazardous situation which if not avoided MAY result in minor injury or damage to products Note Indicates a reference on the application such as regarding installa tion or other useful information Documentation reference Boobe SEW EURODRIVE GmbH amp Co KG refers you to existing documen tation such as operating instructions catalog or data sheet A requirement of fault free operation and fulfillment of any rights to claim under guaran tee is that you adhere to the information in the operating instructions Consequently L read the operating instructions before you start operating the drive The operating instructions contain important information about servicing and should be kept cl
7. AWG 16 3 x 1 0 SB 51 SB 61 mm AWG 17 199 190 6 4x2 5 mm AWG 12 3 x 1 0 SB 52 SB 62 mm AWG 17 199 192 2 4 x 4 mm AWG 10 3 x 1 0 Cable carrier SB 54 SB 64 Ee AWG 17 TS installation 4 x 6 mm AWG 10 3 x 1 5 SB 56 SB 66 ee 16 199 196 5 4 x 10 mm AWG 10 3x 1 5 SB 59 SB 69 mm AWG 17 199 198 1 Operating Instructions SL2 Synchronous Linear Motors Electrical Installation 6 Prefabricated cables for SL2 Advance System and SL2 Power System Pin assignment for power extension cables SL2 100 and SL2 150 X u Y 57074AXX Figure 34 Power extension cables for SL2 100 and SL2 150 Pin assignment for extension cables Plug connector Contact Core identification Contact Plug connector U1 j U1 C148U adapter with Vi en Vi C148U connector pin contacts UVW 9 with socket contacts wi Ns WI u vi wi PE Green yellow PE n c n c 4 TF1 4 TF1 Black with 5 TF2 white lettering 5 TF2 52 3 View Y View X The extension cable has the same pin assignment as all other contacts Types of power extension cables Alternative plug connector at customer end Plug connector Number of cores and line f Part number Installation type type complete cross section 4x 1 5 mm AWG 16 3x SK 51 SK 61 1 0 mm AWG 17 199 200 7
8. EMC problems See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Defective spot in linear scale Slide the SL2 linear motor for a defined distance and check with the calculation by MOVITOOLSS if the displayed incre ments correspond to the calculated value Perform checks at several spots and check the distance between scanner and measuring tape Operating Instructions SL2 Synchronous Linear Motors 8 63 64 EU lt Malfunctions Problems during operation 8 2 Problems during operation Problem Possible cause Remedy SL2 linear motor does not start Motor cable interrupted Check motor connection Brake is not released Check brake control check air supply for pneumatic brakes SL2 linear motor makes humming noise or does not run smoothly Fault on encoder cable See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Controller parameters set incorrectly Perform startup of control loop once again Encoder connection with primary not rigid enough Check to see if mechanical connection between encoder and primary is rigid enough Permitted operating temperature of encoder exceeded Select travel cycle so that effective
9. Linear measurement systems except for AL1H Cable carriers Brake systems Buffer shock absorber Operating Instructions SL2 Synchronous Linear Motors 21 4 Transportation and Storage Transportation 4 Transportation and Storage 4 1 Transportation SL2 Basic Primaries of the SL2 Basic primaries SL2 P100M ML e SL2 P150S M ML e SL2 P200S M ML e SL2 P250VS S M ML with a net weight of more than 18 kg are equipped with the following transportation aids 1 Packaged primary Transportation of the packaged primary with the attached crane slings only The weight of the primary is indicated on the nameplate or the dimension sheet 53465AXX Figure 8 Packaged SL2 Basic primary 2 Unpacked primary The primary is equipped with two M6 threads for transportation with lifting eye bolts parts not included in scope of delivery for further transportation or han dling 53366AXX Figure 9 Lifting eyebolts with SL2 Basic primary 22 Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage Transportation SL2 Advance System SL2 Power System primaries The primaries of the SL2 Advance Systems SL2 Power Systems SL2 P050M ML SL2 P100S M ML e SL2 P150S M ML with a net weight of more than 18 kg can be removed from the box using a hoist 1 Unpacked primary The T slot nuts on the motor cooling unit are equipped with two M8 lifting eye bolts parts not included in scope o
10. Required loose parts are supplied with the cable 6 Shielding pulled back approx 20 mm 5 mm The power cables on the motor end consist of an 8 pin plug connector and socket con tacts The shield is connected with the connector housing in compliance with EMC guidelines All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884 The individual cable cores of the power cables are exposed and the shield is prepared for connection in the control cabinet The cable for the inverter end has yet to be assem bled The loose parts required are supplied with the cable in a separate bag The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter Bag no Contents 1 4 x conductor end sleeves 1 5 mm insulated 4 x M6 U shaped cable lugs 1 5 mm 2 4 x conductor end sleeves 2 5 mm insulated 4 x M6 U shaped cable lugs 2 5 mm 4 x conductor end sleeves 4 mm insulated 3 4 x M6 U shaped cable lugs 4 mm 4 x M10 U shaped cable lugs 4 mm Operating Instructions SL2 Synchronous Linear Motors 43 44 Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Structure of power cables for SL2 100 and SL2 150 motors Prefabricated cables for motor end Prefabricated cables for inverter end Loose parts 1 2 9
11. 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 D nkritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request 1619 Garin France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activites de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Za
12. 55779AXX Figure 29 Power cables for SL2 100 and SL2 150 motors 1 Connector Amphenol 2 SEW EURODRIVE logo printed on cable 3 Nameplate 4 Line length lt 10 m 200 mm tolerance Line length 10 m 2 tolerance Permitted line length according to the technical documents 5 Prefabricated cable end for inverter Required loose parts are supplied with the cable 6 Shielding pulled back approx 20 mm 5 mm The power cables on the motor end have a 6 pin EMC Amphenol plug connector and socket contacts The shield is connected with the connector housing in compliance with EMC guidelines All plug connectors seal the plug on the cable end with a lamellar seal and ensure cable relief according to EN 61884 The individual cable cores of the power cables are exposed and the shield is prepared for connection in the control cabinet The cable for the inverter end has yet to be assem bled The loose parts required are supplied with the cable in a separate bag The following loose parts are supplied in accordance with the core cross sections for connection to the power terminals on the inverter Bag no Contents 1 4 x conductor end sleeves 1 5 mm insulated 4 x M6 U shaped cable lugs 1 5 mm 4 x conductor end sleeves 2 5 mm insulated 4 x M6 U shaped cable lugs 2 5 mm 4 x conductor end sleeves 4 mm insulated 4 x M6 U shaped cable lugs 4 mm 4 x M10 U shaped cable lugs 4 mm 4 x M6 U sha
13. SL2 250M Basic 5670 7560 9450 SL2 250ML Basic 8270 10340 12260 12600 Operating Instructions SL2 Synchronous Linear Motors 10 Technical Data Maximum forces with MOVIDRIVE compact and MOVIDRIVE MDX61B Rated velocity 6 The table shows the maximum force that can be reached with each connected inverter m s MOVIDRIVE compact or MOVIDRIVE MDX61B MOVIDRIVE compact MCHA A 5 3 400 500 V unit in SERVO operating modes P700 Motor MOVIDRIVE MDX61 B A 5 3 400 500 V units in SERVO operating modes P700 Veen P kW 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 0750 nz lem A 4 5 5 7 95 125 16 24 32 46 60 73 89 105 130 Imax A 6 8 25 10 5 14 25 18 75 24 36 48 69 90 109 5 133 5 157 5 195 Systems Fmax N Basic SL2 050VS Advance 320 415 510 650 Power Basic SL2 050S Advance 675 840 1040 1280 1300 Power Basic SL2 050M Advance 1200 1470 1950 Power Basic SL2 050ML Advance 1450 2025 2600 Power Basic SL2 100VS Advance 850 1045 1300 1325 Power Basic SL2 100S Advance 2025 2600 2650 Power Basic SL2 100M Advance 2025 2765 3700 3970 Power Basic SL2 100ML Advance 2800 3750 4780 5300 Power SL2 150VS Basic 1220 1470 2000 Basic SL2 150S Advance 2350 2950
14. information Check the previous points in each application The detailed project planning process for linear guide system must be performed togeth er with the manufacturer of the guide system and is the responsibility of SEW EURODRIVE 55389AXX Figure 24 Static load Mx permitted load torque on the X axis My permitted load torque on the Y axis Mz permitted load torque on the Z axis Fy permitted force in Y direction Fz permitted force in Z direction Operating Instructions SL2 Synchronous Linear Motors 35 Mechanical Installation Installation of customer components on primary The table see below shows the permitted static loads on the entire primary The mag netic attraction forces between the primary and secondary are already taken into account The values in the following table apply to both directions for the forces and torque ratings The housing is only allowed to be subjected to one load value If several forc es torques act on the housing at the same time SEW EURODRIVE can calculate the exact load bearing capacity of the motor cooling unit Motor type Mx Nm Fy N My Nm Fz N Mz Nm SL2 050VS 1500 1600 2500 12000 150 SL2 050S 1700 1800 4500 14000 220 SL2 050M 2500 2800 10000 20000 550 SL2 050ML 2800 3000 16000 20000 800 SL2 100VS 3400 3100 3200 12000 200 SL2 100S 3800 3400 8000 14000 400 SL2 100M 5500 5300 20000 20000 1000 SL2 100ML 5800 5700
15. 4x 2 5 mm AWG 12 3x SK 52 SK 62 1 0 mm AWG 17 199 202 3 4 x 4 mm AWG 10 3 x Cable carrier SK 54 SK 64 1 0 mm AWG 17 IR installation 4 x 6 mm AWG 10 3 x SK 56 SK 66 1 5 mm AWG 16 199 206 6 4 x 10 mm AWG 10 3 x SK 59 SK 69 1 5 mm AWG 17 199 208 2 Plug connectors for power supply with socket contacts complete Type Cross sections Part no SB51 SB61 4 x 1 5 mm AWG 16 3x1 0 mm AWG 17 199 1426 SB52 SB62 4 x 2 5 mm AWG 12 3x1 0 mm AWG 17 199 143 4 SB54 SB64 4 x 4 mm AWG 10 3x1 0 mm AWG 17 199 1442 SB56 SB66 4 x 6 mm AWG 10 3x1 5 mm AWG 16 199 1450 SB59 SB69 4 x 10 mm AWG 10 3x1 5 mm AWG 17 199 1469 Operating Instructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Cable for AL1H encoders x X Figure 35 Feedback cable for AL1H encoders MOVIDRIVE compact MCH MOVIDRIVE B 54629AXX Type Installation Part number SL2 Cable carrier installation MOVIDRIVE compact MCH 1332 8328 SL2 Cable carrier installation MOVIDRIVE B 0595 1518 Cable pin assign ment for feedback cables Connection MOVIDRIVE Encoder end compact MCH MOVIDRIVE MDX B PI Contact SE SE ug connector no Description Cable core color Description Contact no Plug connector 1 S3 cosi
16. 5 0220 6 7 2 101 74 4 42 7 3 x 6 0 0370 1 1 1 23 4 17 2 9 9 8 x 1 5 0055 SL2 200M 7800 6000 3780 17150 3 34 72 0 53 3 30 1 3x40 0220 1 1 1 30 6 22 7 13 0 3x1 5 0055 SL2 200ML 10350 8000 5040 22780 3 3 6 100 0 744 42 8 3x60 0220 1 1 2 10 0 7 3 4 1 8 x 1 5 0055 SL2 250VS 3170 2400 1500 7370 3 3 5 30 0 21 8 12 4 8 x 1 5 0220 6 6 6 57 0 41 2 23 5 38 x 2 5 0370 1 1 1 18 7 13 6 7 8 8x 1 5 0055 SL2 250S 6300 4800 3000 14400 3 3 3 57 0 41 2 23 5 3 x 4 0 0220 6 6 6 113 0 82 4 47 0 3 x 6 0 0370 1 1 1 30 0 21 8 12 4 3x1 5 0055 SL2 250M 9450 7200 4500 21430 3 35 90 0 65 0 37 2 3x60 0220 1 1 1 37 0 27 2 15 5 3x1 5 0055 SL2 250ML 12600 9600 6000 28450 3 33 113 0 825 470 3x60 0220 1 Cable cross section on SL2 Basic primary for configuration of cable cross sections for the inverter see section 6 1 2 Required inverter power for FNENN Operating Instructions SL2 Synchronous Linear Motors Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them 10 67 10 68 Technical Data SL2 Advance System motor data 53105AXX Figure 47 Characteristic curve 1 2 FNenn Dynamic limit forces Thermal limit forces Permanent force Rated characteristics refer to operation at an ambient temperature of 40 C an installation altitude of up to 1000 m Maximum force available up to v4 Maximum force
17. 6 Safety notes sss 5 8 Scope of delivery sess 21 Secondaries sssssssseeeeennes 21 El WEE 55 Storage conditions uueeensseensessnnnennnennnnennennnnenn 27 System components ssssssssssss 14 System environment ssessssssss 12 T Technical data ssssssssssssss 66 TF evaluation unit ssesesseessseessenenennseeereerrr nnen 40 Transportation 22 Type code u iw EE eee 16 U Unit designation sse 75 W Waste disposal u Ha ame 7 87 i Address List Address List Siemensstra e 1 D 40764 Langenfeld near D sseldorf Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle Stra e 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle Stra e 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax
18. BEVER DRIVE GmbH Tel 359 2 9532565 Bogdanovetz Str 1 Fax 359 2 9549345 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca l reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 06 2005 89 i Address List China Assembly Suzhou SEW EURODRIVE Suzho
