ABS lifting station Piranhamat 100 and 120 Installation and
Contents
1. 120 is recommended for single family houses only or single rooms and not for public or constant use NOTE When using a flexible hose line ensure that the connections are leak tight at the maximum operating pressure The Piranha system shreds faecal effluent and allows it to be pumped through pipes of smaller diameter from DN 25 or through flexible hose It is important to note that the Piranhamat 100 120 is not a sanitary disposal unit although it may shred particular sanitary items dropped accidentally into the WC The lifting unit may not be used for the collection or pumping of flammable liquids A maximum of A one toilet one wash hand basin and one shower tray may be connected for normal domestic use In addition the regulations of the Institute for Building Technology require that access to another WC above the sewer backwash level must also exist NOTE Where the users are anonymous members of the public and usage cannot be monitored or where more effluent sources are to be connected we recommend the installation of the Sanimat series 1 2 Dimensions mm NOTE As certain European countries e g Germany specify a minimum inflow height of 180 mm for the connection port of additional effluent sources the connection at height 74 mm is not available on versions with the part no 07560310 07565091 If exchanging an older model and it is not possible to move the inflow pipe position then the version with part no 07560320 07562. inflow height of at least 180 mm This is to ensure that the inflow lines can discharge fully by gravity and that back up cannot occur ATTENTION see note under 1 2 version with part no 07500320 07565092 5 1 Installation inflow side ATTENTION When installing the discharge line ensure that Section 5 1 1 Discharge line is observed The Piranhamat 100 120 1 is designed for a direct toilet connection The Piranhamat 100 120 unit is set up directly behind the toilet The DN 100 sealing sleeve 3 should be drawn up directly on to the toilet outlet pipe In order to comply with DIN standards the inflow lines from the wash hand basin bidet and shower tray must be at least 180 mm above the container base and provision for inflow by gravity must exist in order that these inflow lines will remain clear 1 Piranhamat 100 120 1108 00 2 Connection for a wash hand basin bidet or shower 3 Sealing sleeve for direct toilet connection Figure 5 Inflows to the Piranhamat 100 120 8 Installation and Operating Instructions Original Instructions ABS lifting station Piranhamat 100 and 120 SU LZ ER 5 1 1 Installation discharge line The discharge line can be connected to the Piranhamat 100 120 1 from the left 3 or right 4 as required The discharge port not used should be sealed off with cap 2 and securely tightened using the hose clamp provided The non return valve 5 should be fitted directly to the di
3. 2 with the lower opening See note under 1 2 5 2 Electrical Connection Before commissioning an expert should check that one of the necessary electrical protective devices AN is available Earthing neutral earth leakage circuit breakers etc must comply with the regulations of the local electricity supply authority and a qualified person should check that these are in perfect order ATTENTION The power supply system on site must comply with VDE or other local regulations with regard to cross sectional area and maximum voltage drop The voltage stated on the nameplate must correspond to that of the mains This unit must be connected to a mains switch which isolates all poles All relevant safety regulators as well as general good technical practice must be complied with The unit is supplied ready for installation An earthed socket in accordance with VDE Electrical Supply Board guidelines installed in a correct manner is all that is required ATTENTION The Piranhamat 100 120 unit should not be placed in a position where excessive steam or flooding of the complete unit may occur Should this occur please have the unit thoroughly checked before use ATTENTION The earthed socket should comply with the relevant regulations NOTE Please consult your electrician 10 Installation and Operating Instructions Original Instructions S LZ ER ABS lifting station Piranhamat 100 and 120 U 6 Commissioning A The safety hints in the previ
