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Synchronous Servomotors CMP / Operating Instructions / 2006-04

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1. 9 Technical Data 9 1 Motor data of the CMP servomotors ON Motor Mo lo Mmax Imax Movn lovr Jmot Jbmot Mei 2 Ly Ry cold min Nm A Nm A Nm A kgcm Nm 9 V CMP40S 0 5 1 2 1 9 6 1 0 1 0 13 0 95 23 11 94 27 5 CMP40M 0 8 0 95 3 8 6 0 S 0 15 0 18 0 95 45 5 19 92 56 CMP50S 1 3 0 96 5 2 5 1 hed 1 25 0 42 0 48 3 1 4 3 71 22 49 86 3000 CMP50M 2 4 1 68 10 3 9 6 3 5 2 45 0 67 0 73 4 3 3 1 38 5 9 98 90 CMP50L 3 3 2 2 15 4 13 6 4 8 3 2 0 92 0 99 43 3 1 30 5 7 41 98 CMP63S 2 9 2 15 11 1 12 9 4 3 1 15 1 49 7 9 3 36 5 6 79 90 CMP63M 5 3 3 6 21 4 21 6 7 5 S I 182 2265 Ske 7 22 3 57 100 CMP63L 7 1 4 95 30 4 29 7 10 3 7 2 2 69 3 03 9 3 7 14 2 2 07 100 CMP40S 0 5 1 2 1 9 6 1 0 1 0 13 0 85 25 Wig 27 5 CMP40M 0 8 0 95 3 8 6 0 E 2 0 15 0 18 0 95 45 5 19 92 56 CMP50S 1 3 1 32 5 2 7 0 1 7 1 7 0 42 0 48 3 1 4 3 37 11 6 62 4500 CMP50M 2 4 2 3 10 3 13 1 3 5 3 35 0 67 0 73 4 3 3 1 20 5 5 29 66 CMP50L 3 3 3 15 15 4 19 5 4 8 4 6 0 92 0 99 43 3 1 14 6 3 56 68 CMP63S 2 9 3 05 11 1 18 3 4 4 2 1 15 1 49 7 9 3 18 3 3 34 64 CMP63M 5 3 5 4 21 4 32 4 7 5 7 6 225 Ske 7 9 8 1 49 67 CMP63L 7 1 6 9 30 4 41 4 10 3 10 2 69 3 03 9 3 7 7 2 1 07 71 CMP40S 0 5 1 2 1 9
2. Mmaxin Nm MOVIAXIS MX NN Size 1 BG2 BG3 min IN A 2 4 8 12 16 24 32 Motor lmax A 5 10 20 30 40 60 80 See Imax xly 250 153 Mmax Nm 1 7 1 9 Imax 250 150 Mmax Nm 3 4 3 8 ST Imax xly 250 128 Mmax Nm 5 1 5 2 TT Imax xly 250 240 SC Mmax Nm 6 5 10 3 STEEN Imax exly 250 250 170 Mmax Nm 72 127 15 4 Imax xly 250 250 161 one Mmax Nm 6 2 9 9 114 eer Imax xln 250 250 180 Mmax Nm 13 2 20 6 21 4 Ser Imax XIn 250 250 248 Mmax Nm 13 8 24 30 8 CPGE Imax 250 153 Mmax Nm 1 7 1 9 CNN Imax xly 250 150 Mmax Nm 3 4 3 8 PAD Imax 250 175 Mmax Nm 42 5 2 duis Imax 250 250 164 cee Mmax Nm 5 8 7 10 3 Steg Imax 250 244 Mmax Nm 9 6 15 4 E Imax XIn 250 229 Mmax Nm 8 11 1 CHE Imax XIn 250 250 203 Mmax Nm 15 8 19 4 20 3 MEUSE Imax 250 250 250 173 Mmax Nm 17 9 23 3 268 27 2 Table continued on next page Operating Instructions CMP Synchronous Servomotors Technical Data Inverter assignment to MOVIAXIS MX MOVIAXIS MX DN Size 1 BG2 BG3 min NIA 2 4 8 12 16 24 32 Motor Imax A 5 10 20 30 40 60 80 Aes Imax xIy
3. 16 S Example Safety notes 7 Nameplate sss 9 10 Scope of delivery for plug connectors 22 Explanation of symbols 6 Serial number sse 11 F SHIPPING i uode te 8 Startup zt ueni ibn obe osi d endet 30 aults o RD RE Ges 31 Storage long term welche oaa s ut EE 13 MOTOT teo UC RE n eS 31 Operation with servo inverter 31 T Forced cooling fan 29 Temperature sensor 28 Thermal motor protection 18 Tolerances for installation 15 Important notes 5 EE 18 INSPOCUOM 32 Inspection intervals 33 U Installation Unit designation seeee 10 ElecttCal 16 W Mechanical 13 Installation in damp locations or in the open 15 Warning TEE Kee IT 7 Installation CONNECHOF 3 2 esten 16 Wiring diagrams E 21 Installation tolerances 15 Wiring diagrams connection 21 Installing the motor enren 15 Wiring notes EN 18 Insulation resistance
4. i 1800 1600 1400 1200 1000 800 600 400 O a E ee o C 50927AXX Figure 8 Resistance of the KTY sensor depending on the motor temperature For detailed information on connecting the KTY refer to the contact assignments of the resolver encoder cable Observe the correct polarity Operating Instructions CMP Synchronous Servomotors Electrical Installation 5 VR forced cooling fan 5 7 VR forced cooling fan The synchronous servomotors size CMP50 and CMP63 can be equipped with a VR forced cooling fan as an option Mechanical The fan guard is attached using self tapping screws M5 x 8 with screw adhesive low installation strength The tightening torque of the screws is 7 Nm 53865AXX Figure 9 CMP63 synchronous servomotor with forced cooling fan Electrical con The VR forced cooling fan is only available for 24 V DC voltage nection DC24V 20 Plug connector connection Maximum connection cross section 2 x 1 mm e Cable gland Pg7 with inside diameter 7 mm DC24V To 50990AXX Connector contact Connection 1 24V 2 Retrofit set for CMP50 63 Only authorized personnel from SEW EURODRIVE are permitted to install the retrofit set for the forced cooling fan for CMP50 63 motors For information on the retrofit set refer to the CMP40 50 63 Synchronous Servomotors catalog Operating Instructions CMP Synchronous Servomotors 29 6
5. 8 2 6 Inspection maintenance eeeeeeeeeee esee esee eee nennt nna nn nnn nani 8 3 Delivery Scope and Unit Design sees 9 3 4 Nameplate and unit designation eeeeeeeeeeeeeeeeeeeeenee rennen nnne nnns 9 3 1 4 Nameplate on the servomotor eee 9 3 1 2 Unit designation of the servomotor sssssssssssseseeeemereennne 10 3 1 3 Nameplate on the geared servomotor ssee 10 3 1 4 Serial n mber oe tiene ten ti rper crop re i md eet 11 3 2 Design of the CMP synchronous servomoltor cessent 12 4 Mechanical Installation eene eren nennen nnne nnns 13 4 1 Required tools resources 19 4 2 Before Cl EE 19 4 3 Preliminary work ssepe ananena enaren aaea aaan a aa aaa nnne nna nennen mandine maaa aaah t ensis ann Nanini 13 4 3 1 Long term storage Of servomoiore 19 4 3 2 Insulation resistance too Jow 14 4 4 Installing the servomotor nnnn nnne 15 4 5 Installation tolerance eeeeeeeeeeeee esee eene ee
6. SEXTUS Vs ar Ps UBI QUS S OAT Ss UMANE CMP40 50 63 GB250000 Synchronous Servomotors Edition 04 2006 11413417 EN Operating nstructions SEW EURODRIVE Driving the world Contents I 1 Important Notes on the Operating Instructions eese 5 1 1 Important notes and designated use eeeeseeeeeeeeeeeeee enne 5 1 1 1 Integral part of the product eese enne nnne 5 1 1 2 Designated lise oe tenere tot nee edd degere 5 1 1 9 Qualified personnel 5 uite entire d cnt tae A diene 5 LE Liability for defects eri Rte eec ee acea 5 1 1 5 Product names and rademarks n 5 1 2 Explanation of 5 6 7 2 1 Preliminary information eeeeeeeeeee esee enenatis nnns annees 7 2 2 General information 7 2 3 Shipping putting into storage eeeseeeeeeeeeeeneennneennnn nnne nnne nnne 8 2 4 Installation 8556 0 8 2 5 Startup operation
