OPERATORS MANUAL
Contents
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3. Capacity 5 8 16mm CHAPTER 1 SPECIFICATION This is a mini vertical milling machine with multiple functions on either face mill or drill There are various sizes and kinds of cutter currently It s easy to purchase that can apply different function to insure you work more accurate and more efficient as long as you change the cutter upon your demand 1 1 Machine Specification SPECIFICATION L 0 1100rpm H 0 2500rpm 8 Face Milling Capacity 11 8 30mm Machine Weight GW 68kg NW 50 Kg Remark The item marked has different choice see the label in front of the machine or ask information to your dealer 3 C T Slot Specification mm 1 2 Packing list of Accessortes SIN NN A WN ra 8 SS Large wrench S 36 Drill chuck amp taper shank Oil can Fixing Pin L Hex Wrench S 3 4 5 6 Socket head wrench D 45 52 Double end wrench 8 10 14 17 17 19 Drill chuck holder Handle 10 T Nut 11 Fuse 5A 110V or 3A 230V 12 Draw bar WO e A Fei Fe met El PQ knob D clockwise A click will be heard as motor power is turn on but the spindle will not rotate until the knob is turning clockwise a little further Speed will increase progressively the further the knob is turn Run for a total of 5 minutes during which time gradually increase spindle speed to its maximum Run for at least 2 minutes at this speed before stopping the machine and disconnecting from the
4. clean and remove the obstacles around the machine in order to prevent machine damage and safety of the operator 4 Please keep the machine clean after daily use and lubricate the movement parting to prevent rust 5 Please watch out the operation while vou re manipulating the machine In case that there is any unusual phenomena please stop and repair immediately 3 1 2 Sensonal Maintenance 1 Please use clean cotton or soft gauze to clean each part of the machine 2 Please confirm whether the motion of machine s head and fixture are smooth or loosen 3 Check whether the spindle is over swing 4 Check whether each bolt and nut is loosen 5 Examine the overall circuit contact points conductor plugs and switches to ensure its normal condition 3 1 3 Seasonal Maintenance 1 Please perform the maintenance on each level and make record 2 Please stop the machine before replacing the part or maintenance in order to avoid danger 3 Maintenance and repair showed be done regularity If any abnormal situation occurs stop the machine and repair immediately 4 If the abnormal situation is beyond the regular maintenance Please contact our service engineer nearest to you in order to avoid further damage and safety 3 2 Maintenance of Accessories 3 2 1 Maintenance of Cutter 1 Use rag while install or unload the cutter to prevent the cutter falling and cause the split of blade as well as hurt the figures 2 Keep the cutter i
5. mains supply Check that all components are still secure and working freely and correctly Check also to ensure the mounting are secure Repeat the procedure at HIGH range setting CAUTION NEVER attempt to change from HIGH to LOW range with the machine running STARTING UNDER NORMAL CONDITIONS 1 Take all necessary precautions previously stated and ensure the workpiece is fixed firmly 2 Set the Speed range control lever to HIGH or LOW as required 3 Proceed to start the machine as described in Section 1 Above ATTENTION The power supply system of this machine has an auto over load protective function If the feeding is too fast or drilling is too deep the system will stop working a yellow lamp B lights Just turn off the Variable Speed control knob D and then turn on again The system will work again and the yellow lamp will off automatically 8 2 Electrical Circuit Diagram 21 CHAPTER 8 POWER CONNECTION amp ELECTRICITY 8 1 Power Connection disconnection amp Operation 1 The connection disconnection and grounding is carried out through the plug equipped on the machine For the safety reason Do not change this plug into any the other type in any Situation 2 For the protection of control device we recommend the operator to supply a fuse with current rating and the total length between fuse and connection terminal shall be according EXTENSION LEAD CHART EXTENSION LEAD CHART Wire Size mm a Ys a is os