19. adjoining part will have the same orientation The north 1 N and south 2 S poles are identified on the second aries gt see following illustration You can combine secondaries of different lengths 53354AXX Figure 22 Arrangement of secondaries 1 North pole 2 South pole Use all bores of the secondary for retaining purposes Use screws of size M6 strength class 8 8 or higher The engagement depth and tightening torque generally 10 Nm depend on the customer support structure Move primary over secondaries by hand prior to startup of drive to check for unhindered operation Use non magnetic testing devices such as feeler gauges made of stainless steel aluminum brass or copper sheets if you are planning to check the visible air gap Induced voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply Operating Instructions SL2 Synchronous Linear Motors 33 34 Mechanical Installation Installation of the ALIH measuring system 5 6 Installation of the AL1H measuring system It is essential that you read the manufacturer s operating instructions provided with the encoder system Note for installation of the measuring tape 2 that the end identified by a dot 5 is stuck on in the direction ofthe connecting plu
20. an ambient temperature of 40 C an installation altitude of up to 1000 m Fy Maximum force available up to v Freak Maximum force VL Theoretical maximum traveling velocity V4 Velocity up to which force F is available Vnenn Velocity up to which the rated force is available INenn Rated current l4 Current at F4 Ipeak Maximum current Fp Force through magnetic attraction MOVIDRIVE compact E Velocit Euren MCH4_A xxxx 5A3 4 082 abus NH SC Cable cross MOVIDRIVE MDX61B Motor type section MDX61B xxxx 5 5x3 4 08 Freak F1 FNenn Fp V4 VNenn Peak h INenn xxxx Power at output IN NJ NJ IN m s ms A Al IA mm SEEDS SL2 050VS 650 500 280 1480 3 3 4 6 0 4 4 2 2 3x1 5 0015 6 8 0 13 9 10 3 5 3 3x 1 5 0030 1 1 3 4 8 3 5 1 8 3x 1 5 0015 SL2 050S 1300 1000 560 2880 3 3 4 11 8 8 7 4 5 3x 1 5 0022 6 6 9 24 5 17 8 9 0 3x 1 5 0055 1 1 1 5 9 4 4 2 2 3x 1 5 0015 SL2 050M 1950 1500 840 4300 3 3 3 18 0 12 8 6 5 3x 1 5 0040 6 6 4 33 0 24 6 12 6 3x 1 5 0075 1 1 1 7 8 5 8 2 9 3x 1 5 0015 SL2 050ML 2600 2000 1120 5700 3 3 4 24 0 17 8 9 1 3x 1 5 0055 6 6 9 48 0 35 5 18 2 3x 2 5 0110 Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Basic motor data MOVIDRIVE compact MCH4_A xxxx 5A3 4 082 Force Velocity Current Cable cross MOVIDRIVE MDX61B Motor type
21. danger present The startup software MOVITOOLSS is installed on your PC 7 2 Sequence of the commutation travel Contrary to rotating systems there is no mechanical connection between encoder sys tem primary and secondary in SL2 linear motors This connection must be established during startup The SL2 synchronous linear motor can be controlled directly by the servo controller after initial setup This process is referred to as commutation search or commutation travel This takes place Once after encoder adjustment for absolute distance measuring systems Every time the unit is turned on or reset in case of incremental distance measuring systems Operating Instructions SL2 Synchronous Linear Motors 55 Sequence of the commutation travel 7 go Startup Sequence of the 1 The SL2 linear motor is moved to a random position in positive or negative direction commutation 0 mm up to 16 mm away from the current position Here the SL2 linear motor will travel stop for about one second lt 16 mm lt 16 mm 53461 AXX Figure 38 Commutation travel 1st cycle 2 The SL2 linear motor is moved by 32 mm in the positive direction Here it will stop for about one second 53462AXX Figure 39 Commutation travel 2nd cycle 3 The SL2 linear motor is moved by 32 mm in the negative direction Here it will stop for about one second 32 mm 53463AXX Figure 40 Commutation travel 3rd cycle The SL2 linear motor
22. measuring system 34 5 7 Mechanical load capacity of the SL2 Advance System and SL2 Power System per cente d dung cra desee yx eere xa Eu 35 5 8 Installation of customer components on primary 36 6 Electrical Installation ss 38 6 1 SL2 Basic electrical connection 38 6 2 SL2 Advance System and SL2 Power System electrical connection 41 6 3 Prefabricated cables for SL2 Advance System and SL2 Power System us 42 7 START ee ea ee EE 55 7 1 Prerequisites for startup 55 7 2 Sequence of the commutation travel nn 55 7 3 Startup procedure ssh Marine nie 57 7 4 Calculation of travel parameters nn 60 8 EI le d E 62 8 1 Problems during commutation search seen 63 8 2 Problems during operation ene 64 9 Inspection Maintenance ns 65 9 1 General maintenance work 65 9 2 Additional maintenance for Power version 65 10 Technical Data EE 66 10 1 SE2 Basic motor data e hee dnte ib iat 66 10 2 SL2 Advance System motor data 68 10 3 SL2 Power System motor data 70 10 4 Maximum forces with MOVIDRIVE9 compact and MOVIDRIVE MDSGIR nennen nennen 72 10 5 Part numbers for MOVIDRIVE sssssssseees 75 10 6 Technical data of the absolute linear measuring system AL1H 79 10 7 Linear guide systems for SL2 Advance and SL2 Power System 83 Operating Instructions SL2 Synchronous Linear Motors Contents 11
23. of encoder mounting Observe the manu facturer tolerances even with fast accelerations Operating Instructions SL2 Synchronous Linear Motors Inspection Maintenance General maintenance work 9 Inspection Maintenance Use only genuine spare parts in accordance with the valid parts list Motors can become very hot during operation danger of burns Disconnect the SL2 linear motor from the power supply before starting work and pro tect it against unintentional re start Use caution at secondaries see safety notes section 2 9 1 General maintenance work The primaries and secondaries are maintenance free and cannot be repaired Replace defective parts Remove any traces of dirt chips dust etc from the secondaries with a soft cloth Note that mobile cables are subject to wear They have to be checked for external changes on a regular basis 9 2 Additional maintenance for Power version Keep air entry screen on fans free from congestion Operating Instructions SL2 Synchronous Linear Motors 65 10 66 Technical Data SL2 Basic motor data 10 Technical Data 10 1 SL2 Basic motor data Figure 46 Characteristic curve 1 Dynamic limit forces v m s V4 V 53105AXX 2 Thermal limit forces FNenn Permanent force when mounting to a horizontal aluminum cooling surface with four times primary flange surface 10mm thickness upto
24. of over 100 C To prevent burns Nevertouch the SL2 linear motor during operation or in the cool down phase once it has been switched off Operating Instructions SL2 Synchronous Linear Motors Safety Notes Designated use Transport storage All work related to transport putting into storage setting up mounting connec tion startup maintenance and repair is to be carried out by trained personnel only Note the following important points e Pay attention to the danger and safety signs on the SL2 linear motor Do not go near the secondary with metallic objects that are heavy gt 1 kg orhave a wide surface gt 1 dm in your hand Place at least two pointed wedges made of firm non magnetic material such as brass or stainless steel wedge angle ca 10 15 and ahammer ready to separate the adhering magnetic parts If necessary e g if mounting space is limited custom ized installation appliances should be used to facilitate and safeguard work To free parts of the body that have been trapped separate adhering parts by driving the pre pared pointed wedges made of firm non magnetic material into the separation gap Do not bring watches and magnetizable data carriers such as credit cards disks etc into close proximity lt 100 mm of the SL2 linear motors Note the system specific guidelines and requirements Note the national regional regulations governing safety and the prevention
25. remove any dust dirt etc clinging to the surface Retaining screws Use all M5 tapped holes in the mouting surface to fasten the unit Use screws of size M5 strength class 8 8 or higher The minimum depth of engagement is 8 mm The tight ening torque is always 6 Nm and may not be exceeded even with screws of a higher strength class Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of the SL2 Advance System and SL2 Power System 5 4 Installation of the SL2 Advance System and SL2 Power System 56147AXX Figure 21 Installing the primary on the guide system 1 Guide carriage 2 Fixed bearing end 3 Floating bearing end 4 End plate The SL2 Advance System and SL2 Power System are screwed onto the guide carriage 1 Bores for cylinder screws to DIN EN ISO 4762 previously DIN 912 are provided for this purpose on the primary housing screws are not included in the scope of delivery Guide systems available for SL2 Advance System and SL2 Power System are listed in section 10 7 This screw connection essentially determines the mechanical load capacity of the primary Use screws of strength class 8 8 Sec 5 7 Deviating loads of the screw connection must be determined in accordance with the standard calculation procedures used in mechanical engineering VDI 2230 The cus tomer loads and design of the guide system are included in the calculation The calculatio
26. secondaries of the SL2 linear motors the following safety regulations must be observed Work not to be carried out by persons with cardiac pacemakers The strong magnetic fields and the associated high ferromagnetic attraction forces can be harmful to your health directly for example for persons with cardiac pacemakers or indirectly through fast motor movements and high thrust forces Based on current medical knowledge magnetic fields with a flux density of lt 5 mT have no effect on the human body Hazard caused by magnetic field Even at a distance of 100 mm the magnetic flux density of the present secondaries is lt 5 mT at 150 mm lt 0 5 mT Since the magnetic flux density in SL2 linear motors is generated exclusively by the magnetic fields of the secondaries this value is indepen dent of the operating status of the SL2 linear motor Special caution is required in close proximity distances 50 mm to the secondaries due to the high attraction forces Magnetic forces are often underestimated since they are not visible Magnetic attraction forces often start abruptly in the immediate proximity range and can grow in excess of several 100 kg for medium sized objects Please also consider the supplementary safety notes in the individual sections of these operating instructions Burns hazard Touching the SL2 linear motor when it has not been cooled can result in burns The SL2 linear motor can have a surface temperature
27. the fan 1 M12 fan connection 5 pole The fans in power design are supplied via a commercially available 5 pole M12 plug connection with 24 V DC Customer connection cables are not available from SEW EURODRIVE Suitable connection cables can be ordered from manufacturers such as Phoenix CONTACT Hirschmann Harting The following table is an extract from trailing cables available from Phoenix CONTACT Sensor actuator cables straight M12 socket 3 pin suitable for 5 pin connector 54 Cable length Article designation Article number 3m SAC 3P 3 0 PUR M12FS 16 94 49 9 5m SAC 3P 5 0 PUR M12FS 1683510 10m SAC 3P 10 0 PUR M12FS 16 93 034 Operating Instructions SL2 Synchronous Linear Motors Startup go 7 Prerequisites for startup 7 Startup 7 1 Prerequisites for startup It is essential to comply with the safety notes in Sec 2 during startup Before startup The primary moves along the entire travel distance with easy movement without col make sure that lisions and free from mechanical contact between primary and secondary All connections have been made properly All protection devices have been installed correctly All motor protection devices are active The brake works correctly in hoists You have a MOVIDRIVE with firmware that supports SL2 linear motors e g MOVIDRIVE MCH xxx 08 MDV xxx 08 or MOVIDRIVE B MDX 08 There are no other sources of
28. will repeat the commutation travel if it reaches a hardware limit switch during commutation travel That causes the SL2 linear motor to approach a new start position that is moved in by 32 mm and repeat the commutation travel You will then hear a little cracking noise and the SL2 linear motor switches from controlled to automatic operation 56 Operating Instructions SL2 Synchronous Linear Motors Startup C vi 7 Startup procedure 7 3 Startup procedure Proceed as follows to do this Parameter setting Make sure that the servo controller is in controller inhibit or 24V operation mode 2 Execute startup for linear motor in MOVITOOLSS Shell starting with factory set ting Refer to the online help for linear motor startup Parameter setting is complete once you have pressed the Download button twice and the window in Figure 41 is displayed again Exit the startup window at this point Fesunesr motor Lommessionng BER amp 9 Commissioning type Motor and encoder commissioning V X controller commissioning EH 10394AEN Figure 41 Main dialog for startup of SL2 linear motors in menu Startup SL2 Synchronous lin ear motors Checking encoder evaluation 3 Manually slide the parameter in one direction and observe parameter P003 ac tual position in MOVITOOLS Shell Determine the positive direction of move ment Then slide the SL2 linear motor once over the entire travel distance to check if the en
