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Operating Instructions 0.37 kW… 22 kW
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1. 2 Technical data 2 1 Standards and application conditions Conformity CE Low Voltage Directive 73 23 EEC Approvals UL 508C Underwriters Laboratories Power Conversion Equipment Max permissible motor cable shielded 50 m low capacitance length unshielded 100 m Input voltage phase imbalance lt 2 Humidity lt 95 non condensing Output frequency 0 240 Hz Environmental conditions Class 3K3 to EN 50178 Transport 25 70 C Temperature range Storage 20 70 C Operation 0 55 C with 2 5 C current derating above 40 C Installation height 0 4000 ma m s I with 5 1000 m current derating above 1000 m a m s I Vibration resistance acceleration resistant up to 0 7 g Earth leakage current EN 50178 gt 3 5 mA to PE Enclosure EN 60529 IP 20 Protection measures against short circuit earth fault overvoltage motor stalling motor overload Total power connected to Compliance with the requirements Operation in public supply networks __ the mains Limitation of harmonic currents lt 0 5 kW according to EN 61000 3 2 With mains choke 0 5 1 kW With active filter in preparation gt 1kw Without additional measures 1 For compliance with EMC regulations the permissible cable lengths may change 2 The additional measures described only ensure that the controllers meet the requirements of the EN 61000 3 2 The machine system manu
2. LECOM 3 LECOM Control LECOM Programming LECOM keypad Monitoring LECOM 4 Analog input terminal 8 see C34 Control terminals Programming remote keypad 5 Code c40 Monitoring remote keypad 6 Analog input terminal 8 see C34 Control remote keypad Programming remote keypad 7 Code c40 Monitoring remote keypad 8 Analog input terminal 8 see C34 Control terminals Programming Modbus keypad 9 Code c40 Monitoring Modbus 10 Analog input terminal 8 see C34 Control Modbus Programming Modbus keypad 11 Code c40 Monitoring Modbus Note e When C01 1 5 7 9 or 11 use c40 for speed setpoint e When C01 LECOM 3 write speed command to C46 Ce Load Lenze setting 0 No action loading complete e C02 1 4 only possible with OFF or Inh 1 Load 50 Hz Lenze settings e C02 2 C11 C15 60Hz 2 Load 60 Hz Lenze settings 3 Load OEM settings if present 4 Translate WARNING C02 1 3 overwrites all settings TRIP circuitry may be disabled Check codes CE1 CE3 e NOTE If an EPM that contains data from a previous software version is installed C02 4 converts the data to the current version e E 12 Lenze Commissioning Code Possible Settings IMPORTANT No Name Lenze Selection LEI Configuration 1 1 Activate fixed setpoint 1 JOG1 e Use C37 C39 to adjust fixed setpoints
3. 100 0 0 999 c86 gt c87 d Pl setpoint accel 5 0 0 0 s 999 Sets rate of change for PI setpoint decel 38 Pl mode 0 O Pldisabled 1 PI enabled normal acting 2 PIenabled reverse acting When feedback terminal 8 exceeds setpoint speed decreases When feedback terminal 8 exceeds setpoint speed increases Lenze ENGLISH 17 Commissioning Code Possible Settings IMPORTANT No Name Lenze Selection db Feedback minimum 0 0 0 0 999 alarm AT Feedback maximum 0 0 0 0 999 See C08 and c17 selections 9 and 10 alarm ngl LECOM power up O O Quick stop SC 1 Inhibit nde Serial time out action 0 D Notactive Selects controller reaction to serial 1 Inhibit timeout 2 Quick stop 3 Trip fault FCJ nc Serial fault time 50 50 ms 65535 Sets the serial timeout length 18 Lenze 5 Troubleshooting and fault elimination Troubleshooting and fault elimination Status Cause Remedy ono Present output frequency Trouble free operation OFF Stop LOW signal at terminal 28 Set terminal 28 to HIGH outputs U V W inhibited Job Inhibit Controller is set up for remote Start the controller via the remote outputs U V W inhibited keypad or serial control see C01 keypad or serial link DER Output frequency 0 Hz Setpoint 0 Hz C31 0 Setpoint selection output