4. 20 only the unit has a built in acoustic alarm signal that is activated when the water level remains at a high level for more than 30 seconds 4 1 Design of the Piranhamat 100 120 lifting unit ch 1106 00 Figure 4 Design of the Piranhamat 100 120 lifting unit 1 Venting by means of carbon filter with the facility for connection of vent line 2 Inflow deflector plate 3 Electronic control unit 4 Connection DN40 for wash hand basin a bidet or shower tray either on the left hand or right hand side of the unit 5 Tank 6 Pipe to level control switch 7 Discharge line connection valve can be connected to the left hand or right hand side of the unit 8 Tank fixing and flotation prevention 9 Flotation prevention for the motor 10 Pump motor with hydraulic section 11 Inlet port DN100 for direct toilet connection 12 Support for pump motor Installation and Operating Instructions Original Instructions 7 SU LZER ABS lifting station Piranhamat 100 and 120 5 Set up and installation of the Piranhamat 100 120 ATTENTION A maximum of a one toilet one wash hand basin one bidet and a single shower tray may be simultaneously connected to the Piranhamat 100 120 unit The WC must be directly connected without the use of an intermediate pipeline to the Piranhamat 100 120 unit The inflow lines from the wash hand basin and the shower tray must have an inflow height such that A the lowest part of the inflow line has an
5. 5092 with the lower inflow height of 74 mm and the seal with built in non return valve which is supplied as standard with this version should be used 414 N LO 9 S A Q DN100 Figure 1 Dimensions of Piranhamat 100 120 SU LZER C XX XXXX IP44 Typ DIN EN 12050 3 Nr SN V Ph A Hz P1 kW Qmax m3 h Hmax m Sulzer Pump Solutions Ireland Ltd Wexford Ireland abs Made in Ireland www sulzer com J Legend Type Pump type Nr SN Item no Serial no xx xxxx Production date week year UN Rated voltage IN Rated current Frequency P1N Rated input power n Speed Qmax Max flow Hmax Max head IP 44 Protection type Figure 3 Nameplate V A Hz kW min 1 m h 4 Installation and Operating Instructions Original Instructions ABS lifting station Piranhamat 100 and 120 SU LZ ER 1 3 Technical Data Maximum noise level lt 70dB This may be exceeded in certain circumstances Head H m 1 2 3 4 6 8 Flow Q m h 7 0 5 8 5 0 4 7 4 3 3 2 Flow Q l s 2 0 1 6 1 4 1 3 1 2 0 9 Tank with integral pump Discharge Motor Rated Rated Cable Weight connection power P1 voltage current length complete Piranhamat DN25 32 1 1 kw 220 240V 4 7A 2 0m 9 0Kg DN 25 CO DN 32 CO 7 Hemes lt TT E o e Ee oO 2 bal
6. CH CN CN N LY Z Lu t S CEN CH Ky O lO ad SULZER ABS lifting station Piranhamat 100 and 120 Installation and Operating Instructions 2 Installation and Operating Instructions Original Instructions ABS lifting station Piranhamat 100 and 120 SU LZER ABS lifting station Piranhamat 100 120 Contents 1 Ea E E A E 3 1 1 Application are a cpepeepreee teeters tere rerrc Peer nena e i a a aa ia a arai a aai 3 1 2 Dimensions II ET 3 1 3 TECHNICAl Daa sron A viaweneanveanaleenveaamndelivsae 4 1 4 Nameplate cs2z sas ssa caedcnnecccsvstuneagstecoueda ce leneaaaauaeesns a a aa aa a A A 4 1 5 Legal regulations DIN and EN covering the use of lifting stations for the pumping of sewage containing faecal MINET isss a E A N S 5 1 6 PACCOSSOMOS TTT 5 2 TRANS POM dE 5 3 E 5 4 DIGS el EE 6 4 1 Design of the Piranhamat 100 120 lifting UNIT sacnenccasecnicenrorinra orn AOT 6 5 Set up and installation of the Piranhamat 100 120 ee 7 5 1 Installation INflOW Side wisi sccstet lect ETE ep aati EENS 7 5 1 1 Installation discharge Ime ninn annn ANANA ANNEN NNNN NENANA E NANANA EKARA NANNE ina 8 5 1 2 E NUN G EE 9 5 13 Connection of wash hand basin bidet or SHOWED ccccccececcceeceeeeeeeeceeaeeaeeeceeeeaueaseeeeeeseaeeeeeeseeaeaeneeees 9 5 2 Electrical Connector 5 cise cdscvecsesdagetediececsheece MA ed ENEE EEN EEGEN stigeeesisdoapesd cane ENERSEN 9 6 COMMISSIONING sssitssceceeseccs cccereeseccceneese
