Operating Instructions
Contents
1. Operating and Parts manual Redexin Charterhouse S RINR Charterhouse S RN Model 1015 3709 JA ZELST HOLLAND TEL 31 30 6933227 FAX GD 30 69 8 Serial number oe RX Operating Instructions Topdresser 1015 SELFPROPELLED Note IN ORDER TO ENSURE THE SAFE USE AND TO ACHIEVE THE BEST PERFORMANCE IT IS ESSENTIAL THAT THIS OPERATORS MANUAL IS CARREFULLY READ BEFORE THE TOPDRESSER IS USED TABLE OF CONTENTS Contents Page Safety reg ulations Short description Technical data Initial Operation Operas Seed Bef rte every TIME Laser 6 diss 7 EECHER ta RE 7 EC NETA EE ER aS 8 Spread ER EE EE tl 9 Repair and maimtenance rann nnn 10 Oil cahnge for the hydraulic tank 10 Lubricate MaChineuumuruansunkimideuetuknttkenndaidide 11 Oil change for conveyor belt oearg vener 13 Adjust distance bwetween the brush rolls ar 14 according to requirements Stretch conveyor belt in case of alpopimg anna 14 Installing and removing the conveyor Delt 15 Stretching conveyor belt after assemblhy rn nren renen nan 16 Spare parts list Technical alterations reserved Parts marked with are only available as additional equipment SAFETY REGULATIONS 1 The Topdresser GS 10 is built solely for spreading small grained loose material such as sand small granular material or similar products Any other usage is not in accordance with the indicated use The manufacturer does not answer for any d2. position Open the gas flow moving the gas throttle to the right 1 Move the choke lever to the left 2 Bring the throttle control in middle position 3 Pull starter rope rapidly 4 Repeat if necessary When the engine is running bring back the choke lever into neutral position and place throttle controllever in desired running speed 2 1 4 3 OPERATING Controls The forward and reverse drive can be activated by the shift lever at the handle 1 The machine stops immediately as soon as shift lever wil be released Up means forward down means reverse drive The speed of the drive can be regulated with the flow regulator 2 Scale distribution O to 10 The Topdresser can be activted by the shift lever 3 The spreading density can be adjusted at the flow regulator of the Topdresser Please read at page 9 for further details on the Topdresser adjustment SPREADING Controls The brush roller speed can only be controlled by the tractor revs 1 Regulator tor setting the speed ot the conveyor belt Scale distribution 0 to 10 1 Adjusting spreading thickness The spreading thickness mm is dependent on the speed of the vehicle the speed of the conveyor belt regulator 1 Set the required spreading thickness on a firm surface before starting work Set the controler for teh conveyor belt speed to the required value REPAIR AND MAINTENANCE Oil change for the hydr
3. ANCE Adjust distance between the brush rolls according to requirements Loosen the two screws 1 on each side of the brush roll Move the brush roll until it slightly contacts the conveyor belt Retighten screws 1 1 Stretch conveyor belt in case of slipping Loosen counternut 1 Turn nut 2 once clockwise Tighten counternut Excessive stretching can reduce the life span of the conveyor belt 1 14 REPAIR AND MAINTENANCE Installing and removing the conveyor belt Loosen screws on both sides 1 and remove the chassis Remove the brush roller by loosening the screws 2 Release the tension on the conveyor belt on both sides 3 Remove the bearing on the right seen in the direction of travel 4 Pull away the side element 5 with tension bearing 6 Remove the conveyor belt The reassembly takes place in reverse order e e DBS 15 REPAIR AND MAINTENANCE Stretching conveyor belt after assembly Tension the conveyor belt on both sides evenly using the two tension screws until the marked length is stretched to 487 mm distance between centres Allow the conveyor belt to run in tor approx 30 minutes until it runs centrally The conveyor belt should not graze the sides If readjustment is necessary increase tension on the side which is doing the grazing Too much tension will reduce the life Sfjan of the conveyor belt Ordering spare parts To ensure th
