USER MANUAL HG FEEDER 100/125/160 M
Contents
1. IDM Hub a25HTXDS nts 28 Coupiing hud Fiobexz Element H2 Share PPR Hi TERIH Hedensted Gruppen for professional fur farmers SPARE PARTS BEvpONHEGTORY 5 1 PARTS LEST ITEM QTY PART NUMBER 1 100127 Ls HEVISHON HEST Hedensted Gruppen for professional fur farmers SPARE PARTS 250351 Small lid tor amir tank zie elm amp GE Fj F 1 PROWEL BPEwEIDWMETORY for 477980 and 477982 Mada SPAR HISTOR Hedensted Gruppen for professional fur farmers DECLARATION 12 EU Declaration of conformity Hedensted Gruppen A S Vejlevej 15 DK 8722 Hedensted Tel 45 75 891244 45 75 89 11 80 www hedensted gruppen dk hereby declares that HG Feeder 100 M HG item no 250066 conforms with The Machine Safety Directive 2006 42 EC under application of the following harmonising standards DS EN 12100 1 2005 DS EN 13857 2008 Hedensted 31 May 2012 qe eps 5 MA Jens Jorgen Madsen CEO Hedensted Gruppen for professional fur farmers Hedensted Gruppen A S Vejlevej 15 DK 8722 Hedensted Tel 45 75 89 12 44 Fax 45 75 89 11 80 www hedensted gruppen dk hereby declares that2. FEEDER 100 125 160 HEDENSTED GRUPPEN Hedensted Gruppen for professional fur farmers CONTENTS FEEDER 100 125 160 M Subject Page 1 Safety regulations 4 4 4 40 02 2 3 2 Description of function 6 b Precautions before starting 14 4 E aa 16 5 l qe Tr 18 6 THOUS 22 7 Hydraulic and electrical diagrams 23 8 Ld 26 9 Warranty terms and certificate 2 IO Service documentation 2 29 11 lists and appendices 31 Feeder 00 125 160 E 32 Feeder 100 20020022 02 02020222 43 uu EI 48 Feeder 160 m 35 Extras Feeder 100 125 160 59 12 62 2 Hedensted Gruppen for professional fur farmers SAFETY 1 Safety regulations Read the manual Read the instruction manual carefully and make sure that any one else who may be required to operate the machine reads it as well Dangerous situations may arise if an operator is unfamil iar with certain aspects of the machine and its use WARNING Hot parts WARNING Noise Never touch the engine or the exhaust pipe while
3. Combi comer 250138 Tension brace for cooler 17908000 Seti lccking MB FAR 250107 Fan Cover ATITI Male sud 228 2108000 Washer ATTOTZ 51 15 L 477124 Maka shud 43154 3 4 4 00 RE Pj Bh Rh ol Hedensted Gruppen for professional fur farmers SPARE PARTS 12 12 2011 RG N HISTORY FATE DA HESTOHY 2 Hedensted for professional fur farmers SPARE PARTS PARTS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 250119 250110 FW Bushing 35 41 40 250145 Wiper 45 35 7 12905012 axagon bolt m5x12 Inox Ha _ 09 12 2011 KC E _ REV DESCRIPTION DATE APPROVED REVISION HISTORY Hedensted Gruppen for professional fur farmers SPARE PARTS 11 3 Spare parts appendice Feeder 100 PARTS LIST PARTS UST _ QTY PART HUMBER _ Hexagon bolt 2 52908025 x 25 2 4 Washer 420 FZE 17808000 Seitocking nut MB FZB 355 IM 100088 216762 Filer 3 8 bap 2 Momi uri 1 onz Bpirnl inv 44 4100216 Fander 100 M 1 478705 Engine 820188840 1 4001 478721 48 4 MIOT 1 49 wii Ta
4. That there are no leaks in the hydraulic system hoses tank That there are no leaks in the fuel system hoses filters tank etc That all bolts nuts etc are securely tightened That the silencer is tight That the radiator grille at the front and by the rotating flywheel is free from wool etc That motor has been spilled around the motor filling aperture That the accelerator pedal is not activated and that the machine remains completely still when the pedal is released Check the air pressure in the tyres once a week and check the motor oil once a day 1 6 Dismantling Disposal When many years from now the machine is worn out and has to be disposed of HG will carry out the dismantling work by arrangement as this work must be done in an environmentally friendly manner During the dismantling process the parts are sorted according to type of material This means that steel parts are classed as steel rubber seals as rubber and so on The vari ous materials are then disposed of according to the regulations in effect at that time Hedensted Gruppen for professional fur farmers FUNCTION 2 Description of function Operator s panel amp TOF LOW ir HG HEDENSTED GRUPPEN 1 Hand held terminal for individual feeding 10 Feed computer optional extra optional extra 11 Ignition switch
5. 1110 Work order no Work order no Service no 8 Service no 11 Service completed Service completed Number of hours Number of hours Date _ Daten TRUE Work order no Work order no Service no 9 Service no 12 Service completed Service completed Number of hours _ Number of hours Dates 42 u n Dale UU Work order no Work order no Hedensted Gruppen for professional fur farmers SPARE PARTS 11 Spare parts list and appendice 11 1 Commonly used parts Feeder 100 125 160 474760 _ Tractor tyres only Feeder 100 125 474746 Lawn tyres only Feeder 100 125 M 476710 Motor oil 20 litre container 476722 Hydraulic oil 20 litre container _ 424533 12 Filter insert for hydraulic oil 468025 Air filter insert 468030 Motor oil filter 468035 Fuel filter 468040 Fan belt 475507 Work light Hedensted Gruppen for professional fur farmers SPARE PARTS 11 2 Spare parts appendice Feeder 100 125 160 M _ O OT _ PART NUMBER i DESCRIPTION 3000m 250182 4 000 250183 4 823689 415507 475525 sq m E FARTS OST 5 M arr Coi la DESCRIPTION JTEM PARTNUMBER DESCRIPTION Bot unbraco B 10 2 28 1 Pump assenbir for PU Bot Unbrako 8
