User Manual - Jasopels.dk
Contents
1. Dynamic if this function is ON the figure on the button applies to the length of male pelt size 60 and female pelt size 40 If the pelt is smaller it is assumed that the pelt can be stretched to a smaller extent The figure standing on the right side shows the value of the limit for the current skin length The actual skin length can be seen at the bottom of the page Page 22 T4 26 En Manual arb abriksve Date 25 10 2010 JA So 7441 Bording Tel 98 43 99 66 Main menu F4 Wrap gt Wrapping male Wrap Overview of the screens with WRAP setup Rounds on skin after 1 With the settings for wrap one can determine how the foil should be placed underneath the pelt Stretching of pelts 1 Once you ve pressed both WRAP buttons the foil will be wrapped around the pelt just above the claws 2 When the number of rounds is reached the claws release and the stretcher foot goes up while the foil still is being wrapped around the pelt 3 When the stretcher foot has gone up the amount of millimeters determined in the setup some more tape will be wrapped a number of turns around the pelt to close the foil in a solid way 4 Eventually a blade cuts the foil and the stretcher foot goes to the top Page 23 T4 26 En Manual Jasopels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Main menu F4 Wrap gt Stretching male Wrapping the male pelt You start on the page for the wrap settings for the male pe2. gt General Setup F3 Servo Speed Servo speed On this screen you must change the speeds at which the stretcher foot moves up and down F1 AUT speed This is the speed of the stretcher foot when it is controlled by the program for low and high stretch and also when the stretcher foot goes up and down at the start and finish F2 MAN speed this speed is used when using the arrow buttons on the machine to move the stretcher foot up down It also has the options of speeds for e stamp e stretch Settings of these parameters can be done on the respective pages Main menu F2 Gen Setup gt General Setup F4 Alarm list Alarm list On this page you can view the current and 6 15 2010 historical alarms FS delete all alarms F6 go up the list F7 go down the list F8 close page No pulses from rotation watch What alarms the machine may generate will be described later in this document Page 15 T4 26 En Manual Jas pels Fabriksvej 19 Date 25 10 2010 Jasco 7441 Bording Tel 98 43 99 66 Main menu F2 Gen Setup gt General Setup F5 Setup Backup Setup Backup On this page you can save install the most setup Backup important values in the setup No activity General data e Dynamic On Off e Safety margin F4 1234 Save curent user setup 2345 Install saved user setup e Stretch lengths Kode 3456 Install factory setup e Corrections value e Servo speed Data for the 4 pelt
3. measured between the pelts tip and the horizontal tracks in the fur holders Calibration Jasopels Fabriksvej 19 7441 Bording Tel 98 43 99 66 Board length F1 Male 1195 mm F2 Female 1015 mm F3 Correction 120 mm The correction factor is the value that you change when you calibrate the machine See details in the procedure You should also manually control the machine s automatically measured stretching length to make sure that the machine does the stretching properly The procedure for calibration 1 Drive the stretcher foot to the very top by pressing the button stretcher up 2 Measure the distance in millimeters from the horizontal tracks by the lower claws to the stretcher foot 3 The measured value should be written into the fields for the correction factor 4 As a form of control you can now put a pelt in the machine and make the stretcher foot go down a bit 5 Afterwards you should measure the distance from the pelt tip to the horizontal track by the claws 6 This measure should be the same as the value stated at the bottom of the production page Note Note At all times it is the operator s responsibility that the machine is calibrated and works with the right stretch lengths Perform regular controls of the measurements preferably several times a day Page 14 T4_26 En_Manual o Date 25 10 2010 Jas abriksvej 7441 Bording Tel 98 43 99 66 Main menu F2 Gen Setup
4. reached the top the pelt is counted in the database The database is divided into several registers e First there is a registry for the area of each breeder e Next the one distinguishing between male female pelts e Finally the one counting up the pelt in a register corresponding to the length the pelt has achieved under Stretching Preparing for next pelt When the stretcher foot has been at the top position for a short time it will go down to a preset starting position to save time Here the machine will wait until the next pelts are being stretched Page 8 Jasopels T4_26 En_Manual Fabriksvej 19 Date 25 10 2010 Jasco 7441 Bording Tel 98 43 99 66 Display Enter Function switches Escape Display Gives the user all the information one needs The display shows the function keys that are active and what can be changed Function switches You use these function keys to activate the menu on the display F8 is always return to the previous menu Enter If you have changed the data on the data display see the details in the following screens complete by pressing this button Escape If you have entered an incorrect entry on the data display you can go back with the push of that button Entering data If you want to change a value in a setting press first on the Function key that belongs to this setting Now an entry field will appear here you can type the new values for the settings and the
5. speed up here you can chose how fast the stretching foot should move during wrapping F3 Servo mm up here you can chose how many millimeters the stretching foot should move up during wrapping Wrap step 3 place a number of laps at the bottom F4 Stamp print here you chose the number of laps that will be placed on top during stretching if the machine has stretched the pelt PS It takes a certain number of laps for the stretching not to loosen Page 24 T4 26 En Manual anche abriksve Date 25 10 2010 J aSo 7441 Bording Tel 98 43 99 66 F7 Female With this button you come to a page with Wrap settings only for female pelts Since the pages for the stretching of female pelts are similar to the pages for stretching of the male pelts these will not be described further Main menu F5 Info gt Info Menu white frame Info Overview of pictures in the information menu Total Production mme Today total This year total Last year total Total Current pos 02 E Stop 11 0 Wrap Buton 2 03 Stop 1 1 Cutter 04 Start 0 2 Disp fg 05 Tane Up 1 3 Back Claw 1 e 10 6 Tane Down ens Back Claw 2 107 Foto Sensor 11 5 Belly Claw 1 08 Wrap puls NG Belly Claw 2 Software ver Panel op 10 9 Wrap Buton 1 F8 Prev F8 Prev Main menu F5 Info gt Info Menu F1 Total count Total production Total Production This page shows some overall data for the Fi Farme