4. B Control cable C Low capacitance motor cable core core lt 75 pF m core screen lt 150 pF m D Electrically conductive mounting plate E Filter Tmd005 P 1 3 2 2 Fuses cable cross sections Installation to EN 60204 1 Installation to UL Type Miniature 1 2 L1 L2 E l c b 2 Fuse circuit L3 PE Fuse L3 PE breaker mm AWG ESMD371L2YXA M10 A C10 A 1 5 10A 14 ESMD751L2YXA M16 A C16 A 2 5 15A 14 1 N PE ESMD112L2YXA M20 A C20A 2 5 20A 12 ESMD152L2YXA M25 A C25A 2 5 25A 12 ESMD222L2YXA M30 A C30A 4 30A 10 ESMD371L2YXA ESMD751L2YXA ESMD371L4TXA ESMD222L4TXA MICA C104 i dE 14 ESMD112L2YXA ESMD152L2YXA ESMD302L4TXA M12 A C12 A 1 5 12A 14 ESMD222L2YXA M16 A C16 A 25 15A 12 ESMD402L4TXA M16 A C16 A 2 5 15A 14 ESMD302L2TXA 230 mA ESMD552L4TXA M20 A C20A 2 5 20A 12 ESMD402L2TXA 3 PE ESMD752L4TXA M25 A C25A 4 25A 10 ESMD552L2TXA ESMD113L4TXA M35 A C35A 6 35A 8 ESMD752L2TXA ESMD153L4TXA M45A C45A 10 45A 8 ESMD183L4TXA M60 A C60 A 16 60 A 6 ESMD113L2TXA ESMD223L4TXA M70 A C70 A 16 70A 6 ESMD153L2TXA M90 A c90 A 16 90A 4 1 Observe the applicable local regulations 2 Pulse current or universal current sensitive earth leakage circuit breaker 3 UL Class CC fast acting current limiting type fuses 200 000 AIC required Bussman KTK R or equivalent ENGLISH Lenze Installation ae Ob
5. Controller overtemperature Controller too hot inside e Reduce controller load e Improve cooling DU Overvoltage on DC bus Mains voltage too high Check mains voltage Excessively short deceleration time Increase deceleration time or use or motor in generator mode dynamic braking option Earth leakage on the motor side Check motor motor cable separate motor from controller bt Faulty auto TRIP reset More than 8 errors in 10 minutes Depends on the error 5d5 Loss of 4 20 mA reference 4 20 mA signal is below 2 mA Check signal signal wire SF Single phase fault A mains phase has been lost Check mains voltage 1 The drive can only be restarted if the error message has been reset see c70 20 ENGLISH Lenze Lenze AC Technology Corporation 630 Douglas Street Uxbridge MA 01569 USA T 508 278 9100
6. Installation 3 2 4 Control terminals Terminal Data for control connections printed in bold Lenze setting 71 RS 485 serial communication input RXB TXB B 72 RS 485 serial communication input RXA TXA A 7 Reference potential 8 Analog input input resistance gt 50 kQ 0 10 V changeable under C34 with current signal 2509 9 nternal DC supply for setpoint potentiometer 10 V max 10 mA 20 nternal DC supply for digital inputs 12 V max 20 mA 28 Digital input Start Stop LOW Stop HIGH Run Enable Digital input configurable with CE1 e 2 a El Activate fixed setpoint 1 JOG1 HIGH awe lacie z E2 Digital input configurable with CE2 LOW CW rotation T Direction of rotation HIGH CCW rotation Digital input configurable with CE3 E3 Activate DC injection brake DCB AOM TECE arive A1 Digital output configurable with c17 DC 24 V 50 mA NPN 62 Analog output configurable with c08 amp c11 K14 Relay output normally open contact Configurable with C08 K12 Fault TRIP AC 250V 3A DC 24 V 2 A 240 V 0 22 A Protection against contact LOW 0 3 V HIGH 12 30 V e All terminals have basic isolation single insulating distance e Protection against contact can only be ensured by additional measures i e double insulation 10 ENGLISH Lenze Commissioning 4 Commissioning 4 1 Parameter setting Status fault messages Cha
7. Software version Display format x yz c0 Acceleration time 2 5 0 0 0 s 999 e Activated using CE1 CE3 e c01 frequency change 0 Hz C11 c03 Deceleration time 2 5 0 0 0 s 999 c03 frequency change C11 0 Hz e For S ramp accel decel adjust c82 Lenze 15 Commissioning Code Possible Settings IMPORTANT No Name Lenze Selection cQ6 Holding time 0 0 Ion s 999 e Automatic motor braking below 0 1 Hz automatic DC by means of motor DC current for the injection brake 0 0 not active entire holding time afterwards U V Auto DCB 999 continuous brake W inhibited Confirm motor suitability for use with DC braking CD Analog output 100 1 0 999 When 10 VDC is output at terminal 62 it scaling will equal this value see c11 c I Configuration o 0 None Analog output 62 1 Output frequency 0 10 VDC Use c08 to scale signal 2 Output frequency 2 10 VDC Example c11 1 and c08 100 3 Load0 10 VDC At 50 Hz terminal 62 5 VDC A Load 2 10 VDC At 100 Hz terminal 62 10 VDC 5 Dynamic braking Only used with DB option c N Configuration D Output is energized if Digital output A1 0 Ready 1 Fault 2 Motor is running 3 Motor is running CW rotation 4 Motor is running CCW rotation 5 Output frequency 0 Hz 6 Frequency setpoint reached 7 Frequency threshold C17 exceeded 8 Current limit motor or generator mode reached 9 Feedback