6. unbraco 4535 FZB Bol unbrako 2 Hexagon F ZE Coninnar 1200 1 eck hanan Washa type TERSA 4 26 5 FOR _ Washa type TBRSF 124368 FZE 800460 Cable gland Mia switchs Washer any 2 Tractor o double _ Made 08 12 2011 Limit replaced 19 06 2012 Piate preso brace PARTS UST ITEM PART NUMBER DESCRIPTION 18805000 5eil locking nut M5 inox 2 250096 Contzener for feeder 1200 250114 Hinge container 260140 Shaft for hinge Washer M5 AZ Coie pin 436 IMITINKIZT Hatch fet fed for haich 14 12 2011 Hedensted Gruppen for professional fur farmers SPARE PARTS nn sg i s ITEM TY PART NUMBER DESCRIPTION 11408016 16 FZE 1 4 wig S bon ee FZB 4 4 11412025 Haxmpe MIAXPSFZB 11412045 Hier 1565 Cos 20 DESCRUPTION DATE HEVISGON HIS TOT Hedensted for professional fur farmers SPARE PARTS 11 5 Spare parts appendice Feeder 160 M BO TERSA 4 2 5 FZR rat 25 8 50 1
7. 2 D 5 L m WA lua D 5 m o Ms miimi 21 1 D O Filter on front of radiator Hydraulic oil lt O c Hydraulic filter Motor oil filter Engine overhaul Un NO Un C Ce NO O Co ce UJ c 2 gt 8 D E i D First Replace when the machine hour counter has reached 25 hours E Replace at least once a year Check components according to the supplier s recommendations Hedensted Gruppen stipulates that an authorised service technician must perform a major service on the machine after every 500 hours of operation or at least once a year All maintenance must be performed by a trained mechanic farmer or similar Hedensted Gruppen for professional fur farmers MAINTENANCE 5 2 Changing the motor oil 5 3 Changing the hydraulic oil and filter the hydraulic filter We recommend that HG performs this task We recommend that HG performs this task Motor oil Hydraulic oil Place a suitable container under the with sufficient ca Place a suitable container under the hydraulic oil tank and re pacity to hold the 4 5 litres or so of oil you drain from the move the drain plug Please note that a large volume of oil will Remove the drain plug Once the oil has drained replace the be release
8. 2 Work light 12 Throttle lever 3 Mixer speed 13 Revolution and hour counter 4 Mixer rotation forward reverse 14 Water temperature gauge 5 Water dosage 15 Indicator light preheater 6 Bonnet 16 Indicator light oil pressure Feed pump control manual automatic 17 Indicator light water temperature 8 Feed pump rotation forward reverse 18 Indicator light battery charging 9 Light switch 19 Hand brake Hedensted Gruppen for professional fur farmers machine s functional units 20 Feed pedal 31 Main switch 21 Operating pedal 32 Drip tray 22 Setting the operator s seat 33 Seat belt 23 Heater 34 Emergency stop 24 Filling diesel 35 Battery 25 Filling hydraulic oil 36 Fuse box 26 Hydraulic oil filter 37 Filling cooling water 2 Filling water 38 Filling motor oil 28 Draining water 39 Air filter 29 Adjustment of water dosage 40 Combi cooler filter 30 Adjustment of feed pump speed 41 Tow rope attachment point Hedensted Gruppen for professional fur farmers FUNCTION 2 1 Hand held terminal for individual feeding optional extra 2 5 Water dosage See the section about extra equipment on page 17 Use this switch to turn the water dosage on or off 2 2 Work light 2 6 Opening the bonnet Make sure that you always have plenty of light to work by Turn the switch to the right to deactivate the bonnet locking mechanism 2 3 2 4 Mixer cont
9. 46 Bopnded seal washer 3 57 22 pepe 5 52 _ PARTS LEST ITEM QT OTY PART NUMBER NUMBER DESCRIPTION 10405010 Hexagon countersunk 2 Latch camp TU3HL 10 0 Mmeei nut 1257 HV22 1 10 3200 Rear 7 2 DO HG 125 M Hedensted Gruppen for professional fur farmers m Hanan bos 8 Hexagon bot 1250 FZE hose 21 Canter sheet 11 Mae 15L stud 1541 1 niope DS Washer hype SRKB siaii Sprocket 2 AT Tech 25 1200 Rear assembly 5 Spacer for chain ink 1 Made 38124011 i C n EARLIER T vat Lt up d 0x 12 2011 KC dr a IR ________ 4 2013 PPROVED SPARE PARTS Hedensted Gruppen for professional fur farmers SPARE PARTS PARTS LIST PPROVED Hn i t jHub nssnmibby 2 Kor wam Crema iing Miti for 1200 1800 Sprocket 2 2 Tinch 039 Hub complete for nicer 11200 Rem assembly 3 3006 Washer for sprocket 18011 Ke FUR HIS TO Hedensted Gruppen for professional fur farmers SPARE PARTS PARTS DESCRIPTION
10. 12512038 11 17908000 1 187044 ET At E a m ia a n n RR d Fat usss gua HI YG Hedensted Gruppen for professional fur farmers SPARE PARTS p 4 k F 10 1 3 Am i T 16 12 2011 2405 2012 urai i HES DESCRIPTION DATE 5 Hedensted for professional fur farmers SPARE PARTS 30903 9 9 1 PARTS LIST NUMBER DESCRIPTION _ 1 1409016 Hexagon bot M8x16 FZE n 12545 FZE M10FZB Mul Miz FEE Brace for Tenson isht type F Washa type THRSB 13 36 6 2 ars usi _ T PARTS LIST HUMBER 11412055 bolt 17 55 14 draue hose no 15 eibow 15L 51151 Hedensted Gruppen for professional fur farmers SPARE PARTS 11 4 Spare parts appendice Feeder 125 M PARTS ST _PARTSUST _ TEM PART NUMBER DESCRIPTION Washer 24 2 DINSOZIA 2 a 7 1 M00089 1 i 1 2 1 t s Feeder MM 1 _ 7801 476705 E 04 1520 15W 40 40 01 476721
