USER MANUAL - DENSO Heavy Duty
Contents
1. Process air Cartridge filters Regeneration Monitoring Soot drawer 140 Kg Width 800mm Depth 900mm Height 1600mm 73 dB A Voltage 230 V 50 Hz Motor 1 1 kW 7 3A Light fixture 13 W Air consumption min 500 liter min at 7 bar Filter regulator set at max allowable operational pressure Air led out into the open nominal 800 m3 h 2 225 x 600mm each 2 77 m filter area Automatic regeneration of cartridge filters after each cleaning process Filter pressure guage activates the alarm lamp when cartridge filters are sullied 35 liter cardboard drawer for soot collection Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 2 L NEX 5 Installation 5 1 Control Inspect the filter cleaner for possible transport damage In case of damage report it as soon as possible to the dealer 5 2 Electrical connection The cleaner is supplied with a four meter long cable with a plug attached The plug must be connected to an electrical installation of 230 V ground with necessary effect see 4 4 5 3 Compressed air connection Connect the cleaner to a compressed air system with the required capacity see 4 5 The compressed air is connected via the 3 8 socket situated at the bottom of the cleaner s left side plate The cleaner has a built in filter regulator that ensures the quality of the compressed air for the cleaning proc2. PROCES Sra dier kn nee ce koi e d i RR AA Do CR Re e UN Ri IR 5 SLOP SUCTION PPOCESS cxx tex ox m can RR E OR RR RR P UR RR A 5 Clogged cartridge filters cvr gacra iere o en t VIN KASR ede neas 5 8 Safety Demands omccoonconnconnconnconncnnnrnnn naar nar nnrnnnrnnnrnnnrnnsrnnsnnnennnannnanans 6 9 Cleaning Instructions coccooconconconconcnncnnonncnncnncnncnnonncnnsnnsnnsnnsnnsansansanenas 6 DF Temperature sipansa MS 6 C Liquids and molistbU re ura tx x exa Ee A EE ENEE a MUN up 6 9 3 Transportation of particle filterS oocooncccnconononononononanonono nennen nennen 6 9 4 Fixture plate for particle filters NNN NENNEN ENNEN NN ANNE nennen 7 9 5 Placement of particle filters in the cleaning chamber 7 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 9 6 9 7 9 8 9 9 10 10 1 10 2 10 3 11 11 1 11 2 11 3 11 4 11 5 12 12 1 12 2 13 14 15 16 17 17 1 17 2 17 3 17 4 18 18 1 18 2 19 20 21 BIOW Pattern ERN 8 Cleaning PROCESS Een teres eens ved ERE E E EEE 8 Cleaning era aa 9 Finished cleaning PrOCOSS EE 9 Operating Problems ssssssssssssss sees s sss es sss nse ss nua uana ennan annee anns 10 Clogged cartridge filters sse sees see ereer 10 Repeat regeneratiON vrs vr vya x xar s XN NEE XS X S XA XS ra e NEEN NEE 10 New cartridaeTilterS cinco ir A sa RAPE
3. The blow gun see photo 6 which is specifically designed for this process is fitted with a valve through which the amount of compressed air can be regulated Hold the blow gun with one hand and use the other hand to carefully open for the compressed air Always open for just a small amount of compressed air and blow until the sootiness of the filter can be estimated Loose soot burned filter cells and worn out and poorly maintained filters can cause the compressed air to rebound so that the sooty air enters the cleaning chamber The connecting piece see photo 6 in the back wall of the cleaning chamber allows for constant ventilation of the cleaning chamber during the cleaning process Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 8 L NEX When the rebounding of soot has stopped the valve of the blow gun is opened completely so that the actual cleaning process can begin During the cleaning process the blow nozzle see photo 6 must be moved slowly and carefully over all of the filter s cells Thereby each individual cell is hit as directly as possible by the cleaning air Blow gun Connecting piece Blow nozzle Valve Photo 6 9 8 Cleaning effect A decisive factor in the effect of the cleaning is that all of the particle filter s cell channels have been exposed to direct hits from the pressure of the blow gun The effect of the
