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enesis Operators Manual~Issue C

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1. 148 CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Interior View Freshbrew Machines Covers Removed Ref No 1 2 10 11 12 13 14 15 16 17 18 CRANE MERCHANDISING SYSTEMS Part No HO06632000 LO10111000 LO10111001 MO10151000 MO10265000 MO11139000 a VA10147000 b HO02445000 ME10182000 PL03083000 HO01139000 a FA05209000 b ME05208000 a 101154000 b EL10193000 c EL10194000 d MT10106000 LO10113000 EL01157000 MO10151000 b MO10152000 LO10815000 not illustrated Item Description Inlet Hose Aquavend 10 Main Loom Main Loom post serial no starting 1634 Motor 90 rpm 24v DC F B Tea obsolete from serial no starting 1634 Motor 90 rpm 24v DC F B Coffee obsolete from serial no starting 1634 Motor 130 rpm 24v DC new motor replacing the two 90 rpm motors Brewer Motor Assembly see page 177 Inlet Valve 24 DC Hose c w Non Return Valve Extract Fan Hose Adaptor Hose Grommet Red Silicone Float Detector Spring Mains Filter the following three parts are obsol
2. 156 CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Interior View B2C amp Teapot Machines Covers Removed Ref No Part No Item Description 1 ME10208000 Coupling Extended Male Elbow 2 HO10245000 FEP Tube 6mm OD 3 ME10047000 Pump 4 PL10246000 Tee Piece Nylon 5 PL10282000 Coffee Outlet Grinder 6 5110538000 Silicone Tube 4mm ID 7 VA10044000 Pressure Relief Valve 3 Bar 8 ME10211000 Coupling Female 9 EL01157000 Door Interlock Switch 10 MO10152000 Ingredient Motor 24v DC 130 rpm 11 VA10043000 Pressure Relief Valve 12 Bar 12 ME10209000 Coupling Male Stand Pipe 13 VA10041000 Valve 3 Way 14 ME10207000 Coupling Male Branch T 15 ME10216000 Coupling Piece 16 VA10042000 Valve 2 Way 17 ME10217000 Coupling Elbow 18 ME10218000 Male Coupling 19 LO11406000 Main Loom CRANE LO10815000 Mains Lead UK 13A not illustrated MERCHANDISING SYSTEMS 97 Technical Manual Cup Drop Unit Assembly E7 7 24 0 CRANE MERCHANDISING SYSTEMS 158 Technical Manual Ref No BW N N
3. 3 230 PROBE 1 22 2 1 230V L PROBE 3 SEE NOTE 2 GND 4 2 SSRGND 5V 1 1 558240 034 OUTPUT 2 D33 GND 3 D32 5V 4 36 031 OUTPUT amp 5 35 D30 GND 6 34 D29 7 33 D28 8 EZ 027 9 81 24V 30 D26 29 D25 1 28 D24 GND 2 27 D23 8 26 D22 GND 4 25 D21 5 24 20 6 23 D19 22 24V 21 24V D18 20 lt D17 19 9 D16 18 D15 17 D14 16 D13 15 D12 14 D11 13 5 12 24V D10 WM D9 10 24V D8 GND 1 9 D7 RST 2 8 O D6 RD 53 7 D5 TXD 4 6 D4 CLK 5 5 D3 4 m 3 El 2 1 24V LS INPUT OUTPUT 2 amp BOARD n IST SWITCH MODE POWER SUPRL HEATER ANK LEVEL PROBE WASTE PROBE CDU CUP SENSOR DISPENSE HEAD OPTO SENSOR CAROUSEL POSITION SWITCH DISPENSE HEAD HOME SWITCH SERIAL COMMS Technical Manual 10 6 Output Circuit Instant Machines DISFENSE HEAD MOTOR S TURRETMOTOR Nel J10 INLET VALVE t lt 36 35 VAIVE2 4 lt REDORANGE 34 ORANGE BLACK WHIPP