11. 55 F2B 126 1 MIMMOS Benoe for fuel ki Hexngon 25 2 M160109 Kubota 1505 Haxagon bolt 12 25 FZB MT2x35 FZB Baif iocking 5 20 MB FZE 25x25 1 z 3 4 amp L3 p L 1 IWashe type 13 FAB clamp Nipple for inner cable Clutch 5 15 32 213 Unbrako Cyl 10xT 25cISF ZB unbrace 1051 25550 nr 124 spring 1 45 MIO FER M12 2 T 132 122011 Re 11109202 Hedensted Gruppen for professional fur farmers SPARE PARTS 16 37 um 4 5 Qc m om it ToU di R ni em 1198 1 12 42 12 3122091 1 05 0121 KL PPROVED Eu HEYEPON HISTORY Hedensted Gruppen for professional fur farmers SPARE PARTS 420010 for walurcooher s _ 1 8 11408020 Hexagon bot 20 ZB 8 12 11410020 _ EN 3 1 Z80099 Cool urit 4 1 250304 Exhaust 1 5 1 250105 Exhaust as J 00 14500228 ake 47401 Hose camp 25 35
12. Burned out exhaust valve Defective oil pressure valve Defective main bearing Pistons burned out Hydraulic pump blocked Joo much oil in crankcase Worn piston rings Engine produces white exhaust diesel 6 Excessive piston clearance Incorrect injection timing Engine produces black exhaust diesel Overload Injection error Engine knock in the crankcase Small or big end bearings burned out or defective Engine knock in the tappet Incorrect fuel Incorrect injection timing Insufficient piston clearance Worn piston rings Engine consumes a lot of oil Worn valves much oil in crankcase Worn cylinder Worn piston rings Leaky oil seals Motor oil level rises Excessive piston clearance Defective injection system Engine losing oil Blocked breather pipe Defective injection system Engine overheats Insufficient piston clearance Blocked radiator fins Incorrect injection timing Defective injection system Overloaded engine Engine misfires Incorrect fuel False air via the injection pump Cold engine Blocked radiator fins Poor acceleration Incorrect fuel False air via the injection pump Defective injection system Hedensted Gruppen for professional fur farmers DIAGRAM 7 Hydraulic diagram Styratoj 180 Bar Bagende Hedensted Gruppen for professional fur farmers DIAGRAM 7 Electric circ
13. IBZ TOO i chr Pan ld 3 i R DESCRIPI DATE APPROVED HSJ ORY 1 a ns P i 7 mm 121 22 wa Made 9125 I hr AFIRE C C C Hedensted for professional fur farmers M 2 3000m 4D m 250198 Inner ane D1 9mm SPARE PARTS PARTS LIST bol ici ZR ites F2B MB FZE Fle FO T Sudon Pur L Plate lor air few 250130 Pipa 1 Tor air fiar EEA Ouer cabe Qi DOR 5 s 250194 Cab for cabia 468010 Tier kit 188 474018 clamp 40 55 14768080 Garter star hante 7 2 Made 6512203 Partial updated 1 052013 KE PPROVED HEVTSHON Hedensted for professional fur farmers SPARE PARTS 4 1 1 1 iF 1 1 4 Mipi REVIS im m ary 25 6 15 Made List upa 1246 2013 i Ke iE Y PT MEy EA DENN Hy Hedensted Gruppen for professional fur farmers SPARE PARTS 1 7 i pP 111 18118 12 DATE HEvESONHIS
14. 2 8 Th Tewe 05 Engine 08 1520 15W 40 cil 46 Adm my Beni puer s ICRIPTION DA TH 50997 Hedensted Gruppen for professional fur farmers SPARE PARTS PARTS List 1 21094029 Mexagon 1451 5 28 E ZEE 2 4214235 Washer 2 2 M00265 Trachor 220085 4 T 1002 EO 7 Made 2516 50121 NE SCR PPROVED PT DA HI Hedensted Gruppen for professional fur farmers SPARE PARTS PARTS Lost PART HUBER TOS IET Slap screw Bx 10 mam birk T1428 EH nex 11412080 12580 15120080 Nut M12 FZE Rolerchain 168 1 258 19122 je en lw PAB 254 259126 ler mier 25416 Cortainer beet 11 477117 siud 154 3 8 477120 stud 1027 ripple type 35 3 Midna Spacer ice specie TEORI asme 5 100 252 Sprocket ZB 168 chain PSE M100413 Feed pump t valve mis 106414 100415 ene to 28 10 21112 Fat isto updated Seo DESCRIPTION PARTS LIST ITEM QTY PART NUMBER DE SCHSPTION 2 11805050 Hexn
15. HG Feeder 125 M HG item no 250068 conforms with The Machine Safety Directive 2006 42 EC under application of the following harmonising standards DS EN 12100 1 2005 DS EN 13857 2008 Hedensted 31 May 2012 qe Sa Jens Jorgen Madsen CEO Hedensted Gruppen A S Vejlevej 15 DK 8722 Hedensted Tel 45 75 89 12 44 Fax 4 45 75 89 11 80 www hedensted gruppen dk hereby declares that HG Feeder 160 M HG item no 250070 conforms with The Machine Safety Directive 2006 42 EC under application of the following harmonising standards DS EN 12100 1 2005 DS EN 13857 2008 Hedensted 30 June 2013 qe eps 5 MA Jens Jorgen Madsen CEO Hedensted Gruppen for professional fur farmers FEEDER HEDENSTED GRUPPEN Vejlevej 15 DK 8722 Hedensted Phone 45 75 89 12 44 Fax 4 45 75 89 11 80 www hedensted gruppen dk Hedensted Gruppen for professional fur farmers
16. TORY PARTS LIST QTY PART NUMBER it 1410025 bot M1Dx25 EZE Food tube assambty 1 Washa type THREE 10 5x28 65 Feed hose Kleber 45 mm shor 45mm Hate clamp a55mee Goliath 12 15 22 SD 18 2 1 100078 Hose clamp hose white 1 m i Fi 4 i i i 1 1 2 PPROVED BEVESON HISTORY C 4 f Hedensted Gruppen for professional fur farmers SPARE PARTS m FB VET LI EROR PARTS LEST Hedensted Gruppen for professional fur farmers SPARE PARTS LIST MTZ TU Tc I PB dm ode Li Ba E tee SLIBL shad DIS 31 27 OM Exirion spring 1 Wan i IT Pas emt Kia u 12 912 2011 CFOPTION APPROVED HEVERON HISTORY f f 2 2 477120 1 477229 1 100045 1 100071 Hedensted Gruppen for professional fur farmers SPARE PARTS PARTS LIST EM OTY PARTNUMBER DESCRIPTION 2 10210030 Hof Linbraco 10520 FZE 1 250152 Y 250187 2 2110000 Mi00128 ITEM PART x DESCRIPTION
17. TT 053 th d wash 417222 Banjo UE bsp 0 33 m 800505 1 ppp 23 C4 C Mada CAPTION DATE APPROVED PUSH Cun PARTS LIST ITEM PART NUMBER DESCRIPTION 6 20405010 Hexagon countersunk 2 425544 Latch damp Tera Wheel nut MIZx1 5 NV22 60 F2B iE um IMtD0120 etri E 2 Mimis Hedensted for professional fur farmers SPARE PARTS Made TT rt Pe 100119 _ PAAT HUMBER i i 10506010 S 11408018 Hexagon boit 16 F ZB 11412080 12 EZB 1612000 Nut M12 FZB QL K Y 190880 Rolerchain 168 151825 6 118 8 117117 1313 113 15 Maior toe emu Hycrnufic hosa 23 pas 24 hoga 25 Container ahas 11 stud 15L Male stud 015 1 17 DM 21 12 2011 KC m Pa Lt Ke SEY DERIT Bana Hedensted Gruppen for professional fur farmers SPARE PARTS 1 DESCRIPTION Unbraco 8x35 FZB Hexagon A2 33 12 2011 changed 07 02 2012 PARTS LST _ mv NUMBER DESCRIPTION 11412035 Hexagon boit 12x35 F Zl 12208025 Haxagon x 25 2 4