4. blow process can be viewed in a small built in mirror at the bottom of the cleaning chamber Soot blown off of a filter will be seen as a cloud coming out of the bottom surface plate of the filter The filter is clean when soot can no longer be seen coming out of the bottom surface plate Mirror Photo 7 9 9 Concluded cleaning process When the cleaning process is over the blow gun s valve is closed The suction process is stopped by pressing the OFF button see 7 4 By pressing the OFF button the regeneration process of the cleaner s cartridge filters is started see 6 2 After 30 seconds the cleaned particle filter can be taken out of the cleaning chamber by using the fixture plate see 9 4 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 9 L NEX 10 Operating Problems 10 1 Clogged cartridge filters The yellow light alarm FILTER see 7 5 on the operating panel is on The filter cleaner s regeneration process see 6 2 is no longer sufficient for releasing soot particles from the filters Repeat the regeneration process as described see 10 2 If particle filters with fatty and oil rich soot are cleaned clogging of the cleaner s filters can occur very quickly If particle filters of this type are cleaned frequently it is possible to install a special type of cartridge filter in the cleaner which releases sticky particles e
5. dinex dk 21 19 Spare Parts Designation Tube light 13W Halogen lamp 24v 20W Holder for blow gun Holders for blow pattern Mirror Viewing glass for mirror Rubber wheel 200 x 50 Fitting for rubber wheel Turnable apparatus wheel 75mm Knobs Transportation handle Fan incl motor Pressure guage Dinex A S e Fynsvej 39 e DK 5500 Middelfart Article no S104 001 S104 002 S104 005 S104 006 S104 010 S104 011 S104 012 S104 013 S104 014 S104 015 S104016 S104 020 S104 021 L NEX Comment Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 22 LUNEX 20 Accessories Fixture plate 1 T102 001 Filter diam 194 165 mm 43003 Fixture plate2 T102 002 Filter diam 259 216 mm 13004 Fixture plate 3 T102 003 Filter diam 330 310 mm 43005 Fixture plate4 T102 004 Filter diam 412 360 mm 13006 Fixture plate 5 T102 005 Filter diam 458 mm 43007 Fixture plate A T402 006 Filter diam 327 287 mm 43005 Fixture plate B T102 007 Filter diam 345 370 mm 43006 Fixture plate C T402 008 Filter diam 472mm 15007 Blow pattern 25 T102 010 Diam 250 mm 43010 e CUR NES EET Buckles for sleeves 2 T104 001 0 170mm Cartridge filters 2 T404 005 1 111114300 Blow gun T104 010 Photo 6 Nozzle pipe for blow gun 3 T104011 4300 Soot drawer and collection box T104 015 Photo 8 43022 10 sets Filter cart T402 020 Phoo2 4300 Cardboar
6. filters Transportation of particle filters to and from the filter cleaner is best served by a special filter cart see photo 2 extra accessories 20 The filter cart is outfitted with a fixture plate see photo 3 which is used in connection with the cleaning process upon wich the filter can be placed Soot which falls from the particle filters during transportation is collected in a cardboard box on the filter cart 4 4 w Photo 2 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinex dinex dk e www dinex dk 6 L NEX 9 4 Fixture plate for particle filters For every type of particle filter there is a specifically adapted fixture plate see photo 3 which corresponds to the exterior diameter of the filter and to the suction plate in the cleaning chamber see photo 4 When placing the particle filter on the fixture plate it is extremely important to place the filter facing the correct way so that the correct direction of flow is ensured in the cleaning process The sooty end of the particle filter which faces towards the diesel engine in the exhaust system must be placed in the fixture plate Photo 3 9 5 Placement of particle filters in the cleaning chamber Turn the POWER switch see 7 2 so that the light in the cleaning chamber is turned on The fixture plate see photo 3 with the filter can be moved directly from the filter cart see photo 2 into the c
7. 2 485 Multiple clip ABI VV235U 7 75 21 007 899 Screwed Polya M20 95 12 1 04 13 111 777 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinex dinex dk e www dinex dk 19 INEX 18 Compressed air 18 1 Compressed air diagram 2A1 ndring Dato Navn 1 e METAL WORK DANMARK AS 9 Betegnelse Tegnings nr Korskildelund 1 oprettet abres Se Nb WORK Ge N F 104 MW 04 00107 PNEUMATIC Fax 70222759 ojojoj Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinex dinex dk e www dinex dk 20 L NEX 18 2 Component specification Specification Placement Description Order No Other Number of Diagram 1A1 Nozzle 1 1A2 Nozzle 1 2A1 Blow gun 1 1V1 2 2 NC WE107CB1240 1 1V2 Counter valve 8111003 1 1B1 Compressed air tank W0970600003 1 0ZO Filter regulator 3583008 1 0Z1 Quick coupling 0301202 1 Quick coupling 0303205 1 1V1 Reel WO0217000011 1 Cable plug WO097051001 1 Fittings 2001016 1 1V2 Fittings 2001014 2 1B1 Fittings 2031019 2 0Z0 Wall fitting 9400701 1 Manometer 9700106 1 Fitting primary side 2001014 1 Fitting secondary side 2032017 1 DS Fitting primary side 2001014 1 2103003 1 Fitting secondary side 0Z00 Air connection 2001014 1 TZ Fitting Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www
