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Operating Instructions Optimat SBE 109 K

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1. 0 045 0 172 Braking torque Power Brake mass moment of inertia Thermal load Friction per operating cycle Friction until readjustment Air gap Max readjustment Min lining thickness Make time Break time A C Break time D C 10 3 Readjusting the air gap First undo the three fixing screws 13 a half turn The sleeve screws 26 can then be inserted into the magnet body 12 by turning them anti clockwise By turning the three fixing screws 13 clockwise the magnet body 12 can be moved towards the armature 25 until the nominal air gap Table 1 is reached Now undo the three sleeve screws again by turning them clok kwise out of the magnet body 12 and retighten the fixing screws 13 Check that the air gap is symmetrical with a feeler gauge and adjust if necessary em WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com drive 22 WATT DRIVE GMBH 11 Gleichrichter 11 1 Einweggleichrichter LOS Gleichrichter rectifier G Anschl sse 1 2 Anschlu spannung V 3 4 Ausgangsgleichspannung V5 5 6 Kontakt f r gleichstromseitiges Schalten Schaltbeispiel 1 f r Motoren in Dreieckschaltung gleichstromseitiges Schalten Connection example 1 for motors in delta connection sw
2. The infeed and outfeed ends of the workpieces have been sanded excessively The infeed and outfeed ends of the workpieces have been sanded insufficiently Right or left hand edge of workpiece has been sanded too much Right and left hand edge of workpiece has been sanded too little Conveyorbelt is dusty and therefore smooth Contact roller or sanding pad is et too low Contact roller or sanding pad is set too high Contact roller or sanding pad is not parallel to the upper pressure rollers Felt and graphite of sanding pad are worn in the Contact roller or sanding pad is not parallel to the upper pressure rollers Workpiece is thinner on longitudinal edges Clean conveyorbelt Raise contact roller or sanding pad Lower contact roller or sanding pad Adjust contact roller or sanding pad on one side Replace and dress felt and graphite Adjust contact roller or sanding pad on one side Replace and dress felt and graphite If you cannot solve problems locally please contact our Service Department Optimat SBE 109 K IN BUTFERING Appendix 10 Appendix e Installation drawing e Pneumatic dokumentation e Spare parts lists e Electrical documentation Optimat SBE 109 K 10 1 V JOWJO vor lt l 6qv u lu3Daq y NIG U 42aWIAAZINYIS In Z10SJ3 69LECL dL W 60L 38S IDun dO u3sDUJIlu3S ozi IN Bunuyaa7 ODISUDW EELEE EESEL _ BunyjiasaqJoasypaqiy Aiddns 91413818 H
3. B3 IEC STANDARD 72 1 DIN 42673 TYPE WAG 101 200 Ma e Dimensions X lt 92 gt yi y2 N As A L x i D ae oe mn vile 5 e M y p koer Kort Komo K B5 IEC STANDARD 72 2 DIN 42677 TYPE WAF 101 200 ate Dimensions X 9 lt A x a S Ma e gt Dimensions N cO c z A Q A Q a Q S o D 0a Q Q v v v 3 fi y koser Kort Komo WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors B3 Type D a oO BB S oO a O NO Po Rh o1 Q NM O O O O O B e N B B SS BE BH N BB ale V sie N gt Ulin QIS N a 5 S oO EE MM 140 assa 140 BMM 178 ER 140 1 1 S lt ISIS O O c oO sS S NIN N o OO N N O No Oo on O gt On F ololo N BO BB h h C S O1 N CO 305 318 28 392 306 200 114M M 250 B N gt G N olo N oO w On 300 30 250 8 300 5 9 fe fe L fe 400 soo 15 30 5 9 C
4. BUTFERING Components 5 1 3 Tensioning and oscillation of the abrasive belt The abrasive belt is tensioned by a centrally positioned air cylinder The tension roller is able to pivot on top of this cylinder to steer the abrasive belt and keep it on track The right hand edge of the abrasive belt is sensed by an infra red light scanner which Movement of the abrasive belt to the left controls the air flow to an oscillation cylinder via a solenoid valve 3 Tension drum Tension cylinder Main support Oscillation cylinder gt OJN Movement of abrasive belt to the right The tension roller is moved to the left or right by the oscillation cylinder Optimat SBC 109 K h 5 4 BUTFER ING Components 5 2 Feed table 5 2 1 Machine Layout 1 Conveyor Drive motor 2 Drive drum 3 Conveyor tension roller 4 Conveyor belt 5 Control panel Optimat SBC 109 K BUTFER ING Components Attention The feed table moves by 150 mm Don t place any objects underneath it Optimat SBC 109 K 5 6 BUTFER ING Components 5 2 2 Conveyorbelt tracking The conveyorbelt is kept on track by a steering system acting on the conveyorbelt tension roller This is situated at the infeed side of the machine at the right hand side When the conveyorbelt moves too far to the right hand side it pushes on a sensing roller which activates an air cylinder to apply more tension
5. T gt Belt running off switch The abrasive belt drive is switched off when the abrasive belt is running off Belt tear belt tensioning switch switches off the abrasive belt drive in case of belt tearing and prevents the switching on if the abrasive belt is not tensioned Optimat SBE 109 K ij BUTFERING Safety Regulations Safety switch rail switches off the feed drive Limit switch for thickness adjustment Limits the workpiece passage to min 3 mm and max 150 mm 0 118 inch and 5 905 inch workpiece thickness Overthickness protection switch roller Switches off the feed drive during excessive thickness deviation max 2 5 mm 0 098 inch of the workpiece The height adjustment remains in function Optimat SBE 109 K 2 5 BUTFERING Safety Regulations 2 3 Safety Recommendations of Abrasive belts Transport and Storage Place the abrasive belts on bar of min 50 mm 1 968 inch dia after taking out of the original packing Careful treatment No throwing pushing or bending e Storage temperatures between 5 C and 40 C e Air humidity between 45 and 65 e protect against direct sun influence e Please keep sanding tools in their original packing until use Optimat SBE 109 K f S s N a AN BUTFERING Safety Regulations Other Safety Recommendations e Observe limitations of use and special indications of use of t
6. Atcor Geryma S A Carretera del Medio 141 E 08907 L Hospitalet de Llobregat Tel 34 93 335 91 53 Fax 34 93 335 20 89 e mail atcorgerymasa retemail es Elektromotorenwerk Brienz AG Mattenweg 1 CH 3855 Brienz Tel 41 33 951 31 31 Fax 41 33 7 951 3455 e mail info emwb ch Web www emwb ch Greece Slovenia Watt Drive Antriebstechnik GmbH Partner The WATT partners all over the world WATT DRIVE ANTRIEBSTECHNIK GMBH W llersdorferstra e 68 A 2753 Markt Piesting Tel 43 2633 404 0 Fax 43 2633 404 220 e mail watt wattdrive com Web www wattdrive com Regal A S Industrivej 4 DK 4000 Roskilde Tel 45 46 77 70 00 Fax 45 46 75 76 20 e mail regal regal dk Web www regal dk WATT Drive Nord GmbH Eickelstra e 4 D 59759 Arnsberg Tel 49 2932 96 81 0 Fax 49 2932 96 81 81 e mail wdn wattdrive com WATT Drive S d GmbH Walkenm hleweg 49 D 72379 Hechingen Tel 49 7471 9865 0 Fax 49 7471 9865 29 e mail wds wattdrive com Control Technik S A 22 Vas Georgiou B Str Athens 116 35 Tel 30 1 7232 655 Fax 30 1 7214 683 e mail contech hol gr Web www controltechnik gr LONNE SCANDINAVIA AS Postb 160 Nyborg N 5871 Bergen Tel 47 55 39 10 00 Fax 47 55 39 11 00 e mail info norway lonne com Web www lonne com SB Elektronika Branko Skribe s p Ljubljanska 100 SLO 2000 Maribor Tel 386 2 42 96
7. BUTFERING Operating Instructions Optimat SBE 109 K BUTFERING Created Schreiber Date 02 04 25 Version 1 Clause of Copyright Translation passing on to third party as well as each duplication and distribution are forbidden without our approval Copyright by B tfering Schleiftechnik GmbH BUTFERING Operation of this customer documentation The operating instructions should always be kept near The machine operator should know the contents of the operating instructions and how they have to operate the machine The operating instructions contain 10 sections 1 Product description Information on installation and function of the machine Technical data Declaration of Conformity 2 Safety regulations General Safety Advice Safety Recommendations 3 Transport Installation Information on transport installation and location of machine 4 Commissioning Information on connection of machine power compressed air and dust extraction 5 Components Description of sanding head Description of feed device 6 Operation Description of operating elements Start and Stop Changing the abrasive belt Changing the sanding Insert Optimat SBE 109 K 7 Adjustments Abrasive belt oscillation Tensioning and setting of conveyorbelt Tensioning changing of V belt Setting up of thickness adjustment Dressing of sanding insert 8 Care and maintenance Lubrication instructions Cleani
8. EN 9 021 00 0230 e0012 00C 0 0 0 55 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 000 After fitting the tool e Check idle run before starting by manually rotating the tool e Fit protective hoods e Check smooth running during switch on and test run e Check entries in the tool database Magazine slot Tool type Tool data After removing the tool e Check tool immediately e Mark damaged tools and ensure they can not be refitted e Have damaged tools repaired e Clean spindles and protect against corro sion 9 021 00 0230 e0012 Doc 56 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Accessories Laser e Do not look into the light source of the laser e Do not make changes to the machine e Do not allow reflective surfaces in the area of the laser light e Only operate the equipment in an undam aged condition Danger Do not look into the light source gt Laser light can damage the eyes 9 021 00 0230 e0012 Doc 0 0 0 57 62 10 10 1 k GRUPPE Safety Regulations for HOMAG Group Machines Production lines Designated use Production lines serve to machine wood and wood materials in accordance with the tech nical data The following operations are carried out for this purpose e Feeding e Transporting e Positioning e Processing e Stacking T 9021 000230 x00002td wmf Other material
9. Examples e Processing of materials containing metals similar to metal or metallic materials e Use in potentially explosive areas e Machining of materials which create sparks since sparks can penetrate the suction channels and cause fires The following are not permitted e Unauthorized changes to the machine or to auxiliary equipment which are part of the specification e Particularly changing bridging or de commissioning equipment which serve active and passive security e Installation of parts from other manufac turers Note In the event of changes made on the basis of official regulations e Consult a Service Team e Obtain official approval from the manufacturer 9 021 00 0230 e0012 Doc 0 0 0 12 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Liability The machine may only be used if the fol lowing are guaranteed e Technically perfect condition e Desginated use e Safety awareness during use e Risk awareness during work e With fitted safety devices e Under observation of the Operating Man ual Faults which may affect safety must be rec tified immediately If necessary or in case of doubt commis sion a Service Team to rectify the fault Danger The manufacturer will not accept any liabil ity for personal injury or material damage arising on account of the following actions e Non observance of operating instructions e Non observance of the det
10. ZW 7 9 20 e m size se ls dal iz t2 ua z2 te d2 12 t2 uz z ZW ZW BREMSAUSFUHRUNG BRAKE EXECUTION 63 64 29 5 11 23 12 5 4 ma 27 11 22 12 5 4 m4 ae ZB Azz u ao 5 ms ss 1 ao ie s tms ko kosr la 9 80 e1 1515 19 40 215 6 mo 35 4 30 6 5 w 2 ss fiosan e ms fas m 40 2181 m i 100 101 65 5 24 50 27 8 me ss 24 50 27 x K ome e 2450 27 a lu 56 24 50 27 a u S test 32 134 98 ss so 41 10 ui 28 60 31 8 m ft 80 180 11245 48 mols s 14 m16 200 200 126 55 ol 59 16 M20 225 ko koBR siehe Ma bl tter Seite 54 59 ko koBR see dimension sheets page 54 59 SCHUTZDACH FUR PROTECTIVE CAP BAUGR TYPE MOTOR VERTIKAL FOR MOTOR VERTICAL os uel NACH OBEN AT THE TOP SD SD j ks 4 J v WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors
11. 10 Production lines 58 10 1 DO LI IS a EE sa 58 10 SY S u u u u a 59 10 3 OST l EEE 59 104 MamntenanCe UU ee ee ee ee ee en ener ee 61 9 021 00 0230 e0012 Doc HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo 1 Basics 1 1 Symbols used Note Notes on application or use Caution Precautions for preventing material dam age Danger Hazard warning to prevent personal injury and or extensive material damage ais Optional Devices available depending on the par ticular version of the machine Subject to change Hazard warning signs to U S ANSI Z535 Standard Z a 9 021 00 0230 eoo12 00c 6 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo 1 2 Definitions The following conditions apply within the context of these Safety Regulations and the Operating Manual Auxiliary and operating materials e Oils e Lubricants e Separating agent e Adhesive e Glues e Solvents e Cleaning agents e Paints _ Anti freeze Cleaning Conversion Cleaning and or removal of the following materials e Production residues e Workpiece remnants e Impurities generated by auxiliary and operating materials e Dust deposits These activities are amongst the regular tasks which the operator has to carry out This cleaning work is always described in Section 3 of User Manual All changes to the machine which are not descri
12. 3 Remove cover Optimat SBE 109 K BUTFERING Adjustments 4 Loosen lock nut and tighten conveyor belt with tensioning nut 5 Select feed speed 1 for checking of tracking 6 Observe conveyorbelt tracking 7 Undo locknut and re tension conveyorbelt with tension screw Undo locknut Optimat SBE 109 K loosen tighten BUTFER ING Adjustments 8 Stop feed 9 Ifthe conveyorbelt is mistracking cor rect by adjusting the tension at the left or right 10 Repeat points 4 to 8 until the convey orbelt tracking is correct again 11 Replace the cover Optimat SBE 109 K BUTFERING Adjustments 7 3 V belt tensioning The V belt tension is to be checked at regular intervals 50 operating hours and re tensioned if necessary in order to avoid slipping of the V belt on the V belt pulley Replace worn V belts 1 Remove workpieces from the machine 2 Stop feed Stop abrasive belt drive Operate stop button 3 Main switch in Off position and lock in the off position Optimat SBE 109 K BUTFERI NG Adjustments 4 Open the door on the drive side 5 Release four counter nuts on bottom of motor 6 Move the motor down with the 4 ten sion nuts to tension the V belts Optimat SBE 109 K 7 The correct V belt tension is when the belts can be deflected by approxi mately 12 mm 0 5 inch between the V belt pul
13. E ran josuoOD pag Buipups Jo 4L0 gt pag lOlJUOD uoua 138 13P33J Buni n spupqia l J3s Bunsana sjung Bunuupdspupgjtajy2s Buns adsu 3 gt 1 1 Pneumatic stoppage ZD 123168 OH 1 4 Filter regutator ZD 123168 G 1 4 Pressure gauge ZD 123168 G 1 8 2D 123168 RT 57232 M710 ZD 123168 117447 Oszillation cylinder Belt tension cylinder Z2D 123168 RQ7 200 RNKG 2D 123168 GRLA 1 8 QS 6 ZD 123168 H QS 6 ZD 123168 AS 1001F 06 ZD 123168 3 2 2xM5 ZD 123168 9982 MFH 5 1 8 2D 123168 J SD5 1 8 SB ZD 123168 RW O 3 1 8 2D 123168 dm 100 Hub 10 Pressure regulator Throttle valve Check valve Throttle valve Rocking valve Directional control valve Silencer Belt control valve Belt control cylinder UJ a A Ohne Freigabeeintrag hat dieses Dokument keine Gultigkeit Schulzvermerk n DIN 34 beachlen DD Data form for eichnung 1 20 123172 BUTFERING gt gt Schleiftechnik Pneumatic scheme ZD 12 3168 eier Optimat SBE 109 K A CAD 00000 5 05 02 Dreier 7 V IDuO ua u3DaQ YE NIQ U 3J 813A2Inu3S Ajquasso qns aumyaDy jlajsajunuaUy SOW 3 60L IAS jowydo Jn 210813 SSLEZL GZ IN Bunuys gz Li WEL gDISUOW up d juod asods uoIdia z 0SJJ wnyDag 69Z6S C ag zossore saob as4 sun unio OVI Aya y BEE DEE HERE EEE DEE TI HERE jlaxHyjNQ aulay juawnyog sesaip jou GosjuraaqoBbiasy auyo BUN paJAQJ
14. Transport Installation 3 Transport Installation The following safety regulations have to be observed for the transport of the machine highly dangerous personal injuries damage of machine and other damages are thereby prevented e The transport works may only be carried out by qualified personnel under the observation of the safety regulations e The machine may only be lifted on the holding points provided e Only load suspension devices may used for the transport of the machine e Observe total weight of machine e The transport ways are to be shut off and secured so that no unauthorised persons may enter the danger zone e Industrial floor with sufficient load bearing capacity Optimat SBE 109 K Danger No persons may be underneath suspending load l BUTFERING Transport Installation 3 1 Dimensions and Weight e Length 1010 mm 40 e Width 1450 mm 55 e Height 1800 mm 71 e Gewicht ca 950 kg 2090 lbs 3 2 Reliable Devices and Means for Transport The machine is delivered on a pallet of skids Lifting of machine by e Forklift e low lift platform truck Attention Dumping danger e Crane Attention Observe load bearing Suitable means of transport e Chains e Ropes Attention Observe minimum charge 2 openings are situated on the upper side of the machine Pull off covering caps and pull through rope or chain l BUTFERING Transp
15. sharp edged workpieces e When cleaning and handling hot compo nents on the machine Behaviour e Never operate machines whilst under the influence of alcohol or drugs e The safety of other persons may depend on your awareness and ability to react e Medication may delay your reactions 9 021 00 0230 e0012 Doc 0 0 0 25 62 4 4 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Danger of fire Due to the risk of fire and explosion caused by dust the following are strictly forbidden throughout the entire production area e Naked flames e Smoking e Welding work e Burning work e Grinding work e Isolating work If such work has to be carried out for opera tional reasons e Cordon off the area e Switch off the machine completely e Clean the machine and surrounding area of dust and flammable substances e Ensure the area is adequately ventilated e Prepare solvent e Organize supervisory staff On completion of the work organize the fire service and monitor the working area for an adequate period of time Danger gt Risk of explosion 9 021 00 0230 e0012 Doc 0 0 0 26 62 4 5 4 6 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Auxiliary and operating materials Always observe the manufacturers safety regulations and data sheets relevant to these products when handling chemical substances Wear safety equipment D