6. the pelt types Eg if you write Black pelt instead of Type 1 it will then take all the places where there was Type 1 before and place Black pelt instead Note The back of the operator panel includes a USB connector where you can plug in a quite ordinary USB keyboard which will enable faster typing of another name for the pelt type Main menu F3 Pelt types gt Pelt types F1 F4 Type gt Pelt type menu Fl Stretch Back Stretch At the top there is the name of the pelt type Back Stretch Back stretch is a function that stretches the back of the pelt right after the back claws are closed F Backstretchof belly claws are still open Dynamik On FS to select whether the back stretch should be 31 mm On or Off for the given pelt type F1 Male here you can set the desired back F2 Female 25 25 mm stretch of the male pelt Dynamic if this feature is On there will probably be another number furthest to the right 7 Prey The figure stated on the button is the stretch for wt Vee cal i the male pelt size 60 The figure on the right shows how much a pelt will be stretched in actual length Current length is displayed at the bottom of the page F2 Female here you can set the desired back stretch for the female pelts Here the Dynamic mode is the same as for the male pelts only the figure on the button will show how much the female pelt size 4 will be stretched T4 26 En Manual Jas pels F
7. types gt Pelt types F1 F4 Type gt Pelt type menu F6 Wrap alarm Wrap alarm Function description This function is used after you have activated Wrapalarm next size the Wrap function On this page you can set the limit of tie acceptable value of millimeters F1 Male 15 13 mm missing to reach the next size level If the number of millimeters missing to the next size is smaller than the value in the setup the WRAFP function is not activated and you will receive a message on the operator panel that the pelt is close to the next size When the information image is active one can Length 954 mm press F5 to wrap the pelt anyway However you have to press both wrap buttons again after the pelt becomes wrapped and then the z z information image will disappear from the Mangler fa mm i n ste st rrelse screen If you press the start button instead in Tryk F5 for at forts tte order to stretch the pelt an extra time the information window disappears as well The function can be disabled by setting the values to 0 The machine will then always Wrap the pelt Setup Type 1 Dynami On F2 Female 12 12 mm The skin is missing afew mm to reach the next size F5 Continue anyway At the top there is the name of the pelt type Close F1 Male here are the settings for how many F1 millimeters max there may be missing to the next size in order to activate the function F2 Female the same function as above
8. types e Stretch e Change pressure e Stretch time e Stamp values e Stretch pressure Male Female e Wrap alarm F1 Code when you press F1 an input box is displayed on the screen When you enter 1234 and Enter the above data is stored in the memory In the text box at the top the text Current user setup is saved is displayed If we enter 2345 and Enter values from the previously saved user settings are installed The text box on the top the text Saved user setup is installed is displayed If you enter 3456 and Enter values from the factory setup in the text box at the top are being installed the text Factory settings are installed is displayed If you enter any other combinations of numbers the text box at the top will say Wrong code Page 16 T4 26 En Manual Srl Fe abriksve Date 25 10 2010 Ja So 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt types gt white frame menu Pelt types e Inthe main menu press the F3 Pelt Types e Now you will see the menu page where you can see a button for each of the 4 pelt types e Here you choose which of the 4 pelt types you want to see change the setup for Function Pelt Type Here one can enter 4 different sets of parameters for the treatment of pelt The advantage is that you can quickly set the machine up to work with a different type of pelt without entering the setup to change the parameters On the production page you simply choose one setup out
9. yearproduction all farmers daily production for male pelts F3 Female by pressing this button go to the daily production of female pelt This will not be discussed further because the menu Dayproduction Male is simi le pelts structure is ET to the BES for male pelts Farmer no ER Tota ST F4 Delete daily production M2 0 M30 0 FS Delete daily production for all M1 0 M40 0 breeders You will however need to confirm the action once more before the data is M10 0 M50 0 deleted M20 0 M60 0 M30 0 Do you want to delete F Dayproduction all Farmers i Yearproduction Male F1 Yes F2 No Farmer no i Total E M2 1 M30 0 M1 3 M40 0 M10 0 M50 0 M20 1 M60 0 F6 Delete yearly production for all breeders You will however need to confirm J the action once more before the data is deleted the image resembles the above Last Yearproduction Male Farmer no i Tota ST M2 0 M30 0 M1 0 M40 0 M10 0 M50 0 M20 0 M60 0 0 M30 Page 28 T4 26 En Manual arb Tl Date 25 10 2010 Jas abriksvej 7441 Bording Tel 98 43 99 66 Alarms The machine can generate a few alarms whenever the conditions for an alarm Alarm occur the following screen will be displayed The text in the gray box will vary depending on the alarm Alarm text Description Memory for this Farmer is If a breeder s register for one of the fur lengths reaches a value over full 32500 a year this alarm will be displayed