18. ace them on the running board instead not drive longitudinally along slopes and never drive on slopes that exceed 15 degrees Machine incline 15 Ifthe machine should tip over hold on tightly to the steer ing wheel with both hands Remember that the driving properties of the machine are very different with an empty and a full feed container This is because the centre of gravity of the machine is much higher when the container is full Neverattempt to take sharp turns at high speed when there is feed in the container Forthe best driving experience operate the accelerator pedal with smooth movements of the foot Remember that the speed of the machine increases proportionally with the movement of the accelerator pedal This applies both when driving forwards and when reversing When leaving the machine unattended remember to apply the handbrake and remove the ignition key Always stop the engine before carrying out any kind of service or repair work Stop the engine and allow it to cool down before refuelling Never touch the engine or the exhaust pipe while the engine is running The machine is intended exclusively for feeding mink 1 5 Maintenance Wash the machine once a week Make sure not to spray water directly onto electrical components or into the engine com partment Every time you refuel the machine perform a visual check to ensure
19. al with smooth movements Hedensted for professional fur farmers 2 22 Setting the 5 seat 2 25 Filling hydraulic oil 1 Indication of correct setting The hydraulic oil tank is positioned to the left of the operator s When the yellow mark is in the green area the seat has seat Use the gauge glass to check the oil level visually been adjusted correctly in relation to the operator s weight 2 Hardness setting 2 26 Hydraulic oil filter 3 Seat cushion setting 4 Backrest setting 2 23 Heater The hydraulic oil filter is positioned behind the operator s seat 2 27 28 Filling Draining water The heater is located below the operator s panel To activate it loosen the star handle and turn the disc 2 24 Filling diesel To fill water into the machine pour it into the top of the water tank in front of the feed container The drain valve is located on The fuel cap is positioned to the right of the operator s seat Al the bottom right hand side of the water tank Please note that ways check the tank to make sure there is sufficient diesel in it the container volume indication is approximate Hedensted Gruppen for professional fur farmers FUNCTION 2 29 Adjustment of water dosage 2 32 Drip tray You can adjust the volume of water that is mixed with the feed when the feed pump is activated The dosage adjuster is located on the c
20. aught on cages doorways etc You must only activate the pedals with your feet when sitting in the operator s seat never activate them with your hands or while standing up Make sure not to take corners quickly especially with a full feed container If you do so the machine can easily tip over as its cen tre of gravity is very high when the feed container is full We also recommend that you avoid driving the machine on ter rain approaching an incline of 15 Here too the machine will tip over very easily 4 3 Feeding Start by setting the feed pump speed and the water dosage see page 12 You will normally only need to do this more than once if the consistency water content of the feed varies Press the feed pedal on the far right once for each portion of feed you are to distribute When distributing feed make sure to concentrate on the task at hand and maintain a good overview Take care not to come too close to the fittings and furnishings A lapse of concentra tion can easily result in the machine damaging cages nesting boxes etc 4 4 Stop Throttle back to neutral and let the machine run for a few mi nutes to allow the engine temperature to fall to normal opera ting temperature before you stop it This will help extend the service life of the engine 4 5 Parking Always park on level ground and remember to activate the handbrake and remove the ignition key Hedensted Gruppen
21. d Replace the drain plug once all the oil has drained drain plug and refill with clean oil out Refill with clean hydraulic oil volume see the specifications on page 26 Every time you unscrew the drain plug you will need to replace the drain plug seal The motor oil can be very hot so take care The hydraulic oil can be very hot so take care Oil filter Hydraulic oil filter Remove the old oil filter and replace it with a new one Unscrew the filter cap remove the filter and replace it with a new one Make sure that the area around the oil cap is clean before you Make sure that the filter cap and the surrounding area are clean remove it before you remove it Hedensted Gruppen for professional fur farmers MAINTENANCE 5 4 Replacing cleaning the air filter Mixer chain When it is time to clean or replace the air filter remove the screw Use chain oil or grease to lubricate the chain that powers the from the end of the filter housing and then pull the filter out Tap mixer Here too you will find a lubricating nipple it gently on the floor to remove the loose dirt Steering cylinder 5 5 Lubrication Feed pump You can use standard high pressure grease for lubrication Lubricating nipples are located On the front and back steering cylinders In the feed pump In each steering joint between tractor and trailer At both ends of the mixer 6 brake axle behind th