16. 1 1 Electrical Connection Dust Extraction e A normally open contact is available for switching on the dust extraction This is located inside the electrical cabinet see wiring diagram When using this the dust extraction can be started by switching on the conveyorbelt feed motor Optimat SBE109 K BUTFERING Commissioning 4 2 Connection to the Compressed Air Supply Attention Only dry filtered and oil free compressed air should be used gt Compressed air feeding min 8mm Bl er O min 3 15 i Pimat IRE bpp Compressed min 6 bar 82 psi Air max 8 bar 100 psi If the compressed air exceeds 8 bar 100 psi an additional pressure regulator must be fitted The compressed air requirement air consumption is 10 I min 1 cfm Pressure regulating valve for air supply abrasive belt tension and conveyorbelt tracking Regulator msg The shut off valve is to be closed when the machine is not off GW 3 Shut off valve in use Optimat SBE109 K BUTFERING Commissioning 4 3 Connection to Dust Extraction Please observe the latest edition of the Safety Regulations for hazardous materials TRGS 553 Wood dust and the code of pratice Wood Dust ZH 1 739 Other local codes may also apply For electrical control of dust extraction see connection to power supply For the position and dimensions of the dust outlet see the machine floorplan The
17. 3 Table Spindles The threaded spindles can be clean and greased if necessary All hose clamps jubiliee clips are to be released for this Lubrication interval is once per year with Aral grease HL 2 BP Energrease LS 2 Esso Beacon 2 Mobil Mobilux grease No 2 Shell Alvania grease 2 Optimat SBE 109 K 8 3 BUTFERING Care and Maintenance kK w 8 1 4 Roller chain The height adjustment chain is to cleaned monthly and inspected All other bearings points are equipped with a long life lubrication Optimat SBE 109 K BUTFERING Care and Maintenance 8 2 Cleaning Only proper maintenance ensures the correct performance of the Wide Belt Sander No smoking HAUPTSCHALTER MAIN SWITCH 1 Danger The main switch is to locked in the Off position when carrying out maintenance work The machine has to be cleaned of dust every day Danger The cleaning of the machine may not be done with compressed air Risk of injury by parts being blown around 8 2 1 Dust on Rollers A build up of dust will cause an imbalance on the rollers Remove dust on the front sides of the drums and pressure rollers Consequence e Vibration in the machine e Thumping of abrasive belts e Marks on the workpieces The front sidesof the contact roller tension drum idle roller and pressure rollers have to be cleaned carefully Optimat SBE 109 K 8 5 BUTFERING Care and Maintenance 8
18. 3e 1 1 Stator mit F en B3 Stator with feet B3 Stator ohne F e B5 Stator without feet B5 Pe Type 281 N und and 316 17 ACHTUNG Bei Ersatzteilbestellung unbedingt Motornummer Motortype und Getriebenummer angeben ATTENTION With spare part orders always quote motor number motor size and number of the gear unit WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors SCHUTZARTEN DEGREES OF PROTECTION Schutzart nach IEC Pub 34 5 IEC 529 Degree of protection according to IEC Publ 34 5 IEC Publ und DIN 40050 529 and DIN 40050 Die Schutzarten werden durch die Kennbuchstaben IP und zwei The designation to indicate the degrees of protection consists Kennziffern fur den Schutzgrad angegeben of the characteristic letters IP followed by two numerals Die erste Kennziffer gibt den Schutzgrad f r Ber hrungs und The first numeral indicates the degree of protection against Fremdk rperschutz die zweite Kennziffer den Schutzgrad f r contact with live or moving parts and against ingress of solid Wasserschutz an foreign bodies The second numeral indicates the degree of protection against harm for ingress of water Vorzugsweise ausgef hrte Schutzarten Preferred degrees of protection Ber hrungs und Wasserschutz Schutz Protectio
19. 4 2 Sanding with Contact roller Attention Sanding with contact roller only Attention without sanding insert 1 Main switch on wait until digital readout lights up 2 Compressed air on Check Sanding insert removed Abrasive belt fitted correctly Observe running direction Contact roller adjusted Fill Block fastened Abrasive belt tensioned Green control light for limit switch is on when Emergency stop buttons OK Belt over travel switches OK Compressed air OK Abrasive belt tensioned OK Limit switch Doors Interlocks OK Optimat SBE 109 K FR 6 19 BUTFERING Operation 3 Adjust for workpiece thickness i e 20 mm 0 787 inch 4 Operate joystick until digital readout shows 20 mm 0 787 inch 5 Operate joystick Select feed speed 1 Green control light lights up 5 Start sanding head Operate start button 7 Switch on dust extraction Optimat SBE 109 K FR 6 20 BUTFERING Operation 10 11 Place workpiece on conveyorbelt and feed through machine Machine outfeed area 2 Remove workpiece Check the workpiece If workpiece is ok 2nd speed can be selected Optimat SBE 109 K FR Speed 2 BUTFERING Operation 6 4 3 Combi Sanding Sanding with contact roller and sanding pad 1 Main switch on wait until digital readout lights up 2 Compressed air on Check Is sanding insert pushed in Abrasive belt fitted correctl
20. Cabinet The electrical cabinet can be opened by lifting the electrical cabinet door The safety switch rail switches off the feed upon risk of squashing A min 3 mm max 8 mm 0 118 inch max 0 315 inch Optimat SBE 109 K 8 UTFERING Description of Product 1 8 Technical Data Wide Belt Sander Optimat SBE 109 K e Only the executions of the corresponding Order Acknowledgements or Special Data Sheets apply for machines which are deviating from this data sheet e The positions marked with Sond are deviating from the standard execution and correspond to the special executions of the pricelist Workpiece dimenions max sanding width 950 mm 37 4 inch max workpiece thickness 150 mm 5 905 inch Working height min working height 750 mm 29 528 inch max working height 900 mm 35 433 inch Abrasive belt dimensions Abrasive belt width 970 mm 38 189 inch Abrasive belt length 1900 mm 74 803 inch Sanding head Drive capacity at 1 r p m 11 KW 50Hz 400V Drive capacity at 1 r p m 42 7 KW 230V 460V 60Hz or drive capacity at 1 r p m Sond 15 KW 50Hz 400V or drive capacity at 1 r p m Sond 175 KW 230V 460V 60Hz Abrasive belt speed 18 m s Contact roller diameter 116 mm 6 338 inch Conveyorbelt feed devic Length of conveyorbelt 2045 mm 80 512 inch Width of conveyorbelt 950 mm 34 4 inch Drive capacity at 2 r p m 0 6 0 4 KW Feed speed 4 8 m min Height adjustment Drive capacity 0 1
21. Regulations for HOMAG Group Machines Caution In the event of a functioning fault e Emergency stop e Wait until all moving parts have come to a stop e Ensure that the machine cannot be switched on again electrics pneumatics e Rectify fault e Examine machine for damage Notes on the machine Observe all safety and danger signs on the machine and keep them in a legible condi tion Clothing Danger Risk of injury by becoming caught or being pulled in if wearing e Loose clothing e Jewelry e Watches e Rings e Loose long hair All the above are therefore banned when working on the machine 9 021 00 0230 e0012 Doc 23 62 4 2 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo Personal protection gear Use suitable officially tested protection gear Ear protection Always wear ear protection when carrying out clamping work on machines Eye protection Wear safety glasses e For tooling work e During the setting up operation e When cutting tools Safety shoes Only wear safety shoes at the work site never casual shoes or sandals Dust protection mask Wear a dust protection mask if the set up work requires material to be processed without extraction device 9 021 00 0230 e0012 Doc 4 3 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Protective gloves Wear protective gloves eWhen handling chemicals tools and
22. SBE 109 K BUTFERING Faults Possible Cause Sanded surface shows marks in Abrasive belt is partly worn or Replace abrasive belt line with the feed direction clogged with sanding dust Felt or graphite of sanding pad is Replace or dress felt and damaged in places graphite Abrasive belt is wavy was not Replace abrasive belt and de de tensioned after use tension when not in use Abrasive belt tension too high Reduce pressure creases occur under high humidity conditions Sanded surface shows marks Belt joint is too thick or free of Use different abrasive belt across the direction of the feed grit Abrasive belt is thumping Check contact roller clean idle possibly due to an imbalance in roller and check for possible the contact roller or idle roller bearing problems Sanded surface shows Workpieces are slipping onthe Clean conveyorbelt Check transverse marks at irregular conveyorbelt machine adjustment Re tension intervals belt Workpieces stop in the machine Workpieces are too short Butt feed pieces end to end Machine adjustment incorrect Check and correct Workpiece thickness does not Adjust feed table by operating correspond to machine LED the height adjustment setting Optimat SBE 109 K Q 9 5 BUTFERING Faults Workpieces stop in the machine Possible cause Pressure of contact roller or sanding pad too excessive Increase height of contact roller o sanding pad
23. Sjuawaj a nssag ajawajayNpuy ua4908q YE NIG U J INyIS z 60 IGS jowydo ci IN Z DSJ3 G7LEZL OZ UN Bunuyr137 wn42339 69726S 0 MIU DSI JIBIUIS UD d jod asods UD dl IzZ DSJ3 r gDISYOW gt T T BunjliasaqJOasjiaqiy payByjngQ audy yuawnyx0g sasaip jou Bosjuiaaqobiasy uu0 x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123145 Blatt 9 in addition to spare part plan 123145 page 9 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Andruckelemente K11 109 Standard Optimat 109 K subpart gt Pressure elements K11 109 Standard Optimat 109 K Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 74384a Druckrolle Dm 50 x 3 0 x 1090 mm Einbaulaenge 1100 mn 2 J 1 74384a Roller 50 x 3 0 x 1090 2 2 74652 Druckfeder FR 4 682N mm lo 68 00 Dm 16 if 8 5 d 2 0 4 74652 Spring FR 4 682N mm lo 68 00 Dm 16 if 8 5 d 2 0 4 3 74654 Halter fuer Rolle Ecomat 950 Schaltrolle fuer Ueberdickenschutz 2 Jp 1 74654 Support for roller 2 Jp y _ 4 74655 Halter fuer Rolle Ecomat 950 Andruckrollen 2 a y 74655 Support for roller 2 Z C
24. WAG in Standardausf hrung rechts Klemmkastenlage oben auf Anfrage At motortypes 101 114 134 and 161 the terminal box at the mounting position B3 WAG in standard execution is on top the mounting position of the terminal box right at these motortypes on inquiry At motortypes 180 and 200 the terminal box at the mounting position B3 WAG in standard execution is right mounting position of the terminal box on top on inquiry NO CO rao at 10 WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors 9 Schaltungsschema f r Drehstrommotoren 9 Three phase motors connecting diagrams 9 1 Stern und Dreieckschaltung f r Motoren mit 9 1 Star and delta connection for single speed einer Drehzahl motors A Schaltung connection A Schaltung connection f OW2 Q U2 Q V2 U1 L2 L3 9 1 1 Klemmen Anschlu f r EUSAS 9 1 1 Terminal connections for EUSAS Motoren bis inkl 2 2kW motors up to 2 2kW 220 240V 50Hz 380 420V 50Hz Standard Schaltung standard connection 220 280V 60Hz 380 480V 60Hz Dreieck Schaltung Stern Schaltung Delta connection Star connection 9 1 2 Klemmen Anschlu f r EUSAS 9 1 2 Terminal connections for EUSAS Motoren ber 3kW bis Baugr e 160 motors over 3 0kW up to
25. a second person is present who can switch off the machine using the master switch in an emergency e Cordon off the work area with a red and white safety chain and a warning sign When working on high voltage modules e Connect the power cable to earth and short circuit the components e g capaci tors with an earthing rod e After installing or repairing electrical com ponents test the safety measures used e g earthing resistance 9 021 00 0230 e0012 Doc 49 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Work on pneumatics Work on the pneumatic equipment may only be performed by qualified personnel with special knowledge and experience of pneu matics e De pressurize pressurized lines to be opened before carrying out maintenance work on pneumatic components e Lay and assemble compressed air lines properly e Do not confuse connections e Check cables hoses and bolts for leaks and externally visible damage at least quarterly rectify any faults immediately Work on hydraulics Work on the hydraulic equipment may only be performed by qualified personnel with special knowledge and experience of hy draulics e De pressurize pressurized lines to be opened before carrying out maintenance work on hydraulic components e Lay and assemble hydraulic lines properly e Do not confuse connections e Check cables hoses and bolts for leaks and externally visible damage at least quarterl
26. control box are still under voltage even when the master switch is switched off gt fatal injury 9 021 00 0230 ON J OFF T 9082 41 1070 x00105td wmf T 9082 41 1070 X00021 td WMF 4 DANGER Hazardous voltage Follow lockout procedure before removing this cover a Ed e0012 DOC 33 62 6 3 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Residual risks when master switch is off Electrical power Connection terminals in the control box remain under voltage even when the master switch is off Supply to machine lighting remains under voltage Supply to control cabinet heater and elec tronic data memory remain under voltage Capacitors remain under voltage even when the master switch is off Therefore wait for 5 minutes after turning off the master switch before starting work in the control cabinet Pneumatic power De pressurize compressed air systems to prevent uncontrolled movements from oc curring Hydraulic power De pressurize hydraulic systems to prevent uncontrolled movements from occurring Transmission energy Rotating or moving components and tools may run on 9 021 00 0230 e0012 Doc 4 DANGER Hazardous voltage Follow lockout procedure before removing this cover Dole a Ed 34 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Positioning power Machine components may fall from their
27. gt Height adjustment assembly K11 Optimat SBE 109 K Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 11727 Kettenrad 1 2 Zoll Z 19 Bo 20 NL 22 Dm 60 4 11727 Sprocket 1 2 inch Z 19 Bo 20 NL 22 Dm 60 4 2 16217a Spindelmutter Tr 30 x 4 4 16217a spindle nut Tr 30 x 4 4 3 17876 Faltenbalg TH 59 schwarz mit glatter Stulpe 8 17876 Rubber boot TH 59 black with smooth sleeve 8 4 25122 Sechskantmutter M 20 x 1 5 DIN 439 B 04 verz niedrige Form 8 25122 hexagonal nut M 20 x 1 5 8 5 25126a Spindel Tr 30 x 4 4 25126a spindle Tr 30 x 4 4 6 62322a Halterung 950mm 8 62322a Support 950mm 8 7 62436 Gleitlager 202425 BP25 Innen 20mm Au en 24mm H he 25mm 16 62436 plain bearing 202425 BP25 inside 20mm outside 24mm 16 8 74999 Getriebemotor MU 40 100 1 56 b 4 0 09kW 14U min 230 400 V 50 60 Hz 1 74999 Gearbox with motor MU 40 100 1 56 b 4 1 9 75193 Einfach Rollenkette 0 5 Z 12 7 mm 7 75 1 W 312 Gl DIN 8187 ink1 V Gli 1 75193 Chain 0 5 Z 12 7 mm 7 75 1 W 312 Gl 1 a l nn SNA pf Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier ea l Ey IDuJOJ UQA jaylajabay uajy20a U YJOWIBAZINYI
28. machine unless the extrac tion device is working properly If it is not possible to fully encapsulate the machine assemblies e g in setup mode e Wear dust protection mask Danger gt Sawdust is damaging to health 9 021 00 0230 e0012 Doc 0 0 0 29 62 Work place related HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Noise emissions Values for machines with clamping opera tions Noise level Stationary machining No load 75 85 dB A Machining 80 100 dB A emission values Workplace 1 70 80 dB A No load Workplace 1 70 90 dB A Machining Measuring uncertainty 4 dB allowance K Values for machines without clamping op erations These values are subject to final measure ment Note This information should enable the operat ing body to better estimate the danger and risk 0 0 0 Continuous machining Panel saw 80 90 dB A 100 dB A 80 105 dB A 100 dB A 70 80 dB A 80 dB A 80 87 dB A 80 dB A 4 dB 4 dB 9 021 00 0230 e0012 Doc 30 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 0 Safe work place values The specified values are emission values and need not therefore represent safe work place values Although there is a connection between emission and emission levels it still cannot be reliably derived whether or not additional precautions are necessary Factors which may influence the p
29. minimum air speed on the dust outlet is 20 m sec 65 ft sec Dust extraction influences the sanding quality and abrasive belt lifetime Please take the recommended minimum extraction volume from the technical data The ductwork should be fitted with a blast gate or damper The extraction strength should be reduced by using a blast gate not supplied when thin workpieces are to be processed This is to Blast gate prevent the conveyorbelt from being sanded Optimat SBE109 K BUTFERING Components 5 Components Sanding FIe80 uuu uu u u uu uu 5 1 1 Abrasive belt Changing side 5 1 2 Drive S 6 uu uuu Ln 5 1 3 Tensioning and oscillation of the abrasive belt 5 2 Feed table 5 2 1 Machine Layout 5 2 2 Conveyorbelt tracking Optimat SBC 109 K BUTFERING Components 5 Components 5 1 Sanding Head 5 1 1 Abrasive belt changing side Motor Brake ON Motor Brake OFF Tension roller Abrasive belt tensioning and release eo lt Contact roller AF Overthickness switch 5 2 idle roller Optimat SBC 109 K BUTFERING Components 5 1 2 Drive side Pressure regulator for belt tension Tension roller Oscillation cylinder Door interloock Normal tension pressure 4 6 bar Table Spindle Optimat SBC 109 K A 5 3