29. 0 240 Vac 0055 5 5 kW Series and variant 40 without fieldbus 41 with PROFIBUS DP 42 with INTERBUS LWL Type MCH field oriented with encoder HIPERFACE sin cos or TTL for asynchronous and synchronous motors You will find additional information in the MOVIDRIVE compact system manual Unit part number Device designation 828 085 1 MCH40A0015 5A3 4 08 828 087 8 MCH40A0022 5A3 4 08 828 088 6 MCH40A0030 5A3 4 08 828 089 4 MCH40A0040 5A3 4 08 828 090 8 MCH40A0055 5A3 4 08 828 091 6 MCH40A0075 5A3 4 08 828 092 4 MCH40A0110 5A3 4 08 828 093 2 MCH40A0150 503 4 08 828 094 0 MCH40A0220 503 4 08 828 095 9 MCH40A0300 503 4 08 828 096 7 MCH40A0370 503 4 08 828 097 5 MCH40A0450 503 4 08 828 098 3 MCH40A0550 503 4 08 828 099 1 MCH40A0750 503 4 08 10 77 Technical Data Part numbers for MOVIDRIVE 10 MCH41A with Profibus DP gt 7 SEH Unit part number Device designation 828 100 9 MCH41A0015 5A3 4 08 828 101 7 MCH41A0022 5A3 4 08 828 1025 MCH41A0030 5A3 4 08 828 103 3 MCH41A0040 5A3 4 08 828 104 1 MCH41A0055 5A3 4 08 828 106 8 MCH41A0075 5A3 4 08 828 107 6 MCH41A0110 5A3 4 08 828 108 4 MCH41A0150 503 4 08 828 109 2 MCH41A0220 503 4 08 828 1106 MCH41A0300 503 4 08 828 111 4 MCH41A0370 503 4 08 828 1122 MCH41A0450 503 4 08 828 1130 MCH41A05
30. 0 0199 194 9 0199 196 5 0150 6 0 0199 198 1 0300 SL2 1 12 0 7 2 1 5 100 0199 190 6 0030 1508 1500 2700 3 33 5 20 3 4 0 100 0199 194 9 0110 6 67 0 40 5 10 0 100 0199 198 1 0220 SL2 1 18 0 10 1 1 5 57 0199 190 6 2 5 100 0199 192 2 0055 150M 3000 3800 3 53 0 30 1 6 0 100 0199 1965 0150 6 100 0 57 0 10 0 100 0199 198 12 0370 SL2 1 24 0 14 4 2 5 71 0199 192 2 2 5 100 0199 194 9 0110 150ML 4500 5500 3 76 0 47 4 10 0 100 0199 198 1 0220 6 132 0 822 10 0 90 0199 198 1 0450 1 Required inverter power for Fyenn 2 Maximum permitted load on cable is 51 6 A Operating Instructions SL2 Synchronous Linear Motors Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them F4 Fp VNenn und I see Sec 4 1 SL2 Basic motor data Fpeak identical to Fpeak of SL2 Basic 71 Technical Data Maximum forces with MOVIDRIVE compact and MOVIDRIVE MDX61B 10 4 Maximum forces with MOVIDRIVE compact and MOVIDRI VE MDX61B Rated velocity 1 The table shows the maximum force that can be reached with each connected servo m s controller MOVIDRIVE compact or MOVIDRIVE MDX61B The maximum forces Fmax that can be reached do not depend on SL2 Basic SL2 Advance System SL2 Power System MOVIDRIVE compact MCHA A 5 3 400 500 V unit in SERVO operating modes P700 Motor MOVIDRIVE MDX61 B A 5 3 400
31. 0 5 1 5 1 5 T at ambient temperature 30 C 18 26 34 44 61 p at ambient temperature 40 C 16 23 30 40 55 Tol at ambient temperature 60 C 12 17 24 31 43 Color of power cores Black Black Black Black Black Identification phase U 1 1 1 U L1 U L1 Identification phase V 2 2 2 V L2 V L2 Identification phase W 3 3 3 W L3 W L3 Color protective earth Green yellow Green yellow Green yellow Green yellow Green yellow Color thermistor core TF1 White White White Black Black Color thermistor core TF2 Brown Brown Brown Black Black Thermistor identification TF1 7 1 1 PTC140 Thermistor identification TF2 E 2 2 PTC140 Thermistor identification KTY 84 Anode White White White 1 1 Thermistor identification KTY 84 Kathode Brown Brown Brown 2 2 Minimum bending radius fixed routing mm 20 22 26 53 62 Minimum bending radius at con 96 110 130 175 205 stant motion mm Operating Instructions SL2 Synchronous Linear Motors Electrical Installation 6 SL2 Basic electrical connection Project planning for cable cross section of the power cable Cable dimensioning to EN 60402 Cable load through current I in A according to EN 60204 1 table 5 ambient tempera ture 40 C 0 10 20 30 40 50 60 70 80 90 100 MAI 55258AXX Figure 26 Minimum required cable cross section depending on cable length I m and current I JA 1 Max permi
32. 00VS 8 70 SL2 100S 8 80 SL2 100M 10 90 SL2 100ML 10 90 SL2 150S 10 80 SL2 150M 12 90 SL2 150ML 14 90 To make it easier for customers to install remove loads each cooling unit comes equipped with pin holes for positioning Additionally the T slot nuts are secured to en sure that they do not shift Deviating loads of the screw connection for the T slot nuts must be determined in accor dance with the standard calculation procedures used in mechanical engineering VDI 2230 The customer loads and design of the mount on components are included in the calculation Generally the permitted load of the primary is limited by the screw itself Operating Instructions SL2 Synchronous Linear Motors 37 Electrical Installation SL2 Basic electrical connection 6 Electrical Installation It is essential to comply with the safety notes in section 2 during installation Observe the wiring instructions issued by the manufacturer of the servo control ler in case motors are powered by inverters It is essential to observe the operat ing instructions for the servo controller 6 1 SL2 Basic electrical connection The current carrying capacity only applies to the SL2 Basic design with standard cable length 1m Cable extension type 1 2 4 5 Outer diameter mm 9 6 10 8 13 17 5 20 5 Ax1 5 1x 2x 4x2 54 1x 2x 4x404 1x 2x 4x60 1x 3x 4x10 1x 3x Conductors 0 5 0 5
33. 2 Required tools aids e Standard tool Operation with conductor end sleeves Crimping tool and conductor end sleeves without insulation shroud DIN 46228 Part 1 Material E Cu Crimping tool for plug connectors 5 3 Installation of the SL2 Basic Before you begin Check that the information on the nameplate of the drive and or the output voltage of the servo controller match the voltage supply system The drive is undamaged no damage caused by transportation or storage tis certain that the following requirements have been met Ambient temperature between 5 C and 40 C No oil acid gas vapors radiation etc Installation altitude max 1000 m above sea level Start with the installation of the primary Install the secondaries after having con cluded all other installation work immediately prior to startup of the drive Observe the safety notes when handling the secondaries see section 2 1 Note the derating data in section 4 9 of the SL2 Synchronous Linear Motor catalog Operating Instructions SL2 Synchronous Linear Motors 29 30 Mechanical Installation Installation of the SL2 Basic Preparing the SL2 Basic pri mary for installa tion 53349AXX Figure 20 Primary SL2 Basic Mounting surfaces 1 The mouting surfaces of the primary were treated with an anti corrosion agent at the fac tory Do not remove this protection layer Wipe the surface with a lint free cloth to
34. 32000 20000 1500 SL2 150S 5300 4000 10000 19000 400 SL2 150M 6000 4600 20000 26000 700 SL2 150ML 8500 6500 45000 32000 1800 5 8 Installation of customer components on primary T slot nuts are inserted in the primary housing at the factory for the installation of cus tomer components If required the distribution of the T slot nuts within the primary hous ing can be adapted To do so unscrew the end plate 4 see figure in Sec 5 4 insert the T slot nuts in the required slot using a spring and screw the end panel plate on 55065AXX Figure 25 Minimum distance L between the T slot nuts The design of the slot system is based on the modular profile system from Bosch Rexroth so that components from this modular system or similar modular sys tems can be used Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of customer components on primary Permitted static load for the slot In direction Fz 12 000 N plastic deformation starts In direction Fx 1000N In direction Fy 1000N The rule of thumb is 1000 N 100 kg per T slot nut in every direction As long as the minimum distance L between the T slot nuts is observed the T slot nuts can be distributed as required within the customer mounting surface Motor type Number of T slot nuts enclosed Mn en oz SL2 050VS 6 70 SL2 050S 8 80 SL2 050M 10 90 SL2 050ML 10 90 SL2 1
35. 3900 Power Basic SL2 150M Advance 3150 4220 5290 5800 Power Basic SL2 150ML Advance 5600 6570 7700 Power SL2 200VS Basic 1860 2390 2700 SL2 200S Basic 3760 4710 5200 SL2 250VS Basic 2150 2730 3170 SL2 250S Basic 4150 5180 6130 6300 74 Operating Instructions SL2 Synchronous Linear Motors Technical Data Part numbers for MOVIDRIVE 10 10 5 Part numbers for MOVIDRIVE The SL2 linear motors can be operated together with MOVIDRIVE MDX61B or MOVIDRIVE compact MCH servo controllers from SEW EURODRIVE MOVIDRIVE MDX61B unit des ignation MDX60 B 0011 5 A 3 4 00 i 00 Standard Type au OT Application XX Special unit Quadrants 4 4Q with brake chopper Connection type 3 3 phase Radio interfer B Radio interference suppression B ence suppres sion on the line A Radio interference suppression A side 0 No radio interference suppression 5 380 500 Vac Supply voltage 2 200 230 Vac Recommended motor power 0011 1 1 kW Version B 60 no options can be installed Series 61 options can be installed For the connection of the AL1H motor encoder the HIPERFACE encoder card type DEH11B option with the part number 8243107 must always be used For more information refer to the MOVIDRIVE B system manual Operating Instructions SL2 Synchronous Linear Motors 75 Techn
36. 50 503 4 08 828 1149 MCH41A0750 503 4 08 MCHA2A with Interbus LWL Unit part number Device designation 828 1157 MCH42A0015 5A3 4 08 828 1165 MCH42A0022 5A3 4 08 828 117 3 MCH42A0030 5A3 4 08 828 118 1 MCH42A0040 5A3 4 08 828 120 3 MCH42A0055 5A3 4 08 828 121 1 MCH42A0075 5A3 4 08 828 123 8 MCH42A0110 5A3 4 08 828 1246 MCH42A0150 503 4 08 828 125 4 MCH42A0220 503 4 08 828 126 2 MCH42A0300 503 4 08 828 1270 MCH42A0370 503 4 08 828 1289 MCH42A0450 503 4 08 828 129 7 MCH42A0550 503 4 08 828 1300 MCH42A0750 503 4 08 78 Operating Instructions SL2 Synchronous Linear Motors Technical Data Technical data of the absolute linear measuring system AL1H 10 10 6 Technical data of the absolute linear measuring system AL1H The absolute linear measuring system corresponds to the linear measuring system from SICK Stegmann 55571AXX Figure 49 AL1H linear measuring system 1 Technical data and G I dat characteristic SE features to DIN Measuring length max 40 m 32878 Magnetic tape length measuring length 130 mm Reproducibility 10 um Measurement accuracy typ 0 3 mm m at 20 C Max traveling velocity 6 m s Temperature expansion coefficient Ty steel band 16 um C m Position tolerances and dimensions See scale drawing Mass Sensor part 0 685 kg Magnetic tape 0 160 kg m Materials Sensor parts AlmgSiPbF28 Magnetic tape Tromaflex 928 S
37. 500 V units in SERVO operating modes P700 Viana P kW 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 0750 Live keen f i 4 5 5 7 95 125 16 24 32 46 60 73 89 105 130 Imax A 6 8 25 10 5 14 25 18 75 24 36 48 69 90 109 5 133 5 157 5 195 Systems Fmax IN Basic SL2 050VS Advance Power Basic SL2 050S Advance 1300 Power Basic SL2 050M Advance 1950 Power Basic SL2 050ML Advance 2070 2600 Power Basic SL2 100VS Advance 1325 Power Basic SL2 100S Advance 2060 2650 Power Basic SL2 100M Advance 2490 3050 3970 Power Basic SL2 100ML Advance 3060 3710 4800 5300 Power SL2 150VS Basic 1970 Basic SL2 150S Advance 2270 2880 3490 3900 Power Basic SL2 150M Advance 3100 3750 4830 5800 Power Basic SL2 150ML Advance 4330 5240 6330 7700 Power SL2 200VS Basic 2090 2700 SL2 200S Basic 3050 3710 4810 5200 SL2 200M Basic 5150 6450 7800 SL2 200ML Basic 6840 8390 10350 SL2 250VS Basic 2040 2670 3170 SL2 250S Basic 3890 5000 6300 SL2 250M Basic 5140 6370 7810 9450 SL2 250ML Basic 7020 8620 12300 12600 Operating Instructions SL2 Synchronous Linear Motors Technical Data Maximum forces with MOVIDRIVE compact and MOVIDRIVE MDX61B Rated velocity 3 The table shows the maximum force that can be reached wi
38. 6 0030 100M 3 2 5 0199 192 2 0199 194 9 0075 6 6 0 0199 196 5 0150 SL2 1 1 5 0199 190 6 0040 100ML 3 4 0 0199 194 9 0110 6 0 0 0199 198 1 0220 SL2 1 12 0 4 8 1 5 100 0199 190 6 0022 1508 1500 1800 3 33 5 13 5 2 5 71 0199 192 2 4 0 100 0199 194 9 0075 6 67 0 27 0 6 0 100 0199 1965 0150 SL2 1 18 0 7 2 1 5 100 0199 190 6 0040 150M 3000 2700 3 53 0 21 5 4 0 82 0199 194 9 0150 6 100 0 40 7 10 0 100 0199 198 1 0300 SL2 1 24 0 9 4 1 5 57 0199 190 6 2 5 100 0199 192 2 0055 150ML 4500 3600 3 76 0 31 0 6 0 77 0199 1965 10 0 100 0199 198 1 0220 6 132 0 538 10 0 90 0199 198 12 0370 1 Required inverter power for FNENN 2 Maximum permitted load on cable is 51 6 A Operating Instructions SL2 Synchronous Linear Motors Electrical values refer to sine shaped commutation and are indicated as effective values or refer to them F4 Fp VNenn und I see Sec 4 1 SL2 Basic motor data Fpeak identical to Fpeak of SL2 Basic 69 10 70 Technical Data SL2 Power System motor data 53105AXX Figure 48 Characteristic curve 1 2 FNenn Dynamic limit forces Thermal limit forces Permanent force Rated characteristics refer to operation at an ambient temperature of 40 C an installation altitude of up to 1000 m Maximum force available up to V4 Maximum force Theoretical maximum traveling velocity Velocity up to which force F is available Velocit