4. DATA CONSOLE CONSOLE DEX RS232 KEY IrDA 9 9 8 7 6 14 5 THERMISTOR 4 THERM COM 3 IR IN RX SURE VEND SENSOR 2 IR OUT TX J5 1 5V LED 2 POWER LED COMMUNICATIONS SERIAL COMMS 8 GND 7 RST BATTERY y 6 RXD 5 TXD J8 4 CLK 3 MONETARY DEVICE POWER 2 5 gt gt amp gt 1 S68 RGB amp 8 u 139 p e Q 9 a 96 MERCHANDISING SYSTEMS Crane Company Technical Manual 10 3 Control Board Connections 1 The diagram below illustrates the connections between the control board and the console board SureVend sensor and heater tank Instant amp Freshbrew machines pressure boiler B2C machines thermistor J6 J10 MAIN CONTROLLER BOARD LINK RIBBON CABLE CONSOLE CONSOLE IrDA MAIN CONTROLLER J9B BOARD THERM OUT THERM COM IR IN RX THERMISOR J5 SURE VEND SENSOR IR OUT X 5V J9A J4 Oo ow 2
5. Chocomilk Preset Espresso Preset Chocolate Preset Hot Water Choc 4 25 Hot Water Coffee 3 25 Hot Water 7 50 Ingredient 2 75 Ingredient 1 50 Ingredient 2 75 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 4 75 Whipper Time 3 75 Whipper Time 8 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 2 75 Hot Water Sugar 1 75 Ingredient 0 85 Ingredient 1 0 50 Product Delay 1 00 Ingredient 2 1 00 Whipper Time 3 25 Product Delay 1 00 Whipper Delay 0 50 Whipper Time 2 25 Whipper Delay 0 50 Hot Milk Preset Hot Water Preset Hot Water 7 50 Water 8 00 Ingredient 1 50 Product Delay 1 00 Whipper Time 8 50 Whipper Delay 0 50 9 2 Instant Option 2 Soup and Instant Coffee Coffee Preset Tea Preset Cappuccino Preset Hot Water Coffee 4 00 Hot Water Tea 4 00 Hot Water Milk 3 50 Ingredient 1 1 00 Ingredient 1 0 50 Ingredient 2 00 Ingredient 2 1 50 Ingredient 2 0 75 Product Delay 1 00 Ingredient 3 0 75 Ingredient 3 0 35 Whipper Time 4 00 Product Delay 1 00 Product Delay 1 00 Whipper Delay 0 50 Whipper Time 4 50 Hot Water Milk 2 00 Hot Water Sugar 2 00 Whipper Delay 0 50 Ingredient 1 0 40 Ingredient 1 1 00 Hot Water Milk 2 00 Ingredient 2 0 60 Ingredient 2 1 50 Ingredient 1 0 75 Product Delay 1 00 Product Delay 1 00 Ingredient 2 1 10 Whipper Time 0 00 Whipper Time 2 50 Product Delay 1 00 Whipper Delay 0 00 Whipper Dela
6. 188 CRANE MERCHANDISING SYSTEMS Technical Manual Water Inlet Pressure Valve Assembly B2C Machines Pre serial numbers up to starting 1634 Ref No Part No Item Description 1 VA10147000 Inlet Valve 24 DC 2 VA10048000 Valve Pressure Reducing 3 Boiler Assembly see page 193 4 5110538000 Silicone Tubing 4mm i d MT10140000 Rear Cover Panel not illustrated CRANE MERCHANDISING SYSTEMS 189 Technical Manual Water Inlet Pressure Valve Assembly B2C Machines Co cr CRANE MERCHANDISING SYSTEMS 190 Technical Manual Water Inlet Pressure Valve Assembly B2C Machines Post serial numbers from starting 1634 Ref No Part No Item Description 1 VA10147000 Inlet Valve 24v DC 2 VA10048000 Valve Pressure Reducing 3 Boiler Assembly see page 193 4 5110538000 Silicone Tubing 4mm i d 5 ME10834000 Flow Meter 6 FA05209000 Grommet Red Silicone 7 11160000 Bracket Flow Meter Mounting MT11067000 Rear Cover Panel not illustrated CRANE MERCHANDISING SYSTEMS 191 192 Technical Manual Pressure Boiler Assembly B2C Machines CRANE Crane Co Company Ref No