7. 14 Inverter assignment MOVIDRIVE MDX60B 61B 35 Inverter assignment to MOVIAXIS9 MX 36 K KTY temperature 56 6 28 Operating Instructions CMP Synchronous Servomotors 11 39 i Address List Address List SiemensstraBe 1 D 40764 Langenfeld near D sseldorf Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraBe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http Awww sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Center Gear units Ernst Blickle StraBe 1 Fax 49 7251 75 1711 Motors D 76676 Graben Neudorf sc mitte gm sew eurodrive de Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Electronics Ernst Blickle StraBe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc mitte e sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger StraBe 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH amp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraBe 5 Fax 49 89 909552 50 D 85551 Kirchheim near M nchen sc sued sew eurodrive de West SEW EURODRIV
8. 250 153 Mmax Nm 1 7 1 9 SE Imax 250 173 Mmax Nm 2 9 3 4 SE Imax xly 250 225 Mmax Nm 3 5 5 1 LED Imax XIn 250 241 a Mmax Nm 7 9 7 Soe Imax XIn 250 250 217 Mmax Nm 7 4 12 1 13 8 Imax 250 250 195 CMP63S Mmax Nm 69 11 1 12 uec Imax XIn 250 250 250 173 Mmax Nm 13 9 18 5 21 6 21 9 m Imax exl 250 250 250 233 Mmax Nm 146 202 246 293 Operating Instructions CMP Synchronous Servomotors 37 10 38 Appendix Appendix A Abbreviations and unit designations 10 Appendix 10 1 Appendix A Abbreviations and unit designations Abbreviation Definition Meaning DIN Deutsches Institut f r Normung e V German insti tute for standardization EN Europ ische Norm European standard ISO International Organization for Standardization The ISO creates ISO stan dards that should be adopted unrevised by the member states SW Schl sselweite Wrench size PSF Planetary gear unit Planetary Servo Flange Operating Instructions CMP Synchronous Servomotors Index 11 Index A M Abbreviations 38 Maintenance oe ean eate Ee 32 Aligning the motor shaft 15 Mechanical installation 13 29 Assembling
9. Position the side of the insulating sleeve with the recess against the groove in the insulator so that the opening of the insu lating sleeve is pointing in the same direc tion as the double headed arrow on the insulator Press the insulating sleeve together until it engages e Insert the insulator into the connector housing in the middle position Eis the connector housing with a wrench and use a second wrench to tighten the Screw fitting A Fix in place Operating Instructions CMP Synchronous Servomotors Electrical Installation Assembling the power connector 5 5 Assembling the power connector 5 5 1 Scope of delivery for the power connector The following parts are supplied for assembling the power connectors The SEW part number is 198 674 0 1 2 3 4 5 6 7 56252AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring Socket contacts 5 Insulating sleeve 6 Insulator eh SE amp 7 Connector housing Hold the cable firmly in place when tightening the cable and the connector Operating Instructions CMP Synchronous Servomotors 25 26 Electrical Installation Assembling the power connector 5 5 2 Assembly instructions for the power connector 1 Pull the screw fitting and the seal with strain relief over the cable 2 59 mm Strip 59 mm of cable insulation off the end of the cable D F
10. go Startup 9 Prerequisites for startup 6 Startup 6 1 Prerequisites for startup You must comply with the safety notes in section 2 on the procedure refer to the documentation of the servo inverter To avoid the low start up losses during motor operation at low temperatures SEW EURODRIVE recommends warming up the motor winding using a current supply The rated speed of the motor in a gearmotor can be higher than the permitted input speed of the gear unit Set the maximum speed on the servo inverter For information Please contact SEW EURODRIVE for more information Before startup During startup 30 The drive must be undamaged and not blocked The measures stipulated in section 4 3 Preliminary work must be performed after extended storage All connections have to be made correctly The direction of rotation of the servomotor gearmotor must match All protective covers have to be fitted correctly All motor protection devices have to be active There must be no other sources of danger present No heat sensitive or insulating materials are allowed to cover the motor surface The servomotor must run correctly no overload no unwanted speed fluctuations no loud noises etc In case of problems refer initially to section 7 Faults Operating Instructions CMP Synchronous Servomotors Faults go 7 Faults 7 1 Servomotor faults Servomotor faults Fault Possible cause Rem
11. IEC34 Mo 1 3 Nm lo 1 7 A 65 ny 6 000 r min Imax 9 0 A Iso cl F fy 300 Hz Umax 400 V IM M4 Brake 24V 3 4 Nm Rectifier Gear unit Mamax 35 Nm Das 1 600 8 000 r min i 1 Weight 3 8 kg Lubricant Miner oil 0 1 1332 749 6 Permanent magnet Made in Germany 59160AEN Figure 3 Nameplate on the CMP synchronous geared servomotor with PSF gear unit For information on the assignment of the BSF PSF low backlash gear servomotors to CMP servomotors see section 2 5 in the catalog 10 Operating Instructions CMP Synchronous Servomotors Delivery Scope and Unit Design Nameplate and unit designation 3 1 4 Serial number 02 1221234388 0001 06 L End digits of the year of manufacture 2 digits Order item 4 digits Order number 10 digits Sales organization Operating Instructions CMP Synchronous Servomotors 11 3 Delivery Scope and Unit Design Design of the CMP synchronous servomotor 3 2 Design of the CMP synchronous servomotor The following illustration is intended to explain the general structure of the unit Differ ences are possible depending on the motor size and version 58993AXX Figure 4 Basic design of the CMP synchronous servomotor 1 Equalizing ring 2 Grooved ball bearing 3 Rotor 4 Grooved ball bearing 5 SM SB signal plug connector 6 SM SB power plug connector 7 Housing cover 8 Flat gasket 9 Resolver 10 Non drive end bearing shield 1