8. 6 Claims Claims covered by the warranty see 15 must be reported immediately to the manufacturer Claims regarding the cleaning quality of particle filters are beyond the responsibility of the manufacturer Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 15 L NEX 17 Electrical Installation 17 1 Component placement T1 Fi Ki K2 F2 Di A Vu FILTER m M P Ye M1 P1 V1 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 16 17 2 Power te las 2100 Leg SES RE y qeessesesse ic ix FON H TEDE e 7 CIGA EM Dinex A S e Fynsvej 39 DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 17 17 3 Circuit diagram Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinex dinex dk e www dinex dk 18 LUNEX 17 4 Electrical Component List Di Zelio without display 7523 005 213 Pi ar F2 Fuse clip AB1FU10135U 5 20mm 7 75 21 009 758 S3 Pressure XB4BA42 Plan Red 1 75 17 800 039 S4 Lamp XB4BVb5 24 VAC DC Yellow 1 75 17 800 398 Si Turn switch XB4BD21 Short grip 1 75 17 800 055 HI Light fixture Luminestra 13W 1 56 46 001 057 Cable plate 340mm 87 37 122 101 Fuse 6 3A 5x20 Fast 1 57 25 55
9. L NEX USER MANUAL for a Git CLEAN SYSTEM SS TS MA mr Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk Table of Contents 1 Introduction mmmcnccnnconncnnncnnnonnncnnnc nn nn nana n anne n nena rra u use u usu unu unu 1 2 Application NT 1 3 Mobile Construction KKK ENEE KEE R RENE E REENEN KENE E NEE gggyan 1 4 Technical Specifications css sese sss esse esse esse esse esen ennenen nnn ennn nnn nnn RRR KREE EE 2 Main IN 2 VO Le EE 2 Noise level cinc gedet EERSTEN il 2 Electricallid RE 2 COMPressedial siria rs AN a ia RA 2 PEG lar IA ae 2 Partici n RS 2 zeit 2 MONICOMING EE 2 ele eet imita bd ac Red cd a doudeewes 2 5 Installation ee KR ENKER EK KEREN RER KREE REENEN eee ease ease RRR RSS KKK EN 3 Bl COMO A AE nun A a 3 5 2 Electrical connection 00000 a 3 5 3 Compressed air asia s le 3 5 4 Connection of process Ail c lt vs ax YES ENEE ENEE NEE assa snas sk 3 6 The Cleaner s filter system ek eee sees sees sese esea ennenen ennenen nenen nnn nnn nnan d 6 1 filtration of process all ciere ARN en ARR RR ARAR RR RRR RR RAER Raa 4 6 2 Regenaration of cartridge filters cesses meme nnn 4 7 Operating Instructions se eseese e s sss nnes essen nnan nnan nn 5 Operating paneles ee e x Ra ais 5 sicui Sech 5 Start Suctiom
10. RE EX ones 10 Operational Maintenance and Inspection eee 11 Full soot drawWer cecus NENNEN ENER NEE EEN KENE NEEN NENNEN NENNEN NNN NES NN 11 Replacement of soot drawer vs sas 5 a 9 Sa 5 eee eee eee enn aR Sa rar rr rr emen 12 Cleaning of the drawer chamber 12 Replacement of cartridge filters lessen RY Y 12 Wl ee e UE ee c s 9y as rc Y 9229 M 13 General Maintenance sees aeaaeae uan 14 Weekly ice edesces roges A A TUE DN RLE aL HATE 14 Monthy c c EE 14 Disposal of soot drawer and cartridge filters 14 Service q 15 Warranty STEET 15 lir rns 9 15 Electrical Installation eoe eeee R RER ENER annehmen ann nnns 16 Component placement eene enn 16 e UE 17 CIFCUIE CIAQFAM cir A ER RN RR TRR KR NR ANERER 18 Electrical component liste grat deg Sea De re DR IRR e E EE VERREM CK 19 Compressed air eese eseeeeseeesee usse annuae AAEREN RNANA 20 Compressed air didga Mi cese eg exero rR R OER Ra e DR Ke e O Se Rai M Rad Sr ERES EUR 20 Component SPECICATION sva x yes Ny 2 Na ee Nya NNN NLR pou KARN NIA EROS PUR RUM PIPER MEVS 21 Spare s TT a 22 Accessories e enag spag RRR KR KEREN KKK KREE ENNER E RENE NAERA RNA AARNA NAKAR RRAN ENNEA 23 EU Accordance Declaration 1e esse essen een
11. asier For further information concerning this please contact the dealer 10 2 Repeat regeneration It is possible to repeat the automatic regeneration process several times in a row Start suction process by pressing ON see 7 3 and wait for a short time Then stop the suction process again by pressing OFF see 7 4 and wait 30 seconds until the regeneration process see 6 2 has been completed Repeat the procedure several times in a row 10 3 New cartridge filters If the yellow light alarm FILTER see 7 5 is on constantly then it is time to replace the cartridge filters There should always be two new filters in stock ready to be installed see 20 New cartridge filters are installed as described in 11 4 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 10 LUNEX 11 Maintenance and Inspection 11 1 Full soot drawer Larger soot particles are collected in the cleaner s built in soot drawer see photo 8 The soot drawer is made of cardboard and is disposable It is important to check the contents of the soot drawer regularly The simplest way of doing this is by looking through the hole in the cleaning chambers suction plate see 9 5 When the soot drawer is filled maximum two thirds it must be replaced Collection box Soot drawer Knobs Photo 8 11 2 Replacement of soot drawer Handling and replacement of the soot drawer m