4. amage resulting fram incorrect usage The user alone has to incur the risk Usage in accordance with the intended use also includes compliance with the manufacturer s conditions of operation maintenance and repair 2 The machine is built according to prior art and operationally reliable however the spreader could put life and limb of the operator or of third persons at risk if it is not used maintained and repaired by persons who are familiar with it and have been informed of the dangers 3 Any person who in the plant of the user is responsible for the operation maintenance and repair of the machine must have read and understood the operating instructions and in particular this chapter Safety Regulations Read the engine manual carefully before operating the machine Only use original spare parts from the manufacturer for repairs Alongside the references in these operating instructions the general regulations for safety and for prevention of accidents must be observed Accompanying persons are not allowed It is also not allowed to sit or ride on the moving machine 4 The operator is obliged to check the machine for any external damage or failure before putting it into operation Any changes including operating performance which might affect safety must immediately be remedied Changes to and rebuilding of the machine other than changes allowed by the manufacturer are tor reasons ot safety not allowed 5 B
5. at your spare parts order can be processed quickly always specify the following data when ordering Chassis number Ident number Model year of construction if available Part number from respective spare parts list Designation Order number 16 Spare Parts List Wheel Drive Part No Designation Order No Remark 1 Hydraulic Motor 10580 2 Axle Hub 16120 3 Motor assembly 16204 4 Hydraulic fitting 10661 5 Hydraulic fitting 10662 6 Hydraulic fitting 10043 7 Srew M 12x35 mm 10158 8 Nut M 12 10179 9 Was her 10136 10 Hydraulic tube 12x1 5 10444 eee 17 Spare Parts List Engine Pump Part No Designation Order No Remark 1 Honda engine GX 390 10684 2 Hydraulic Pump 43421 01 3 Clutch 43421 02 4 Pump adapter 43421 03 5 18 Spare Parts List Hydraulics Part No Designation Order No Remark 1 Hydraulic tank 16077 2 Hydraulic Filter 43421 16 3 Valve tor Topdresser 43421 08 4 Valve tor drive 43421 010 5 Flow valve 10336 6 Flow regulator valve 43421 09 7 Hydraulic hose 1 0x280 10673 8 Hydraulic hose 10x1200 10666 9 Hydraulic hose 10x750 10671 10 Hydraulic hose 1 Ox1500 10674 11 Hydraulic hose 10x1200 10675 19 w SN OD A Spare Parts List Hydraulics 20 Spare parts list Topdresser Par
6. aulic tank according to requirements Unscrew the filling nozzle 1 Release the suction hose 2 and drain off the oil Screw the suction hose back into place Top up with Bio Hydraulic oil CG 46 until the level reaches the centre of the viewing window 3 Screw the filling nozzle back on Please note This is a closed hydraulic circuit In order to prevent the ingress of contaminants the runback filter 4 must be replaced every 100 operating hours 10 REPAIR AND MAINTENANCE Lubricate spreader every 50 operating hours _ubricate with multi purpose grease 1 Bearings on both sides of the brush roll 2 Bearings on bath sides of the rear conveyor shaft 3 Bearings on both sides of the front conveyor shaft 4 Bearings on the front wheel Bearings without a lubricating nipple require na greasing 11 REPAIR AND MAINTENANCE Lubricate machine every 50 operating hours Lubricate with multi purpose grease 1 Bearings on both shift levers at the front handle 2 Bearing on the front of the steering wheel Bearings without a lubricating nipple require no greasing 12 REPAIR AND MAINTENANCE Oil change for conveyor belt gears every 100 operating hours Unscrewfiller screw 1 Loosen drain plug 2 from the below inside area and drain oft oil Screw on drain plug with new gasket Add 0 61 Oil SAE 120 to 140 Screw on filler screw with the new gasket 13 REPAIR AND MAINTEN
7. efore starting work the operator must make himselt familiar with all fittings and contrals as weil as their tunctioning Before moving away check the immediate vicinity and care for a good field of vision SAFETY REGULATIONS 6 Whilst spreader is in operation no one is allowed to enter the loading ramp A label with th is notice is stuck on both sides of the spreader This notice must always be well legible and has to be replaced if damaged 7 Whilst the spreader is in operation do not enter the zone of danger of the spreader since rotating parts and foreign flying particles might cause any injuries 8 Adjusting and repair work on axle wheel bearings tyres must only be undertaken by properly trained and authorised personnel 9 Stop the engine whenever you leave the operating position Never leave the machine running when you leave it for any reason 10 Fill gas tank outdoors but never while engine is running or hot Never filt tank while smoking Use an approved container to handle and store an inflammable liquid If you spill gasoline wipe it up Keep the machine free from accumulation of sand built up Replace gas tank cap securely 11 Before starting work on the hydraulic system it is important that it is without pressure The hydraulic hose pipes must be regularly checked and replaced if damaged or wom out The replacement hose pipes must conform with the manufacturer s technical requirements 12 A sound l