7. E Eeer OH To 2 ee bi gt m 5 10 15 20 25 30 35 40 Horizontal discharge line length Figure 2 maximum discharge line lengths for the optimum functioning of the unit Allowance has been made for two 90 bends and ABS non return valves 1 4 Nameplate 1114 01 Installation and Operating Instructions Original Instructions 5 SU LZER ABS lifting station Piranhamat 100 and 120 1 5 Legal regulations DIN and EN covering the use of lifting stations for the pumping of sewage containing faecal matter Automatic lifting stations are required if the normal water level in the odour lock of the effluent source lies under the sewer backwash level In the case of installations of the size and design of the Piranhamat 100 120 only a single WC one wash hand basin one bidet and one shower tray may be connected The direct or indirect connection of other effluent sources is not allowed In addition another WC must be available above the sewer backwash level If more effluent sources are present then we recommend our Sanimat range ATTENTION The regulations of DIN 1986 100 EN 12050 and 12056 should be observed 1 6 Accessories The Piranhamat 100 120 lifting unit is supplied as standard with the following fittings Non return valve flap type Hose clamp x2 Rubber cap Fixing screw x2 Dowel floor fixing x2 Ground fixing 2 The version with part No 07560320 07565092 has an additional seal with bui
8. cccceerees EEAS 10 7 Maintenance ececescccsceccccscsceceevscececeecsccuccteeccscaceccessceueceeesscuecteessccacecsevscedeveeveccuecestscccacentesscedeeevsccueesseesaze 10 7 1 Maintenance of the Piranhamat 100 120 lifting unt 10 7 2 General maintenance Ip eeeeeress e eEe eege 10 7 3 Steps to be taken should a Tale deis deeg EESTEAA aan e N a aa E N EEN 10 7 3 1 Piranhamat 100 120 does not work motor makes a humming NOISE eeeeeeeeeeeeeeeeeetteeeeeeenaaes 11 7 3 2 Piranhamat 100 120 does not function and motor is silent eee eeeeeee cette eeeeeetteeeeeeetaeeeeeeeaaes 12 7 3 3 Changing the Carbon Finer sereis irn E na 12 7 3 4 Removal of the Piranhamat 100 120 esst Ee NEESS 13 Sulzer Pumps reserves the right to alter specifications due to technical developments Installation and Operating Instructions Original Instructions 3 SU LZER ABS lifting station Piranhamat 100 and 120 1 General 1 1 Application areas ATTENTION The maximum allowable temperature of the medium pumped is 40 C The Piranhamat 100 120 lifting unit has been specially designed for the pumping of effluent from a WC which lies below the sewer backwash level e g in cellars where flow by gravity into the sewer system is not possible They are suitable for installing either at the initial building stage or for retro fitting to existing buildings It is possible to connect a wash hand basin a shower and a bidet to the unit NOTE The Piranhamat 100
9. ccurred Press the latches Fig 9 2 on the tank cover Fig 9 1 lightly to the outside and lift off the tank cover Change the carbon filter Fig 9 4 Fit tank cover A The latches must correctly lock into position Installation and Operating Instructions Original Instructions 13 SU LZER ABS lifting station Piranhamat 100 and 120 7 3 4 Removal of the Piranhamat 100 120 1112 00 Figure 10 Emptying the tank Before dismantling the discharge and inflow lines it is possible to empty the tank by driving the pump by means of an electric drill In order to do this Pull the latches Fig 9 2 on the tank cover Fig 9 1 lightly to the outside and lift off the cover Remove the float protection Fig 9 6 Withdraw cap Fig 9 7 from motor housing Unscrew plug screw Fig 9 8 and clear a possible blockage of the cutting system by rotating the rotorshaft with a screwdriver Fig 10 1 Finally fit a drill with screwdriver attachment Fig 10 2 NOTE By driving the rotorshaft with an electric drill the hydraulic system of the Piranhamat 100 120 will be operated and the tank emptied Switch on the drill and allow to run until the tank is empty Screw in plug screw Fig 9 8 fit cap Fig 9 7 replace float protection and replace tank cover Dismantle discharge and inflow lines 14 Ce SULZER EN Declaration of Conformity NO Samsvarserklzring DE Konformitatserklarung Fl Vaatimustenmu
10. e Sean Roche Sulzer Pump Solutions Ireland Ltd Sulzer Pump Solutions Ireland Ltd Clonard Road Wexford Ireland Tel 353 53 91 63 200 Fax 353 53 91 42335 www sulzer com