10. Is in accordance with EC Directive of 19 February 1973 73 23EOS regarding laws of the Member States relating to electrical equipment designed for use within certain voltage limits Low Voltage as amended by EC Directive of 22 July 1993 93 68 EOS for CE marking And all other relevant CE marking directives Accordance is achieved by compliance with The following harmonized standards EN 60204 1 EN 60439 1 The declaration issued by Name Company name Address Post no City Telephone Fax E mail Signature Date Page 30 T4 26 Manual Attachment for the service Date 25 10 2010 ne personnel Input and function Output and function Input nr Function Output nr Function IN 0 0 OUT 0 0 Wrap moving speed IN 0 1 OUT 0 1 Wrap normal speed IN 0 2 Emergency stop module OUT 0 2 Wrap low speed IN 0 3 Button Stop OUT 0 3 IN 0 4 Button Start OUT 0 4 IN 0 5 Button Stretcher up OUT 0 5 IN 0 6 Button Stretcher down OUT 0 6 IN 0 7 Photo sensor on the pelt edge Inductive sensor Wrap lap OUT 2 0 Hold stretcher IN 0 8 _ impulse OUT 2 1 Hold pelt back IN 0 9 Button Wrap 1 Input OUT 2 2 Hold pelt back at high pressure OUT 2 3 Hold pelt belly IN 1 0 Button Wrap 2 Input OUT 2 4 Hold pelt belly at high pressure IN 1 1 Sensor Read plastic rod Input OUT 2 5 Servo drive Stretcher up I
11. N 1 2 OUT 2 6 Servo drive Stretcher down re Read back claw 1 OUT 2 7 Pelt width Tpu OUT 2 8 Pelt thickness wd Read back claw 2 OUT2 9 Plast Tang Sensor Read belly claw 1 OUT 2 10 Servo drive Stretch high low Input OUT 2 11 Sensor Read belly claw 2 OUT 2 12 IN 1 6 Input Servo drive Emergency stop IN 1 7__ Servo Drive Input OUT 2 13 _ OK To Servo Servo drive Manual To OUT 2 14 Servo Servo drive Positions control OUT 2 15 To Servo Page 31 T4_26 Manual J Attachment for the service Date 25 10 2010 ASP personnel Web server The PLC is equipped with a Web server where you can see the different data regarding the machine You must connect a PC to the LAN connector on the PLC If not through a switch you should use a crossover patch cable Ensure that the PC has an IP address that is located in the same area as the PLC Normally the PLC has an IP address 192 168 15 151 otherwise you can find the IP address of the small display on the PLC front Once connected open a WEB browser on the PC And write http 192 168 15 151 Now you will have the start PLC WEB page displayed n f we lt hr 1763 L16ewa B 6 00 Allen Bradley lyfe Rls WSR au Rockwell v jp Side 10 Funktioner v Minimize Home Q Phome Data Views Device Name 1763 L16BWA B 6 00 adDiagnostics Device Description MicroLogix 1100 P
12. N E E E my eee E ree E Se reer en 27 oeeie ece aR E E E A A EEN E ea A 28 AAS oreo inte a EE A E L a E E IEE T T eE eee ete ee 29 Circuit forms Declaration of conformity Page 1 T4 26 En Manual Jasopels Fabriksvej 19 Date 25 10 2010 Jasco 7441 Bording Tel 98 43 99 66 e This User s Manual is an important part of your new machine Read this manual thoroughly and use it as a reference book e This manual contains important information about the safety and the use of the machine e This manual should be stored with the machine It is important that the user s manual is enclosed in the resale or lending of the machine to third parties e The user of the machine is to ensure that operator service personnel and others who have access to the machine have been instructed in the correct operation and handling of the machine Refer to this user s manual for further information Please read this user s manual and follow the instructions given herein In order to stress certain parts of the information the following expressions are used Note A triangle containing an exclamation mark is a warning symbol that warns you of important instructions or information concerning this machine Danger Triangle containing a warning about the risk of danger of crushing Page 2 T4 26 En Manual Sele Fe adrikSv Date 25 10 2010 Ja sco 7441 Bording Tel 98 43 99 66 e This is an innovation in building and i
13. No pulses from rotation This alarm occurs if the wrap motor is not running or if the sensor is watch defective Wrap gt 30 rotations This alarm occurs if Wrap counter reaches a value greater than 30 laps If feedback from Back claw 1 does not signal closed when the program claw 1 back not closing expects it If feedback from Back claw 2 does not signal closed when the program _ claw 2 back not closing Ser claw 1 belly not closing at from Belly claw 1 does not signal closed when the program claw 2 belly not closing If feedback from Bely claw 2 does not signal closed when the program claw 1 back doesn t If feedback from Back claw 1 does not signal open when the program release expects it claw 2 back doesn t If feedback from Back claw 2 does not signal open when the program release _ expects it claw 1 belly doesn t release If feedback from Belly claw 1 does not signal open when the program _ expects it claw 2 belly doesn t release If feedback from Belly claw 2 does not signal open when the program expects it Page 29 T4 26 En Manual Tasopels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Declaration of conformity Machinery directive Annex II Product Art Product no Type designation Description Date Producer Name Address Post no City Telephone Fax E mail Att
14. User Manual T4 26 Stretching machine professionel til skindet enue 9C PL T4 26 En Manual Jas pels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 og Coen ee A er ro A Dee er I EE ER CE ce 1 PEACE SFS A a DE cnr BER ek ee ar ert era Or DRED ence E ar er entre eee 2 Explanatiomrok Symbol SF RE ER ENE FEE A E Eee 2 Introd ction tothe machine FEER EEN A E R RE te 3 Star U DRE ER A Oe PT re A Ger ene rier en reer Perey arte 4 OJEE Are ta ER see TEE ERE RE RER SE a NS EL ae 6 Variable Starting Ir ONL sieneen e a a a e A A 6 Function description aa A E N O E ATT ee RE 7 Star UR gem T R E AEE E E ev oer a te AEA A Goto Penn Re BERNER 7 sll a2 Wy 1217 edge a aa E RR RE SEE E E re ee Re ne eRe nae Conner ae 7 StreteMithe Dack aE E PE a a SEE ES R A E E E E E GE As 7 Stretehratlow press Ure F RRE REE TEE oe teem TEE a a A 7 Stretch at high press ure EET Roce eee ee nannies EREE AAE E eE 7 stamp a AE A A E I EA cee tron eee A EE E E E E SNE te cede mecca oe ee te EUD 8 VV FAP s E E E T EO ae A S AE E E E A 8 Database a a n AEE E T E E E A E E A E A E A 8 Preparing FOornexE pE a Eara A E tener i nme We A A ae de 8 Operating the Operator panel sss ntsi ne ee eee ee ee aE ENTER a 9 Enteringidat dre RE E E oe er A ie een E E E E NS 9 startpage Sa rsa Rae a ee Hal accused A E N donee L N A a a EE neke 10 Emergency Stop Mere TES vr SR NREN SET len DETS E N DS TREERE GE KOEN eee N RR SENDER FED 10 The machin
15. abriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt types gt Pelt types F1 F4 Type gt Pelt type menu F2 Change pressure Change of pressure At the top there is the name of pelt type Setup Type 1 Go to pressure 2 when missing Go to pressure 2 when missing Dynamik On This feature is designed to determine whether F1 Male 35 31 mm the machine should automatically increase the F2 Female 25 stretch pressure from low pressure to high pressure If the value in millimeters missing to Stretch time the next fur size is smaller than the one in the F3 Low pressure 1 50 sek setup F1 Male here you can set the maximum of F4 High pressure 1 50 sek how many millimeters may be missing to the next size of the male pelt the machine Length 954 mm automatically activates high stretch pressure 25 mm Dynamic if this function is on there will probably be another number furthest to the right The figure stated on the button is the value of the millimeters missing to male pelt size 60 The figure on the right shows how much a pelt may be smaller in actual length before the high pressure is activated The current length is displayed at the bottom of the page F2 Female The same function only for female pelts The figure stated on the button is the value of millimeters missing to reach the female pelt size 40 if the dynamic function is On Stretch times These setti
16. aintained Stretching pressure for low pressure can be adjusted in the setup described on page 19 Stretch at high pressure If the pelts size is far away from reaching the next fur size high pressure will not be activated automatically Press the start if the high pressure is required anyway Automatic high pressure stretching If the pelts length is close to reaching the next level high pressure is activated automatically The stretching pressure is maintained until the wrapping is activated it can also be activated if the pelt that is being stretched has reached the next level Stretching pressure and time can be adjusted in the Setup Activation of the high pressure due to the millimeters missing to the next size is also adjustable in Setup This function can also be carried out dynamically if desired Described on page 19 After 1 sec with high pressure the stretching will be carried out automatically if it 1s too far to the next size Page 7 T4 26 En Manual Jaso pels Date 25 10 2010 Stamp Press start Wrap Aas ro Fabriksvej 19 7441 Bording Tel 98 43 99 66 If the pelt has a length close to the next size you can stretch the pelt further with extra pressure and velocity by pressing start again The stretcher foot goes down a bit and then up with increased pressure and speed to stretch the pelt further The function can be repeated until the next size is achieved When the next size is achieved it will
17. ble surface Use the adjustable machine feet to achieve the desired position The machine must only be used for stretching of mink skin DANGER You may not attempt to stop any of the moving parts by hand always use an emergency stop to prevent dangerous situations Note that the stop placed right under the Emergency stop stops the current process and drives it back to its starting point If there is a dangerous situation always use the emergency stop Stretching machine WRAP T4 is fitted with a 3 pin 240V plug by the manufacturer Note The connecting cable on the machine must be grounded If this is not fulfilled the warranty does not apply There may occur an unintended program behavior or error The air pressure must be at least 8 bar and the machine has an air consumption of up to 70 1 min The air hose that connects the Stretching machine WRAP T4 and the compressor plant must be min 3 8 and preferably 1 2 Page 4 T4 26 En Manual Jas pels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Important Every other kind of work on the machine that does not include the wrap process such as cleaning adjustment etc may only take place when the electrical and pneumatic appliances in the machine are disconnected Important To prevent any possible damage to the controller s micro controller and other electrical systems in connection to thunderstorms it is recommended to dis
18. connect the electrical connections when the machine is not in use Page 5 T4_26 En_Manual Date 25 10 2010 Jasopels J aS Fabriksvej 19 7441 Bording Tel 98 43 99 66 Front Screen Variable Starting Point Emergency stop Stops the machine immediately and returns all the parts to starting point Servo loses the electricity supply and the air valves are depressurized To get the machine restarted after an emergency stop the emergency stop has to be deactivated and the reset button has to be pressed Described on page 10 Stop Stops the current process and returns the process to the beginning If you wish you can go further back through the process by pressing the stop button again Stretcher up This button makes the stretcher go up if this has come too far down before the stretching can begin Start Starts the next sequence in the cycle Has the same function as the foot pedal or knee contact with the magnet can be influenced by knee Stretcher down This button makes the stretcher go down 1f it is not low enough before the stretching can begin To increase the speed of the stretching process the default starting point can be changed by the user 1 By pressing the buttons Stretcher down or Stretcher up until the stretcher foot has the desired position you adjust the position you want the machine to use as a starting position 2 To get the machine to remember the location press the Stretc
19. e values written in the setup points will be applied to the lengths of male pelt size 60 1070mm and female pelts size 40 950mm If the pelt is smaller than that it is assumed that the pelt can be stretched less Eg Male size 60 1070mm real skin length 946mm between size 2 amp 3 Factor 946 1070 0 884 value to stretch male skin 35mm Dynamic value to stretch the real skin length 35x0 884 31mm Safety margin Safety Margin This value is subtracted from the values showing the missing millimeters and the size on the production page That way you can always be sure that the pelt is actually larger than shown on the screen This function is present to make sure that the pelts will comply with the size requirements when the stretching is completed F3 Male the safety margin for the male pelt F4 Female the safety margin for the female pelts Page 13 T4_26 En_Manual Date 25 10 2010 Jas Main menu F2 Gen Setup gt General Setup F2 Pelt length Pelt length On this screen you should write the length of the stretch F1 Male Pelt length for the male pelt F2 Female Pelt length of the female pelt F3 Correction this value is used to calibrate the machine This is done in order to provide coherence between the lengths displayed on the operator panel and the real length of the pelt The correction factor is the difference between the length in millimeters presented on the display and the length