8. 223L4TXAO0OXX H d Full 1 0 Gi IND cont EO L O ONN C0004 Al Certifications C Input Ratings E Hardware Version B Type D Output Ratings F Software Version Scope of delivery Important e 1 smd inverter ESMD After receipt of the delivery check immediately whether the items with EPM installed delivered match the accompanying papers Lenze does not accept any see Section 4 2 liability for deficiencies claimed subsequently e 1 Operating Instructions Claim e visible transport damage immediately to the forwarder e visible deficiencies incompleteness immediately to your Lenze representative 2004 Lenze AG No part of this documentation may be copied or made available to third parties without the explicit written approval of Lenze AG All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described Nevertheless discrepancies cannot be ruled out We do not accept any responsibility nor liability for damages that may occur Any necessary corrections will be implemented in subsequent editions 2 Lenze Safety information 1 Safety information General Some parts of Lenze controllers frequency inverters servo inverters DC controllers can be live moving and rotating Some surfaces can be hot Non authorized removal of the required cover inappropriate use and incorrect installation or operation creates the risk of severe injury to personne
9. Digital input E1 2 Activate fixed setpoint 2 JOG2 e Activate JOG3 Both terminals HIGH 3 DC braking DCB See also C36 4 Direction of rotation LOW CW rotation HIGH CCW rotation 5 Quick stop Controlled deceleration to standstill CE2 Configuration 4 active LOW Set decel rate in C13 or c03 Digital input E2 6 CW rotation CW rotation LOW and CCW rotation 7 COW rotation LOW Quick stop Open circuit protected 8 UP setpoint ramp up UP LOW and DOWN LOW Quick S stop Use momentary NC contacts 9 DOWN setpoint ramp down 10 TRIP set Active LOW triggers EEr motor coasts to standstill CE3 Configuration 3 NOTE NC thermal contact from the Digital input E3 motor can be used to trigger this input 11 TRIP reset See also c70 12 Accel decel 2 See c01 and c03 13 Deactivate PI Disables PI function for manual control 14 Activate fixed PI setpoint 1 e Use C37 C39 to adjust fixed setpoints e Activate fixed PI setpoint 3 Both 15 Activate fixed PI setpoint 2 terminals HIGH Note A CFG fault will occur under the following conditions s E1 E3 settings are duplicated each setting can only be used once One input is set to UP and another is not set to DOWN or vice versa COB Configuration Relay 1 Relay is energized if output 0 Ready 1 Fault 2 Motor is running 3 Motor is running CW rotation 4 Motor is running CCW rotation 5 Output frequency 0 Hz 6 Frequency setpoint reached 7 Threshold C17 exceeded 8 Current limit
10. SLO3G en1 Lenze CEN Operating Instructions K gt gt gt a oa A oes 4 RS ve 5 SS aN y OR ARL Enter LS mg Se oe LS S SE SEN smd401 smd frequency inverter 0 37 kW 22 kW Copyright 2005 AC Technology Corporation All rights reserved No part of this manual may be reproduced or transmitted in any form without written permission from AC Technology Corporation The information and technical data in this manual are subject to change without notice AC Technology Corporation makes no warranty of any kind with respect to this material including but not limited to the implied warranties of it s merchantability and fitness for a given purpose AC Technology Corporation assumes no responsibility for any errors that may appear in this manual All information given