22. e front wheels Hedensted Gruppen for professional fur farmers MAINTENANCE Steering joint between tractor and trailer Mixer 5 6 Cleaning the combi cooler Brake axle The radiator grille on the front of the machine must be clean of wool and dirt Lift the filter up and clean it Remove any dirt from the water and oil cooler DO NOT clean with a water hose or compressed air as this may damage the engine Turn off the engine and remove the ignition key before starting the cleaning work 5 7 Protectors It is only permitted to remove any of the protectors on the ma chine in connection with repairs or service procedures Hedensted Gruppen for professional fur farmers TROUBLESHOOTING 6 FAQ The engine does not start The engine starts but then stops No power from the engine Low oil pressure in the engine Engine blocked Engine produces blue exhaust diesel Incorrect fuel Air in the fuel pump Blocked air filter Air in the fuel pump Blocked fuel filter Blocked air filter Blocked fuel filter Worn cylinder Blocked lubrication circuit Worn oil pump Main bearing burned out or defective Worn valve guide Worn cylinder Empty fuel tank Excessive piston clearance Blocked ventilation in filler cap Defective or blocked fuel supply Blocked valve in fuel tank Burned out exhaust valve Worn piston rings Defective or blocked fuel supply
23. e machine unstable and have an unpredictable ef fect on its manoeuvrability Lawn tyres standard no 474746 Max 65 PSI Pressure 4 48 bar Tractor tyres are available as an optional extra Tractor tyres no 474760 Max 67 PSI Pressure 4 6 bar Hedensted Gruppen for professional fur farmers OPERATION 4 Driving feeding 4 1 Starting 8 Move the throttle lever to its top position Turn the ignition key until the control lights illuminate Check that they all light up Now turn the key to the next position and hold it there until the preheater indicator light goes out Then turn the key all the way to the final position and the engine will start The preheating should take no more than 10 seconds If it takes longer than this the preheater and the adjoining components may be damaged Donot repeat preheating if the engine does not start first time 4 2 Driving Place both hands on the wheel and position your feet as far to the sides as possible Open the throttle until you reach the desired number of revolutions Then carefully press the accelerator pedal on the far left The smoother the movements of your foot the smoother the drive We recommend that you do not drive the machine on soft land or on terrain approaching an incline of 15 Make sure that your feet and legs do not stick out so far from the machine that you risk bumping them against or getting them c
24. entre of the water tank Turn the tap to regulate the wa ter volume Clockwise less water anti clockwise more water 2 30 Adjustment of feed pump speed The drip tray for feed is located on the right hand side of the bonnet 2 34 Emergency stop You can regulate the circulation speed of the feed pump so that more or less feed is supplied during a given period The regula tor is positioned to the left of the operator s seat 2 31 Main switch The main switch is located behind the tractor on the left hand side An emergency stop button is fitted on the back of the feed tank To reset the system pull the red button out Then check that the bottom indicator is green and that the top line is be tween the arrows 2 35 Battery The battery is located under the operator s seat Always keep the top of the battery clean otherwise there is a risk that it will discharge Hedensted Gruppen for professional fur farmers 2 36 Fuse box 2 39 filter The fuse box is located under the operator s seat Never use fuses larger than those originally fitted in the machine When replacing fuses see the electrical diagrams on pages 24 25 2 37 Filling cooling water The radiator is located under the bonnet Please note that the engine must be cold before you remove the radiator cap to refill with coolant If the engine is hot there is a risk of scalding 2 38 Filling motor o
25. ere is a major risk of fire If you spill diesel or motor oil on your skin wash the area thoroughly with soap and water It is hazardous to breathe in fuel or oil fumes It is potentially fatal to ingest fuel or oil 1 3 Noise and vibration levels Hand arm vibration level Body vibration level According to test report DANAK 100 1591 of 6 July 2012 the machine s noise level is 84 dB A Even though this is below the legally stipulated level HG still recommends the use of ear protectors 1 6 m s 0 6 m s 1 4 Operation The operator must wear a seatbelt while driving If you use the machine indoors you must make sure that the ventilation system is sufficient according to the regula tions and recommendations that apply to the location Do not let the engine run in small enclosed rooms where there is a risk of hazardous carbon monoxide building up WARNING Breathing in carbon monoxide can cause poisoning and death Never use the machine in locations where there is com bustible dust or explosive gases or where the exhaust pipe may come into contact with flammable material Never place or store fuel or other flammable liquids close to the engine As far as possible only operate the feeder in daylight hours or use good artificial lighting Hedensted Gruppen for professional fur farmers SAFETY rest your feet the pedals when starting the engine pl