11. ge line should not be connected to a downpipe It is not permissible to connect other inflows or discharge lines to the discharge line itself NOTE The non return valve should be accessible for servicing Installation and Operating Instructions Original Instructions 9 SU LZER ABS lifting station Piranhamat 100 and 120 5 1 2 Venting The venting and aeration of the unit can take place into a room via the activated carbon filter with overflow prevention supplied as standard A separate vent line external diameter 25 mm brought above roof level may be fitted This is done by removing the screen and inserting a pipe 5 1 3 Connection of wash hand basin bidet or shower A wash hand basin or shower is connected by pressing the inflow line 3 into the push in seal of the upper inlet opening 1 after removal of the plug Make certain that it is pushed fully home ATTENTION The push in seal must be inserted in such a manner that the pipe retaining shoulder as well as the printed letters OBEN point upwards 1 1 Inflow opening upper in some prototype models this is only on the left hand side of ee 1 the tank 2 Push in seal l 3 Inflow DN 40 Piranhamat 100 120 1110 00 N 3 4 Figure 8 Connection of an inflow line DN40 ATTENTION If exchanging a Piranhamat 100 120 of the new series for one of the older Piranhamat models we recommend that you use the version part no 07560320 0756509
12. ge of the cutting system by rotating the rotorshaft with a screwdriver or electrical drill Withdraw the deflector plate 3 upwards out of the tank and clean the tank There is a danger of injury from the cutting tool in the hydraulic system Do not place your hand in the A tank when the rotorshaft is being turned with a screwdriver or drill as in Fig 10 Replace the deflector plate 3 back in the tank Screw back in plug screw 8 refit cap 7 replace the float protection 6 and refit the tank cover 1 A The latches 2 must correctly lock into position ATTENTION The unit should only be used or tested with the top cover correctly in place Carry out functional test If the Piranhamat 100 120 still does not work withdraw plug and call Sulzer Service 12 Installation and Operating Instructions Original Instructions ABS lifting station Piranhamat 100 and 120 SU LZ ER 7 3 2 Piranhamat 100 120 does not function and motor is silent Withdraw plug and wait approximately 30 seconds After this waiting period push back in the plug Water sources should not be used in this period If after this waiting period the Piranhamat 100 120 does not function correctly then withdraw the plug and call Sulzer Pumps Service NOTE In the case of any queries it is essential that the pump type and part number are given 7 3 3 Changing the Carbon Filter NOTE Normally it is only necessary to change the filter if damage has o
13. hints ABS lifting units are reliable quality products each being subjected to careful final inspection Lubricated for life ball bearings together with monitoring devices ensure optimum reliability provided that the unit has been connected and operated in accordance with the operating instructions To avoid danger if the power cable is damaged it must be replaced by the manufacturer or its service A agent or a similarly qualified person NOTE The Sulzer Pumps service organisation would be pleased to advise you on any applications you may have and to assist you in solving your pumping problems NOTE A maintenance contract with our service department will guarantee you the best technical service under all circumstances 7 3 Steps to be taken should a fault occur ATTENTION Water sources which drain into the Piranhamat 100 120 should not be used should a fault occur Installation and Operating Instructions Original Instructions 11 SU LZER ABS lifting station Piranhamat 100 and 120 7 3 1 Piranhamat 100 120 does not work motor makes a humming noise 1111 00 Figure 9 Piranhamat 100 120 opened for maintenance purposes Withdraw plug and ensure that it cannot inadvertently be switched back on Pull the latches 2 on the tank cover 1 lightly to the outside and lift off the cover Remove the float protection 6 Withdraw cap 7 from motor housing Unscrew plug screw 8 and clear a possible blocka