12. d box for filter cart T102 021 43023 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinex dinex dk e www dinex dk 23
13. e nnne annnm nnn 24 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 1 L NEX Introduction This filter cleaner is specifically designed for the cleaning of particle filters in connection with service and maintenance When used correctly the cleaner meets all required environmental demands In order to avoid operational disturbances and achieve maximum utilization of the cleaner it is required that the operator is thoroughly familiar with this user s manual and follows its procedures closely Application The filter cleaner is designed for use in the cleaning of particle filters for larger diesel engines The cleaners built in cartridge filters ensure that particles damaging to ones health and released in the cleaning process are collected in the cleaner If components other than particle filters are cleaned the manufacturer disclaims all responsibility with regard to safety and operation Mobile Construction The filter cleaner is specially constructed for mobile usage and can be transported by van or trailer The cleaner can be flipped over onto its back during transportation Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 1 L NEX 4 Technical Specifications Main measurements Weight Noise level Electrical data Compressed air
14. erior surfaces should be left untouched as the soot particles only blacken the surfaces The light fixtures may carefully be wiped with a clean dry cloth until light is optimal Exterior surfaces may also be wiped with a dry cloth Stains are most efficiently removed with cleaning alcohol The inspection window can be cleaned inside and outside with a cloth and conventional window cleaner The glass over the mirror see photo 9 in the suction chamber can be wiped carefully with alcohol or window cleaner and the mirror is polished by sticking the hand under the suction plate see photo 4 All cloths and cleaning materials must be disposed of as environmental waste see 13 12 2 Weekly Inspect the amount of soot in the soot drawer see 11 1 and replace if necessary the drawer as described in 11 2 If necessary clean as described in 12 1 12 2 Monthly Inspect the operating sleeves for wear and tear and replace them if necessary with new ones see 20 Inspect the blow gun for leakage and wear and tear on the nozzle see 20 13 Disposal of Soot Drawer and Cartridge filters The soot drawer and the cartridge filters contain particles damaging to ones health which after incapsulation and sealing in connection with replacement and maintenance must be handled and disposed of in accordance with regulations It is the producer of the waste who is legally responsible for handling and disposal in compliance with regulations If d
15. ess as well as max allowable operational pressure The cleaner can therefore be connected to any compressed air supply with the required capacity 5 4 Connection of process air The filter cleaner has a built in centrifugal fan that supplies the necessary process air The process air is sucked from the cleaning chamber through the particle filter that is to be cleaned and is discarded through a connecting piece g 160 mm in the top plate of the cleaner In order to meet required environmental regulations the process air must be led from the cleaner into the open The connecting piece must therefore be connected to a short and well dimensioned pipe system with a suitable outlet If the cleaner is used in its mobile capacity at several cleaning stations the connecting piece can be fitted with a short flexible hose which can be connected to the individual cleaning stations pipe system Installation and evaluation of the pipe system for process air must be carried out by specialist with required knowledge of air treatment and environmental requirements Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 3 L NEX 6 The Cleaner s Filter System 6 1 Filtration of process air The cleaner has two built in cartridge filters for filtering soot and particles in the process air In order to ensure maximum operational conditions it is important that the