30. on safety and accident prevention A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt drive WATT DRIVE GMBH 4 Elektrischer Anschlu bei Getriebemotoren Der Elektroanschlu darf nur durch einen befugten Elektrofachmann durchgef hrt werden Die in der Elektrotechnik g ltigen Regeln und Vorschriften insbesondere hinsichtlich Schutzma nahmen sind zu beachten Die Vorschriften der rtlichen nationalen Energie versorgungsunternehmehmen sind ebenso einzuhalten Vor Inbetriebnahme ist zu pr fen ob die Netzspannung und Frequenz mit den angef hrten Daten am Motorleistungsschild bereinstimmen Motoranschlu nach Schaltbild vornehmen siehe Seite 12 und 13 sichere Schutzleiterverbindung herstellen eventuell falsche Drehrichtung korrigieren durch Vertauschen von 2 Phasen nicht ben tigte Kabeleinf hrungs ffnungen und den Kasten selbst staub und wasserdicht ver schlie en Uberbelastung und Phasenausfall durch Schutzschalter vorbeugen vor Inbetriebnahme ist der Isolierwiderstand der Wicklung zu kontrollieren Achtung Ein Motorschutzschalter bzw ein Schutz mit ber stromrelais zum Schutz der Motorwicklungen ist unbedingt zu installieren Schmelzsicherungen sch tzen den Motor nicht vor Uberlastungen sondern lediglich die Netzzuleitungen oder Schaltanlagen gegen Sch den bei Kurzschlu 4 1 Aufstellung
31. on the pro duction equipment must confirm the follow ing by signing Name Read and understood have read and understood all parts of the Operating Manual particularly the Safety Regulations 9 021 00 0230 e0012 Doc 0 0 0 Date 4 3 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 0 0 0 Contents 1 Basics 6 Jol COD ONS USS Gi sis een s u 6 Le DEMIO EIERN 7 2 Designated use 11 3 Notes for the operating body 14 4 Notes for the operator 18 s a MANUS A E E E E O T T 18 42 Personal protecion GOAN eene EEEE EEEE 24 45 BO uuu EE EANES EEEE EEE FER EEEE EEEREN ENEE 25 4 4 DNO O Or een EEE 26 4 5 Auxiliary and operating materials 27 49 Ceanna Nemac NNG ereer ee 27 dr WORN O e 28 45 FRA TVA OUI A 28 5 Emission values 29 6 Safety devices 32 Bil Ti I N OD re 32 62 Masiero WIC eeren ee een tee tee eee een ae tte ne enn EEE EEE 33 6 3 Residual risks when master switch IS Off 34 64 Machine COVEN S UU UU Uu E EEE TEE EEE 37 7 Emergencies 38 8 Operating the machine 40 G SIAL BM cca aa aun Eee 40 RUIN AI NG Ses etc uuu u u uu u u u u u EEE SEEN 46 3 09 CONE GI F 1S u na 5 2 52 8 4 Disposal environmental protection 52 89 IV ISCH OOS ee 53 9 Accessories 57 9 1 L P uu u NEUE EEEREIRIEREAER 57
32. position If the gas pressure damper is faulty machine covers may fall If the pressure in the hydraulic system falls pressing plates may fall Workpieces may drop during loss of vacuum If necessary secure components with suitable lifting gear Spring assemblies may become loose Tensioned chains may rip Thermal energy Machine components may remain hot hours after the machine is switched off Examples e Glue tank e Glue applicator e Hot plates e Processing units e Tools 9 021 00 0230 e0012 Doc 0 0 0 35 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Magnetic fields In certain areas machines with linear mag netic drives have static magnetic fields of up to 1 2 Tesla These magnetic components may only be installed and removed in accordance with the component manufacturer s instructions and by qualified engineers Danger Do not place metallic objects near to these components gt Risk of injury Persons with pace makers metallic im plants and hearing aids must not enter this area 9 021 00 0230 e0012 Doc 0 0 0 36 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Machine covers protect against e Noise e Dust e Chips e Flying workpiece parts e Areas likely to pinch e Hot surfaces e Rotating tools Always keep machine covers closed Switch off motors before opening the ma chine c
33. sein Klemmenbezeichnung und Drehsinn St nderklemmen siehe Schaltbilder auf den Seite 12 und 13 L1 L2 L3 Phasenfolge des Netzes Bei Anschlu entsprechend den nachstehenden Anschlu diagrammen Seite 12 und 13 ergibt sich Rechtslauf des Rotors Ist dies nicht der Fall dann sind zwei von den drei Zuleitungen des Anla ger tes oder Motors untereinander aus zutauschen Anschlu F r den Anschlu der Netzleitungen ist das Schaltbild im Klemmkasten und die Daten auf dem Motorleistungsschild zu beachten Bei Motoren mit Y D Start sind alle Klemmbrettbr cken Verbindungsbleche am Klemmbrett zu entfernen und die sechs Klemmen am Anla ger t nach Schaltplan anzuschlie en Bei Motoren mit Direktstart Y od D sind die Klemmbrettbr cken am Klemmbrett entsprechend den nach folgenden Anschlu diagrammen auf den Seiten 12 und 13 am Motorklemmbrett zu legen Betriebsanleitung fur WATT EUSAS Motore Operating instructions for WATT EUSAS motors Thermistor protection TF PTC thermistors are semi conductors whose electrical resist ance increases dramatically when the critical temperature is reached In addition to the PTC thermistor a control unit is also required The relay in the tripping unit has a changeover con tact which can either be used to open the excitation circuit in the motor contactor or trigger a warning signal Colour yellow t emperature pio is Anti condensation heater Under certain cl
34. size 160 380 420V 50Hz 660 730V 50Hz 190 210V 50Hz 330 365V 50Hz 380 480V 60Hz 660 830V 60Hz 190 240V 60Hz 330 415V 60Hz Dreieck Schaltung Stern Schaltung Dreieck Dreieck Schaltung Stern Stern Schaltung Standard Lieferung Star connection Delta delta connection Star star connection Delta connection Standard supply WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt drive 9 1 3 Klemmen Anschlu fur EUSAS Motoren Baugr e 180 225 660 730V 50Hz 660 830V 60Hz Stern Schaltung Star connection 380 420V 50Hz 380 480V 60Hz Dreieck Schaltung Standard Lieferung Delta connection Standard supply 9 2 und zwei getrennten Wicklungen niedrige Drehzahl A Schaltung low speed A Schaltung O2U O2V yey 1V l S eae L2 L2 1 9 3 Drehzahlen und konstantem Drehmom niedrige Drehzahl A Schaltung low speed A connection 2V L1 l l l l l l Du 1V 9 4 L 4U O2U O2V L2 WATT DRIVE GMBH Schaltung f r Motoren mit zwei Drehzahlen Dahlanderschaltung f r Motoren mit zwei r O2U 9 2V O2W Dahlanderschaltung fur Motoren mit zwei Drehzahlen und quadratischem Drehmoment niedrige Drehzahl A Schaltung low speed A connection gt gt gt Betriebsanleitung fur WATT EUSAS Motore Operating instructions for WATT EUSAS m
35. te F F ee zoora 400 300 5 so 5 9 l b blb TT TE TL wee e e ho IK o room Kon ooo m o q s yr w iL s 129 78 39 32 390 431 486 120 210 102 z621 60 60 26 o 3t 8 Mo 220 w2 91 44 371 458 504 569 120 269 12 2621 60 60 26 o or 8 mm 60 479 597 650 715 165 318 wo 26021 325 825 42 60 9781 597 650 715 165 318 160 26PG21 325 825 42 ro NO N N o O N N N N 70 600 705 755 Lars 19 425 175 2 029 955 80 667 248 B0 667 819 824 916 90 484 ws 2xP636 112 wo 1 bis 48mm k6 ber 50mm m6 2 bis 230mm j6 ab 250mm h koBR f r Bremsmotoren up to 48mm k6 over 50mm m6 up to 230mm j6 from 250mm h6 koBR for brakemotors 3 koBR fur Bremsmotoren bzw Motormodule for brake motors resp motormodules 4 Bei den Typen 101 161 vorbereitet fur PG mit Gegenmutter oder f r metrische Anbauverschraubungen mit Gegenmutter siehe Tabelle Seite 55 At types 101 161 prepared for PG with contra nut or for metrical connection screwing with contra nut see at table on page 55 5 Bei den Motortypen 101 114 134 und 161 ist der Klemmkasten bei der Bauform B3 WAG in Standardausfuhrung oben die Klemmkastenlage rechts bei diesen Motortypen auf Anfrage Bei den Motortypen 180 und 200 ist der Klemmkasten bei der Bauform B3
36. uD d jJod ssods uojdia z 0S33 ct IN bunuys az qojsyoW uns23sg 69265 0 ea 20507 acter T wnjog Bbunsapuy xapu jnuday 5 OVD aly ay Buns lesaquoasjiaquy ja gt 4Byjing auy juawnxog sasap joy BoJjuisagpbIaJ4 uu0 R CLLLOODS x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123160 Blatt 5 in addition to spare part plan 123160 page 5 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Breitbandaggregat K11 109 Combi SW N 11 0 subpart Abrasive belt assembly K11 109 Combi SW N 10 0 Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 10027 R ckschlagventil H QS 6 1 H y 10027 Check valve H QS 6 1 2 10234 Manometer 0 10 bar G 1 8 Dm 40 mm 1 10234 Pressure gauge 0 10 bar G 1 8 diam 40 mm 1 3 11441 Druckfeder in der Aggregatabst tzung Durchmesser 14 mm L nge 20 mm 1 11441 Pressure spring in the head support 14 mm dia length 20 mm 1 Jp S y 4 11868 Keilriemenscheibe SPZ 4 x 90 f Taper Spannbuchse 1 11868 V belt pulley 1 5 11870 Keilriemenscheibe SPZ 4 x 112 f Taper Spannbuchse 1 11870 V belt pulley SPZ 4 x 112 1 6 12049 Doppe
37. x P IA h L L ISA VerschleiBteile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier v 1 9 V 1 9 wearing parts are signed with a in front of the part no printed by Dreier s s s C ree 7 7 7 7 5 ZZ Betriebs und Wartungsanleitung Operating and maintenance manual EUSAS Motor EUSAS motor WATT EUSAS Motore WATT EUSAS motors a tive gt gt watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors aller anderen zum WATT DRIVE GMBH 1 Sicherheitshinweise Der Kunde ist verantwortlich f r die fachgerechte Aufstellung des Antriebes Bestatigte Eigenschaften der Antriebe sowie die Erfullung eventueller Garantieanspr che bedingen die Einhaltung der Hinweise in dieser Betriebsanleitung Achten Sie darauf niemals beschadigte Produkte in Betrieb zu nehmen Lesen Sie die Betriebsanleitung sorgfaltig bevor Sie mit Aufstell Montage oder Wartungsarbeiten beginnen Beachten Sie unbedingt die in der Betriebsanleitung enthalte nen Sicherheitshinweise die wie folgt gekennzeichnet sind 1 Safety Instructions The user is responsible for correct installation of the drive unit Drive unit properties can only be guaranteed and warranty claims considered if the instructions in this manual have been observed Never use damaged products Please read the operating instructions carefully before starting any installat
38. 0V 50 60Hz IP54 1 28 74901 Wegeventil Best Bez 9982 MFH 5 1 8 24 V AC OD m Spule MSVW 24 AC 50 60 1 74901 Directional control valve MFH 5 1 8 1 29 75177 Federbandstahl 65 x 1 0 1115 2 75177 Spring steel 65 x 1 0 1115 2 30 75182 Filz 0 68 g cm3 8x 55 x 1030 einseitig klebend 1 75182 Felt 0 68 g cm3 8 x 55 1030 1 Pp l lLtDIaII L l lil SA pr Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier ee Tea FF iu3Flir BUTFERING Zeichnung Nr 2D 123144 Z Za Schleif technik D 59269 Beckum Tene nan Andon r 7 WERE a Ersatzteilplan Spare part plan Ohne hat dieses Dokument keine G ltigkeit Optimat SBE 109 K Dickenverstellung Height adjustment assembly T v LJ oO aw D m oO c Er amp E wo gt N 5 E K m format A3 x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123144 Blatt 8 in addition to spare part plan 123144 page 8 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Dickenverstellung K11 Optimat 109 K 400V 50Hz 230V 60Hz Standard subpart
39. 1 Construction The Basic Machine type SBE 109 consits of machine frame feed table pressure elements and head 1 2 Operating Side Operating table Emergency switch Electrical cabinet Main switch Safety switch rail Feed table Compressed air connection NO WO N Optimat SBE 109 K k BUTFERING Description of Product 1 3 Back Side 1 Emergency switch off 2 Feed table 3 Drive height adjustment 1 4 Belt Changing Side Tensioning drum Sanding head Pressure rollers Height adjustment Drive height adjustment GQ N Height adjustment feed table e Amin 3mm 0 118 inch e Bmax 150 mm 5 905 inch Optimat SBE 109 K p BUTFERING Description of Product 1 5 Drive Side Tensioning drum Oscillation cylinder Pressure regulator belt tension V belt pulley contact roller V belt pulley idle roller Height adjustment Drive sanding head NO Oa GO PM 1 6 Description of Function The sanding is driven by an electro motor via V belt drive The workpiece thickness to be achieved is adjusted by the height adjustment gt Feed table is moving The feed table transports the workpiece through the machine The pressure rollers are pressing the work piece onto the conveyorbelt during processing The workpiece is sanded to the adjusted workpiece thickness by the sanding head Optimat SBE 109 K p BUTFERING Description of Product 1 7 Electrical
40. 2 41 1070 x001 06td wmf 9 021 00 0230 e0012 Doc 0 0 0 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Feed speed Synchronize the feed speeds and cycle times for all individual components Faults In the event of a fault take the appropriate action e Feed stop e Emergency stop e Stop supply of materials to faulty area e Notify the operator Danger from moving machine parts and workpieces Never reach into the following areas e Conveyor belts e Roller tracks e Stacking devices e Rotary transfer stations gt Danger of getting caught 9 021 00 0230 e0012 Doc 0 0 0 60 62 10 4 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Maintenance e Keep transport units clean e Remove material residues eKeep all steps platforms and ladders clean Caution Never climb on parts of the machine If certain areas have to be switched off for set up and maintenance work ensure that no materials are fed to the production line Danger Only seal off enclosed hazardous areas when you are sure that the area is clear of personnel Ensure that unauthorized persons cannot access hazardous areas 9 021 00 0230 e0012 Doc 0 0 0 61 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines ooo Note We would point out that the content of the Operating Manuals and the product docu mentation does not form or ch
41. 2 2 Dust on conveyorbelt If the conveyorbelt is dusty parts may slip and not be transported through the machine correctly Dirty pressure rollers can cause scratches and drag marks Clean the conveyorbelt and pressure rollers daily 8 2 3 Dust on sanding pad Check the sanding pad at least once a day Check the graphite for damage Clean sanding insert from dust Clean sanding insert Optimat SBE 109 K Pressure Conveyorbelt rollers Check sanding insert Check for damages BUTFERING Care and Maintenance 8 2 4 Photo Eye Light Scanner The Photo Eye is used to sense the position of the abrasive belt and control its oscillation e Clean daily e clean when changing the abrasive belt Checking the Photo Eye e Cover the lens with thick paper Effect The cylinder moves the tension roller 8 2 5 Pressure regulator Check the container of the compressed air filter daily for water Drain when necessary An additional water separator has to fitted if there is excessive water in the compressed air system Optimat SBE 109 K Photo Eye Clean Photo Eye from this side BUTFERING Care and Maintenance 8 3 Care Only proper maintenance ensures the correct HAUPTSCHALTER MAN SWITCH performance of the Wide Belt Sander sr Fi Pea Danger The main switch is to locked in the Off position when carrying out maintenance work 8 3 1 Conve
42. 370 Mobil 386 41 674 828 Fax 386 2 42 96 371 e mail sb elektronika siol net Bevi EL AB Box 41 SE 38421 Blomstermala Tel 46 499 27100 Fax 46 499 20008 e mail sales bevi se Web www bevi com A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com drive 22 AMERICA U S A Midwest DieQua Corporation 180 Covington Drive Bloomingdale Chicago Illinois USA 60108 3105 Tel 1 630 980 1133 Fax 1 7 630 7 980 1232 e mail info diequa com Web www diequa com AFRICA AND ASIA Egypt Indonesia Malaysia Philippines Taiwan Thailand WATT DRIVE GMBH Original Group for Trading amp Marketing Commercial Agents Imp amp Exp 2 Rood 79 P O Box 783 11728 Maadi Tel 202 75 09 031 2 Fax 202 75 09 034 e mail orggoup starnet com eg PT LEMBAYUNG Gedung Graha Eka Citta Jalan Budi Raya No 9 Kemanggisan Jakarta 11530 Tel 62 21 54 90 641 53 28 140 53 28 141 53 670248 Faxi 627 21 7 53 05593 83 08 550 e mail lembayun cbn net id WATT DRIVE TECHNIC SDN BHD No 20 Jalan PJU 3 41 Sunway Damansara 47810 Petaling Jaya Selangor D E Tel 603 788 08773 Fax 603 788 08776 email watt wattdrive com my Web www wattdrive com my AVESCO Marketing Corporation Aurora Blvd cor Yale Street Cubao Quezon City Tel 63 2 912 8881 Fax 63 2 912 299
43. 9 912 2911 912 2352 e mail avesco pacific net ph WOWTECH International Co Ltd 10F No 18 Chinshan South Road Sec 2 Taipei Tel 886 2 2 393 16 94 Fax 886 2 2 393 16 72 e mail wowtech ms 12 hinet net AMCO Advanced Mechanics Co Ltd 27 1 Soi Areesumphun 5 Phayathai Bangkok 10400 Tel 66 2 617 10 26 30 Fax 66 2 2712871 e mail info advancedmech com Web www advancedmech com China Hong Kong Korea Thailand Watt Drive Antriebstechnik GmbH Partner The WATT partners all over the world IBC Industrial Business Consulting 13 Groholsky per building 2 RU 129090 Moscow Tel 7 095 974 1223 Fax 7 095 974 1224 e mail ibc online ru RITECH AUTOMATION amp EQUIPMENT LIMITED Flat 7 11 F South China Industrial Building No 1 Chun Pin Street Kwai Chung New Territories Hong Kong Tel 852 2410 1819 Fax 852 2410 1735 e mail ritech ctimail com WATT DRIVE CO Ltd Korea Ji won B D B 306 Shiheung Yoo Tong Center 984 Shiheung 3 dong Keum Chon Gu Seoul 153 755 Tel 82 2 894 1230 Fax 82 2 894 1243 e mail wdk wattdrive co kr Web www wattdrive co kr WEM DRIVE SYSTEMS SDN BHD No 23 Jalan Nilam 1 9 Taman Perindustrian Teknologi Tinggi Subang Batu Tiga 40400 Shah Alam Selangor Darul Ehsan Tel 603 737 7300 Fax 603 738 1245 e mail enquiry wemdrive com my Web www wemdrive com my WATT Euro Drive Far East Pt
44. G Operation 10 Joystick down Feed table lowers Remove workpiece Optimat SBE 109 K FR 6 15 6 4 Starting the machine Attention The contact roller needs to be upper position when sanding with the sanding pad only Attention 6 4 1 Sanding with Sanding pad only 1 Check Main switch on wait until digital readout lights up Compressed air on Is sanding insert pushed in Has abrasive belt been fitted correctly Observe running direction Contact roller in upper position Fill Block fastened Abrasive belt tensioned Optimat SBE 109 K IN 6 16 BUTFER ING Operation Green control light for limit switch is on when Emergency stop buttons OK Belt over travel switches OK Compressed air OK Abrasive belt tensioned OK Doors Interlocks OK Optimat SBE 109 K FR Limit switch 6 17 BUTFERING Operation 3 Adjust for workpiece thickness i e 20 mm 0 787 inch 4 Operate joystick until digital readout indicates 20 mm 0 787 inch 5 Operate joystick Select feed speed 1 Green control light lights up 6 Start sanding head Operate start button 7 Switch on dust extraction 8 Place workpiece on conveyorbelt and feed through machine 9 Machine outfeed area 2 Remove workpiece 10 Check the workpiece 11 If the workpiece is ok then select 2nd feed speed Optimat SBE 109 K FR 6 18 BUTFERING Operation 6