in this documentation has been carefully selected and tested for compliance with the hardware and software described Nevertheless discrepancies cannot be ruled out We do not accept any responsibility nor liability for damages that may occur Any necessary corrections will be implemented in subsequent editions This document printed in the United States Contents About these instructions cccecssseesseresseeeesseeenenseenenseeeensees 2 1 Safety information ccccsecsseeeeeesseeeeseesseeseseeseesneneeeneenees 3 1 1 Pictographs used in these metruchons 4 2 Technical data ceeseseeesseeeesseeeeesseeeesseeeen
11. ers Note The availability of controllers is restricted according to EN 61800 3 These products can cause radio interference in residential areas In this case special measures can be necessary Installation Ensure proper handling and avoid excessive mechanical stress Do not bend any components and do not change any insulation distances during transport or handling Do not touch any electronic components and contacts Controllers contain electrostatically sensitive components which can easily be damaged by inappropriate handling Do not damage or destroy any electrical components since this might endanger your health Electrical connection When working on live drive controllers applicable national regulations for the prevention of accidents e g VBG 4 must be observed The electrical installation must be carried out according to the appropriate regulations e g cable cross sections fuses PE connection Additional information can be obtained from the documentation The documentation contains information about installation in compliance with EMC shielding grounding filters and cables These notes must also be observed for CE marked controllers The manufacturer of the system or machine is responsible for compliance with the required limit values demanded by EMC legislation Lenze 3 Safety information Operation Systems including controllers must be equipped with additional monitoring and protection devices according to the co
12. facturer is responsible for the compliance with the regulations of the machine Lenze 5 Technical data 2 2 Ratings Mains Output Current Current In Imax for 60 s Voltage frequency A ai Al Tay A ESMD371L2YXA 1 N PE 230V OR ESMD751L2YXA 3 PE 230V ESMD112L2YXA 180 V 0 264 V 0 ESMD152L2YXA d 50 60 Hz ESMD222L2YXA i 48 Hz 0 62 Hz 0 ESMD302L2TXA ESMD402L2TXA V 3 PE 230V ESMD552L2TXA d 180 V 0 264 V 0 ESMD752L2TXA d 50 60 Hz ESMD113L2TXA 48 Hz 0 62 Hz 0 ESMD153L2TXA ESMD371L4TXA ESMD751L4TXA ESMD112L4TXA ESMD152L4TXA ESMD222L4TXA ESMD302L4TXA ESMD402L4TXA ESMD552L4TXA ESMD752L4TXA ESMD113L4TXA ESMD153L4TXA ESMD183L4TXA ESMD223L4TXA 3 PE 400 480 V 320 V 0 528 V 0 50 60 Hz 48 Hz 0 62 Hz 0 1 For rated mains voltage and carrier frequencies 4 6 and 8 kHz 2 For rated mains voltage and carrier frequency 10 kHz 3 Maximum current is a function of setting C90 input voltage selection 6 Lenze Installation ae 3 Installation 3 1 Mechanical installation 3 1 1 Dimensions and mounting 4xM4 1 2Nm 10 Ib in 4x M6 2 8 Nm 24 Ib in ee MEQ smd402 z Ei E 1 b2 c s1 s2 m Type
13. l input TRIP set is active Remove external error F Fi Internal fault Please contact Lenze FC3 Communication error Serial timer has timed out Check serial link connections FES Communication error Serial communication failure Please contact Lenze uF Remote keypad fault Remote keypad disconnected Check remote keypad connections LE Automatic start inhibited c42 0 LOW HIGH signal change at terminal 28 1 The drive can only be restarted if the error message has been reset see c70 Lenze ENGLISH 19 Troubleshooting and fault elimination Error Cause Remedy DC I Short circuit or overload Short circuit Find reason for short circuit check motor cable Excessive capacitive charging Use shorter motor cables with lower current of the motor cable charging current Acceleration time C12 c01 too e Increase acceleration time short e Check controller selection Defective motor cable Check wiring Internal fault in motor Check motor Frequent and long overload Check controller selection DCZ Earth fault Grounded motor phase Check motor motor cable Excessive capacitive charging Use shorter motor cables with lower current of the motor cable charging current OCB Motor overload St overload Motor is thermally overloaded due to e impermissable continuous current e Check controller selection e frequent or too long acceleration Check setting of c20 processes DH