20. e will then drive the stretcher foot to the top to find the zero point The stretcher foot will then go down to the primarily set starting point The machine is now ready for operation 10 Main MENU EPS ES eee sere E E ee eee ene ore 10 Prod cton pade oem a a arena rae nto Des te T ner ei rene Retr ee 11 Generals a a a A E 12 Measures FESTERNE a A tener E A A 13 we EO EE E e E RES E A E E E gett arma E 14 calibration aeran ER E EERTE E EE A TEE E T ALAT A E or 14 SERVOrS PEST REE EEN A E N E E E T 15 Alarni S te a a E E a T EE R E T T E EN 15 Setup Backup nea T ge Tort xv rv a Wr A N IEA 16 E E One Crore 17 eal 15 91 m gos a W pare E A E T renee eee pero 18 BackStretehi a ae ER nee per rate Re RR ene rere RUE as NORET DERE nea freer E ere eso 18 Chande oF press Ure EET ay pelts ER EET ERE 19 SIFetLE ht MES SIKRER SEE E ERE ESTERE A NREN RE E E RER ENES ES KHR AL SER 19 SIS Cl hay eee ee ler reat MEET BE RENESTE SNE REESE TREN TREERE ENES ENE VAGN A Roth terete EDEN Te forever 20 BS SU ESS a A A E A E ER 21 MPA E E E E E E casa E ta aaa ed ee 22 Wap ne ea E A E A E eer ae Ure O eee 23 Wrapping themale pelt ro ra araa ea e a a E E 24 MO reen ek etre ese aa E te E eee A Ae nn ell eee eee 25 FOLAKPFOAUCHON FLS pacers ee eae clea mee a er crt SON ace ees ees Sen ee ee aC ton np ee een ere 25 RECIMO E DAS es GE ee LES RER BER Re SD SE ES RE ONE ea KR SEERE Sen nea ee REE SNE ee es 26 OMe vers i ONE SSR EEN E E E R E E E AE 26 Data collection a E
21. etup 4 Type 4 or more from the other set ou can do it h Hen Start code 1234 activate ere However afterwards you have to go in to values you have copied in order to correct the given values Procedure 1 Use the arrow up down on the operator panel to select the setup number in the Copy From field When the right setup number is at the arrow you use the TAB button on the operator panel to jump to the next field The black frame moves Here the user can again use Arrow up down on the operator panel to select the setup number where the data should be copied to To enable the copying you must use the TAB button on the operator panel again then you can go to the button Start code After pressing Enter an entry field appears Now insert the code 1234 and press Enter after that the copying is completed Page 35
22. her up and Stretcher down simultaneously Now the position is saved in the memory and the machine will then use this location as a starting point for stretching Page 6 T4 26 En Manual Jaso pels Date 25 10 2010 Fabriksvej 19 J ASO 7441 Bording Tel 98 43 99 66 Description of the program sequence when the pelts are stretched Start The stretcher foot will normally be located at the bottom of the machine at a preset starting point and you start by putting the pelt into the stretcher foot After a power failure or emergency stop the stretcher foot will start by searching the zero point that is at the very top and then go down to the preset starting point Then the machine 1s ready for production Find pelt edge Press start Now the machine will go down until it finds the pelt edge The operator must now ensure that the pelt is placed in a way that enables the claws to grasp the pelt Stretch the back Press start Back claws close on the pelt If the stretch the back function is set on in the setup menu the machine will go a little bit up to stretch the pelt on the back Stretching pressure and time for the back stretch can be adjusted in the setup just as the dynamic stretch can be selected on or off Described on page 18 Stretch at low pressure Press start Now the belly claws close and the pelt is tightened up with low pressure If the high pressure is not activated the stretch pressure is m
23. lts Wrapning Male F1 Rounds on skin 5 Wrapning Male Rounds on skin after F2 soft low pressure 5 F3 Servo mm up 80 F3 High pressure J F4 Rounds last d F4 Extra high pressure 12 ee F8 Close F1 laps on the pelts By pressing this option you are taken further to a new page with 3 setup points The reason that there are 3 setup points is that the higher the stretching pressure has been applied during the stretching of the pelt the more times the pelt needs to be wrapped in order to maintain the obtained length F2 Servo speed up 60 Wrap step 1 insert the number of laps at the top On the button there is a numeric value in picture no 5 this figure changes depending on how big the stretch pressure has been applied on the pelt and shows how many times the pelt will be wrapped Image Laps on the pelt by F2 Soft low pressure the number in this field stands for the layers that will be placed on top during wrapping if the machine has not had the stretching pressure higher than the low stretch pressure F3 High pressure the number in this field stands for the amount of wraps that will be placed on top during wrapping if the machine has used the high pressure stretch F4 Stretching pressure the number in this field stands for the amount of wraps that will be placed on top during wrapping if the machine has stretched the skin Wrap step 2 drive a number of millimeters up F2 Servo
24. n press Enter At the bottom left corner there are some numbers These figures are an expression of min and max limits on the entries If you do not want to change anything in the settings you can simply press the Escape Page 9 T4 26 En Manual Jas pels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Start page The start picture when the machine power is switched on Pinning Machine T4 On this page you can choose the language the screens should be presented in DRESS If you do not want to change the language F2 Dansk press F1 to get to the main menu 6 15 2010 9 21 25 AM F5 Login Fe Logout FS Config TAG Emergency stop If the machine is stopped with the emergency i Nodstop 1 stop this screen will be displayed Afstil og tryk pa reset F1 Close by pressing F1 the picture is shut off However it will reappear after 60 seconds Emergency stop if the emergency stop has not been reset Release and press Reset When the Emergency Stop Button is reset press the reset button located under the operator panel The machine will then drive the stretcher foot Close to the top to find the zero point The stretcher F1 foot will then go down to the primarily set starting point The machine is now ready for operation Main menu The main menu has 6 options Press the F1 Production F4 Wrap function key F1 to get to the side that should be active during