45. IG 63 pf 816 468 pop 639 639510 WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors Teile Nr part No Bezeichnung designation WAF WAR BS V1 V3 WAG B3 B6 B7 V5 V6 Baugr e EC size 63 71 60 90 woo 12 2 o es 71 80 90 wo 12 12 wo 101 Stator B3 ua os OOOO Stator B5 B14 1 2 Stator B5 B14 Rotor Welle 2 Rotor shaft Klemmkasten komplett Terminal box complete Klemmkastendeckel a Terminal box cover Dichtung Klemmkastendeckel b Seal terminal box cover PG Verschraubung c PG screwing Klemmkastenrahmen d Terminal box frame Dichtung Klemmkastenrahmen e Seal terminal box frame oO ow ow oO ice O Klemmbrett komplett f Terminal board complete Klemmbrettbrucke g Terminal board bridge Klemmbrett lose h Terminal board Flanschlagerschild B5 B14 a Flange end schild B5 B14 Lagerschild A Seite B3 b End shield A side B3 Lagerschild B Seite 5 End shield B side Kugellagerausgleichsscheibe c KARALA RA LA LALA LALALA EAA RA er siehe Tabelle auf der Seite 4 see at table on page 4 7 Bearing input side Grol eng shield fon ide eje s fe 8 Circlip end shield fan side Le siehe Tabelle auf der Seite 4 see at table o
46. JS A 60 395 jowydo oL Mj 210513 S7LECL GZ und Jod asods uD dii ZIDSJ3 Vl N Bunuys az ODISYDW unse 69260 0 a0 Tzosoe sas55 4 Suuaa y aluas C ra Ga Z ONIMaILNG Y n zoso go uuatszap VI AIYUDIY BUNIBJSQJOASJISQUY jiaxByjng auiay juawnyoq sasap joy GosjuwiaaqoBbias4y suyo x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123148 Blatt 2 in addition to spare part plan 123148 page 2 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Maschinenoberteil Optimat SBE 109 K subpart Machine upper frame Optimat SBE 109 K Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 11928 Deckelst tze Typ 1097 U1 2 J _ __ 11928 Door stabilizer 1097 U1 215 mm 2 2 11966 Knebelgriff mit Geh use 1000 U9 einschraubbar 1 11966 T handle with housing 1000 U9 1 3 11973 Zunge 1000 13 2 11973 Door latch 1000 13 2 Jj R 7 7 2727272727U7U7U7U7U7U U U 4 11981 Zunge 1000 53 2 11981 Door latch 1000 53 2 5 11988 Geh use mit Mutter 1000 U 51 3 11988 Door lock housing with lock nut 1000 U51 3 6 11990 Bet tigungsdorn 1000 U 5 3 11990 Operatin
47. KW Dust extraction Air speed on outlet mind 20 m s Machine resistance 800 Pa Minimum extraction quantity abrasive belt 1100 m h Outlet diameter 140 mm 5 512 inch Optimat SBE 109 K 1 BUTFERING Description of Product Recommended extraction quantity at an air speed of 1100 1400 m h 20 25 m s Compressed Air Inner feeding diameter 8 mm 0 315 inch min air pressure 6 bar max air pressure 8 bar Air consumption referring to normal atmosphere Machine control 10 L min Machine dimensions Data See floorplan Total weight Variations in weight are possible approx 950 kg due to execution Dimensions see floorplan Electrical Connection Values Total connected load see wiring diagram Voltage see wiring diagram Frequence see wiring diagram Noise emission nach DIN 45636 Teil 1663 In front of the machine non run 78 0 db A Operation 82 0 db A Behind the machine non run 79 5 db A Operation 83 0 db A Deviations up to 4 db A are possible by measuring and production tolerances Optimat SBE 109 K i BUTFERING Description of Product 1 9 EC Declaration of Conformity as defined by the EC Machinery Directive 98 37 EC Appendix IIA We hereby declare that the production equipment Type SBE 109 K Type Year of construction 2002 AJ Machine No MaschineNr intended for the machining of wood and similar materials and de signed for EC countries corresponds in the suppli
48. OAS aqy i BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123158 Blatt 1 in addition to spare part plan 123158 page 1 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Maschinenunterteil Optimat SBE 109 K subpart gt Machine sub assembly Optimat SBE 109 K Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 10057 Kugelhahn QH 1 4 zur Druckluft Absperrung am Maschineneingang 1 Jp y 10057 Pneumatic stoppage type QH 1 4 1 Jp 1 2 10234 Manometer 0 10 bar G 1 8 Dm 40 mn 1 10234 Pressure gauge 0 10 bar G 1 8 diam 40 mm 1 3 62537 Filterregler 40 0 3 7 0 bar G 1 4 B07 201 M3KG Norgren 958101 1 62537 Filter regulator 40 0 3 7 0 bar G 1 4 B07 201 M3KG Norgren 958101 1 Jp nn 1 4 62540 Befestigung mit Mutter 18 999 444 Norgren 1 62540 Mounting nut 18 999 444 Norgren 1 a LC C pf Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier ee Ul EY DWO UGA li j Bav az n awos Jaddn au y3on jaqou ult3SDId u31y908Q YE NIQ U HBUHBAZINY
49. ails on the order confirmation e Non observance of general and country specific valid conditions and regulations In the event of such improper use of the machine the sole risk lies with the operating body 9 021 00 0230 e0012 Doc 0 0 0 13 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Notes for the operating body Always keep the Operating Manual avail able and accessible at the place of machine operation Supplement the Operating Manual with e Accident prevention instructions for wood working machines e Accident prevention regulations for the country of the operating body e Generally applicable regarding environ mental protection e Regulations on wearing personal protec tion gear e Regulations on handling dangerous sub stances e Operating instructions on special operating conditions Work cycle Work organisation Personnel Area of responsibility for personnel Check On an irregular basis but at least every six months check safety devices without notice and confirm that personnel are working with safety awareness Observe the Operating Manual and all supplementary documents T 9021 000013 X000014MT wmf 9 021 00 0230 e0012 Doc 0 0 0 14 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Choice of personnel skills Ensure that work on and with the machine is only carried out by reliable personnel who have the rele
50. anbaumotor B3 B5 B14 non driving end non driving end with driving ends driving end driving end brake WAR B5 special WAG WAF WAC gear motor S Z Bo B14 WDR 12x22x7 CD 12x17x4 WDR 12x22x7 CD 12x 17x4 CD 12x17x4 WDR 15x26x7 CD 15x23x4 WDR 15x26x7 CD 15x23x4 CD 15x23x4 WDR 20x32x7 CD 20x30x4 WDR 20x32x7 CD 20x30x4 CD 20x30x4 WDR 25x40x7 CD 25x32x4 WDR 25x40x7 CD 25x32x4 CD 25x32x4 WDR 30x52x8 CD 30x36x5 WDR 30x47x7 CD 30x36x5 WDR 30x52x8 WDR 30x52x8 CD 30x36x5 WDR 30x47x7 CD 30x36x5 WDR 30x52x8 WDR 40x62x7 CD 40x47x5 WDR 40x62x7 CD 40x47x5 WDR 40x62x8 160 161 WDR45x65x8 CD 45x52x5 CD45x52xX6 WDR45x65x8 180 180 WDR 55x80x18 WDR 55x80x13 WDR50x72x8 WDR50x72x8 200 200 _WDR60x90x8 WDR 60x90x8 WDR 60x90x8 WDR 60x90x10 225 226 WDR 6502 vess ves ves 280 232 ves v j x heso o f ves j Vv PS 362 ves j Vv S S x eassa f vs vs WDR Wellendichtung sealing CD CD Ring CD ring V V Ring V ring LAGER BEARINGS Antriebsseite Antriebsseite Gegenantriebsseite Gegenantriebsseite WAR B5 spezial WAG WAF WAC mit Bremse Getriebeanbaumotor B3 B5 B14 non driving end non driving end with brake driving ends driving end WAR B5 special WAG WAF WAC gear motor B3 B5 B14 BEE BE B5 BE B5 280 281 2p a 63 e _ 28 468 o BIBI 35 3162
51. ange any part of previous or existing agreements assur ances or legal relationships All obligations of the manufacturer are derived from the particular purchase contract which also contains the complete and only valid war ranty regulation These contractual condi tions are neither expanded nor limited through the context of these regulations instructions or documentation A a 9 021 00 0230 20012 00C 62 62 BUTFERING Regulations 2 Safety Regulations 2 1 Safety Recommendations 2 1 1 Non operation longer standstill times and working breakes 1 Main switch in Off Position Observe indication advice m 2 Close compressed air supply Optimat SBE 109 K 2 2 BUTFERING Safety Regulations 2 2 Safety Switch Devices The following safety switch devices are installed for the protection of the operating personnel and the machine Back side Front side Optimat SBE 109 K Lockable Main Switch In order to prevent unintentional switching on Emergency switch off switches off all the drives Switches on the brake for the abrasive belt the abrasive belt oscillation remains in function Pressure regulator If the necessary air pressure for operation is falling short the pessure regulator switches off the drive motors and the feed ga II BUTFERING Safety Regulations Door locking The drive an only switched on when the doors are locked
52. anger Exercise caution when handling hot melt glue Risk of burns Cleaning the machine e Switch off the machine before cleaning e Only clean the machine with a vacuum cleaner or dry cloth e Vacuum all machines thoroughly espe cially those units that get hot every day and after every shift e The control cabinet should be cleaned regularly by a qualified electrician 9 021 00 0230 e0012 Doc 0 0 0 27 62 4 7 4 8 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Working area The working area must be kept clear Keep the following areas clean e Production equipment e Safety area e Handles e Steps e Pedestals e Platforms e Ladders e Floors must be even and free from Waste Chips Workpiece remnants Oil Sawdust Do not place objects on the machine The working area must be adequately lit Keep raw materials near to the workplace Stack machined workpieces safely Raw material Only use raw materials that contain no nails stones or similar inclusions Danger Wood is not homogenous Work with care gt Risk of splitting breaking and flying splinters 9 021 00 0230 e0012 Doc 0 0 0 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Emission values Dust emission Dust emission values for machines on which clamping work is carried out The values are less than 2mg m see order confirmation Do not operate
53. ayn audy juawnyx0q sasaip joy BHosjuiaaqobiasy auyo senigesey 3 3 60 38S yOwydo u3Du Buipuos oor BM UDUI pze BUIYDOW y JO SduDsisay UJ3 GZ9 02 MOY 3 BuDJ papusewwo dey S J 99 JO Paads JID UD D wD G 9 Jawas nbaJ U01IDJIX3 sna Dg 008 02 Bansjeq PUDSJapIMUsUIUDSOW Jaq W WG3 OOFL 0ZZL wossuaunoA Jausjyojdwg LON gt 3ULU0I SyDwnaud 90 ZS uazjnjsBnpsaqy uap uD ssw OZ uoa H MDBiIpuiMu3s DBIjn1 saua f SSNIUISUOH JOWNSUE 0571 ag U WAD OOL WOJISUSAWNIOAISSPUM Jay2183PJ04J3 5107 BLESS 007 3 E nJ oE gt PS as LE UPIM BuyJom 3 2 g 056 apasqsp aqly S 5182 w Z hal b Q O N D U01 3 JID p aju E Bunju3ijqnu3Su 3 SEG CL 0581 V jOWJO QLLOZL wor aaabay uaIyI03g FE NIG U xJawWJAAZINYIS My 210813 4 601 395 jowydo KL GDISYDN a Tre eat S9LECL OZ SWAYIS DjOWNaUY DWSYISH OWNIU IN Bunuys az WNHAISG 69265 0 IPSS S SNIUIHLNG Wire BEER A 380 zoson EE OVI AIyDIYy DE BE EEE u Bunypasaqsoasjraqiuy LLY BiIno away juawnyog sasaip joy Bosjuiaaqobias4 auyo TIKE AT ike SL EEE a C C C C C LL C C C C C C C C C 7 C 4 6 lt JQUIQDD 1OJ1U03 1D31JI33 3 l MUDIYIS OUIS l Second re woJBoIp Duim 400 UB q 3 ayais woJBoip Buiim 300 UDI4 J u is Y s UDJIMS aJ Jnss Jd Ja poysansa UDIIMS JnSS idg Jajj DYyBSsyINIG E NAA Ed Tillie B
54. bed in the Operat _ing Manual Emergency stop External components Fastest possible shut down of all potentially hazardous movements e Components that are not supplied by the manufacturer _ Components that have functions similar to original components Fault Feed stop Production sequence interrupted through the following events e Lack of power e Lack of material e Lack of auxiliary and operating materials e Workpieces or workpiece remnants jammed or wedged e Malfunctions of machine e Incorrect operation Stop workpiece transport or feeding of processing spindle Inspection Installation e Checking the reference condition of the machine e recurrent general inspection e Examination as part of the maintenance schedule or on the basis of official regulations Assembling the machine at the site of installation 9 021 00 0230 e0012 Doc 7 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo Isolating safety devices Examples e Machine covers e Protective hoods e Protective doors e Protective enclosures Maintenance Maintenance manual Examples e Cleaning e Maintenance Describes all tasks which the operating body must carry out regu _larly in order to maintain the reference condition of the machine Manufacturer Non isolating safe
55. e Adjust air gap a to the figures given in table 1 below if necessary 10 2 Adjustment The brakes are set to torque MB on delivery Mp Table 1 Mp Nm 2 5 f0 20 40 60 10 150 250 500 22 22 28 34 42 50 64 76 Tabelle 1 W kgm2 x 10 3 J s J x 103 J x 107 anormal mm Amax mm min mm Gewicht weight kg ty ms ms ms Mp Bremsmoment Poo Leistung Jp Massentragheitsmoment Bremse PR W rmebelastung WR max Reibarbeit je Schaltspiel Wen Reibarbeit bis zum Nachstellen Serna Luftspalt Amar max Nachstellung Diiin Belagst rke min t Einschaltzeit to Ausschaltzeit to Ausschaltzeit 10 3 Nachstellung des Bremsluftspaltes Zuerst werden die drei Befestigungsschrauben 13 eine halbe Umdrehung gelost Nun lassen sich die Hulsenschrauben 26 durch Drehen gegen den Uhrzeigersinn in den Magnetkorper 12 hineindrehen Durch Drehen der drei Befestigungsschrauben 13 im Uhrzeigersinn l t sich der Magnetk rper 12 in Richtung Ankerscheibe 25 so weit bewegen bis der Nennluftspalt Tabelle 1 errreicht ist Jetzt werden die drei H lsenschrauben wieder im Uhrzeigersinn bis zur festen Anlage aus dem Magnetk rper 12 herausge schraubt und die Befestigungsschrauben 13 nachgezogen Der Luftspalt mu jetzt noch auf Gleichm igkeit mit einer F hlerlehre kontrolliert und gegebenenfalls korrigiert werden
56. e Ltd 67B Joo Koon Circle Singapore 629082 Tel 65 86 22 220 Fax 65 Z 86 23 330 e mail watteuro pacific net sg Far East International Co Ltd 4 9 Moo 16 Theaparak road Bangsaothong Bangsaothong Samutprakarn 10540 Tel 662 705 0623 7 Tel 662 7 315 1331 Fax 662 315 1673 e mail fareast bkk a net net th Hoang Quoc Co Ltd 509 Kim Ma Street Hanoi Tel 84 4 831 7421 Fax 84 4 831 7433 e mail hoangquoc hn vnn vn A 2753 Markt Piesting AUSTRIA Wollersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com WATT Drives the World WATT DRIVE ANTRIEBSTECHNIK GMBH A 2753 Markt Piesting W llersdorferstra e 68 Austria EUROPE Tel 43 2633 404 0 Fax 43 2633 404 220 e mail watt wattdrive com Web www wattdrive com drive BA MA MT 001 000 0401
57. e belt drive side The abrasive belts can have running differ ences depending on the supplier The abrasive belt oscillation can be adjusted so that each abrasive belt will get a stable running movement 2 Cylinder e 3 Tension roller The centre position of the tension drum is ad justed with the mounting block 1 of the cylinder 2 The mounting block can be moved to the left or right by releasing the bolt 3 This will modify the centre point about which the tension roller will oscillate Optimat SBE 109 K Tension drum Centre positi Simultaneous moving towards both sides BUTFERING Adjustments The cylinder 2 moves the tension roller 4 either to the left or right hand side Restrictors 5 control the speed of the piston by regulating the airflow Restrictors 5 Adjustment of the restrictors should be made so that the piston is moving smoothly both ways without slamming to the end of its stoke 2 Optimat SBE 109 K BUTFERING Adjustments 7 2 Conveyorbelt tensioning The conveyorbelt tensioning is to be checked at regular intervals and re tensioned if neces sary to prevent the conveyorbelt slipping on the drive drum Attention The main switch has to be switched off and locked when adjusting the conveyorbelt Risk of pinch points 1 Remove workieces from the machine 2 Stop conveyorbelt Stop abrasive belt drive Operate stop button
58. e dimensions e Master switch on e Start up main computer e Control voltage on e Compressed air on _ Work to prepare for the start of production User Manual Instructions for tasks which the operator must carry out 9 021 00 0230 e0012 Doc 10 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Designated use The machine has been constructed accord ing to the latest state of the art and the rec ognized safety rules However danger may still occur during use e Danger to the life and limb of the user or third persons e Danger to the machine and other physical objects This applies predominantly if the machine is not used for its intended purpose The machine is intended exclusively for the machining and transportation of the follow ing materials e Wood e Wood like materials The following must also be observed when using the machine for its intended purpose e All specifications and regulations in the Operating Manual and on the machine e All generally applicable requirements and other binding safety regulations and acci dent prevention rules e All regulations on environmental protection The machine may only be operated with a functioning extraction device 9 021 00 0230 e0012 Doc 0 0 0 11 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Improper use Any use other than that designated will be construed as improper use
59. e may result ina gt Risk of burns Burn hazard Hot surface Do not touch Danger Dangerous auxiliary and operating materials may result ina gt Risk to health 9 021 00 0230 e0012 Doc 19 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Safety devices Only operate the machine when all the safety and extraction devices are working properly Danger Safety devices may not be removed or de activated If safety devices are removed refit and carry out a functional test immediately after completion of the work This concerns e Tooling work e Routine maintenance e Repair work If the machine is idle or switched off for a long time all safety devices must be remain fitted and in proper working order Caution e Check the machine at least once per shift for externally visible damage and faults e Report any changes including those in operating behaviour immediately to the department or person responsible e Shut down and secure damaged machines immediately T 9082 41 1070 x001 06td wmf 0 0 0 O T 9082 41 1070 X00108td WMF 9 021 00 0230 e0012 Doc 4 20 62 HOMAG GRUPPE Safety Regulations for HOMAGGroupMachines owo Safe machine operation Danger Make sure that no one is in danger before switching on the machine and starting op eration This applies for e Production operation e Retooling e Adjusting sa
60. eck all fasteners 9 021 00 0230 e0012 Doc 0 0 0 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 0 Ambient conditions The machine is designed primarily for use in closed rooms Ambient conditions for operation e Max 80 relative air humidity not con densing e Ambient temperature approx 5 C 40 C Danger If the above values are not observed any malfunctions in the control system may trig ger machine movements gt Risk of injury Machines must be protected against e Climatic influences e Flashes of lightning e Hail stones e Electro static charge e High humidity e Rain e Salty air near to the sea e Severe temperature fluctuations e Ground vibrations e Grinding dust e Chemical vapors e Unauthorized access e Rodents e Insects 9 021 00 0230 e0012 Doc HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 0 Floor load bearing capacity The load bearing capacity of the floor must correspond to the details in the Operating Manual see general and suction plan If the load bearing capacity is inadequate e Lay a foundation e Observe the requirements Working area e The working area must offer access for control and maintenance e Note and observe the safety areas of ad jacent machines e Make any required interconnections safe e Provide bridges as safe connecting routes Country specific regulations Machines must be se
