Standard Pump Operating Instructions and Parts Manual AdBlue
Contents
1. turning clockwise Figure 3 Standard Pump Operating Instructions and Parts Manual 9100 amp 9102 Pump Tube Spare Parts ITEM cD NUMBER _ 1 Oo Ng 11 12 13 14 15 DESCRIPTION V seal Viton Pump coupling Drive shaft 39 1000 mm 47 1200 mm Discharge housing Bearing unit assembled 2 each Viton shielded bearings spacer snap ring bearing can Hose barb 3 4 19 mm Wing nut Snap ring Guide sleeve TFE 39 1000 mm 47 1200 mm Pump housing includes carbon bushing Inner tube 39 1000 mm 47 1200 mm Outer tube 39 1000 mm 47 1200 mm High pressure impeller High pressure pump foot Hand wheel A Polypropylene pumps should not be used to pump flammables 4 PART NUMBER 1000 1004 2028 2029 1028 1038 1051 1106 1508 1514 1524 1601 1602 1603 1605 4608 HH 1609 HH 1842 Standard Pump Operating Instructions and Parts Manual SP 280P SERIES MOTOR SPARE PARTS ITEM DESCRIPTION PART NUMBER NUMBER 1 Motor cover 8000 2 Switch housing 8001 2A Switch housing for variable speed includes potentiometer 110 120V 8004 220 240V 8005 2B Switch housing for batch control includes potentiometer and BCS port connection 110 120V 8006 220 240V 8007 3 Switch cover 8002 4 Lock washer 8071 5 Lower housing 8100 6 Wave washer 8125 7 Ball bearing 8126 8A Screw for plastic housing 8130P 9A Screw for 110 120V 8131 9B Screw for2. stand alone unit it complies with Machinery Directive 98 37 EC EN60204 EN60335 2 41 EN60335 1 Low Voltage Directive 73 23 Eec EN61010 1 EMC Directive 89 336 Eec EN55014 EN 550104 EN50081 1 EN50082 1 Declaration of Incorporation When this pump unit is to be installed into machine or is to be assembled with other machines for installations it must not be put into service until the relevant machinery has been declared in conformity with Machine Directive 98 37 EC EN60204 EN60335 2 41 EN60335 1 Responsible person Donald M Murphy Managing Director Standard Pump Inc 1540 University Dr Auburn Georgia 30011 Ph 001 770 307 1003 Fax 001 770 307 1009 e mail info standardpump com Three year limited warranty Standard Pump Inc warrants subject to the conditions below through either Standard Pump Inc it s subsidiar ies or its authorized distributors to repair or replace free of charge including labor any part of this equipment which fails within three years of delivery of the product to the end user Such failure must have occurred because of defect in material or workmanship and not as a result of operation of the equipment other than in accordance with the instructions given in this material Specific exceptions include e Consumable items such as motor brushes bearings couplings and impellers Conditions of exceptions include e Equipment must be returned by prepaid carriage to Standard Pump Inc its subsid
3. 220 240V 8131LVR 10 Ground screw 8162 11 Gasket 8167 Low voltage release for 220 240V 8167LVR 12 Earthing Lead 8183 13 Lead 8185 14 Screw 8220 15 Ball bearing 8331 16 Motor coupling 8333 17 Power cord w strain relief amp plug 110 120V 8360 220 240V 8705 18 Hexagon nut 8448 19 Armature 110 120V 8502 220 240V 8701 20 Stator 110 120V 8503 220 240V 8702 21 Guide disc 8504 22 Rod connector 8506 23 Pressure spring 8507 24 Brush holder 8508 25 Carbon brush 110 120V 8509 220 240V 8703 26 Motor housing plastic 8510P 27 Star washer 8511 28 Fan 8512 29 Overload switch 8 5 amp 110 120V 8611 5 amp 220 240V low voltage release 8704LVR 30 EMI Filter 8003 Parts interchange with all Standard electric motors A SP 280P open motor should not be used to pump flammables 5 Standard Pump Operating Instructions and Parts Manual SP A1 SERIES MOTOR SPARE PARTS Rotation Drive end ITEM NUMBER DESCRIPTION PART NUMBER Muffler SAF350 2 Gasket SAC229 3 Dead end cap SAC228A 4 Bearing 2 required SAG549 5 Dead end plate SAC617 6 Gasket 2 required SAC527 7 Body SAE899 8 Drive end plate SAC616 9 Shaft seal SAC190A 10 Vane 4 required SAE893 11 Dowel pin 4 required SD324A 12 Impeller SAE896 13 Repair kit SK285 Includes item numbers 2 4 6 9 and 10 14 A1 adapter 9007 Standard Pump Operating Instructions and Parts Manual WARRANTY Declarations Declaration of Conformity When this unit is used as a