12. Motor 005 008 011 014 0015 022 030 040 055 075 110 150 220 po Imax 40 48 62 80 60 825 10 5 143 18 8 24 0 36 0 48 0 69 0 A A A A A A A A A A A A A CMP40S d i7 18 1 9 1 9 CMP40M 3 a4 38 3 8 CMP50S 4 5 5 5 2 5 2 CMP50M 54 63 77 93 7 6 9 4 03 000 CMPSOL s0 leo lez lor aal n ES 154 CMP63S 5 2 6 za ro ma CMP63M 6 zi la Tual az Tns laa CMP63L 9 11 3 87 11 6 14 4 18 6 23 27 30 4 CMP40S ib iz 38 CMP40M 3 93 38 3 8 CMP50S SIE s2 a7 ieee CMP50M 41 48 6 74 59 7 6 9 103 4 2 5 d T75 leila l 0 Trl ici CMP63S 38 45 56 68 54 8 2 9 9 11 1 CMP63M 62 78 6 99 127 156 183 21 4 CMP63L 8 3 6 4 86 10 7 141 17 8 21 6 28 2 30 4 CMP40S ta l az ig 1 9 1 9 CMP40M 2 6 3 as 98 as T35 CMP50S 29 33 41 48 4 49 52 S CMP50M 38 48 6 46 61 74 92 10 3 CMP50L 38 4 8 61 47 6 3 78 10 2 12 5 14 7 15 4 CMP63S 36 45 56 44 58 69 86 10 114 CMP63M 63 48 65 8 104 130 156 20 214 CMP63L 65 81 108 138 17 23 3 281 30 4 Operating Instructions CMP Synchronous Servomotors 35 Technical Data Inverter assignment to MOVIAXIS MX 9 3 Inverter assignment to MOVIAXIS MX Overview of combinations for CMP servomotors system voltage 400 V peak torque
13. 6 1 gt 0 1 0 13 0 95 23 11 94 27 5 CMP40M 0 8 1 1 3 8 6 9 0 15 0 18 0 95 34 14 95 48 5 CMP50S 1 3 1 7 5 2 9 0 Uu 2 2 0 42 0 48 3 1 43 225 7 11 48 5 6000 CMP50M 2 4 3 10 3 17 1 3 5 4 4 0 67 0 73 43 3 1 12 3 21 50 5 CMP50L 3 3 4 2 15 4 26 4 8 6 1 0 92 0 99 4 3 3 1 8 2 1 91 51 CMP63S 2 9 3 9 11 1 23 4 4 5 4 1 15 1 49 11 2 2 1 50 CMP63M 5 3 6 9 21 4 41 4 7 5 9 8 1 92 2 26 E 59 0 92 52 CMP63L 7 1 9 3 30 4 55 8 10 3 13 5 2 69 3 03 B 4 0 62 53 nN Rated speed Mo Torque at zero speed thermal continuous torque at low speeds lo Standstill current Mmax Maximum limit torque of the servomotors Imax Maximum permitted motor current Movr Torque at zero speed with forced cooling fan love Standstill current with forced cooling fan Jmot Mass moment of inertia of the motor Jbmot Mass moment of inertia of the brake motor Mg Standard braking torque Mp2 Reduced braking torque L4 Inductance of the winding R4 Ohmic resistance of the winding cold Internal voltage at 1000 min 34 Operating Instructions CMP Synchronous Servomotors Technical Data Inverter assignment to MOVIDRIVE MDX60B 61B 9 2 Inverter assignment to MOVIDRI VE MDX60B 61B Overview of combinations for CMP servomotors system voltage 400 V peak torque Mmaxin Nm MOVIDRIVE B Du
14. Eurodrive SK s r o Tel 421 41 700 2513 ul Vojtecha Spanyola 33 Fax 421 41 700 2514 SK 010 01 Zilina sew sew eurodrive sk Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovsk cesta 85 Fax 4421 48 414 6566 SK 97411 Bansk Bystrica sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika doo Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIETARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads dross sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 45 46 Address List i South Africa Capetown SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens dswanepoel sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaceo Place Fax 27 31 700 3847 Pinetown dtait sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 9 4431 84 70 Sales Parque Tecnol gico Edificio 302 Fax 34 9 4431 84 71 Service E 48170 Zamudio Vizcaya sew spain sew eurodrive es Sweden Assembly J nk ping S
15. Synchronous Servomotors Inspection Maintenance Inspection intervals 8 1 Inspection intervals Cleaning Connection cable The amount of wear is affected by many factors and the service life may be short The machine designer must calculate the required inspection intervals individually in accor dance with the project planning documents e g Drive Engineering Practical Imple mentation Drive Project Planning the Geared Servomotors catalog Take the manufacturer s data into account in the maintenance schedule Excessive dirt dust or shavings can have a negative impact on the function of servomo tors in extreme cases these factors can cause the servomotor to break down Therefore you must clean the servomotors at regular intervals after one year at the lat est to ensure a sufficiently large area for heat emission Insufficient heat emission can have unwanted consequences The bearing service life is reduced through operation at impermissibly high temperatures bearing grease degrades Check the connection cable for damage at regular intervals and replace if necessary Danger of fatal electric shock from live parts Do not perform temporary repairs on the connection cables When the cable jacket is defective no matter how small the fault shut down the system immediately and replace the cable Operating Instructions CMP Synchronous Servomotors 33 Technical Data Motor data of the CMP servomotors
16. cccsesseeessceesseeeeesseeeeeseeeeeseeeesnseeeeaseeesesseneseenenseenenees 28 5 7 VR forced cooling fan ccsssesesensseeeeeseeeeaseeeesseeeeeaseeesaseneeesseeeeaseeeeaseneeaseenenseneneas 29 LEET Ems 30 6 1 Prerequisites for startup eeeeeseeeeeee esee eene eene nnne nnnn anten nint nnn 30 Operating Instructions CMP Synchronous Servomotors Contents cl 31 7 1 Servomotor faults 31 7 2 Faults during operation with a servo inverter eese 31 8 Inspection Maintenance eese enne nennen nennen nnn nannten 32 8 1 Inspection intervals eeeeeeeeeee esee eene ennemi nnn a 33 94 9 1 Motor data of the CMP servomotors sees nnne 34 9 2 Inverter assignment to MOVIDRIVE 35 9 3 Inverter assignment to 5 36 10 Appendiks 38 10 1 Appendix A Abbreviations and unit designations sess 38 ABD CC 39 Operating Instructions CMP Synchronous Servomotors Important Notes on the Operating Instructions Important notes and designated
17. power cables include in particular Output cables from servo inverters converters soft start units and brake units Supply cables to braking resistors and similar 5 2 2 Thermal motor protection Install the connecting lead of the KTY separately from other power cables maintaining a distance of at least 200 mm The cables can only be routed together if either the KTY cable or the power cable is shielded Operating Instructions CMP Synchronous Servomotors Electrical Installation Connecting the motor and encoder system via an SM SB plug connector 5 8 Connecting the motor and encoder system via an SM SB plug connector The CMP synchronous servomotors are supplied with an SM SB plug connector system In the basic version SEW EURODRIVE delivers CMP synchronous servomotors with a flange socket on the motor end and without mating connector The encoder system is connected using a 12 pin round plug connector The mating connectors can be ordered separately Adjusting the right angle connector regularly can cause irreparable damage Do not align the right angle connector frequently 5 3 1 Plug connector on the cable end Power cable Plug connector Cable type Type Cable cross section Part number system SM11 4 x 1 5 mm 0590 4544 SM12 Motor cable Fixed 4 x 2 5 mm 0590 4552 SM14 4x4 mm 0590 4560 SM11 4 x 1 5 mm 0590 6245 SM12 Motor cable Flex 4x2