14. l or damage to equipment All operations concerning transport installation and commissioning as well as maintenance must be carried out by qualified skilled personnel IEC 364 and CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE0110 and national regulations for the prevention of accidents must be observed According to this basic safety information qualified skilled personnel are persons who are familiar with the installation assembly commissioning and operation of the product and who have the qualifications necessary for their occupation Application as directed Drive controllers are components which are designed for installation in electrical systems or machinery They are not to be used as appliances They are intended exclusively for professional and commercial purposes according to EN 61000 3 2 The documentation includes information on compliance with the EN 61000 3 2 When installing the drive controllers in machines commissioning i e the starting of operation as directed is prohibited until it is proven that the machine complies with the regulations of the EC Directive 98 37 EC Machinery Directive EN 60204 must be observed Commissioning i e starting of operation as directed is only allowed when there is compliance with the EMC Directive 89 336 EEC The drive controllers meet the requirements of the Low Voltage Directive 73 23 EEC The harmonised standards of the series EN 50178 DIN VDE 0160 apply to the controll
15. lection forc61 0 O Monitoring only c60 1 allows the keys Q amp to adjust 1 Monitoring and editing speed setpoint c40 while monitoring c61 c6 Present status error status error message e Display e Refer to Section 5 for explanation of che Last error error message status and error messages c63 Last error but one c10 Configuration TRIP 0 O TRIP reset after LOW HIGH change at terminal 28 mains switching or after LOW HIGH change at digital input TRIP reset 1 Auto TRIP reset e Auto TRIP reset after the time set in eri More than 8 errors in 10 minutes will trigger SE fault WARNING Automatic starting restarting may cause personnel Automatic starting restarting inaccessible to personnel damage to equipment and or injury to should only be used on equipment that is c7 1 Auto TRIP reset delay 0 0 0 0 s 60 0 See c70 CID Operating time Display 0 999 h format xxx counter Total time in status Start 1000 9999 h format x xx x1000 79 Mains connection Display 10000 99999 h format xx x x1000 time counter Total time of mains on cB PI setpoint 0 0 c86 c87 ce S ramp integration 0 0 Ion s 50 0 c82 0 0 Linear accel decel ramp time e c82 gt 0 0 Adjusts S ramp curve for smoother ramp cb Minimum feedback 0 0 0 0 999 Select feedback signal at C34 e If feedback is reverse acting set c87 Maximum feedback
16. mm mm mm mm mm mm mm mm kg ESMD371L2YXA ESMD371L4TXA ESMD751L2YXA ESMD751L4TXA ESMD112L4TXA 93 84 146 ESMD112L2YXA ESMD152L4TXA ESMD222L4TXA ESMD152L2YXA ESMD222L2YXA ESMD302L2TXA 114 105 146 ESMD302L4TXA ESMD402L2TXA ESMD402L4TXA ESMD552L4TXA ESMD552L2TXA ESMD752L2TXA ESMD752L4TXA ESMD113L4TXA ESMD113L2TXA ESMD153L2TXA ESMD153L4TXA ESMD223L4TXA 93 84 146 28 17 100 15 50 0 6 93 84 146 28 17 120 15 50 0 9 28 17 146 15 50 1 0 114 105 146 28 17 133 15 50 1 4 28 17 171 15 50 2 0 114 105 146 00 17 171 15 50 2 0 146 137 197 140 17 182 30 100 3 2 195 183 248 183 23 203 30 100 6 4 Ge WARNING Drives must not be installed where subjected to adverse environmental conditions such as combustible oily or hazardous vapors or dust excessive moisture excessive vibration or excessive temperatures Contact Lenze for more information Lenze 7 A Ze CG Installation 3 2 Electrical installation 3 2 1 Installation according to EMC requirements EMC Compliance with EN 61800 3 A11 Noise emission Compliance with limit value class A according to EN 55011 if installed in a control cabinet with the appropriate footprint filter and the motor cable length does not exceed 10m A Screen clamps