26. for professional fur farmers OPERATION 4 6 Feedcomputer for individual feeding optional extra TWINCA EASY E BE 2 sd If you fit a feed computer you for example the machine to distribute 200 g of feed in each portion computer can do much more besides Forinstance it can take the strain off your ankle as you only neeq to keep the feed pedal depressed rather than having to activate it for each portion of feed If you have a hand held terminal for individual feeding you can use it to read a barcode placed on each cage to define how much feed each animal is to receive This helps ensure that the animals receive the maximum amount of feed every day so you can make full use of their growth po tential It will also help you save around 2 hours a day during the growth period if you have a stock of 3 000 females Hedensted Gruppen for professional fur farmers MAINTENANCE Ui 0 5 et M 5 0 5 e M 5 1 Maintenance schedule For every xx hours of operation Activity Check Hydraulic oil level and leaks Motor oil level Oil indicator light Acid level in accumulator Fan belt tightness Pre filter in air filter box sponge Air intake and radiator grille Adjust Neutral position Throttle cable Lubricate Steering gear Tighten Various bolts Clean Radiator fins and air intake TI UJ TI UJ FTI 21211
27. gon tc 50 FZE B 12806000 Nut 6 2 20 AZ 42583 emergency slop miich B 430455 600455 Cabal giant M20 35 12 B 8210600 B ka wire 5m 100039 wines Ta 1 150M aesembey 4 8 t Made 13610201857 Pari Lied Undated 10 36 2013 DESCRIPTION HAH HISPDORTY Hedensted for professional fur farmers SPARE PARTS Carine iru Mii tiyami o A i 1 i 12 lt A 1 i i i 4 Made a R DESCRIPTION DATE PPROVED HEVISION IEVEEON HISTORY d Hedensted Gruppen for professional fur farmers SPARE PARTS Made a R DESCRIPTION DATE PPROVED HEVISION Hedensted Gruppen for professional fur farmers SPARE PARTS JE m aT TT Hedensted for professional fur farmers SPARE PARTS 11 6 Extras Feeder 100 125 160 M PARTS LIST ITEM QTY PART NUMBER DESCRIPTION unbraco Gx 16 F Z 11021200 20 TM 01 201 ESCFUPTIC DA I Hi Is TOC 3 Feeding for T2100 PLAT ski Plex epin
28. il Check the motor oil level daily To do this use the dipstick lo cated next to the oil filler cap The air filter is also located under the bonnet To replace the filter remove the end cap and pull the insert out 2 40 Combi cooler filter The particle filter for the combi cooler is located on the front of the machine Open the bonnet and remove the filter when it is time to blow it clean Hedensted Gruppen for professional fur farmers BEFORESTARTING 3 Precautions 3 1 Oillevel engine 18 Filling oil Every time you use the machine check the oil level in the en gine before starting it Make sure the machine is standing on a level surface when you check the oil level Pull the dipstick out and wipe it clean with a cloth Replace it remove it again and read the level If the oil level is below or just over the minimum line refill with oil up to the maximum line 3 2 Oillevel hydraulic oillevel Use the gauge glass to the right of the filler cap to check the level of hydraulic oil Fuel is highly flammable Be very careful and always refuel outdoors Newer smoke while refuelling Newer refuel a hot engine at least 10 minutes for the engine to cool down Donot overfill the tank as fuel can expand spill over Make sure that the cap is securely tightened after refuelling 3 3 Fuel filling Use standard diesel oil for Feeder 100 125 160 M Look i
29. ition 2 Preheat 3 Start Hedensted Gruppen for professional fur farmers FUNCTION 2 14 Water temperature gauge NB Watch the temperature to monitor the water tem perature If the warning light next to the gauge lights up you must stop the machine immediately 2 15 2 18 Indicator lights the far right on the operator s panel there are four indicator lights with the following functions 1 Preheater light must switch off before you start the engine 2 Oilindicator light must switch off approx 2 seconds after you start the engine If it does not turn the engine off immediately 3 Temperature warning light lights up if the engine overheats If this indicator light illuminates turn the engine off immediately 4 Charging indicator lights up during operation if the battery is not charging 2 19 Hand brake Always apply the handbrake before leaving the machine 2 20 Feed pedal The feed pedalis located on the right hand side of the machine Activate the pedal every time you want to pump feed out 2 21 Operating pedal The operating pedal is located on the left hand side of the machine NB Activate this pedal carefully as the speed of the machine increases proportionally to the degree the pedal is de pressed This means that the further you press the pedal down the faster the machine will move For the best driving experi ence operate the ped
