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MOVIDRIVE® MDX60B/61B / Operating Instructions / 2006-09

1. DEH11B X15 max 5m e a 1 A 1 YE 14 DWH1A 9 A K1 6 I o8 2 B ka RD 2 o 5 10 B Ka BY 7 o 3 C Ko PK Sa IK 82 96 15 UB WET Le e 9 8 9 ais BN Ee l BK we S a i i Je ES1T ES2T EV1T EH1T 4 max 100 m lt A K1 YE Zi A KT GN ie SSSSSSSS B K2 RD I 2 75 B Ka BU 7 5 PK NRW C KO EE C Ko GY 8 UB WH 9 8 x t 1 x BN EE VE re GEM 54330BXX Figure 27 Connecting the TTL encoder via DWI11A to DEH11B as a motor encoder Connect the sensor cable VT on the encoder to UB do not jumper on the DWI11A Part numbers of the prefabricated cables HIPERFACE encoder card type DEH11B X15 option DWI11A X1 MOVIDRIVE9 For fixed routing 817 957 3 e Encoders ES1T ES2T EV1T EH1T 5 DWI11A X2 Encoders For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 65 66 Installation Connecting option DER11B resolver 5 18 Connecting option DER11B resolver Resolver card option type DER11B 824 307 7 Part number NOTES The resolver card type DER11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DER11B option must be plugged into the encoder slot Front vi
2. MOVIDRIVE MDX61B 0220 203 4 0 0300 203 4 0 INPUT Supply voltage Umains 3x AC 200 V 10 96 3x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmains 100 AC 72A AC 86 A at V mains 3 AC 230 V 125 AC 90A AC 107 A OUTPUT Apparent output power Sn 31 8 kVA 37 8 kVA at Vinains 3 X AC 230 40 V Rated output current In AC 80A AC 95 A at Vmains 3 x AC 230 V Continuous output current 125 Iy Ip at Umains 3 x AC 230 V with foyy 4kHz AC 100 E Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 4 kHz AC 80A AC 95 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 3 00 resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pyinax 1100 W 1300 W Cooling air consumption 180 m3 h Weight 26 3 kg Dimensions WxHxD 280 x 522 x 307 mm 1 The performance data applies to fpyry 4 kHz MDX61B Standard version 0220 203 4 00 0300 203 4 00 Part number 828 001 0 828 002 9 MDX61B Application version 0220 203 4 0T 0300 203 4 0T Part number 82
3. MDX61B standard version 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 7222 827 7230 827 724 9 827 725 7 MDX61B Application version 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 726 5 827 727 3 827 728 1 827 729 X Constant load Recommended motor power Pmot 0 55 kW 0 75 kW 1 1 kW 1 5 kW Variable torque load or constant load without overload Recommended motor power Buet 0 75 kW 1 1 kW 1 5 kW 2 2 kW Weight 2 0 kg 2 5 kg Dimensions WxHxD 45 x 317 x 260 mm 67 5 x 317 x 260 mm MDX61B standard version VFC CFC SERVO 0005 5A3 4 00 0008 5A3 4 00 0011 5A3 4 00 0014 5A3 4 00 Part number 827 730 3 827 731 1 827 732 X 827 7338 MDX61B application version VFC CFC SERVO 0005 5A3 4 0T 0008 5A3 4 0T 0011 5A3 4 0T 0014 5A3 4 0T Part number 827 7346 827 7354 827 736 2 827 737 0 Weight 2 3 kg 2 8 kg Dimensions WxHxD 72 5 x 317 x 260 mm 95 x 317 x 260 mm Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 1 AC 400 500 V units MOVIDRIVE MDX61B 0015 5A3 4 0_ 0022 5A3 4 0_ 0030 5A3 4 0_ 0040 5A3 4 0_ INPUT Supply voltage Umains 3 x AC 380 V 10 3 x AC 500 V 10 96 S
4. MDX61B Standard version 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 827 964 0 827 965 9 827 966 7 MDX61B Application version 0150 503 4 0T 0220 503 4 0T 0300 503 4 0T Part number 827 982 9 827 983 7 827 984 5 Constant load Recommended motor power Pmot 15 kW 22 kW 30 kW Variable torque load or constant load without overload _ Recommended motor power Pwot 122 kW 30 kW 37 kW Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 127 128 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 4 AC 400 500 V units MOVIDRIVE MDX61B 0370 503 4 0_ 0450 503 4 0_ INPUT Supply voltage Umains 3 x AC 380 V 10 3 x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current Imaing 100 96 AC 65 7 A AC 80 1 A at V mains 3 x AC 400 V 125 AC 81 9 A AC 100 1 A OUTPUT Apparent output power Su 51 1 kVA 62 3 kVA at V mains 3 x AC 380 500 V Rated output current In AC 73A AC 89 A at V mains 3 x AC 400 V Continuous output current 125 ly Ip at Umains 3 x AC 400 V with enn 2 4 kHz AC 91 Ke Continuous output current 100 Iy Ip at Umains 3 x AC 400 V with fpwm 8 kHz AC 73 A AC 89 A Current limitation Imax Motor and regenerative 150 Iy durati
5. Par h Comment Parametar sat 1 2 octo eum 421 Delay time 0 1 9s 422 Signal 1 if IZ Nsetp n Deem 43 Current reference message 430 Current reference value 0 100 200 In 431 Hysteresis 0 5 30 6 In 432 Delay time 0 1 9s 433 Signal 1 if l lt fret ref 44_ Imax signal 440 Hysteresis 0 5 50 In 441 Delay time ENN We E 442 Signal 1 if Imax 1 lt Imax 5 MONITORING FUNCTIONS 50 Speed monitoring OFF 500 502 Speed monitoring 1 2 Benoa AE MOT amp REGEN MODE 501 503 Delay time 1 2 0 1 10s 504 Encoder monitoring motor d 505 Synchronous encoder monitoring big es 51 Synchr operation monitoring 510 Positional tolerance slave 10 25 32 768 inc 511 Prewarning lag error 50 99 999 999 inc 512 Setpoint deviation limit 100 4000 99 999 999 inc 513 Lag error delay message 0 1 99s 514 Counter LED display 10 100 32 768 inc 515 Delay in position signal 5 10 2000 ms 516 X41 Encoder monitoring YES NO 517 X41 Pulse count monitoring YES NO 518 X42 Encoder monitoring YES NO 519 X42 Pulse count monitoring YES NO 52 Mains OFF monitoring 520 Mains OFF response time 0 5s 521 Mains OFF response MERGER OE 522 Phase failure monitoring E 53 Motor temperature protection 530 Sensor type 1 Tey KTY only for DS CM motors 531 Sensor type 2 No sensor TF TH KTY KTY only for DS CM motors Operating Instructions MOVIDRIVE MDX60
6. 5 3 Removing installing the front cover Removing the Proceed as follows to remove the front cover front cover Figure 13 Removing the front cover 1 If a keypad is installed remove it first page 32 2 Press the grooved clip on top of the front cover 3 Keep the clip pressed down to remove the front cover Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 60034AXX 33 5 Installation Removing installing the front cover Installing the Proceed as follows to install the front cover front cover BGO 60035AXX Figure 14 Installing the front cover 1 Insert the underside of the front cover into the support 2 Keep the grooved clip on top of the front cover pressed down 3 Push the front cover onto the unit 34 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation UL compliant installation 5 4 UL compliant installation 400 500 V units Note the following points for UL compliant installation Only use copper cables with the following rated thermal values as connection cables MOVIDRIVE MDX60B 61B0005 0300 Rated thermal value 60 C 75 C MOVIDRIVE MDX61B0370 1320 Rated thermal value 75 C Permitted tightening torques for MOVIDRIVE power terminals Sizes 0 1 and 28 gt 06Nm Size2 gt 1 5Nm Size3 E 3 5 Nm Sizes 4 and 5 E 14 0 Nm Size6 E
7. 6 92 ago Startup Starting the motor Fixed setpoints The following table shows the signals that must be present on terminals X13 1 to X13 6 DI to DI 5 when the UNIPOL FIX SETPT setpoint is selected P100 to operate the drive with the fixed setpoints STEE X13 1 DI X13 2 DI21 X13 3 DI22 X13 4 DI23 X13 5 DIO4 X13 6 DI 5 Ctrl inhibit CW Stop CCW Stop Enable Stop n11 n21 n12 n22 Controller inhibit o X X X X X Stop NW X X o X X Enable and stop NW o o 10 X X CW with n11 NW s o a n o CW with n12 aj n o a o mq CW with n13 s o me gs mq CCW with n11 NW o aqu q 1 o Travel diagram The following travel diagram shows an example of how the drive is started with the wiring of terminals X13 1 X13 6 and internal fixed setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit Input DIO1 CW stop Input DIG2 CCW stop Input DIO3 Enable stop Input DIO4 n11 n21 Input DIOS n12 n22 Output DBOO Brake n min 7 ni3 4 Speed n12 4 n11 4 n11 4 n12 4 n13 in g 0 t11 up CW t11 up CW tup CW Stop ramp t3 05034BEN NOTE The motor is not energized in the event of controller inhibit DI 0 A motor without brake will coast to stands
8. Se inhi ett M ns Eon Bue THp pee UMANE NN Checked documentation EI comprehensible T EURODRIVE C23 DocCert MOVIDRIVE MDX60B 61B GA430000 Edition 09 2006 O 11483416 EN perating Instructions SEW EURODRIVE Driving the world 1 Structure of the Safety Notes ccsssecceseesesseeeeeeeeeesseeeenseeeeseeaesnseeeesseaeseneeeeeeees 5 KE Re 6 2 1 General ntormaton nennen nennen nnne 6 2 2 Target group a tutte ae Apes Hie eatin 6 2 3 Designated use 6 2 4 Transportation putting into storage e sseesessseseisseeriieserirrrsrrirneserrrnnseren 7 265v MEIER EE 7 2 6 Electrical connection ae srren a a aE L VA EAR e a NE 7 2 7 Safe disconnection ssie im eot ee tira bees cet dee ce tena 7 2 8 Operation eae tede pic oett t ta ote beth 8 3 Index of Changes 5 ead deter iiie cesse Bleed academia donee 9 1 3 1 Changes compared to the previous version 9 4 Unit D SIGI E 10 ex 4 1 Unit designation nameplates and scope of delivery 10 LONE ae Ic 18 AS SiZ20 losses ten i o etti e Ie educ et Dates 19 4 4 Size EE 20 G E WEE 21 GREEN 22 LEE I ccc 23 LIMES Em 24 AQ Sl26 EE 25 5 SIMS TAN ATI ON e CEA 26 A 5 1 Installation instructions for the basic unt 26 5 2 Removing installing the keypad ssesseesseeessressiresrrssrrserirserrnsrinnssinnsrnnse
9. C 52 5 A ACERBA Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC 42A AC 54A Current limitation Imax Motor and regenerative 150 Iu duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 7 5Q0 5 6 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pyinax 580 W 720 W Cooling air consumption 180 m3 h Weight 14 3 kg Dimensions WxHxD 200 x 465 x 308 mm 1 The performance data applies to fpyry 4 kHz MDX61B Standard version 0110 203 4 00 0150 203 4 00 Part number 827 999 3 828 000 2 MDX61B Application version 0110 203 4 0T 0150 203 4 0T Part number 828 009 6 828 011 8 zc Constant load Recommended motor power Buet 11 kW 15 kW Variable torque load or constant load without overload Recommended motor power Buet 15 kw 22 kW Recommended motor power MOVIDRIVE B System manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 133 134 Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2 3 AC 230 V units Size 4 AC 230 V units
10. Name Setting range Par Selectable par F l d Comment 3 actory settin Parameter set 1 2 e g 97_ IPOS synchronization 970 DRAM synchronization NO YES 971 Synchronization phase 2 0 2ms Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 105 7 SS Ge Operation E Operating displays 7 Operation 7 1 Operating displays 7 segment The 7 segment display shows the operating condition of MOVIDRIVE and in the event display of a fault a fault or warning code 7 segment display Unit status Meaning high byte in status word 1 0 0 24 V operation inverter not ready 1 1 Controller inhibit active 2 2 No enable 3 3 Standstill current 4 4 Enable 5 5 n control speed control 6 6 M control torque control 7 7 Hold control 8 8 Factory setting 9 9 Limit switch contacted A 10 Technologieoption b Unassigned c 12 IPOSPS reference travel d 13 Flying start E 14 Adjust encoder F 11 Fault display flashing H Manual operation t 16 Inverter is waiting for data U 17 Safe Stop active e blinking dot IPOSP s8 program is running Flashing display STOP via DBG60B A WARNING Incorrect interpretation of display U Safe stop active Severe or fatal injuries The display U Safe stop active is not safety related and may not be used as a safety function 106 Operating Instructions MOVIDRIVE MDX60B 61B Driv
11. The following applications are prohibited unless measures are expressly taken to make them possible Usein potentially explosive atmospheres Usein areas exposed to harmful oils acids gases vapors dust radiation etc Useinnon stationary applications that are subject to mechanical vibration and shock loads in excess of the requirements in EN 61800 5 1 2 6 Electrical connection Observe the applicable national accident prevention guidelines when working on live drive inverters e g BGV A3 Perform electrical installation according to the pertinent regulations e g line cross sec tions fusing protective conductor connection For any additional information refer to the applicable documentation You will find notes on EMC compliant installation such as shielding grounding ar rangement of filters and routing of lines in the documentation of the drive inverters Al ways observe these notes even with drive inverters bearing the CE marking The man ufacturer of the system or machine is responsible for maintaining the limits established by the EMC legislation Preventive measures and protection devices must correspond to the regulations in force e g EN 60204 or EN 61800 5 1 Required preventive measures Ground the unit 2 7 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connec tions in accordance with EN 61800 5 1 All connected circuits must also satisfy the
12. Brake connector CT CV DT DV D ee Cut off in the DC and AC circuits CT CV CM71 112 Cut off in the DC and AC circuits kk PE pe4 l F11 F12 F13 KM i AC 3 i Vac DC link L connection F14 F15 L1 L2 L3 X1 Power section DB IA DGND Section Connecting braking resistors BW BW T BW P 1 white BG 2 red BGE blue 5 CT CV DT DV D Cut off in the AC circuit 55310BEN With sizes 1 2 and 2S there is no PE connection next to the supply system connection terminals and motor connection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 You must adhere to the connection sequence of the brake connector Incorrect connection will cause irreparable damage to the brake Read the operating instructions for the motors when connecting the brake using the terminal box NOTES Supply via the motor voltage is not permitted Connect the brake rectifier using a separate supply system lead 42 Always switch off the brake on the DC and AC sides with All hoist applications Drives that require a rapid brake response time CFC and SERVO operating modes Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Wir
13. O 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pyinax 300 W 380 W Cooling air consumption 80 m3 h Weight 5 9 kg WxHxD 135 x 315 x 285 mm Dimensions 1 The performance data applies to fpyyy 4 kHz 132 MDX61B Standard version 0055 2A3 4 00 0075 2A3 4 00 Part number 827 997 7 827 998 5 MDX61B Application version 0055 2A3 4 0T 0075 2A3 4 0T Part number 828 006 1 828 008 8 zc Constant load Recommended motor power Buet 5 5 kW 7 5 kW Variable torque load or constant load without overload Recommended motor power Pmot 7 5 kW 11 kW Recommended motor power MOVIDRIVE B System manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units Size 3 AC 230 V units MOVIDRIVE MDX61B 0110 203 4 0_ 0150 203 4 0_ INPUT Supply voltage Umains 3 x AC 200 V 10 96 3 x AC 240 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmains 100 AC 40A AC 49A at V mains 3 AC 230 V 125 AC 50A AC 61A OUTPUT Apparent output power Su 17 1 kVA 21 5 kVA at Vinains 3 x AC 230 240 V Rated output current IN AC42A AC 54A at Vinains 3 x AC 230 V Continuous output current 125 Iy Ip at Umains 3 x AC 230 V with enn 2 4 kHz
14. Required BW One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted BW090 P52B Adequate Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 43 Installation Wiring diagrams for basic unit Electronic terminals Control unit Option Option Switchover signal lt gt U signal MlJ S 11 serial interface keypad System bus terminating resistor m s12 UWS21B DBG60B XT 9 6 kBaud lt gt 57 6 kBaud Ml s13 Frequency input active Ml 14 XT ON OFF X12 System bus reference DGND 1 System bus hob a Si SC11 2 System bus low a Si SC12 3 iren R11 X11 me DC 10V 10 DCO 4 20 mA 3 DC 10 V m _REF1 1 m Su P MS 00O n1 0 10 V 10 V 7 AI1 2 i SO 1 im TER as DC 0 20 mA 4 20 mA Al12 3 l E mum sl E uw TS O Reference pot analog signals AGND 4 E amp 06 DC 10 V gt REF2 5 Higher level 00O controller OO
15. Value of lag fault tolerance too small je Check whether mechanical system compo nents can move freely or if they are blocked een Pn Check RS485 connection e g inverter PC 43 R3435 Rapid stop e SE EES inverter DBG60B If necessary contact SEW Timeout RS485 Servi ervice Unit utilization IxT value gt 125 Decrease power output Immediate Extend ramps 44 Unit utilization f proposed actions are not possible use switch off larger inverter Reduce load No parameters set for EEPROM in power section or parameters set incor Restore factory settings Consult SEW Ser EP Immediate SS 45 Initialization switch off rectly vice if the fault still cannot be reset e Option card not in contact with back e Insert the option card correctly plane bus 46 System bus 2 Rapidstop e Fault during communication via system bus Check system bus connection timeout 2 47 on bus 1 Rapid stop e P communication via system bus Check system bus connection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Fault messages and list of faults Service Fault nauk Name Response P Possible cause Measure PA masteravnchro Check encoder signals of master synchro Hardware Immediate g y nous encoder 48 nous encoder faulty DRS Switch off si Hardware reduired for sviehfonous Check encoder wiring are Ted y Install a new synchro
16. 51378BXX Figure 47 Dimension drawing for MDX61B size OM dimensions in mm 140 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 1 234 900 c0 Gi Gd OOOO 9690 52274BXX Figure 48 Dimension drawing for MDX61B size 1 dimensions in mm Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 141 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 294 3 S eo KW ub 000 000 060 1 600 om a Y Y T 52273BXX Figure 49 Dimension drawing for MDX61B size 2S dimensions in mm 142 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 2 285 130 8 HMH 15 105 7 JL EE V SE z amp
17. 53019BXX Figure 42 Dimension drawing for MDX60B size OS dimensions in mm Size OS with mounted braking resistor eu 202002 000 CO o 00000 l Lii C JI MW Oo O o0 MININ l o OOOOO EL l loooojooo l n 249 il L 260 4 71 5 53020BXX Figure 43 Dimension drawing for MDX60B size 0S with braking resistor dimensions in mm Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 137 Technical Data and Dimension Drawings MOVIDRIVE MDX60B dimension drawings Size 0M e kel el Y I 2292222 i l 000 O0 01010 z 959 0600 MININ 00 OOO 099 OOO MM b 8 j j GE ER tT ls 249 M 6 ie 260 l 67 5 53022BXX Figur
18. Installation Touch guard Sizes 4 6 For MOVIDRIVE size 4 AC 500 V units MDX61B0370 0450 AC 230 V units MDX61B0220 0300 size 5 MDX61B0550 0750 and size 6 MDX61B0900 1100 1320 two touch guards with eight retaining screws are supplied as standard Install the touch guard on both covers of the power section terminals 2 3 06624AXX Figure 21 Touch guard for MOVIDRIVE MDX61B sizes 4 5 and 6 The touch guard comprises the following parts 1 Cover plate 2 Connection plate 3 Screen only for sizes 4 and 5 The MOVIDRIVE MDX61B units sizes 4 5 and 6 can only achieve enclosure IP10 when the following conditions are met Touch guard is fully installed Shrink tubing is installed on the power cables at all power terminals X1 X2 X3 X4 NOTE If the above conditions are not met MOVIDRIVES units sizes 4 5 and 6 have enclosure IPOO Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 41 9 7 Installation Wiring diagrams for basic unit Wiring diagrams for basic unit Power section and brake K11 AC 3 Protective earth shield Uac Uac F14 F15 F14 F15 LAA K11 A K11 AC 3 AC 3 DB DB DGND Ki AAA K12 AC 3 AC 3 DGND 1 white 1 BG red BMK 3 BGE 3 E 5 blue 13 14 15 L
19. ND045 013 Zlmains AC 45 A 826 0133 ND085 013 Zlmains AC 85A 826 014 1 ND150 013 Y Imains AC 150 8255482 ND300 0053 Z Imains AC 300 8277214 A In rated operation 100 B With variable torque load 125 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x Ig Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 49 Installation Assignment of braking resistors chokes and filters AC 400 500 V units sizes 3 to 6 MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 0550 0750 0900 1100 1320 Size 3 4 5 6 Line filter Part number NF035 503 827 128 3 A NF048 503 827 117 8 B A NF063 503 827 4142 B A NF085 503 827 4150 B A Umax AC 550 V NF115 503 827 416 9 B A NF150 503 827 417 7 B NF210 503 827 418 5 A NF300 503 827 419 3 B Output chokes Inside diameter Part number HD001 d 50 mm 813 3255 e oy cross sections 1 5 16 mm AWG HD003 d 88 mm 813 5584 for cable cross sections gt 16 mm AWG 6 HD004 Connection 816 885 7 with M12 bolt Output filter only in VFC operating Part number mode HF033 403 825 785 X A B D A D HF047 403 825 786 8 B A HF450 503 826 948 3 B E D D A In rated operation 100 B With variable torque load 125 96 D Connect two output filters in parallel In rated opera
20. The DFC11B option is powered via MOVIDRIVE MDX61B A separate voltage Front view of DIP switches DFC11B Description Terminal Function DFC 11B DIP switch block S1 Sets the terminating R Terminating resistor for the CAN Bus cable resistor nc Reserved X31 3 CAN Low jumpered with X30 2 X31 CAN bus connection X31 2 CAN High jumpered with X30 7 X31 1 DGND X30 CAN bus connection X30 1 N C Sub D9 to CiA standard X30 2 CAN Low jumpered with X31 3 X30 3 DGND X30 4 N C X30 5 N C X30 6 DGND X30 7 CAN High jumpered with X31 2 X30 8 N C X30 9 N C 55405AXX Connection The DFC11B option is connected to the CAN bus at X30 or X31 in the same way as the MOVIDRIVE SBus gt Sec System bus connection SBus 1 in the basic unit X12 In contrast to CAN the SBus1 SBus2 is electrically isolated and made available via option DFC11B Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 77 6 78 General startup instructions g Startup 6 Startup 6 1 General startup instructions Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed Prerequisites VFC operating modes without speed control The drive must be configured correctly to ensure that sta
21. The fault code is shown in a 7 segment display The following display sequence is used e g fault code 100 play UU Flashes ca 1 s Display off ca 0 2 s Hundreds if available ca 1 s Display off ca 0 2 s n UR Tens ca 1 s Display off ca 0 2 s o LI Ones ca 1 s Display off ca 0 2 s 59208AXX Following a reset or if the fault code resumes the value 0 the display switches to the operating display Fault list A dot in the P column indicates that the response is programmable P83_ Fault re sponse The factory set error response appears in the Response column Fault Name Response P Possible cause Measure code 00 No error Short circuit output Rectify the short circuit Immediate Motor too large Connect a smaller motor 01 over current Defective output stage Contact SEW Service if the output stage is shut off ipe e Ramp limit is deactivated and set ramp defective time is too short Activate P138 and or increase ramp time ground fault 03 Ground fault in Immediate In the motor lead Eliminate ground fault the motor lead shut off in the inverter Consult SEW Service in the motor G much regenerative power Extend deceleration ramps Braking resistor circuit interrupted 2 Immediate e Shortcircuit in the braking resistor cir w MS ROCK Supply cable to braking tesistor 04 Brake chopper 3 e Check technical data of braking resistor swi
22. braking resistors Installing braking resistors BW BW T BW P according to the rated output current of the inverter The rated voltage of the cable must amount to at least Up U 300 V 500 V in accordance with DIN VDE 0298 Protect the braking resistor except for BW90 P52B using a bimetallic relay wir ing diagram for basic unit power section and brake Set the trip current according to the technical data of the braking resistor SEW EURODRIVE recommends using an overcurrent relay from trip class 10 or 10A in accordance with EN 60947 4 1 For braking resistors of the BW T BW P series the integrated temperature switch overcurrent relay can be connected using a 2 core shielded cable as an alternative to a bimetallic relay Flat type braking resistors have internal thermal overload protection fuse which cannot be replaced Install the flat type braking resistors together with the appro priate touch guard Permitted mounting options On horizontal surfaces On vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted on vertical surfaces with brackets at the top right or left Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 30 Installation Installation instructions for the basic unit Operating brak ing resistors The connection leads to the braking resistors carry a high pulsed DC voltage during rated o
23. signal track A K1 DEH11B output for incremental encoder X14 2 SIN signal track B K2 FO simulation X14 3 Signal track C KO X14 4 DATA Je e Connection page 69 to page 72 X14 5 6 Reserved Yl X14 7 switchover xt Pulse count of the incremental X14 8 Reference potential DGND 4 M ea encoder simulation X14 9 COS Signal track A K1 e e 1024 pulses revolution with X14 10 SIN Signal track B K2 HIPERFACE encoder on X15 X14 11 Signal track C KO e as at X51 Motor encoder X14 12 DATA 46 98 input with sin cos encoder or X14 13 14 Reserved wo l 8 TTL encoder on X15 X14 15 DC 12 V max load X14 15 and X15 15 DC 650 mA SIE E X15 Motor encoder input X15 1 COS signal track A K1 ge 24 X15 2 SIN signal track B K2 SS X15 3 Signal track C KO X15 4 DATA X15 5 Reserved X15 6 Reference potential TF TH KTY 59239AXX X15 7 Reserved X15 8 Reference potential DGND X15 9 COS Signal track A K1 X15 10 SIN Signal track B K2 X15 11 Signal track C KO X15 12 DATA X15 13 Reserved X15 14 TF TH KTY connection X15 15 DC 12 V max load X14 15 and X15 15 DC 650 mA STOP The connections on X14 and X15 must not be installed or removed during operation Electrical components in the encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 NOTES f X14 is used a
24. 0055 0075 1 2 18 17 16 15 14 13 3 12 meus HI 11 5 10 9 8 6 7 59243AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link connection Uz Uz and PE connection 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection 7 Electronics shield clamp and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 X17 Electronics terminal strip for safety contacts for safe stop 10 X10 Electronics terminal strip for binary outputs and TF TH input 11 X16 Electronics terminal strip for binary inputs and outputs 12 X13 Electronics terminal strip for binary inputs and RS485 interface 13 X11 Electronics terminal strip for setpoint input AI1 and 10 V reference voltage 14 X12 Electronics terminal strip for system bus SBus 15 DIP switches S11 S14 16 XT Slot for DBG60B keypad or UWS21B serial interface 17 7 segment display 18 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 21 Unit Design Size 3 4 6 Size3 MDX61B 503 AC 400 500 V units 0150 0300 MDX61B 203 AC 230 V units 0110 0150 59979AXX 1 PE connections 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8