39. 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 2 96 9801 Sales Via Bernini 14 Fax 39 2 96 799781 Service 1 20020 Solaro Milano sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service lwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong master sew korea co kr Ansan 425 120 Latvia Sales Riga SIA Alas Kuul Tel 371 7139386 Katlakalna 11C Fax 371 7139386 LV 1073 Riga info alas kuul ee Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 Bourj Hammoud Beirut 961 1 4982 72 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com 06 2005 91 92 i Address List Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Merkines g 2A Fax 370 315 56175 LT 62252 Aly
40. ERGENCY OFF button in case the machine is connected to the power supply system Request first aid immediately You need the tools mentioned previously to free body parts jammed in between two secondaries or a secondary and a ferromagnetic component e g steel plate steel carrier machine bed tool Separate the components at the separation gap using the pointed wedge The magnetic forces are always present regardless of the operating status of the system Operating Instructions SL2 Synchronous Linear Motors 11 3 Product Description and Overview of Types System environment 3 Product Description and Overview of Types 3 1 System environment DOCU ROM 9 en CAD data Practical Implementation MOVITOOLS suunan Startup of synchronous linear motors Documentation SL2 operating instructions un tn t o SL2 catalog Drive Engineering SL2 synchronous linear motors MOVIDRIVE frequency inverter SL2 Basic SL2 Advance System SL2 Power System 2 S Power cable AL1H linear Feedback cable measuring system 55060AEN 3 2 Documentation MOVIDRIVE compact manual MOVIDRIVE B manual e SL2 Synchronous Linear Motors catalog e SL2 Synchronous Linear Motors AWTec 12 Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types 3 SL2 Product designs 3 3 SL2 Product designs SEW EURODRIVE offers three product designs for SL2 linear moto
41. L2 Mo nit n comp n nts 13328301 Advance System SL2 Power System cooling unit Encoder cable for MOVIDRIVE compact approved for 13328328 use with cable carriers Feedback cable 0595 1518 Encoder cable for MOVIDRIVE B approved for use with cable carriers Extension cable Tor 0199 5405 Cable carrier installation Operating Instructions SL2 Synchronous Linear Motors 10 81 10 Technical Data Technical data of the absolute linear measuring system AL1H Additional infor mation Encoder mount on components 82 Data for the AL1H linear measuring system in this documentation were based on the data available from SICK Stegmann at the time of printing The design and units are subject to change The data from SICK Stegmann apply Current information can be found in the operating instructions from SICK Stegmann which are enclosed with the linear motor or at www stegmann de For the SL2 Advance System and SL2 Power System mount on components are avail able for these encoders under the part number 13328301 55411AXX Figure 51 AL1H Linear sensor and subsegment of the measuring lape 1 Linear sensor 2 Measuring tape 3 Encoder mount on components Operating Instructions SL2 Synchronous Linear Motors Technical Data Linear guide systems for SL2 Advance and SL2 Power System 10 10 7 Linear guide systems for SL2 Advance and SL2 Power System The following guid
42. Maximum current l4 Current at F4 Inenn Rated current k Force factor Ly v Inductance Sach Nr Part number Iso CL Insulating material class IP Enclosure U Voltage Vnenn Velocity up to which the rated force is available Mass Nameplate sec ondary 1 3 o SL2 S050 128 AB 01 30758450 03 0002 04 5 Sach Nr 13327046 EURODRIVE 561433 Bruchsal Germany 4 53353AXX Figure 7 Nameplate Type code Customer order number Date of production Production number Part number GEST uon m uu Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types Scope of delivery for system components 3 7 Scope of delivery for system components The scope of delivery for SL2 linear motors comprises Not included in the scope of delivery Primaries Secondaries with permanent magnets SL2 Advance System Primary installed in motor cooling unit Electrical plug connector T slot nuts for mounting of customer loads are included SL2 Power System Primary installed in motor cooling unit Electrical plug connector Forced cooling fan fully assembled and electrically wired to M12 plug connector slot nuts for mounting of customer loads are included Prefabricated power and feedback cables Control and regulation systems such as MOVIDRIVE Linear measuring system Encoder mount on components Linear guide systems
43. Theoretical maximum traveling velocity Velocity up to which force F is available Velocity up to which the rated force is available Rated current Current at F4 Maximum current Force through magnetic attraction Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Advance System motor data 10 MOVIDRIVE compact MCH4_A xxxx 5A3 4 081 Cable To Cable To Force cross cable Partpart cross cable Part part MOVIDRIVE Motor sec leng no sec leng no MDX61BMDX61B xxxx 5 type tion ths tion ths 5x3 4 08 Fi Fenn Mi Ipeak Nenn xxxx Power at output IN IN m s A A Imm m mm m stage in KW SL2 4 i 050VS 500 280 3 6 0 2 2 1 5 100 0590 481 8 00 6 13 9 5 8 1 5 100 0590 481 8 0030 SL2 1 4 8 1 8 1 5 100 0590 481 8 0015 050S 1000 560 3 11 8 4 5 1 5 100 0590 481 8 0022 6 24 5 9 0 1 5 57 0590 481 8 2 5 100 0590 483 8 0055 SL2 1 5 9 2 2 1 5 100 0590 481 8 0015 050M 1500 840 3 18 0 6 5 1 5 100 0590 481 8 0040 6 33 0 12 6 2 5 71 0590 483 8 4 0 100 0590 484 6 0075 SL2 1 7 8 2 9 1 5 100 0590 481 8 0015 050ML 2000 1120 3 24 0 9 1 1 5 57 0590 481 8 2 5 100 0590 483 8 0055 6 48 0 18 2 4 0 100 0590 484 6 0110 SL2 1 1 5 0199 190 6 0015 100VS 3 1 5 0199 190 6 0030 6 1 5 0199 190 6 0199 192 2 0055 SL2 1 1 5 0199 190 6 0015 1008 3 1 5 0199 190 6 0199 192 2 0055 6 4 0 0199 194 9 0110 SL2 1 1 5 0199 190
44. ality that reduces the every branch of cost and complexity of industry today daily operations r TT f SEW EURODRIVE Driving the world S Y With online information and software updates via the Internet available around the clock lt SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW sew eurodrive com
45. ayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 06 2005 SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were driving the world With people who think fast and With a worldwide develop the service network that is future with you always close at hand TT With a global presence that offers responsive and reliable solutions Anywhere With drives and controls that automatically improve your productivity With innovative technology that solves tomorrow s problems today A z i Za With comprehensive With uncompromising knowledge in virtually qu
46. bserve the following instructions when connecting an encoder e Use a shielded cable with twisted pair conductors only e Connect the shield to the PE potential on both ends over a large surface area Route signal cables separately from power cables or brake cables min distance 200 mm Risk of unwanted axis movements due to interference from parasitic signals EMC via the motor cable When synchronous SL2 linear motors are combined with a MOVIDRIVE compact MCH inverter SEW EURODRIVE strongly recommends that you use an external TF evaluation unit e g EMT6 K from M ller or 3RN1011 from Siemens If you use the TF evaluation unit in MOVIDRIVE compact MCH analog input 1 Al11 Al12 at connector X10 of the connection unit the TF cable should not be connect ed for reasons of safety During startup set parameter P835 in the parameter menu to No response This ensures that the differential input Al11 Al12 is deactivated The evaluation of the external TF evaluation unit is performed separately via the PLC or via an external digital input on the MCH unit e g connection X11 terminal 6 DI05 which is set to Ext fault in parameter menu P60 This measure ensures fault free and safe operation When SL2 linear motors are combined with MOVIDRIVE B units the TF can be eval uated directly on the servo controller without any risk of danger If you use a KTY temperature sensor KTY84 140 it is essential that you con
47. coder works correctly in all areas Operating Instructions SL2 Synchronous Linear Motors 57 7 go Startup Startup procedure Check hardware limit switches S ere 4 Set the parameters for the hardware limit switches such as inFigure 42 and check their function by manually sliding the primary to the limit switches ry inputs basie unit EE 600 Binary input DIOL ENABLE RAP STOP D 601 Binary input DIOZ no FUNCTION D 602 Binary input DIO3 no FUNCTION 603 Binary input DIO4 um SWITCH CH D 604 Binary input DIOS Lim SWITCH CCU D 608 Binary input DIOO CONTROL INHIBIT D 10396AEN Figure 42 Binary inputs basic unit Activate drive limits for initial EH Ste startup 5 For initial startup limit the maximum speed via parameter P302 max speed 1 and the maximum force with parameter P304 torque limit so that the motor can not develop its full force and speed in case of an uncontrolled axle movement Do not limit the maximum force with parameter P303 current limit 1 and do not limit the maximum speed in the first dialog of the linear motor startup this is the dialog that appears after Figure 41 because these parameters also affect internal system values Commutation travel 6 Deactivate the controller inhibit DI00 1 The SL2 linear motor will now start the commutation sequence described above See section 7 for troubleshooting of errors that may occur during commutation travel Un
48. der no circumstances may enable be present during commutation travel The variable H458 1 will be automatically set by the servo controller after suc cessful commutation travel This value will later evaluated by the IPOSPIUS pro gram or in the PLC later to permit servo controller enable 58 Operating Instructions SL2 Synchronous Linear Motors Startup go 7 Startup procedure Optimize axle 7 Write a short program to have the SL2 linear motor move cyclically between two positions Start the program and in the linear motor startup see Figure 41 carry out the point V X controller startup only If the SL2 linear motor moves correctly set the current and force limits to their original values see point 5 and optimize the drive control loop via Stiffness and the button Estimate see Figure 43 as you would with rotary servomotors ent Motor commissioning Eee SES L i Input values Total volume moved fizso ka Extern inertia u kg Estimated total volume lo i kg Motor mass feso kg Estimated friction fo IN Drive mem Stiffness fi 0 5 1 20 Fh Bak Next gt gt 10529AEN Figure 43 Dialog for optimum setting of axle with button Estimate and input field Stiffness Additional set tings 8 With an absolute encoder you will now execute the menu item Encoder adjust ment The SL2 linear motor is then ready for operation immediately once the system is turned on If you do not carry out the
49. e axle s to prevent accidental movement due to missing self locking mechanism Follow the instructions in the section Transportation and storage Installation assembly Hazard caused by magnetic field Never place secondaries on metal Never place a primary directly on a secondary Hold the tools tight with both hands Slowly guide the tools to the secondary Wear work gloves during assembly Do not remove the packaging of the secondary until directly before it is installed Carry out installation work in pairs only Cover already installed secondaries with at least 2 cm of non magnetic material e g wood during installation Use customized installation appliances to facilitate and safeguard work if necessary e g if mounting space is limited Make sure that the primary is grounded according to regulations via the PE ground ing bar in control cabinet as a reference potential Please attach the enclosed warning sign in a prominent position or in the vicinity of the secondaries Follow the instructions in Sec Mechanical Installation Startup Never work in the travel range when the machine is switched on Ensure free axle travel Check the final positions Check the linear measuring system prior to turning on the machine Limit the maximum power in the servo controller Set the velocity limits in the servo controller to small values Follow the instructions in the section Startup 10 Operating I