6. rpm 16 9 165 164 Vertial Z Axis O M Yo 8 S X i 2 A wo N Je Je y Ki NO E est E TTN FNA N GA a a S i O CD d S y om wo e D AUTE lt n wes Q IA SE N 71 10 5 2 Travel Adjustment Using the limit block can control the traveling of spindle box 1 Loosen the handle a beside of the limit block b 2 Adjust the limit block b in position 3 Tighten the handle 4 Travel position can refer to the ruler on the fuselage rotary 5 3 Adjust Tip Angle of Fuselage 1 Turn off the main power before adjustment 2 Hold the fuselage by hands to avoid the fuselage falling 3 Loosen the locked nut a with large wrench b 4 Adjust the fuselage tip angle as you need Max is 45 both lefts and right 5 Tighten it 5 4 Miter Wedge Adjustment After a long term contact motion to the machine function error occurs aue to relative surface motion Miter wedge act as an interface on each slide face In order to eliminate this error this machine make use of adjusting screw making pressure between two machine parts ex Spindle Box and Fuselage Adjust and keep up the contact pressure for maintain its mechanical precision In order to ensure the precision the pressure between the two elements needs to be adjusted appropriately because of abrasion which the machine produced from the contact motion for same time about one year The following items need to make Miter We
7. these are connected and properly used 11 Do not abuse the cord Never carry the tool by cord or yand it to disconnect it from the socket keep the cord away from heat oil and sharp edges 12 Secure work Use clamp or a voice to hold the work Iris start than using your hand and it frees both hands to operate the tool 18 you turn on the machine After turn on the machine the cutter will get close to the working piece and mill it 5 Sharpen the cutter as soon as it gets sharpness Sharpness cutter is not only hard to do the milling work but also easy to cause damage on blade 3 2 2 Attention Items For Accessories 1 Please keep the taper shank clean 2 Please keep the taper shank and cutter in order and keep the same cutter together Next time when you use them you will feel more convenient 3 Draw bar and chuck have their own wrenches For your convenience please keep the wrenches near by the machine and never operate the machine with inappropriate tools 4 Please use wrench to tight the nuts and never use other tools such as steel hammer to do so 3 3 Mechanics Lubrication In order to ensure the precision keep lubrication on contact face In accessories Uber is an oil can use it to lubricate Please inject some lubricant to all of contact face before operating The following are the item that needs to make lubrication on machine USE LUBRICATING OIL USE LUBRICATING GREASE 1 Basement and saddle seat slide fac
8. EC LOW VOLTAGE DIRECTIVE 73 23 EEC AMENDED BY 93 68 EEG DECLARATION OF CONFORMITY We hereby certify that OSAKI MMD250 Milling Drilling Machine Complies with all the relevant provisions of the EC Directives 73 23 EEC amp 93 68 EEC DOSAKI POWER TOOLS Harmonised Standards Applied EN61029 1 2000 EN12840 2001 EN55014 1 2000 A1 2001 A2 2002 EN55014 2 1997 A1 2001 EN61000 3 2 2000 EN61000 3 3 1995 A1 2001 Official Agent Milling Drilling Machine KENNEDY TOOLS WS Wigston Works Leicester England i w E ISO 9001 REGISTERED COMPANY 7 seres Nada Qola Date 1st September 2006 Name Martin Cooke Position Director The Kennedy Group Ltd QUALITY GUARANTEE amp WARRANTY OSAKI POWER TOOLS carry one years manufacturers warranty OSAKI POWER TOOLS are designed amp produced to the highest standards amp specifications OSAKI POWER TOOLS are fully guaranteed against faulty materials amp workmanship ORDER COOL OZA 271 5500K Should they be found to be defective they will either be repaired or replaced free of charge fair wear and tear and or misuse excepted Please retain supplier invoice as proof of purchase These machines are designed for D I Y and hobby use They are not covered by an Industrial Warranty Industrial use will invalidate this guarantee AVAILABLE FROM YOUR DISTRIBUTOR EN VMMD250W ORDER CODE OSA 271 0000K OPERATORS MANUAL The Kennedy Group Ltd 08
9. ctions before operating this product and save these instructions 1 Keep work area clean Cluttered areas and benches invite injuries 2 Consider work area environment Do not expose power to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use power tools where there is risk to cause fire or explosion 3 Guard against electric shock Avoid boby contact with earthed or grounded surfaces e g pipes radiators ranges refrigerators 4 Keep children away Do not let visitors touch the tool or extension code All visitor should be kept away from work area 5 Store idle tools When not in use tools should be stored in a dry high or loched up place out of reach of children 6 Do not force the tools It will do the job better and safer at the rate for which it was intended 7 Use the right tools Do not force small tools or ottachments to do the job of a heavy duty tool Do not use tools for purposes not intended for example do not use circular saws to cut three limbs or logs 8 Dress properly Do not wear loose clothing or jewelry they can be caught in moving parts Rubber gloves and non skid footwear are recommended when working outdoors Wear protecting hair covering to contain long hair 9 Uses safety glasses Also use face or dust mask if the cutting operation is dusty 10 Connect dust extraction equipment If devices are provided for the connection of extraction and collection facilities ensure