25. 009 Output current A 062 Binary output DO12 01 Status displays 063 Binary output DO13 Not in DBG60B 010 Inverter status 064 Binary output DO14 011 Operating state 065 Binary output DO15 012 Error status 066 Binary output DO16 013 Current parameter set 1 2 067 Binary output DO17 014 Heat sink temperature 20 0 100 C 068 Status binary outputs DO1O DO17 015 Hours of operation h 07 Unit data 016 Enable hours h 070 Unit type 017 Work kWh 071 Rated output current 018 KTY capacity utilization 1 0 200 072 Option 1 encoder slot 019 KTY capacity utilization 2 0 200 073 Option 2 fieldbus slot 02 Analog setpoints 074 Option 3 extension slot 020 Analog input AI1 10 0 10V 076 Firmware basic unit 021 Analog input AI2 10 0 10V 077 DBG firmware Only in DBG60B 022 External current limitation 0 100 078 Technology function 03 Binary inputs basic unit 079 Unit type TUN 030 Binary input DIOS CONTROL INHIBIT 08 Error memory 031 Binary input DI 1 X080 Error t 0 032 Binary input DIZ2 081 Error t 1 033 Binary input DIZ3 082 Error t 2 034 Binary input DIZ4 Not in DBG60B 083 Error t 3 035 Binary input DIZ5 084 Error t 4 036 Binary input DIG 09 Bus diagnostics 037 Binary input DIZ7 090 PD configuration 039 Status binary inputs DIO DIG7 091 Fieldbus type 04 Binary input options 092 Fieldbus baud rate 040 Binary input DI1 093 Fieldbus address 041 Binary input DI11 094 PO1 Setpoint 042 Binary input DI12 095 PO2 Setpoi
26. 500 kBaud 80m 1000 kbaud 40m Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting the RS485 interface Terminating Switch on the system bus terminating resistor S12 ON at the start and end of the resistor system bus connection Switch off the terminating resistor on the other units S12 OFF STOP There must not be any potential displacement between the units connected with the SBus This can restrict the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead 5 10 Connecting the RS485 interface The RS485 interface can be used for connecting max 32 MOVIDRIVE units e g for master slave operation or 31 MOVIDRIVE units and a master control system PLC Wiring diagram for RS485 interface 10 n1 AO ZE ZE 54535AXX Cable specification e Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 25 0 75 mm Cable resistance 100 150 Q at 1 MHz Capacitance per unit length lt 40 pF m a
27. BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande www sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile ventas sew eurodrive cl 155 i Address List P O Box 80136 GR 18545 Piraeus China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew eurodrive com cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86
28. Service Bagdat Cad Koruma Cikmazi No 3 sew sew eurodrive com tr TR 34846 Maltepe ISTANBUL Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua USA Production Greenville SEW EURODRIVE INC Tel 1 864 439 7537 Assembly 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manuf 1 864 439 9948 Service Lyman S C 29365 Fax Ass 1 864 439 0566 Telex 805 550 http www seweurodrive com cslyman seweurodrive com Address List L USA Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319
29. Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data Safety contact X17 1 DGND Reference potential for X17 3 X17 2 VO24 Ueou DC 24 V only to supply X17 4 of the same unit it cannot be used to supply other units X17 3 SOV24 Reference potential for DC 24 V input Safe stop safety contact X17 4 SVI24 DC 24 V input Safe stop safety contact Permitted cable cross section Power consumption X17 4 Input capacitance X17 4 Time for restart Time to inhibit output stage One conductor per terminal 0 08 1 5 mm AWG28 16 Two conductors per terminal 0 25 1 0 mm AWG23 17 Size 0 3 W Size 1 5 W Size 2 2S 6 W Size 3 7 5 W Size 4 8 W Size 5 10 W Size 6 6 W Size 0 27 uF Size 1 0 6 270 uF ta 200 ms ts 200 ms Signal level DC 19 2 V 30 V 1 Contact closed DC 30 V 5 V 0 Contact open Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX60B dimension drawings 9 6 MOVIDRIVE MDX60B dimension drawings Size 0S o A lo o O HH Nin 0 COIN l jo O Y 249 a 260 e
30. Use the key to select the next parameter 8 Enter the rated frequency specified on the motor nameplate C04 Hz Example 2304 4004 50 Hz MOT RATED FREQ 1 Enter 50 Hz in A and A connection 50 000 Use the key to select the next parameter FOR SEW MOTORS 9 The motor values are stored for SEW 2 and 4 pole motors and need not be entered FOR NON SEW MOTORS 9 Enter the following motor nameplate data e C10 rated motor current note the connection type A or A e C11 rated motor power e C12 power factor cos e C13 rated motor speed Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go 6 Startup with the DBG60B keypad 10 Enter the rated power supply voltage C05 for SEW motor CO V C14 for non SEW motor MAINS RAT VOLT 1 400 000 11 If no TF TH is connected to X10 1 2 or X15 5 Set NO 835 RESP TF SIG RESPONSE If a TF TH is connected set the required fault response To select the sensor you must set P530 sensor type NO RESPONSE 1 after startup DISPLAY ERROR 12 Start the calculation for the startup data by choosing YES C06 CALCULATION The process lasts a few seconds NG YES FOR SEW MOTORS 13 The calculation is performed After calculation the next menu C06 SAVE item appears automatically ge YES FOR NON SEW MOTORS 13 For non SEW motors a calibration process is required to per form the calculation When prompted apply a 1
31. V24 9 i I1 X gluse DGND_ 10 TERE IPOS program a 2 215 Reference pot EON Runnning flashing 2 1 8 sax binary signals Connect external DC 24 V supply os Sech B NT depending on the options used dot a3 saras MOVIDRIVE electronics data gt v IS Lab ss 2 5 amp 6 eg ER K o as Ud Qs x 13 3 Lage EL al 9 7 X e eo t Se LI 59219AEN j Factory setting m If the binary inputs are connected to the DC 24 V voltage supply X13 8 VO24 install a jumper between X13 7 DCOM and X13 9 DGND on MOVIDRIVE Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Wiring diagrams for basic unit Description of terminal functions on the basic unit power section and control unit Terminal Function X1 1 2 3 L1 L2 L3 PE Power supply connection X2 4 5 6 U V W PE Motor connection X3 8 9 R R PE Braking resistor connection X4 Uz Uz PE DC link connection 11 Change I signal DC 0 4 20 mA lt V signal DC 10 V 0 10 V 0 10 V factory setting to V signal 12 Switching system bus terminating resistor on off factory setting OFF 13 Set baud rate for the RS485 interface Either 9 6 or 57 6 kBaud factory setting 75 6 kBaud 14 Switch frequency input on or off factory setting switched off X12 1 DGND Reference potential system bus X12 2 SC11 System bus high X12 3 SC12 System bus low X11 1 REF1
32. use as components for installation in machinery and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they satisfy the appropriate requirements for CE marking of the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC For detailed information on EMC compliant instal lation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE Compliance with limit class A or B has been tested on a specified test setup SEW EURODRIVE can provide detailed information on request The CE mark on the nameplate indicates conformity with the Low Voltage Directive 73 23 EEC and the EMC Directive 89 336 EEC We can provide a declaration of conformity on request UL cUL approval USA and the GOST R certificate Russia have been approved for the entire MOVIDRIVE unit series cUL is equivalent to CSA approval C Tick approval has been granted for the entire MOVIDRIVE range of units C Tick certifies conformity with ACA Australian Communications Authority standards Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 121 122 General technical data Technical Data and Dimension Drawings 9 2 General technical data The following table lists the technical data applicable to all MOVIDRIVE MDX60 61B drive inverters regardless of their type
33. 00 Part number 827 957 8 827 958 6 827 959 4 827 960 8 MDX61B Application version 0015 5A3 4 0T 0022 5A3 4 0T 0030 5A3 4 0T 0040 5A3 4 0T Part number 827 9756 827 976 4 827 977 2 827 9780 Constant load Recommended motor power Pmot 1 5 kW 2 2 kW 3 0 kW 4 0 kW Variable torque load or constant load without overload _ Recommended motor power Pwot 2 2kW 3 0 kW 4 0 kW 5 5 kW Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 125 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 2S 2 AC 400 500 V units MOVIDRIVE MDX61B 0055 5A3 4 0_ 0075 5A3 4 0_ 0110 5A3 4 0_ Size 2s 2 INPUT Supply voltage Umains 3 x AC 380 V 10 96 3x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current Imains 100 96 AC 11 3A AC 14 4 A AC 21 6 A at Vinains 3 x AC 400 V 125 AC 14 1 A AC 18 0A AC 27 0 A OUTPUT Apparent output power Sn 8 7 kVA 11 2 kVA 16 8 kVA at V mains 3 AC 380 500 V Rated output current In AC 12 5 A AC 16 A AC 24 A at V mains 3 x AC 400 V Continuous output current 125 ly Ip at U mains 3 x AC 400 V with fp 2 4 kHz AC 196 E A OD Continuous output current 100 ly Ip at U mains 3 x AC 400
34. 11 3 Anus 1820 137 7 Line chokes Part number ND020 013 Zeene AC 20 8260125 ND045 013 Zeene AC 45 8260133 Line filter Part number NF009 503 827 4126 A NF014 503 827 116 X B A Umax AC 550 V NF018 503 827 4134 B NF035 503 827 128 3 Output chokes Inside diameter Part number HD001 d 50 mm 813 3255 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 813 5584 for cable cross sections 16 mm AWG 6 Output filter only in VFC operating Part number mode HF015 503 826 030 3 A HF022 503 826 031 1 B A HF030 503 826 032 X B A HF040 503 826 311 6 B A HF055 503 826 3124 B A HF075 503 826 3132 B A HF023 403 825 784 1 B A HF033 403 825 785 X B A In rated operation 100 B With variable torque load 125 96 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 47 AC 400 500 V units sizes 3 and 4 Installation Assignment of braking resistors chokes and filters MOVIDRIVE MDX61B 503 0150 0220 0300 0370 0450 Size 3 4 Braking resistors Trip current Part number Part number Part number BW BW BW BW BW BW SADIPS lp 7 9 1 ARMs 821 6843 1820 416 3 uk BW018 035 T lp 13 9 Anus 1820 138 5 Cc Cc BW018 075 T lp 20
35. 16 XT Slot for DBG60B keypad or UWS21B serial interface 17 7 segment display 18 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 19 20 4 4 Unit Design Size 2S Size 2S MDX61B 5A3 AC 400 500 V units 0055 0075 18 17 16 15 14 eeee toov 13 12 11 10 9 8 54525AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 2 X4 Connection for DC link connection Uz Uz and PE connection 3 Memory card 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 Electronics shield clamp and PE connection 9 X2 Motor connection 4 U 5 V 6 W 10 X17 Electronics terminal strip for safety contacts for safe stop 11 X10 Electronics terminal strip for binary outputs and TF TH input 12 X16 Electronics terminal strip for binary inputs and outputs 13 X13 Electronics terminal strip for binary inputs and RS485 interface 14 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Electronics terminal strip for system bus SBus 16 DIP switches S11 S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design 4 Size 2 4 5 Size2 MDX61B 5A3 AC 400 500 V units 0110 MDX61B 2A3 AC 230 V units
36. 2 Ge 721 724 Stop setpoint 1 2 0 30 500 1 min 7221725 Start offset 1 2 0 30 500 1 min 73 Brake function 730 733 Brake function 1 2 oL 731 734 Brake release time 1 2 0 2s 7321735 Brake application time 1 2 0 2s 74 Speed hide 740 742 Skip window center 1 2 0 1500 6000 1 min 741 743 Skip width 1 2 0 300 1 min 75 Master slave function MASTER SLAVE OFF SPEED RS485 SPEED SBus SPEED 485 SBus TORQUE RS485 TORQUE SBus 750 Slave setpoint TORQUE 485 SBus LOAD SHARE RS485 LOAD SHARE SBus LOAD S 485 SBus 751 Scaling slave setpoint 10 0 1 10 76 Manual operation No 760 Locking Run Stop keys Yes Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 6 101 6 102 ago Startup Complete parameter list Name Setting range Par h Comment Parameter set 1 2 pation etin 77_ Energy saving function 770 Energy saving function e 78 Ethernet configuration 780 IP address 000 000 000 000 192 168 10 x 223 255 255 255 781 Subnetwork mask 000 000 000 000 255 255 255 000 223 255 255 255 782 Standard gateway 000 000 000 000 223 255 255 255 783 Baud rate Display value that cannot be changed 0 100 1000 MBaud 784 MAC address Display value that cannot be changed 00 OF 69 XX X
37. 3 AC 400 500 V units MOVIDRIVE MDX61B 0150 503 4 0_ 0220 503 4 0_ 0300 503 4 0 INPUT Supply voltage Umains 3 x AC 380 V 10 96 3x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current Imaing 100 96 AC 28 8 A AC 41 4 A AC 54 A at V mains 3 x AC 400 V 125 AC 36 A AC 51 7 A AC 67 5 A OUTPUT Apparent output power Su 22 2 kVA 31 9 kVA 41 6 kVA at Vinains 3 x AC 380 500 V Rated output current In AC 32A AC 46 A AC 60A at V mains 3 x AC 400 V D e ee ACSISA ACTSA Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpwry 8 kHz AC 32 A AC 46 A AC 60 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 150 120 resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pyinax 550 W 750 W 950 W Cooling air consumption 180 m3 h Weight 15 0 kg Dimensions WxHxD 200 x 465 x 308 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyyy 4 kHz
38. 4 0 INPUT Supply voltage Umains 3 x AC 380 V 10 96 3x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current Imaing 100 96 AC 94 5 A AC 117 A at V mains 3 x AC 400 V 125 AC 118 1 A AC 146 3 A OUTPUT Apparent output power Su 73 5 kVA 91 0 kVA at Vinains 3 x AC 380 500 V Rated output current In AC 105A AC 130A at V mains 3 x AC 400 V D E Seen AC 182 Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpwry 8 kHz AC 105A AC 130A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 6Q 4Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pyinax 1700 W 2000 W Cooling air consumption 360 m3 h Weight 35 kg Dimensions WxHxD 280 x 610 x 330 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyyy 4 kHz MDX61B Standard version 0550 503 4 00 0750 503 4 00 Part number 827 969 1 827 970 5 MDX61B Application version 0550 503 4 0T 0750 503 4 0T Part number 827 988 8 827 989 6 Constant load Recomm
39. 4 Anus 1820 139 3 Cc Cc BW915 T lp 32 6 Anus 1820 413 9 BADIUS E lp 14 4Apms 821 680 0 1820 414 7 BW012 050 T lp 20 4 Anus 1820 140 7 BW012 100 T lr 28 8 Anus 1820 141 5 BW106 T lp 47 4 Anus 1820 083 4 BW206 T lp 54 7 Anus 1820 412 0 Line chokes Part number ND045 013 Xlmains AC 45A 826 013 3 A ND085 013 Xlmains AC 85 A 826 014 1 B A ND150 013 Z Imsins AC 150 825 548 2 B ND300 0053 Y Imains AC 300 8277214 A In rated operation 100 B With variable torque load 125 96 03 Connect two braking resistors in parallel and set twice the trip current on F16 2 x lp Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Assignment of braking resistors chokes and filters AC 400 500 V units sizes 5 and 6 MOVIDRIVE MDX61B 503 0550 0750 0900 1100 1320 Size 5 6 Braking Trip current Part number Part number Part number resistors BW BW BW BW BW BW BWO018 015 Ip 9 1 Anus 821 684 3 1820 416 3 BW018 035 T Ip 13 9 Anus 1820 138 5 BW018 075 T lp 20 4 Arms 1820 139 3 BW915 T lp 32 6 Anus 1820 413 9 BW012 025 r 14 4Arms 821 6800 1820 4147 BW012 050 T Ip 20 4 Anus 1820 140 7 BW012 100 T Ip 28 8 Anus 1820 141 5 BW106 T lp 47 7 Anus 1820 083 4 C BW206 T lp 54 7 Anus 1820 412 0 C Line chokes Part number
40. 4 DO 1 C Shared relay contact X10 5 DO 1 NO Normally open contact Selection option Parameter menu P62_ X10 6 DO 1 NC Normally closed contact System bus SBus X12 1 DGND Reference CAN bus according to CAN specification 2 0 parts A and B trans X12 2 potential mission technology according to ISO 11898 max 64 stations termi X12 3 SC11 SBus high nating resistor 120 2 can be activated using DIP switch SC12 SBus low RS485 interface X13 10 ST11 RS485 EIA standard 9 6 kBaud max 32 stations Max cable length 200 m X13 11 ST12 RS485 i pur e d Dynamic terminating resistor with fixed installation TF TH KTY input X10 1 TF1 Response threshold at Rye 2 2 9 kQ 10 Reference terminals X11 4 AGND Reference potential for analog signals and terminals X11 1 and X11 5 REF1 REF2 X12 1 X13 9 X16 6 X10 2 X10 10 X13 7 Permitted cable cross section DGND Reference potential for binary signals system bus RS485 interface and TF TH DCOM Reference potential for binary inputs X13 1 X13 6 and X16 1 X16 2 DI DI 5 and DIO6 DIZ7 One conductor per terminal 0 20 2 5 mm AWG 24 12 Two conductors per terminal 0 25 1 mm AWG 22 17 1 The unit provides a current of Ima DC 400 mA for the DC 24 V outputs VO24 binary outputs If this value is insufficient a DC 24 V voltage supply must be connected to X10 9 VI24 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 135 136
41. 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogota SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogota sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks net hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 220121234 Business Centrum Praha Fax 420 220121237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 P O Box 100 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Mustam e tee 24 Fax 372 6593231 EE 10620Tallin veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesimaentie A Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Gabon Sales Libreville Electro Services Tel 241 7340 11 B P 1889 Fax 241 7340 12 Libreville Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial
42. A 4x2x0 25 mm length 1000 mm max cable length between inverter encoder 58748XX 200 m B DC 24 V connection for HTL encoder 1 x 0 5 mm 250 mm long Signal Terminal of 9 pin sub D socket C encoder end A 1 A 6 B 2 B 7 C 3 C 8 UB 9 GND 5 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 17 18 4 2 Size 0 Unit Design Size 0 MDX60 61B 5A3 AC 400 500 V units 0005 0014 NS 15 3 14 13 12 11 10 59238AXX View of the underside of the unit 1 Power shield clamp for mains connection and connection for DC link connection 2 X4 Connection for DC link connection Uz Uz and PE connection separable 3 X1 Power supply connection L1 L2 L3 and PE connection separable 4 Only with MDX61B Fieldbus slot 5 Only with MDX61B Encoder slot 6 Electronics shield clamp MDX61B size 0 7 X10 Electronics terminal strip for binary outputs and TF TH input 8 X16 Electronics terminal strip for binary inputs and outputs 9 X13 Electronics terminal strip for binary inputs and RS 485 interface 10 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 11 X12 Electronics terminal strip for system bus SBus 12 DIP switches S11 S14 13 XT Slot for DBG60B keypad or UWS21B serial interface 14 7 segment display 15 Memory card 16 Electronics shield c
43. Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 D 40764 Langenfeld near Dusseldorf Fax 49 2173 8507 55 sc west sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Zone industrielle Fax 33 1 64 42 40 88 2 rue Denis Papin F 77390 Verneuil l Etang Additional addresses for service in France provided on request Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Pa
44. D eme 2 5 8 8 eme 000 60 060 600 z e 3 po L d4E Qu obs J 65 MES 1245 52276BXX Figure 50 Dimension drawing for MDX61B size 2 dimensions in mm Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 143 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 3 308 200 Em ra 2 105 D pia lt o Y ry A TIT H 465 445 52315BXX Figure 51 Dimension drawing for MDX61B size 3 dimensions in mm 144 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 4 307 280 522 499 elek Ek 2006 69Ee 0990999 52277BXX Figure 52 Dimension drawing for MDX61B siz
45. DMP11B mounting panel New retaining holes do not have to be drilled DMP11B 54588AXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design Unit designation nameplates and scope of delivery Connector adapter for replacing MOVIDRIVE A with MOVIDRIVE B The following adapters are available for rapid replacement of a MOVIDRIVE A unit with a MOVIDRIVE B unit DAT11B Terminal adapter part number 824 671 8 X10 can be rearranged directly when using MOVIDRIVE MDF MDV or MDS Three plugs have to be rewired You can avoid such rewiring work by using the DAT11B terminal adapter Using this adapter will prevent incorrect connection and save time The terminal adapter is required for terminals X11 analog input X12 SBus and X13 binary inputs DAT11B 54589AXX DAE15B Encoder adapter X15 part number 817 629 9 If a motor with encoder on X15 is in operation on an MDV or MCV the encoder is connected via a 9 pin plug connector to MOVIDRIVE A Since the DEH11B option for MOVIDRIVE MDX61B comes equipped with a 15 pin socket you will either have to convert the encoder cable or use the encoder adapter The encoder adapter DAE15B for connecting sin cos and TTL encoders can be inserted directly between the existing encoder cable with a 9 pin connector and the 15 pin socket on DEH11B This step makes for fail safe and fast connection of existing drives HTL encoders must be connected to MOVI
46. Do not apply external voltage to binary outputs X10 3 DBOG2 and X10 7 DO 2 X10 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switches X10 9 VI24 Input DC 24 V voltage supply backup voltage depending on options unit diagnosis when supply system X10 10 DGND off Reference potential for binary signals X17 1 DGND Reference potential for X17 3 X17 2 VO24 Auxiliary supply voltage DC 24 V only to supply X17 4 on the same unit X17 3 SOV24 Reference potential for DC 24 V input Safe stop safety contact X17 4 SVI24 DC 24 V input Safe stop safety contact XT Only service interface Option slot DBG60B UWS21B USB11A Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 45 46 Installation Assignment of braking resistors chokes and filters 5 8 Assignment of braking resistors chokes and filters AC 400 500 V units size 0 MOVIDRIVE MDX60 61B 5A3 0005 0008 0011 0014 Size 0 Braking resistors Trip current Part number Part number BW BW BW BW T BWO090 P52B 824 563 0 BWO072 003 lr 0 6 Arms 826 058 3 BWO072 005 lr 1 0 Arms 826 060 5 BW168 BW168 T lp 2 5 Anus 820 604 X 1820 133 4 BW100 006 BW100 006 T lp 2 4 Anus 821 701 7 1820 419 8 Line chokes Part number ND020 013 Xlmains AC20A 8260125 Li
47. EViR ES2R ES2S 9 K e SE X14 YE N A K1 1 A Kt SNL pig B K2 x a2 C ot EE H e GO B K2 BE 10 Mee C K0 S oe GY e uB 1kK1K2KoKTKZKO KO 711 WE UBLABCABC UB WH e e 45 a L BN 8 3 e BK fi i 15 e8 Jl er a EE 54333BXX Figure 29 Connecting the sin cos encoder to DEH11B DER11B as an external encoder Part numbers of the prefabricated cables 819 869 1 818 168 3 For fixed routing For cable carrier routing TTL encoders from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage supply Connect TTL encoders with DC 24 V voltage supply EV1R in the same way as the high resolution sin cos encoders Figure 26 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting an external encoder DC 5 V voltage DC 5 V encoders with a DC 5 V voltage supply EV1T EH1T ES1T and ES2T must be supply connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must also be connected to correct the supply voltage of the encoder Connect this encoder as follows DEH11B DER11B X14 max 5m e E SEN 9 A K1 GN m 6 Be 2 B K2 RD 2 Ze 10 B K2 BU 7 e E 3 C KO PK 3 e 116 Ko GY 8 z 15 UBWH i e 98 5 e8 8 LBN s
48. EXT FAULT e 61_ Binary inputs option FAULT RESET e HOLD CONTROL e LIM SWITCH CW 610 Binary input DI1 NO FUNCTION e LIM SWITCH CCW e 611 Binary input DI11 NO FUNCTION IPOS INPUT REFERENCE CAM e 612 Binary input DI12 NO FUNCTION REF TRAVEL START e SLAVE FREE RUNN e SETPOINT 613 Binary input DI13 NO FUNCTION HOLD e MAINS ON e 614 Binary input DI14 NO FUNCTION DRS SET ZERO e DRS SLAVE START 615 Binary input DI15 NO FUNCTION e DRS TEACH IN e DRS MASTER STOP e 616 Binary input DI16 NO FUNCTION OSC WARNING e BRAKE WEAR e OIL AGING WARN e OIL 617 Binary input DI17 NO FUNCTION AGING FAULT e OIL AGING OVER TEMP e OIL AGING READY 62_ Binary outputs basic unit Binary output DBO With fixed assignment with BRAKE 620 Binary output DOG READY FOR OPERATION The following signals can be pro 621 Binary output DO22 IFAULT grammed NO FUNCTION e FAULT e READY e 622 Binary output DO23 IPOS OUTPUT OUTP STAGE ON e ROT FIELD ON e 623 Binary output DOO4 IPOS OUTPUT BRAKE RELEASED e 624 Binary output DO 5 IPOS OUTPUT BRAKE APPLIED e MOTOR STAND STILL e PARAMETER SET e 63 Binary outputs option SPEED REFERENCE e SPEED WIN 630 Binary output D01 NO FUNCTION DOW e SP ACT VAL COMP e 631 Binary output DO NO FUNCTION CURR REFERENCE Ims olo i MOTOR UTILIZ 1 632 Binary output DO12 NO FUNCTION MOTOR UTILIZ 2 e DRS PREWARN 633 Binary output DO13 NO FUNCTION ING e DRS LAG ERROR e 634 Binary output DO14 NO FUNCTION DRS SEIN POs I
49. Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo sewventas cantv net sewfinanzas cantv net 161 EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How we re driving the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations SEW EURODRIVE Driving the world c L ji With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock e A j EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com
50. OS s 139 C MDX261B Siza T oorarts 141 C Tick approval essseeeeeeennnnne 121 MDX61B size 2 sss 143 CE marking 2 coe i er e tene 121 MDX61B size 2S sse 142 Connecting external encoder ss 69 MDX61B size 3 sse 144 Connection MDX61B size 4 mirid 145 Encoder and resolver general information 60 MDX61B size 5 esee 146 Incremental encoder simulation 72 MDX61B step 147 ee 62 DIOMB Option DER11B eie rao ce aos 66 Connection merre aaa aaia e 74 Option EE 77 Technical data sssr 149 ele 74 Terminal description eee 74 EE 67 DKG60B 5 m extension cable for DBG6OB 13 RS4B5 interface EE etiani 53 DMP11B mounting panel en 14 System bus SBus 52 DP ident number eeee 150 Connection technology 150 E Connector adapter Encoder adapter X14 DAEI4B ncn B a om ME D F DAETAB encoder adapter X14 Een 15 16 Fault list MEER 114 DAE 15B encoder adapter X15 seen 15 Fault memory sse 113 DAT11B terminal adapter 15 Fault message in 7 segment display 114 DBG60B Delivery condition sse 82 I Language selection esseesseee 82 Ident number annenin a A TRENAR 150 Starting up the speed controller 86 Incremental encoder simulation Startup procedure sssssssseeeee 83 C