50. e ee ime fe eat 65 Installation of customer components on primary 36 Installation of SL2 secondaries 33 Installation of the AL1H measuring system 34 Installation of the SL2 Advance System 31 Installation of the SL2 Basic 29 Installation of the SL2 Power System 31 Installation tolerances ess 28 Installation electrical 38 Installation mechanical sss 28 L Linear guide system technical data 83 Linear measuring system Technical data 79 M Maintenance 2 65 Malfunctions 0 ce ecccccceseeseeeeeeeeaeeeseeeeeeceaseeeeeneas 62 Mechanical load capacity 35 Mot r cabl ee ea nass eine 42 Motor cooling unit cee eccceeceesessseeeeeceaeeeeeeees 21 MOVIDRIVE part numbers 75 N Kul EE 19 O Operational environment ssssssss 6 Overview of types neensnsnnnsnenennnnnnnnnennnnnnnnnnnnnn 12 P Packaging sorie cirian ani in AE ANS 24 Ee Tee 42 Primasso ns 21 Product description 12 Product design es nnnnen nennen nennen 13 R Return delivery ccccceesccceeeeessceeeeeesseeeeeneneeeees 27 Operating Instructions SL2 Synchronous Linear Motors S Safety f nctlon 3 roftro erotici
51. e has the same pin assignment as all other 6 7 contacts 7 8 8 9 9 10 10 11 11 12 12 View Y Operating Instructions SL2 Synchronous Linear Motors 51 52 Cable carrier installation of power cables Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Technical specifications of the cable Installation type Cable carrier Cable cross sections 3 2 Es mm2 E Manufacturer Nexans Manufacturer designation PSL11YC11Y J 4x 3A C Operating voltage Vo VAC 600 1000 Temperature range C 20 to 60 Max temperature C 90 conductor Min bending radius mm 150 170 155 175 200 Diameter D mm 13 6 16 5 15 5 17 0 15 3 0 5 17 4 0 5 20 5 0 5 Max acceleration m s 20 Max velocity m min 200 at max travel distance of 5 m Core identification BK with lettering WH GN YE Sheath color Orange similar to RAL 2003 Approval s DESINA VDE UL Aus ee core shield Em lt 95 95 170 170 170 Capacitance core core nF km lt 65 lt 65 95 95 95 Halogen free Yes Silicone free Yes CFC free Yes Inner insulation cable TPM Outer insulation sheath TPU PUR cee n C Conductor material E Cu blank Shielding Braided tinned Cu shield optically covered gt 85 95 Weight cable kg km 280 380 410 540 750 Operating Inst
52. e systems can be installed on the SL2 Advance System and the SL2 Power System primaries SL2 PO50VS S M ML Advance Power 54491 ANN Figure 52 Guide systems Guide systems standard mounting to DIN 645 1 version 3M Lmax B c D H W Smax G mm SL2 PO50VS 94 SL2 P050S 133 SL2 PO50M 144 48 35 35 40 23 24 M6x8 SL2 PO50ML 190 1 The max length is dependent on the size Manufacturer Size THK HSR 25 R standard SHS 25 R with ball chain INA KUVE 25 H KUVE 25 B KT H with Quadspacer NSK LAH 25 ANZ Schneeberger BMC 25 HIWIN HGH25CA SL2 P100VS S M Guide systems standard mounting to DIN 645 1 version 3M Advance Power ax B c D H w Smax G mm SL2 P100VS 94 SL2 P100S 140 60 40 40 45 28 25 M8x10 SL2 P100M 140 1 The max length is dependent on the size Manufacturer Size HSR30R THIS SHS 30R with ball chain INA KUVE 30 H 83 Operating Instructions SL2 Synchronous Linear Motors Technical Data Linear guide systems for SL2 Advance and SL2 Power System 10 SL2 P100ML Advance Power Guide systems standard mounting long guide carriages to DIN 645 1 version 3L Lmax B c D H w Smax G mm 170 60 60 40 45 28 25 Mex10 Manufacturer Size HSR30LR TH SHS 30LR with ball chain INA KUVE 30 HL SL2 P150S ML
53. el 47 69 241 020 Sales Solgaard skog 71 Fax 47 69 241 040 Service N 1599 Moss sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 sewperu sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima Poland Assembly Lodz SEW EURODRIVE Polska Sp z 0 0 Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl 06 2005 Address List L Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Sales St Petersburg ZAO SEW EURODRIVE Tel 7 812 5357142 812 5350430 P O Box 263 Fax 7 812 5352287 RUS 195220 St Petersburg http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 3088677 381 11 Kajmakcalanska 54 3088678 SCG 11000 Beograd Fax 381 11 3809380 dipar yubc net Si
54. essary when using the system as hoist drive You will find additional information in section 5 of the SL2 Synchronous Linear Motors catalog Operating Instructions SL2 Synchronous Linear Motors 15 3 Product Description and Overview of Types Type code 3 5 Type code The following example illustrates the structure for the type code Primary SL2 P 050 VS 030 T B KVX1 490 00 Standard Special design Winding voltage DC link voltage 490 V Cable extension SL2 Basic For more information on the position and length see the following page combination overview 1 or plug connector SL2 Power System and SL2 Advance System position special design see the following page combination overview 2 Motor design B SL2 Basic A SL2 Advance System P SL2 Power System T Temperature sensor TF K KTY Vrated 010 1 m s 030 3 m s 060 6 m s Length of primary VS very short S short M medium ML medium long Active width of the primary 50 mm 100 mm 150 mm 200 mm or 250 mm Primary Second generation of synchronous linear motor The standard design appears in bold 16 Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types Type code Combination overview 1 for SL2 Basic cable extension Combination overview 2 for SL2 Advance and SL2 Power Sys tem connector position SL2 P SS XS 1
55. f delivery for further transportation or handling 55488AXX Figure 10 Transportation of the SL2 Advance System SL2 Power System Operating Instructions SL2 Synchronous Linear Motors 23 4 Transportation and Storage Packaging 4 2 Packaging Protective cover may not be damaged since it ensures corrosion protection of metal parts Primaries Primaries of size e SL2 P050 e SL2 P100 SL2 P150 are packaged as follows 1 Cable extension 53321AXX Figure 11 Cable extension 2 Bag corrosion protection 53322AXX Figure 12 Bag corrosion protection 3 Completely packaged in carton with nameplate 53323AXX Figure 13 Packaged primary 24 Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage 4 Packaging Primaries of size e SL2 P150 e SL2 P200 e SL2 P250 are packaged as follows 1 Cable extension 53321 ANN Figure 14 Cable extension 2 Bag corrosion protection 53322AXX Figure 15 Bag corrosion protection 3 Completely package in carton with plywood support or transport slings 53465AXX Figure 16 Packaged primary 25 Operating Instructions SL2 Synchronous Linear Motors 26 Transportation and Storage Packaging Secondary for all motor types Protective cover must not be damaged since it ensures corrosion protection of metal parts 1 Box with packaging straps 53325AXX Figure 17 Box 2 Conte
56. g 56178AXX Figure 23 Linear sensor Measuring tape Encoder mount on components Connection of the linear sensor Identification of the installation direction of the measuring tape Screws for the primary housing mount on components Screws for the linear sensor mount on components Use the M8x20 non magnetic stainless steel screws provided to connect the linear sen sor with the mount on components 7 tightening torque 16 Nm Tighten the M5x12 screws lightly to connect the primary housing with the mount on com ponents 6 gt maximum tightening torque 5 Nm Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation Mechanical load capacity of the SL2 Advance System and SL2 Power Sys 5 7 Mechanical load capacity of the SL2 Advance System and SL2 Power System Guide systems Housing of the motor cooling unit The permitted mechanical load capacity of the entire linear drive system is dependent on the size position and type of the forces caused by the loads mounted by customers and the permitted loads from Guide system Retaining screws for guide carriages on the cooling unit Cooling unit housing Loads mounted via slots T slot nuts However to help with the selection the permitted loads have been reduced to simple applications and clear calculation models Depending on the individual application greater loads may occur If necessary please contact SEW EURODRIVE for more
57. ghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 88 06 2005 Address List L Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Am ncio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia
58. htlinie 89 336EG EMC Directive 89 336EC auch in Verbindung mit also when combined with Optionen und Zubeh r options and asseccories Angewandte harmonisierte Normen EN 60204 1 applied harmonized standards EN 50081 1 EN 50082 2 Die Einhaltung der EMV Richtlinie setzt einen EMV gerechten Einbau der Produkte die Beachtung der spezifischen Installationshinweise und der Produktdokumentation voraus Dies wurde an bestimmten Anlagekonfigurationen nachgewiesen Adherence to the EMC Directive requires EMC compliant installation of the products and compliance with the specific installation instructions and product documentation Conformity with these Directives was established based on certain plant configurations SEW EURODRIVE GmbH amp Co KG Bruchsal 25 02 2004 ppa QE c ie E D rr Ort und Datum der Ausstellung Funktion Vertriebsleitung Deutschland Place and date of issue Function Head of Sales Germany Operating Instructions SL2 Synchronous Linear Motors 85 12 Appendix 12 Appendix 12 1 Change index Product Descrip tion and Over view of Types Transportation and Storage Mechanical Installation Electrical Installa tion Technical Data 86 The following additions and changes have been made to the previous edition of the SL2 Synchronous Linear Motors operating instructions publication number 11253818 Edi tion 03 2004 General additions and corrections System envir
59. iage 1 Use suitable hoists for heavy parts gt Sec 4 1 Trans portation 4 Attach all the screws to connect the primary with the guide carriages 1 Do not grease or oil the screws Use a magnetic hexagon socket tool to attach the screws They prevent screws from fall ing out in unfavorable mounting positions If screws fall inside the primary housing it is essential that you remove them The end plate 4 can be removed for easier access see illustration on the previous page 5 First tighten the screws at the fixed bearing end 2 in accordance with the tightening torque see table on the previous page 6 Then tighten the screws at the floating bearing end 3 Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Installation of SL2 secondaries 5 5 Installation of SL2 secondaries Preparing the secondaries for installation Caution Do not unpack parts until you are ready for installation First prepare the M6 retaining threads in the machine base to install the secondaries The mouting surfaces of the secondary were treated with an anti corrosion agent at the factory Do not remove this protection layer Wipe the surface with a lint free cloth to remove any dust dirt etc clinging to the surface Installation of secondaries Install the first part at one end of the travel distance and work your way down in one di rection The orientation of the first part can be random The
60. ical Data Part numbers for MOVIDRIVE Assignment of part numbers MOVIDRIVE MDX61B Unit part number MOVIDRIVE MDX61B 08286256 MDX61B0005 5A3 4 08 08286264 MDX61B0008 5A3 4 08 08286272 MDX61B0011 5A3 4 08 08286280 MDX61B0014 5A3 4 08 08286299 MDX61B0015 5A3 4 08 08286302 MDX61B0022 5A3 4 08 08286310 MDX61B0030 5A3 4 08 08286329 MDX61B0040 5A3 4 08 08286337 MDX61B0055 5A3 4 08 08286345 MDX61B0075 5A3 4 08 08286353 MDX61B0110 5A3 4 08 08286361 MDX61B0150 503 4 08 08286388 MDX61B0220 503 4 08 08286396 MDX61B0300 503 4 08 08286418 MDX61B0370 503 4 08 08286426 MDX61B0450 503 4 08 08286434 MDX61B0550 503 4 08 08286442 MDX61B0750 503 4 08 08286450 MDX61B0900 503 4 08 08286469 MDX61B1100 503 4 08 08286477 MDX61B1320 503 4 08 Operating Instructions SL2 Synchronous Linear Motors Technical Data Part numbers for MOVIDRIVE MOVIDRIVE compact MCH unit designation MOVIDRIVE compact MCH 41 A 0055 5A3 4 08 Assignment of part numbers MCHA40A without fieldbus Operating Instructions SL2 Synchronous Linear Motors Ge Type Quadrants Connection type Line filter Connection voltage Version L_ Recommended motor power 08 SL2 synchronous linear motors 00 Standard version OT Technology 4 4Q with brake chopper 3 3 phasig A installed 0 not installed 5 380 500 Vac 2 20
61. l data of the absolute linear measuring system AL1H Connection Connection assignment of the AL1H linear measuring system on MOVIDRIVE com assignment pact MCH MOVIDRIVE MDX B Connection MOVIDRIVE Encoder end compact MCH MOVIDRIVE MDX B PI Contact en det ug connector n Description Cable core color Description Contact no Plug connector 1 S3 cosine Blue BU S3 cosine 9 ASTA021FR 2 Data Black BK Data 4 198 9219 3 Unassigned Unassigned 3 Sub D 15 pin 4 Unassigned Unassigned 5 12 pin with socket 5 S2 sine Yellow YE S2 sine 2 contacts 6 S4 sine Green GN S4 sine 10 MOVIDRIVE compact MCH 7 Data Violet VT Data 12 8 S1 cosine Red RD S1 cosine 1 9 Unassigned Unassigned 6 10 GND Gray pink GY PK pink PK GND 8 11 Unassigned Unassigned 7 12 Us Gray GY U 15 Unassigned Unassigned Unassigned 11 jai MOVIDRIVE B Unassigned Unassigned Unassigned 13 Unassigned Unassigned Unassigned 14 SE Feedback cables and extension cables for the AL1H linear measuring system are the same for MOVIDRIVE compact MCH and MOVIDRIVE MDX B feedback cable Function SEW part number Description Linear sensor 1332 8263 AL1H HIPERFACE 12 pin M23 unit connector Measuring tape 1332 8271 Magnet tape with adhesive tape L230 LinCoder mount on components for S