61. ed version to the following directives and standards Directives e EC Machinery Directive 98 37 EC Appendix e EC Low Voltage Directive 73 23 EEC in the Version 93 68 EEC e EEC Directive 89 336 ECC in the Version 93 68 ECC Standards e EMC Standard EN 50081 82 Part 2 of each d h B tfering BUTFERING Schleiftechnik GmbH Stromberger Strasse 170 D 59262 Beckum Phone 49 025 21 842 0 Fax 49 025 21 842 67 E Mail info buetfering de 4 J 44 Se Antonius B tfering Joint Managing Director eProduktbeschreibung usa test3 doc i BUTFERING Description of Product Appendix to EC Declaration of Conformity as defined by the EC Machinery Directive 98 37 EC Appendix IIA Type SBE 109 K Type Year of construction 2002 HAJ Machine No MaschineNr If alternations or conversions are made to production installation e g changes updates of aggregates or controls that are not per formed by the manufacturer or by a company authorised in writing the EC conformity expires Butfering x BUTFERING Schleiftechnik GmbH Stromberger Strasse 170 D 59262 Beckum Phone 49 025 21 842 0 Fax 49 025 21 842 67 E Mail info buetfering de yi F ja 5 lN Antonius B tfering Joint Managing Director eProduktbeschreibung usa test3 doc BUTFERING Safety Regulations 2 Safety Regulations 2 2 1 Safety Recommendations 2 2 1 1 Non operat
62. ency stop button Stop button Turns off sanding head conveyorbelt feed Optimat SBE 109 K FR 6 3 BUTFER ING Operation Control Panel Green control light Feed speed 1 on Green control light Feed speed 2 on Green light for Limit switches from Doors 2 Emergency stops belt tracking Compressed air Belt rupture Fault Red light for Motor protection switch Feed Drive Height adjustment Optimat SBE 109 K FR 6 4 BUTFERING Operation 6 2 2 Joystick Moving lever UP raises the table to Reduce machine opening Lever to the left Feed speed 1 on Lever to the right j Feed speed 2 on Moving lever DOWN lowers the table to Increase machine opening Lever UP Feed table is raised to reduce machine opening Optimat SBE 109 K FR 6 5 BUTFERING Operation Lever DOWN Feed table is lowered to increase machine opening Lever to the left Speed 1 Conveyorbelt soeed 4 m min 13 ft min Lever to the right Speed 2 Conveyorbelt soeed 8 m min 26 ft min Optimat SBE 109 K FR 6 6 BUTFERING Operation 6 3 Contact roller adjustment 6 3 1 Retracting the contact roller 1 Undo the outboard clamping lever by rotating anti clockwise 2 Rotate the inboard adjustment lever anti clockwise to raise the contact roller 3 Re tighten the outboard locking handle to lock the contact ro
63. eration so that other workpieces can be processed as part of the designated use All tasks which are described in the Maintenance Instructions Work requiring special training or special tools may only be carried out by trained and qualified personnel or by a service team Works customer service distribution partner customer service or authorized service agent 9 021 00 0230 e0012 Doc Person able to assess the safe condition of the machine for opera 9 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines ooo Start of production Start of designated use Start of processing Starting Starting instructions Initial operation of a production facility after setting up repair con version or maintenance This also includes e Check programming e Perform basic settings e Refill operating materials e Fit tools e Instruction for initial start or re start of the machine e Instruction for transporting and setting up the machine e For qualified personnel Switch off from the power supply Switching off e Physically isolate production equipment from power supply e Disconnect supply cables e Control voltage off e Control off e Compressed air off and lines depressurized _ Master switch is off Tooling Turn on e Fitting or changing tools e Performing manual adjustments e Setting up the clamping devices e Adapting the machine to the workpiec
64. es Separate material groups e Electrical and electronic scrap e Steel scrap e Plastics e Wood materials For storing waste separate e Wood e Plastics e Metals e Oils greases Danger Hot metal chips can ignite other materials Examples e Wood chips e Oil drenched cloths gt Danger of fire A a 9 021 00 0230 e0012 Doc 4 52 62 8 5 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Machining tools Handling e Only handle tools when wearing suitable protective gloves e Store tools so as to protect from damage e Only transport tools when packed or in a suitable container e Only fit tools when they are in a clean condition e Do not reach into the area near rotating tools e Cover tools when carrying out repair work on the machine e Observe the rated speeds of the tools e Check direction of rotation e Observe the details of the tool manufac turer e Check the tool is secure after fitting e Observe protection and safety regulations for handling wood machining tools e Do not use HSS saw blades Danger e Machining tools have sharp blades e Rotating tools are not always visible gt Risk of injury Isolate master switch and ensure the ma chine cannot inadvertently be restarted when working on tools fitted into the ma chine 9 021 00 0230 e0012 Doc 0 0 0 53 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Ser
65. fety devices e Maintenance For all work e Observe starting and User Manual For maintenance work e Observe maintenance instructions For production operation e Do not place objects on the machine e Observe workpiece dimensions See order confirmation specification Danger The following work must not be carried out during production operation of the machine e Cleaning e Maintenance e Repair work 9 021 00 0230 e0012 Doc 21 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Danger e Do not reach into the feed area e Do not look into the feed area e Do not reach into the area near the rollers e Do not stand near flying chips e Do not open unsecured machine covers e Keep well away from moving workpieces e Keep well away from moving machine components Danger Use suitable measures to prevent faults resulting from loose workpiece parts or rem nants e Completely remove parts e Programmed stop in order to remove parts e Position workpiece clamping device cor rectly Only release clamping devices when the feed is in a vertical position and the tool is idle Ensure that the outfeed area is adequate for long components Before leaving the machine e Turn off control voltage e Turn off the master switch e Secure master switch e Remove key from key operated switch e Switch off pneumatics 9 021 00 0230 e0012 Doc 22 62 HOMAG GRUPPE Safety
66. front of the part no printed by Dreier aa i BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123167 Blatt 4 in addition to spare part plan 123167 page 4 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Vorschubeinheit kompl K11 950mm 400V 50Hz 460V 60Hz subpart gt Conveyor table assembly K11 950mm 400V 50Hz 460V 60Hz Pos Art Nr Bezeichnung Anzahl pos part No description quantity 12 74929 Wegeventil RW O 3 1 8 Stoesselventil 1 Vl lll 74929 Valve RW 0 3 1 8 1 13 74956 Transportgurt 950 x 2045 mm endlos Karo Klein 14 B EPQ 3 Haerte 40 1 74956 Conveyor belt 950 x 2045 mm endless 14 B EPQ 3 1 14 75144 Zylinder Pneumatik Dm 100mm Hub 10mm einfachwirkend 1 75144 Cylinder 100 mm stroke 10 mm 1 Zn i pr Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier E ea ee r EY DWJOJ UQA ll j 6qv quo Ajquasso q AiDJQV quo sobasb6opuoqiias9 8344203 7E NIG U AJBUIBAZ INAS JNJ 210513 4 60 395 Pwd oi o9LEcL UZ
67. g thorn 1000 U 5 3 7 53107 Scharnier Anschraub Stift mit Nut Best Nr 243 9104 Offnungswinkel 120 6 53107 Hinge 6 m C xx l O i pf Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier E ZZ ZT Ts zT V DWJOJ ZOLEZL uoa jayajagqy Aiquasso jqp soAaauo llauulaqnu3SJ0A HAIYIOT 7E NID U AOWJBAZINYIS 4 601 395 jowydo en iny z DS 3 LOLEZL GZ IN BUNUYDIa7 UDId Jod asods upldii zIDSJ3 a SUOW unnasg 69265 Q es _ Tzoson e e s 5 o a auon una _ V qY DIY gt LL L HERE m uN paJaqJOASjisquy ZL ayxHuyjnH duby juswMy0q sasap joy Hoswaaqobidsy auyo x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123167 Blatt 3 in addition to spare part plan 123167 page 3 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Vorschubeinheit kompl K11 950mm 400V 50Hz 460V 60Hz subpart gt Conveyor table assembly K11 950mm 400V 50Hz 460V 60Hz Pos Art Nr Bezeichnung Anzahl pos part No description quantity 1 11914 Kegelpfanne 19 DIN 6319 Form D fiir Schraube M 16 1 11914 Self align
68. he abrasive belt supplier e Only switch off the sanding machine when there are no more workpieces inside the machine e Slacken abrasive belt during loger standstill times If an abrasive belt remains tensioned it can become wavy Preparing for sanding Sanding Check if abrasive belts are ok Observe running direction arrows of the abrasive belts Sanding machine must achieve maximum idle running speed Then the sanding process can Start Abrasive belt should preferably charged in the centre Optimat SBE 109 K BUTFERING Safety Regulations Abrasive Belts in Use e Belt joints can leave marks on the workpiece Belt joint may not be thicker than max 0 02 mm as the abrasive belt e Abrasive belt is creasing diagonally and tears Reason Abrasive belt too damp gt Change abrasive belt e The dry abrasive belt is creasing diagonally and tears Reason Tension pressure too high gt Reduce tension pressure e A wavy belt causes marks on the workpiece e Awavy belt can damage the conveyorbelt upon minor workpiece thickness gt Change abrasive belt Optimat SBE 109 K BUTFERING Transport Installation 3 Transport Installation 2 3 1 Dimensions and Weioh t 3 3 2 Reliable Devices and Means for ERAS OOM eier 3 3 3 Installation and Connection 4 3 3 1 Levelling of Machine 6 Optimat SBE 109 K BUTFERING
69. he fire alarm e Instruct personnel on how to operate the fire alarm e Provide operating instructions on the fire alarm e Provide information on escape routes e Set up muster stations e Provide information on where to find and how to operate fire extinguishers e Suitable fire extinguishers Dry powder carbon dioxide extinguishers for electrical components Danger When using carbon dioxide extinguishers in small badly ventilated areas there exists gt Danger of suffocation Reconstruction In the event of fire harmful gases and va pors are generated from oils lubricants plastics and paint on the machine After a fire consult with repairs company and service team e Corrosive vapors cause rust to form on the machine 9 021 00 0230 e0012 Doc 0 0 0 39 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Operating the machine Starting Unloading instructions Observe unloading instructions on the transport packaging Transport damage e Examine packaging and machine for damage immediately upon delivery e Notify transport company of any damage within the stipulated period e Notify the manufacturer and the transport insurers of any damage immediately e Never operate a damaged machine Storage e Only store machines in a dry oiled and lubricated condition e Store machines to protect against adverse weather conditions e Use additional corrosion protection
70. he machine is levelled correctly when the head support can be slightly moved after releasing the tension lever Levelling in longitudinal dir Head support Optimat SBE 109 K BUTFERING Commissioning 4 Commissioning 2 4 1 Electrical connection 2 4 1 1 Electrical Connection Dust EXT ACH OM een 3 4 2 Connection to the Compressed AlFSUPDIV uu llasan 4 4 3 Connection to Dust Extraction 5 Optimat SBE109 K BUTFERING Commissioning 4 Commissioning In order to prevent machine damage or personal injury upon machine commissioning the following instructions are to be observed Connections to electrical power supply compressed air and dust extraction may only be carried out by qualified personnel according to the applicable safety regulations The position of the feed table to the upper pressure rollers and the contact roller are to be checked before commissioning of the machine 4 1 Electrical connection Power supply from above e Observe regulations of local power supply companies e Connection values are taken from the wiring diagram Warning Electrical Danger Optimat SBE109 K BUTFERING Commissioning Attention Observe the correct phase connection clockwise rotation The power supply is to be connected to the terminals L1 L2 L3 of the main power switch Connect the earth strip to clamp PE 4
71. hen slide in new sanding insert carefully Please observe abrasive belt when replacing sanding insert 9 Slide in sanding insert until limit stop 10 Tension abrasive belt Attention Surface on Fill Block and support surface on frame e Needs to be cleaned Clean surface on Clean surface on Fill Block frame 11 Push in Fill Block align and fasten Optimat SBE 109 K FR 6 11 BUTFER ING Operation 6 3 3 Contact roller for leveling towards sanding pad 1 Stop feed Stop abrasive belt drive Operate stop button 2 Selecta flat workpieces of 20 mm 0 787 inch thickness approx 500 mm 20 inch long and 300 mm 12 inch wide Optimat SBE 109 K FR 6 12 BUTFERING Operation 3 The sanding insert must be inserted and the contact roller must be retracted 4 Joystick down The feed table moves down Lower the table so far so that the distance between the abrasive belt and conveyorbelt is larger than 20 mm 0 787 inch 5 Push the workpiece on the left hand side of the feed table underneath the sanding head and pressure rollers 6 Lift joystick carefully until the work piece just touches the abrasive belt Optimat SBE 109 K a 6 13 BUTFERING Operation 7 Release tension lever 8 Turn adjustment lever clockwise and lower contact roller onto the workpiece 9 Fasten adjustment lever Optimat SBE 109 K i 6 14 f I l B UTFER IN
72. if stor ing machines over a long period Transport preparation e Move machine into transport position see Operating Manual e Isolate machine from external connections e Remove tools e Tighten clamps e Fit transport fasteners e Prepare stopper points see Operating Manual e Observe weight of machine see shipping documents 9 021 00 0230 e0012 Doc HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Transport e The machine may only be transported by qualified personnel with experience of transporting heavy loads e The director must be in view of or in verbal contact with the driver e Only transport the machine with suitable lifting gear e Only transport the machine with lifting gear in a technically perfect condition e Only transport the machine using loading equipment with adequate load bearing ca pacity e Ropes stacker arms must only reach to the released stopper points e Do not allow transport belts to come into contact with clothing e Do not use sensitive parts of the machine for pushing pressing or pulling Danger e The center of gravity is not necessarily in the middle e Always protect load from inadvertent posi tion changes e No person may stand beneath suspended loads Transport fasteners e Always remove transport fasteners prop erly before re starting e Always remove transport devices properly before re starting e Refit components removed for transport e Ch
73. imatic conditions an anti condensation heater may be required e g when there are great fluctuations in tem perature or the motor is at rest in a humid atmosphere For heater connection see the motor terminal box Warning The anti condensation heater must be switched off during normal operation Terminal markings and direction of rotation For stator terminals see circuit diagrams on pages 12 and 13 L1 L2 L3 Phase sequence in power supply When connected as illustrated in the following diagrams pages 12 and 13 the rotor will rotate clockwise If this is not the case please change two of the three leads to the starter or motor Connection When connecting to the power supply observe the diagram inside the terminal box and the data on the motor rating plate In the case of motors with Y D start remove all terminal links on the board and connect the six terminals to the starter as indicated in the circuit diagram For direct start Y or D motors connect the terminal links on the board as shown in the diagrams on pages 12 and 13 below A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watr gt Betriebsanleitung f r WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors DICHTUNGSRING BEARING SEAL Antriebsseite Antriebsseite Antriebsseite Gegenantriebsseite Gegenantriebsseite WAR B5 spezial WAG WAF WAC mit Bremse Getriebe
74. ing washer DIN 6319 19 D 1 2 11916 Kugelscheibe 17 DIN 6319 Form C f r Schraube M 16 1 11916 Self aligning washer DIN 6319 17 C 1 3 11944 Druckst ck DIN 6311 32 S Dm12 1 1 11944 Push rod DIN 6311 32 S 1 4 27106 Rillenkugellager 6309 2RS1 LgDm 45 beidseitige Dichtscheibe 2 27106 Bearing 6309 sealed on both sides grooved ball bearing 2 5 52183 Schalld mpfer J SD5 1 8 SB Kurz mit Sechskant 1 52183 Silencer J SD5 1 8 SB 1 6 Bitte bei Ersatzteilbestellung die auf dem Typenschild genannten Daten angeben 1 By spare part orders please state the data mentioned on the data plate 1 7 62273 PaBfeder A 8x 7 100 DIN 6885 1 1 62273 Feather key A 8 x 7 100 1 8 70978 H lsenlager Kugellager YAT 206 dm 30 2 70978 Ball bearing YAT 206 30 2 9 70979 Geh use f r Lager YAT 206 dm 30 2 I r 70979 Housing for ball bearing YAT 206 PFD 62 2 10 74864 Trommel mtlg Dm 115 982 EASY 950 Vorschubantrieb 1 74864 Drum 115 982 Drive drum for conveyor belt 1 11 74871 Rolle Dm 110 1008 EASY 950 Gurtspanntrommel 1 74871 Roller 110 1008 take up pulley 1 l LtltlililKxaas C pp T T VerschleiBteile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in