51. Parameter menu P61_ Binary outputs X23 1 X23 8 DO1 D017 PLC compatible EN 61131 2 response time 1ms Signal level O DCOV DC s24V Function X23 1 X23 8 DO10 DO17 Selection option Parameter menu P63 Imax DC 50 mA short circuit proof and protected against external voltage to DC 30 V Reference terminals AGND Reference potential for analog signals Al21 AI22 AO_1 AO_2 X20 3 X21 3 X21 6 DCOM Reference potential for binary inputs X22 1 X22 8 DI1 D117 X22 9 DGND Reference potential for binary signals reference potential for DC 24 X22 10 V power supply 53159AXX F Voltage input X23 9 24VIN Supply voltage DC 24 V for binary outputs DO10 D017 Permitted line cross section One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per terminal 0 25 1 mm AWG 22 17 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 149 Technical Data and Dimension Drawings Technical data of DIO11B and DFC11B options CAN bus interface type DFC11B DFC11B option Communication profile SEW MOVILINK9 CANopen CAN Layer 2 Number of process data words 1 10 process data words Baud rate Setting using parameter P894 125 kBaud 250 kBaud 500 kBaud 1 MBaud Connection technology Sub D9 plug connector X30 plug assigned to CIA standard or via terminal X31 Permitted line cross section X31 One core per terminal 0 20 2 5 mm AWG24 12 CA
52. lation Permitted encoder types Signal level to RS422 HIPERFACE encoder The number of pulses is Sin cos encoder AC 1 Vss 1024 pulses revolution Hiper TTL encoder with negated tracks face encoder on X15 Encoder with signal level to RS422 asat X51 Motor encoder input sin cos encoder or TTL sensor RE bower sappy Desv imax DE 690 with negated tracks at X15 53156AXX Motor encoder inputX15 Permitted encoder types HIPERFACE encoder sin cos encoder AC 1 Vss TTL encoder with negated tracks Encoder with signal level to RS422 Permitted resolution 128 256 512 1024 2048 increments revolution Encoder power supply DC 12 V Imax DC 650 mA 1 Total current load of DC 12 V encoder supply lt DC 650 mA Resolver card type DER11B Option DER11B 53157AXX Output for incremental Output for incremental encoder External encoder input max 200 kHz encoder simulation or simulation Permitted encoder types external encoder input Signal level to RS422 HIPERFACE encoder X14 The number of pulses is 1024 e Sin cos encoder AC 1 Vss pulses revolution TTL encoder with negated tracks Encoder power supply DC 12 V Ina DC 650 mA Motor encoder input X15 Resolver 2 pole Uer AC 3 5 Var 4 kHz Uin Ure 0 5 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings Technical data of DI
53. operating instructions to ensure safe operation of the MOVIDRIVE MDX60B 61B drive inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE assumes no liability for injury to persons or damage to equip ment or property resulting from non observance of these operating instructions In such cases any liability for defects is excluded Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 2 2 1 2 2 2 3 Safety Notes General information Safety Notes The following basic safety notes must be read carefully to prevent injury to persons and damage to property The operator must make sure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instructions carefully and understood them If you are unclear about any of the informa tion in this documentation or if you require further information please contact SEW EU RODRIVE General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During operation drive inverters can have live bare and movable or rotating parts as well as hot surfaces depending on their enclosure Removing covers without authorization improper use as well as incorrect installation or operation may
54. re quirements for safe disconnection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 2 8 Safety Notes Operation Operation Systems with integrated drive inverters must be equipped with additional monitoring and protection devices if necessary according to the applicable safety guidelines such as the law governing technical equipment accident prevention regulations etc Changes to the drive inverter using the operating software are permitted Do not touch live components or power connections immediately after disconnecting the drive inverters from the supply voltage because there may still be some charged capac itors Note the respective reference plates on the drive inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the power supply and no longer carries any voltage Mechanical blocking or internal safety functions of the unit can cause a motor standstill Removing the cause of the problem or performing a reset can result in the drive re start ing on its own If for safety reasons this is not permitted for the driven machine discon nect the unit from the mains before correcting the fault Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Index of Changes Si Changes compared to the previous version L 3 Index of Changes 3 1 Ch
55. result in severe injuries to persons or damage to machinery Consult the documentation for additional information Target group Only qualified electricians are authorized to install startup troubleshoot or service the units observe IEC 60364 or CENELEC HD 384 or DIN VDE 0100 and IEC 60664 or DIN VDE 0110 as well as national accident prevention guidelines Qualified personnel in the context of these basic safety notes are All persons familiar with installation assembly startup and operation of the product who possess the nec essary qualifications All work related to transport storage operation and disposal must be carried out only by personnel who have been trained and instructed accordingly Designated use Drive inverters are components intended for installation in electrical systems or ma chines In case of installation in machines startup of the drive inverters i e start of designated operation is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine guideline observe EN 60204 Startup i e start of designated operation is only permitted with adherence to EMC 89 336 EEC guideline The drive inverters meet the requirements stipulated in low voltage guideline 73 23 EEC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these drive inverters T
56. signal to terminal X13 1 DIOS ICONTROL INHIBIT Apply a 0 signal to terminal X13 1 again after the calibra tion is complete After calculation the next menu item appears automatically 14 Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVE DATA IS BEING COPIED 15 The startup procedure is now complete Use the key to MANUAL MODE return to the context menu STARTUP PARAMET COPY TO DBG COPY TO MDX 16 Use the key to scroll down to the EXIT menu item EXIT UNIT SETTINGS 17 Confirm the setting using the key The basic display 0 00rpm appears 0 000Amp CONTROLLER INHIBIT Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 85 6 go Startup Startup with the DBG60B keypad Starting up the Startup is performed without the speed controller first gt Section Startup procedure speed controller steps 1 through 17 Important Set the VFC n CONTROL mode C01 OPER MODE 1 VFC1 amp FLYSTART VFC1 n CONTROL VFC n CTRL GRP 1 Commence startup for the speed controller by choosing YES CO9 STARTUPn CTRL 2 The selected operating mode is displayed If the setting is cor COO STARTUP rect go to the next menu item PARAMETER SET 2 VFC n CONTROL 3 Select the correct encoder type C15 ENCODER TYPE INCREM ENCOD TTL SINE ENCODER INCREM ENCOD HTL 4 Set the correct encoder resolution C16 ENC RESOLUT FOR SE
57. the stop speed is reached DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Reset An error message can be acknowledged by Switching the supply system off and on again Recommendation Observe a minimum switch off time of 10 s for the supply system contactor K11 e Reset via input terminals that is via an appropriately assigned binary input DI 1 to DIO with the basic unit DI1 to DI17 with the DIO11B option e Manual reset in SHELL P840 YES or Parameter Manual reset e Manual reset using the DBG60B Auto reset performs up to five unit resets with an adjustable restart time A DANGER Risk of crushing if the motor starts up automatically after an auto reset Severe or fatal injuries Do not use auto reset with drives where an automatic restart represents a danger to people or units Perform a manual reset Inverter is If the inverter is controlled via a communication interface fieldbus RS485 or SBus and waiting for data the power was switched off and back on again or a fault reset was performed then the enable remains ineffective until the inverter receives valid data again via the interface which is monitored with a timeout Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 113 114 8 2 Service Fault messages and list of faults Fault messages and list of faults Fault message in 7 segment dis
58. to overload Eliminate overload Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 115 116 Service Fault messages and list of faults Fault Ang Name Response P Possible cause Measure Operating mode not defined or defined Use P700 or P701 to set the correct operating incorrectly mode e P916 was used to set a ramp function e Use MOVIDRIVE in technology version that is needed by a MOVIDRIVE unit OT Operatin immediata in technology version From the Startup Select technology func 35 S ch g switch off P916 was used to set a ramp function tion menu select the technology function that does not match the selected tech that matches P916 nology function Check the settings of P916 and P888 P916 was used to set a ramp type that does not match the selected synchroni zation time P888 Use correct option card Type of option card not allowed Setpoint source control signal source Set correct setpoint SOUT Ee P100 Option miss Immediate d 2 Set correct control signal source P101 36 or operating mode not permitted for this ing switch off option card Set the correct operating mode P700 or P701 Incorrect encoder type set for DIP11B Set the correct encoder type 37 System watch Immediate Error during execution of system software Contact SEW Service dog Switch off 38 System soft Immediate Syst
59. version size and performance MOVIDRIVE MDX60B 61B All sizes Interference immunity Fulfills EN 61800 3 Interference emission with EMC compliant installation Sizes 0 to 6 meet EN 61800 3 Sizes 0 to 5 In accordance with limit value class B to EN 55011 and EN 55014 with corresponding line filter Sizes 0 1 and 2 in accordance with limit value class A to EN 55011 and EN 55014 without additional measures Size 6 in accordance with limit value class A to EN 55011 and EN 55014 with corresponding line filter Ambient temperature Ou Derating ambient temperature Climate class 0 C 50 C when Ip 100 ly and fpy 4 kHz 0 C 40 C when Ip 125 Iy and fpwm 4 kHz 0 C 40 C when Ip 100 Iy and fpyy 8 kHz Derating e 2 5 ly per K between 40 C 50 C 3 ly per K for 50 C 60 C EN 60721 3 3 class 3K3 Storage temperature OL 25 C 70 C EN 60721 3 3 class 3K3 DBG keypad 20 C 60 C Cooling type DIN 51751 Forced cooling temperature controlled fan response threshold 45 C Enclosure Sizes 0 to 3 EN 60529 Sizes 4 to 6 NEMA1 IP20 IPOO power connections IP10 power connections with fitted plexiglass cover supplied as standard and shrink tubing not included in scope of delivery Operating mode Continuous operation with 50 overload capacity size 0 100 96 Overvoltage category Ill according to IEC 6066
60. 0 QA NEA 757 773 101311 14 ITT OAN ANNANN N EURODRIVE a v o Ewa C D 76646 Bruchsal f 50 60Hz 5 f 180Hq was 5 T 52246AXX Figure 1 Example System nameplate for MDX60B 61B Size 0 10 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design Unit designation nameplates and scope of delivery Example Name The braking resistor BWO090 P52B is only available for MDX60B 61B size 0 plate of braking resistor for BREMSWIDERSTAND BW 090 P52B SEW Sach Nr 08245630 Nr 1234 D E R 90O0hm P 100W Figure 2 Nameplate of braking resistor for MDX60B 61B Size 0 54522AXX Example System For MDX61B sizes 1 6 the system nameplate is attached to the side of the unit nameplate for MDX61B si Hp dd SEES s LANDMAN UL AA A LLL TYP MDX61B0110 583 4 00 d P N 08279632 SO 01 0008264724 0001 05 v2 EURODRIV LR EORR NN NY t MIO EE P N 08243492 S N 0001699 Status 18 18 1B 10 11 LISTED IND CONT EQ 2006 IP 20 eG II e Made in Germany 56493AXX Figure 3 Example System nameplate for MDX61B sizes 1 6 Example Name For MDX61B sizes 1 6 the nameplate of the power section is located at the side of plate of power the unit section for MDX61B sizes Wwe M Oa 1 6 no QUTPUT E A 56492AXX Figure 4 Nameplate of power section for MDX61B sizes 1 6 Example Name For MDX61B sizes 1 6 the nameplat
61. 08 5A3 4 0 0011 5A3 4 0_ 0014 5A3 4 0 Size 0S 0M INPUT Supply voltage Umains 3 x AC 380 V 10 96 3 x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmains 100 96 AC 1 8A AC2 2A AC 2 8 A AC 3 6 A at Vmains 3 x AC 400 V 125 AC 2 3 A AC 2 7 A AC 3 5 A AC 4 5 A OUTPUT Apparent output power Sn 1 4 kVA 1 6 kVA 2 1 kVA 2 8 kVA at V mains 3 x AC 380 500 V Rated output current In AC2A AC 2 4 A AC 3 1 A AC4A at V mains 3 x AC 400 V Continuous output current 125 Iy Ip AC 2 5 A AC3A AC 3 8 A AC5A at U mains 3 x AC 400 V and fruu 4 kHz Continuous output current 100 Iy Ip at Umains 3 x AC 400 V and fpywry 8 kHz AC2A AC 2 4 A AC 3 1 A AC4A Current limitation Imax Motor and regenerative 200 Iy duration depending on capacity utilization Internal current limitation Imax 0 200 adjustable Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nA Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pvmax 42W 48 W 58 W 74W Cooling air consumption 3 m h 9 m h 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyy 4 kHz
62. 0B MDX 61B ul d 2 D 60037AXX Figure 18 Installing the shield clamp for the control unit size 0 Sizes 1 to 6 60038AXX Figure 19 Securing the shield clamp for the control unit sizes 1 6 1 Contact clip s 2 Retaining screw s for contact clips 3 Shield plate 4 Retaining screw of shield clamp for control unit Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 39 5 Installation Touch guard 5 6 Touch guard A DANGER Uncovered power connections Severe or fatal injuries from electric shock e Install the touch guard according to the regulations Never start the unit if the touch guard is not installed Size 2S If the touch guard following figure is attached at the connections X4 UZ U and X3 R R the MOVIDRIVE MDX61B units size 2S have enclosure IP20 without touch guard they have enclosure IP 10 IP10 SCD Uz Uz PE Nee n Bee Ko j ug 9900 eG 0 COON OOO OOOO 9690 54408AXX Figure 20 Touch guard for MOVIDRIVE MDX61B size 2S 40 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters
63. 1 5 kW 2 2 kW 3 7 kW Variable torque load or constant load without overload Recommended motor power Buet 2 2 kW 3 7 kW 5 0 kW Recommended motor power MOVIDRIVE B System manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 131 Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2 3 AC 230 V units Size 2 AC 230 V units MOVIDRIVE MDX61B 0055 2A3 4 0 0075 2A3 4 0 INPUT Supply voltage Umains 3 x AC 200 V 10 96 3 x AC 240 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmains 100 AC 19 5 A AC 27 4 A at V mains 3 AC 230 V 125 AC 24 4 A AC 34 3 A OUTPUT Apparent output power Su 8 8 kVA 11 6 kVA at Vinains 3 x AC 230 240 V Rated output current IN AC22A AC29A at Vinains 3 x AC 230 V Continuous output current 125 Iy Ip at Umaine 3 x AC 230 V with enn 2 4 kHz AC 279 AGB ES Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC22A AC 29A Motor and regenerative 150 Iy duration depending on capacity utilization Imax 0 150 adjustable RBRmin 120 Current limitation Imax Internal current limitation Minimum permitted braking resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000
64. 1B option cable sub D connector DEH11B DER11B X14 encoder end 1 Yellow YE 1 2 Red RD 2 3 Pink PK 3 7 Violet VT 4 8 Brown BN 5 9 Green GN 6 10 Blue BU 7 11 Gray GY 8 15 White WH 9 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design Unit designation nameplates and scope of delivery DWE11B Interface adapter adapter cable part number 188 187 6 The interface adapter DWE11B HTL TTL in the form of an adapter cable is used to connect single ended HTL encoders to the HIPERFACE encoder card DEH11B Only the A B and C tracks are connected The interface adapter is suitable for all HTL encoders that were operated on MOVIDRIVE A MDV and MCV and can be connected without any rewiring effort A 5x2x0 25 mm length 1000 mm max cable length between inverter encoder 58748AXX 100m B DC 24 V connection for HTL encoder 1 x 0 5 mm 250 mm long Signal Terminal of 9 pin sub D socket C encoder end A 1 B 2 C 3 UB 9 GND 5 DWE12B Interface adapter adapter cable part number 188 180 9 The interface adapter DWE12B HTL TTL in the form of an adapter cable is used to connect push pull HTL encoders to the HIPERFACE encoder card DEH11B In addition to the A B and C track you will also have to connect the negated tracks A B C SEW EURODRIVE recommends using this interface adapter for any new system
65. 1B in VFC mode SEW motor 0015 2A3 4 DT90L4 0022 2A3 4 DV100M4 0037 2A3 4 DV112M4 0055 2A3 4 DV132S4 0075 2A3 4 DV132M4 0110 203 4 DV160M4 0150 203 4 DV160L4 0220 203 4 DV180L4 0300 203 4 DV200L4 Hoist applica tions A DANGER Risk of fatal injury if the hoist falls Severe or fatal injuries MOVIDRIVE MDX60B 61B is not designed for use as a Safety device in hoist appli cations Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 79 6 80 ago 6 2 Startup Preliminary work and resources Preliminary work and resources Severe or fatal injuries Check the installation Risk of crushing if the motor starts up unintentionally Ensure that the motor cannot start unintentionally for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Performing startup with the DBG60B keypad Plug the connector of the DBG60B keypad into the XT slot Performing startup with a PC and MOVITOOLS Plug the UWS21B option into the XT slot and use an interface cable RS232 to con nect it to the PC Install and start MOVITOOLS on your PC Switch on the supply voltage and if necessary the DC 24 V supply Check that the default parameter settings are correct e g factory settin
66. 2 e eC Ko ER a 9 H e We EERE ER C Ko HIT SCH e e 5e A oo RAUL ie ite thle ete t het e e G S SR e e 59307ADE Figure 31 Incremental encoder simulation connection to DEH11B or DER11B Part number of the prefabricated cable Option type DEH DER11B X14 incremental encoder simulation For fixed routing 819 768 7 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Master slave connection 5 21 Master slave connection Master slave connection Connector X14 of the DEH11B or DER11B option can also be used for the internal syn chronous operation application master slave connection of several MOVIDRIVE units For this purpose you must jumper switchover X14 7 with DGND X14 8 on the master end The following figure shows an X14 X14 connection master slave connection between two MOVIDRIVE units MOVIDRIVE Master MOVIDRIVE Slave X14 X14 E 9 BU 1 2YE 10GN 3VT 11 BK 15 o e NOON WON O 2 CO e uae e a e dE e ee e o e e o e 8 oo co Ta 7 2 ap 59308AXX Part number of the prefabricated cable For fixed routing 817 958 1 NOTES Amaximum of 3 slaves can be connected to the MOVIDRIVE master mportant Do not connect X14 7 when connecting the individual MOVIDRIVE slaves together Only j
67. 20 0 Nm MOVIDRIVE drive inverters are suitable for operation in voltage power systems with a grounded star point TN and TT systems which can supply a max supply current and a max supply voltage in accordance with the following table The fuses listed in the following tables are the maximum permitted fuses for each inverter Only use melting fuses MOVIDRIVE Max supply current Max supply voltage Fuses MDX60B 61B 5_3 0005 0008 0011 0014 AC 5000 A AC 500 V AC 15A 600 V 0015 0022 0030 0040 AC 10000 A AC 500 V AC 35 A 600 V 0055 0075 AC 5000 A AC 500 V AC 60A 600 V 0110 AC 5000 A AC 500 V AC 110 A 600 V 0150 0220 AC 5000 A AC 500 V AC 175 A 600 V 0300 AC 5000 A AC 500 V AC 225 A 600 V 0370 0450 AC 10000 A AC 500 V AC 350 A 600 V 0550 0750 AC 10000 A AC 500 V AC 500 A 600 V 0900 AC 10000 A AC 500 V AC 250 A 600 V 1100 AC 10000 A AC 500 V AC 300 A 600 V 1320 AC 10000 A AC 500 V AC 400 A 600 V Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 35 Installation UL compliant installation 230 V units MOVIDRIVE Max supply current Max supply voltage Fuses MDX61B 2 3 0015 0022 0037 AC 5000 A AC 240 V AC 30A 250 V 0055 0075 AC 5000 A AC 240 V AC 110 A 250 V 0110 AC 5000 A AC 240 V AC 175A1250 V 0150 AC 5000 A AC 240 V AC 225 A1250 V 0220 0300 AC 10000 A AC 240 V AC 350 A 250 V NOTES e Use only
68. 322 IxR compensation 1 stator resistance for step 6 Select the VFC amp Flying start operating mode Set P320 Automatic adjustment 1 to Off In P322 IxR compensation 1 stator resistance enter the value you noted in step 3 oon P Oo NN Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go Complete parameter list 6 6 Complete parameter list General The parameters in the quick menu are marked by a display on the DBG60B information keypad The factory setting for the parameter is highlighted in bold Par Name Value range Par Name Value range DISPLAY VALUES 05 Binary outputs basic unit 00 Process values 050 Binary output DB BRAKE 000 Speed 6100 0 6100 1 min 051 Binary output DO 1 1001 User display Text 052 Binary output DO22 002 Frequency 0 600 Hz 053 Binary output DO23 Not in DBG60B 003 Actual position 0 231 1 inc 054 Binary output DO 4 004 Output current 0 250 96 In 055 Binary output DO 5 005 Active current 250 0 250 Iw 059 Status binary outputs DB2O DOG1 DOG5 o06 Motor utilization 1 0 200 06 Binary outputs option 007 Motor utilization 2 0 200 060 Binary output D010 008 DC link voltage 0 1000 V 061 Binary output DO11
69. 4 1 VDE 0110 1 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Installation altitude h Up to h lt 1000 m without restrictions The following restrictions apply at heights 2 1000 m From 1000 m 3 280 ft to max 4 000 m 6561 ft In reduction by 1 per 100 m 330 ft From 2000 m 6 561 ft to max 4000 m 13 123 ft AC 230 V units Vy reduction by AC 3 V per 100 m AC 500 V units Vy reduction by AC 6 V per 100 m Over 2000 m only overvoltage class 2 external measures are required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 1 In case of long term storage the unit must be connected to the mains voltage for at least 5 minutes every two years otherwise the unit s service life may be reduced Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings General technical data MOVIDRIVE MDX60B 61B series size 0 51485AXX Figure 40 MOVIDRIVE MDX60 61B series size 0 MOVIDRIVE9 MDX61B series sizes 1 to 6 52159AXX Figure 41 MOVIDRIVE9 MDX61B series sizes 1 to 6 Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 123 124 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units 9 3 MOVIDRIVE MDX60 6 1B 5 3 AC 400 500 V units Size 0 MOVIDRIVE MDX60 61B 0005 5A3 4 0 00
70. 8 0126 828 013 4 zc Constant load Recommended motor power Pmot 22 kW 30 kW Variable torque load or constant load without overload Recommended motor power Pmot 30 kW 37 kW Recommended motor power MOVIDRIVE B System manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B electronics data 9 5 MOVIDRIVE MDX60 61B electronics data MOVIDRIVE MDX60 61B General electronics data X11 1 X11 5 Voltage supply for setpoint input REF1 DC 10 V 5 6 0 Imax DC 3 mA REF2 DC 10 V 0 5 96 Imax DC 3 mA Reference voltages for setpoint potentiometer Setpoint input n1 X11 2 X11 3 differential input Operating mode AI11 Al12 Resolution Internal resistance AI11 A112 Voltage or current input can be set with S11 and P11 sampling interval 1 ms Voltage input n1 DC 0 10 V or DC 10 V 0 10 V 12 bit Ri 40 KQ external voltage supply Ri 20 KQ supply from REF 1 REF2 Current input n1 DC 0 20 mA or DC 4 20 mA 11 bit Rj 250 Q Internal setpoints Parameter set 1 n11 n12 n13 6000 0 6000 min Parameter set 2 n21 n22 n23 6000 0 6000 min Time ranges of the speed ramps at An 3000 min 1 Ramp t11 t21 Up 0 0 2000 s Down 0 2000 s 2 Ramp t12 t22 Up down 0 0 2000 s Stop ramp t13 t23 D
71. 827 4126 A NF014 503 827 116 X B A NF018 503 827 4134 B NF035 503 827 128 3 Umax AC 550 V NF048 503 827 117 8 A NF063 503 827 4142 B NF085 503 827 4150 A NF115 503 827 416 9 B Output chokes Inside diameter Part number HD001 d 50 mm 813 3255 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 813 557 6 for cable cross sections lt 1 5 mm AWG 16 HD003 d 88 mm 813 5584 for cable cross sections gt 16 mm AWG 6 A In rated operation 100 B With variable torque load 125 96 C Connect two braking resistors in parallel and set twice the trip current on F16 2 x lf Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 51 Installation Connecting the system bus SBus 1 5 9 Connecting the system bus SBus 1 NOTE Only if P884 SBus baud rate 1000 kbaud Do not combine MOVIDRIVE compact MCH4_A units with other MOVIDRIVE units in the same system bus combination The units may be combined at baud rates z 1000 kbaud Max 64 CAN bus stations can be addressed using the system bus SBus Use a repeater after 20 or 30 stations depending on the length of the cables and the cable capacity The SBus supports transmission technology compliant with ISO 11898 The Serial Communication manual contains detailed information about the system bus This manual can be ordered from SEW EURODRIVE SBus wiring diagram Control unit Systembus BH
72. AOC1 29 AOC1 E v 39 AGND 3i9 AGND 49 AOV2 gt Al AOV2 e 59 aoc2z 5 AOC2 Top AGND d v 6 9 AGND Bas K BN 06196AXX Figure 35 Voltage outputs AOV1 and AOV2 Current outputs Assign the analog current outputs AOC1 and AOC2 in accordance with the following AOC1 and AOC2 figure DIO11B DIO11B X20 X20 1 1 AI21 1S AI21 aly AI22 al AI22 28 AGND 3 9 AGND X21 X21 Se 0 4 20 mA 119 AOV1 119 AOV1 AT 2i AOC1 2i9 AOC1 3S AGND 3 8 AGND a 1 4S Aov2 0 4 20 mA 49 AOV2 51 AOC2 gt 5IQ AOC2 GR 6 9 AGND d d AGND a LA 06197AXX Figure 36 Current outputs AOC1 and AOC2 76 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Connecting Option DFC11B 5 23 Connecting Option DFC11B CAN Bus interface type DFC11B 824 317 4 Part number NOTES supply is not required The CAN Bus interface type DFC11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DFC11B option must be plugged into the fieldbus slot