17. motor or generator mode reached 9 Feedback within min max alarm d46 d47 range 10 Feedback outside min max alarm d46 d47 range C09 Network address 16H 247 Each controller on network must have unique address Lenze ENGLISH 13 Commissioning Code Possible Settings IMPORTANT No Name Lenze Selection C 0 Minimum output 0 0 0 0 Hz 240 Output frequency at 0 analog frequency setpoint C10 not active for fixed setpoints or setpoint selection via c40 C 11 Maximum output 50 0 7 5 Hz 240 Output frequency at 100 analog frequency setpoint e C11 is never exceeded WARNING A Consult motor machine manufacturer before operating above rated frequency Overspeeding the motor machine may cause damage to equipment and injury to personnel C Ie Acceleration time 1 5 0 0 0 s 999 C12 frequency change 0 Hz C11 e C13 frequency change C11 0 Hz 13 Deceleration time 1 5 0 0 0 s 999 e For S ramp accel decel adjust c82 C 4 Operating Mode 2 O Linear characteristic with Linear characteristic for standard Auto Boost applications 1 Square law characteristic with e Square law characteristic for fans and pumps with square law load Auto Boost SR characteristic 2 Linear characteristic with constant Auto boost load dependent output Vmin boost voltage for low loss operation 3 Square law characteristic with consta
18. nfiguration o Jo 0 10V analog input 1 05V 2 0 20 mA 3 4 20 MA 4 4 20 mA monitored Will trigger 5d5 fault if signal falls below 2 mA C36 Voltage DC 4 0 0 0 50 0 See CE1 CE3 and c06 injection brake e Confirm motor suitability for use with DCB DC braking CJ Fixed setpoint 1 20 0 0 0 Hz 999 When PI is active see d38 C37 C39 JOG 1 are fixed PI setpoints C38 Fixed setpoint 2 30 0 0 0 Hz 999 JOG 2 C39 Fixed setpoint 3 40 0 0 0 Hz 999 JOG 3 CH6 Frequency setpoint 0 0 Hz 240 Display Setpoint via analog input function UP DOWN or LECOM C50 Output frequency 0 0 Hz 240 Display C53 DC bus voltage 0 0 255 Display C54 Motor current 0 0 255 Display C59 Pl feedback c86 c87 Display C7 Proportional gain 5 0 0 0 99 9 C71 Integral gain 0 0 0 0 s 99 9 C90 Input voltage 0 Auto Automatically sets to Low 1 or High selection 2 upon next power up depending on input voltage 1 Low For 200 V or 400 V input 2 High For 240 V or 480 V input e Note e To simplify commissioning the Lenze setting is preset at the factory depending on model C90 1 for 400 480 V models C90 2 for 230 240 V models Upon reset C02 1 2 C90 0 Confirm correct setting after next power up C94 User password o jo 999 When set to a value other than 0 must enter password at COO to access Changing from 0 no password value parameters will start at 763 C99
19. nge parameters LO smd404 Note If the password function is enabled the password must be entered into COO to access the parameters COO will not appear unless the password function is enabled See C94 4 2 Electronic programming module EPM The EPM contains the controller s memory Whenever parameter settings are changed the values are stored in the EPM It can be removed but must be installed for the controller to operate a missing EPM will trigger an F I fault The controller ships with protective tape over the EPM that can be removed after installation Tmd007 An optional EPM Programmer model EEPM1RA is available that allows the controller to be programmed without power OEM settings to be default settings fast copying of EPMs when multiple controllers require identical settings It can also store up to 60 custom parameter files for even faster controller programming Lenze 1 Commissioning 4 3 Parameter menu Code Possible Settings IMPORTANT No Name Lenze Selection C00 Password entry o Jo 999 Visible only when password is active see C94 CO I Setpoint and control 0 Setpoint source Control configuration source D Analog input terminal 8 see C34 Control terminals Programming keypad 1 Code c40 Monitoring LECOM 2 Analog input terminal 8 see C34 Control terminals Programming LECOM keypad Monitoring