4. 825 1 N A No Polypropylene Stainless Steel Carbon Polyethylene 47 3 4 19mm 8ft 2 4m 9140 1 115 825 1 N A Yes Polypropylene Stainless Steel Carbon Polyamide 47 3 4 19mm 8ft 2 4m 9141 1 230 825 1 N A Yes Polypropylene Stainless Steel Carbon Polyamide 47 3 4 19mm 8ft 2 4m 9150 0 5 N A 370 N A 1 4 No Polypropylene Stainless Steel Carbon 47 3 4 19mm 8ft 2 4m 9160 0 5 N A 370 N A 1 4 No Polypropylene Stainless Steel Carbon Polyethylene 47 3 4 19mm 8ft 2 4m 9170 0 5 N A 370 N A 1 4 Yes Polypropylene Stainless Steel Carbon Polyamide 47 3 4 19mm 8ft 2 4m Standard Pump Operating Instructions and Parts Manual Assembly 1 Remove the pump and motor from packaging 2 Inspect all contents for damage 3 Couple the motor to the pump tube by using the Hand Wheel See figure 3 page 3 When using an SP A1 Series motor Standard Pump recommends the use of a Filter Lubricator Regulator FLR A WARNING g p 9 FER in order to ensure a moisture free supply of air to the motor General Operation Guide 1 Once the pump is fully assembled and all connections are securely fastened insert the pump into the drum or tank 2 Turn the motor switch to the ON position 3 If your package contains a flow meter Package numbers 9140 9141 amp 9170 please reference the factory operating instructions which are located in your carton 4 After use clean the pump and store vertically Disass
5. STANDARD Standard Pump Operating Instructions and Parts Manual AdBlue Urea 9100 Series Pump Packages TABLE OF CONTENTS PAGE DeEScriplulOns Aa darea WA Aa AA AA aa aa 2 Unpacking 2 GeneralSafetyiInformation 2 Package Specifications 2 Assembly 3 GeneralOperationGuide 3 Disassembly Cleaning Procedures 3 910049102PumpTubeSpareParts 4 SP 280P Motor Series Spare Parts 5 SP A1 MotorSeriesSpareParts 6 Warranty sosar tan eur ese cuacesew eda se cheb aa e aE ed deed Sewanee hss 7 STANDARD PUMP 1540 University Dr Auburn Georgia 30011 USA TOLL FREE 866 558 8611 e Phone 770 307 1003 9 Fax 770 307 1009 e mail info standardpump com www standardpump com Standard Pump Operating Instructions and Parts Manual Standard Pump AdBlue Urea 9100 Series Pump Package Description In recent years the European Union has issued directives such as Euro 4 amp 5 which require significant reductions in Nitrous Oxide NOx emis sion from diesel engines Beginning in 2010 the EPA will institute similar regulations for the North A
6. embly Cleaning Procedures 1 In order to clean a majority of the residue from the pump tube immerse the pump into a 55 Gallon Drum of de mineralized water Allow the pump to circulate the water for 3 minutes A WARNING Only de mineralized water should be used to clean AdBlue Urea Pump Tubes Using anything other than de mineralized water could potentially contaminate the pump andlor the vehicle s catalytic system 2 For a more thorough cleaning remove the motor from the pump tube by loosening the hand wheel see Figure 3 3 Remove the pump foot see Figure 1 4 While holding the drive shaft with pliers Factory suggests Grip Locks to avoid scarring shafts remove the impeller see Figure 4 5 Remove the Pump Housing see Figure 2 6 Remove outer tube and inner tube from discharge housing P N 1028 by turning clockwise 7 Remove pump coupling P N 1004 from drive shaft P N 2028 by turning counterclockwise Pull drive shaft straight down removing it from the discharge housing A WARNING When replacing the drive shaft in the bearing unit PIN1038 during reassembly make sure the drive shaft is inserted through the spacer in between the bearings inside the bearing unit Failure to do so could cause the bearing unit to prematurely fail t Z a Pump Foot Figure 2 NOTE Remove pump housing by Figure 4 Figure 1 turning clockwise NOTE Use grip lock pliers to hold shaft while removing impeller NOTE Remove pump foot by