73. B 61B Drive Inverters 99 6 100 ago Startup Complete parameter list Name Setting range Par Selectable par F d Comment t t Parameter set 1 2 actory seting 54_ Gear unit motor monitoring 540 Response drive vibration warning Display fault The following error responses can 541 Response drive vibration fault Rapid stop Warning be programmed NO RESPONSE e DISPLAY FAULT e 542 Response oil aging warning Display fault IMM STOP FAULT e 543 Response oil aging fault Display fault EMERG STOP FAULT e RAPID 544 Response oil aging overtemperature Display fault STOP FAULT e IMM STOP WARN e 545 Response oil aging ready message Display fault EMERG STOP WARNG RAPID 546 Response brake wear Display fault STOP WARNG 6 TERMINAL ASSIGNMENT 60 Binary inputs basic unit With fixed assignment with CONTROLLER Binary input DIOS INHIBIT 600 Binary input DI 1 CW STOP The following functions can be pro 601 Binary input DI 2 CCW STOP grammed NO FUNCTION e ENABLE STOP e 602 Binary input DI 3 ENABLE STOP CW STOP e 603 Binary input DIO4 n11 n21 CCW STOPen11 n21 en12 n22 e FIX 604 Binary input DIO5 n12 n22 SETPT SW OV e PAR SWITCHOVER e RAMP 605 Binary input DI 6 NO FUNCTION SWITCHOVER e MOTOR POT UP e 606 Binary input DIO7 NO FUNCTION MOTOR POT DOWN e
74. BG COPY TO MDX 14 Use the key to scroll down to the EXIT menu item EXIT UNIT SETTINGS 15 Confirm the setting using the key The basic display 0 00rpm appears 0 000Amp CONTROLLER INHIBIT Once startup is complete copy the parameter set from MOVIDRIVE to the DBG60B keypad You have the following options Inthe context menu select the COPY TO DBG menu item Confirm the setting using the key The parameter set is copied from MOVIDRIVE to DBG60B Inthe context menu select the PARAMETER MODE menu item Select param eter P807 MDX DBG The parameter set is copied from MOVIDRIVE to DBG60B The parameter set can now be copied to other MOVIDRIVE units using DBG60B Plug the DBG60B keypad into the other inverter You have the following options to copy the parameter set from DBG60B to another inverter Inthe context menu of the new inverter choose the COPY TO MDX menu item and confirm your entry using the key The parameter set is copied from DBG60B to MOVIDRIVES Inthe context menu select the PARAMETER MODE menu item Select param eter P806 DBG MDX The parameter set is copied from DBG60B to MOVIDRIVES Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 6 88 ago o Startup Startup with the DBG60B keypad Severe or fatal injury Make sure that the data set you copy is suitable for the application Parameter settings incorrect due to u
75. DC 10 V max DC 3 mA for setpoint potentiometer X11 2 3 AI11 12 Setpoint input n1 differential input or input with AGND reference potential signal form gt P11 S11 X11 4 AGND Reference potential for analog signals REF1 REF2 Al AO X11 5 REF2 DC 10 V max DC 3 mA for setpoint potentiometer X13 1 DIDS Binary input 1 with fixed assignment Controller The binary inputs are electrically isolated by X13 2 DIO1 inhibit optocouplers X13 3 DIG2 Binary input 2 factory setting to CW stop e Selection options for binary inputs 2 to 6 DI 1 X13 4 DIO3 Binary input 3 factory setting to CCW stop DIO5 Parameter menu P60_ X13 5 DIG4 Binary input 4 factory setting to Enable Stop X13 6 DIO5 Binary input 5 factory setting to n11 n21 Binary input 6 factory setting to n11 n22 X13 7 DCOM Reference for binary inputs X13 1 to X13 6 DI DI 5 and X16 1 X16 2 DI 6 DIO e Switching binary inputs with DC 24 V external voltage Connection X13 7 DCOM must be connected to the reference potential of the external voltage Without jumper X13 7 X13 9 DCOM DGND gt Isolated binary inputs With jumper X13 7 X13 9 DCOM DGND Non isolated binary inputs e The binary inputs must be switched with DC 24 V from X13 8 or X10 8 VO24 Jumper required X13 7 X13 9 DCOM DGND X13 8 VO24 Auxiliary supply output DC 24 V max load X13 8 and X10 8 400 mA for external command switches X13 9 DGND Reference potential for
76. DRIVE B with the option DWE11B 12B section DWE11B 12B interface adapter option DAE15B 54585AXX Length of DAE15B 200 mm 20 mm Line cross section 6 x 2 x 0 25 mm Terminal of the 15 pin sub D plug Core color in prefabri Terminal of 9 pin sub MOVIDRIVE9 MDX61B option DEH11B X15 cated cable D socket encoder end 1 Yellow YE 1 2 Red RD 2 3 Pink PK 3 4 Violet VT 4 8 Brown BN 5 9 Green GN 6 10 Blue BU 7 11 Gray GY 8 15 White WH 9 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 15 16 Unit Design Unit designation nameplates and scope of delivery DAE14B Encoder adapter X14 part number 817 630 2 If a synchronous encoder is operated at X14 on MOVIDRIVE MDV MDS MCV or MCS connection takes place via a 9 pin connector Since the DEH11B and DER11B options for MOVIDRIVE MDX61B come equipped with a 15 pin plug you will either have to rework the encoder cable or use the encoder adapter The encoder adapter can be plugged directly between the existing encoder cable with 9 pin socket and the 15 pin connector on DEH11B DER11B This step makes for fail safe and fast con nection of existing drives DAE14B 54586AXX Length of DAE14B 200 mm 20 mm Line cross section 6 x 2 x 0 25 mm Terminal of the 15 pin sub D socket Core color in prefabricated Terminal of the 9 pin MOVIDRIVE MDX6
77. DRIVE recommends using earth leakage monitors with pulse code measurement for voltage supply systems with a non grounded star point IT systems Using such devices prevents the earth leakage monitor mis tripping due to the ground capacitance of the inverter No EMC limits are specified for interfer ence emission in voltage supply systems without grounded star point IT systems Supply system lead Cross section according to rated input current lmains at rated load Motor lead Cross section according to rated output current lated Electronics cables of basic unit terminals X10 X11 X12 X13 X16 One core per terminal 0 20 2 5 mm AWG 24 12 Two cores per terminal 0 25 1 mm AWG 22 17 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Installation instructions for the basic unit Electronics cables of terminal X17 and DIO11B terminal expansion board terminals X20 X21 X22 One core per terminal 0 08 1 5 mm AWG 28 16 Two cores per terminal 0 25 1 mm AWG 22 17 Unit output STOP MOVIDRIVE B can suffer irreparable damage if you connect capacitive loads Only connect ohmic inductive loads motors Never connect capacitive loads o o 60031AXX Figure 8 Only connect ohmic inductive loads do not connect capacitive loads Connecting Use two tightly twisted leads or a 2 core shielded power cable Cross section
78. EF 1 REF2 Al AO Al21 119 X11 AOV1 Analog voltage output V1 with factory setting to actual speed Al22 29 KR X21 4 AOV2 Analog voltage output V2 with factory setting to output current AGND K Load capacity of the analog voltage outputs Luss DC 10 mA X21 2 AOC1 Analog current output C1 with factory setting actual speed AOV1 1S X21 5 AOC2 Analog current output C2 with factory setting output current AOC1 a8 P642 645 Operating mode AO1 2 sets whether the voltage outputs V1 2 DC 10 AGND 39 x V 0 10 V or the current outputs C1 2 DC 0 4 20 mA are in effect Aov2 IE 49 N Selection options for the analog outputs Parameter menu P640 643 AOC2 59 Max permitted cable length 10 m AGND elg X21 3 6 AGND Reference potential for analog signals REF 1 REF2 Al AO X22 1 8 DI10 17 Binary inputs 1 8 with factory setting no function DI1 19 The binary inputs are electrically isolated by optocouplers DI11 29 Selection options for the binary inputs Parameter menu P61_ D112 1 39 X22 9 DCOM Reference potential for the binary inputs DI1 17 D113 49 X22 10 DGND Reference potential for binary signals D114 591 x Without jumper X22 9 X22 10 DCOM DGND Isolated binary inputs ous ei S With jumper X22 9 X22 10 DCOM DGND Non isolated binary inputs DI16 d 7S X23 1 8 DO10 17 Binary outputs 1 8 with factory setting no function DI17 8 9 Load capacity of binary outputs Imax DC 50 mA s
79. EH11B as follows CT CV AS1H ES1H AV1H mex 100m ADEHAB X15 CMT1 112 with lug connector L 4 piug 4BU Za 5YE d eC 21 08 6 GN 10 2 0 Dm ms i dE 9 BN 44 TF TH KTY 10 WH pe le 111GYPK 8 o Us 12 RDBU Lu GY i 54439BXX NOTE Important for DT DV and CT CV motors The TF or TH is not connected to the encoder cable but must be connected using an additional 2 core shielded cable Part numbers of the prefabricated cables For fixed routing 1332 453 5 For cable carrier routing 1332 455 1 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 63 64 Installation Connecting option DEH11B HIPERFACE CMT1 112 with terminal box Connecting sin cos encoder to DT DV CT CV motors Part numbers of the prefabricated extension cables For fixed routing 199 539 1 For cable carrier routing 199 540 5 Connect the HIPERFACE encoder to the option DEH11B as follows max 100 m A H E H OC OIX gt DEH11B X15 cos H cos BU lt n NE 9 D YE 3 PON sint GN 19 o8 sin 7 M Oo pata 5 Yt SE i o pata 6 BK o TF TH KTY BN MES TF TH KTY Wis go GYPK 94 Us 54440CXX Figure 25 Connecting HIPERFACE encoder to DEH11B as a motor encoder Part numbers of the p
80. Electronics terminal strip for binary inputs and RS485 interface 15 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Electronics terminal strip for system bus SBus 17 DIP switches S11 S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display 20 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 23 Unit Design Size 5 4 8 Sizes MDX61B 503 AC 400 500 V units 0550 0750 1 2 3 59981AXX 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz and PE connection 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Electronics shield clamp 11 X17 Electronics terminal strip for safety contacts for safe stop 12 X10 Electronics terminal strip for binary outputs and TF TH input 13 X16 Electronics terminal strip for binary inputs and outputs 14 X13 Electronics terminal strip for binary inputs and RS485 interface 15 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 16 X12 Electronics terminal strip for system bus SBus 17 DIP switches S11 S14 18 XT Slot for DBG60B keypad or UWS21B serial interface 19 7 segment display 20 Memory card Operating Instru
81. Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 http www boznos gr info boznos gr 156 e Address List 1 Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 2 7960477 79604654 Sales Unit No 801 806 8th Floor Fax 852 2 7959129 Service Hong Leong Industrial Complex sew sewhk com No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu India Assembly Baroda SEW EURODRIVE India Pvt Ltd Tel 91 265 2831086 Sales Plot No 4 Gide Fax 91 265 2831087 Service Por Ramangamdi Baroda 391 243 http www seweurodriveindia com Gujarat mdoffice seweurodriveindia com Technical Offices Bangalore SEW EURODRIVE India Private Limited Tel 91 80 22266565 308 Prestige Centre Point Fax 91 80 22266569 7 Edward Road salesbang seweurodriveinindia com Bangalore Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate Glasnevin Dublin 11 Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer St
82. G60B keypad ssssseeeeee 81 TE E 56 PC and MOVITOOLSS ssl 89 UMWS21B ettet 55 Preliminary work and resources 80 L Startup instructions ossessi 78 Startup with DBG60B Long term storage eeseeeese 122 Set parameters Jes 88 M Storage temperature sse 122 Master slave connection esssesss 73 Switch off responses to faults 113 Memory card ME 111 System bus SBus connection 52 Notes on replacing the memory card 111 T Minimum clearance Ae e evade ee ee aea cuve Teu eer tes 27 Techeicaldats Mounting position sseseeseeenee 27 230 V units N SIZE co oom epe rats 131 Nameplate bietet 10 11 SiZO P B 132 S ZE EE 133 o OIZG At one guai Re RE IR 134 Operating display 400 500 V units 7 segment display sse 106 Size 2S 2 NI um utut a ea 126 Operating displays SIL MM E 127 Basic displays in the DBG60B keypad 107 CIL pet ME C RN 128 Option cards ICI ET 129 Installation and removal Een 58 CIC cea cR DR DE DRE 130 Option combinations overview 57 400 500 V units S tzen 128 Option DWET11B 12B eeeeeeeeeeennn 54 400 500 V units Size 125 Option slots arrangement ssssse 57 Braking resistor DW Te 149 Option DUSBT114A eene 56 Electronics d
83. IX SETPT setpoint is selected P100 to operate the drive with an analog setpoint selection Function X11 2 AI11 X13 1 DI X13 2 DI 1 X13 3 DI 2 X13 4 DI 3 X13 5 DI 4 X13 6 DI 5 Analog inp n1 Cntr inhibit CW Stop CCW Stop Enable Stop n11 n21 n12 n22 Controller inhibit X o X X X o o Stop X t X X o 0 o Enable and stop X n o Q q Q am Clockwise at 50 Nmax 5V Ie qs o 4 Q am Clockwise with nmax 10 V d 4 o q 0 am CCW with 50 Nmax 5V mq 0 nan 4 Q o CCW with Nmax 10V D o i WI am O Travel diagram The following travel diagram shows by way of example how the motor is started with the wiring of terminals X13 1 to X13 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 Input DIOS Controller inhibit ER Input DIO1 CW stop Input DIG2 CCW stop Input DIOS 1 Enable stop Output DBOS brake Analog in putni AM1 DN 1 b i n min 5 2 d me nA E up cw max Speed i i l i i t11 upiCW 50 Nma itt up cw P min J start stop n 50 n max 05033BEN NOTE The motor is not energized in the event of controller inhibit DI 0 A motor with out brake will coast to standstill Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 91
84. N Bus connection Two cores per terminal 0 25 1 mm AWG22 17 Terminating resistor 120 Q setting at DIP switch S1 R Addressing Setting via parameter P891 SBus MOVILINK or P896 CANopen Tools for startup MOVITOOLSS software DBG60B keypad 55728AXX 150 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Index 10 Index Numerics Wake Up parameters esses 110 7 segment display fault message IPSE 114 DBM6O0B door installation set 13 DEH11B A Connection aet te E tetti etudes 62 Accessories set size 2S 12 Technical data occcccccccccccccccccccccccccccseeststseeecs 148 Arrangement of the option slots 57 Terminal description ccecce 62 Assignment of braking resistors chokes DER11B and filters CONACCHON ceste icc ula EE EM ae aa 66 AC 230 V units sizes 1 t0 4 ee 51 Technical dala rtt 148 AC 400 500 V units size 0 n a 46 Terminal description esses 66 AC 400 500 V units size 1 2S 2 47 DFC11B AC 400 500 V units sizes 3 and 4 48 Technical data vix etta dateien 150 AC 400 500 V units sizes 5 and 6 49 Terminal description esses 77 B Dimension drawings MDX60B size OM sssseeeeeeee 138 Baud rate LEE 150 MDX60B size OS noen 137 Braking esto eens MDX61B size OM s 140 Technical data sss 149 MDX61B size
85. O X13 are Binary va H i It input 8 Controller inhibit DI 1 i g O CW stop iH pee ooo Cowes Sen ne I Bina sub D 9 pin z stop DI 2 3 CH ry MS amp Enable stop DI 3 4 Tait outputs Ei nit n21 4 pigs 5 rn 5 n12 n22 DI 5 6 mH t Reference B 7 segment display B Ref X13 DI D1I 5 DCOM 7F Genee Operating status E DC 24 V output gt VO24 8 B 0 Inverter not ready E Reference pot binary signals DGND 9 DGND 1 Controller inhibit active RS485 cat s IS DIE 10 m 2 No enable RS485 a pi ST12 11 d iol 3 Standstill current X16 x 4 VFC operation No function Dog 1 E dee Ar Berg E 4 d See k IPOS output el pog4 4 E old control IPOS output DOS 5 8 Factory setting Reference pot binary signals DGND 6 irt 9 A I 9 Limit switch contacted Ca M D I A Technology option X10 Kk b Free Input TF TH KTY 1 TF1 1 7 2 Reference pot binary signals DGND 2 s e EE i o I c IPOS reference travel 2 brake DB 3 z ii JL wes d Flying start 5 2 Relay contact DO 1 C 4 WM AC 3 y bd eady E Calibrate encoder SE Relay NO contact DO 1 NO 5 NE CS F Fault display E 2 Relay NC contact DO 1 NC 6 Lg te H Manual operation 8 2 lFaut pog2 7 E t Waiting for data m S35 DC 24 V output Si VO24 8 K tu 2N U Safe stop active s SS Sa DC H24Vinput
86. O11B and DFC11B options Braking resistor BW T BW P Braking resistor BW T BW P Connection cross section for signal contact 1x 2 5 mm Switching capability of the thermostat s signal contact DC2A DC 24 V DC11 AC2A AC 230V AC11 Switching contact according to EN 61800 5 1 9 9 Technical data of DIO11B and DFC11B options Input output card type DIO11B DIO11B option Setpoint input n2 X20 1 X20 2 AI21 A122 Voltage input DIO 118 Differential input or input with AGND reference potential Mode AI21 A122 n2 DC 0 10 V or DC 10 V 0 10 V Resolution 12 bit sampling time 1 ms Internal resistance Ri 40 kQ Analog outputs X21 1 X21 4 AOV1 AOV2 Voltage outputs DC 10 V 0 10 V Imax DC 10 mA short circuit proof and protected against external voltage to DC 30 V selection option parameter menu P64_ X21 2 X21 5 AOC1 AOC2 Current outputs DC 0 4 20 mA short circuit proof and pro tected against external voltage to DC 30 V selection option parameter menu P64 Response time Resolution 5ms 12 bit Binary inputs Isolated optocoupler PLC compatible EN 61131 X22 1 X22 8 DI1 D117 Internal resistance Ri 3 KQ lg DC 10 mA Sampling interval 1 ms DC 13 V 30 V 1 Contact closed Signal level DC 3 V 5 V 0 Contact open Fulfills EN 61131 Function X22 1 X22 8 DI10 DI17 Selection option
87. Output voltage UA Max V mains PWM frequency fPwm Can be set 4 or 8 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pyinax 2300 W 2500 W 2700 W Cooling air consumption 600 m3 h Weight 60 kg Dimensions WxHxD 280 x 1000 x 382 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyyy 4 kHz MDX61B Standard version 0900 503 4 00 1100 503 4 00 1320 503 4 00 Part number 827 971 3 827 972 1 827 974 8 MDX61B Application version 0900 503 4 0T 1100 503 4 0T 1320 503 4 0T Part number 827 991 8 827 992 6 827 993 4 Constant load Recommended motor power Pmot 190 kw 110 kw 132 kW Variable torque load or constant load without overload _ Recommended motor power Pmot 110 kw 132 kW 160 kW Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B 2_3 AC 230 V units 9 4 MOVIDRIVE MDX61B 2_3 AC 230 V units Size 1 AC 230 V units MOVIDRIVE MDX61B 0015 2A3 4 0_ 0022 2A3 4 0_ 0037 2A3 4 0_ INPUT Supply voltage Umains 3 x AC 200 V 10 96 3 x AC 240 V 10 Supply frequency fmains 50 Hz 60 Hz 5 R
88. POs IN Es TION e IPOS REFERENCE e 635 Binary output DO15 NO FUNCTION IPOS OUTPUT e IPOS FAULT 636 Binary output DO16 NO FUNCTION 637 Binary output DO17 NO FUNCTION Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Complete parameter list Startup ago Name Setting range Par Selectable par F d Comment t t Parameter set 1 2 actory seting 64_ Optional analog outputs 640 Analog output AO1 ACTUAL SPEED 641 Scaling AO1 10 0 1 10 The following functions can be pro 642 Operating mode AO1 OFF 10 10 V 0 20 mA 4 20 mA grammed NO FUNCTION e RAMP INPUT e 644 Scaling AO2 10 0 1 10 ACTUAL SPEED e ACTUAL FRE QUENCY e OUTPUT CURRENT e ACTIVE CURRENT e UNIT UTILIZA RELATED TORQUE e IPOS OUTPUT 2 T CONTROL FUNCTIONS 70_ Operating modes VFC 1 VFC 1 amp GROUP VFC 1 amp HOIST VFC 1 amp DC BRAK VFC 1 amp FLYSTART VFC n CONTROL VFC n CTRL amp GRP VFC n CTRL amp HOIST d VFC n CTRL amp SYNC 700 Operating mode 1 VEC n CTRL amp IPOS CFC CFC amp M CONTROL CFC amp IPOS CFC amp SYNC SERVO SERVO amp M CONTROL SERVO amp IPOS SERVO amp SYNC VFC2 VFC 2 amp GROUP 701 Operating mode 2 VFC 2 amp HOIST VFC 2 amp DC BRAK VFC 2 amp FLYSTART 71 Standstill current 710 711 Standstill current 1 2 D 50 Imot 72 Setpoint stop function 7201723 Setpoint stop function 1
89. R 9 R 8 X2 Motor connection 4 U 5 V 6 W 9 Electronics shield clamp and PE connection 10 X17 Electronics terminal strip for safety contacts for safe stop 11 X10 Electronics terminal strip for binary outputs and TF TH input 12 X16 Electronics terminal strip for binary inputs and outputs 13 X13 Electronics terminal strip for binary inputs and RS485 interface 14 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 15 X12 Electronics terminal strip for system bus SBus 16 DIP switches S11 S14 17 XT Slot for DBG60B keypad or UWS21B serial interface 18 7 segment display 19 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design 4 Size 4 4 7 Size4 MDX61B 503 AC 400 500 V units 0370 0450 MDX61B 203 AC 230 V units 0220 0300 9 8 7 59980AXX 1 PE connection 2 X1 Power supply connection 1 L1 2 L2 3 L3 3 X4 Connection for DC link connection Uz Uz and PE connection 4 Fieldbus slot 5 Expansion slot 6 Encoder slot 7 X3 Braking resistor connection 8 R 9 R and PE connection 8 X2 Motor connection 4 U 5 V 6 W 9 PE connection 10 Electronics shield clamp 11 X17 Electronics terminal strip for safety contacts for safe stop 12 X10 Electronics terminal strip for binary outputs and TF TH input 13 X16 Electronics terminal strip for binary inputs and outputs 14 X13
90. Suspended load Danger of fatal injury if the load falls Jj Do not stand under the suspended load Secure the danger zone If a crane is not available you can push a carrying bar 2 through the rear panel 4 to facilitate installation included in the delivery scope of size 6 Secure the carrying bar 2 against axial displacement using the split pin 3 3 1 2 1 4 3 Ril T n l LI 59892AXX Figure 6 Installing MOVIDRI VE size 6 with fixed lifting eye and carrying bar 1 Fixed lifting eye 2 Carrying bar included in the delivery of size 6 3 2 split pins included in the delivery scope of size 6 4 Rear panel 26 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Installation instructions for the basic unit Tightening Only use original connection elements Note the permitted tightening torques torques for MOVIDRIVE power terminals Sizes 0 1 and 285 0 6 Nm Size2 gt 1 5 Nm Size3 gt 3 5 Nm Sizes 4and5 gt 14 0 Nm Size6 20 0Nm The permitted tightening torque of the signal terminals is 0 6 Nm Minimum Leave atleast 100 mm clearance above and below the unit for optimum cooling clearance and Make sure air circulation in the clearance is not impaired by cables or other installa mounting tion equipment Wit
91. T11 ST12 RS485 11 ONLY TERMINAL Manual mode must be exited via TERMINAL DBG60B or UWS21B 12 NO ACCESS Access to selected parameter denied 13 ee RRE Set terminal DI Controller inhibit 0 for the selected function 14 INVALID VALUE Attempt to enter an invalid value 46 PARAM NOT SAVED e S DEDE ee cyclic write access Parameter Parameter to be changed can only be set in the state CONTROLLER 17 INVERTER ENABLED INHIBIT Attempt to change to manual mode during live operation Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 107 SS a Operation 7 W Functions of the DBG60B keypad 7 3 Functions of the DBG60B keypad Key assignments for DBG60B 60017AXX 1 Key e Stop 2 Key t Up arrow moves up to the next menu item 3 Key fun Start 4 Key om OK confirms the entry 5 Key Activate the context menu 6 Key 4 Down arrow moves down to the next menu item 7 Key Decimal point 8 Key Sign reversal 9 Key0 9 Digits 0 9 10 Key 5 Change menu 11 Key amp Select language 12 Key 62 Delete previous entry Copy function of The DBG60B keypad can be used to copy complete parameter sets from one DBG60B MOVIDRIVE unit to other MOVIDRIVE units Proceed as follows n the context menu select the COPY TO DBG menu item Confirm the setting using the key After the copying process has finished plug the key
92. TARTUP PARAMET number indicates that the keypad is in display mode PREPARE FOR STARTUP Use the key to change to edit mode The flashing cur sor disappears Use the key or the key to select PARAMETER SET 1 or PARAMETER SET 2 Confirm the setting using the key to confirm your selec tion Use the key to return to the display mode The flashing cursor appears again Use the key to select the next parameter PARAMETER SET 1 COO0 STARTUP 5 Select the operating mode you require Use the key to C01 OPER MODE 1 select the next parameter 6 Select the motor type If a 2 or 4 pole SEW motor is connected select the correct motor from the list If a non SEW motor or an SEW motor with more than four poles is connected select NON SEW MOTOR from the list Use the key to select the next parameter C02 MOTOR TYPE 1 NON SEW MOTOR DT63K4 DR63S4 7 Enter the rated motor voltage for the selected connection type C03 V according to the value specified on the nameplate MOT RATED VOLT 1 400 000 Example Nameplate 2304 4001 50 Hz A connection gt Enter 400 V A connection transition point at 50 Hz enter 230 V A connection transition point at 87 Hz Also enter 230 V However after startup first set parameter P302 MAXIMUM SPEED 1 to the value for 87 Hz and then start the drive Example Nameplate 400A 690 50 Hz Only A connection possible Enter 400 V A connection is not possible
93. V with fpwry 8 kHz AC 12 5 A AC 16A AC 24A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 47 Q 22 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nA Ang 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Py 220W 290 W 400 W Cooling air consumption 80 m h Weight 6 6 kg Dimensions WxHxD 105 x 335 x 294 mm 135 x 315 x 285 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpwm 4 kHz MDX61B Standard version 0055 5A3 4 00 0075 5A3 4 00 0110 5A3 4 00 Part number 827 9616 827 9624 827 9632 MDX61B Application version 0055 5A3 4 0T 0075 5A3 4 0T 0110 5A3 4 0T Part number 827 979 9 827 9802 827 9810 Constant load Recommended motor power Buet 5 5 kW 7 5 kW 11 kw Variable torque load or constant load without overload Recommended motor power Buet 7 5 kW 11 kw 15 kW Recommended motor power MOVIDRIVE B System manual section Motor Selection 126 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size
94. W MOTORS 5 Enter whether the motor has a brake 6 Set the stiffness of the control system If the drive tends to oscillate setting 1 STIFFNESS Transient recovery time is too long Setting gt 1 1 000 Recommended setting range 0 90 1 1 10 7 Enter whether the motor has a flywheel fan Z fan C19 Z FAN WITHOUT FOR NON SEW MOTORS 5 Enter the moment of inertia of the motor 6 Set the stiffness of the control system If the drive tends to oscillate setting 1 STIFFNESS Transient recovery time is too long gt Setting gt 1 Recommended setting range 0 90 1 1 10 7 Enter the moment of inertia of the brake and fan 10e 4kgm J BRAKE FAN 1 000 86 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go Startup with the DBG60B keypad 8 Enter the mass moment of inertia of the load gear unit driven C20 10e 4kgm machine extrapolated for the motor shaft LOAD MOMENT OF INER 9 Enter the time for the shortest ramp you want 10 Start the calculation for the startup data by choosing YES The process lasts a few seconds 1 The calculation is performed After calculation the next menu item appears automatically 12 Set SAVE to YES The data motor parameters are copied to the non volatile memory of MOVIDRIVE 13 The startup procedure is now complete Use the key to MANUAL MODE return to the context menu STARTUP PARAMET COPY TO D