25. n the programs but also the simplest stretching machine to operate e It can stretch on all known plastic stretchers e No need of manual switching between males and females e The pelt is completely stretched when leaving the machine Note The user of the machine is to ensure that operator service personnel and others who have access to the machine have been instructed in the correct operation and handling of the machine Refer to this user s manual for further information The machine may only be used for the purpose for which it has been constructed for No matter what kind of problems there may occur with the machine during operation none of them may be corrected until the machine is properly switched off Except for the corrections done with the use of the machine buttons The user s manual must always be available for the operator Page 3 T4 26 En Manual Srl Fe ri Date 25 10 2010 Jas abriksvej 7441 Bording Tel 98 43 99 66 To avoid risk of crushing accidents during the machines operation it is important that the user does not touch the moving parts in the machine This applies especially to wrapping parts and the pelt holders that are activated during the wrap process The machine is equipped with a knife that cuts the foil after the wrap process The knife is activated automatically Before the stretching machine WRAP T4 is set to work one should check that the machine is on a firm and sta
26. ngs determine how long it should take to stretch the given pelt with the use of different stretch pressures F3 Low pressure here you set how long it should take before the machine examines whether the pressure should be activated automatically F4 High pressure here you can set how long the machine should work with high pressure before you can stretch or wrap the pelt PS After the time with high pressure has expired a stretching will be executed automatically unless it is too far to reach the next size Page 19 T4_26 En_Manual Date 25 10 2010 Jasd Jasopels Fabriksvej 19 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt types gt Pelt types F1 F4 Type gt Pelt type menu F3 Stamp Stretch At the top there is the name of the pelt type Do not stretch if there is more than xx millimeters missing to the next size This feature is intended to prevent the stretch if it is not possible to reach the next level The screen will display an information image with the text The pelt is too short to reach the next size which will alert the operator to cancel the stretching of this pelt The information image disappears when the WRAP function is activated It can be disabled by setting the values over 60 millimeters the machine will then always stretch the pelt F1 male here you set the limit at which the stretching is interrupted If there are more than 30mm shown on the picture missing to the next si
27. not be stretched further and a warning sign is displayed on the operator panel Stretching pressure and speed can be adjusted in the Setup The limit of how many millimeters max there may be missing to the next size can be adjusted in Setup This function can also be carried out dynamically if desired Described on page 20 To keep the pelt in place when the claws are released some foil will be wrapped around the bottom piece of the pelt Press both Wrap buttons at the same time Database If the pelt lacks only a few millimeters to reach the next size the stretching will not be performed and a message will be displayed on the operator panel It is possible to perform the stretching anyway by pressing F5 on the operator panel and then again on both Wrap Buttons to start Wrap is performed Now the wrapping part begins to rotate in order to wrap the foil on the pelt First it wraps a number of turns on the pelt without moving the stretcher foot Then the stretcher foot starts going a few millimeters up while the pelt is still being wrapped with the foil It wraps a few times on the pelt underneath to keep the foil in place Eventually it cuts the foil and the stretcher foot goes all the way to the top to return the pelt to the operator The number of laps at the top the length of stretching and the number of laps at the bottom of the pelt can be adjusted in Setup Wrap options are described on page 23 When the stretcher foot has
28. of the 4 setup types that suits the current pelt type Active Setup In the picture below there is ON next to Type 1 This indicates that the setup for type 1 is used on the machine Overview of the menu system for the setup for pelt types Skintyps Setup Each pelt type contains information about e Stretch e Settings for the switch of pressure e Stretch times e Settings for the stamp Settings for the pressure for male female soft pressure low pressure high pressure Stamp pressure e Settings for the Wrap alarm Page 17 T4_26 En_Manual anche Vi Date 25 10 2010 Jas 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt types gt Pelt types F1 F4 Type Pelt types menu At the top there is the name of the pelt type Type J F1 Stretch shows the screen with the settings of the back stretch F2 Change pressure shows the screen with the F2 Pres change settings indicating when the stretching pressure should switch from low to high F3 Stamp shows the screen with the settings for Stamp F5 Press shows the screen with the settings for the stretch pressure in different conditions F8 Prev F6 Wrap alarm shows the screen with the settings as to when the Wrap alarm should be displayed on the screen F7 Name shows a screen where you can write another name for a given pelt type If you change the name of a pelt type the new name will appear everywhere where you can select