16. filters are not clogged completely with soot so that the requirements for the process air change The cleaner therefore has a built in regeneration system for the filters which is activated automatically after each completed cleaning process 6 2 Regeneration of cartridge filters The regeneration process consists of blowing large quantities of compressed air into the filters in order to release soot particles stuck to the surface of the filter The regeneration process starts when the suction process is stopped see 7 4 Regeneration takes place while the built in fan continues for 30 seconds The process sounds like five forceful bumps at short intervals With time this release of particles from the filters will not be sufficient for optimum operation Therefore a pressure guage monitors the operational pressure of the filters and gives an alarm when replacement is necessary see 10 1 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 4 L NEX 7 Operating Instructions Operating panel Stand by Commence suction process Stop suction process Clogged cartridge filters All operation and monitoring of the filter cleaners is carried out via the operating panel see photo 1 mounted on the front of the cleaner POWER Turn the switch to the position shown in the photo The light in the cleaning chamber is turned on ON POWER mu
17. leaning chamber and over the suction plate see photo 4 suction plate Photo 4 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 7 L NEX 9 6 Blow pattern In order to ensure that the compressed air from the blow gun see photo 6 cleans each and every cell of the particle filter when moving across its surface a specially designed blow pattern is used see photo 5 The entire blow pattern is placed on the surface of the filter so that it covers as much as possible By removing one half of the blow patter a limited area of the filter surface is exposed The remaining half of the blow pattern will be held in its position by the process suction during the cleaning process The exposed area of the filter is then systematically blown see 9 7 When the blowing process has finished the removed half of the blow pattern is re placed and the other half is removed The blow process is then repeated on the remaining area of the filter surface Photo 5 9 7 Cleaning process When the particle filter is placed in the cleaning chamber see 9 5 with the sooty side facing down see 9 4 the operations hatch is closed The suction process is started by pressing the ON button see 7 3 The operations hatch to the cleaning chamber must be closed so that all operations during the blow process is conducted through the sleeves in the lid plate
18. oubt should arise concerning handling of the waste please contact the relevant authorities or branch organizations for further information about storage and disposal of the waste Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 14 L NEX 14 Service The filter cleaner has no components that are strained to the point of requiring special service or attention Depending on operation and strain the fan must be inspected by qualified personnel who can evaluate the physical condition of the components see enclosure 22 Nuts and bolts on the outside of the ventilator and motor panel must be tightened This should be done after approximately 25 hours of operation or at least once yearly 15 Warranty The filter cleaner has a two year warranty on material and production flaws The warranty is effective upon buyers reception of the cleaner Parts covered by the warranty that need to be replaced are delivered free of charge to the customer Dismantling and re installation are not covered by the warranty It is a prerequisite for the warranty that the cleaner is handled and connected as described in 5 The warranty does not cover damage caused by improper handling see 2 such as cleaning of components other than particle filters The warranty requires that instructions maintenance and service is done strictly in accordance with the manual 1
19. r should be cleaned see 11 2 Cleaning of the drawer chamber must be done in compliance with the above mentioned safety requirements see 8 With time a small amount of soot build up will occur along ledges and in the chamber Vacuum the chamber with a certified industrial vacuum cleaner The vacuum cleaner must be connected to a central ventilation system leading out into the open 11 4 Replacement of cartridge filters Replacement of the cleaner s cartridge filters must be done in compliance with the safety requirements see 8 In order to acces the filter chamber see photo 9 remove the hatch in the same way as described in 11 2 With each new cartridge filter a plastic bag is enclosed which should be used to cover and seal used filters when replaced The plastic bag is carefully pulled over the cartridge filter until it covers the filter so that only the mounting flange see photo 9 is accessible Both cartridge filters are sealed this way The three flange bolts which secure each filter are loosened enough to allow the mounting flange to be turned free of the bolts and removed Both cartridge filters are removed in this way and must be disposed of as described in 13 New cartridge filters are mounted on the flange bolts and tightened carefully Make sure that the tightening of the bolts is done evenly and that the rubber gasket of the mounting flange adheres closely to the filter plate Mounting flange Cartridge fil