95. X XX 785 EtherNet IP startup configuration SE IP parameter D UNIT FUNCTIONS 80_ Setup 800 User menu ON OFF only in DBG60B 801 Language Dependent on DBG60B version No 802 Factory setting Default standard Delivery condition 803 Parameter lock EN NO 804 Reset statistics data SEN EK OPERATING HOURS 806 Copy DBG60B MDX YES NO Only in DBG60B 807 Copy MDX DBG60B YES NO Only in DBG60B 81 Serial communication 810 RS 485 address 0 99 811 RS485 groupsaddress 100 199 812 RS485 timeout delay 0 650s 819 Fieldbus timeout delay 0 0 5 650s 82 Brake operation 820 821 4 quadrant operation 1 2 OR 83 Error responses 830 Response EXT ERROR EMERG STOP FAULT The following error responses can 831 Response FIELDBUS TIMEOUT RAPID STOP WARNG be programmed NO RESPONSE e DISPLAY FAULT e 832 Response MOTOR OVERLOAD EMERG STOP FAULT IMM STOP FAULT e 833 Response RS485 TIMEOUT RAPID STOP WARNG EMERG STOP FAULT e RAPID 834 LAG ERROR response EMERG STOP FAULT STOP FAULT e IMM STOP WARN e 835 Response TF sensor SIGNAL NO RESPONSE EMERG STOP WARNG e RAPID 836 837 Response SBus TIMEOUT 1 2 EMERG STOP FAULT STOP WARNG Bd With P831 Response FIELDBUS TIM 838 SW limit switch EMERG STOP FAULT EOUT fault response PADATA O WARN is also available 84 Reset behavior 1840 Manual reset d 841 Auto reset x 842 Restart time 1 3 30s 85 Scaling actual speed value 850 Scaling factor numerator 1 65535 851 Scaling factor denominato
96. amp t21 up CW 0 2 2000s 141 Ramp t21 down CW 0 2 2000s 142 Ramp t21 up CCW 0 2 2000s 143 Ramp t21 up CCW 0 2 2000s 144 Ramp t22 UP DOWN 0 10 2000s 145 S pattern t22 0 146 Stop ramp t23 0 5 2 20 8 147 Emergency stop ramp t24 0 2 20s 149 Ramp monitoring 2 bud 15 Motor potentiometer parameter sets 1 and 2 150 Ramp t3 up 0 2 20 50s 151 Ramp t3 down 0 2 20 50s Save last OFF 152 setpoint ON 16_ Fixed setpoints 1 160 Internal setpoint n11 6000 150 6000 1 min In 161 Internal setpoint n12 6000 750 6000 1 min In 162 Internal setpoint n13 6000 1500 6000 1 min In 17_ Fixed setpoints 2 170 Internal setpoint n21 6000 150 6000 1 min In 171 Internal setpoint n22 6000 750 6000 1 min In 172 Internal setpoint n23 6000 1500 6000 1 min 96 ly Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup Complete parameter list gw 6 9 Name Setting range Par h Comment Parametar eet 1 Fato tavi 2 CONTROLLER PARAMETERS 20_ Speed control only parameter set 1 200 ae Poll Ce ieee 201 Time constant n controller 0 10 300 ms 202 ped feedforw ope 203 Filter acceleration feedforward 0 100 ms 204 Filter speed actual value 0 32 ms 205 Load feedforwar
97. anges compared to the previous version The following section lists the changes made to the individual sections from edition 01 2005 publication number 11300310 EN Important notes Safety notes Unit design Installation Startup Operation and e service Technical data and dimension drawings The section Important Notes has been completely revised The section Safety Notes has been completely revised The illustrations for unit sizes 0 1 and 2 have been updated The option Interface adapter DWE11B DWE12B has been included The following subsections have been included in this section DWE11B DWE12B interface adapter UWS21B interface adapter The following parts have been revised in the Installation instructions for the basic unit subsection Section Tightening torques Section Fuses and earth leakage circuit breakers Section PE input connection Section IT systems Section Connecting braking resistors Section Installing braking resistors BW BW T BW P All wiring diagrams power section braking resistors electronic terminals have been revised The subsection Assignment of braking resistors chokes and filters have been completely revised In the subsection Option combinations for MDX61B the combinations of the options cards for MDX61B have been updated Startup for an HTL motor encoder has been included Missing parameters have been added to
98. arth leakage circuit breaker is used for protection against direct or indirect contact only in stall a type B earth leakage circuit breaker on the power supply end of the MOVID RIVE unit Mains and brake contactors Only use contactors in utilization category AC 3 IEC 60947 4 1 as mains and brake contactors NOTES Only use the mains contactor K11 Sec Wiring diagram for basic unit to switch the inverter on and off Do not use it for jog mode Use the commands Enable Stop CW Stop or CCW Stop for jog mode Observe a minimum switch off time of 10 s for the mains contactor K11 PE connection EN 61800 5 1 IT systems Cross sections Earth leakage currents 2 3 5 mA may occur during normal operation To meet the requirements of EN 61800 5 1 observe the following points Supply system lead 10 mm Route a second PE conductor with the cross section of the supply system lead in parallel to the protective earth via separate terminals or use a copper protective earth conductor with a cross section of 10 mm Supply system lead 10 mm 16 mm Route a copper protective earth conductor with the cross section of the supply system lead Supply system lead 16 mm 35 mm Route a copper protective earth conductor with the cross section of 16 mm Supply system lead gt 35 mm Route a copper protective earth conductor with half the cross section of the supply system lead SEW EURO
99. ata for the basic unit 135 Option UWS21B oo heerde aa aer aaea 55 General technical data eenn 422 Optional scope of delivery Option DEAT IB iacere ertet 148 RE 13 Option DER11B eet Blasen 148 DKGOOB eege eee 13 Option DFC11B iiis tate sebo 150 DMPTIB iau 14 Option DIO TTB chon et teu 149 P Size 0 400 500 V units 124 Parameter list sessssssesseeeere 95 Terminal description i Parameter mode 1 sese 109 Basic is GE section and control 45 P EE AEE RIA aa SS DEOMB Ee 77 R Option DIO11B rear a ER 74 Removing installing the front cover 33 Tightening torques for power terminals 27 Removing installing the keypad 32 Timeout active nei iriri iieii 113 EE Te 119 Touch guard for power terminals 40 Reset cere eed ted eed dea Ee 113 U Resolver connection cccccceeeeeeeeeeeeetaeeeeeeeees 67 RS485 interface description and connection 53 UL approval eene BH 121 UL compliant installation 35 S Unit design Safety notes essent nine 6 MDX60B 61B size Q sene 18 Scope of delivery 12 MDX261B size 1 asserire 19 MDX60B 61B size 0 oinnes 12 MDX61B size 3 21 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Index MDX61B size 2S esee MDXO61B SIZ6 3 esi es MDX61B
100. ated supply current lmains 100 AC6 7A AC 7 8A AC 12 9 A at Vmains 3 x AC 230 V 125 AC8 4A AC 9 8 A AC 16 1 A OUTPUT Apparent output power Sn 2 7 kVA 3 4 kVA 5 8 kVA at Vinains 3 x AC 230 240 V Rated output current In AC7 3A AC 8 6 A AC 14 5 A at V mains 3 x AC 230 V Continuous output current 125 Iy Ip at Umains 3 x AC 230 V with fpwm 4 kHz C 91 REIR E Continuous output current 100 Iy Ip at U mains 3 x AC 230 V with fpwry 8 kHz AC7 3A AC 8 6 A AC 14 5 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 27 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fpwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sy Pymax 110 W 126 W 210 W Cooling air consumption 40 m3 h Weight 2 8 kg Dimensions WxHxD 105 x 314 x 234 mm 1 The performance data applies to fpwp 4 kHz MDX61B Standard version 0015 2A3 4 00 0022 2A3 4 00 0037 2A3 4 00 Part number 827 994 2 827 995 0 827 996 9 MDX61B Application version 0015 2A3 4 0T 0022 2A3 4 0T 0037 2A3 4 0T Part number 828 003 7 828 004 5 828 005 3 Constant load Recommended motor power Pmot
101. ating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Structure of the Safety Notes 1 Structure of the Safety Notes The safety notes in these operating instructions are designed as follows Pictogram VN No Dr Type and source of danger Possible consequence s if the safety notes are disregarded Measure s to prevent the danger Pictogram Signal word Meaning Consequences in case of disregard Example A DANGER Imminent danger Severe or fatal injuries IN WARNING Possible dangerous situation Severe or fatal injuries General danger La A CAUTION Possible dangerous situation Minor injuries Specific danger e g electric shock STOP Possible damage to property Damage to the drive system or its environ ment NOTE Useful information or a tip Simplifies the handling of the drive system gt HO A CAUTION A requirement of fault free operation and fulfillment of any rights to claim under lim ited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start operating the unit Make sure that the operating instructions are available to persons responsible for the plant and its operation as well as to person who work independently on the unit You must also ensure that the documentation is legible Exclusion of liability You must comply with the information contained in these
102. binary signals X13 10 ST11 RS485 X13 11 ST12 RS485 X16 1 DIOG Binary input 7 factory setting no function The binary inputs are electrically isolated by X16 2 DIO7 Binary input 8 factory setting no function optocouplers X16 3 DOO3 Binary output 3 factory setting IPOS output Selection options for binary inputs 7 and 8 X16 4 DOO4 Binary output 4 factory setting IPOS output DI 6 DI97 Parameter menu P60_ X16 5 DOO5 Binary output 5 factory setting IPOS output Selection option for binary inputs 3 to 5 Do not connect external voltage to binary outputs DO 3 D0 5 Parameter menu P62 X16 3 DOO3 and X16 5 DO 5 X16 6 DGND Reference potential for binary signals X10 1 TF1 KTY TF TH connection connect to X10 2 via TF TH factory setting to No response P835 X10 2 DGND Reference potential for binary signals KTY X10 3 DBOO Binary output DB has fixed assignment Brake load capacity max DC 150 mA short circuit proof pro tected against external voltage to DC 30 V X10 4 DO 1 C Shared contact binary output 1 factory setting Ready X10 5 DOQ1 NO Normally open contact binary output 1 max load of relay contacts DC 30 V and DC 0 8A X10 6 DO 1 NC NC contact binary output 1 X10 7 DO 2 Binary output DB 2 factory setting Fault max load capacity DC 50 mA short circuit proof protected against external voltage to DC 30 V Selection options for binary outputs 1 and 2 DO 1 and DO 2 gt Parameter menu P62
103. calculation and an attempt is made to change ramp times and traveling velocities can only be altered switch off s rM ios error times and traveling velocities with enabled when the inverter is inhibited inverter Vibra n Vibration sensor warns operating Determine cause of vibrations Continue opera 100 tion Warning Displ y fault instructions for DUV10A tion until F101 occurs 101 Vibration fault Rapid stop e Vibration sensor reports fault SEW EURODRIVE recommends that youremedy the cause of the vibrations immediately 102 Oil Display fault e Oil aging sensor warns Schedule oil change aging warning ae d RT SEW EURODRIVE recommends that you change 103 Oil aging fault Display fault e Oil aging sensor reports fault the gear unit oil immediately Oil aging over SEM Let oil cool down 104 temperature Display fault e Oil aging sensor reports overtemperature Check if the gear unit cools properly Oil Check the voltage supply of the oil aging sen dat is sor 105 aging ready Display fault e OU aging sensor is not ready for operation Check and if necessary replace the oil aging message sensor 106 Brake wear Display fault e Brake lining worn down Ms lining operating instructions for 118 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Service SEW Electronics Service 8 3 SEW Electronics Service Send in for repair Please contact the SEW EURODRIVE
104. can be connected to the DC 12 V supply voltage Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting option DER11B resolver Permitted encod The following encoders can be connected at X14 external encoder inputs ene HIPERFACE encoder type AS1H ES1H or AV1H sin cos encoder type ES1S ES2S EV1S or EH1S e DCS5V TTL encoder with DC 24 V voltage supply type ES1R ES2R EV1R or EH1R e DC 5V TTL encoder with DC 5 V voltage supply type ES1T ES2T EV1T or EH1T via option DWI11A 2 pole resolvers AC 7 Veg 7 kHz can be connected at X15 resolved input The gear ratio of the resolver amplitudes must be approximately 0 5 The control dynamics decrease if the value is lower the evaluation may be unstable if the value is higher Resolver SEW EURODRIVE offers the following prefabricated cables for connecting resolvers to DER11B Part number For motor type Fixed routing Cable carrier installation DS56 with plug connector 199 487 5 199 319 4 CM71 112 Extension cable 199 542 1 199 541 3 CM71 112 With terminal box 199 589 8 199 590 1 DS56 With terminal box 1332 817 4 1332 844 1 Terminal pin CM motors The resolver connections are located in a plug connector or on a 10 pin assignment Wago terminal strip DS Motors The resolver connections in the terminal box are either located on a 10 pin Phoenix terminal strip or in the plug connector CM
105. cka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 97411 Banska Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 dross sew co za 159 160 Address List i South Africa Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Race
106. cording to the following overview We recommend that you increase the voltage from 0 V to the first stage after a few seconds The following stages are recommended AC 400 500 V units Stage 1 AC 350 V for 15 minutes Stage 2 AC 420 V for 15 minutes Stage 3 AC 500 V for 1 hour AC 230 V units Stage 1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 119 Service Disposal 8 5 Disposal Please follow the current regulations Dispose of the individual materials separately in accordance with the regulations in force for example as Electronics scrap printed circuit boards Plastics housing Sheet metal Copper 120 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings CE marking UL approval and C Tick 9 Technical Data and Dimension Drawings 9 1 CE marking UL approval and C Tick CE marking CE UL cUL GOST R WW G C Tick e Low voltage directive MOVIDRIVE MDX60B 61B drive inverters comply with the regulations of the Low Voltage Directive 73 23 EEC Electromagnetic compatibility EMC MOVIDRIVE drive inverters and regenerative power supply units are designed for
107. course amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnoldgico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya http Awww sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping info sew eurodrive se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chon Buri SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales Bangpakong Industrial Park 2 Fax 66 38 454288 Service 700 456 Moo 7 Tambol Donhuaroh sewthailand sew eurodrive com Muang District Chon Buri 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 1 4340 64 1 4320 29 7 rue Ibn El Heithem Fax 216 1 4329 76 Z 1 SMMT tms tms com tn 2014 M grine Erriadh Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 164 3838014 15 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867
108. ction then appears on the display 54533AXX Proceed as follows to select the language Press the key amp A list of languages is displayed on the screen Use the 4 keys to select the language you require Confirm your selection using the key The basic display is now shown in your chosen language Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go 6 Startup with the DBG60B keypad Startup The figure below shows the keys required for startup 6 2 5 4 60010AXX 1 Key t Move up to the next menu item 2 Key o Confirm entry 3 Key z Activate the context menu 4 Key j Move down to the next menu item 5 Key 5 Change the menu display mode edit mode 6 Key pe Cancel or abort startup Startup procedure 1 0 signal at terminal X13 1 DIGS CONTROL INHIBIT e g 0 00rpm by disconnecting the electronics terminal block X13 0 000Amp 2 Activate the context menu by pressing the B key 3 Use the key to scroll down to the STARTUP PARAMET menu item Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters CONTROLLER INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW MANUAL MODE STARTUP PARAMET COPY TO DBG COPY TO MDX 83 go Startup Startup with the DBG60B keypad 4 Press the key to begin the startup procedure The first parameter appears The flashing cursor under the parameter S
109. ctions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design 4 Size 6 4 9 Size 6 MDX61B 503 AC 400 500 V units 0900 1320 59982AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 and PE connection 2 X4 Connection for DC link connection Uz Uz and PE connection 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection 7 X2 Motor connection 4 U 5 V 6 W and PE connection 8 Electronics shield clamp 9 X17 Electronics terminal strip for safety contacts for safe stop 10 X10 Electronics terminal strip for binary outputs and TF TH input 11 X16 Electronics terminal strip for binary inputs and outputs 12 X13 Electronics terminal strip for binary inputs and RS485 interface 13 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 Electronics terminal strip for system bus SBus 15 DIP switches S11 814 16 XT Slot for DBG60B keypad or UWS21B serial interface 17 7 segment display 18 Memory card Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 25 5 Installation Installation instructions for the basic unit 5 Installation 5 1 Installation instructions for the basic unit Installation notes The MOVIDRIVE units of size 6 0900 1320 are equipped with a fixed lifting eye 1 for size 6 Use a crane and lifting eye 1 to install the unit A DANGER
110. d CFC 150 0 150 96 206 Sampling time n controller poe 207 Load feedforward VFC 150 0 150 96 21 Hold controller 210 P gain hold controller 0 1 0 5 32 22_ Synchronous operation control only parameter set 1 220 P gain DRS 1 10 200 221 Master gear ratio factor 1 3 999 999 999 222 Slave gear ratio factor 1 3 999 999 999 Mode 1 Mode 2 Mode 3 223 Mode selection UE S Mode 6 Mode 7 Mode 8 224 Slave counter 99 999 999 10 10 99 999 999 inc 225 Offset 1 32 767 10 10 32 767 inc 226 Offset 2 32 767 10 10 32 767 inc 227 Offset 3 32 767 10 10 32 767 inc 228 Feedforward filter DRS 0 100 ms t SE 23_ Synchronous operation with synchronous encoder OFF 230 Synchronous encoder EQUAL RANKING CHAIN 231 Factor slave encoder 1 1000 232 Factor slave synchronous encoder 1 1000 233 Synchronous encoder resolution 128 256 512 1024 2048 234 Master encoder resolution 128 256 512 1024 2048 24 Synchr oper w catch up 240 Synchronous speed 6000 1500 6000 1 min 241 Synchronous ramp 0 2 50s 26 Process controller parameters 260 Operating mode Controller off Control Step response 261 Cycle time 1 5 10 ms 262 Interruption No response Move closer to setpoint 263 Factor Kp 0 1 32 767 264 Integrative time Th 0 10 65535 ms 265 Derivative time Ty 0 1 30 ms 266 Feedforward 32767 0 32767 0 2 min 27_ Process contr
111. d skog 71 Fax 47 69 241 040 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe e Address List 1 Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 67710 90 Sales ul Techniczna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustani
112. e can be operated again quickly without a PC and data backup simply by replugging the memory card You can install as many option cards as required 52335AXX Figure 39 MDX60B 61B memory card Only plug in the memory card when the MOVIDRIVE B unit is switched off Youcaninstall the memory card from the original unit in a new inverter The following combinations are permitted Original unit MOVIDRIVE MDX60B 61B New inverter MOVIDRIVE MDX60B 61B 00 00 or OT OT OT The same options that were available in the original unit must be installed in the new inverter If this is not the case the error message 79 HW configuration hardware configu ration appears You can remedy the error by calling up the DELIVERY CONDI TION menu item P802 factory setting from the context menu This resets the unit to its initial delivery condition You must then restart the unit Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 111 112 Eo ur Operation Memory card Counter status and data of the DRS11B and DHP11B options are not saved on the memory card When you replace the memory card you have to install the DRS11B and DHP11B option cards from the original unit in the new inverter If the original unit was a MOVIDRIVE B size 0 unit with the option DHP11 you have to use a new DHP11B option card with the configuration data set file name sew copy that you saved previous
113. e 4 dimensions in mm Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 145 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 330 52278BXX Figure 53 Dimension drawing for MDX61B size 5 dimensions in mm 146 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings Size 6 382 LI 0000000 0008 600 0600999 53389BXX Figure 54 Dimension drawing for MDX61B size 6 dimensions in mm Operating Instructions MOVIDRIVE amp MDX60B 61B Drive Inverters 147 148 Technical Data and Dimension Drawings Technical data for options DEH11B DER11B and BW T P 9 8 Technical data for options DEH11B DER11B and BW T P HIPERFACE encoder card type DEH11B Option DEH11B DEH 11B Output for incremental encoder simulation or external encoder input X14 Output for incremental encoder simu External encoder input max 200 kHz
114. e 44 Dimension drawing for MDX60B size OM dimensions in mm Size 0M with mounted braking resistor S Y i lo ooo2o0 D i wll SC O OQ a 900 MININ 000 99 OOO OOO Z lo a Y a jo O O O O OQ a 249 a 260 67 5 Lee e as 53023BXX Figure 45 Dimension drawing for MDX60B size OM with braking resistor dimensions inmm 138 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 9 7 MOVIDRIVE MDX61B dimension drawings NOTE For MOVIDRIVE MDX61B size 0 installing a braking resistor does not affect the dimensions Therefore MOVIDRIVE MDX61B size 0 dimensions are displayed with out an installed braking resistor Size 0S 10 5 O OJO O O 3 O 8 8 249 6 ma 260 45 72 5 51381BXX Figure 46 Dimension drawing for MDX61B size OS dimensions in mm Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 139 Technical Data and Dimension Drawings MOVIDRIVE MDX61B dimension drawings 0 et GoGoGeoa OOOO Gei OG Gig MOVIDRIVE o 0 0 0 00 249 260
115. e Inverters Operation gt Information messages lt DBG60B keypad Basic displays 0 00rpm 0 000Amp CONTROLLER INHIBIT 0 00rpm 0 000Amp NO ENABLE 950 00rpm 0 990Amp ENABLE VFC NOTE 6 VALUE TOO HIGH ERROR DEL Quit 9 STARTUP PARAMET 7 2 Information messages Display when X13 1 DIGG CONTROLLER INHIBIT 0 Display for X13 1 DIO CONTROLLER INHBIT 1 and dis abled inverter ENABLE STOP 0 Display for enabled inverter Information message Error display Information messages on the DBG60B ca 2 s long or in MOVITOOLS SHELL mes sage can be acknowledged No Textin Description DBG60B SHELL 1 ILLEGAL INDEX Index addressed via interface not available Attempt to execute a function that is not implemented 2 NOT IMPLEMENT Anincorrect communication service has been selected Manual operation selected via invalid interface e g fieldbus 3 READ ONLY VALUE Attempt to modify a read only value 4 PARAM LOCKED Parameter lock P803 ON Parameter cannot be altered 5 SETUP ACTIVE Attempt to change parameters when factory setting is active 6 VALUE TOO HIGH Attempt to enter a value that is too high 7 VALUE TOO LOW Attempt to enter a value that is too low 8 REQ CARD MISSING The option card required for the selected function is missing 10 ONLY VIA ST1 Manual mode must be exited via X13 S
116. e of the control unit is located at the side of the plate of control unit unit for MDX61B sizes 1 6 iii ic OI EIN CL SEW Status 14 11 12 13 10 10 ce EURODRIVE 56491AXX Figure 5 Nameplate of control unit MDX61B sizes 1 6 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 11 12 Unit Design Unit designation nameplates and scope of delivery Scope of delivery Size 0 Sizes 1 6 Size 2S Connector housing for all signal terminals X10 X17 connected Connector housing for the power terminals X1 X4 connected Pluggable memory card connected 1 set of shield clamps for power cable and signal cable not installed The set of shield clamps comprises 2 shield clamps for power cable 2 contact clips each 1 shield clamp for signal cable 1 contact clip for MDX60B 1 shield clamp for signal cable 2 contact clips for MDX61B 6 contact clips 6 screws for attaching the contact clips 3 screws for attaching the contact clips to the unit 1 set of shield clamps for signal cable not installed The set of shield clamps com prises 1 shield clamp for signal cable 1 contact clip 2 contact clips 2 screws for attaching the contact clips 1 screw for attaching the shield clamp to the unit Only for size 6 Carrying bar and 2 split pins Accessories set not installed The accessories set Following illustration com prises 2 mounti
117. e signals at the binary inputs and the setpoint sources Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start unintentionally for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application to avoid injury to people and damage to machinery Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 93 6 94 go Startup Starting the motor Startup in VFC amp Flying start operating mode The parameter P320 Automatic adjustment is deactivated in the VFC amp Flying start mode It is important that the stator resistance P322 IxR compensation 1 is set correctly to ensure that the flying start function is performed properly Note the following when performing startup for an SEW motor with DBG60B or MOVITOOLS The value of the stator resistance P322 IxR compensation 1 is set for an SEW motor at operating temperature winding temperature 80 C For flying start with a cold motor you have to reduce the stator resistance P322 IxR adjustment 1 by 0 34 per Kelvin Note the following when performing startup for a non SEW motor with DBG60B or MOVITOOLS Measure the stator resistance P322 IxR compensation 1 at startup Proceed as follows 1 Start up the motor in VFC operation mode Enable the motor Note the value of P
118. echnical data and information on the connection requirements are given on the name plate and in the documentation they have to be observed under all circumstances Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Safety Notes Transportation putting into storage Safety functions The MOVIDRIVE MDX60B 61B drive inverters may not perform safety functions with out higher level safety systems Use higher level safety systems to ensure protection of equipment and personnel For safety applications refer to the information in the following publications Safe Disconnection for MOVIDRIVE MDX60B 61B Conditions Safe Disconnection for MOVIDRIVE MDX60B 61B Applications 24 Transportation putting into storage 2 5 Installation Observe the notes on transportation storage and proper handling Observe the climatic conditions as stated in the section General technical data Installation and cooling of the devices must take place according to the guidelines listed in the corresponding documentation Protect the drive inverters from excessive strain Especially during transportation and handling do not allow the components to be deformed or insulation spaces altered Avoid contact with electronic components and contacts Drive inverters contain components that can be damaged by electrostatic energy and improper handling Prevent mechanical damage or destruction of electric components may pose health risk