75. ion assembly or maintenance work Follow the safety instructions in the manual at all times For easy identification they are marked as follows Warnung vor elektrischer Gefahr z B Bei Arbeiten unter Spannung Warning of electrical danger e g working with live machines Warnung vor mechanischer Gefahr z B Arbeiten an Hubwerken Warning of mechanical danger e g working with hoisting equipment Wichtige Anweisung f r sicheren und storungsfreien Betrieb Important instructions for safe trouble free operation IN Warnung Spannungsf hrende und bewegte Teile in elektrischen Maschinen k nnen schwere oder t dliche Verletzungen verur sachen Montage Anschlu Inbetriebnahme sowie Wartungs und Reparaturarbeiten d rfen nur durch qualifiziertes Fachpersonal erfolgen unter Ber cksichtigung dieser Anleitung Antrieb geh renden Projektierungsunterlagen Inbetriebnahmeanleitungen und Schaltbilder der aktuell g ltigen nationalen und regionalen Vorschriften ber Sicherheit und Unfallverh tung Warning Live or moving parts in electrically driven machines can cause serious or fatal accidents Only qualified personnel may carry out assembly connec tion commissioning maintenance and repair work and must observe the following these instructions all other planning documentation commissioning instructions and circuit diagrams for the drive unit the applicable regional and national regulations
76. ion longer standstill times and working DIE AKO en u a 2 2 2 Safety Switch Devices 3 2 3 Safety Recommendations of Abrasive belts 6 Optimat SBE 109 K for HOMAG Group Machines owo HOMAG GRUPPE Safety Regulations Safety Regulations for the designated use of HOMAG Group Machines FRIZ CH LZMA CH MAG CHOMAG Tse GMATECH EEKE WEINMANN PARTNER T 9021 000230 X001 05td wmf These safety regulations e contain important information for the safe operation of HOMAG Group Machines e apply to all components of the machines e describe the sometimes apparent sometimes hidden risks associated with the machines 9 021 00 0230 e0012 Doc 1 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Read and apply these safety regulations before carrying out the following work e Transportation e Installation e Starting e Operation including Programming Tooling Trouble shooting Clearing away production waste Disposal of operating and auxiliary materials Cleaning Inspection e Maintenance Any person who experiences difficulties with reading or understanding must receive spe cial training from the operating body of the production equipment 9 021 00 0230 e0012 Doc 0 0 0 2 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines All persons entrusted with work
77. ion due to dust 1 Remove workpieces from the machine 2 Stop drive motor operate stop button 3 Switch off dust extraction Safety Warning Please note that parts remaining in the machine can be a risk even after switching off the drive motor e Danger from the sanding head e Danger of pinching in conveyorbelt feed area Wait until the machine has come to a complete stop and there are no workpieces in the machine e Only then open the door on the belt changing side 4 Lower feed table A value of at least 20 mm will make belt changing easier Optimat SBE 109 K a Risk of stored Energy Risk of pinch points BUTFERING Operation 5 Release abrasive belt 6 Release Fill Block Clamping lever 7 Pull out Fill Block 8 Remove abrasive belt Optimat SBE 109 K FR BUTFERING Operation 9 Place new abrasive belt carefully around the contact roller idle roller and tension roller Be careful of the sanding insert 1 and belt running switch 2 running direct Attention Observe running direction of abrasive belt see direction of arrow Sanding direction is Against the feed Attention Keep distance to belt running switch Optimat SBE 109 K EN wj W appr 10mm 0 394 inch BUTFER ING Operation 10 Tension abrasive belt Attention Surface on Fill Block and support surface on frame e Always to be cleaned 11 P
78. itching in DC circuit Gleichrichter rectifier 123465 6 Schaltbeispiel 2 fur Motoren in Sternschaltung gleichstromseitiges Schalten Connection example 2 for motors in star connection switching in DC circuit Gleichrichter rectifier 123456 STROMVERSORGUNG Die Gleichstrom Bremsspule wird normalerweise ber einen im Motor Klemmkasten eingebauten Einweggleichrichter gespeist und ist f r Spulenspannung 162 236 VDC 85 133 VDC oder 24 VDC ohne Mehrpreis lieferbar 24V mit Blockklemme fur externe Stromversorgung Entsprechende Gleichrichter und Spulenspannungen sind gegen Mehrpreis fur alle Sonderspannungen lieferbar Zum Schutz gegen Uber spannungen sind die Gleichrichter mit Varistoren beschaltet Maximale Umgebungstemperatur 80 C Bei Schalthaufigkeit uber 1 s wegen Gleichrichter Belastung ruckfragen Einweggleichrichter Normalausf hrung Der Anschlu des Bremssystems erfolgt ber einen im Klemmenkasten eingebauten Gleichrichter entsprechend dem jeweils beigef gten Schaltbild Anschlu Wechselspannung Gleichspannung 100 z B 400 V 45 z B 180 V Achtung Bei Betrieb eines Bremsmotors mit Frequenzumrichter ist die Bremsspule an eine externe Spannungsversorgung anzuschlie en Betriebsanleitung f r WATT EUSAS Motore Operating instr
79. leys 8 Tighten the locking nuts securing the moior Optimat SBE 109 K appr 12mm 7 10 BUTFERING Adjustments 7 4 Setting up Thickness ad justment This adjustment should only be carried out by an electrician If the sanded dimension does not agree with the value of the digital readout the thickness adjustment and digital readout need to be set up 1 Stop feed Stop abrasive belt drive Operate stop button 2 Open the door on the abrasive belt changing side and put on a grit size 150 see chapter abrasive belt change 3 Select a flat workpieces of 20 mm 0 787 inch thickness approx 500 mm 20 inch long and 300 mm 12 inch wide Optimat SBE 109 K Electrical Hazard 20mm BUTFERING Adjustments 4 The sanding insert must be inserted and the contact roller must be re tracted 5 Joystick down The feed table moves down Lower the table so far so that the distance between the abrasive belt and conveyorbelt is larger than 20 mm 0 787inch 6 Push the workpiece on the left hand side of the feed table underneath the sanding head and pressure rollers 7 Lift joystick carefully until the work piece just touches the abrasive belt 8 In order to move the abrasive belt Release motor brake Optimat SBE 109 K 7 12 BUTFERING Adjustments 9 The abrasive belt must be drawn over the workpiece by turning the tension roller by hand O
80. ll bearing YAT 206 30 6 T IA aAwWFwVn pf Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier aa ea TTS Tr x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123160 Blatt 7 in addition to spare part plan 123160 page 7 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Breitbandaggregat K11 109 Combi SW N 11 0 subpart Abrasive belt assembly K11 109 Combi SW N 10 0 Pos Art Nr Bezeichnung Anzahl pos part No description quantity 23 70979 Geh use f r Lager YAT 206 dm 30 12 70979 Housing for ball bearing YAT 206 PFD 62 12 24 74333 Schleifzunge Filz 0 50 950 Arb Br Ecomat SBE 1 74333 Sanding insert felt 0 50 working 950 mm 1 25 74334 Schleifzunge Filz 0 68 950 Arb Br Ecomat SBE 1 74334 Sanding insert felt 0 68 working width 950 mm 1 26 74446 Dichtring O Ring dm 70 3 72 NBR 872 1 74446 Conical nipple 70 3 1 27 74852 E Motor 11kW 3510UpM B3 KKO 134M WF 190 830V 50 60Hz IP54 von Fa Watt Drive 1 74852 Drive motor 11kW 3510 RPM B3 KKO 134M 190 83
81. ller in the retracted position Optimat SBE 109 K FR 6 7 Lowering the contact roller grit size compensation 4 Undo the outboard clamping lever by rotating anti clockwise 5 Adjust the abrasive belt grit size Turn the dice so that the chosen grit number will contact the adjustment shaft 6 Press the Adjusting shaft against the dice 7 Lock the height adjustment lever in place using the outboard clamping lever H Optimat SBE 109 K IN 6 8 BUTFERING Operation 6 3 2 Changing of Sanding Insert Safety Warning No fire open light or smoking in case of risk of fire and explosion due to dust 1 Ensure there are no workpieces in the machine 2 Stop drive motor Operate stop button 3 Switch off dust extraction Safety Warning Please note that parts remaining in the machine can be a risk even after switching off the drive motor e Danger from the sanding head e Danger of pinching in conveyorbelt feed area Wait until the machine has come to a complete stop and there are no workpieces in the machine e Only then open door on belt changing side Optimat SBE 109 K IN Danger Stored Energy Risk of pinch points BUTFERING Operation 4 Release abrasive belt 5 Release head support Fill Block 6 Pull out head support 7 Take out sanding insert Optimat SBE 109 K FR 6 10 BUTFER ING Operation 8 T
82. lseitiges Klebeband 55 mm breit f r Schleifschuh Best ckung 3 108 12049 adhesive tape 55 mm width 3 108 7 12109 Kugelgriff GN 6337 3 28 M12 N verstellbar 1 12109 Kip handle GN 6337 3 28 M12 N adjustable 1 8 12149 Filz 0 50 g cm3 8x 55 x 1030 einseitig klebend 1 12149 Felt 0 50 8 x 55 x 1030 mm 1 9 12207 Spannbuchse Typ 1610 mit Nut fiir Bohrung Dm 38 mm 1 Jp 12207 Taperlock for v belt pulley 1 10 12210 Spannbuchse Typ 2012 mit Nut f r Bohrung Dm 28 mm 1 12210 Taperlock for v belt pulley 1 11 12448 Keilriemen LW 1800 SPZ DIN 7753 4 12448 V belt SPA 1800 profile SPA DIN 7753 4 l nn m Verschlei teile sind mit einem vor der Artikelnummer gekennzeichnet Ausgedruckt von Dreier wearing parts are signed with a in front of the part no printed by Dreier ea ae a x BUTFERING Ersatzteilliste Spare part list Gebr B tfering GmbH Ersatzteilliste spare part list Maschinenfabrik Zu Ersatzteilplan 123160 Blatt 6 in addition to spare part plan 123160 page 6 F r Artikel Schleifmaschine Optimat SBE 109 K for part Sanding machine Optimat SBE 109 K Baugruppe Breitbandaggregat K11 109 Combi SW N 11 0 subpart Abrasive belt assembly K11 109 Combi SW N 10 0 Pos Art Nr Bezeich
83. matic conditions we recommend using a conden sate drain hole Warning Before installing motors with condensate drain holes check that the mounting position is correct Temperature controller TH Thermostats have small bimetallic strips that make or break a contact when the critical temperature is reached The break contact opens the field circuit and disconnects the power Supply to the motor Colour red emperature detector bimetallic releaser BH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com drive 22 WATT DRIVE GMBH Kaltleitertemperaturf hler TF Kaltleitertemperaturf hler sind Halbleiter bei denen der ohm sche Widerstand bei Erreichen der Bemessungs ansprechtem peratur extrem ansteigt Zus tzlich zu den Kaltleiterf hlern ist ein Ausl sger t notwen dig Das im Ausl seger t befindliche Relais mit einem Wechselkontakt kann nach Bedarf zum Unterbrechen des Erregerkreises des Motorsch tzers oder zum Ausl sen eines Warnsignals verwendet werden Farbe gelb Stillstandsheizung Bei besonderen z B bei starken Temperaturschwankungen oder bei stillstehenden Motoren in feuchter Atmosph re kann eine Stillstandsheizung vorgesehen werden Die Beschaltung des Heizelementes ist im Klemmkasten des Motors ersichtlich Klimaverh ltnissen Achtung W hrend des Betriebes mu die Stillstandsheizung ausgeschaltet
84. n against contact and Protection against ingress Fremdk rperschutz art against ingress of solid foreign of water pro tec 1 Kennziffer 2 Kennziffer tion First numeral Second numeral Schutz gegen sch dliche Schutz gegen Spritzwasser IP54 Protected against harmful dust Protected against splashing Staubablagerung aus allen Richtungen deposits water from all directions Schutz gegen sch dliche Schutz gegen Strahlwasser Protected against harmful Protected against water Staubablagerung aus allen Richtungen dust deposits jets from all directions Schutz gegen Staubabla Schutz gegen starkes Protected against dust Protected against strong gerungen im Inneren Strahlwasser aus allen deposits in the interior spray water from all Schutz gegen Ber hrung Richtungen Protected against contact directions mit Werkzeugen gt 1 mm with tools above 1 mm dia Schutz gegen Eindringen von Schutz gegen Strahlwasser Protected against entering Protected against spray water Staub aus allen Richtungen of dust from all directions Schutz gegen Ber hrung Protected against contact mit Werkzeugen gt 1 mm with tools above 1 mm dia Die Standardmotoren sind in Schutzart IP 55 ausgef hrt The standard motors are protected in IP 55 Die Motoren sind f r max 95 Luftfeuchtigkeit bei 25 C ausge The motors are resistant against max 95 air humidity at legt 25 C ZWEITES WELLENENDE SECOND SHAFTEND NORMALAUSF HRUNG STANDARD BAUGR TYPE
85. n page 4 9 Bearing fan side Distanzring 10 Threaded distance ring Sicherungsring Welle L fterseite 11 Circlip shaft fan side Wellendichtungen 12 Shaft seals Pa feder Antriebsstummel 15 Key output ce O ce gt P siehe Tabelle auf der Seite 4 see at table on page 4 an pe 1s lo ele e e e fe eis 8 16 Fan L fterhaube 20 Fan cover Pa feder L fterfl gel 21 Key fan blade Schraube B Seite 23 Screw B side Motorf sse 24 motor feet Schrauben f r Motorf sse 24a Screw for motor feet Schraube A Seite 25 Screw A side B14 nur bis Baugr e 132 B14 only up to size 132 nur bei Baureihe WAR Only at serie WAR nur bei der Baureihe WAR fur die Typen 64 71 81 91 Only at WAR for the types 64 71 81 91 WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors Type 64 91 5 7 1 1 Stator mit F en Stator with feet 1 2 Stator ohne F e Stator without feet Type 101 161 Bei Klemmkastenlage Bei Klemmkastenlage oben rechts oder links At the position of the terminal At the position of the box on the top terminal box right or left i 1 1 Stator mit F en Stator with feet 1 2 Stator ohne F e Stator without feet WATT DRIVE GMBH A 2753 Mark
86. ng and Maintenance 9 Faults Problem solving Description of faults 10 Appendix Floorplan Electrical and Pneumatic Drawings Spare parts lists and drawings Symbol for General Information BUTFERING Operation of this customer documentation Contacts Butfering Schleiftechnik GmbH Stromberger StraBe 170 Address D Postfach 1245 59269 Beckum Switchboard 02521 842 0 Telephone Sales Export 842 111 Sales National 842 130 Service 842 400 Spare Parts 842 410 Fax Sales 02521 842 67 Er a Fax Service 842 83 Internet Internet www buetfering de E Mail Service E Mail Thomas Mihlan buetfering de Service Manager Ludger Duwentaester buetfering de Technical Questions Mechthild Stuerwald buetfering de Spare Parts Optimat SBE 109 K BUTFERING Description of Product 1 B 4 4 4 4 4 4 4 4 ASIC Machines 2 1 Construction 2 2 Operating Side 2 3 Back Side 3 4 Belt Changing Side 3 5 Drive Side A 6 Description of Function 4 7 Electrical Cabinet 5 8 Technical Data Wide Belt sander Optimat SBE 109 K 6 9 EC Declaration of Conformity8 Optimat SBE 109 K l BUTFERING Description of Product 1 Basic Machine 1
87. nly moderate force is needed 10 Open the door on the drive side 11 Unlock the set screw locking the axel of the encoder to the table spindle Lower the encoder Optimat SBE 109 K 7 13 BUTFERING Adjustments 12 Adjust the digital LED to the required value by turning the encoder shaft 13 Re install the encoder and tighten the set screw 14 Joystick down Feed table lowers Remove workpiece Optimat SBE 109 K 7 14 BUTFERING Adjustments Attention The motor brake is to be activated after this procedure If it is not the abrasive belt mainmotor cannot be started A new adjustment may become necessary if an abrasive belt of a different make is fitted as different makes can have thickness variations 7 15 Optimat SBE 109 K BUTFERING Adjustments 7 5 Sanding inserts of different hardnesses The sanding insert is available with felts of a different hardness e Medium hard felt 0 5 e Hard felt 0 68 7 6 Sanding insert in use If narrow rails and large surface workpieces are sanded frequently the use of separate sanding inserts is recommended Narrow rails will eventually damage the graph ite surface and this may otherwise cause lines when sanding wider parts Optimat SBE 109 K graphite Graphite surface shows tracking lines BUTFERING Care and Maintenance 8 Care and Maintenance 8 1 Lub
88. nung Anzahl pos part No description quantity 12 14478 Drossel R ckschlagventil GRLA 1 8 QS 6 2 I Tv x 14478 Throttle valve GRLA 1 8 QS 6 2 13 21830 Gleitbelag UK 20 55 mm breit F r Classic und ECO Maschinen 2 06 21830 Graphite strip 55 mm width grade UK 20 2 06 14 22740 Schleifband Ho 970x1900 K 150 Papier endlos Trockenschliff Edelkorund 1 22740 Abrasive belt 970 x 1900 mm grit size 150 1 Jp g v nn 1 15 34219 Druckregler 0 3 7 0 bar 1 34219 Pressure regulator 0 3 7 0 bar 1 16 34221 R ndelmutter f r Druckregler aus Kunststoff 1 34221 Locking ring for pressure regulator 1 17 52183 Schalld mpfer J SD5 1 8 SB Kurz mit Sechskant 2 52183 Silencer J SD5 1 8 SB 2 18 62346a Halter f r Oszillationszylinder 1 62346a Support for oszillation cylinder 1 19 63041 Wegeventil Kipphebelventil 3 2 2xM5 2x M 5 Ms vernickelt Best Nr 61 005 1 63041 Rocking valve 3 2 2xM5 No 61 005 1 20 67515 Drosselriickschlagventil fiir Dm 6 mm max 10 bar 1 Jp S y 67515 Throttle valve for diam 6 mm max pressure 10 bar 1 21 68003 Nutmutter M 30 x 1 5 DIN 1804 St nicht selbstsichernd 4 68003 Groove nut M30 x 1 5 DIN 1804 St 4 22 70978 H lsenlager Kugellager YAT 206 dm 30 6 70978 Ba
89. onal utility regulations for the country concerned also have to be complied with Before starting the motor please check that the mains voltage and frequency correspond to the data on the motor rating plate Connect the motor as in the circuit diagram see pages 12 and 13 Connect the equipment grounding conductor Check the motor rotation and correct if necessary by revers ing the phases Seal any unused cable entries and the terminal box ensuring that it is dust and watertight Install a circuit breaker to prevent overloading and phase failure Before starting the motor check the insulation resistance of the winding Warning A motor circuit breaker or contactor with an over current relay must be installed to prevent the motor winding from burning out Fuses do not stop the motor overloading but merely protect the power cables or switchgear from dama ge in the event of a short circuit 4 1 Motor installation and connection Standard motors are suitable for use at a max ambient tem perature of 40 C 104 F and an altitude of up to 1000m above sea level When installing the motor ensure that the intake is not obstructed and air can circulate freely Do not remove the fan blade or cowl or enclose the motor with a casing because in both cases there would not be enough air for cooling and the motor could overheat Condensate drain hole If motors are subject to great fluctuations in temperature or extreme cli