18. the cool down phase once it has been switched off Align the servomotor and the driven machine carefully to avoid placing any unaccept able strain on the output shaft Observe the permitted overhung and axial loads see the CMP Synchronous Servomotors catalog Do not jolt or hammer the shaft end The forced cooling fan can be damaged if it is installed incorrectly Use an appropriate cover to protect motors with VR forced cooling fan in vertical mount ing positions from objects or fluids If a forced cooling fan is used ensure there is sufficient clearance around the unit to allow for adequate cooling Make sure that it does not reuse the air warmed by other devices Position the unit housing at least 10 cm away from the wall Components with a keyway to be mounted belatedly on the shaft must be balanced using a half key Motor shafts with a keyway are balanced with a half key Try to arrange the motor and encoder connection so that the connector cables do not point upwards Clean the sealing surfaces of the connector motor or encoder connection before reassembly Replace any brittle seals f necessary restore the anticorrosive paint coat e Check that the degree of protection is maintained f necessary attach covers protection canopy 4 5 Installation tolerances Shaft end Flange EECHER DIN 748 Centering shoulder tolerance to DIN 42948 Center bore to DIN 332 Oper
19. 1 Stator 12 Flanged end shield 13 Oil seal 12 Operating Instructions CMP Synchronous Servomotors Mechanical Installation 4 Required tools resources 4 Mechanical Installation It is essential to comply with the safety notes in section 2 during installation 4 1 Required tools resources Standard tools Crimping tool for plug connectors in case customers want to perform prefabrication themselves Removal tool for insulator when changing the connector 4 2 Before you start The entries on the nameplate of the drive or the output voltage of the servo inverter must match the voltage supply system The drive must be undamaged no damage caused by shipping or storage Ambient temperature must be between 20 C and 40 C Nooil acid gas vapors radiation etc The installation altitude must be no higher than 1000 m above sea level otherwise the drive must be designed to meet the special environmental conditions 43 Preliminary work Motor shaft ends must be thoroughly cleaned of anti corrosion agents contamination or similar Use a commercially available solvent Make sure that the solvent does not come into contact with the bearing or sealing rings as it may damage the material 4 3 1 Long term storage of servomotors The service life of the ball bearing grease is reduced after storage periods exceeding one year Check whether the servomotor has absorbed moisture as a result of bein
20. 5 mm 0590 6253 SM14 4x4 mm 0590 4803 SB11 4 x 1 5 mm 4 2 x 1 mm 1332 4853 SB12 Fixed 4x 2 5 mm 2 x 1 mm 1333 2139 SB14 4x4mm 2x1mm 1333 2147 SB11 4x 1 5 mm 2 x 1 mm 1333 1221 SB12 Flex 4x2 5 mm 2 x 1 mm 1333 2155 SB14 4x4mm 2x1mm 1333 2163 1 Fixed fixed routing flex cable carrier installation 2 3 core cable only 2 cores are used 5 3 2 Feedback and forced cooling fan cable Feedback cable Cable type Type FI type Part number 1 Fixed MOVIDRIVE 0199 4875 Flex MOVIDRIVE 0199 3194 Resolver cable Fixed MOVIAXIS 1332 7429 Flex MOVIAXIS 1332 7437 Fixed MOVIDRIVE MOVIAXIS 1332 4535 Hiperface cable 8 e Hex MOVIDRIVETIMONIAXIS 1992 4551 1 Fixed fixed routing flex cable carrier installation Operating Instructions CMP Synchronous Servomotors 19 5 Electrical Installation Connecting the motor and encoder system via an SM SB plug connector Forced cooling fan cable Cable type Type Cable cross section Part number 1 Forced cooling Fixed 3x 1 mm 0198 6341 fan cable Flex 3x 1mm 0199 560X 1 Fixed fixed routing flex cable carrier installation For information on the extension cables for power feedback and forced cooling fan ca bles refer to the CM DS servo catalogs 5 3 3 Mating connector combinations Cable type Ca
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24. Improper use Incorrect installation or operation 1 Serious injuries and property damage may result from Unauthorized opening or removal of necessary protection covers or the housing 2 3 Shipping putting into storage Inspect the shipment for any damage that may have occurred in transit as soon as you receive the delivery Inform the shipping company immediately It may be that you are not permitted to startup the motor Use suitable sufficiently rated handling equipment if necessary Remove securing devices used for shipping prior to startup Possible damage caused by incorrect storage Store the servomotor in a dry dust free room if it is not to be installed straight away 2 4 Installation assembly Comply with the instructions in section 4 Mechanical Installation and section 5 Elec trical Installation 2 5 Startup operation Refer to the information in section 6 Startup 2 6 Inspection maintenance Comply with the instructions in section 8 Inspection and Maintenance 8 Operating Instructions CMP Synchronous Servomotors Delivery Scope and Unit Design Nameplate and unit designation 3 Delivery Scope and Unit Design For information on the delivery scope and project planning refer to the Geared Servo motors Part 1 and Part2 catalogs as well as the relevant gear unit operating instruc Lem mm tions 3 1 Nameplate and unit designation 3 1 1 Nameplate on the servomotor Examp