119. electronics service if a fault cannot be recti fied Customer and spare parts service When contacting SEW electronics service always quote the digits on the status label so that our service personnel can assist you more effectively Please provide the following information when sending the unit in for repair Serial number nameplate Unit designation e Standard version or application version Digits on the status label Short description of application drive application control via terminals or serial Connected motor motor type motor voltage A or A connection Nature of the error e Accompanying circumstances Your own presumptions as to what has happened Anyunusual events preceding the problem etc 8 4 Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the supply voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for which the output voltage has been set ac
120. em error Contact SEW Service ware switch off The reference cam is missing or does not switch e Check reference cam 39 Reference Immediate re Limit switches are connected incor e Check limit switch connection travel Switch off rectly Check reference travel type setting and Reference travel type was changed required parameters during reference travel Boot synchro Immediate Only with DIP11B or DRS11B 40 ODE SY Error during boot synchronization between Install a new option card if this fault reoccurs nization switch off inverter and option Error in communication between sys e Contact SEW Service tem software and option software Check IPOS program e Watchdog in the IPOS program Watchdog A option Immediate An application module without the Check whether the unit has been activated for IPOS watch switch off application version has been loaded in the application version P079 dog a MOVIDRIVE B unit Check the selected technology function The wrong technology function has P078 been set if an application module is used e Check encoder connection Encoder connected incorrectly Extend ramps Acceleration ramps too short Set P component to higher value Immediate P component of positioning controller e Reset speed controller parameters 42 Lag error H too small Increase lag fault tolerance switch off es Incorrectly set speed controller param e Check encoder wiring motor and mains eters phase wiring
121. en into operation d 09 Startup switch off for the selected operating mode Perform startup for the required operating mode Check the content of the program memory Incorrect command detected during and if necessary correct Emergency running of IPOSPluse program Load the correct program into the program 10 IPOS ILLOP e stop e Incorrect conditions during command memory execution Check program sequence IPOSPluse manual 11 Excessive Emergency Thermal overload of inverter Reduce load and or ensure adequate cooling temperature stop 13 Control signal Immediate Control signal Source not defined or Set correct control signal source P101 Source Switch off defined incorrectly Encoder cable or shield not connected 14 Encoder Immediate correctly Check encoder cable and shield for correct con Switch off e Short circuit broken encoder wire nection short circuit and broken wire Encoder defective 17 24 Svstem eiror Immediate Inverter electronics disrupted possibly due virga risu A Le ee HRS y Switch off to effect of EMC Dy Pep error occurs again Activate factory settings perform reset and reset parameters 25 EEPROM Rapid stop potas IO ws EERROM OMNE emo Contact SEW service if the error occurs card has failed again Replace memory card 26 External termi Emergency 7 Read in external error signal via program Eliminate specific cause of error reprogram ter nal stop mable input minal if necessary u Open circu
122. ended motor power Pmot 155 kW 75 kW Variable torque load or constant load without overload _ Recommended motor power Pwot 175 kW 90 kW Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 129 130 Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 6 AC 400 500 V units MOVIDRIVE MDX61B 0900 503 4 0_ 1100 503 4 0_ 1320 503 4 0_ INPUT Supply voltage Umains 3 x AC 380 V 10 96 3x AC 500 V 10 96 Supply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmais 100 96 AC 153A AC 180 A AC 225 A at Vmains 3 x AC 400 V 125 AC 191 A AC 225 A AC 281 A OUTPUT Apparent output power Su 118 kVA 139 kVA 174 kVA at V mains 3 x AC 380 500 V Rated output current In AC 170A AC 200A AC 250A at Vmains 3 x AC 400 V Continuous output current 125 ly Ip at Umains 3 x AC 400 V with fpwy 4kHz C 212 e ARMES Continuous output current 100 Iy Ip at U mains 3 x AC 400 V with fpyy 4 kHz AC 170 A AC 200 A AC 250 A Current limitation Imax Motor and regenerative 150 Iy duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 2 7Q resistor value 4Q operation
123. ew of Description Terminal Function DER11B X14 Input for external encoder or X14 1 cos signal track A K1 DER11B output for incremental encoder sim X14 2 sin signal track B K2 ulation X14 3 Signal track C KO X14 4 DATA Connection page 69 to page 72 X14 5 6 Reserved lt X14 7 switchover x X14 8 Reference potential DGND The pulse count of the incremental X14 9 cos Signal track A K1 encoder simulation is always 1024 X14 10 sin Signal track B K2 pulses per revolution X14 11 Signal track C KO X14 12 DATA X14 13 14 Reserved X14 15 DC 12 V max load DC 650 mA 2 X15 Resolver input X15 1 sin S2 s X15 2 cost S1 X15 3 Ref R1 X15 4 N C X15 5 Reference potential TF TH KTY X15 6 sin S4 X15 7 cos S3 59240AXX X15 8 Ref R2 X15 9 TF TH KTY connection STOP The connections on X14 and X15 must not be installed or removed during operation Electrical components in the encoder or on the encoder card could be destroyed De energize the inverter before plugging or removing the encoder connections Switch off the supply voltage and the DC 24 V X10 9 Gr D NOTES f X14 is used as an incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 The DC 12V supply voltage from X14 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they
124. ey The selected parameter is deleted from the user menu The wake up parameter is the parameter that is displayed when the DBG60B is switched on The factory setting for the wake up parameter is the basic display You can select which parameter should be the wake up parameter The following options can be used as the wake up parameter Parameter Parameter mode Parameter from the user menu User menu H variable Variable mode Basic display Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Operation ES A Memory card lt IPosPlus Proceed as follows to save a wake up parameter First select the required parameter in parameter mode n the context menu select the XXXX WAKE UP PARAM menu item XXXX is the selected wake up parameter Confirm the setting using the key MOVITOOLS is required to program IPOSP s9 You can only use the DBG60B keypad to edit or change IPOSP s variables H The IPOSPluse program is also stored in the DBG60B keypad when it is saved and is consequently also transferred when the parameter set is copied to another MOVIDRIVE unit Parameter P931 can be used to start and stop the IPOSPluse program from the DBG60B keypad 7 4 Memory card Notes on replacing the memory card The pluggable memory card is installed in the basic unit The basic data is stored on the memory card and is always up to date If a unit has to be replaced the system machin
125. g Check the terminal assignment that has been set c P60 P61 NOTE A group of parameter values is changed automatically at startup The description of parameter P700 Operating modes explains which parameters are affected by this step Refer to the MOVIDRIVE MDX60 61B system manual section Parameters for the parameter description Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go 6 Startup with the DBG60B keypad 6 3 Startup with the DBG60B keypad General information Required data Startup with the DBG60B keypad is only possible in VFC operating modes Startup in CFC and SERVO operating modes is only possible using the MOVITOOLS software The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rated voltage and rated frequency Additionally for non SEW motors rated current rated power power factor cosqo and rated speed Rated supply voltage The following data is also needed for startup with a speed controller Encoder type and encoder resolution Startup parameter SEW encoder type Encoder type Encoder resolution ASH ES1H AV1H HIPERFACE 1024 ES1S ES2S EV1S EH1S SINE ENCODER 1024 ES1R ES2R EV1R EH1R Est ES2T Eva EH 1T INCREM TTL ENCODER 1024 1 DC 5V TTL encoders ES1T ES2T EV1T and EH1T must be connected via the DWI11A option Sec Insta
126. gure 33 Setpoint input n2 Input with AGND reference potential X20 DIO11B 9 9 WN A D Hi 388 Yan 0 10 V lt lt Al21 Al22 AGND 06668AXX Current input n2 You must use an external load if the analog setpoint input n2 AI21 22 should be used as a current input For example Rg 500 Q DC 0 20 mA DC 0 10 V 0 20 mA X20 1 5 gt 1 als LI 29 e gt z Ld 319 lwo e ICH e DIO11B Figure 34 Current input with external load Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 06669AXX 75 5 Installation Connection and terminal description of the DIO11B option Voltage outputs Assign the analog voltage outputs AOV1 and AOV2 in accordance with the following AOV1 and AOV2 figure DIO11B DIO11B X20 X20 LI 1 A121 Ll 1 Al21 2 AI22 aly AI22 1 319 AGND 3 9 AGND X21 M i a gt 10 AOV1 119 AOV1 2 29
127. h sizes 4 5 and 6 do not install any components that are sensi position tive to high temperatures within 300 mm of the top of the unit Ensure unobstructed cooling air supply and make sure that air heated by other units cannot be drawn in or reused There is no need for clearance at the sides of the unit You can line up the units directly next to one another Onlyinstall the units vertically Do not install them horizontally tilted or upside down following figure applies to all sizes 60030AXX Figure 7 Minimum clearance and mounting position of the units Separate cable Route power cables and electronics cables in separate cable ducts ducts Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 27 28 Installation Installation instructions for the basic unit Fuses and earth leakage circuit breakers Install the fuses at the beginning of the supply system lead after the supply bus junction Wiring diagram for basic unit power section and brake SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protec tion against contact observe the following note in accordance with EN 61800 5 1 A WARNING Incorrect earth leakage circuit breaker installed Severe or fatal injuries MOVIDRIVE can cause direct current in the protective earth In cases where an e
128. h the DBG60B keypad sessseessieesieesereeriisrrtsrirsernrsrinnsrnnerrnnena 81 6 4 Startup with PC and MOVTTOOLSP 89 6 5 Starting the motor ssssssssssssseseseeeeeeeenneen nennen nennen nnne nnne 91 6 6 Complete parameter list 95 jr m 106 7 1 Operating displays ssssssssssseeeeeeeeeeneen nennen nennen 106 7 2 Information messages 107 7 3 Functions of the DBG60B kevpad 108 7 4 Memory card nnne eene enhn nennt nnne nnns 111 lJ up CE 113 8 1 Fault information sesrooieireriiriens iiio o A E nennen nennen 113 8 2 Fault messages and list of faute 114 8 8 SEW Electronics Service sseseeeseeesieerreeriesrretertrsrintsrinternnsinnerrnasnnnnt 119 8 4 Extended storage iuit n e die D Ebert dtu eun 119 go Waste disposals ranere e et cube ies 120 Technical Data and Dimension Drawings eene 121 9 1 CE marking UL approval and C Tick 121 9 2 General technical data 122 9 3 MOVIDRIVE MDX60 61B 5 3 AC 400 500 V units 124 9 4 MOVIDRIVE MDX61B 2 3 AC 230 V units 131 9 5 MOVIDRIVE MDX60 61B electronics data 135 9 6 MOVIDRIVE MDX60B dimension drawings enci aei aieia 137 9 7 MOVIDRIVE MDX61B dimension drawinge aaas a a 139 9 8 Technical data for options DEH11B DER11B and BW T P 148 9 9 Technical data of DIO11B and DFC11B options 149 JUDI Cm 151 Oper
129. he DER11B option HIPERFACE encoder AV1H e High resolution sin cos encoders with signal voltage 1 Vss DC 5V encoder with signal level to RS422 SEW encoders with DC 24 V voltage supply max DC 180 mA are connected directly to X14 These SEW encoders are then powered by the inverter SEW encoders with a DC 5 V voltage supply must be connected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 Connect the HIPERFACE encoder AV1H as follows AV1H max 100 m dads R COSMO RD AER X REFCOS 4 BU 5 SIN 5YE 3 REFSIN 6 GN PT DATA 8 BK A A R DATA 7 VT Se Us12RDBU x elles L om __ alee K EGY 18 98 UP PK e On LESE 54332BXX Figure 28 Connecting the HIPERFACE encoder AV1H to DEH11B DER11B as external encoder Part numbers of the prefabricated cables For fixed routing 818 0156 For cable carrier routing 818 165 9 Part numbers of the prefabricated extension cables For fixed routing 199 539 1 For cable carrier routing 199 540 5 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 69 70 Installation Connecting an external encoder sin cos encoder connection TTL encoder con nection DC 24 V voltage supply Connect the sin cos encoder as follows EH1S EH1R ES1S ES1R max 100 m DEH11B DER11B EViS
130. hort circuit proof protected DCOM El 9 9 against external voltage to DC 30 V DGND 10 X23 9 24VIN Do not apply external voltage to the binary outputs i Supply voltage DC 24 V for binary outputs D01 D017 non isolated reference DO19 1 9 potential DGND DO11 29 DO12 Ap DO13 49 Do14 I 519 Co DO15 eS DO16 i 7 9 DO17 Sp 24VIN 9S 06193AXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Connection and terminal description of the DIO11B option Voltage input The 24VIN X23 9 voltage input serves as DC 24 V supply voltage for the binary out 24VIN puts DO16O DO17 Reference potential is DGND X22 10 The binary outputs do not give a level if the DC 24 V supply voltage is not connected The supply voltage DC 24 V can also be jumpered from the X10 8 connection of the basic unit if the load does not exceed DC 400 mA current limitation in X10 8 OV 24V DIO11B DGND 24VIN Figure 32 Voltage input 24VIN X23 9 and reference potential DGND X22 10 06556AXX Voltage input n2 The analog setpoint input n2 AI21 22 can be used as a differential input or as an input with AGND reference potential Differential input X20 DIO11B D 10 0 10 V wn S AI21 Al22 AGND Fi
131. if necessary Motor cable cross section too small Only in VFC hoist operating mode Check connection between inverter and 82 Open output Immediate Two or all output phases interrupted motor H P switch off e Rated motor power too small in relation e Check startup data and perform new startup to rated inverter power if necessary Reduce load Motor utilization too high Extend ramps 84 ME protec eUa sis y U monitoring 1 triggered Observe longer pause times p e P530 set later to KTY e Check P345 346 Select a larger motor 86 Memory mod Immediate No memory card X PAT ptm card ule Switch off Memory card defective ry Replace memory card 87 Technology Immediate A technology function was activated in a Disable technology function function switch off standard version Only in VFC n CTRL operating mode 88 Flying start Immediate Actual speed 6000 1 min when inverter Inverter not enabled before actual speed is switch off lt 6000 1 min enabled 92 See Fault display e Encoder signals a fault Possible cause Encoder is dirty clean encoder Only with DIP11B option The encoder signals a fault e g power fail ure e Connection cable between encoder e Check absolute encoder connection DIP encoder Emergence and DIP does not meet the require Check connection cables 93 gency ments twisted pair shielded Set correct cycle frequency fault stop 1 e Cycle frequency for cable length too Reduce maximu
132. ing Instructions MOVIDRIVE MDX60B 61B Drive Inverters 89 Startup 6 Startup with PC and MOVITOOLS Startup for HTL Adhere to the following startup instructions for starting an HTL motor encoder on the motor encoders optional HIPERFACE encoder card DEH11B of MOVIDRIVE MDX61B SEW motor type 1 IEC NEMA CSA DX DZ JEC x Motor type 1 DT9054 Motor rated voltage 1 V 400 Motor rated frequency 1 Hz so Hains rated voltage V bm 1 SEW encoder type NON SEW ENCODER Encoder type JINCRENCODERTIL v Encoder increments Inc rev ho rz 835 Response TF sensor No RESPONSE 530 Sensor type 1 NO SENSOR lt Zur ck Abbrechen 60101AEN Figure 38 Settings for startup of a motor with HTL motor encoder 1 Dropdown menu SEW encoder type 2 Dropdown menu Encoder type 3 Dropdown menu PPR count Choose Non SEW encoder from the SEW encoder type 1 dropdown menu Choose INCREM ENCODER TTL from the encoder type 2 in the dropdown menu n the dropdown menu PPR count 3 select the PPR count 1024 for SEW HTL encoders printed on the HTL motor encoder 90 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go 6 Starting the motor 6 5 Starting the motor Analog setpoint The following table shows the signals that must be present on terminals X11 2 Al1 and selection X13 1 X13 6 DI DI 5 when the UNIPOL F
133. ing diagrams for basic unit Brake rectifier in control cabinet lation is only permitted with shielded power cables Braking resistor BW BW T BW Power section on K11 96 When the auxiliary contact trips K11 must Has effect Has effect on K11 When the internal temperature switch Install the connection cables between the brake rectifier and the brake separately from other power cables when installing the brake rectifier in the control cabinet Joint instal Power section on K11 Has effect H T EGOS KEE DI p q J triggers K11 must be opened and DIOGO Controller inhibit assigned a 0 signal Do not interrupt the be opened and DI Controller inhibit assigned a 0 signal Do not interrupt the resistor circuit When the external bimetallic relay F16 triggers K11 must be opened resistor circuit and DI Controller inhibit assigne a 0 signal Do not interrupt the resi circuit 59500AEN Overload protection Braking resistor type Design speci Internal temperature switch External bimetallic relay fied T F16 BW
134. iste Terminating resistor Control unit Systembus 12 Terminating resistor M s Control unit Systembus BH iste Terminating resistor ON OFF Systembus X12 Ref 4 DGND 1 lt SystembusHigh Sei SC11 2 SystembusLow amp 9 SC12 3 ON OFF Systembus X12 Ref 4 DGND Systembus High a ei SC 11 Systembus Low a ei SC12 ON OFF Systembus X12 Ref 1 DGND 1 4 SystembusHigh Sei SC11 2 74 SystembusLow amp 9 SC12 3 N CO 54534AEN Cable specification e Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Core cross section 0 25 0 75 mm AWG 23 AWG 18 Line resistance 120 Q at 1 MHz Capacitance per unit length lt 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Shielding Connectthe shield to the electronics shield clamp on the inverter or master controller and make sure it is connected over a wide area at both ends Cable length The permitted total cable length depends on the baud rate setting of the SBus P884 125 kbaud 320m 250 kbaud 160m
135. it both limit switches miss Check wiring of limit switches No limit Emergency ing SES 3 i switches sto Limit switches are swapped over in Swap uveriiitswhamesnnecuons H DE ppec Reprogram terminals relation to direction of rotation of motor nmm Check the communication routine of the mas Fieldbus ee Ps SARH UAE ee master and ter 28 Timeout SE e ene pen EE Extend fieldbus timeout time P819 deacti 9 vate monitoring 29 Limit switch Emergency A limit switch was reached in IPOSPlUS e Check travel range contacted stop operating mode Correct user program 30 SE Immediate Drive overloaded Check project planning top switch off Emergency stop ramp too short e Extend emergency stop ramp Timeout Motor too hot TF TH has triggered Let motor cool down and reset error M TF TH of the motor not connected or Check connection between MOVIDRIVE No and TF TH 91 JS response E TEE If a TF TH is not connected Jumper X10 1 H Connection between MOVIDRIVE doli and TF TH on motor interrupted With lO Set P835 to NO RESPONSE 32 IPOS Index Emergency Programming principles violated leading to Check and correct the IPOSPUS User program overflow stop system internal stack overflow 2 IPOSPI4S manual 33 Setpoint Immediate Setpoint source not defined or defined Set correct setpoint source P100 source switch off incorrectly 34 Ramps Immediate Time of downward ramps exceeded e g e Extend the downwards ramps Timeout switch off due
136. keypad has a standard user menu containing the parameters that are used most often The parameters in the user menu are displayed with a before the parameter number Sec Complete parameter list You can add or delete parameters You can save a maximum of 50 parameter entries The parameters are displayed in the order in which they are stored in the inverter The parameters are not sorted automatically e Use the key to call up the context menu Select the USER MENU menu item and confirm your entry by pressing OK The user menu with the most frequently used parameters appears Proceed in this order to add parameters to the user menu Usethe key to call up the context menu Select the PARAMETER MODE menu item Choose the parameter you require and confirm your entry using the key e Usethe key to return to the context menu In the context menu select the ADD Pxxx menu item xxx is the parameter you selected previously Confirm the setting using the key The selected parameter is stored in the user menu Proceed in this order to delete parameters from the user menu e Use the key to call up the context menu Select the USER MODE menu item Select the parameter that is to be deleted Confirm the setting using the key Use the key to return to the context menu In the context menu select the DE LETE Pxxx menu item xxx is the parameter you selected previously Confirm the setting using the k
137. lamp MDX60B size 0 17 X17 Electronics terminal strip for safety contacts for safe stop 18 X2 Motor connection U V W and PE connection separable 19 X3 Braking resistor connection R R and PE connection separable 20 Power shield clamp for motor connection and braking resistor connection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design 4 Size 1 4 3 Size 1 MDX61B 5A3 AC 400 500 V units 0015 0040 MDX61B 2A3 AC 230 V units 0015 0037 1 18 17 16 15 14 13 12 A 2 e LU beak ill Aia iati d d Big ebeedg 59242AXX 1 X1 Power supply connection 1 L1 2 L2 3 L3 separable 2 X4 Connection for DC link connection Uz Uz separable 3 Fieldbus slot 4 Expansion slot 5 Encoder slot 6 X3 Braking resistor connection 8 R 9 R and PE connection separable 7 Electronics shield clamp and PE connection 8 X2 Motor connection 4 U 5 V 6 W and PE connection separable 9 X17 Electronics terminal strip for safety contacts for safe stop 10 X10 Electronics terminal strip for binary outputs and TF TH input 11 X16 Electronics terminal strip for binary inputs and outputs 12 X13 Electronics terminal strip for binary inputs and RS485 interface 13 X11 Electronics terminal strip for setpoint input Al1 and 10 V reference voltage 14 X12 Electronics terminal strip for system bus SBus 15 DIP switches S11 S14
138. llation Motor data SEW motor Brake yes or no and flywheel fan yes or no Non SEW motor Mass moment of inertia of motor brake and fan Stiffness of the control system factory setting 1 suitable for most applications If the drive tends to oscillate setting 1 Transient recovery time is too long gt Setting gt 1 Recommended setting range 0 90 1 1 10 factory setting 1 Converted mass moment of inertia of the load gear unit driven machine on the motor shaft Time required for the shortest ramp NOTES Activate encoder monitoring P504 ON after completing startup The function and voltage supply of the encoder will then be monitored Ifa Hiperface encoder is connected it is always monitored regardless of the set ting of parameter P504 Encoder monitoring is not a safety function Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 81 6 82 go Startup Startup with the DBG60B keypad Select language The figure below shows the keys for selecting the language amm Di 2 4 3 60008AXX 1 Key Move up to the next menu item 2 Key Confirm entry 3 Key Move down to the next menu item 4 Key I A list of languages is displayed The following text appears on the display when the keypad is switched on for the first time or after activating the start mode SEW EURODRIVE The symbol for language sele
139. ly If an absolute encoder is used as a motor or synchronous encoder you must refer ence the encoder after you have replaced the unit Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Service Fault information 8 Service 8 1 Fault information Fault memory Switch off responses Immediate stop The error memory P080 stores the last five error messages errors t 0 to t 4 The old est fault message is deleted whenever more than five fault messages have occurred The following information is stored when a malfunction occurs Fault that occurred e Status of binary inputs outputs e Operating status of the inverter e Inverter status e Heat sink temperature e Speed e Output current e Active current e Unit utilization e DC link voltage e ON hours e Enable hours e Parameter set e Motor utiliza tion There are three switch off responses depending on the fault the inverter remains inhib ited in fault status The unit can no longer brake the drive the output stage goes to high resistance in the event of a fault and the brake is applied immediately DB Brake 0 Rapid stop The drive is braked with the stop ramp t13 t23 The brake is applied once the stop speed is reached DB Brake 0 The output stage goes to high resistance after the brake reaction time has elapsed P732 P735 Emergency stop The drive is braked with the emergency ramp t14 t24 The brake is applied once
140. m traveling velocity or ramp high Install new absolute encoder Permitted max speed acceleration of encoder exceeded Encoder defective 94 EEPROM Immediate Inverter electronics disrupted possibly due Send unit in for repair checksum switch off to effect of EMC or a defect pair Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 117 Service Fault messages and list of faults felt Name Response P Possible cause Measure code Only with DIP11B option No plausible position could be determined Set the correct encoder type e Incorrect encoder type set plus amp POSP s travel parameter set incor Check IPOS travel parameters 95 DIP plausibility Emergency recti p e Check traveling velocity error stop GE factor set Correct numerator denominator factor After zero adjustment reset incorrectly e Install new absolute encoder Zero adjustment performed Encoder defective F Repeat copying process Immediate Memory card cannot be written or read 97 Copy data switch off Error during data transmission Restore default setting P802 and repeat copying process 98 CRC error Immediate Internal unit fault Send nitin foFfepalr flash Switch off Flash memory defective path Only in IPOSP s operating mode IPOS ramp Positioning ramp is sinusoidal or square Rewrite the IPOSPluse program so that ramp Immediate He 99