14. kaisuusvakuutus NL Overeenkomstigheidsverklaring HU Megfelelo s gi nyilatkozat SV Forsakran om verensst mmelse EL AnAwon evappovions EN Manufacturer Address DE Hersteller Adresse NL Fabrikant Adres SV Tillverkare Adress NO Produsent Adresse FI Valmistaja Osoite HU Gy rt C m EL Kataoxeuvaotis Aiev uvon Sulzer Pump Solutions Ireland Ltd Clonard Road Wexford Ireland Name and address of the person authorised to compile the technical file to the authorities on request Name und Adresse der Person die berechtigt ist das technische Datenblatt den Beh rden auf Anfrage zusammenzustellen Naam en adres van de persoon die geautoriseerd is voor het op verzoek samenstellen van het technisch bestand Namn och adress p den person som r auktoriserad att p beg ran utarbeta den tekniska dokumentsamlingen till myndigheterna Navn og adresse p den personen som har tillatelse til sette sammen den tekniske filen til myndighetene ved foresp rsel Viranomaisten vaatiessa teknisten tietojen lomaketta lomakkeen valtuutetun laatijan nimi ja osoite A hat s gok k r s re a m szaki adatokat tartalmaz akta ssze ll t s ra meghatalmazott szem ly neve s c me Ovopa kal d1eUBuvonN Tou aT pou Trou Eival EOUOIO OTNp VO YIA TN OUVTAEN TOU TEXVIKOU PAK AOU TTPOG TIC APX G ml TN ATTAITHOE Frank Ennenbach Director Product Safety and Regulations Sulzer Pump Solutions AB Gr b
15. lt in non return valve 2 Transport A During transport the unit should not be dropped or thrown The unit should never be raised or lowered by the power cable All relevant safety regulators as well as general good technical practice must be complied with 3 Safety This unit can be used by children aged 8 years and above and persons with reduced physical sensory or mental capabilities or lack of experience and knowledge when they have been given supervision or instruction concerning the safe use of the device and understand the hazards involved Children must not play with the appliance Cleaning and user maintenance should not be performed by children without supervision 6 Installation and Operating Instructions Original Instructions ABS lifting station Piranhamat 100 and 120 SU LZ ER 4 Description The lifting unit of the Piranhamat 100 120 series is supplied ready for installation and has been designed for the pumping of effluent containing faecal matter in accordance with DIN standards The pump installed in a lifting unit is equipped with the ABS Piranha cutting system and has been designed to pump normal toilet domestic effluent On the front side of the unit is located a toilet push on connection designed for the self sealing connection of a single WC In addition DN 40 inflow ports are located both on the left and right hand side for connection of a wash hand basin bidet and a single shower tray Piranhamat 1
16. ous sections must be observed Before commissioning the unit should be checked and a functional test carried out Particular attention should be paid to the following Have the electrical connections been carried out in accordance with regulations Is the tank cover pushed fully home Unit should only be operated with the cover in the fully home position Is the WC discharge being pumped away quickly Is the run on time suitable a slurping noise occurs 7 Maintenance Before commencing any maintenance work the unit should be completely disconnected from the LA mains by a qualified person and care should be taken that it cannot be inadvertently switched back on NOTE The maintenance hints given here are not designed for do it yourself repairs as special technical knowledge is required NOTE The Sulzer Pumps warranty conditions are only valid provided that any repair work has been carried out in a Sulzer Pumps approved workshop and where original ABS Spare parts have been used 7 1 Maintenance of the Piranhamat 100 120 lifting unit We recommend that the lifting unit be inspected visually every month and its functioning checked In addition we recommend that a maintenance contract be concluded with a qualified specialist company USER TIP Switching the power supply to the unit OFF and ON will operate the unit manually This may allow certain blockages to be cleared without dismantling the unit 7 2 General maintenance