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28. ating Instructions CMP Synchronous Servomotors 15 5 Electrical Installation Connector installation Electrical Installation It is essential to comply with the safety notes in section 2 during installation Use switch contacts in utilization category AC 3 to EN 60947 4 1 to connect the servo motor and brake The wiring diagram is supplied in a bag attached to the motor Observe the wiring instructions supplied by the manufacturer of the servo inverter for servomotors operated with servo inverters It is essential to observe the operating instructions supplied with the servo inverter A bag containing the following information is attached to the motor Safety notes Wiring diagram You must comply with this information 5 1 Connector installation Connector positions The cable entry of the power and signal cable is installed using an adjustable right angle connector Once the mating connector has been plugged in the right angle connector can be adjusted as required without using additional tools A torque of approximately 10 Nm is required to adjust the connector The connector can be damaged if it is installed incorrectly If the connector is tightened when it is installed in the wrong position the insulator could slip causing irreparable damage Note the following points when plugging in the power and signal connector Check that the connector is installed in the correct position e Check that the deten
29. ble cross section Part number of the combination 4x 1 5 mm 0198 6740 Motor cable 4x 2 5 mm 0198 6740 4x 4mm 0199 1639 Resolver cable 4x 1 5 mm 2x 1 mm 0198 6740 4 x 2 5 mm 2 x 1 mm 0198 6740 Brake motor cable 4x4 mm 1 2x 1 mm 0199 1639 4 x 1 5 mm 0198 6740 Motor cable 4 x 2 5 mm 0198 6740 4 x 4 mm 0199 1639 Hiperface cable 2 2 4x1 5 mm 2x 1 mm 0198 6740 4x 2 5 mm 2x 1 mm 0198 6740 4x4 mm A 2x 1 mm 0199 1639 Brake motor cable 1 3 core cable only 2 cores are used The complete set of the mating connector combination includes the following parts e Feedback power connector Insulation inserts Contact pins Other accessories 20 Operating Instructions CMP Synchronous Servomotors Electrical Installation Connecting the motor and encoder system via an SM SB plug connector 5 3 4 Prefabricated cables Prefabricated cables are available from SEW EURODRIVE to connect the SM SB plug connector system For information on prefabricated cables refer to the Synchro nous Servomotors CMP40 50 63 catalog For information on the mating connectors with matching crimp contacts 1 5 mm 2 5 mm and 4 mm refer to the Synchronous Servomotors CMP40 50 63 catalog The plug connectors are depicted with the connector assignment on the cable at the connection side back Note the following points if you want to assemble the cables yours
30. czna 5 Fax 48 42 67710 99 Service PL 92 518 Lodz http www sew eurodrive pl sew sew eurodrive pl 44 1 Address List Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 849 47 70 M canique G n rale Km 8 Route de Rufisque B P 3251 Dakar Fax 221 849 47 71 senemeca sentoo sn Serbia and Montenegro Sales Beograd DIPAR d o o Tel 381 11 3088677 381 11 Kajmakcalanska 54 3088678 SCG 11000 Beograd Fax 381 11 3809380 dipar yubc net Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate sewsingapore sew eurodrive com Singapore 638644 Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 49595201 Rybnicna 40 Fax 421 2 49595200 SK 83107 Bratislava http www sew sk sew sew eurodrive sk Zilina SEW
31. ease refer to the servo inverter operating instructions for the meaning of the problems that occur and to find information about rectifying the problems LI Please have the following information to hand if you require the assistance of our customer service Nameplate data Type and extent of the problem Time the problem occurred and any accompanying circumstances Assumed cause Operating Instructions CMP Synchronous Servomotors 7 31 32 a Inspection Maintenance Faults during operation with a servo inverter 8 Inspection Maintenance ob E Danger of burns Touching the CMP synchronous servomotor when it has not cooled down can result in burns The servomotor can have a surface temperature of more than 100 C To prevent burns Never touch the CMP servomotor during operation or in the cool down phase once it has been switched off Wear protective gloves e Do not perform any maintenance while the machine is running Isolate the servomotor and brake from the power supply before starting work safe guarding them against unintentional power up Useonly genuine spare parts in accordance with the valid parts list The motor must be disassembled when replacing the brake which cannot be adjusted Only service engineers from SEW EURODRIVE can perform maintenance on the BP brake because the encoder or resolver has to be reset each time the system is disassembled Operating Instructions CMP
32. edy Servomotor does not start Interruption in supply cable Check connections correct if necessary Fuse has blown Replace fuse Motor protection has triggered Check motor protection for correct setting correct error if necessary Incorrect direction of rotation Servomotor connected incorrectly Check servo inverter check setpoints Servomotor hums and has high current consumption Drive is blocked Check drive Brake does not release See section 7 3 Brake faults Fault on encoder cable Check encoder cable Servomotor heats up exces sively measure tempera ture significantly higher than 110 C Overload Measure power use larger servomotor or reduce load if necessary check travel profile Ambient temperature is too high Comply with permitted temperature range Forced cooling fan does not run Check connection correct if necessary Rated operating mode S1 to S10 EN 60034 exceeded e g caused by exces sive torque Adjust rated operating mode of servomotor to required operating conditions if necessary call in a specialist to determine the correct drive Running noise on servomo tor Bearing damage Contact SEW EURODRIVE customer service Replace the servomotor 7 2 Faults during operation with a servo inverter The symptoms described in section 7 1 may also occur when the servomotor is operated with a servo inverter Pl