7. CRANE MERCHANDISING SYSTEMS Chocomilk Preset Chocolate Preset Hot Milk Preset Hot Water Choc 4 25 Hot Water 7 50 Hot Water 7 50 Ingredient 2 75 Ingredient 2 75 Ingredient 1 50 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 4 75 Whipper Time 8 00 Whipper Time 8 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 2 75 Ingredient 0 85 Product Delay 1 00 Whipper Time 3 25 Whipper Delay 0 50 Hot Milk Preset Water 7 50 9 4 Freshbrew Option 2 Speciality selections made with instant coffee F B Coffee Preset F B Tea Preset F B Cappucino Preset Hot Water Coffee 4 00 Hot Water Tea 4 00 Hot Water Milk 2 50 Ingredient 1 2 50 Ingredient 1 1 50 Ingredient 1 50 Ingredient 2 3 50 Ingredient 2 2 00 Product Delay 1 00 Ingredient 3 1 90 Ingredient 3 0 90 Whipper Time 3 00 Product Delay 1 00 Product Delay 1 00 Whipper Delay 0 50 Brewer Delay 1 0 00 Hot Water Milk 2 00 Hot Water Sugar 1 25 Brewer Delay 2 0 00 Ingredient 1 0 25 Ingredient 1 0 50 Brewer Delay 3 0 00 Ingredient 2 0 50 Ingredient 2 0 75 Brewer Delay 4 0 00 Product Delay 1 00 Product Delay 1 00 Hot Water Milk 2 00 Whipper Time 0 00 Whipper Time 1 75 Ingredient 1 0 75 Whipper Delay 0 00 Whipper Delay 0 50 Ingredient 2 1 10 Hot Water Sugar 2 00 Hot Water Coffee 4 00 Product Delay 1 00 Ingredient 1 0 50 Ingredient 0 75 Whipper Time 0 00 Ingredient 2 1 00 Pr
8. O NN O 22 23 24 25 26 27 CRANE MERCHANDISING SYSTEMS Cup Drop Unit Assembly Part No 3 GE CDU ASSY PH10020000 PH10020001 PL10985000 PL10019000 PL10015000 ME10067000 EL10038000 PL10018000 04920000 PL10016000 FA10204000 FA10205000 05208000 FA03217000 ME10201000 FA01554000 FA01506000 MT10066000 FA10203000 PA10262000 PL10017000 FA10202000 MO10149000 MO10885000 LO10114000 EL10038000 EL10037000 FA02155000 FA02142000 FA10206000 not illustrated Item Description Cup Drop Unit Assembly Turret Extrusion Turret Extrusion post serial no starting 1634 Turret Lid post serial no starting 1634 Turret Spigot Top Moulding Magnetic Catch PCB Cup Detector Microswitch Arm Moulding Micro Switch CDU Moulding Spirol Pin M4 x 14 mm Screw M3 x 10 Spring Screw M4 x 10 Spacer Shakeproof Washer M4 Locknut M4 Bracket Nyloc Nut M3 Cup Splitter Assembly Bottom Moulding Screw M3 5 x 20 Turret Motor 1 7 rpm obsolete part replaced by 2 2 rpm motor Turret Motor 2 2 rpm Loom PCB Cup Detector Solenoid Screw M5 x 12 Shakeproof Washer M5 Shakeproof Washer M3 159 Technical Manual Tall Canister Assembly Cran CRANE MERCHANDISING SYSTEMS 160 Technical Manual Tall Canister Assembly Ref No Part No ON DWH HR 11 CR
9. CRANE MERCHANDISING SYSTEMS zi 44 Ref No HR W 10 11 12 13 14 15 CRANE Technical Manual Interior View Instant Machines Covers Removed Part No a MO10151000 b MO10152000 EL01157000 LO10113000 a 101154000 b EL10193000 c EL10194000 d MT10106000 a FA05209000 b ME05208000 HO01139000 PL03083000 a VA10147000 b HO02445000 ME10182000 HO06632000 LO10111000 LO10111001 LO10815000 not illustrated MERCHANDISING SYSTEMS Item Description Boiler Assembly see page 171 Ingredient Motor 24v DC 90 rpm obsolete from serial no starting 1634 all motors now the 130 rpm motors Ingredient Motor 24v DC 130 rpm Mixing System see page 173 Power Supply Assembly see page 175 Door Interlock Switch Dispense Head Assembly see page 169 Loom 240v Power obsolete from serial no starting 1634 Mains Filter the following three parts are obsolete from serial no starting 1634 Connector Block End Plate Fileer Mounting Bracket Grommet Red Silicone Float Detector Spring Hose Hose Adaptor Inlet Valve 24v DC Hose c w Non Return Valve Extra