10. cutter no loosen 4 The machine will shaking as follows condition a The depth of cut is too deep b The feeding speed is too fast c The rotation speed is too fast d The machine and stock plane is not fixed firmly e The vice and workpiece is not fixed firmly Protection and Maintenance 1 Please perform the maintenance on each level and make a record 2 Please turn off the power perform maintenance or projection 3 Please inform our dealer to assign professional person to deal with the action beyond extent of individual maintenance and protection CHAPTER 6 OPERATION AND NOTICE FOR USE 4 2 Assembly and Parts 6 1 Method of Operation O Drilling or Deep Milling 1 According to Chp5 replacement of chuck and tool Install appropriate adjustment and D tighten it certainly 2 Select appropriate speed level ATTENTION When spindle is running dont change the HIGH LOW speed o 3 Use press cake or fixture set the workpiece on the working table 4 Adjust working table Longitudinal Axis Y and Saddle seat Cross Axis X in position 5 Loosen the limit block handle adjust the blocks in position Note don t let tool meet Longitudinal Y Axis Cross X Axis 02 1 the workpiece 6 Put Adjusting tools in order and remove all obstacles which are around the machine av 7 Turn on the main power Adjust appropriate spindle speed and drilling or deep milling ai 8 Refer the ruler on fuselage can know dril
11. dge pressure adjustment 1 Basement and saddle seat slide face 2 Saddle seat and working table slide face 3 Fuselage seat and connecting strut slide face 4 Fuselage and spindle box slide face lt Notice Let the spindle box at the highest position when not using gt The way to adjust 1 Loosen the locked nuts 2 Adjust the foremost pressure of the miter wedge by locked nut If necessary please loosen all adjusting screw has to the same 3 Tighten and loosen the adjusting screws and keep in mind that the pressure of each adjusting screw has to be the same 4 Tighten the locked nut uniformly 5 When lock the locked nut please use the 3 interior hexagonal wrench to fix the adjusting screw from rotating to cause the unbalance pressure 6 Please adjust the middle portion first and then go to toward the interior from two sides uniformly while you are adjusting the screw in order to ensure an uniform pressure 15 CHAPTER 5 MECHANISM ADJUSTMENT Spindle and Gear box 144 5 1 Installation and Removal of Taper shank _ Installation 1 Turn off the main power before you replace the cutter 2 Pull out the protective cover a 3 Wipe the spindle sleeve and taper shank 4 Put the taper shank g into spindle sleeve Cutter should be matted with oil cloth to keep the safety of machine and fingers 5 Insert fixing Pin d right on spindle sleeve 6 Use 14 open end wrench c to tight clockwise spindle
12. draw bar b for fixing taper shank 7 Pull out the fixing pin 8 Install the protective cover a Removal 1 Turn off the main power before you replace the cutter 2 Pull out the protective cover a 3 Insert fixing pin d right on spindle sleeve 4 Use 14 open end wrench c to loose counter clockwise the spindle draw bar b 5 Knock the taper shank g gently by plastic hammer to loose it in spindle sleeve Then take off the taper shank g 6 Cutter should be matted with oil cloth to keep the safety of machine and fingers 7 Install the protective cover a X For your safety any adjustment on machine should be operated under no electricity XX 14 Se Parts List ben No Part Name Q ty item No Ty 391 Shafi 39 2 Key 8 x 12 Spring washer T0 6 Num 2 aT Weier 7 Knob 2 aT Cap screw M0 x 30 Ce M8 35 2 2 Guide finger 2 9 CapscrewM6 x8 8 B SetscrewM6x 22 7 Spring 0 8 0 8 x 10 Lock nut M24 37 Big washer 2 U s 26 sorewse 1 60 Capscrew M8 a5 4 28 setscrewM6x 6 62 CapscrewM6x25 1 30 Hade 3 64 wae TI 32 Guide finger 1 6 Wedge TI ul Kai wedge 1 68 Fuselage II ml sae 1 69 lecticbox 1 Parts List ry Ty 80 Transmission gear 1 125 Fine feeding label 1 Worm es Pin3x 12 I BL FlatscrewMo 12 4 Cso Pet 1 134 Speedcomtrolkmob I al SerewMS x25 I 135 Greenlamp 1 Emerge
13. e 1 X Axis feeding screw saddle seat 2 Saddle seat and working table slide face 2 Y Axis feeding screw working table 3 Fuselage sear and connecting strut 3 Z Axis feeding gear rack fuselage slide face 4 Fuselage and spindle box slide face Lubricating grease c Lubricating oil After working clean the work table and lubricate with a little lubricant to protect the worktable CHAPTER 4 MACHINE STRUCTURE 4 1 External Feature A Motor B Fine feeding wheel C Headstock amp spindle A D Longitudinal feed hand wheel E Working table F Saddle G Cross feed hand wheel H Base I Connecting strut J Limit block K Controller L Balance machanism M Fuselage N Electrical box 8 6 2 Attend for Operation Please attend the following items as you operate in order to ensure the operation safety and maintain the capacity of machine Inspection before turn on 1 Before turn on power you must check the tool chuck and cutter tighten it certainly 2 Inspect whether each machine part has loosen 3 Check the rod of speed adjustment at correct position certainly 4 Workpiece is fixed with press cake or fixture certainly 5 Clean and remove the obstacles around the machine TT During Operation 1 Drinking alcohol or being worse spirited is absolutely forbidden to operate the machine 2 Wearing gloves or necktie is absolutely forbidden to operate the machine 3 Select and install appropriate