7. iary or authorized distributor e All repairs modifications must have been made by or with express written permission by Standard Pump Inc it s subsidiary or authorized distributor e Equipment which have been abused misused or subject to malicious or accidental damage or electrical surge are excluded Warranties purporting to be on behalf of Standard Pump Inc made by any person including representatives of Standard Pump Inc its subsidiaries or its distributors which do not fall within the terms of this warranty shall not be binding upon Standard Pump Inc unless expressly approved in writing by a Director or Manager of Standard Pump Inc Information for returning pumps Equipment which has been contaminated with or exposed to bodily fluids toxic chemicals or any other substance hazardous to health must be decontaminated before it is returned to Standard Pump Inc or its distributor A returned goods authorization number RGA issued by Standard Pump Inc its subsidiary or authorized distributor must be included with the returned equipment The RGA is required if the equipment has been used If the equipment has been used the fluids that have been in contact with the pump and the cleaning procedure must be specified along with a statement that the equipment has been decon taminated STANDARD PUMP 1540 University Dr Auburn Georgia 30011 USA TOLL FREE 1 866 558 8611 9 Phone 770 307 1003 Fax 770 307 1009 e mail info standardp
8. ld wear suitable protective clothing including the following face mask safety shield or goggles gloves apron and safety shoes All Federal State and local safety codes should be followed Verify that the motor voltage corresponds to proper electrical supply Before plugging motor into power supply make sure the motor switch is in the OFF position Before operation confirm all pump connections are properly tightened SOY GB First pump clean de mineralized water in order to familiarize yourself with the pump s operation flow rate discharge pressure and motor speed A WARNING 8 Before starting the pump confirm the discharge hose is securely fastened to the receiving vessel in order to prevent splashing Only de mineralized water should be used to clean AdBlue Urea Pump Tubes Using anything other than de mineralized water could potentially contaminate the pump andlor the vehicles s catalytic system 9 Never leave pump unattended during operation 10 Do not submerge the motor in any liquid 11 Never carry the motor by the power cord P N HP Voltage Watts Phase Air Flow Wetted Components Length Hose Inlet Meter Assembly 9120 1 115 825 1 N A No Polypropylene Stainless Steel Carbon 47 3 4 19mm 8ft 2 4m 9121 1 230 825 1 N A No Polypropylene Stainless Steel Carbon 47 3 4 19mm 8ft 2 4m 9130 1 115 825 1 N A No Polypropylene Stainless Steel Carbon Polyethylene 47 3 4 19mm 8ft 2 4m 9131 1 230
9. merican market To assure compliance with these new standards several diesel engine manufacturers have implemented Selective Catalytic Reduction Systems SCR which injects AdBlue AUS 32 to the vehicles emissions Standard Pump s unique Pump Packages are engineered to transfer AdBlue AUS32 directly from barrels and Tote tanks Each Pump Package meets stringent North American and European safety standards to insure the consumer receives a safe and quality product Extensive testing has concluded that AdBlue reacts negatively to non ferrous metals such as Copper Zinc and related alloys therefore each Stan dard Pump is constructed with ISO compatible materials Unpacking Cartons should be handled with care to avoid damage from dropping etc After unpacking inspect carefully for any damage that may have occurred during transit Check for loose damaged or missing parts General Safety Information The responsibility for safe assembly installation and operation ultimately rests with the operator Read and understand ALL safety precautions and operating instructions before operation Careless pump operation can result in serious injury A WARNING Do not use these pumps for the transfer of flammable or combustible products or in an environment where flammable or combustible fumes are present Doing so could cause serious injury or death Before operating the pump read and understand these operating instructions N The operator shou
10. ump com www standardpump com 7
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