90. ort Installation 3 3 Installation and Connection Room features e Closed heatable gt 40 C e Temperature 5 C to 40 C 41 F 104 F 5C e Relative air humidity O max 80 r A JA A Necessary Connections e Compressed Air e Electric e Dust collector Compressed Air Optimat SBE 109 K BUTFERING Transport Installation Attention Use suitable lifting means Angle between 45 and 60 45 ae Attention gt Machine may only be placed on solid ground W Battering A foundation must be built if the necessary load bearing capacity is not guaranteed An uneven surface of the floor can lead to deformation of the machine frame and can have influence on the parallelism between feed table pressure rollers and contact roller Please observe the following in order to prevent costly adjustment works e All feet must be standing firmly on the floor ca 2090 Ibs e Level unevennesses Observe minimum floor charge After the machine is installed e Putin cover caps Optimat SBE 109 K BUTFERING Transport Installation 3 3 1 Levelling of Machine All machine elements are levelled to the table area These adjustments should be checked upon installation but not be changed without necessary reason e Level machine in cross and longitudinal direction Levelling in cross direction e T
91. otors 9 1 3 Terminal connections for EUSAS motor sizes 180 225 330 365V 50Hz 330 415V 60Hz Stern Stern Schaltung Star star connection 190 210V 50Hz 190 240V 60Hz Dreieck Dreieck Schaltung Delta delta connection Circuit for two speed motors with two separate windings 9 2 hohe Drehzahl A Schaltung high speed A connection L1 L2 L3 1 ie a L1 2U O2W 1W L3 2W O Dahlander circuit for two speed motors with constant torque 9 3 ent hohe Drehzahl AX Schaltung high speed X connection _ Dahlander circuit for two speed motors with square torque 9 4 hohe Drehzahl AX Schaltung high speed 4A connection A L1 L2 O2W L3 watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors 10 Technische Beschreibung Bremsen 10 1 Wartung Die WATT Federdruckbremsen sind nahezu wartungsfrei Es ist zu empfehlen den Luftspalt a in bestimmten Zeitabst nden zu berpr fen um ein sicheres L ften der Bremse zu gew hrleisten Ein erforderliches Einstellen des Luftspaltes a kann nach Tabelle 1 erfolgen 10 2 Einstellung Die Bremsen sind bei der Lieferung auf das Nennmoment Mpg eingestellt 10 Technical specifications brake 10 1 Maintenance The WATT spring loaded brakes hardly need any maintenance However we recommend checking air gap a periodically to ensure safe brake releas
92. overs Wait until the motors have come to a com plete stop Protective hoods on machining tools serve as e Anti contact devices e Chip collecting device Do not remove or affect the function of the machine covers or protective hoods whilst the machine is running Danger Do not touch tools that have not come to a complete standstill gt Risk of injury Do not turn the motor on unless the extrac tion hood is in place Before commissioning e Fit the machine covers and protective hoods properly Note Inspection window in the machine cover serves to aid production checks e Have damage repaired immediately e Clean regularly T 9021 000230 x001 02td wmf T 9082 635250 X00003td W MF 9 021 00 0230 e0012 Doc HOMAG GRUPPE Safety Regulations for HOMAG Group Machines 0 Emergencies Damage to persons e Keep calm e Activate emergency stop e Remove injured persons from dangerous situations e Proceed carefully if a person becomes trapped e Enlist help e Perform first aid e Call emergency services e Emergency numbers are located at the nearest telephone The emergency services offer first aid courses 9 021 00 0230 e0012 Doc O 38 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines In case of fire e Keep calm e Report fire e Isolate machine from main power supply e Attempt to put out the fire Precautions e Mark the location of t
93. pply or use larger sanding pipe cross section too small cross section Cartridge in air inlet filter is dirty Clean cartridge or exchange Abrasive belt drive motor does Belt over travel limit switch is De tension belt and place it in not start or switches off again operated belt was not placed the correct position immediately properly Abrasive belt is too wide and Use the right size abrasive belts constantly activates the over travel limit switch Abrasive belt is too long belt Use the right size abrasive belts rupture limit switch is operated Optimat SBE 109 K BUTFERING Faults Possible cause Belt rupture limit switch has not Adjust switch been adjusted correctly and is therefore operated Belt rupture limit switch is Place abrasive belt and tension operated as belt is not fitted or not tensioned Abrasive belt drive motor or Drive motor is overloaded as Reduce stock removal abrasive belt stop during stock removal is excessive sanding Feed speed is adjusted too high Reduce feed speed in relation to the workpiece width Abrasive belt worn or abrasive Use new belt or coarser belt belt with a too fine grit is being used V belts do not transmit drive V belts to be tensioned or correctly as they are loose or renewed worn Abrasive belt tears during Main switch was brought into off Wait for the machine to come to operation position before machine came to a complete stop before switching comple
94. quipment immediately on com pletion of the work and check that it functions properly e Re tighten loose bolt connections e Check all bolt connections Work on electrics Turn off master switch before any work is carried out on live components The master switch can be padlocked to prevent the ma chine being switched on again Work on electrical equipment may only be performed by a qualified electrician under observation of the electrical regulations e Only use insulated tools eCheck electrical equipment for visible defects at least quarterly e Rectify faults such as loose connections immediately e Only use safety devices fuses motor circuit breakers automatic fuses etc with the prescribed technical data e Turn off machine immediately in the event of faults in the electrical power supply e Only open and close the control cabinet when the machine is switched off master switch off i e in the OFF position OFF T 9082 41 1070 X001 05td wmf 9 021 00 0230 e0012 Doc 0 0 0 48 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines ooo Machine parts on which maintenance or repair work needs to be conducted e Switch off from the power supply eCheck disconnected parts first for no voltage then earth and short circuit e Insulate live adjacent components Danger Live parts can cause gt fatal injury If it is necessary to work on live compo nents e Ensure
95. r in order to prevent hot melt glue from escaping e Maintaining the machine control function Pneumatic energy is required for the fol lowing functions e To hold machine components in a defined position Restarting after Emergency Stop e Eliminate cause of Emergency Stop situation e Remove all workpieces from machine e Unlock the Emergency Stop switch e Switch on machine according to User Manual 0 0 0 T 9082 41 1070 x001 06td wmf 9 021 00 0230 e0012 Doc 6 2 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Master switch The master switch interrupts the electrical energy supply to the machine The main switch can be secured with a pad lock to prevent the machine being switched on accidentally Danger The main switch is not an emergency stop switch Turn off master switch before carrying out the following work e Maintenance e Cleaning e Repairs e Tooling e Operational interruptions Switch off machine e Wait until all motors have come to a com plete stop e Turn off the master switch e Padlock the master switch to prevent the machine being switched on again Affix a warning sign on the master switch e Close all compressed air valves e Padlock compressed air valves to prevent unauthorized restart All personnel employed on the machine must secure the master switch and com pressed air valve using their own padlocks Danger The input terminals in the
96. resently existing emission levels in the work place are e Tool model e Machined material e Duration of exposure e Type of work room e Other sources of noise e Number of machines e Other adjacent processes Permissible noise emissions are based on the country specific regulations in the coun try of the operating body If under certain circumstances the noise emission level exceeds the country specific limit values the operating company must provide additional noise protection Note Changes in the level of noise emissions may indicate a fault Operators must familiarize themselves with the standard noise levels and react to any changes Danger Wear ear protection gt Continuous noise is damaging to the ears A a 9 021 00 0230 20012 00C 31 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Safety devices Emergency stop Emergency stop switches can be e Pressure switch e Rip cord Only actuate Emergency Stop switch if personnel or machine is at risk Do not actuate the emergency off switch for general shut down The Emergency Stop switch brings all po tentially dangerous movements to a con trolled stop as quickly as possible Danger Emergency Stop does not completely switch off the power to the machine Electrical energy is required for the following functions e Motor brakes e Moving machine components to release injured persons e Driving the glue rolle
97. rication 8 1 1 Drive motor 8 1 2 Motorised gearboxes 8 1 3 Table Spindles 8 1 4 Roller chain 8 2 Cleaning 8 2 1 Dust on Rollers 8 2 2 Dust on conveyorbelt 8 2 3 Dust on sanding pad 8 2 4 Photo Eye Light Scanner 8 2 5 Pressure regulator 8 3 Care 8 3 1 Conveyorbelt Optimat SBE 109 K 8 Care and Maintenance 8 1 Lubrication Only proper maintenance ensures the correct performance of the Wide Belt Sander HAUPTSCHALTER MAIN SWITCH ie proa li LEE F PRTG Danger The main switch is to locked in the Off position when carrying out maintenance work 8 1 1 Drive motor The roller bearings of the drive motor for the sanding head are to re filled with new lithium based grease Type K3N according to DIN 51825 with consistence 3 after 10 000 operating hours Maintenance of brakes A disc brake is installed in the drive motor The brake linings are to be replaced if they cease to function correctly This maintenance should only be carried out by an electrician Optimat SBE 109 K 8 2 Care and Maintenance 8 1 2 Motorised gearboxes The motorised gearboxes for the conveyor drive and for the table height adjustment are factory filled with long life oil for maintenance free operation Geared motor for thickness adjustment 8 1
98. s may only be processed with the written permission of the manufacturer The production lines are not suitable for processing metals All parts of a production line are adapted to suit the designated use This concerns e Feeding units e Roller tracks e Processing machines e Rotary transfer stations e Stacking units Details in the assembly plan and on the order confirmation must be observed 9 021 00 0230 e0012 Doc 58 62 10 2 10 3 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Security If as contractually agreed the operating body undertakes to provide security for the transport equipment by means of barriers fences secured doors these must be equipped in accordance with the manufac turers specifications and the country specific regulations e Areas for the following activities must be kept clear Loading with raw material Unloading finished products Removing waste or rejects e Mark safety areas e Keep passageways free Operation Overviews of production lines can be diffi cult Therefore check e The operation and function of the individ ual machines e Safety areas e Workpiece movements e Stop feed and Emergency stop functions e Learn and test the position and function of the emergency stop equipment Switch on production line e Observe the Operating Manual Danger Ensure that no one is at risk from the oper ating production line T 908
99. t Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors Teile Nr part No Bezeichnung designation WAF WAR B5 V1 V3 WAG B3 B6 B7 V5 V6 TEE 316 DE WATT 7 Type 316 Reparatur auf Anfrage repair on inquiry Stator B3 B5 11 Stator B3 B5 Rotor Welle Rotor shaft NO Klemmkastendeckel a Terminal box cover Dichtung Klemmkastendeckel b _ Seal terminal box cover PG Verschraubung C PG screwing Klemmkastenrahmen d Terminal box frame Dichtung Klemmkastenrahmen e Seal terminal box frame Klemmbrett komplett f Terminal board complete ice oO O O O ice Klemmbrettbrucke Terminal board bridge Klemmbrett lose h Terminal board Flanschlagerschild B5 B14 a Flange end shield B5 B14 Lagerschild A Seite B3 b End shield A side B3 AuBenlagerdeckel Antriebsseite d Outer bearing cover inp side Lagerschild B Seite End shield B side Kugellagerausgleichsscheibe Ball bearing shim Lager Antriebsseite gt gt BR o ow On o gt siehe Tabelle auf der Seite 4 see at table on page 7 Bearing input side Lager L fterseite _ Beari alanside siehe Tabelle auf der Seite 4 see at table on page 4 Sicherungsring Welle L fterseite 11 Circlip shaft fan side Sicherungsring Welle A Sei
100. t up with the country specific regulations as a priority e Observe laws e Observe regulations for example Escape routes Protective enclosures 9 021 00 0230 e0012 Doc 43 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Connect machine e Do not lay cables across the working area of the operator e Do not pinch or bend cables e Cables must not be under strain e Cables must at no point be subject to abrasion e Observe movements and travel paths of the machine This applies for e Power cables e Pneumatic cables e Hydraulic cables e Coolant cables e Suction cables Electrical connection e Observe the details in the Operation Manual e The machine may only be connected to the mains power supply by qualified elec tricians who are familiar with the local conditions e Ensure contact screws are tight e Check rotational direction of all motors e Check motional direction of linear magnetic motors Pneumatic connection Observe the details in the Operating Man ual e Layout and suction diagram Caution e Compressed air must be dry and filtered e Observe compressed air quality e Connect compressed air cables by means of electrically insulated adapters 9 021 00 0230 e0012 Doc 0 0 0 44 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Connection to suction device e Never operate machine unless the suction device is working properl
101. tage d c voltage 100 e g 400 V a c 45 z B 180 V d c Warning If a brake motor is operated with a frequency converter connect the brake coil to an external power supply A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com drive 22 Netherlands Switzerland WATT DRIVE GMBH Stammhaus Headquarter S A Vermeire Belting N V Rue de la Filature 41 B 4800 Ensival Verviers Tel 32 87 32 23 60 Fax 32 7 87 3150 71 e mail vermeire belting vermeire com Web www vermeire com LONNE SCANDINAVIA OY Sirrikuja 3 FIN 00940 Helsinki Tel 358 9 3424 300 Fax 358 9 34243099 e mail info finland lonne com Web www lonne com WATT Drive Nord GmbH Vertriebs und Servicecenter Koln Friedrich Ebert StraBe D 51429 Bergisch Gladbach Tel 49 2204 84 2800 Fax 49 2204 84 2819 e mail wdn koeln wattdrive com WATT DRIVE Vertriebs und Servicecenter Wurzburg Max Lamb GmbH amp Co KG Am Bauhof D 97076 Wurzburg Tel 49 931 27 94 0 Fax 49 931 27 45 57 e mail ant lamb de Euronorm Aandrijftechniek Zweedsestraat 1 NL 7202 CK Zutphen Tel 31 575 599 700 Fax 31 575 599 701 e mail sales euronorm nl Web www euronorm nl Watt Drive Slovensko D I Daniel Svolik P V Rovnianka 8 87 SK 03601 Martin Tel 421 842 4276 668 Mobil 421 905 438 499 Fax 421 842 4276 668
102. te lla Circlip shaft A side Wellendichtungen 12 Shaft seals PaBfeder Antriebsstummel 15 Key output Lufter 16 Fan Innenlagerdeckel Antriebsseite 17 Inside bearing cover inp side siehe Tabelle auf der Seite 4 see at table o g 5 O D D gt L fterhaube 20 Fan cover Pa feder L fterfl gel 21 Key fan blade Schraube B Seite 3 Screw B side Schraube Lagerdeckel B Seite 3a Screw bearing cover B side Schraube A Seite 5 Screw A side Schraube Lagerdeckel A Seite NO NO NO 25a Screw bearing cover A side Tragose 26 Carrying ring AuBenlagerdeckel Lufterseite 27 Outer bearing cover fan side AuBenring Lufterseite 2 a Outer ring fan cover AuBenring A Seite 7b Outer ring A side Innenlagerdeckel Lufterseite 8 Inside bearing cover fan cover AuBenlagerdeckel A Seite 9 Outer bearing cover A side NO NO NO nur bei der Baureihe WAR fur die Typen 180 200 226 Only at serie WAR for the types 180 200 226 nur bei der Baureihe WAF Only at serie WAF Baureihe WAR derzeit nur bei den Typen 180 200 226 Serie WAR only for the types 180 200 226 at the moment WATT DRIVE GMBH A 2753 Markt Piesting AUSTRIA W llersdorferstr 68 Tel 43 2633 404 0 Fax 43 2633 404 220 www wattdrive com watt wattdrive com watt 3 Betriebsanleitung fur WATT EUSAS Motore drive Operating instructions for WATT EUSAS motors Type 180 316 20 Er Type 281 N und and 316 ge 3b 3d k
103. te stop Main switch off Belt was damaged during Damaged belts should not be loading edge was ripped before used Pneumatic belt tension too high Reduce tension pressure Belt joint was badly glued Replace the abrasive belt Inconsistent air pressure supply The machine needs a constant air pressure supply Abrasive belt oscillation system Check the oscillation system has failed Optimat SBE 109 K BUTFERING Faults Possible cause Abrasive belt oscillation system Air pressure or air volume is too Check ensure consistent 6 bar fails low for control is fed to the machine Pressure regulator is defective Check regulator and replace if necessary Photo eye Light sensor defective Check and clean light sensor or dirty replace if necessary Solenoid valve is defective Replace solenoid valve Air cylinder is leaking air Replace cylinder or seals Feed drive switches off Safety switch bar has been Check function operated by workpiece or by hand Drive motor was overloaded by Reduce feed speed or stock excessive stock removal removal Workpiece surface has been Feed speed too slow Increase feed speed sanded too much Abrasive belt grit size too rough Use a finer abrasive belt Sanding pressure too high Reduce sanding pressure Workpiece surface has been Feed speed too fast Reduce feed speed sanded too little Abrasive belt grit size too fine Use a coarser abrasive belt Optimat