62. lation tolerances 5 Mechanical Installation It is essential to comply with the safety notes in Section 2 during installation 5 1 Installation tolerances 53649AXX Figure 18 Tolerances 1 Installation of primary in reference to the largest primary max deflection length width 0 1 mm 2 Secondary in reference to 512 mm length max deflection 0 1 mm 3 Installation of secondary L1 0 3 mm in reference to total length L2 0 2 mm in reference to total length 28 Operating Instructions SL2 Synchronous Linear Motors Mechanical Installation 5 Required tools aids 1 Z o1 i Q 0 1 7 0 1 dm REN 53650AXX Figure 19 Tolerance of position for entire unit 1 Installation of primary mounting plate 2 Installation of secondary basic body e g machine base Shape and position tolerances in reference to 1000 mm length The shape and position tolerances must be observed for the function of the SL2 linear motor Depending on the used measuring system it may be necessary to have a greater accuracy of the mounted parts for safe operation These accuracies are sufficient for the functionality of the AL1H encoder system These shape and position tolerances will have to be observed in operating mode at steady state temperature of the SL2 linear motor You will also have to take into con sideration the influence of the loads installed by the customer 5
63. menu item Encoder adjustment an absolute encoder will behave like an incremental encoder and the SL2 linear motor will carry out a commutation travel once the controller inhibit has been emoved and the unit turned on 9 f you need a different positive encoder counting direction for your linear axis activate the reversal option for the motor rotation via parameter P350 10 Remove the TF line from the servo controller with the motor at standstill or enabled to check if the TF monitoring is responding Error 31 TF trigger 11 If the drive has an external brake we recommend addressing it directly Brake control takes place via parameters P730 P732 Operating Instructions SL2 Synchronous Linear Motors 59 7 60 qu Startup Calculation of travel parameters 7 4 Calculation of travel parameters The servo controller and the integrated IPOSPIUS sequence control work internally with rotary values During startup the program determines conversion factors for linear val ues to rotary values BER I Conversion factors linear Ratatory Speed m s lt gt 0 0007 Speed rpm 2 0000 Acceleration m s 2 lt gt Romp values s 625 fine lt gt um 4 OFFlino 10395AEN Figure 44 Conversion factors for SL2 100M 030 with HIPERFA CE encoder displayed at the end of linear motor startup Example An SL2 100M 030 synchronous linear motor with HIPERFACE encoder is to be oper ated
64. n basis must not exceed a maximum interface pressure under the screw head of 230 Nimm The friction value Uneag under the screw head is 0 15 Number of screws Type Screw Size Tightening torque Nm vs S M ML Fix bearing end 2 M6x12 10 8 8 12 12 SL2 050 i SS Ze eng M6x16 10 8 8 12 12 Fix bearing end 2 M8x16 20 8 8 12 12 SL2 100 j i Floating a end M8x20 20 8 8 12 12 Fix bearing end 2 M8x16 20 8 8 12 SL2 150 i i Floating GC end M8x20 20 8 8 12 Operating Instructions SL2 Synchronous Linear Motors 31 32 Mechanical Installation Installation of the SL2 Advance System and SL2 Power System Prerequisite for assembly Starting the installation Installing the pri mary First assemble the guide system including the guide carriage according to the manufac turer s specifications Note in particular the requirements regarding the accuracy of the mounting surfaces gt Sec 5 1 Installation tolerances Install the secondaries after having concluded all other installation work imme diately prior to startup of the drive Observe the safety notes when handling the secondaries see section 2 Safety Notes 1 Wipe the surface of the primary lightly with a lint free cloth to remove any dust dirt etc 2 Align the guide carriages 1 on the guide rails gt see figure on the previous page so that the primary can be installed 3 Mount the guide carr
65. nce of motor Check to see if encoder counts positive in the direction that the primary was moving If not swap connections of U and W motor cables Resolution of encoder system incor rect Encoder defective Slide the SL2 linear motor for a defined distance and check with the calculation by MOVITOOLSS if the displayed incre ments correspond to the calculated value Adjust the encoder resolution in the linear motor startup if necessary and check the distance between scanner and measuring tape Current limit reduced too much Reset P303 to the value set by linear motor startup Use parameter P304 for force reduction Encoder error after commu tation travel in negative directin 3rd movement Travel distances are not identical because axle is mechanically sluggish Make sure that the drive travels with easy movement for the entire distance and no other forces are at play process forces weight forces Travel distances are not identical because encoder is defective Slide the SL2 linear motor for a defined distance and check with the calculation by MOVITOOLSS if the displayed incre ments correspond to the calculated value Adjust the encoder resolution in the linear motor startup if necessary and check the distance between scanner and measuring tape Current limit reduced too much Reset P303 to the value set by linear motor startup Use parameter P304 for force reduction SL2 linear motor overspeed
66. ne Blue BU S3 cosine 9 ASTA021FR 2 Data Black BK Data 4 198 9219 3 Unassigned Unassigned 3 Sub D 15 pin 4 Unassigned Unassigned 5 12 pin with socket 5 S2 sine Yellow YE S2 sine 2 contacts 6 S4 sine Green GN S4 sine 10 MOVIDRIVE compact MCH 7 Data Violet VT Data 12 8 S1 cosine Red RD S1 cosine 1 9 Unassigned Unassigned 6 10 GND Gray pink GY PK pink PK GND 8 11 Unassigned Unassigned 7 12 Us Gray GY Us 15 GA Unassigned Unassigned 11 MOVIDRIVE B Unassigned Unassigned Unassigned 13 Unassigned Unassigned Unassigned 14 View Y Operating Instructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Extension cable for AL1H encoders X gt gt 2 Y 54634AXX Figure 36 Extension cable for AL1H encoders The extension cable for AL1H encoders corresponds to the cable types DFS CFM Type Installation Part number DFS CFM Cable carrier installation 199 540 5 Pin assignment of extension cable for feedback Pin assignment of extension cable for AL1H encoders HELENE EHE Description Cable core color Description COR SE tor no no tor ASTAO21FR 1 1 AKUA020MR 2 2 199 6479 198 673 2 3 3 12 pin with 4 4 12 pin with pin socket contacts 5 5 contacts 6 The extension cabl
67. ngapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate sewsingapore sew eurodrive com Singapore 638644 Slovakia Sales Sered SEW Eurodrive SK s r o Tel 421 31 7891311 Trnavska 920 Fax 421 31 7891312 SK 926 01 Sered sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads dross sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Pinetown Durban P O Box 10433 Ashwood 3605 Fax 27 31 700 3847 dtait sew co za 06 2005 93 94 9 1 Address List Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew s
68. nsequently assembly installation startup and service work may only be performed by trained per sonnel who are aware of the potential hazards The personnel must be appropriately qualified for the task in hand and must be familiar with the assembly installation startup and operation of the product The personnel must read the operating instructions in particular the safety notes section carefully and ensure that they understand and comply with them Operating Instructions SL2 Synchronous Linear Motors Important Notes Liability for Incorrect handling or any action performed that is not specified in these operating defects instructions could impair the properties of the product In this case you lose any right to claim under limited warranty against SEW EURODRIVE GmbH amp Co KG Product names The brands and product names contained within these operating instructions are trade and trademarks marks or registered trademarks of the titleholders Disassembly and waste disposal Complete or partial recycling of the operator terminal is subject to local regulations Note that the following components contain substances that may represent a health hazard and cause environmental pollution Lithium battery electrolyte condensers and display Operating Instructions SL2 Synchronous Linear Motors Safety Notes 2 Safety Notes Preface General information Due to the strong permanent magnets installed in the
69. nstructions SL2 Synchronous Linear Motors Safety Notes Operation and inspection maintenance Danger of electric shock Induced voltages of up to 500 V can be generated by movement of the primary generator principle even if the motor is not connected Only remove the protection cap on the power plug of the primary immediately before connecting the power plug to the power supply To prevent electric shocks After separating the servo controller from the supply voltage wait for at least five minutes before you touch any live parts e g contacts stud bolts or loosen connections To be on the safe side measure the voltage on the DC link and wait until the voltage has dropped below 40 V Keep motor area free from chips Notice any noises The motors may have a surface temperature of 100 C during operation Wait forthe motor to cool down to 40 C before touching it Power connections can conduct voltages even if the motor does not turn Never disconnect electrical connections of motors while they are energized Wear work gloves when carrying out maintenance and repair work Ensure safe disconnection from the voltage supply before working on the machine Never work in the travel range when the machine is switched on Remove any chips from the motor area on a regular basis Follow the instructions in the section Startup and Maintenance Behavior and immediate measures in case of ACCIDENTS Press the EM
70. nts secondary box Secondary packed in protective cover e Safety notes and warning labels enclosed loose inside box Touch guard magnetic surface wooden board Operating Instructions SL2 Synchronous Linear Motors Transportation and Storage 4 Corrosion protection and storage conditions 4 3 Corrosion protection and storage conditions 4 4 Coating SL2 Basic SL2 Advance System SL2 Power System The motor parts are protected against corrosion for five years in closed original packag ing Observe the following storage conditions for SL2 linear motors Store the SL2 linear motors inside Keep storage area clean and dry Storage temperature should be between 5 C and 70 C Relative humidity not to exceed 95 Original packaging free from damages Stored SL2 linear motors must be equipped with the following warning labels Warning Magnetic The motor parts are coated black matte EPOXY two component single coat paint as standard With the exception of the front area all motor parts are anodized with black paint The front side of the motor is coated with black matte 45 Return delivery to SEW EURODRIVE Return primary and secondary components in original packaging only Cover the magnetic side of the secondaries with a wooden board thickness 2 cm over the entire surface and connect Operating Instructions SL2 Synchronous Linear Motors 27 5 Mechanical Installation Instal
71. of acci dents Serious injuries and property damage may result from Improper use Incorrect installation or operation Unauthorized removal of necessary protection covers or the housing These electric motors are intended for industrial systems The drives comply with the applicable standards and regulations and meet the requirements of the Low Voltage Directive 73 23 EEC Technical data and information about the permitted conditions can be found on the nameplate and in the documentation It is essential to observe all the specified information Inspect the shipment for any damage in transit as soon as you receive the deliv ery Inform the shipping company immediately It may be necessary to preclude startup Use suitable sufficiently rated handling equipment if necessary Remove securing devices used for transportation prior to startup Follow the instructions in the section Notes on transportation Operating Instructions SL2 Synchronous Linear Motors 2 Safety Notes Mark the storage locations of secondaries Danger Strong magnetic fields picto grams Never store secondaries unpacked use non magnetic packaging material with a thickness of at least 2 cm on the magnetic side Observe the warning instructions on the packaging Keep storage area dry Protect storage site from heat For transportation of machines or components with primaries or secondaries already installed on travel axle s Lock th