30. l expenses Other information Before repairs under warranty the manufacturer must be con tacted to agree on the procedure If the repair work has been initiated or completed the cost of same cannot be claimed against the warranty The present warranty conditions can only be amended through a separate agreement Hedensted Gruppen for professional fur farmers WARRANTY WARRANTY CERTIFICATE Version Type Chassis no Model year Delivery date Seller fitter Company Address Signature First owner Address Telephone no Second owner Address Telephone no Special conditions The warranty certificate is to be filled in by an HG fitter no later than in connection with the first service 50 hours Hedensted Gruppen for professional fur farmers 10 Service documentation Service completed Number of hours Date Work order no Service 4 Service completed Number of hours Date Work order no Service completed Number of hours Date Work order no Service completed Number of hours Date Work order no Service no 6 Service completed Number of hours Date Work order no Service completed Number of hours Date Work order no Hedensted Gruppen for professional fur farmers SERVICE 10 Service dokumentation Service no 10 Service completed Service completed Number of hours Number of hours _ _ Date Date
31. n the tank to check the volume of fuel it contains Diesel oil is nor mally frost proof to temperatures as low as 21 In sharp frosts however paraffin may form in diesel oil To prevent this happen ing you can add petroleum according to the following table In temperatures below 10 10 petroleum 20 C 25 petroleum 30 C 40 petroleum 40 C 55 petroleum To be absolutely sure of the antifreeze level we recommend that you ask your supplier for specifications for precisely the type of diesel you use Store fuel in cool place using containers designed for the purpose Regularly check the fuel tank and hoses for leaks Hedensted Gruppen for professional fur farmers BEFORE STARTING 3 4 filter 3 6 Tyre pressure Make sure to keep the air filter clean A dirty or clogged air filter will reduce the output of the engine increase fuel consumption and cause more wear and tear to the engine 3 5 Radiator grille combi cooler IMOPRTANT You must keep the radiator clean because it func tions as the air intake for cooling the engine A fully or partially clogged grille will cause the engine temperature to rise increas ing the risk of engine problems breakdown You can remove the particle filter in the radiator grille Open the bonnet and remove the filter when it is time to blow it clean Check that the tyre pressure is correct Incorrect tyre pressure can make th
32. r 160 M Width 90 cm 90 cm 90 cm Length 360 cm 390 cm 430 cm Height 156 cm 156 cm 161 cm Net weight 1 050 kg 1 150 kg 1 350 kg Engine Feeder 100 M Feeder 125 M Feeder 160 M Kubota V1305 34 hp 26 kW 34 hp 26 kW 34 hp 26 kW Capacity 1 335 cm 1 335 cm 1 335 Bore x stroke 76 x 73 6 mm 76 x 73 6 76 x 73 6 mm Miscellaneous fluids Feeder 100 M Feeder 125 M Feeder 160 M Motor oil Q8 7520 15W 40 or better Q8 7520 15W 40 or better Q8 7520 15W 40 or better Hydraulic oil Q8 Handel 46 Q8 Handel 46 Q8 Handel 46 Fuel Diesel Diesel Diesel Feeder 100 M Feeder 125 M Feeder 160 M Feed tank 1 000 litres 1 250 litres 1 600 litres Water tank 85 litres 85 litres 85 litres Diesel tank 29 litres 29 litres 29 litres Hydraulic tank 35 litres 35 litres 35 litres Wheel dim tyre pressure Feeder 100 M Feeder 125 M Feeder 160 M Wheel dimensions 23 x 8 50 12 23 x 8 50 12 23 x 8 50 12 Tyre pressure 65 PSI 65 PSI 65 PSI Feeder 100 M Feeder 125 M Feeder 160 M Steering Servo Servo Servo Turn diameter 5 7 metres 6 3 metres 6 6 metres circumscribed circle Hedensted Gruppen for professional fur farmers WARRANTY 9 Warranty conditions Warranty period Hedensted Gruppen provides a 12 month warranty max 1 000 operating hours as from the date of delivery The warranty covers 9 Components that have to be repaired or replaced on account of material defect or manufacturing error The warranty does not co
33. rol 2 7 2 8 Feed pump control Use the switch on the left to select the rotation speed high Use the switch on the left to set feed pump control to manu or low for the mixer Use the switch on the right to choose al MAN or automatic AUTO Use the switch on the right to whether the mixer direction is to be forward FWD or reverse choose whether the feed pump is to run forward FWD or re REV Turn the switches to their centre position to deactivate verse REV the mixer Hedensted Gruppen for professional fur farmers 2 9 Light switch 2 12 Throttle level The light switch is positioned on the right hand side of the The throttle lever is positioned to the right of the ignition operator s panel switch 2 10 Feed computer optional extra 2 13 Revolution and hour counter ty You can use a feed computer to ensure a uniform volume of The hour counter bottom centre indicates how many hours the feed See the section about extra equipment on page 17 machine has run Please note that it will continue to count as long as the machine is switched on Therefore remember to switch off the ignition remove the key when you leave the machine 2 11 Ignition switch If the hour counter breaks make sure to have it repaired immediate ly Otherwise it will be impossible to keep track of when to change the oil etc The ignition switch features four positions 0 Stop 1 Ign