29. played If you enter 3456 and Enter the values from the manufacturers setup will be installed In the text box at the top the text Manufacturers settings are installed will be displayed If you enter any other combinations of number the text box at the top left side will display a message Wrong code F2 Code appears only if you are logged on with username and password When you press F2 on the main page an input box displays on the screen If we enter 1122 and Enter the above data will be stored in the memory In the text box at the top the text Current User setup is saved will be displayed Login as service engineer this is done from the front page press F5Login then a screen with input fields will appear Username 1234 Password 1234 Page 34 T4_26 Manual J Date 25 10 2010 Fe Bae g Attachment for the service personnel Main menu F2 Gen Setup gt General Setup gt Setup Backup F7 Copy setup When you are on the page Setup Backup you can reach the page Copy setup by pressing F7 Not displayed on the page On this page you can copy the values from one type of setup to the other If for example you have entered all the values in Type 1 and in order to save time you wish to copy all the values from Type 1 to one Copy type setup Use TAB to switch between different areas Brug arrow up down to switch between setup nr Setup 3 Type 3 Setup 4 Type 4 Copy to Setup 3 Type 3 S
30. production F2 Gen Setup F5 Info l F2 to move forward to the pages with general paws F3 Skin typs F6 Statistics F3 setup for pelt types F4 leads to the pages for the options for Wrap F5 leads to the menu with information about the machine F6 to see the statistics about pelt production Page 10 T4 26 En Manual arb abriksve Date 25 10 2010 J aSc 7441 Bording Tel 98 43 99 66 Main menu F1 Production Production page Shows what pelt type setup has been selected Shows how many mm are missing to the next size Shows pelts size Press F2 to switch between Male Female What appears on the button is the current selection F2 Ma F3 Select the setup for one of the 4 pelt types F3 Chose Skintyps Skin typs Setup Type Skin to day om Normal F2 Type 2 Last size 2 F3 Type 3 Length in mm 954 F1 Farmer no 1 mm to next Size now F Cancel F4 Type 4 Choose pelt type by pressing one of the buttons F1 to F4 In the picture the F1 is selected F1 Breeds no By pressing F1 you can switch to another breed F5 to switch the soft treatment of pelt which means that a special setup is used for the pelt that can not tolerate standard treatment When the pelt is completely stretched the special setup is disabled F6 This button is visible only when a pelt has just been counted in the statistics By pressing F6 remove 0 FE 2 the last
31. red 8 3 8 NZ Integer 110 You can also change the data from the table Here the N7 is shown If you want to change the values in the table you simply double click the value and type another number o Eee co Be gt Bee Bee a olg ol cle cece Bg 3 3 G O0 o O 1 0 54 0 0 0 80 Si 80 a 25 5 0 0 37 193 599 0 0 1 226 200 i Page 33 T4 26 Manual J Attachment for the service Date 25 10 2010 ASO personnel Main menu F2 Gen Setup gt General Setup F5 Setup Backup Setup Backup On this page you can save install the most important values in the setup General data Setup Backup e Dynamic On Off No activity e Safety Margin e Pelt length i ore on value F1 1234 i Save curent user setup Ce ener Koda 2345 Install saved user setup p 3456 Install factory setup Data for the 4 Pelt types e Stretch i F2 1122 Save curent setup as Pressure switch Kode factory setup e Stretching time e Stamp values F8 Prev F8 Prev e Stretching pressure male female Wrap alarm When you press F1 Code F1 an input box displays on the screen If we enter 1234 and Enter the above data will be stored in the memory In the text box at the top the text Current user setup is saved will be displayed If we enter 2345 and Enter the values from the previously saved user settings will be installed In the text box at the top the text Saved user setup is installed will be dis
32. retching F4 Stretching speed here you can adjust the speed that the stretcher foot moves at during stretching This speed is normally somewhat higher than the other Servo speeds that can be changed during general setup Page 20 T4 26 En Manual drille abriksvej Date 25 10 2010 Ja So 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt types gt Pelt types F1 F4 Type gt Pelt type menu F5 Pressure Pressure On these pages you can adjust the stretching pressure for the different parts of the program At the top there is the name of the pelt type F1 Soft pressure This option is used when you have activated the soft treatment on the production page Used for pelts that can not tolerate standard treatment F2 Low pressure This option is used to stretch the pelt just after the claws are closed on the pelt F3 High pressure This option is used when the pressure is on after the time for the usage of low pressure has expired or by manual activation of high pressure F7 Femail F8 Prev F4 Stamp pressure this option is used when one stretches the pelt On the right there are the current values for various parameters F7 Female by pressing this button you get the display setup for Female Pelts The functions are the same as on the page for the male pelts Page 21 T4 26 En Manual Jas pels Fabriksvej 19 Date 25 10 2010 Jasg 7441 Bording Tel 98 43 99 66 Main menu F3 Pelt
33. rno 1 selected breeders and for the machine F1 Breeder No here one enters the breeders Today total 0 pee oe a you want to see the This year total 0 eee Last year total 0 This year total shows how many pelts Total 9 there have been produced by a given breeder during the past year Page 25 T4_26 En_Manual Date 25 10 2010 Jas Jasopels Fabriksvej 19 7441 Bording Tel 98 43 99 66 Total stretched this value shows how many pelts this machine has stretched Also the pelts that have been removed from the statistics Main menu F5 Info gt Info Menu F2 PLC info PLC info On this page you can see the various inputs to the PLC The actual positions are the position values the PLC retrieves from the servo The value is 0 when the stretcher foot goes up and the value rises when the stretcher foot is driven down into the machine The spots with text next to them show the status of inputs and what input is being used If the dot is all black there is no input at the entrance if the dot is white in the middle as in 10 7 Photo Sensor there are 24 volts at the input Main menu F5 Info gt Info Menu F3 Software ver Software version On this page you can see what software version number is installed in the PLC and on the operator panel To begin full operation the type number and also the date of software should be equal on the PLC and on the operator panel The type number is the first 5 digit