20. nt Vmin boost C I5 V reference point 50 0 25 0 Hz 999 Set the rated motor frequency nameplate for standard applications C16 Vmin boost 4 0 0 0 40 0 optimization of torque behavior Set after commissioning The unloaded motor should run at slip frequency approx 5 Hz increase C16 until motor current C54 0 8 x rated motor current smd006 C 1 Frequency threshold 0 0 0 0 Hz 240 See C08 and c17 selection 7 Qmin Reference setpoint C 1B Chopper frequency 2 O 4kHz e As chopper frequency is increased 1 6kHz motor noise is decreased e Observe derating in Section 2 2 2 8kHz e Automatic derating to 4 kHz at 1 2 xl 3 10 kHz C2 Slip compensation 0 0 0 0 40 0 Change C21 until the motor speed no longer changes between no load and maximum load C22 Current limit 150 30 150 When the limit value is reached either the acceleration time increases or the Reference smd rated output current output frequency decreases e When C90 2 max setting is 180 C24 Accel boost 0 0 0 0 20 0 Accel boost is only active during acceleration 14 ENGLISH Lenze Commissioning Code Possible Settings IMPORTANT No Name Lenze Selection C3 1 Analog input dead D O Enabled C31 0 activates dead band for analog band input When analog signal is within dead 1 Disabled band controller s output 0 0 Hz and display will read SEP C34 Co
21. rresponding standards e g technical equipment regulations for prevention of accidents etc You are allowed to adapt the controller to your application as described in the documentation WARNING e After the controller has been disconnected from the supply voltage live components and power connection must not be touched immediately since capacitors could be charged Please observe the corresponding notes on the controller e Do not continuously cycle input power to the controller more than once every three minutes e Please close all protective covers and doors during operation Note for UL approved system with integrated controllers UL warnings are notes which apply to UL systems The documentation contains special information about UL e Suitable for use on a circuit capable of delivering not more than 5000 rms c OC symmetrical amperes 240 V maximum 240 V devices or 500 V maximum 400 500 V devices respectively Warnings e Use minimum 75 C copper wire only e Shall be installed in a pollution degree 2 macro environment 1 1 Pictographs used in these instructions Pictograph Signal word Meaning Consequences if ignored Impending or possible danger Death or injury for persons WARNING Possible damage to equipment Damage to drive system or its surroundings Useful tip If observed it will make using the drive easier Note 4 Lenze Technical data
22. s U V W inhibited Quick stop activated through digital Deactivate Quick stop input or serial link br DC injection brake active DC injection brake activated Deactivate DC injection brake e via digital input e digital input LOW e automatically automatically after holding time c06 has expired EL Current limit reached Controllable overload Automatically see C22 LU Undervoltage on DC bus Mains voltage too low Check mains voltage dEC Overvoltage on DC bus during Excessively short deceleration time Automatically if overvoltage deceleration warning C13 c03 lt 1 s DU if overvoltage gt 1 s nEd No access to code Can only be changed when the Set terminal 28 to LOW or inhibit controller is in OFF or inh by serial link rE Remote keypad is active Attempt to use buttons on frontof Buttons on front of controller are controller disabled when remote keypad is Error Cause Remedy D cF Data not valid for controller CF Data on EPM not valid Data error e Use EPM providing valid data s Load Lenze setting GF OEM data not valid FI EPM error EPM missing or defective Power down and replace EPM CFG Digital inputs not E1 E3 assigned with the same Each digital signal can only be uniquely assigned digital signals used once Either just UP or DOWN used Assign the missing digital signal to a second terminal dF Dynamic braking fault Dynamic braking resistors are Increase deceleration time overheating EEr External error Digita