33. elf Section 5 4 describes the assembly of the SM SB power plug connectors and the signal plug connectors The socket contacts for the motor connection are designed as crimp contacts Only use suitable tools for crimping Strip the leads as described in section 5 4 Apply shrink tubing to the connectors Only use suitable removal tools to remove socket contacts that have been installed incorrectly 5 3 5 Wiring diagrams for CMP synchronous servomotors The following applies to all wiring diagrams View to the wiring side Cables comply with the color code of SEW EURODRIVE Color code Color BK Black BN Brown BU Blue GN Green GY Gray OG Orange PK Pink RD Red VT Violet WH White YE Yellow GY PK Gray pink RD BU Red blue BK WH Black white RD WH Red white Operating Instructions CMP Synchronous Servomotors 22 Electrical Installation Assembling resolver HIPERFACE plug connectors 5 4 Assembling resolver HIPERFA CE plug connectors 5 4 1 Scope of delivery for plug connectors The following parts are supplied for assembling resolver HIPERFACE9 plug connec tors The SEW part number is 198 673 2 5 6 7 54715AXX 1 Screw fitting 2 Seal with strain relief 3 Shield ring Socket contacts 5 Insulating sleeve 6 Insulator Ro oe 7 Connector housing Hold the cable firmly in place when tightening t
34. eurodrive com Assembly San Francisco SEW EURODRIVE INC Tel 1 510 487 3560 Sales 30599 San Antonio St Fax 1 510 487 6381 Service Hayward California 94544 7101 cshayward seweurodrive com Address List 1 USA Philadelphia PA SEW EURODRIVE INC Tel 1 856 467 2277 Pureland Ind Complex Fax 1 856 845 3179 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Dayton SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio 45373 cstroy seweurodrive com Dallas SEW EURODRIVE INC Tel 1 214 330 4824 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte sewventas cantv net Valencia Estado Carabobo sewfinanzas cantv net 47 EURODRIVE SEW EURODRIVE Driving the world Gearmotors Industrial Gear Units Drive Electronics Drive Automation Services How were drivin
35. ew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 7188 Honeyman Street Fax 1 604 946 2513 Delta B C V4G 1 E2 b wake sew eurodrive ca Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Street Fax 1 514 367 3677 LaSalle Quebec H8N 2V9 a peluso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande ventas sew eurodrive cl LAMPA RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 gm tianjin sew eurodrive cn Service http www sew com cn 41 42 i Address List China Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew com cn Jiangsu Province 215021 P R China Additional addresses for service in China provided on request Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 457 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B sewcol sew eurodrive com co
36. g stored for a long time Measure the insulation resistance with a measurement voltage of DC 500 V Operating Instructions CMP Synchronous Servomotors 13 4 Mechanical Installation Preliminary work The insulation resistance varies greatly depending on the temperature see Figure 5 You can measure the insulation resistance between the connection pins and the motor housing using an insulation measuring device MO 100 0 20 40 60 80 53725AXX Figure 5 Insulation resistance depending on the temperature 1 Resistance temperature point RT point 4 3 2 Insulation resistance too low Insulation resistance too low Servomotor has absorbed moisture Measure Send the servomotor to SEW EURODRIVE Service with a description of the error 14 Operating Instructions CMP Synchronous Servomotors Mechanical Installation Installing the servomotor 44 Installing the servomotor gt 9 Aligning the motor shaft Supply of cooling air Installation in damp locations or in the open The servomotor or gearmotor may only be mounted or installed in the specified mount ing position on a level and torsionally rigid support structure that is not subjected to shocks Danger of burns Touching the CMP synchronous servomotor when it has not cooled down can result in burns The servomotor can have a surface temperature of more than 100 C Never touch the CMP synchronous servomotor during operation or in
37. g the world With people who With comprehensive With uncompromising think fast and With a worldwide With drives and controls knowledge in virtually quality that reduces the develop the service network that is that automatically every branch of cost and complexity of future with you always close at hand improve your productivity industry today daily operations yw p SEW EURODRIVE Driving the world P id J M With a global presence With innovative With online information that offers responsive technology that solves and software updates and reliable solutions tomorrow s problems via the Internet available Anywhere today around the clock Say d EURODRIVE SEW EURODRIVE GmbH amp Co KG Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com WWW Sew eurodrive com
38. he cable and the connector Operating Instructions CMP Synchronous Servomotors Electrical Installation Assembling resolver HIPERFACE plug connectors 5 4 2 Assembly instructions for plug connectors ew Pull the screw fitting and seal with strain relief 31 mm over the cable Strip 28 mm of cable insulation off the end of the cable Fold back the braid shield and fan it out Strip 6 mm insulation off the leads Push the socket contacts onto the ends of the leads Insert the small diameter positioning tool SEW part number 019 244 9 into the crimping tool until the green mark appears in the view window A Set the press thickness B to 24 on the crimping tool Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automati cally Repeat this procedure for each lead Pull the shield over the leads and press it against the seal Operating Instructions CMP Synchronous Servomotors 23 24 Electrical Installation Assembling resolver HIPERFACE plug connectors e Turn the shield ring until the braid shield is flush with the shield ring e Pull the insulator apart evenly by about 1mm Insert the socket contacts into the insula tor Click zm e Press the insulator together until you hear a click Fold open the insulating sleeve