104. tic cables e Hydraulic cables e Electrical cables e Coolant cables e Suction cables Possible damage includes e Areas subject to abrasion e Loose connections e Damaged insulation e Leaky areas Report all faults and ensure that they are rectified by qualified personnel or electri cians A a 9 021 00 0230 20012 00C 46 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Assembly tools Suitable workshop equipment is absolutely essential Only approach the machine when the tool has been numbered Count the tools before re starting to ensure that none remain in the machine Do not allow any tool to be inserted into the machine Do not place any tool on the machine Assembly work For assembly work above body height e Do not climb on parts of the machine e Use the appropriate steps and work plat forms e Keep steps clean e Wear fall protection Repairs e Use only original parts When using parts from other manufacturers the manufacturer shall be liable for neither damage to persons or property nor for the proper functioning of the machine 9 021 00 0230 e0012 Doc 0 0 0 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Cleaning e Use lint free cloths for cleaning e Do not use aggressive cleaning agents e Do not use high pressure cleaners e Do not use water e Do not use flammable solvents e Do not use compressed air e Fit safety e
105. ties e Operation e Tooling e Maintenance Do not give any ambiguous safety regula tions Personnel must be authorized to decline any ambiguous instructions Technical safety tests Technical safety tests may only be carried out by qualified personnel This concerns e Routine examinations e Examinations after interruptions 9 021 00 0230 e0012 Doc 0 0 0 17 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines ooo 4 Notes for the operator 4 1 Dangers The machine has been constructed accord ing to the latest state of the art and the rec ognized safety rules However risks may still arise during use The unavoidable dangers associated with the machine are Danger The rotating components of the feed or ro tating tools may result in a gt Danger of becoming trapped Pinch point Keep hands clear of rollers Danger The moving components on the machine may result in gt Danger of becoming trapped Moving parts can crush and cut Do not operate with guard removed Lockout tagout before servicing Danger Sharp tools may result ina gt Danger of being cut Rotating cutter head Do NOT operate with guard removed Lockout tagout before servicing gt P b P A a 9 021 00 0230 20012 00C 18 62 for HOMAG Group Machines ooo HOMAG GRUPPE Safety Regulations Danger Hot components units tools or hot melt glu
106. to the conveyor This has the effect of keeping the conveyorbelt on track Conveyorbelt Sensing Roller Tension roller shaft Tracking cylinder RW N Ka Optimat SBC 109 K BUTFERING Operation 6 Operation 2 6 1 The Workplace around the MACNN een 2 6 2 Description of Operating EEMO ee 3 6 2 1 Control Panel 3 8 2 2JOVSICK eisen 5 6 3 Contact roller adjustment 7 6 3 1 Retracting the contact FOOT ee T 6 3 2 Changing of Sanding Insert 9 6 3 3 Contact roller for leveling towards sanding pad 12 6 4 Starting the machine 16 6 4 1 Sanding with Sanding pad OMAN V ua saissiwsmasussusasassaanaso 16 6 4 2 Sanding with Contact roller 19 6 4 3 Combi Sanding 22 6 5 Stopping of Machine 25 6 6 Changing of Abrasive belt 26 Optimat SBE 109 K BUTFER ING Operation 6 Operation 6 1 The Workplace around the machine Machine Infeed area 1 e Machine operating side e Workpiece feeding Optimat SBE 109 K EN Machine Outfeed Area 2 e Backside of machine e Machine outfeed BUTFER ING Operation 6 2 Description of Operating Elements 6 2 1 Control Panel Digital readout of workpiece thickness Amperemeter Sanding head Start Button Turns on Sanding head Emerg
107. ty devices e Designer and constructors of the machine e Designer and manufacturer of processing tools e Developer and manufacturer of auxiliary or operating materials and materials Examples e Emergency stop switch e Rip cords e Access protected mats _ Light barriers Operating behaviour Operating body Characteristic parameters e Noise generation e Vibration e Temperature e Dust generation in the machine _Company organization which owns and operates the machine Operating instructions Operating Manual Instructions for the operating company on organizing the process within its plant e General information e Start up instructions e User Manual e Maintenance instructions e Spare parts lists e Electrical circuit diagrams Operational interruption Operator e All periods during which the machine is not in production and is not supervised Operator e Person familiar enough with the machine to be capable of working with it independently Original components Production area Spare or wearing parts supplied by the manufacturer Closed area in which machine is set up and operated 9 021 00 0230 e0012 Doc 8 62 HOMAG GRUPPE Safety Regulations Production equipment for HOMAG Group Machines ooo Equipment e Unit which has or which can execute indi
108. uctions for WATT EUSAS motors 11 Rectifier 11 1 Half wave rectifier Connections 1 2 Connection voltage A C V 3 4 Output voltage D C V 5 6 Connection for D C side switching Schaltbeispiel 1 fur Motoren in Dreieckschaltung wechselstromseitiges Schalten Example 1 for delta connection motors switching in AC circuit Gleichrichter rectifier Schaltbeispiel 2 fur Motoren in Sternschaltung wechselstromseitiges Schalten Example 2 for star connection motors switching in AC circuit Gleichrichter rectifier 123465 6 tt U1 POWER SUPPLY The DC brake coil is normally supplied with power from a half wave rectifier installed in the motor terminal box which is avai lable for 162 236 VDC 85 133 VDC or 24 VDC coil voltage at no extra charge 24V with block terminal for external power supply Rectifiers and coils are available for all special volta ges at extra cost The rectifiers are equipped with varistors to protect them against overvoltage Max ambient temperature for rectifiers is 80 C For starting frequency above 1 s con tact us for rectifier loading capacity Half wave rectifier standard version The braking system is connected with a rectifier installed in the terminal box in accordance with the enclosed circuit diagram Connection a c vol
109. und Anschlu des Motors Die Motoren in Standardausf hrung sind f r den Betrieb bei einer maximalen Umgebungstemperatur von 40 C 104 F sowie einer Aufstellungsh he bis 1000m ber dem Meeresspiegel geeignet Die Aufstellung hat so zu erfolgen da der Zutritt von Frischluft und das Abstr men der Warmluft ungehindert erfolgen kann Es ist verboten den L fterfl gel und die L fterhaube zu entfer nen bzw den Motor in ein Geh use einzuschlie en da in bei den Fallen die K hlluftzufuhr verringert wird Dadurch wurde der Motor berhitzt werden Kondenswasserbohrung Bei Motoren die starken Temperaturschwankungen oder extre men klimatischen Verh ltnissen ausgesetzt sind empfehlen wir eine Kondenswasserbohrung Achtung Bei Motoren mit Kondenswasserbohrungen ist auf die richtige Einbaulage zu achten Temperaturw chter TH Temperaturw chter sind kleine Bimetallschalter die beim berschreiten der Ansprechtemperatur einen Kontakt ffnen oder schlie en Der ffnungskontakt trennt den Erregerkreis des Motorsch tzes und die Spannungsversorgung des Motors wird damit getrennt Farbe rot A gt Betriebsanleitung f r WATT EUSAS Motore Operating instructions for WATT EUSAS motors 4 Electrical connection at geared motors Only authorized electricians are permitted to connect elec trical systems Observe all rules and regulations governing electrical installations especially safety precautions The nati
110. ush in Fill Block align and tighten clamping lever Optimat SBE 109 K Clean surface on frame Fill Block BUTFERING Adjustments 7 Adjustments 2 7 1 Abrasive belt oscillation 2 7 1 1 Sanding head abrasive belt changing side 2 7 1 2 Abrasive belt drive side 3 7 2 Conveyorbelt tensioning 5 7 3 V belt tensioning 8 7 4 Setting up Thickness adjustment 11 7 5 Sanding inserts of different hardnesses 16 7 6 Sanding insert in use 16 Optimat SBE 109 K x BUTFERING Adjustments 7 Adjustments 7 1 Abrasive belt oscillation 7 1 1 Sanding head abrasive belt changing side The abrasive belt oscillation system tracking system keeps the abrasive belt running cen trally on the machine The oscillation movement is brought about by a Photo Eye Light Scanner solenoid operated air valve and an air cylinder If the abrasive belt The Photo Eye has an integral time delay to T moves too far the ensure that the system can cope with over travel limit switch abrasive belts that have slightly damaged switches off the mo edges UNA Abrasive belt oscilla tion and over travel limit switch Photo Eye Light scanner in main frame Optimat SBE 109 K BUTFERING Adjustments 7 1 2 Abrasiv
111. vant training are authorized have been commissioned for this type of work and are familiar with the local condi tions or by instructed persons under the direction and supervision of a manager This applies not only to operation of the machine but also to special work within the scope of its use commissioning mainte nance and particularly for work on hydrau lics pneumatic electrics and software 9 021 00 0230 e0012 Doc 0 0 0 15 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Training Personnel who work on the machine must be e Trained e Suitable e Instructed e Commissioned Personnel must be given information on e Proper use of the Safety devices e Any potential dangers e Precautionary measures to be taken Personnel must be trained in the function of the isolating and non isolating safety de vices Personnel must regularly check the isolating and non isolating safety devices The manufacturer offers the following com prehensive training in this regard Danger Personnel who are being trained on the machine may only work on this machine under the constant supervision of experi enced qualified personnel Observe the legal minimum age for ma chine operation 9 021 00 0230 e0012 Doc 0 0 0 16 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Responsibilities Clearly allocate responsibilities for the fol lowing activi
112. vice tools within the specified periods Service tools in the following cases e When the blades are visibly torn e The machine noticeably consumes more power e The workpiece surfaces no longer meet the specified requirements Reversing plate tools e Observe the tool manufacturer s Operating Manual e Fit the reversing plate tools carefully e Keep the reversing plate clean e Clean the tool body before fitting the re versing plates e Load tool complete e Tighten bolts as described in the Operat ing Manual e Only use original reversing plates and spare parts 9 021 00 0230 e0012 Doc 0 0 0 54 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines Insert tools e Use original spindle rings e Check direction of rotation e Observe the Operating Manual Many units have changeable rotational directions e Check direction of threads for tool fixing e Only fit spindles with permissible tool dimensions See tool layout plan e Check tools for Fractures Changes in shape Discoloration Unbalanced condition Sharpness Permissible tool speeds Permissible feed methods Bolts on the tool must be tight e Tools must be the same temperature as the machine otherwise the tool fastener may become loose as a result of shrinkage e Thoroughly clean Spindles Support surfaces Spacer rings Securing rings Spindle nuts e Tighten spindle nuts Observe the Operating Manual
113. vidual or several func tions or which are execution on the functions Unit e Unit which executes individual processing steps or functions e Unit which cannot be used independently Machine e Unit which executes several processing steps or functions e Unit which can be used independently Unit e Combination of several machines which may be from various manufacturers which jointly machine workpieces or execute func tions Production mode Qualified electricians Designated use of the machine e Reference condition of machine Person who is able to assess the assigned jobs and potential haz ards based on e his professional training knowledge in the relevant areas and ex perience e his familiarity with the relevant standards Qualified personnel Repair tion based on e his professional training knowledge in the relevant areas and ex perience e his knowledge of the relevant national working protection regula tions accident protection regulations directives and generally rec ognized rules of technology example Standards Examples e Cleaning e Maintenance _e Repair and or sharpen Repair work Retooling Routine maintenance Service team Work that is necessary to restore the machine to the reference con dition e Automatic conversion to other settings e Manual conversion to other settings e Program change e Production adjustments e Work during the production op
114. y Observe running direction Contact roller levelled to sanding pad Abrasive belt tensioned OK Doors Interlocks OK Optimat SBE 109 K 6 22 BUTFER ING Operation Green control light for limit switch is on when Emergency stop buttons OK Belt over travel switches OK Compressed air OK Abrasive belt tensioned OK Doors Interlocks OK Optimat SBE 109 K Endschalter BUTFERING Operation 3 Adjust for workpiece thickness i e 20 mm 0 787 inch 4 Operate joystick until digital readout indicates 20 mm 0 787 inch 5 Operate joystick Select feed speed 1 Green control light lights up 6 Start sanding head Operate start button 7 Switch on dust extraction 8 Place workpiece on conveyorbelt and feed through machine 9 Machine outfeed area 2 Remove workpiece 10 Check the workpiece 11 If the workpiece is ok then select 2nd feed speed Optimat SBE 109 K FR 6 24 BUTFERING Operation 6 5 Stopping of Machine 1 Remove workpieces from the machine 2 Operate stop button Stop abrasive belt drive and conveyorbelt drive 3 Main switch and compressed air supply valve may only be operated if the abrasive belt has come to a standstill as otherwise the abrasive belt is no longer controlled Optimat SBE 109 K FR 6 25 6 6 Changing of Abrasive belt Safety Warning No fire open light or smoking in case of risk of fire and explos
115. y e Observe the details in the Operating Manual see layout and suction diagram e Observe connection cross section e Observe air speeds e Observe air volumes e Flexible suction hoses must be made of nonflammable material e Connect suction device cables by means of electrically insulated adapters Welding work Danger Welding work must never be carried out on the machine Incorrect flows or delayed heat may cause Severe machine damage 9 021 00 0230 e0012 Doc 0 0 0 45 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo 8 2 Maintenance Note Maintenance work on machines may only be carried out by qualified personnel e Observe maintenance instructions Observe specified periods for following work e Recurrent general inspections e Checking the safety equipment e Settings work e Routine maintenance e Exchanging components e Exchanging parts of equipment Before maintenance repair work and cleaning work e Nominate qualified supervisory personnel e Switch off machine e Ensure that the machine cannot inadver tently be switched on again Secure master switch with a padlock Secure compressed air shut off valve with padlock Affix warning plate to master switch and compressed air valve e Do not open machine covers until the ma chine has come to a complete standstill For maintenance work carry out a visual check on the following components e Pneuma
116. y e Rectify any faults immediately 9 021 00 0230 e0012 Doc 0 0 0 50 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines owo Controls Machine movements can be triggered by the following equipment e Buttons on the control panels e Control functions e Remote control buttons e Foot switch e Toggle switch e Key operated switch Observe the Operating Manual Machine programs Machine programs are password protected Danger Do not make changes to the machine pro grams software Repair of controls Plug in control cards must be exchanged for repair Never activate the master switch unless a plug in card is inserted into the control oth erwise uncontrolled machine movements may be triggered 9 021 00 0230 e0012 Doc 51 62 HOMAG GRUPPE Safety Regulations for HOMAG Group Machines ooo 8 3 Conversion changes If conversion or changes are made inde pendenily the manufacturer shall be liable for neither damage to persons or property nor for the proper functioning of the ma chine Conversions and changes may only be car ried out with the written approval of the manufacturer 8 4 Disposal environmental protection Always observe country specific regulations for disposing of the machine or machine 27 components Ensure that the method of disposal is compatible with the environment Where possible use officially approved disposal compani
117. yorbelt In order to prevent hardening of the conveyorbelt it has to be protected against direct exposure to UV radiation artificial light and influence of oils grease chemicals lacquer mist and ozone If the belt is not used it should be covered with plates impervious to light at the infeed and outfeed area of the machine The surface of the belt is cleaned with a clean cloth moistened with washing up liquid or spirit No fire open light and smoking due to fire and explosion risk when using combustible cleaning material Optimat SBE 109 K 8 8 BUTFERING Faults G Pal u u uE 2 os Toupie 91610 cle u u u u eee ee 2 Optimat SBE 109 K Q 9 1 BUTFERING Faults 9 Faults 9 1 Troubleshooting Even when following the operating instructions a fault can still occur affecting the machine performance or function The following table should help to troubleshoot more quickly Faults Possible Cause Action Drive motors do not start Emergency stop button pushed Pull out Emergency Stop button In Compressed air supply missing Switch on compressed air or shut off valve not opened ee Main switch in off position Turn Main switch to On position Motor protection thermal Re set motor protection thermal overload triggered after overload overload manually Abrasive belts not tensioned Tension abrasive belt WIIII us Machine switches off during Air pressure or volume too low Check air su

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