34. rocessor administrative Settings Device Location Ss Visit AB com for additional Ethernet Address MAC 00 0F 73 00 D1 BE information IP Address 192 168 0 25 O S Revision Series B FRN 6 0 Ennen HTML File Revision 1 10 Current Time Jun 1 2010 7 38 12 CPU Mode Remote Run Copyright 2005 Rockwell Automation Inc All Rights Reserved we a re 1763 L16BWa B 6 00 You can also view the data on the f screen To do this open the folder Data aror 8racey Gh 763 L16BWA B 6 00 Views Then again open Data Views and Opret forbindelse til 192 168 0 25 Lal x You must now write the Username and ii aa hs Sa FE z ome Sy j Password to proceed Username admin 61 view t Password ml1100 bata views ew Data View alll cr pyraatice Serveren 192 168 0 25 p 1763 L16BWA 6 6 00 kr ver et ministrative Settings brugernavn og en adgangskode Brugernayn fi administrator b Adgangskode LETTET a i saa ead Page 32 T4_26 Manual J Attachment for the service Date 25 10 2010 ASO personnel Now you will get an overview of all the tables in the PLC If you press the table name which is shown as a link you will be redirected to the table and will be able to see all the values in the table 1763 L16BWA B 6 00 Minimize Data Vievs 1 oo Output 6 2 i Input Binen ad 12 3 s2 Status 66 4 53 Binary 25 5 Ta Timer Structured 50 6 cs Counter Structured i 7 RG Control Structu
35. s The date is in brackets Current pos 121 mm 0 2 E Stop 110 Wrap Buton 2 10 3 Stop 11 1 Cutter 0 4 Start 11 2 Disp 10 5 Tane Up 115 Back Claw 1 10 6 Tane Down 11 4 Back Claw 2 10 7 Foto Sensor 11 5 Belly Claw 1 0 5 Wrap puls 11 6 Belly Claw 2 0 9 Wrap Buton 1 Software ver PLC 4 26 2010 05 26 PLC type A Software ver Panel 4 26 2010 05 26 FW 4 0 F8 Prev Page 26 Jasopels T4_26 En_Manual Fabriksvej 19 Date 25 10 2010 Jasco 7441 Bording Tel 98 43 99 66 Main menu F6 Statistics gt Statistics white frame Statistics Overview of the screens with statistics Statistics Dayproduction Male Farmer no MENN Toto B NNEN Yearproduction Male M2 M30 a M1 M40 Farmer no MKI Total IE Last Yearproduction Male 0 _F4 Delete Dayproduction _F3 Female of ee a M50 0 Farmer no i Total ST Fa Delete Dayproduction altarmers m 3 Mo i a M20 M60 0 S ODA wn m mo 0 mo F8 Prev M30 F7 Next F8 Prev va M60 Do you want to delete F7 Main F8 Prev Dayproduction all Farmers y Dayproduction Female Foye F2 No Farmer no KR Tots SEC Yearproduction Female F4 F10 Farmer no BEME Total E Last Yearproduction Female F3 F20 F4 0 F10 0 F2 F30 F3 0 F20 0 F1 0 F40 F2 0 F30 0 Do you want to delete 9 pa Fao C Yearproduction all Farmers F7 Next F8 Prev F7 Next F8 Main F1 F8 Prev On the pages with statis
36. stretched pelt out of the 946 statistics F6 cannot be used F5 Normal Page 11 Jasopels Fabriksvej 19 7441 Bording Tel 98 43 99 66 T4_26 En_Manual Date 25 10 2010 Jasco Peis Main menu F2 Gen Setup gt white frame menu General setup 6 15 2010 No pulses from rotation watch Overview of the menu system to the General setup In the general setup the following can be done Select the length where the stretching is maintained Dynamic setup On Off Changes in the safety margin Changes in the stretch lengths Changes in correction calibration value Changes in the Servo speed View the list of emerging alarms Backup of the setup Page 12 T4_26 En_Manual anche Vi Date 25 10 2010 Jas J 7441 Bording Tel 98 43 99 66 d Main menu F2 Gen Setup gt General Setup F1 Measure Measures F1 function go down before closing is a setting that makes the stretcher foot close on the stretched pelt a little lower in the machine Constant Dynamik setup F2 Dynamic Dynamic Function Constant the text on the button changes each time you press between F2 Dynamic and Constant Constant ON In the settings where Dynamic setup is possible the dynamic adjustment may be disabled Values below the text Dynamic Off will have the same value as the values entered in the setup point F8 Prev Dynamic ON In the setup points where Dynamic setup is possible th
37. tics one can find the information about how many pelts of different gender and length from a given breeder have been stretched on this machine Data collection To keep track of how many pelts are being stretched on this machine the pelts are counted in given registers e The records are divided so that one can select between 20 breeders e Pelts from females and males are registered separately e Finally the fur lengths are being registered separately When a pelt is stretched the length and sex are recorded in the temporary memory as long as you enable the WRAP function Only when the pelt is completely finished the pelt will be added up and registered in the memory Cancellation see also description on page 11 e You can cancel the count during 90 sec after the pelt has been counted e If you start to stretch a new pelt you lose your ability to delete the recently counted pelts Page 27 T4 26 En Manual das Opels Fabriksvej 19 Date 25 10 2010 Jasco 7441 Bording Tel 98 43 99 66 Main menu F6 Statistics gt Statistics Statistics main menu Statistics On this page you can choose the breeders and F1 Farmer no 1 F2 Male the statistics you want to see also you can delete the selected data F4 Delete Dayproduction F3 Female F1 Breeder No here you can choose which FS Delete Dayproduction all farmers breeder you want to see the data for F2 Male by pressing this button go to the F6 Delete
38. ze the stretching will not be executed The figure stated on the button is the value that applies in all circumstances when the Dynamic setup is Off F2 female the same function as above only for female pelts Dynamic if this function is ON the figure on the button will apply for the length of a male pelt size 60 and female pelt size 40 If the pelt is smaller Setup Type 1 Dont stretch if skin is needing over xx mm too next size Dynamik On F1 Male 70 62mm F2 Female 25 25mm F3 down before stretch 25mm F4 Stretch Speed 400 mm sek Length 954 mm The information images shown when the stretching is stopped Skind er for kort til n ste st rrelse The skin is to short to reach next size Close F1 it is assumed that the pelt can be stretched to a smaller extent The figure standing on the right side shows where the boundary lies for the current skin length The actual skin length can be seen below F3 go down before stretching here you can adjust how far the stretcher foot must go down before stretching The measure is the length to which the machine will try to stretch the pelt during stretching I e in this case first the machine goes 25mm down Then the machine will add the length that is pulled down to the length to be stretched i e the machine will try to execute the 25 25 mm 50 mm This is done with the speed and stretching pressure that can be adjusted separately for st
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