10. 102 10 9 Input Output Board B2C Machines 103 10 9 b Input Output Board B2C Teapot Machines 104 10 10 Output Circuit B2C Machines 105 10 11 Input Output Board Connections Common 106 10 12 Input Output Board Connections Instant Machines 107 10 13 Input Output Board Connections Freshbrew Machines 108 10 14 Input Output Board Connections B2C Machines 109 10 15 Power Circuit 230V System 110 10 15 b Power Circuit 230V System 111 10 16 Heater Circuit 2 4 eer RR RR RE RR Rh 112 Section 11 Dispense Pipe Lengths 114 11 33 Instant Option 1 Machines 2 RR RR RR 114 11 2 Instant Option 2 Machines 115 11 3 Freshbrew Machines 4 RA ERR hn 116 11 4 B2C Machines iios sekpee opere er Panes he eere ee 117 11 5 2 Teapot Machines eer rre RR aa 118 Section 12 Diagnostics and Maintenance 119 12 1 Diagnostics 25544 ead belies 119 12 2 Heater Tank De Scale Procedure Instant amp Freshbrew Machines 121 12 3 Brewer Maintenance Freshbrew Machines 122 12 4 Adjusting The Cup Drop Mechanism 125 12 5 2 System Drain Down B2C
11. O LED 1 COMMUNICATIONS LED 2 POWER BLACK WHITE BLACK BLUI RED BLACK RED PLUG sania WHITE BLACK SUREVEND SENSOR CRANE MERCHANDISING SYSTEMS HOSINH3HL HEATER ANK PRESSURE BOILER 97 Technical Manual 10 4 Control Board Connections 2 The diagram below illustrates the connections between the control board and the input output board coin mechanism communications and the switch mode power supply MAIN CONTROLLER BOARD SERIAL H COMMS H SCREEN T5 GND 7 RST 7 BLUET RXD BATTERY 5 TXD H 5 SHS MONETARY DEVICE ry 2 a H i 565 665 iz Jas want ma See Below tma RED BLUE YELLOW GREEN Oa COIN MECHANISM COMMS M S i 2 E jT RED PINK S ca 24V 2 EE Eo RED BLACK 1 1 ov 5 Fog ov 6 88550 X 1 NE N B When an Exec coin m
12. 50250 i 9696 5 88 6 a 2 1 5 o 1 INPUT OUTPUT BOARD 108 CRANE MERCHANDISING SYSTEMS Crane Co Compan Technical Manual 10 14 Input Output Board Connections B2C Machines The diagram below illustrates the connections between the board and the CDU cup sensor dispense head opto sensor carousel position switch dispense head home switch brewer index home switch and the water flow meter FLOW METER DISPENSE HEAD OPTO SENSOR EMITTER SENSOR C CDU CUP 1 SENSOR SHOWN IN HOME POSITION SHOWN IN HOME POSITION o o O O DISPENSE HEAD HOME SWITCH CAROUSEL POSITION SWITCH SHOWN IN CORRECT VEND POSITION o CoEx BREWER INDEX HOME SWITCH WHITE z o E ER vey iu T w w gt 6 Ec Eig zo F4 SEXES E oor 9 3 a 55 g aj x i57 Z z 5 adiziadsziog lt 9 NM DR 0 cw m J fie a Ea a Wm WW 2 2 EO o o i o o f PROBE
13. BLUE 230V N 2 a 2 2 3 en SSR amp g is 2 2 PURPLE ORANGE 230VL zi m 4 3 i 123 1231123 123 EXTRACT 5 yis ff jz je 19 INPUT OUTPUT BOARD i 9 8 z E 4 4 1 80 AUX FUSE 4A RED BLUE BROWN ges BLUE 240v JUNCTION BLOCK re 2 i CAB 230V 230V 95 2 pupa 8 zx E SWITCH E RED PINK 24V AC 02 POWER SUPPLY 24V OF 24V 2 24V 3 HERD 53 82 4 RED BLACK w 8 BLUE Ws ov 5L WHITE BLACK 215 3 230V N ov 6 als 210 5 8 o CRANE MERCHANDISING SYSTEMS rane Co Company gt lt COIN MECH FUSE 4 e m io lt o xis POWER MOLEX CONNECTION TO COIN MECHANISM CONNECTORS Technical Manual 10 16 Heater Circuit Level Probe and circuit fitted to Genesis instant and freshbrew machines only BLUE HEATER ELEMENT 9 E E 56 58 220D lt 2 THERMISTOR LES E E eR E HEATER TANK Ts PRESSURE BOILER 1 BLACK FH J4 5 SOLID ware Ha THERM COM STATE a RELAY MAIN CONT