14. e s position You had better consider Y axis hand wheel because the exceeding of Y axis hand wheel will benefit later on 2 Please adjust the machine to horizon and fix the worktable with A MIO bolts and nuts 2 2 Check the Follow Items Before Switching On the Machine 1 Remove all of fixtures which used foxing the machine when you equipped the machine Check whether the power voltage is suited to the machine see label in front of the machine Remove all obstacle which are around the machine Remove anti rust protection which were used before you fixed the machine Check the angle of the pillar and adjust the bolts to see if they are tight enough Check the chuck chuck holder and fixing pin on spindle to make sure they are unloaded Check the High Low speed on spindle to see if it sets on right speed Turn on the machine and check the direction of spindle rotating clockwise Operate Longitudinal Axis Working table Cross Axis Saddle seat Vertical Axis Fuselage to ensure it s in normal condition 10 During the operation watch out while you re manipulating the machine If there is any unusual situation stop operating and repair immediately OPRIMA CHAPTER 3 PREVENTION AND MAINTENANCE 3 1 Prevention And Maintenance 3 1 1 Daily Maintenance 1 Inspect each operating part to ensure the condition of lubrication 2 To examine each component if the part is fixed and no other abnormal situations 3 Please
15. e 8 O 4 8 e R G A w O Se QS 0 RR gt O a WW 0 4 0 E NEE WE WE O WE WO O S S WE WE NO E EE e e e o eee nn we o o ew e es 0 e CONTENTS CHAPTER 1 SPECIFICATION 1 1 Machine specification 1 2 Packing list of accessories CHAPTER 2 MACHINE INSTALLATION 2 1 Fundamental locating of the machine 2 2 Preparation before operation CHAPTER 3 PREVENTION AND MAINTENANCE 3 1 Prevention and maintenance 3 2 Maintenance of cutter and taper shank 3 3 Mechanics lubrication CHAPTER 4 MACHINE STRUCTURE 4 1 External feature 4 2 Assembly and parts CHAPTER 5 MECHANISM ADJUSTMENT 5 1 Installation and removal of taper shank 5 2 Travel adjustment 5 3 Adjust tip angle of fuselage 5 4 Miter Wedge adjustment CHAPTER 6 OPERATION AND NOTICE FOR USE 6 1 Method of operation 6 2 Operation attention CHAPTER 7 GENERAL SAFETY INSTRUCTION CHAPTER 8 POWER CONNECTION amp ELECTRICITY 8 1 Power connection disconnection amp Operation 8 2 Electrical circuit diagram 1 Some Safety Features of this Machine a b c d e Purpose of this machine This machine is designed for drilling deep milling and face milling of small work piece with limit of size 300mm x 200mm x 200mm If the operator int
16. end to use this machine beyond our design purpose please contract the manufacturer or your dealer before operation The following items is prohibited for this machine operating machine without going through of manual operating machine without professional training of drilling amp milling work operation machine beyond the design purpose and limit of this machine without gitting sufficient consultant about safety from manufacturer or our agent operating machine without making sure that every safety precaution is well according to this instruction Some important safety information The noise level during operation is 70 75dB A The temperature rang suitable for the operation amp storage of this machine is 20 40 degree C Special Warning for this machine Warning After interruption due to power failure There exist the risk of accidentally running up Be sure to pay attention to this risk and turn off machine as soon as machine interrupt Warning Always wear approved eye protection during operation Correct handling of this machine The net weight of this machine is SOKg It would be better to handle this machine with the help of appropriate lifting tool If the operator has to handle this machine without lifting tool be sure to make sure you can afford this weight and handle it with care and with common sense of self protection 220V 240V 2 110V 115V 110 115V 50Hz 60Hz Ze End Milling