141. mum speed 1 2 0 1500 6100 1 min 1303 313 Current limit 1 2 0 150 BGO 0 200 In 304 Torque limit 0 150 BGO O 200 32 33 Motor compensation 1 2 asynchronous 320 330 Automatic adjustment 1 2 e 321 331 Boost 1 2 D 100 322 332 IxR compensation 1 0 100 323 333 Premagnetizing time 1 2 0 2s 324 334 Slip compensation 1 2 0 500 1 min 34 Motor protection Off 340 342 Motor protection 1 2 On asynchronous On synchronous 341 343 Cooling type 1 2 Tan canlen 344 Interval for motor protection 0 1 4 20s 345 346 ly U monitoring 1 2 0 1 500A 35 Direction of rotation of the motor 350 351 Change direction of rotation 1 2 ON 36_ Startup only available in DBG60B 360 Startup YES NO Ge E 4 REFERENCE SIGNALS 40 Speed reference message 400 Speed reference value 0 1500 6000 1 min 401 Hysteresis 0 100 500 1 min 402 Delay time 0 1 9s 403 Signal 1 if Ze 41_ Speed window message 410 Window center 0 1500 6000 1 min 411 Range width 0 6000 1 min 412 Delay time 0 1 9s 413 Signal 1 if ene 42_ Speed setpoint actual value comp 420 Hysteresis 0 100 300 1 min Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup Complete parameter list ago 6 9 Name Setting range
142. n cable into the XT slot of the MOVIDRIVE unit Note that the DBG60B keypad and the UWS21B serial interface cannot be connected to the MOVIDRIVE at the same time UWS21B 4 id MOVIDRIVE MDX60 61B 59193AXX Figure 22 Connection cable between MOVIDRI VE and UWS21B Connecting Use the connection cable supplied shielded RS232 standard interface cable to con UWS21B to PC nect the UWS21B option to the PC PC COM 1 4 GND UWS21B TxD TP li 7 RxD D ll RS232 max 5 m 16 5 ft 59194AXX Figure 23 UWS21B PC connection cable 1 1 connection assignment 1 9 pin sub D connector 2 9 pin sub D socket Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 5 Installation Connecting the interface adapter USB11A 5 13 Connecting the interface adapter USB11A Part number Interface adapter USB11A 824 831 1 Scope of delivery Connecting MOVIDRIVE The scope of delivery for the USB11A includes USB11A interface adapter USB connection cable PC USB11A type USB A B Connection cable for MOVIDRIVE MDX60B 61B USB11A cable RJ10 RJ10 CD ROM with drivers and MOVITOOLS The USB11A interface adapter supports USB 1 1 and USB 2 0 Use the connection cable 1 RJ10 RJ10 supplied to connect the USB11A option to the MOVIDRIVE unit VSEHAZPC Plug the connection cable 1 in
143. na 32 5 3 Removing installing the front cover 33 5 4 UL compliant installation ioiii iiaeiai aanne AaLi AAAA nmn 35 5 5 Shield clamps degen AER MEER ee ee 37 5 6 TOUCH guard ies te see el eet ele ina en ehe dut 40 5 7 Wiring diagrams for basic unit 42 5 8 Assignment of braking resistors chokes and filters 46 5 9 Connecting the system bus SBus 1 sse 52 5 10 Connecting the RS485 interface sess 53 5 11 Connecting the interface adapter type DWEITIBIIZB 54 5 12 Connecting interface adapter UWS21B Dn 55 5 13 Connecting the interface adapter USB11A sssssssseees 56 5 14 Option combinations for MDXGIb 57 5 15 Installing and removing options Cards 58 5 16 Connecting the encoder and resche 60 5 17 Connecting option DEH11B HIPERFACE eeen 62 5 18 Connecting option DER11B resolver A 66 5 19 Connecting an external encoder sse 69 5 20 Connection of incremental encoder simulation sesseeeseeeeeeereeerrerre ene 72 5 21 Master slave connection nennen enne nnn 73 5 22 Connection and terminal description of the DIO11B option 74 5 28 Connecting Option DECTIIB A 77 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters i icd p T 78 6 1 General startup Instructons nennen 78 6 2 Preliminary work and resources 80 6 3 Startup wit
144. nal information Start MOVITOOLS Select the language you want in the Language selection field From the PC COM drop down menu select the PC port e g COM 1 to which the inverter is connected Inthe Device type field select Movidrive B Inthe Baudrate field select the baud rate set on the basic unit with the DIP switch 13 standard setting 57 6 kBaud Press the Update button The connected inverter is displayed under Connected devices PT MANAGER MOVITOOLSS SEW FURODRIVE GmbH amp Co Version 410 0 iix Language PC Intetface Connected Inverters Connect to c Deutsch eon z C PesrtoPeer English C Francais FE C Inverter With Address t Baudrate 36kBaud c ul c _ ae setting Update pion Browse for Project Folder c SprogrammeSsewimovitools proiscts ipoje SS Browse Device Type Execute Program mma mu er mm s See Shet Geet CAM Busmontor Movidrive B t ISYNC D ir C UFx c oh Scope __Assembler_ _Aawbuider CoseAlToos 10985AEN Figure 37 MOVI TOOLSS initial screen Commencing startup In the Execute Program group box press the Shell button under Parameters Diagnosis The Shell program is started In the Shell program select the Startup Startup menu command MOVITOOLS opens the startup menu Follow the instructions of the startup assis tant For questions on startup refer to the MOVITOOLS online help Operat
145. namericana Km 37 5 sewar sew eurodrive com ar 1619 Garin Address List L Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Townsville SEW EURODRIVE PTY LTD Tel 61 7 4779 4333 12 Leyland Street Fax 61 7 4779 5333 Garbutt QLD 4814 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166
146. ne filter Part number NF009 503 Umax AC 550 V 827 4126 Output chokes Inside diameter Part number HD001 d 50 mm 813 3255 for cable cross sections 1 5 16 mm AWG 16 6 HD002 d 23 mm 813 557 6 for cable cross sections lt 1 5 mm AWG 16 Output filter only in VFC operating mode Part number HF008 503 826 029 X A HF015 503 826 030 3 B A HF022 503 826 031 1 B 1 Internal thermal overload protection no bimetallic relay required A In rated operation 100 B With variable torque load 125 96 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Assignment of braking resistors chokes and filters AC 400 500 V units size 1 2S and 2 MOVIDRIVE MDX61B 5A3 0015 0022 0030 0040 0055 0075 0110 Size 1 2s 2 Braking resistors Trip current Part number Part number BW BW T BW BW BW100 005 lr 0 8 Anus 826 269 1 BW100 006 lr 2 4 Anus 821 701 7 1820 419 8 BW100 006 T BW168 BW168 T lp 3 4 Anus 820 604 X 1820 133 4 BW268 BW268 T lp 4 2 Anus 820 715 1 1820 417 1 BW147 BW147 T lp 5 Arms 820 713 5 1820 134 2 BW247 BW247 T lp 6 5 Anus 820 714 3 1820 084 2 BW347 BW347 T lp 9 2 Anus 820 798 4 1820 135 0 Gg lp 5 5 Anus 821 689 4 1820 136 9 BW039 026 T lp 8 1 Anus 1820 415 5 BW039 050 T lp
147. ng feet 1 to be plugged into the heat sink 2 touch guards 2 to be fastened to terminals X4 U U and X3 R 8 R 9 Once the touch guards 2 have been installed the enclosure is IP20 Otherwise itis IP10 Section Touch guards 1 2 54587AXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Unit Design 4 Unit designation nameplates and scope of delivery Optional scope of delivery All sizes Option DBM60B Door installation for separate mounting of the DBG60B keypad e g in the control cabinet Part number 824 853 2 The DBM6O0B option consists of the housing with enclosure IP65 and a 5 m exten sion cable Following illustration Das Bediengerat DBG6O0B ist in dieser Option nicht enthalten und muss separat bestellt werden DBM60B 54412AXX Option DKG60B 5 m Verlangerungskabel f r Bedienger t DBG60B Part number 817 583 7 5 m extension cables are available for mounting the keypad separately in customer housing Following illustration DKG60B 54414AXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 13 14 Unit Design Unit designation nameplates and scope of delivery Size 2S DMP11B mounting panel following figure not installed Part number 818 398 8 If a MOVIDRIVE9 MD 60A size 2 unit is to be replaced by MOVIDRIVE MDX61B size 2S the MDX61B size 2S can be fitted on the existing mounting plate with the
148. nous operation board operation is faulty Only in IPOSP 4S operating mode plus amp An attempt was made to set an invalid Check serial connection to external control IPOS No e 77 automatic mode via external control e Check write values of external control control word response ler Set correct value for P016 P916 BUS RAMP is set Only in IPOSP 4S operating mode 78 IPOSP s Sw No Programmed target position is outside e Check the user program limit switches response travel range delimited by software limit Check position of the software limit switches switches 79 HW configura Immediate The following items do not match anymore Ensure identical hardware or restore factory set tion hard stop after having replaced the memory card ting parameter factory setting ware Power configuration e Rated voltage Variant identification Unit series Technology or standard version e Option cards 80 RAM test Mmediate ternal unit fault RAM defective Contact SEW Service switch off Only in VFC hoist operating mode X The motor could not be supplied with the Check st rtup date and perform new startup correct amount of current during the pre if necessary Si Immediate Se SE g P Check connection between inverter and 81 Start condition 1 magnetizing time Silent Rated motor power too small in relation motor pow DI Check cross section of motor cable and to rated inverter power 3 increase
149. nsuitable data sets Setting parameters Enter parameter settings that differ from the factory setting in the parameter list gt page 95 In the case of non SEW motors set the correct brake application time P732 P735 For starting the motor refer to the Starting the motor section page 91 With A connection and transition point at 87 Hz Set parameter P302 312 Maxi mum speed 1 2 to the value for 87 Hz Activate encoder monitoring for TTL and sin cos encoders P504 ON Encoder monitoring is not a safety function Proceed in this order to set the parameters Call up the context menu using the key In the context menu select the PARA METER MODE menu item Confirm your entry using the key The flashing cur sor under the parameter number indicates that the keypad is in parameter mode Use the 5 key to change to edit mode The flashing cursor disappears You can use the key or the key to select or set the correct parameter value Confirm the setting using the key Use the key to return to the parameter mode The flashing cursor appears again Use the key to select the next parameter Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup go 6 Startup with PC and MOVITOOLS 64 Startup with PC and MOVITOOLS MOVITOOLS software version 4 20 or higher is required for startup with a PC General e Terminal X13 1 DI CONTROL INHIBIT must receive a 0 sig
150. nt 043 Binary input DI13 096 PO3 Setpoint Not in DBG60B 044 Binary input DI14 097 PI1 Actual value 045 Binary input DI15 098 PI2 Actual value 046 Binary input DI16 099 PI3 Actual value 047 Binary input DI17 048 Status binary inputs DI1O DI17 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters go Startup Complete parameter list Name 2 Par Selectable par ERE LAE Comment Parameter set 1 2 dE SETPOINTS RAMP GENERATORS 10_ Setpoint selection 100 Setpoint source UNIPOL FIX SETPT 101 Control signal source TERMINALS 102 Frequency scaling 0 1 10 65 kHz 11 Analog input AI1 110 Al scaling 10 0 1 0 1 1 10 111 Al1 Offset 500 0 500 mV 112 Al1 operating mode Ref N MAX 113 AI1 voltage offset 10 0 10V 114 Al1 speed offset 6000 0 6000 1 min 115 Filter speed setpoint B n 12 Analog inputs optional 120 AI2 operating mode NO FUNCTION 13 Speed ramps 1 M30 Ramp t11 up CW 0 2 2000s M31 Ramp t11 down CW 0 2 2000s M32 Ramp t11 up CCW 0 2 2000s M33 Ramp t11 down CCW 0 2 2000s M34 Ramp t12 UP DOWN 0 10 2000s 135 S pattern t12 0 3 136 Stop ramp t13 0 2 20s M37 Emergency stop ramp t14 0 2 20s 138 Ramp limit VFC Mid 139 Ramp monitoring 1 Mn o 14_ Speed ramps 2 140 R
151. oller input values 270 Setpoint source Parameter IPOS variable Analog 1 Analog 2 271 setpoint 32767 0 32767 0 2 min 272 IPOS setpoint address 0 1023 273 Time constant 0 0 01 2000s Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 97 6 98 ago Startup Complete paramet er list Name Setting range Par A Comment Parametar sat 12 Solu bos 274 Scaling setpoint 32 767 1 32 767 275 Actual value source Analog 1 Analog 2 IPOS variable 276 IPOS actual value address 0 1023 277 Actual scaling factor 32 767 1 32 767 278 Actual offset value 32767 0 32767 279 Actual time constant 0 500 ms 28_ Process controller limits 280 Minimum offset actual value 32767 0 32767 281 Maximum offset actual value 32767 10000 32767 282 Minimum output PID controller 32767 1000 32767 0 2 min 283 PID controller maximum output 32767 10000 32767 0 2 min 284 Minimum output process controller 32767 0 32767 0 2 min 285 Maximum output process controller 32767 7500 32767 0 2 min JEN MOTOR PARAMETERS 30 31 Limits 1 2 300 310 Start stop speed 1 2 0 150 1 min 301 311 Minimum speed 1 2 0 15 0 6100 1 min 302 312 Maxi
152. on depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 6Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 0 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pyinax 1200 W 1450 W Cooling air consumption 180 m3 h Weight 27 kg Dimensions WxHxD 280 x 522 x 307 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyyy 4 kHz MDX61B Standard version 0370 503 4 00 0450 503 4 00 Part number 827 967 5 827 968 3 MDX61B Application version 0370 503 4 0T 0450 503 4 0T Part number 827 985 3 827 986 1 Constant load Recommended motor power Pwot 137 kW 45 kw Variable torque load or constant load without overload _ Recommended motor power Pwot 145 kW 55 kW Recommended motor power MOVIDRIVE B system manual section Motor Selection Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Technical Data and Dimension Drawings MOVIDRIVE MDX60 61B 5_3 AC 400 500 V units Size 5 AC 400 500 V units MOVIDRIVE MDX61B 0550 503 4 0_ 0750 503
153. onnection iint et tens 72 DBG60B keypad Index of changes AA 9 Basic displays ooon 107 Changes compared to the previous Copy function evano 108 VOISION s ictor tet ee eut tea tna 9 Edit IPOS parameters scce 111 Information messages on DBG60B 107 Functions of the keys eessen 108 Input output card DIO11B Information messages ecce 107 Connection esent teens 74 Parameter mode s ssssese 109 Installation Startup functions essen 83 Braking resistor BW AA 29 USO TOT iae toit eet e erect aeris 110 Cable cross sections sss 28 Variable mode ssssssssssseeen 110 Cables and fuses soenen 27 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 10 151 10 152 Index HD output choke sse 31 MDX60B 61B size 2S sss 12 Mains and brake contactors 28 MDX60B 61B sizes If 12 PE connection essssssssssseeneee 28 SEW Electronics Service 119 Shielded control cables sess 30 Starting the motor UL compliant essen 35 Analog setpoint selection 91 Installation notes for size 6 26 Fixed setpoints EE 92 Installing and removing options cards 58 Manual operation eene 93 Interface adapter Startup DWET11B 12B sse 54 DB
154. own 0 0 20 s Emergency ramp t14 t24 Down 0 0 20 s Motor potentiometer t3 Up 0 2 50s Down 0 2 50 s Auxiliary voltage output X13 8 X10 8 VO24 Vout DC 24 V maximum current carrying capacity Ima DC 400 mA External voltage supply X10 9 VI24 Un DC 24 V 15 20 according to EN 61131 2 Binary inputs X13 1 X13 6 and X16 1 X16 2 Internal resistance Signal level Isolated optocoupler PLC compatible EN 61131 sampling interval 1 ms DI DI 5 and DI 6 DI 7 Ri 3 kQ Ip DC 10 mA DC 13 V 30 V 1 Contact closed meets EN 61131 DC 3 V 5 V 0 Contact open Function X13 1 DI fixed assignment with Controller inhibit X13 2 X13 6 X16 1 X16 2 DI 1 D195 DI 6 DI 7 Selection option Parameter menu P60_ Binary outputs PLC compatible EN 61131 2 response time 1ms X10 3 X10 7 and X16 3 X16 5 DBOGO DOO2 and DOW3 DO0G5 Signal level O DCOV ies DC 24V Important Do not apply external voltage Function X10 3 DB With fixed assignment Brake Imax DC 150 mA short circuit proof protected against X10 7 X16 3 X16 5 external voltage to DC 30 V DO22 DOQ3 DOG5 Selection option Parameter menu P62 Imax DC 50 mA short circuit proof protected against external voltage to DC 30 V Relay output X10 4 X10 6 DO 1 Load capacity of the relay contacts Umax DC 30 V Imax DC 800 mA Function X10
155. pad in the other inverter n the context menu select the COPY TO MDX menu item Confirm the setting using the key 108 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Operation E cn Ge Functions of the DBG60B keypad lt e Parameter mode 10 11 12 13 Proceed as follows to set the parameters in parameter mode 1 Activate the context menu by pressing the key The first menu item is PARAMETER MODE Press the key to start the PARAMETER MODE The first display parameter P000 SPEED appears Use the key or the key to select the main parameter groups 0 to 9 Use the key or the key to select the required main parameter group The flashing cursor is positioned under the number of the main parameter group Activate parameter subgroup selection in the main parameter group by pressing the key The flashing cursor moves one position to the right Use the key or the key to select the required parame ter subgroup The flashing cursor is positioned under the num ber of the parameter subgroup Activate parameter selection in the required parameter sub group by pressing the key The flashing cursor moves one position to the right Use the key or the key to select the desired parame ter The flashing cursor is positioned under the third digit of the parameter number Press the key to activate the setting mode for the selected parameter The cursor is po
156. peration A WARNING The surfaces of the braking resistors get very hot when the braking resistors are loaded with P ated Risk of burns and fire Choose a suitable installation location Braking resistors are usually mounted on top of the control cabinet Do not touch the braking resistors Binary inputs binary outputs EMC compliant installation The binary inputs are electrically isolated by optocouplers The binary outputs are short circuit proof and protected against external volt age to DC 30 V External voltages gt DC 30 V can cause irreparable damage to binary outputs All cables except for the supply system lead must be shielded As an alternative to the shielding the option HD output choke can be used for the motor cable to achieve the emitted interference limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Apply the shield by the shortest possible route and make sure it is grounded over a wide area at both ends Ground one end of the shield via a suppression capacitor 220 nF 50 V to avoid ground loops If using double shielded cables ground the outer shield on the inverter end and the inner shield on the other end 60028AXX Figure 9 Correct shield connection using metal clamp shield clamp or cable gland Yo
157. plug connector DS56 Intercontec type ASTAO21NNOO 10 000 5 000 Terminal pin Description Core color in prefabricated cable 1 Ref Pink PK Reference 2 Ref Gray GY 3 cos Red RD Cosine signal 4 cos Blue BU 5 sin Yellow YE Sine signals 6 sin Green GN a Tens Brown BN violet VT Motor protection 10 TF TH KTY White WH black BK The resolver signals have the same numbering on the 10 pin Phoenix terminal strip and in the plug connectors Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 67 68 Installation Connecting option DER11B resolver Connection Connect the resolver as follows max 100 m ji CM71 112 1l Ref ER UE ULL IEEE SERIE X15 Deeg 2 Ref GY EN 3 cost RD d i 4 cos BU i pai 7 5 sint YE l i 1 6 sin GN ig SE E 8 N C o i ip 1 Q TF TH IKTY BN g iia 10 TF TH KTY WH Dod 2 T VT E Ud BK x 1 Plug connector 2 Terminal strip 54331BXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting an external encoder 5 19 Connecting an external encoder External encoder Voltage supply Connecting HIPERFACE encoder AV1H The following external encoders can be connected to connector X14 of the DEH11B option and t
158. r 1 65535 Can only be set using MOVITOOLS 852 User defined unit 1 min Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup 1 Complete parameter list Name Setting range i Par Selectable par GE Comment Parameter set 1 2 86_ Modulation 4 kHz 8 kHz 860 861 PWM frequency 1 2 VFC 12 kHz 16 kHz 862 863 PWM fix 1 2 on On 4 kHz 864 PWM frequency CFC 8 kHz 16 kHz 87_ Process data description 870 Setpoint description PO1 CONTROL WORD 1 The following PO assignment can be 871 Setpoint description PO2 SPEED set NO FUNCTION e SPEED e CURRENT POSITION LO e MAX SPEED e MAX CURRENT e 872 Setpoint description PO3 NO FUNCTION SLIP e RAMP e CONTROL WORD 1 CONTROL WORD 2 e SPEED e IPOS IIA AATA 873 Actual value description P11 STATUS WORD 1 The following PI assignment can be 874 Actual value description PI2 SPEED set NO FUNCTION e SPEED e OUTPUT CURRENT e ACTIVE CURR e POSITION LO e 875 Actual value description PI3 OUTPUT CURRENT POSITION HI e STATUS WORD 1 e STATUS WORD 2 SPEED e IPOS PI DATA RESERVED e STA TUS WORD 3 876 PO data enable ot On 88 89 Serial communication SBus 1 2 880 890 Protocol SBus 1 2 Bus MOVILINK CANopen 881 891 SBus address 1 2 0 63 882 892 SBus 1 2 groupaddress 0 63 883 893 SBus timeout delay 1 2 0 0 650 s 125 kba
159. r 34B 228 Fax 972 3 5599512 58858 Holon lirazhandasa barak online net Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Toyoda cho SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata sewjapan sew eurodrive co jp Shizuoka 438 0818 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service Unit 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com 157 158 i Address List Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 gacar beirut com Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus infoQirseva lt http www sew eurodrive lt Luxembo
160. re different sizes and can only be installed in the matching option binations for slots The following list shows the possible combinations of option cards for MDX61B MOVIDRIVE MDX61B MOVIDRIVE MDX61B Option card Name Encoder slot Fieldbus slot Expansion slot Size 0 size6 Size 0 size6 Size 1 size 6 DEH11B Encoder input incr Hiperface X DER11B Encoder input resolver Hiperface X DFP21B Fieldbus interface Profibus X DFI11B Fieldbus interface Interbus X DFI21B Fieldbus interface Interbus LWL X DFD11B Fieldbus interface DeviceNet X DFC11B Fieldbus interface CAN CANopen X DFE11B DFE12B Fieldbus interface Ethernet X DFE13B DIO11B I O expansion X x DRS11B Phase synchronous operation X DIP11B SSI encoder interface X DHP11B User programmable MOVI PLC x basic controller DHP11B DHP11B OST11B RS485 interface OST11B DHP11B DHP11B OST11B only in combination with DHP11B OST11B 1 When fieldbus slot is not available 2 When encoder slot is not available Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 58 Installation Installing and removing options cards 5 15 Installing and removing options cards NOTES For MOVIDRIVE MDX61B size 0 only SEW EURODRIVE is authorized to install or remove option cards You can install or remove the option cards yourself for MOVIDRIVE MDX61B sizes 1 to 6 Befo
161. re you begin Read the following notes before installing or removing an option card STOP Electrostatic charge Damage to electronic components Disconnect the inverter from the power Switch off the DC 24 V and the supply voltage Take appropriate measures to protect the option card from electrostatic charge use discharge strap conductive shoes etc before touching it Before installing the option card remove the keypad Sec Removing install ing the keypad and the front cover Sec Removing installing the front cover After having installed the option card replace the keypad Sec Removing in stalling the keypad and the front cover gt Sec Removing installing the front cover Keep the option card in its original packaging until immediately before you are ready to install it Hold the option card by its edges only Do not touch any components Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Installing and removing options cards Basic procedure for installing removing an option card MDX61B sizes 1 6 60039AXX 1 Remove the retaining screws holding the card retaining bracket Pull the card retaining bracket out evenly from the slot do not twist 2 Remove the retaining screws of the black cover plate on the card retaining bracket Remove the black cover plate 3 Position the option card onto the retaining bracke
162. refabricated cables For fixed routing 1332 457 8 For cable carrier routing 1332 454 3 The high resolution sin cos encoders EH1S ES1S ES2S or EV1S can also be connected to DEH11B Connect the sin cos encoder to the option DEH11B as follows max 100 m E S E R a K1 YE AK GN B k2 RD SSSSSSSS B K2 BU mw keem ER C K0 GY UB WH LBN i A BK i oe ECT Figure 26 Connecting the sin cos encoder to DEH11B as a motor encoder o axe 54329CXX Part numbers of the prefabricated cables For fixed routing 1332 459 4 For cable carrier routing 1332 458 6 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting option DEH11B HIPERFACE Connecting TTL TTL encoders from SEW EURODRIVE are available with DC 24 V and DC 5 V voltage encoders to supply DT DV motors DC 24 V voltage Connect TTL encoders with DC 24 V voltage supply EH1R ES1R ES2R or EV1R in the supply same way as the high resolution sin cos encoders Figure 26 DC 5 V voltage TTL encoders with a DC 5 V voltage supply ES1T ES2T EH1T or EV1T must be con supply nected via the DC 5 V encoder power supply type DWI11A option part number 822 759 4 The sensor cable must also be connected to correct the supply voltage of the encoder Connect this encoder as follows
163. rtup is successful Refer to the MOVIDRIVE MDX60 61B System Manual for detailed project planning notes and an explanation of the parameters MOVIDRIVE MDX60 61B drive inverters are designed to be taken into operation with the SEW motor which is adapted to the correct power level The motor can be connected and the drive started immediately in accordance with the section Starting the motor gt page 91 NOTE The startup functions described in this section are used for setting the inverter so it can be adapted optimally to the motor that is connected and to suit the basic conditions Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup ago 6 General startup instructions Inverter motor The following tables indicate which inverter motor combinations this applies to combinations 400 500 V units MOVIDRIVE MDX60 61B in VFC mode SEW motor 0005 5A3 4 DT80K4 0008 5A3 4 DT80N4 0011 5A3 4 DT90S4 0014 5A3 4 DT90L4 0015 5A3 4 DT90L4 0022 5A3 4 DV100M4 0030 5A3 4 DV100L4 0040 5A3 4 DV112M4 0055 5A3 4 DV132S4 0075 5A3 4 DV132M4 0110 5A3 4 DV160M4 0150 503 4 DV160L4 0220 503 4 DV180L4 0300 503 4 DV200L4 0370 503 4 DV225S4 0450 503 4 DV225M4 0550 503 4 DV250M4 0750 503 4 DV280S4 0900 503 4 DV280M4 1100 503 4 D315S4 1320 503 4 D315M4 230 V units MOVIDRIVE MDX60 6