23. seeeeseseesesseeeaseees 5 2 1 Standards and application conditions c cect e ete tteeeneeeeteneee 5 ee PRAM GS Ee 6 3 Installation ssscisiscscssisscsccstinateccissesadtansstsssdetdnseasadiasssceesanatsaesaas 7 2 1 EE 7 3 1 1 DIMENSIONS and MOUNN E 7 Lenze 3 2 Electrical installation i 3 2 1 Installation according to EMC requirements 8 3 2 2 Fuses cable cross sections a8 3 2 3 Connection diagram a ee E 10 COMMISSIONING lt c220c02ccece0cccccctecesaieesstceccecsnercecesccerscceescetence 11 Ad Parameter setting EE 11 4 2 Electronic programming module EDM 11 BiB FarametermeNU asror cAaaanadedranvoserbisindvesni piensa ATIE 12 Troubleshooting and fault elimination cseesseenseee 19 ENGLISH About these instructions This documentation applies to the smd frequency inverter and contains important technical data and describes installation operation and commissioning These instructions are only valid for smd frequency inverters with software rev 20 see drive nameplate Please read the instructions before commissioning A B C D E F INPUT 3 PE OUTPUT 3 PE For detailed information Le Type ESMD223L4TXA 400 480 V 0 400 460 V refer to instruction nze Id No 00000000 52 45 A 46140A Manual SLOS Made in USA 50 60 HZ 22 KW 000000000000000000 Inverter GE OO BEES ESMD
24. serve the following when using E l c b e Installation of E I c b only between supplying mains and controller e The E l c b can be activated by capacitive leakage currents between the cable screens during operation especially with long screened motor cables connecting several controllers to the mains at the same time RFI filters 3 2 3 Connection diagram Net 264V 0 PIPE TBOV 0 264V 40 VPE 180V 0 24V 40 mm En D 4 APE ENER H H H K3 u EE P b BP t DG D d d Ps d e t I PE e DN ERA I GGG smd iS Dill QO e com 0 2 Nv 2 Ib in O Gmm 024in A 9mm 0 35 in h AN Ee leo A UVW lt Imm AWG 28 16 TT gt PES BS 3 g e PES 5 mr PE M a a 12VDC 0 PE 30VDC 0 WARNING e Hazard of electrical shock Circuit potentials are up to 480 VAC above earth ground Capacitors retain charge after power is removed Disconnect power and wait until the voltage between B and B is 0 VDC before servicing the drive e Do not connect mains power to the output terminals U V W Severe damage to the drive will result e Do not cycle mains power more than once every three minutes Damage to the drive will result Lenze 9 A a
25. within min max alarm d46 d47 range 10 Feedback outside min max alarm d46 d47 range ced Pt switch off thermal 100 30 100 e Triggers OCG fault when motor current motor monitoring exceeds c20 for too long 100 smd rated output current Correct setting motor nameplate current smd output current rating X 100 s Example motor 6 4 amps and smd 7 0 amps correct setting 91 6 4 7 0 0 91 x 100 91 WARNING Maximum setting is rated motor current see nameplate Does not provide full motor protection c25 Serial baud rate 0 O LECOM 9600 bps See C01 Modbus 9600 8 N 2 e LECOM if C01 0 3 1 LECOM 4800 bps s Modbus if C01 8 11 Modbus 9600 8 N 1 2 LECOM 2400 bps Modbus 9600 8 E 1 3 LECOM 1200 bps Modbus 9600 8 0 1 cJ8 Actual PI setpoint c86 c87 Display 16 ENGLISH Lenze Code No c40 Name Frequency setpoint via keys or Modbus cHg Start condition with mains on Commissioning Possible Settings Selection 0 0 Hz 240 D Start after LOW HIGH change at terminal 28 1 Auto start if terminal 28 HIGH IMPORTANT Only active if C01 is set properly C01 1 5 7 9 11 See also c70 WARNING Automatic starting restarting may cause personnel Automatic starting restarting inaccessible to personnel damage to equipment and or injury to should only be used on equipment that is reset error reset c60 Mode se
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