39. ld as shown Insert the shield ring into the seal so that the shield and end of the cable are flush Make sure that the braid shield is routed cleanly between the shield ring and the seal 11 Insert the insulator into the connector housing until the seal rests against its stop in the connector housing 12 Fix the connector housing with a wrench and use a second wrench to tighten the screw fitting A Fix in place Operating Instructions CMP Synchronous Servomotors 27 5 6 Electrical Installation Thermal motor protection Thermal motor protection Due to the low thermal time constants of the winding thermal motor protection is only possible when in addition to a temperature sensor a current monitoring device It effective current monitoring or a motor model for thermal protection as installed in SEW servo inverters is activated KTY temperature sensor Incorrect connection may cause damage to the temperature sensor and the motor winding Avoid currents gt 4 mA in the circuit of the KTY since high self heating of the temperature sensor can damage its insulation and the motor winding It is essential to observe the correct connection of the KTY to ensure correct evaluation of the temperature sensor The characteristic curve in the following figure shows the resistance curve with a mea suring current of 2 mA and correct pole connection R 0 2000 7000 IEEE MEME UU UC
40. le Nameplate on the synchronous servo brake motor CMP50S BP KTY RH1M SB SEW EURODRIVE 76646 Bruchsal Germany Type CMP50S BP KTY RH1M SB No 02 1221234388 0001 06 3 IEC34 13 Nm lo 1 7 A 65 ny 6 000 r min Imax 90 A soc F fy 300 Hz Umax 400 V IM M4 Brake 24 V 3 1 Nm Rectifier Gear unit Ma max Nm Nmax r min i 1 Weight 2 9 Lubricant 1332 749 6 Permanent magnet Made in Germany 54343AEN Figure 1 Nameplate on the CMP synchronous servo brake motor 58810axx Figure 2 Location of the nameplate Operating Instructions CMP Synchronous Servomotors 3 Delivery Scope and Unit Design Nameplate and unit designation 3 1 2 Unit designation of the servomotor CMP 50S BP KTY RH1M SB Motor option adjustable right angle connector radial connector e SM motor SB brake motor Motor feedback resolver e RH1M Motor option absolute encoder AKOH CMP40 EKOH CMP40 AS1H CMP50 63 ES1H CMP50 63 Standard equipment KTY temperature sensor Motor option holding brake Size 405 40M 505 50M 50L 655 63M 63L S short M medium L long CMP flange mounted motor 3 1 3 Nameplate on the geared servomotor Example Nameplate on the synchronous geared servomotor PSF121 CMP50S BP KTY RH1M SB SEWHEURODRINE 76646 Bruchsal Germany Type PSF121 CMP50S BP KTY RH1M SB No 01 1236534388 0001 06 3e
41. ne nennen nnne nnnn niter aint nn 15 5 Electrical Installation essere rennen enne 16 51 Connector installation eeeeeeeeeeeeeeeee seen eene enne entes nnns nnns tnnt ntn natns nna 16 5 2 Wiring notes 5 2 1 Protecting the brake control system against interference 18 5 2 2 Thermal motor Drotechon nnnm enne 18 5 3 Connecting the motor and encoder system via an SM SB plug connector 19 5 3 1 Plug connector on the cable end 19 5 3 2 Feedback and forced cooling fan Cable AAA 19 5 3 8 Mating connector combinations sse 20 5 34 Prefabricated cables e EGRE ERR Cer 21 5 3 5 Wiring diagrams for CMP synchronous servomotors 21 5 4 Assembling resolver HIPERFACE plug 22 5 4 1 Scope of delivery for plug 22 5 4 2 Assembly instructions for plug Conpechors see 23 5 5 Assembling the power connector esses essen nennen nennen nnne nn 25 5 5 1 Scope of delivery for the power Connector 25 5 5 2 Assembly instructions for the power 26 5 6 Thermal motor protection
42. nnel must read the operating instructions in particular the safety notes section carefully and ensure that they understand and comply with them 1 1 4 Liability for defects Incorrect handling or any action performed that is not specified in these operating instructions could impair the properties of the product In this case you lose any right to claim under limited warranty against SEW EURODRIVE GmbH amp Co KG 1 1 5 Product names and trademarks The brands and product names in these operating instructions are trademarks or regis tered trademarks of the titleholders Operating Instructions CMP Synchronous Servomotors Important Notes on the Operating Instructions Explanation of symbols 1 2 Explanation of symbols Always comply with the safety and warning instructions in this publication Electrical hazard Possible consequences Severe or fatal injuries Hazard Possible consequences Severe or fatal injuries Hazardous situation Possible consequences Slight or minor injuries Harmful situation Possible consequences Damage to the unit and the environment Tips and useful information OOP PPE Operating Instructions CMP Synchronous Servomotors Safety Notes Preliminary information 2 Safety Notes 2 1 Preliminary information gt E Sg The following safety notes are primarily concerned with the use of CMP synchronous servomotors Please also consider the supplementary safety no
43. old back the braid shield and fan it out o Shorten the power leads 1 2 and 3 to 44 mm Shorten the PE lead GN YE to 45 mm Do not short lead pair 5 and 6 Cut off lead pair 7 and 8 flush with the end of the cable Pull the shield over the leads Strip 7 mm of insulation off leads 1 2 3 and PE Strip 5 mm of insulation of leads 5 and 6 Insert the positioning tool in the crimping tool until the marking color appears in the view window A appears see table below Set the press thickness B on the crimping tool according to the table Lead a mm Positioning tool Marking Press Part number color thickness XXX XXX X 5 and 6 0 14 1 0 019 2449 Green GN 24 1 2 3 and PE 0 35 4 0 019 245 7 Blue BU 6 D Insert a lead with socket contact in the crimping tool and press the tool fully together The tool then opens automatically Repeat this procedure for each lead in accordance with the table in step 6 Operating Instructions CMP Synchronous Servomotors Electrical Installation Assembling the power connector 8 Open the insulating sleeve 9 Insert the middle socket contact into the insulator as shown in the wir ing diagram in section 5 3 Close the insulating sleeve until it clicks shut Insert the remaining socket contacts into the insulator as shown in the wiring diagram in section 5 3 10 Shorten the braid shie