164. s an incremental encoder simulation output the switchover X14 7 must be jumpered with DGND X14 8 The DC 12 V supply voltage from X14 and X15 is sufficient to operate SEW encoders except HTL encoders with a DC 24 V supply voltage With all other encoders check whether they can be connected to the DC 12 V supply voltage 62 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Connecting option DEH11B HIPERFACE STOP Do not connect HTL encoders E C to X15 of option DEH11B Doing so can destroy the X15 motor encoder input on the DEH11B option Only connect HTL encoders E C to option DEH11B using the interface adapter DWE11B 12B Sec Connecting the interface adapter type DWE11B 12B Permitted encod The following encoders may be connected to the HIPERFACE encoder card type ers DEH11B option HIPERFACE encoder type AS1H ES1H or AV1H sin cos encoder type ES1S ES2S EV1S or EH1S e DCS5V TTL encoder with DC 24 V voltage supply type ES1R ES2R EV1R or EH1R DC 5V TTL encoder with DC 5 V voltage supply type ES1T ES2T EV1T or EH1T via option DWI11A HIPERFACE HIPERFACE encoders AS1H ES1H and AV1H are recommended for operation with encoder DEH11B Depending on the motor type and motor configuration the encoder is connection connected via plug connector or terminal box DT DV DS56 Connect the HIPERFACE encoder to the option D
165. sitioned under the parameter value Use the key or the key to select the desired parameter value Confirm the setting using the key Exit the setting mode by pressing the key The flashing cursor is positioned under the third digit of the parameter number again Use the key or the to select another parameter or go back to the parameter subgroup menu using the key Use the key or the key to select another parameter subgroup or go back to the main parameter group menu using the key Use the key to return to the context menu Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters PARAMETER MODE CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT 13 SPEED RAMPS 1 CONTROLLER INHIBIT CONTROLLER INHIBIT P 1 SETPOINTS RAMP GENERATORS CONTROLLER INHIBIT PARAMETER MODE VARIABLE MODE BASIC VIEW 109 7 110 SS Z Operation a Functions of the DBG60B keypad Variable mode User menu Adding parame ters to the user menu Deleting parame ters from the user menu Wake up parameters H variables are displayed in the variable mode To call up the variable mode proceed as follows Use the key to call up the context menu Select the VARIABLE MODE menu item and use the key The variable mode display appears You can use the to edit the variables The DBG60B
166. size 4 eeeesssssseeeeene MDX61B siehe MDX61B step Unit designation eeee User MENUS s nain cn p eri eere 1 V Variable mode 1 Ww Wake up parameters 1 Wiring diagrams Braking resistor BW BW T BWP usc scencueeueii eee Electronic terminals ossee Power section and brake sssuse Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 10 153 Address List i Address List Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle Straf e 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp
167. ss A and B limits Shielded motor cable HD output choke option HF output filter option in operating modes VFC and U f Install the output choke close to the inverter but outside the minimum clearance for cooling Route all three phases of the motor cable 1 through the output choke To achieve a higher filter effect do not route the PE conductor through the output choke MOVIDRIVE PE 60029AXX Figure 10 Connecting the HD output choke 1 Motor cable Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 31 5 Installation Removing installing the keypad 5 2 Removing installing the keypad Removing the Proceed as follows to remove the keypad keypad 60032AXX Figure 11 Removing the keypad 1 Unplug the connection cable from the XT slot 2 Carefully push the keypad downwards until it comes off the upper fixture on the front cover 3 Remove the keypad forward not to the side Installing the Proceed as follows to install the keypad keypad 60033AXX Figure 12 Installing the keypad 1 Place the underside of the keypad onto the lower fixture of the front cover 2 Push the keypad into the upper fixture of the front cover 3 Plug the connecting cable into the XT slot 32 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Removing installing the front cover
168. t 1 kHz Shielding Connect the shield to the electronics shield clamp on the inverter or higher level con troller and make sure it is connected over a wide area at both ends Cable length The permitted total cable length is 200 m Terminating Dynamic terminating resistors are installed Do not connect any external resistor terminating resistors STOP There must not be any potential displacement between the units connected via the RS485 This can restrict the functionality of the units Take suitable measures to avoid a potential displacement e g by connecting the unit ground connectors using a separate lead Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 53 54 Installation Connecting the interface adapter type DWE11B 12B 5 11 Connecting the interface adapter type DWE11B 12B Part number and description DWE11B part number 188 187 6 The interface adapter DWE11B HTL TTL in the form of an adapter cable is used to connect single ended HTL encoders to the HIPERFACE encoder card DEH11B Only the A B and C tracks are connected The interface adapter is suitable for all HTL encoders that were operated on MOVIDRIVE A MDV and MCV and can be connected without any rewiring effort 58748AXX A 5x2x0 25 mm length 1000 mm max cable length between inverter encoder 100 m B DC 24 V connection for HTL encoder 1 x 0 5 mm 250 mm long Signal Terminal of 9 pin s
169. t so that the retaining screws fit into the corresponding bores on the card retaining bracket 4 Insert the retaining bracket with installed option card into the slot pressing slightly so it is seated properly Secure the card retaining bracket with the retaining screws 5 To remove the option card follow the instructions in reverse order Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 59 60 Installation Connecting the encoder and resolver 5 16 Connecting the encoder and resolver NOTES The wiring diagrams do now show the view onto the cable end They show the connection to the motor or MOVIDRIVE The core colors specified in the wiring diagrams are in accordance with the IEC 757 color code and correspond to the core colors used in the prefabricated cables from SEW General installa tion information The sub D connectors shown in the wiring diagrams have a 4 40 UNC thread Max line length from inverter encoder resolver 100 m with a capacitance per unit length x 120 nF km Core cross section 0 20 0 5 mm AWG 24 20 If you cut a core of the encoder resolver cable isolate the cut off end of the core Use shielded cables with twisted pair conductors and make sure they are grounded on both ends over a large surface area Atthe encoder in the cable gland or in the encoder plug Atthe inverter in the housing of the sub D connector Route the encoder resol
170. tch off cuit T gs d Install a new MOVIDRIVE unit if the brake Brake resistor has too high resistance chopper is defective Brake chopper is defective 06 Mains phase Immediate Phase failure Check the supply system lead failure shut off Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Fault messages and list of faults Service Fault nauk Name Response P Possible cause Measure s ev rvolt Immediate Extend deceleration ramps 07 SC switch off DC link voltage too high Check supply cable to the braking resistor 9 e Check technical data of braking resistor Speed controller or current controller in VFC operating mode without Reduce load encoder operating at setting limit due Increase deceleration time setting P501 or to mechanical overload or phase failure P503 in the power supply or motor Check encoder connection swap A A and 08 n monitorin Immediate re Encoder not connected correctly or B B pairs if necessary 9 switch off incorrect direction of rotation Check the voltage supply of the encoder Nmax is exceeded during torque control Check current limitation In operating mode VFC Output fre Extend ramps if necessary quency 2 150 Hz Check motor cable and motor In operating mode U f Output fre Check mains phases quency 2 600 Hz Immediate Inverter has not been tak
171. tested units with a limited output voltage Umax DC 30 V and limited output current lt 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Shield clamps 5 5 Shield clamps Shield clamp for A set of shield clamps is supplied as standard for the power section of MOVIDRIVE power section MDX60B 61B size 0 The shield clamps are not yet installed size 0 Install the shield clamps for the power section as follows Secure the contact clips to the shield plates Secure the shield clamps to the top and the bottom of the unit 60036AXX Figure 15 Securing the shield clamp of the power section size 0 1 Contact clips 2 Retaining screws for contact clip 3 Shield plate 4 Retaining screw of the shield clamp for the control unit Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 37 5 Installation Shield clamps Shield clamp for power section size 1 Shield clamp for power section size 2S and 2 Shield clamp for power section sizes 3 to 6 38 A shield clamp is supplied as standard for the power section with MOVIDRIVE MDX61B size 1 Install this shield clamp on the power section together with the unit s retaining screws 60019AXX Figure 16 Securing the shield clamp on
172. the power section size 1 1 Power section shield clamp 2 PE connection A shield clamp for the power section is supplied as standard with two retaining screws with MOVIDRIVE MDX61B sizes 2S and 2 Install these shield clamp using the two retaining screws 8 9 R 2e8 4 U 5 V 6 w 37 Bir ap SIE ZEIEN gt T Y R E is b 60020AXX Figure 17 Securing the shield clamp on the power section illustration shows size 2 1 Power section shield clamp 2 PE connection The shield clamps for the power section provide you with a very convenient way of installing the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures No shield clamps for the power section are supplied with MOVIDRIVE MDX61B sizes 3 to 6 Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inverter Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation 5 Shield clamps Shield clamp for Install the shield clamp for the control unit as follows control unit If installed remove the keypad and the front cover Size 0 Secure the shield clamp for the control unit to the bottom of the unit directly under the electronic terminal strip X14 Sizes 1 to 6 Secure the shield clamp for the control unit to the bottom of the unit Size 0 MDX 6
173. the subsection Complete parameter list The subsections Memory card and Error messages and list of faults have been completely revised The subsection Extended storage has been included The section has been completely revised Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters A Unit Design Unit designation nameplates and scope of delivery 4 Unit Design 4 1 Unit designation nameplates and scope of delivery Example Unit designation MDX60 B 0011 5 A 3 4 00 00 Standard L Implementation NM OT Application XX Special unit Quadrants 4 4Q with brake chopper Connection type 3 3 phase Radio interfer B Radio interference suppression B ence suppres a A Radio interference suppression A sion on the line side 0 No radio interference suppression s i ita 5 AC 380 500 V u voltage FP 3 2 AC 200 230 V Recommended 0011 1 1 kW motor power Version B 60 no options can be installed Series 61 options can be installed Example System The system nameplate for MDX60B 61B size 0 is attached to the side of the unit nameplate MDX60B 61B Size 0 WII esses I D O TYP MDX60B0005 5A3 4 00 VK SEW P N 08275661 SO 01 0123456789 0001 03 Nt Cingang Input Ausgang Output IND CONT EQ 2006 Umrichter 2 6 AC 400V I BS A AC 1400 ovidriv 0 40 d IP d P Deen Lastart B eG Made in Germany Status TE 10 13 11 1A WM
174. till Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Starting the motor Startup go 6 Manual operation The inverter can be controlled using the DBG60B keypad with the manual operation function Context menu Manual operation The 7 segment display on the unit shows H during manual mode The binary inputs are then without any functions for the duration of manual operation with the exception of X13 1 DI Controller inhibit Binary input X13 1 DIOG Con troller inhibit must receive a 1 signal to enable the drive to be started in manual operation The drive can also be stopped in manual operation by setting X13 1 0 The direction of rotation is not determined by the CW stop or CCW stop binary inputs Instead you select the direction of rotation using the DBG60B keypad Enter the required speed and then the direction of rotation 4 CW CCW using the sign key Manual operation remains active when the power supply is switched off and on however the inverter is then inhibited Use the Run key to enable and start the inverter at Nmin in the selected direction of rotation The speed is increased and decreased using the T and J keys NOTE The signals at the binary inputs take effect as soon as manual operation is finished Binary input X13 1 DI Controller inhibit does not have to be switched from 1 to 0 and back to 1 The drive can start according to th
175. tion 100 One output filter With variable torque load 125 Connect two output filters in parallel m Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Assignment of braking resistors chokes and filters AC 230 V units sizes 1 to 4 MOVIDRIVE MDX61B 2 3 0015 0022 0037 0055 0075 0110 0150 0220 0300 Size 1 2 3 4 tos a Trip current Geck e EE DC er BW Tt BW BW039 003 lr 2 7 Anus 821 687 8 BW039 006 lp 3 9 Anus 821 688 6 PWO039 012 55 Anus 8216894 18201369 BW039 026 T Ip 8 1 Anus 1820 4155 BWO027 006 lr 4 7 Anus 822 4226 BWO027 012 lp 6 6 Anus 822 4234 BW018 015 T Ip 9 1 Anus 1 820 416 3 Cc c Cc Cc BW018 035 T Ip 13 9 Arms 1 820 138 5 Cc Cc Cc c BW018 075 T lp 20 4 Arms 1 820 139 3 Cc Cc Cc Cc BW915 T lp 32 6 Anus 1820 4139 Cc Cc Cc Cc BW012 025 T Ip 14 4 Arms 1820 4147 BW012 050 T Ip 20 4 Arms 1820 1407 BW012 100 T Ip 28 8 Agus 1820 1415 BW106 T lp 47 4 Apms 1 820 083 4 Cc Cc BW206 T lp 54 7 Anus 1820 4120 Cc Cc Line chokes Part number ND020 013 lmains AC 20A 8260125 A ND045 013 XImains AC 45A 826 0133 B A ND085 013 XImains AC 85A 8260141 B A ND150 013 Xlmains AC 150A 825 5482 B Line filter Part number NF009 503
176. to the XT slot of MOVIDRIVE MDX60B 61B and into the RS485 slot of the USB11A Note that the DBG60B keypad and the USB11A interface adapter cannot be con nected to the MOVIDRIVE at the same time Use the USB connection cable 2 type USB A B to connect the USB11A to the PC MOVIDRIVE MDX60 61B PC COM 1 4 USB11A 54532AXX Figure 24 Connection cable for MOVIDRI VE9 MDX60B 61B USB11A Installation Connect the USB11A to a PC and MOVIDRIVE MDX60B 61B using the connection cables supplied nsert the enclosed CD into the CD drive of your PC and install the driver The first free COM port on the PC will be assigned to the USB11A interface adapter Operation with After installation the PC recognizes the USB114 interface converter after approxi MOVITOOLS mately 5 to 10 s Start MOVITOOLS NOTE If the connection between the PC and USB11A is interrupted you will have to restart MOVITOOLS 56 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Option combinations for MDX61B 5 14 Option combinations for MDX61B Arrangement of Size 0 0005 0014 Sizes 1 6 0015 1320 the option slots 1 2 3 Cooreweces sseoso eoeoeenenee soose i rS iE 60004AXX 1 Fieldbus slot for communication options 2 Encoder slot for encoder options 3 Expansion slot for communication options only sizes 1 to 6 Option card com The option cards a
177. u can also use grounded sheet metal ducts or metal pipes to shield the cables Route the power and control cables separately Ground the inverter and all additional units to ensure high frequency compati bility wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Installation instructions for the basic unit NOTES This is a product with restricted availability in accordance with IEC 61800 3 It may cause EMC interference In this case the operator may need to implement appro priate measures For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIVE NF line filter e HD output choke The NF line filter option can be used to maintain the class B limit for MOVIDRIVE MDX60B 61B units size 0 to 5 Do not switch between the line filter and MOVIDRIVE MDX60B 61B Install the line filter close to the inverter but outside the minimum clearance for cooling Keep the length of the cable between the line filter and inverter to an absolute minimum and never more than 400 mm Unshielded twisted cables are sufficient Use also unshielded lines for the supply system lead SEW EURODRIVE recommends taking one of the following EMC measures on the motor side to maintain cla
178. ub D socket C encoder end A 1 B C UB GND O1 o Go N DWE12B part number 188 180 9 The interface adapter DWE12B HTL TTL in the form of an adapter cable is used to connect push pull HTL encoders to the HIPERFACE encoder card DEH11B In addition to the A B and C track you will also have to connect the negated tracks A B C SEW EURODRIVE recommends using this interface adapter for any new system 58748XX A 4x2x0 25 mm length 1000 mm max cable length between inverter encoder 200 m B DC 24 V connection for HTL encoder 1 x 0 5 mm 250 mm long Signal Terminal of 9 pin sub D socket C encoder end A 1 A 6 B 2 B 7 C 3 C 8 UB 9 GND 5 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Connecting interface adapter UWS21B RS232 5 12 Connecting interface adapter UWS21B RS232 Part number Interface adapter UWS21B 1 820 456 2 Scope of delivery The scope of delivery for the UWS21B option includes UWS21B adapter CD ROM with MOVITOOLS Serial interface cable with 9 pin sub D socket and 9 pin sub D connector to connect the UWS21B option to the PC Serial interface cable with two RJ10 connectors to connect UWS21B to MOVIDRIVE Connecting Use the connection cable supplied to connect the UWS21B option to the MOVIDRIVE to MOVIDRIVE unit UWS21B Plug the connectio
179. ud 250 kbaud 884 894 Baud rate SBus 1 2 500 kbaud 1000 kbaud 885 895 Synchronization ID SBus 1 2 0 2047 886 896 CANopen address 1 2 1 127 887 Synchronization ext Control as 888 Synchronization time SBus 1 2 1 5 10 ms 889 899 Parameter channel 2 eg 9 IPOS PARAMETERS 90 IPOS Reference travel 900 Reference offset 231 1 0 231 4 Inc 901 Reference speed 1 0 200 6000 1 min 902 Reference speed 2 0 50 6000 1 min 903 Reference travel type 0 8 904 Reference travel to zero pulse eg 905 HIPERFACE Offset X15 231 1 0 2571 Inc 910 Gain X controller 0 1 0 5 32 911 Positioning ramp 1 0 01 1 20s 912 Positioning ramp 2 0 01 1 20s 913 Positioning speed CW 0 1500 6000 1 min Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 6 103 6 104 ago Startup Complete parameter list Name Setting range Par h Comment Eeer EE 914 Positioning speed CCW 0 1500 6000 1 min 915 Speed feedforward 199 99 O 100 199 99 96 LINEAR SINE SQUARED 916 Ramp function TE ELECTRONIC CAM SYNCHRONOUS OPERATION CROSS CUTTER 917 Ramp mode MODE 1 MODE 2 92_ IPOS Monitoring 920 CW SW limit switch 231 1 0 231 1 Inc 921 CCW SW limit switch 231 4 0 231 1 Inc 922 Position windo
180. umper the connections X14 7 and X14 8 on the MOVIDRIVE master Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 73 74 Installation Connection and terminal description of the DIO11B option 5 22 Connection and terminal description of the DIO11B option Part number Terminal expansion board type DIO11B 824 308 5 NOTES The input output board type DIO11B option is only possible in conjunction with MOVIDRIVE MDX61B not with MDX60B The DIO11B option must be plugged into the fieldbus slot If the fieldbus slot is not available you can plug the DIO11B expansion board in the expansion slot The extended handle end of the plug connectors terminals X20 X21 X22 X23 must only be used for removing the plug connectors not for plugging them in Front view of Terminal Function DIO11B 23 X20 1 2 Al21 22 Setpoint input n2 DC 10 V 0 10 V or DC 0 10 V DIO11B Differential input or input with AGND reference potential X20 3 AGND Reference potential for analog signals R
181. upply frequency fmains 50 Hz 60 Hz 5 Rated supply current lmais 100 96 AC 3 6 A AC 5 0 A AC 6 3 A AC 8 6 A at Vmains 3 x AC 400 V 125 AC 4 5 A AC 6 2 A AC7 9A AC 10 7 A OUTPUT Apparent output power Su 2 8 kVA 3 8 kVA 4 9 kVA 6 6 kVA at V mains 3 x AC 380 500 V Rated output current In AC4A AC 5 5A AC7A AC 9 5A at Vmains 3 x AC 400 V Continuous output current 125 ly Ip at Umans 3 x AC 400 V and fown 4 khz AC5A AC 6 9 A AC 8 8 A AC 11 9 A Continuous output current 100 Iy Ip at Umains 3 x AC 400 V and fruu 8 kHz AC4A AC 5 5A AC7A AC 9 5A Current limitation Imax Motor and regenerative 150 Iw duration depending on capacity utilization Internal current limitation Imax 0 150 adjustable Minimum permitted braking Rgrmin 68 Q resistor value 4Q operation Output voltage UA Max V mains PWM frequency fPwm Can be set 4 8 12 16 kHz Speed range resolution nA Ana 6000 O 6000 min 0 2 min across the entire range GENERAL INFORMATION Power loss at Sp Pvinax 85 W 105 W 130 W 180 W Cooling air consumption 40 m3 h Weight 3 5 kg Dimensions WxHxD 105 x 314 x 234 mm 1 The system and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V 2 The performance data applies to fpyyy 4 kHz MDX61B Standard version 0015 5A3 4 00 0022 5A3 4 00 0030 5A3 4 00 0040 5A3 4
182. urg Assembly Br ssel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Queretaro SEW EURODRIVE MEXIKO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrail Queretaro scmexico seweurodrive com mx C P 76220 Queretaro Mexico Morocco Sales Casablanca Afit Tel 212 22618372 5 rue Emir Abdelkader Fax 212 22618351 MA 20300 Casablanca richard miekisiak premium net ma Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodrive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 241 020 Sales Solgaar
183. ver cable separately from the power cables Shielding Connect the shield of the encoder resolver cable over a large area On the inverter Connect the shield on the inverter end in the housing of the sub D connector follow ing illustration 01939BXX Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Installation Connecting the encoder and resolver On the Connect the shield on the encoder resolver side at the respective earthing clamps gt encoder resolver following illustration When using an EMC screw fitting apply the shield over a wide area in the cable gland For drives with a plug connector connect the shield on the encoder plug 55513AXX Prefabricated SEW EURODRIVE offers prefabricated cables for connecting encoders resolvers We cables recommend using these prefabricated cables Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 61 Installation Connecting option DEH11B HIPERFACE 5 17 Connecting option DEH11B HIPERFACE Part number HIPERFACE encoder card type DEH11B 824 310 7 NOTES The HIPERFACE encoder card type DEH11B option is only possible in conjunc tion with MOVIDRIVE MDX61B not with MDX60B The DEH11B option must be plugged into the encoder slot Front view of Description Terminal Function DEH11B M X14 Input for external encoder or X14 1 COS
184. w 0 50 32767 inc 923 Lag error window 0 5000 281 1 Inc 93 IPOS Special functions 930 Override ON OFF 931 IPOS CTRL word Task 1 STOP START HOLD een S 932 IPOS CTRL word Task 2 START STOP ROME rr ARUM 933 Jerk time 0 005 2s 938 IPOS speed task 1 0 9 additional commands ms 939 IPOS speed task 2 0 9 additional commands ms 94 IPOS Variables encoder 940 IPOS variables edit ON OFF ceti oa aN UROL eel Motor encoder X15 941 Source actual position Ext encoder X14 Absolute encoder DIP 942 Encoder factor numerator 1 32767 943 Encoder factor denominator 1 32767 944 Encoder scaling ext Encoder x1 x2 x4 x8 x16 x32 x64 E E ee TTL 945 Synchronous encoder type X14 SIN COS HIPERFACE 946 Synchronous encoder counting NORMAL direction X14 INVERTED 947 HIPERFACE Offset X14 231 1 0 231 1 Inc 95 DIP 950 Encoder type NO ENCODER 951 Counting direction eres 952 Cycle frequency 1 200 953 Position offset 231 4 0 231 4 Inc 954 Zero point offset 231 4 0 231 4 Inc 955 Encoder scaling X1 X2 x4 x8 x16 x32 x64 96_ IPOS Modulo function OFF 960 Modulo function eas CCW 961 Modulo numerator 0 1 231 4 962 Modulo denominator 0 1 231 4 963 Modulo encoder resolution 0 4096 20000 Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters Startup Complete parameter list ago 6 9
185. y 6 S ui BK Dod EH1T EV1T tes NON ES1T ES2T D EST pee eee Pets cee c Sech 6 OGSSSSSSS 2 AE 3 8 8 d 9 X 795 H An 54335BXX Figure 30 Connecting the TTL encoder EV1T to MDX via DWI11A as an external encoder Connect the sensor cable VT on the encoder to UB do not jumper with DWI11A Part numbers of the prefabricated cables HIPERFACE encoder card type DEH11B X14 DWI11A X1 MOVIDRIVE For fixed routing 818 164 0 Encoder EV1T DWI11A X2 Encoders For fixed routing 198 829 8 For cable carrier routing 198 828 X Operating Instructions MOVIDRIVE MDX60B 61B Drive Inverters 71 Installation Connection of incremental encoder simulation 5 20 Connection of incremental encoder simulation Incremental Connector X14 of the DEH11B or DER11B option can also be used as the incremental encoder encoder simulation output For this purpose you must jumper switchover X14 7 with simulation DGND X14 8 X14 then delivers the incremental encoder signals with a signal level according to RS422 The number of pulses is With DEH11B as on X15 motor encoder input With DER11B 1024 pulses revolution a RET ic RS YE S f A K1 SC GN pu STET B K2 Ge 9 8 li B K

MOVIDRIVE® MDX60B/61B / Operating Instructions / 2006-09

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MOVIDRIVE&reg; MDX60B/61B / Operating Instructions / 2006-09

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MOVIDRIVE® MDX60B/61B / Operating Instructions / 2006-09