17. r dersgatan 2 211 21 Malm Sweden EN DE NL SV DE NL SV Declare under our sole responsibility that the products Erkl rt eigenverantwortlich da die Produkte Verklaren geheel onder eigen verantwoordelijkheid dat de produkten F rs krar under eget ansvar att produkterna Erkl rer pa eget ansvar at f lgende produkter Vakuutamme yksinomaan omalla vastuullamme ett seuraavat tuotteet Felel ss g nk teljes tudat ban kijelentj k hogy a term kek AnAovel pe Gun TNG EUBUVN OTI Ta TTpo vTa ABS lifting station Piranhamat 100 and 120 NO ABS pumpestasjon Piranhamat 100 og 120 ABS Hebeanlagen Piranhamat 100 und 120 FI ABS pumppaamo Piranhamat 100 ja 120 ABS Opvoerstation Piranhamat 100 en 120 HU ABS temel Piranhamat 100 s 120 ABS Minipumpstation Piranhamat 100 och 120 EL ABS ota pu avuwwons Piranhamat 100 kai 120 To which this declaration relates are in conformity with the following standards or other normative documents Auf die sich diese Erklarung bezieht den folgenden und oder anderen normativen Dokumenten entsprechen Waarop deze verklaring betrekking heeft zijn in overeenstemming met de volgende normen of andere normatieve documenten Som omfattas av denna f rs kran ar i verensst mmelse med f ljande standarder eller andra regelgivande dokument Som dekkes av denne erkl ringen er i samsvar med f lgende standarder eller andre normative dokumenter Joihin tama
18. scharge line 3 or 4 as required and tightened using the hose clamp provided Ensure that the flap is correctly positioned in the line for horizontal installation NOTE The non return valve can be used for connecting discharge lines of outer diameter of 25 mm and 32 mm Insert the discharge line into the non return valve 5 and tighten using the clamps provided Do not insert the discharge line more than 16 mm into the non return valve as it may push the integrated check valve flap out of position ch Piranhamat 100 120 1109 00 Cap Discharge left Discharge right a A O N Discharge line connection valve Figure 6 Discharge line connection of Piranhamat 100 120 Install the discharge line outer diameter 25 or 32 mm with the aid of a backwash loop 180 bend and connect it into the sewer line above the sewer backwash level The flap type non return valve should be fitted direct to the Piranhamat 100 120 When fitting the valve horizontally the flap must hinge from the top with the arrow pointing down see C below The arrow on the outside of the housing indicates flow direction Regulation DIN 1986 A Flap type non return valve for discharge line with an MAN H outer diameter DN 25 or DN 32 A 1107 oO Figure 7 Design of the flap type non return valve ATTENTION The discharge line should be laid in such a manner that it is not affected by frost The dischar
19. vakuutus liitty ovat seuraavien standardien sek muiden saant6amaaraavien asiakirjojen mukaisia Amelyekre ez a nyilatkozat vonatkozik megfelelnek a kovetkezOszabvanyokban s egy b szab lyoz dokumentumokban le rtaknak Ta otroia apopad n mapo oa ShAWON Eival OUL Wva HE Ta ak ou a kon a Tp tuTTA KAVOVIOTIKG Eyypagat As defined by Machinery Directive 2006 42 EC EMC Directive NO henhold til maskindirektiv 2006 42 E F EMC direktiv 2004 108 EQF 2004 108 EC Low Voltage Directive 2006 95 EC lavspenningsdirektivet 2006 95 EQF Wie definiert in Maschinenrichtlinie 2006 42 EG EMV Richtlinie Fl Maaritetty n iss normeissa Konedirektiivi 2006 42 EY EMC direktiivi 2004 108 EG Niederspannungsrichtlinie 2006 95 EG 2004 108 EY Matalajannitedirektiivi 2006 95 EY Zoals gedefinieerd door de machinerichtlijn 2006 42 EC EMC Directive HU Az al bbi ir nyelvek szerint G pek MD 2006 42 EC Elektromagneses 2004 108 EC laagspanningsrichtlijn 2006 95 EC sszef rhet s g EMCD 2004 108 EC Kisfesz lts g berendez sek S som definierats av Maskindirektiv 2006 42 EC EMC direktiv LVD 2006 95 EC 2004 108 EC Direktiv om lagspanning 2006 95 EC EL Ottw opiZetai am tnv Odnyia Trepi unxavwv 2006 42 EK odnyia trepi NAEKTpOYaYvNTIKNhS OUBaTOTNTAS HM2Z 2004 108 EK odnyia trepi xaunAns taons 2006 95 EK DIN EN 12050 3 EN 60335 EN ISO 12100 1 EN ISO 12100 2 EN 809 1998 A1 2009 AC 2010 EN 61000 6 27 06 2013 Ss Mo he
Download Pdf Manuals
Related Search