44. ralia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http sew eurodrive at sew sew eurodrive at Belgium Assembly Br ssel SEW Caron Vector S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www caron vector be info caron vector be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 6489 9133 Sales Avenida Amancio Gaiolli 50 Fax 55 11 6480 3328 Service Caixa Postal 201 07111 970 http www sew com br Guarulhos SP Cep 07251 250 sew sew com br Additional addresses for service in Brazil provided on request Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 Fax 359 2 9151166 BG 1606 Sofia bever fastbg net Cameroon Sales Douala Electro Services Tel 237 4322 99 Rue Drouot Akwa Fax 237 4277 03 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea Ontario L6T3W1 http www sew eurodrive ca reynolds s
45. t on the connector is positioned correctly Make sure that the connector lock can be turned without having to apply too much force Position A has been defined for right angle rotatable connectors This is the standard connector position Position 4 has been defined for the straight connector housing radial output Radial connectors are optional i een C i wd C2 SEN WIE a Y S 58840axx Figure 6 Connector positions Operating Instructions CMP Synchronous Servomotors Electrical Installation Connector installation Comply with the permitted bending radii of the cables The CMP motors are supplied with right angle connectors in position A as standard The right angle connectors can be rotated to achieve the required position The connector should only be rotated to install and connect the motor Do not turn the connector regularly once it has been installed ee 1 Delivery status standard connector position A Positions of the adjustable connector 1 Figure 7 Positions of the adjustable connector 58808AXX Operating Instructions CMP Synchronous Servomotors 17 18 Electrical Installation Wiring notes 5 2 Wiring notes 5 2 1 Protecting the brake control system against interference To protect the brake control system against interference do not route unshielded brake cables together with switched mode power cables Switched mode
46. tes in the individual sections of these operating instructions If using gear units also refer to the safety notes for gear units in the corresponding operating instructions Danger of burns Touching the CMP synchronous servomotor when it has not cooled down can result in burns The servomotor can have a surface temperature of more than 100 C during operation Never touch the CMP synchronous servomotor during operation or in the cool down phase once it has been switched off Disconnect all the power brake and signal cables before removing the power and signal connector 2 2 General information Never install damaged products or take them into operation Submit a complaint to the shipping company immediately in the event of damage During and after operation servomotors gearmotors and gear units have Live parts Moving parts Hotsurfaces may be the case Only qualified personnel may carry out the following work Installation assembly Connection Startup Maintenance Servicing The following information and documents must be observed during these processes Relevant operating instructions and wiring diagrams Warning and safety signs on the gear unit gearmotor e System specific regulations and requirements National regional regulations governing safety and the prevention of accidents Operating Instructions CMP Synchronous Servomotors Safety Notes Shipping putting into storage
47. the plug connectors Motor dala tede is 34 Plug connector Motor Taults 2 troie o ute 31 Assembly esee eee 22 Motor installation esee 15 Assembly instructions for plug connectors 23 Motor protection thermal 18 B N Before startup eeeeee 30 Nameplate eee 9 10 C Notes General information 5 Cables EE 7 Prefabricated 8 65 21 7 Cleaning HE 33 Wittig ie ls MORTE TEE 18 Connecting the motor and encoder system via a plug CONNECHOF RI P 19 Connection cable sese 33 Optional equipment 28 Connector installation 16 Se Connector positions ssseseeeeess 16 Cool down EE 15 Plug connector Cooling air SUpply s sisi tira ped Ried ad 15 Assembly instructions en 23 Scope Of delivery 22 D Power connector Design of the CMP synchronous servomotor 12 25 During Startup 30 Power connector assembly 25 E Prefabricated cables 21 Preliminary work 13 Electrical connection 29 Electrical installation
48. use Important Notes on the Operating Instructions Important notes and designated use Integral part of the product The operating instructions are an integral part of the CMP synchronous servomotors and contain important information for operation and service The operating instructions are written for assembly installation startup and service employees who are involved in the installation and maintenance of CMP synchronous servomotors Designated use The designated use refers to the procedure specified in the operating instructions CMP synchronous servomotors are drive motors designed for use in industrial and com mercial systems Motor loads other than those specified and areas of application other than industrial and commercial systems should only be used after consultation with SEW EURODRIVE The CMP synchronous servomotors meet the requirements of the low voltage directive 73 23 EEC Do not take the unit into operation until you have established that the end product complies with the Machinery Directive 9837EG 1 1 3 Qualified personnel CMP synchronous servomotors represent a potential hazard for persons and equip ment Consequently assembly installation startup and service work may only be per formed by trained personnel who are aware of the potential hazards Employees must be appropriately qualified for the task in hand and must be familiar with the assembly installation startup and operation of the product The perso

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