14. HoMEswiTCH H o H 030 2 5 BREWER HOME 031 Fi 24 POSITION SWITCH 032 ot isis d D33 HEATER E LI D34 CDU SOLENOID Sar E D35 BREWER ON 2 5 D36 BREWER LEFT 8d D37 BREWER RIGHT 23 3 D38 GRINDER 39 2 co D39 PUMP 1 D40 PUMP 2 D41 042 103 CRANE MERCHANDISING SYSTEMS A Crane Go Company Technical Manual 10 9 b Input Output Board B2C amp Teapot Machines This board is used for all B2C machines with or without a Teapot QI pas CUP SPLITTER Tz 034 on zN souenow BREWER H OJ D33 MOTOR 1 Ol GRINDER p30 5 2 motor p31 6 p29 1 O D28 scil pune 3 027 1 D26 2 SSRGND 2 D38 5 i gt RELAY k 29 SSR 24V i D39 EES 3 36 H li 1 H D24 52 DISPENSE 34 S ae SIDA T a Board HEAD MOTOR 32 LED Reference 3N Hao p20 DI VALVE MILK SUGAR Qj 2 D2 MOTOR I MILK TURRET MOTOR 28 SD GND 1 D3 MOTOR 2 SUGAR INLET VALVE d RST 2 SERIAL D4 WHIPPER
15. wane he RR rrt iaa en 5 Section 1 Machine Specifications 6 Talk Specifications Table 2 505 p Sk mte 6 1 2 Canister Capacities 6 to Water ni tete e eot ur a SR Spe Ru Rieti 6 14 External Features soe ERR ER ER rete us 7 1 9 Jnterrial Features PRU 8 1 6 Choice Instant 9 1 7 Drinks Choice Freshbrew Machines 10 1 8 Drinks Choice B2C 11 1 9 Drinks Choice B2C amp Teapot Machines 12 Section 2 Installation Procedure 13 2 1 Locating the Machine e Deas 13 22 Connecting the Water 14 23 Connecting the Electricity Supply 14 24 Commissioning Procedure 15 Section 3 Programming Mode 19 31 Drink Selection 19 32 Men Display 21 Mau ecce 19 33 Accessing the Programming Mode 20 Section 4 Engineers Program 22 4 1 Data Recall Menu i2 ise DE RR RR RR ERR ee wale als 22 42 Diagno
16. 126 12 6 Brewer Bean Grinder Maintenance B2C Machines 128 Section 13 Spare Parts t Y ce 135 numm Pr 137 Door Interior rejas eseria aeri Mee aio Nee aa aveo ER 139 Console Assembly dioere 141 Interior View Instant Machines 143 Interior View Instant Machines Covers Removed 145 Interior View Freshbrew Machines 147 Interior View Freshbrew Machines Covers Removed 149 Interior View B2C Machines 151 Interior View B2C Machines Covers Removed 153 CRANE MERCHANDISING SYSTEMS Technical Manual Interior View B2C amp Teapot Machines 155 Interior View B2C amp Teapot Machines Covers Removed 157 Cup Drop Unit Assembly cett eph on ER 159 Tall Canister Assembly scr e pne 161 Short Canister Assembly nie re REC RERO Rad RR Ra d 163 Coffee Canister Assembly Freshbrew 165 Dispense Head Assembly 167 Dispense Head Assembly 169 Boiler Assembly Instant Freshbrew Machines 171 Mixing System amp Hygiene 173 Power
17. D33 3 o 1 Ec PUMP 2 Blow an oh 2 RELAY 029 1 D28 SN x O D27 3 H 1 H D26 D42 52 Board DISPENSE bas A HEAD MOTOR oar D24 LED Reference 24v Fo D22 D3 VALVE MILK SUGAR Mas D21 2 D4 MOTOR MILK TURRET MOTOR 28 Qj D20 05 MOTOR 2 SUGAR INLET VALVE 2 lov D6 WHIPPER MILK SUGAR HOT WATER VALVE 26 O D7 VALVE 3 TOPPING bs GND i D8 MOTOR 3 TOPPING Mas 4 RST PEN H O Di6 UU H SERIAL TOPPING RXD COMMS D10 VALVE 4 CHOCOLATE gt 24 TXD 4 DII MOTOR 4 CHOCOLATE a 24 w sf 012 WHIPPER 3 CHOCOLATE H s 2 DI3 PRESSUREVALVE 9 5 gt 014 MOTOR 5 F B COFFEE 18 2 5v i 015 ESPRESSO VALVE ESPRESSO VALVE i7 U OUTPUT 2 SOR DI6 am OQ p10 GND 017 PRESSUREVALVE 5 0 sve af H D8 H DISPENSE HEAD DI8 552 Hs D7 OUTPUT A 5 opto SENSOR GND 6 D20 Fla 2 De H 021 Qj D5 FLOW METER 022 VALVE 2 HOT WATER 10 24 023 INLET VALVE MOTORS 15 D3 024 TURRET MOTOR VALVES F a FEEDS WHIPPERS H D25 7 D26 CAROUSEL D27 DISP HEAD MOTOR OUT s GND 2 POSITION SWITCH D28 DISP HEAD MOTOR IN 4 es S DISPENSE HEAD D29 DISP HEAD MOTOR ON Hs 2 3 2 g 2 9