72. on The cable ends are fitted with cable lugs for power cables or conductor end sleeves The shielding is connected to the mating connector Prefabricated power cables are used to connect the Motor power Motor protection TF or KTY SEW EURODRIVE offers a feedback cable for the AL1H linear measuring system The cable is fitted with plug connectors for connection to the encoder and the servo controller The cables are only available as cable carrier cables Cables from the company Nexan are used Power cables of the SL2 P050 motors correspond to the brake motor cables of the CM71 motor series with SB11 round plug connector of the SB71 74 servomotors The power cables for the motor sizes SL2 P100 and SL2 P150 correspond to the brake motor cables of the CM motor series with SB51 59 plug connectors Operating Instructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Structure of power cables for SL2 050 motors Prefabricated cables for motor end Prefabricated cables for inverter end Loose parts 1 55778AXX Figure 28 Power cables for SL2 050 1 Connector Intercontec BSTA 078 2 SEW EURODRIVE logo printed on cable 3 Nameplate 4 Line length lt 10 m 200 mm tolerance Line length 10 m 2 tolerance Permitted line length according to the technical documents 5 Prefabricated cable end for inverter
73. onment System components for SL2 Advance System and SL2 Power System Type code Scope of delivery for system components Transportation of the primary for the SL2 Advance System SL2 Power System Installation of the SL2 Basic Installation of the SL2 Advance System and SL2 Power System Installation of SL2 secondaries Installation of the AL1H measuring system Mechanical load capacity of the SL2 Advance System and SL2 Power System Installation of customer components on primary SL2 Basic electrical connection SL2 Advance System and SL2 Power System electrical connection Prefabricated cables for SL2 Advance System and SL2 Power System SL2 Basic motor data SL2 Advance System motor data SL2 Power System motor data Maximum forces with MOVIDRIVE compact MCH and MOVIDRIVE MDX61B Part numbers for MOVIDRIVE compact MCH Part numbers for MOVIDRIVE MDX61B Technical data of the absolute linear measuring system AL1H Linear guide systems for SL2 Advance and SL2 Power System Operating Instructions SL2 Synchronous Linear Motors Index 12 2 Keyword index A AETH Technical data 79 C Cable cross section sinnsir e a a 39 Cables ne mi re 42 COAN DEE 27 Corrosion protection neeeneenneneeenennennnenennnennennn 27 D Documentation EE 12 E Electrical connection sees 38 EMG measures tci t eese ttc dauid 40 F Eat ecc este teet vat e dae aree Ue 54 I Inspecti n oe ecrit ea n
74. ons Calculation of travel parameters Malfunctions The servo controller reports malfunctions depending on type via diagnostic LEDs or a 7 segment display and an error code Consult the system manual or the operating instruc tions for the respective MOVIDRIVE for troubleshooting The following notes offer ad ditional information for troubleshooting especially for SL2 synchronous linear motors Problems may occur that are hard to localize if the EMC wiring is not carried out correct ly These are often coupled into the servo controller by the TF lines running in the same duct as the motor cable We recommend disconnecting the TF for test purposes set P835 to no response during commutation travel to exclude this error Motor monitoring is off Make sure that there is no thermal overload at the SL2 linear motor Otherwise the SL2 linear motor will be destroyed Make sure to connect the TF monitoring after successful troubleshooting and set parameter P835 to EMERGENCY STOP FAULT Operating Instructions SL2 Synchronous Linear Motors Problems during commutation search lt Malfunctions ES E ei 8 1 Problems during commutation search Problem Possible cause Remedy Encoder error 14 when SL2 linear motor is moved manually Resolver not mounted correctly Check mounting with the help of encoder manufacturer infor mation 1 Air gap encoder measuring tape 2 Alignment encoder measuring tape 3
75. ose to the unit Operating Instructions SL2 Synchronous Linear Motors 1 Important Notes Designated use e Operational envi ronment Safety functions Qualified personnel Series SL2 linear motors are units run by motors for industrial and commercial systems Motor utilization other than that specified and areas of application other than industrial and commercial systems can only be used after consultation with SEW EURODRIVE Do not start up the unit take it into operation in the designated fashion until you have established that the machine complies with the EMC Directive 89 336 EEC and that the conformity of the end product has been determined in accordance with the Machinery Directive 89 392 EEC with reference to EN 60204 The following uses are forbidden unless measures are expressly taken to make them possible Use in explosion proof areas Use in areas exposed to harmful oils acids gases vapors dust radiation Please contact SEW EURODRIVE if you have any questions on the environmental operat ing conditions Use in non stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 50178 Series SL2 linear motors may not execute any safety functions without master safety systems Use such higher level safety systems to ensure protection of equipment and personnel SL2 linear motors represent a potential hazard for persons and material Co
76. pain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsvagen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 41717 17 Sales Jurastrasse 10 Fax 41 61 41717 00 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive co th Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z 1 SMMT 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 216 4419164 Sales Hareket Sistemleri Sirketi 216 3838014 Service Bagdat Cad Koruma Cikmazi No 3 Fax 90 216 3055867 TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service H
77. ped cable lugs 6 mm 4 x M10 U shaped cable lugs 6 mm 4 x M6 U shaped cable lugs 10 mm 4 x M10 ring type cable lugs 10 mm Operating Instructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Structure of the AL1H feedback cable for MOVIDRIVE compact MOVIDRIVE B Prefabricated cables for inverter end Hybrid cables 1 2 5 54488AXX Figure 30 Measuring system plug connector Connector Intercontec ASTA Printed on connector SEW EURODRIVE Nameplate Line length lt 10 m 200 mm tolerance Line length 10 m 2 tolerance Permitted line length according to the technical documents 5 Sub D plug EGNE A 12 pin EMC signal plug connector with socket contacts from Intercontec is used to connect the encoder system The shield is connected in the connector housing accord ing to EMC aspects All plug connectors seal the plug on the cable end with a lamellar seal A commercially available sub D EMC connector with pin contacts is used on the inverter end A 9 pin or 15 pin connector matching the inverter is used The outer cable sheath on the motor and inverter end bears a nameplate with part num ber and logo of the pre fabricated cable manufacturer Interrelation of permitted toler ance and ordered length Line length x 10 m 200 mm tolerance Line length gt 10 m 2 tolerance Refer to the
78. rive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong 90 06 2005 Address List L Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gidc Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 mdoffice seweurodriveindia com Gujarat Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Mumbai SEW EURODRIVE India Private Limited Tel 91 22 28348440 312 A 3rd Floor Acme Plaza Fax 91 22 28217858 Andheri Kurla Road Andheri E salesmumbai seweurodriveindia com Mumbai Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830
79. rs SL2 Basic Motor package and secondaries SL2 Advance Motor package integrated in cooling unit and secondaries Prepared System for installation of linear guides and the linear encoder SL2 Power Motor package integrated in motor cooling unit with forced cooling System fan and secondaries Prepared for installation of linear guides and the linear encoder SL2 Basic 52619AXX Figure 1 SL2 Basic synchronous linear motor 1 Primary 2 Electrical connection in form of a cable extension 3 Secondary with permanent magnets SL2 Advance System SL2 Power System 55394AXX Figure 2 SL2 Advance System and SL2 Power System synchronous linear motor 1 Optional motor cooling unit 2 Prepared slots as retaining system for customer setup 3 Forced cooling fan of optional motor cooling unit 4 Electrical plug connector 5 Primary not visible installed in motor cooling unit 6 Secondary 7 Linear measuring system Operating Instructions SL2 Synchronous Linear Motors 13 14 Product Description and Overview of Types System components for SL2 Advance System and SL2 Power System 3 4 System components for SL2 Advance System and SL2 Power System System The SL2 linear motor is installed into a motor cooling unit at the factory for product description groups SL2 Advance System and SL2 Power System 55388AXX Figure 3 SL2 Advance System or SL2 Power System with optional linear measuring system AL1H For mo
80. ructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Cable carrier installation of feedback cable Technical specifications of the cable Installation type Cable carrier Accessory designation AL1H ES1H Cable cross sections 6 x 2 x 0 25 mm Manufacturer Nexans Manufacturer designation SSL11YC11Y6x 2 x 0 25 Operating voltage Vo VAC 300 Temperature range C 20 to 60 Max temperature C 90 on the conductor Min bending radius mm 100 Diameter D mm 9 8 0 2 Max acceleration m s 20 Max velocity m min 200 Core identification PK RD BU WH BN GN YE GY PK BU RD BK VT GY Sheath color Green similar to RAL 6018 Approval s DESINA VDE A Capacitance core shielding nF km 100 Capacitance core core nF km 55 Halogen free Yes Silicone free Yes CFC free Yes Inner insulation core PP Outer insulation sheath TPE U Flame inhibiting self extinguishing Yes Conductor material E Cu blank Shielding Braided tinned Cu Weight kg km 130 Operating Instructions SL2 Synchronous Linear Motors 53 Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Power supply for the fan 55387AXX Figure 37 Power supply for
81. section MDX61B xxxx 5 5x3 4 08 Fpeak P FNenn Fp V4 VNenn lPeak h INenn xxxx Power at output IN INI IN N ms m s Al Al IW mm stage in KW 1 1 1 4 8 3 4 1 9 8x 1 5 0015 SL2 100VS 1325 1000 600 2950 3 3 8 14 2 10 3 5 6 8 x 1 5 0030 6 6 9 24 6 17 8 9 7 8 x 1 5 0055 1 1 1 8 0 5 8 3 1 8 x 1 5 0015 SL2 100S 2650 2000 1200 5760 3 3 4 25 0 17 8 9 7 8 x 1 5 0055 6 6 9 49 0 85 5 20 8 x 2 5 0110 1 1 3 14 2 10 3 5 6 8x 1 5 0030 SL2 100M 3970 3000 1800 8570 3 3 2 35 0 24 6 13 5 3x1 5 0075 6 6 9 75 0 53 8 29 2 3x4 0 0150 1 1 1 16 0 11 5 6 3 3x1 5 0040 SL2 100ML 5300 4000 2400 11380 3 3 4 49 0 85 5 19 5 8 x 2 5 0110 6 7 0 100 0 74 4 40 7 3 x 6 0 0220 1 1 1 6 1 4 4 1 9 8 x 1 5 0015 SL2 150VS 2000 1500 900 4420 3 3 3 18 0 12 8 7 0 3x1 5 0040 6 6 4 35 0 24 6 13 5 3x1 5 0075 1 1 1 12 0 8 7 4 8 3x1 5 0022 SL2 150S 3900 3000 1800 8640 3 3 2 33 5 24 5 13 5 8x 1 5 0075 6 6 4 67 0 49 0 27 0 3 x 4 0 0150 1 1 1 18 0 13 1 72 3x1 5 0040 SL2 150M 5800 4500 2700 12860 3 3 4 53 0 39 0 21 5 8 x 2 5 0150 6 6 4 100 0 74 5 40 7 3 x 6 0 0300 1 1 1 24 0 17 4 9 4 8 x 1 5 0055 SL2 150ML 7700 6000 3600 17000 3 3 7 76 0 56 7 31 0 3 x 4 0 0220 6 6 4 132 0 98 0 53 8 3 x 6 0 0370 1 1 1 8 1 5 7 3 3 8 x 1 5 0055 SL2 200VS 2700 2000 1260 5900 3 3 4 25 0 17 8 10 2 8x 1 5 0220 6 7 6 55 0 39 2 22 5 8 x 2 5 0370 1 1 1 15 6 11 5 6 6 8 x 1 5 0055 SL2 200S 5200 4000 2520 11520 3 3 4 48 2 85 5 20 4 38 x 2
82. system manual of the inverter for determining the maximum cable length Make sure that an EMC compliant environment is maintained during project planning Operating Instructions SL2 Synchronous Linear Motors 45 46 Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Pin assignment for SL2 050 power cables 54620AXX Figure 31 Power cables for SL2 050 The customer assembles the cable with a Phoenix plug connector The connector can be cut off because it is not required for the TF connection Plug connector Contact Core identification Assigned Contact type Extra BSTA 078 1 U 4 Black with white lettering U V V Ww 3 W 2 Green yellow PE Bag of loose A Black with white lettering 1 2 TF1 KTY A Cutoff Phoe parts B 3 TF2 KTY K nix connector C n c Ground at con trol cabinet end View X D es Plug connector type Number of cores and line cross section Part number Installation type one Sie mms AWG 17 0590 4811 EE T VDS 050 408 A 331 mm AWG 19 0590 484 E Operating Instructions SL2 Synchronous Linear Motors Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System Power extension cable SL2 050 54878AXX Figure 32 Power extension cable SL2 050 Pin assignment for