8. evel of 80dB a is emitted in the immediate vicinity ofthe engine on the Topdresser GS 10 Used oil damages the environment please disose of carefully SHORT DESCRIPTION The Topdresser GS 10 is used for spreading small grained loose material such as sand smalt granular material or similar products The Topdresser and the complete hydraulic system is driven by a 13 hp engine The machine has a closed hydraulic system The spreading equipment of the Topdresser is driven by a gear box with hydraulic motor for conveyor belt and a separate hydraulic motor for the brush roll The number of revolutions of the hydraulic system for the conveyor belt can be continuously adjusted by means of a flow divider A separate flow divider is also available to adjust the forward and reverse speed of the chassis Spreading density or spreading amount can be determined by the chassis speed and conveyor belt speed Technical Data Dimens ions e LTE Bac ake 2 00 m Ke EE 1 80 m Oe EEN 1 30 m KEE 0 50 x 1 46 m Loading Belle e 0 5 m3 Weights Authorized total weight 1500 kg Empty weight approx 350 kg Spreading width 1 50 m Tyre eouipment AEN RAS NER 5 Swing tyres Trelleborg Garden Slick 18x9 50 8 Tyre EE 0 65 bar SPO BEE 0 8 km h Encinas Eeer 13 PS Spreading amount 0 0 eee eeeeeeneecsseceneeeseeecesaeceaeeaes continuously adjustable The typeplate is fastened onto the front right hand side of the spreader INITIAL OPERATING e T
9. ng Sleeve 8x30 10605 30 Set screw M 8x6 10430 31 Screw M 1 Ox1 00 10600 32 CircJip 30x1 5 11002 23 ee YOUNGSTER ANSICHT UM 90 GEDREHT Yi 24 Topdresser Topdresser Te I Zerchrumg Drawing lb yo y
10. o start the engine a Fill fuel tank with clear fresh Regular grade gasoline b Place throttle control in FAST position c Push the ignition switch to the ON position and push out choke lever d Pull starter rope rapidly Repeat if necessary with choke opened slightly e When engine starts push choke lever back to run position and place throttle control lever in desired running speed Please note Proper engine operating and maintenance instructions have been provided with this unit by the engine manufacturer It is important to read and maintain this manual Warranty on this engine and engine accessories are provided by the engine manufacturer After the first ride with a full load Retighten wheel nuts Check wheel hub clearance and have it adjusted if necessary Test tyre pressure Check hydraulic tank for eventual oilloss Retighten hydraulic fittings OPERATION Before every ride Check oil volume in hydraulic tank and search for any leakings Check for any externally recognizable failures or damage and repair them Check tyre pressure Check conveyor belt tread reset if necessary OPERATION Loading Pay attention to the desired maximum ground pressure When loading pay attention for the authorized total weight Do not drop off too much material in front of spreader Please keep the engine free of any accumulation Starting the engine Push the ignition switch to the ON
11. t No Designation Order No Remark 1 Clamping device 16112 2 Transport roller tront 16129 3 Transport roller rear 16127 rubberized 4 Shaft tor brush rolller 16159 5 Torque support tor 16161 conveyor belt drive system 6 Torque support tor 16157 brush roller drive system 7 Connecting sleeve 16160 8 Holder tor brush roller 16115 9 Clamp rail tront 10015 30 x 4 x 1440 mm 10 Clamp rail aside 10021 30 x 4 x 540 mm 11 Rubber stripper tront 10573 12 Rubber stripper aside 10407 13 Conveyor belt 10524 14 Spreading roller unit 10162 15 Hopper 10529 Aluminium 16 Flange bearing dia 30 mm 11001 Lubrication instructions 17 Regulator 12 I 10335 21 Spare Parts List Front steering Part No Designation Order No Remark 1 Shift lever tor Topdresser 43421 11 2 Shift lever tor drive 43421 12 3 Contact wire 43421 14 4 Brake wire 10686 5 Brakelever 10114 22 Spare parts list Topdresser Part No Designation Order No Remark 18 Conveyor belt gear 10492 Oil change instructions 19 Hydraulic motor tor 10572 transport roller 20 Hydraulic motor tor 10473 brush roller 21 Hydraulic hose NW 10x280 10673 22 Hydraulic hose NW 10x400 10672 23 Hydraulic hose NW 10x750 10671 24 Hydraulic hose NW 10x2800 10667 25 Hydraulic tube Tube 12x1 26 Holder tor hydraulic hose 10348 27 Feather key 8x7x20 10100 28 Feather key 6x6x25 10483 29 Clampi
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