20. st be activated Press the button Green light operation on Suction process starts OFF Press button Regeneration process see 6 2 is started Suction process continues for 30 seconds Green operating light off FILTER Yellow light alarm on The cleaner s cartridge filters are clogged Refer to Operating Problems see 10 Photo 1 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 5 L NEX 8 Safety Requirements Operation and handling of particle filters is subject to required environmental regulations Therefore it is a requirement that the user is familiar with these regulations Protective gear such as mask bodysuit and gloves are required as part of the protection If doubt should arise concerning the rules in effect the relevant authorities should be contacted for further details concerning safety measures 9 Cleaning Instructions 9 1 Temperature It is important that the particle filter is cooled sufficiently before it is treated in the cleaner The maximum temperature in the filter core is 409C Higher temperature will damage the cleaner and can cause fire 9 2 Liquids and moisture Fluid and moisture in the cleaning process will damage the filter cleaner Particle filters wet with water cleaning fluid oil or other liquids must not be cleaned Moisture will damage the cleaner 9 3 Transportation of particle
21. ter Photo 9 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 12 L NEX 11 5 Filter regulator The built in filter regulator in the cleaner see photo 10 enclosure 22 must be inspected and serviced according to the frequency of cleaning and strain Sullying and the amount of condensed water also depends on the quality of the compressed air supply Initially the filter regulator must be inspected within the first three months of operation The lower hatch on the front side is removed to allow access to the regulator see photo 10 The screw at the bottom of the filter chamber is turned 90 degrees clock wise and pushed up towards the regulator This causes the container to be emptied of water and impurities Hold a rag under when emptying After the emptying process the screw is turned back again Important The filter regulator is pressure set by the manufacturer and this setting is under no circumstances to be changed The hatch is replaced and fastened Filter regulator Photo 10 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 13 L NEX 12 General Maintenance 12 1 Cleaning Always use gloves and protective gear when cleaning and wiping off the cleaner Avoid use of wet and moist cleaning materials where soot particles are deposited Int
22. ust be done in accordance with the above mentioned safety measures see 8 Prepare a safe collection box see photo 8 for the soot drawer in advance To acces the soot drawer remove the hatch to the filter chamber on the backside of the cleaner Before removing the hatch strike it a couple of times with your fist so as to knock off any soot stuck on the inside of it Loosen thereafter the knobs see photo 8 that secure the hatch The lid can now carefully be removed so that the drawer is accessible Be careful of any soot still clinging to the inside of the hatch and to the moulding around the drawer so as to avoid it falling on the floor It is a good idea to place the hatch on a protective mat that can be disposed of together with the soot drawer The drawer can now be removed and placed in the prepared collection box The box is then carefully sealed with tape whereafter it is ready for disposal see 13 A new drawer is then inserted Always have new soot drawers and collection boxes see 20 in stock ready for use Finally the hatch is replaced and the knobs tightened carefully In connection with replacement of the soot drawer it is recommended that the drawer chamber be cleaned see 11 3 Dinex A S e Fynsvej 39 e DK 5500 Middelfart Tel 45 63 41 25 00 e Fax 45 63 41 25 25 e E mail dinexOdinex dk e www dinex dk 11 L NEX 11 3 Cleaning of the drawer chamber When the soot drawer is replaced the drawer chambe
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