83. tact SEW EURODRIVE Operating Instructions SL2 Synchronous Linear Motors Electrical Installation SL2 Advance System and SL2 Power System electrical connection 6 2 SL2 Advance System and SL2 Power System electrical connection Pin assignment of the power connection for the SL2 Advance System and SL2 Power System Pin assignment for the power supply to the fan in the SL2 Power System Size SL2 P050 The following pin assignments are described as viewed onto the motor Contact Assigned Plug connector 1 U 4 V BEGA 089 3 W WO 2 PE A TF1 KTY A TE2 KTYK B TF2 KTY K C n c D n c TF1 KTY A Size SL2 P100 SL2 P150 Contact Assigned Plug connector U1 U1 V1 V1 C148U connector with socket contacts wi wi PE Green yellow 3 n c 4 TF1 KTY A 5 TF2 KTY K 56377AXX Figure 27 1 Ground 2 24 V Operating Instructions SL2 Synchronous Linear Motors 41 42 Electrical Installation Prefabricated cables for SL2 Advance System and SL2 Power System 6 3 Prefabricated cables for SL2 Advance System and SL2 Power System Prefabricated power cables Prefabricated feedback cables SL2 unit designation For the motor designs e SL2 Advance System e SL2 Power System SEW EURODRIVE offers prefabricated power and feedback cables from 1 m to 100 m for straightforward and reliable connecti
84. tainless steel band No 1 4435 Working temperature range 0 C 70 C Operating temperature range 20 C 85 C Storage temperature range 40 C 100 C Enclosure IP65 1 Constant due to technical limitations Operating Instructions SL2 Synchronous Linear Motors 79 Technical Data Technical data of the absolute linear measuring system AL1H 10 HIPERFACE interface data General data Cycle length 5 mm 3 96 Position resolution cycle length 32 5 mm 32 156 25 um Initialization time 2500 ms Supply voltage 7V 12V Max current consumption without load 650 mA Interface signals Process data channel SIN COS 0 9 Vpp 1 1 Vpp REFSIN REFCOS 2 2V 28V Non linearity within a sine cosine cycle differen tial non linearity 50 um Parameter channel to EIA 485 External magnetic fields should not pass the surface of the material measure 64 mT 640 Oe 52 kA m as this could cause irreparable damage to the coding on the material measure Magnetic fields gt 1mT on the measuring system influence the measuring accuracy Scale drawings General tolerances to DIN ISO 2768 mk and position tolerances 230 ii Zu LO a 55043AXX Figure 50 Scale drawings and position tolerances 80 Operating Instructions SL2 Synchronous Linear Motors Technical Data Technica
85. th each connected inverter m s MOVIDRIVE compact or MOVIDRIVE MDX61B MOVIDRIVE compact MCHA A 5 3 400 500 V unit in SERVO operating modes P700 Motor MOVIDRIVE MDX61 B A 5 3 400 500 V units in SERVO operating modes P700 Ven P kw 0015 0022 0030 0040 0055 0075 0110 0150 0220 0300 0370 0450 0550 0750 Su lem A 4 55 7 95 125 16 24 32 46 60 73 89 105 130 Imax A 6 8 25 10 5 14 25 18 75 24 36 48 69 90 109 5 133 5 157 5 195 Systems Fmax N Basic SL2 050VS Advance Power Basic SL2 050S Advance 735 955 1175 1300 Power Basic SL2 050M Advance 1280 1640 1950 Power Basic SL2 050ML Advance 1290 1650 2090 2600 Power Basic SL2 100VS Advance 830 1020 1325 Power Basic SL2 100S Advance 1680 2090 2560 2650 Power Basic SL2 100M_ Advance 2455 2950 3970 Power Basic SL2 100ML Advance 2950 4050 5200 5300 Power SL2 150VS Basic 1065 1280 1650 2000 Basic SL2 150S Advance 2425 2950 3900 Power Basic SL2 150M Advance 3070 4200 5330 5800 Power Basic SL2 150ML Advance 4250 5400 7080 7700 Power SL2 200VS Basic 1650 2100 2610 2700 SL2 200S Basic 2920 4050 5200 SL2 200M Basic 4340 5490 7480 7800 SL2 200ML Basic 5680 7510 9430 10350 SL2 250VS Basic 2120 2610 3170 SL2 250S Basic 4310 5410 6300
86. tor sizes SL2 P050 e SL2 P100 e SL2 P150 the motor cooling unit is available for all lengths except for SL2 P150VS as system components Operating Instructions SL2 Synchronous Linear Motors Product Description and Overview of Types 3 System components for SL2 Advance System and SL2 Power System Part drawing of the SL2 Advance System and SL2 Power System 55392AXX Figure 4 Motor cooling unit of the SL2 150S Power System 1 Motor cooling unit 2 Forced cooling fan in SL2 Power System only 3 Primary 4 Integrated floating bearing for temperature compensation 5 End plate 6 Front panel with power plug and fan guard 7 Slots for installation of components by customer T slot nuts supplied 8 Linear measuring system Design of the The motor is installed into the motor cooling unit by SEW EURODRIVE and connected subsystems to a standardized power plug The 24V power supply for the fans is provided by a sep arate plug when using forced cooling fans Fields of applica The use of the motor cooling unit with forced cooling fans is limited to enclosure IP54 tion for the SL2 Power System Fields of applica The SL2 Advance System can basically be used in all fields of application for the SL2 tion for the SL2 linear motor There are no limitations Advance System For use in hoists The motor system is not equipped with its own holding brake An absolute value measuring system is absolutely nec
87. tted cable length to SEW specification 100 m The diagram see above is used as the basis for the cable assignment in sections 10 2 and 10 3 Hybrid cables with cross sections of 1 5 mm to 10 mm can be ordered from SEW EURODRIVE Three core Three core Three core Cable cross section sheathed sheathed sheathed mm line in cable on top cable lined up pipe or cable of each other on horizontally A wall A A 1 5 12 2 15 2 16 1 2 5 16 5 21 0 22 4 23 28 0 30 6 29 36 0 37 10 40 50 0 52 16 53 66 0 70 25 67 84 0 88 35 83 104 0 114 These data are merely recommended values and are no substitute for detailed project planning of the cables depending on the actual application taking the applica ble regulations into account Operating Instructions SL2 Synchronous Linear Motors 39 40 Electrical Installation SL2 Basic electrical connection Safety notes EMC measures Encoder connec tion TF evaluation unit SEW EURODRIVE SL2 synchronous linear motors are designed for use as compo nents for installation in machinery and systems The designer ofthe machine or system is responsible for complying with the EMC Directive 89 336 EEC For more information on this topic refer to the SEW publications Drive Engineering Practical Implementation Volume 7 Project Planning for Drives and Drive Engineering Practical Implementation Volume 9 EMC in Drive Engineering Please o
88. tus info irseva lt www sew eurodrive lt Luxembourg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor kchtan pd jaring my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE Sales and Distribution Tel 52 442 1030 300 Sales S A deC V Fax 52 442 1030 301 Service Privada Tequisquiapan No 102 scmexico seweurodrive com mx Parque Ind Queretaro C P 76220 Queretaro Mexico Morocco Sales Casablanca S R M Tel 212 2 6186 69 6186 70 6186 Soci t de R alisations M caniques 71 5 rue Emir Abdelkader Fax 212 2 6215 88 05 Casablanca srm marocnet net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive sales sew eurodrive co nz East Tamaki Auckland Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S T
89. u Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 457 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol sew eurodrive com co Santaf de Bogot Croatia Sales Zagreb KOMPEKS d 0 0 Tel 385 1 4613 158 Service PIT Erd dy 4 Il Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 a220121236 Business Centrum Praha Fax 420 220121237 Lun 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Paldiski mnt 125 Fax 372 6593231 EE 0006 Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 http www sew eurodrive fi sew sew fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurod
90. value of output current is less than rated current of motor Arrange for better heat dissipation of primary Decouple encoder thermally mounting with plastic dis tance plate Use encoder system with higher permitted operating tem perature SL2 linear motor heats up excessively Overload Select travel cycle so that effective value of output current is less than rated current of motor Inadequate cooling Improve cooling or install fan Air gap too large resulting in power loss at same current see derating table in catalog Adjust air gap Ambient temperature is too high Select travel cycle so that effective value of output current is less than rated current of SL2 linear motor HIPERFACE encoder fault Problems on encoder cable If the problems do not occur during manual sliding they are often caused by problems in the encoder or TF line Consult the system manual or volume 9 of Practical Drive Engineering for troubleshooting Check for correct shielding equipotential bonding and observe the note at the beginning of this section Resolver not mounted correctly Check mounting with the help of encoder manufacturer infor mation 1 Air gap encoder measuring tape 2 Alignment encoder measuring tape 3 with HIPERFACE encoder Check mounting direction so that cable output shows in direction smaller absolute val ues direction dot on the measuring tape if present check rigidity
91. with HIPERFACE encoder Check mounting direction so that cable output shows in direction smaller absolute val ues direction dot on the measuring tape if present Encoder not connected correctly Check pin assignment operate HIPERFACE encoder as sin cos encoder for test purposes SL2 linear motor does not start after removal of CON TROLLER INHIBIT Motor cable interrupted Check linear motor connection Brake function P730 ON P730 must be set to OFF for commutation search only for HIPERFACE encoder servo controller reports that encoder has already been adjusted H458 1 If you want to carry out a commutation travel enter Encoder adjustment in the startup dialog the servo controller will reset the bit automatically in this case n monitoring setpoint devia tion during commutation travel Servo controller not in status NO ENABLE because enable is set in addition to CONTROLLER INHIBIT or a terminal has been programmed to ENABLE Assign binary input directly on unit via IPOSPIUS control word or via fieldbus with ENABLE e g P603 ENABLE STOP EMC problems See system manual and volume 9 Practical Drive Engineer ing Check for correct shielding equipotential bonding and observe the note at the beginning of this section Encoder error after commu tation travel in positive direc tin 2nd movement Counting direction of the encoder does not correspond to U V W phase seque
92. with the following travel information v 1m s s 1000 mm a 5 m s Based on the conversion factors shown above the following rotary information will show up in IPOSPIUS or via fieldbus Speed 0 0007 velocity 1428 1 min Distance 64 625 x 1000 102400 increments Ramp 2 000 5 0 4 sec Operating Instructions SL2 Synchronous Linear Motors Calculation of travel parameters Startup ago 7 T Linear Motor Commissioning jo xj IE Suggestion System values Maximum acceleration 200 000 Im s 2 Linear Rotatory Ramp up duwmfrl ran finn fenn nna rs 2 fa nh s Stop ramp 200 000 200 000 Im s 2 bag 5 Fmergency ramp po mm vs OI Acceleration baam Feat mea 904 SC Deceleration so fixe n s a 3 Travel speed CW fa hmm vs mon tpm lrovel speed COW 6 300 1 000 m s 1500 0 rom Take aver proposal Fish ak ve Z 10530AEN Figure 45 Dialog in linear motor startup with internal conversion of linear values to rotary values The values in Figure 44 are rounded off You can calculate the exact rotary values for IPOSPIUS from the linear values with the last dialog of the V X controller startup InFigure 45 a set speed of 1500 1 min was calculated for IPOSPIUS after input of the positioning velocity 1m s Operating Instructions SL2 Synchronous Linear Motors 61 8 62 8 xS S ee Malfuncti
93. y up to which the rated force is available Rated current Current at F4 Maximum current Force through magnetic attraction Operating Instructions SL2 Synchronous Linear Motors Technical Data SL2 Power System motor data 10 MOVIDRIVE compact Cable To Cable To MCH4_A xxxx 5A3 4 081 Force cross cable Partpart cross cable Part part MOVIDRIVE Motor sec length no sec length no MDX61BMDX61B xxxx 5 type tion s tion s 5x3 4 08 Fi Fwenn V1 lPeak Nenn xxxx Power at output IN IN mn A A Imm m mm m stage in kW SL2 p j H 050VS 500 400 3 6 0 3 1 1 5 100 0590 481 8 0015 6 13 9 7 6 1 5 100 0590 481 8 0055 SL2 1 4 8 2 4 1 5 100 0590 481 8 0015 050S 1000 760 3 11 8 6 1 1 5 100 0590 481 8 0040 6 24 5 12 2 1 5 57 0590 481 8 2 5 100 0590 483 8 0075 SL2 1 5 9 2 6 1 5 100 0590 481 8 0015 050M 1500 980 3 18 0 7 6 1 5 100 0590 481 8 0055 6 33 0 14 7 2 5 71 0590 483 8 4 0 100 0590 484 6 0110 SL2 1 7 8 3 3 1 5 100 0590 481 8 0022 050ML 2000 1280 3 24 0 10 4 1 5 57 0590 481 8 2 5 100 0590 483 8 0075 6 48 0 20 8 4 0 82 0590 484 6 0150 SL2 1 1 5 0199 190 6 0015 100VS 3 1 5 0199 190 6 0040 6 1 5 0199 190 6 0199 192 2 0075 SL2 1 5 0199 1906 0022 100S 3 5 0199 1906 0199 1922 0075 6 0 0199 1965 0150 SL2 1 5 0199 190 6 0199 199 2 0040 100M 3 0 0199 194 9 0110 6 0 0199 198 1 0220 SL2 1 SR 0199 190 6 0040 100ML 3

SL2 Synchronous Linear Motors / Operating Instructions / 2005-04

Contents

Download Pdf Manuals

Related Search

Related Contents