17. ling or milling depth JA 9 Finish working turn off power and take the spindle to upper position 10 Clean the machine Face Milling 1 According to Chp5 replacement of chuck and tool Install appropriate adjustment and tighten it certainly 2 Select appropriate speed level ATTENTION When spindle is running dont change o the HIGH LOW speed 3 Use press cake or fixture set the workpiece on the working table E d AN 4 Adjust working table Longitudinal Axis Y and Saddle seat Cross Axis X in position 5 Release limit block on fuselage adjust the depth of cut then fixed NY 6 Arrange all tools in proper place S T 7 Turn hand wheel of working table Y axis and saddle seat X axis to do face milling gt 8 Finishing all steps turn off power and make spindle return to upper position release 2 Q N workpiece 9 Clean the machine O Drilling or Milling Speed Before any operation set the spindle to a correct speed of running The operating speed range for working is 0 to 2500 rpm For most part the correct speed may consider the size of working face and the material Generally you can use higher speed for softer material or small holes Use lower speed for harder material or bigger holes A good rule of thumb is Smaller hole and the softer material use higher speed But don t drill too fast above 2300 rpm if your workpiece is wood you may burn it For metal the speed can from 0 to 2500
18. n wooden or plastic box when you don t need it In order to maintain the sharp blade the cutter should be kept respectively 3 Pay extra attention on cutter rotating direction Wrong rotating direction might cause sharpness and split blade and accelerate the cutter exhaustion If it is hard to identify the blade direction in high speed revolving please turn off the machine during the process in decelerating speed easier to it will be identify the blade direction 4 Put the cutter and working piece or chuckpiece in right places before 6 13 Do not overreach Keep proper footing and balance at all times 14 Maintain tools with care Keep cutting tool sharp and clean for better and safer performance Follow instructions for lubrication and changing accessories Inspect tool cord periodically and if damaged have it repaired by an authorized serviced facility Inspect extension cords periodically and replace if damaged Keep handle dry clean and free from oil and grease 15 Disconnect tools When not in use before servicing and when changing accessories such as blade bits and cutters 16 Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on 17 Avoid unintentional starting Do not carry a plugged in tool with a finger on the switch Ensure switch Ensure switch is off when plugging in 18 Use outdoor extension leads When to
19. ncy stop switch ml Dose CC A Cir II 98 Support of dustcover 1 143 SetscrewM5x 8 1 99 Sere M5 x 16 2 144 Setrtapping Sew ST29x8_ 2 Upper end screw M6 18 109 un Warning label 1 155 Torsiom spring 1 r CapscrewMSx8 6 TO 1 Ww
20. o lo das 3 The exact power source is 110V or 230V single phase 50 60Hz see label in front of the machine 4 Make sure the Emergency Stop switch A left beside the electrical box is in OFF position before plugging in cord 5 Disconnect tools from power source with plug before servicing and when changing accessories such as guard Lt gt Operation 1 INITIAL START Taking all precautions stated set the HIGH LOW range lever to Low Insert the electric plug into the socket Release the Emergency Stop Switch A by pushing down on the red knob slightly and pushing it up as indicated by the arrow on the top of the red knob Switch on the machine by GENTLY A Emergency stop switch B Yellow lamp C Electric control box D Variable speed control knob turning the Variable Speed Control E Green lamp F Fuse box 20 CHAPTER 2 MACHINE INSTALLATION 2 1 Fundamental Locating of The Machine The machine should be fixed on the working table with four Hexagon bolts Please install it to an appropriate location in order to demand the precision requirements of the machine The Selection of The Installing Location 1 The working table should have a flat surface 2 Avoid the place with direct sunshine heavy moisture and dust Method of Fundamental Locating 1 Please drill 4 locating holes on working table the dimensions should as same as the holes on the machine s base Attention the machin
21. ol is used outdoors use only extension cords intended for outdoor use 19 Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired 20 Check damaged parts Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts free running of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated in this instruction manual Have defective switches replaced by an authorized service facility Do not use the tool if the switch does not turn it on and off 21 Warning The use of any accessory or attachment other than those recommended in this instruction manual may present a risk of personal injury 22 Have your tool repaired by a qualified person This electric tool is in accordance with the relevant safety requirements Repairs should only be carried out by qualified persons using original spare parts otherwise this may result in considerable danger to the user 19 CHAPTER 7 GENERAL SAFETY INSTRUCTION Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instru
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