34. the machine is running or when We recommend the use of ear the engine has just been switched off protectors Long term exposure to noise will damage your hearing Hot parts Can Cause severe burns WARNING Moving parts WARNING Danger Make sure to keep your hands feet hair When parking and performing service on the machine and clothes away from all moving parts make sure to switch off the engine remove the ignition Never use the machine without the key and apply the handbrake protective screens etc supplied Moving parts can cause serious injuries The word WARNING next toa text in the manual indicates that failure to follow the instructions may result in personal injury Hedensted Gruppen for professional fur farmers SAFETY 1 1 Training Read these instructions carefully You need to familiarise yourself with all operation levers switches etc and with how to use the equipment correctly Do not allow children or anyone who has not studied the instructions to use the feeder National legislation may lay down a minimum age for persons permitted to use the feeder Remember that the operator is responsible for any and all accidents or potentially dangerous situations that may arise involving other people and or their property Operators must be instructed thoroughly in the use of the feeder The instructions should emphasise 1 The need to be careful thorough and focused
35. uit diagram WHOM 1334 JAWA XIN 193 5 7 11 3 WHOM 1334 AD 3A NA XIN 193NS AYI TILN3A 33003 1 434403 XIN 9 104333 HILIAS H31IAS A2N3983W3 4 1540 Ed i La 7 Giri o Ies mos Gr yc 28 C 5 x 2 HI T28 aZ a E E 2 S lS 3 330 e 8 pee aa 1 H t L lt 8 js Hedensted for professional fur farmers DIAGRAM 7 Electric circuit diagram FARVEKODER COLORCODES FEEDING SYSTEM isa KOMPRESSUR SEDE COMPRESSOR SET SA DRG DRANGE PNK LYSER D PINK YEL GUL YELLOW FEEDER 100M 125M 160M ARBEJDSLAMPE WURKLIGHT UPDATED 23 04 2013 TREKSPOLE GENERATOR SOLENOID GENERATOR 7 FORVARME PREHEATER FORVARME PREHEATER GLODEROR GLOW PLUGS 24 01 YEL VENTIL FREMDRIF T VALVE DRIVEPEDAL 30 HOVEDAF BRYDER MAIN SWITCH AKKUMULATOR FEED CONTAINER MAN AUTO SWITCH CONNECTION 3 FRONT REAR LIGHT ARBE JDSLAMPE WORKLIGHT STIK FORVARMER PLUG PREHEATER Hedensted Gruppen for professional fur farmers DATA 8 Technical data 8 1 HG Feeder 100 125 160 Dimensions and weight Feeder 100 M Feeder 125 M Feede
36. ver wearing parts and consumables such as Feed pumps tyres light bulbs filters oil and so on The manufacturer s warranty shall be terminated in the event that The machine is used incorrectly The machine is used without the operator complying with the information in the instruction manual and safety regulations The timings in the service schedule are not observed or if obsolete parts such as filters are used The machine is used after a fault or defect has been identified and the resulting repair is more expensive than the cost of repairing the original fault The owner s own insurance should cover Fire break in theft and vandalism Water and frost damage Corrosion damage caused by battery acid 99 Damage caused by the weather These are not covered by the manufacturer s warranty Approval of claims for compensation Approval from the manufacturer of claims for compensation is conditional upon the defective part s being presented to the manufacturer or the manufacturer s representative within two 2 weeks of the damage being identified The right of owner ship to the damaged part s shall be transferred to the supplier of the new part s Only components can be replaced under the warranty which therefore does not cover Freight costs Costs in connection with waiting time the machine owner s working hours and travel expenses Loss of earnings and other consequentia
37. when working with automotive machines 2 That the operator must maintain a good overview of what is happening in front of and behind the vehicle particu larly during feeding when there may be other people in the immediate area The most common causes of accidents are 1 Driving too fast particularly with a full feed container 2 Taking turns too quickly particularly when there is feed in the container 3 Lackof overview 4 The operator lacking sufficient familiarity with the vehicle 5 Excessive incline of the terrain 1 2 Preparation When operating the machine make sure not to wear loose fitting clothing that could become caught on nesting boxes doorways etc In addition make sure to wear non slip foot wear so that you can operate the pedals safely Store fuel in containers approved for the purpose sure to keep the containers out of the reach of children and unauthorised persons Always refuel the machine outdoors It is forbidden to smoke while refuelling Always refuel before starting the engine Never remove the cap from the fuel tank or attempt to refuel while the engine is hot or running If you spill fuel do not attempt to start the engine Move the machine away from the place where you spilled the fuel so as to avoid igniting the spillage If you spill fuel on the exhaust pipe or over the engine wait until it has evaporated before starting the engine otherwise th
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