18. A O Ref No N Oo CRANE MERCHANDISING SYSTEMS Technical Manual Pressure Boiler Assembly B2C Machines Pre serial numbers up to starting 1634 Part No BA10000000 EL10226000 ME10220000 ME10218000 VA10535000 VA10536000 ME10211000 ME10049000 ME10217000 HO10245000 MT10463000 Item Description Pressure Boiler c w 2kW Element High Temperature Cut Out Coupling Double Male Stem Coupling Male Valve Body 3 Way Valve Coil 3 Way Coupling Female Flow Meter Coupling Elbow Tube Bracket Flow Meter Post serial numbers from starting 1634 Part No BA10000000 EL10226000 ME1022000 VA10535000 VA10536000 ME10218000 ME11186000 Item Description Pressure Tank c w 1 25kW Element and Blanking Plug ME11186000 High Temperature Cut Out Coupling Double Male Stem Valve Body 3 Way Valve Coil 3 Way Coupling Male Blanking Plug 193 194 Technical Manual Fresh Bean Container B2C Machines CRANE Crane Co Company Technical Manual Fresh Bean Container B2C Machines Ref No Part No A 0 No CRANE PL10027000 5110548000 PL10026000 PL10028000 MERCHANDISING SYSTEMS Item Description Bean Container Lid Bean Container Lid Seal Fresh Beans Container Bean Container Shut Off 195 Technical Manual Water Filter Assembl
19. BL CKPNK I 24 YEILOW GREY 23 REDWHITE 22 24V 1 MOTOR6 REDWHITE 7 54 24V i 20 ORANGENYEILOW 19 i MOTOR5 18 i 17 VALVE 5 lt WHITEYEILOW 16 WHITE 15 WHIPPER 3 GREBUPINK 7 i GRERBI PURPLE 13 MOTOR 4 REDWHITE 45 24V 11 1 REDWHITE 10 24V GREN 9 VALVE 4 lt BLUE RNK 8 i BLUE YELLON H WHIPPER 2 BLUE i GREYPINK 5 MOTOR3 GREYBLUE 4 Nol GREYGRENN 3 4 lt GREY 2 REDWHITE 1 24 WHIPPER 1 4 MOTOR 2 dw Input Output MOTOR 1 4 1 4 lt 102 CRANE MERCHANDISING SYSTEMS Crane Co Compan Technical Manual 10 9 Input Output Board B2C Machines The Input Output Board is mounted onto the power supply chassis This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel N B This board has been supersded see page 104 1 CUP SPLITTER Brewer D34 a 5 i SOLENOID MOTOR p o 1 D36 D38 zal D35 3 1 D39 Sail runes
20. ZI 3NIVAAL3JVS 6 5NIddOL YYDNSANIW Yva 3ATVA33ET3H 3ATVA3WOISS3 ud 7 AAIWA 5534454 YANO FUNSSAYd YALAW MOT SdWNd AATVA DNIDNGIAY 3AIVA LTINI 31v102OHD YALVM LOH YF 3AIVA 3AIVA ci e x i S rS wo x Y a A Crane Co Company CRANE MERCHANDISING SYSTEMS 86 Technical Manual Section 9 Pre Set Drink Timings The tables on the following pages illustrate the pre set timings for all drink selections with which the machine leaves the factory These values may be changed from within the Product Configuration Menu see page 34 accessed via the engineers program 91 Instant Option 1 Two Coffee Selections Coffee Preset Coffee Decaff Preset Tea Preset Hot Water Coffee 4 00 Hot Water Coffee 4 00 Hot Water Coffee 4 00 Ingredient 1 1 00 Ingredient 1 1 00 Ingredient 1 1 00 Ingredient 2 1 50 Ingredient 2 1 50 Ingredient 2 1 50 Ingredient 3 0 75 Ingredient 3 0 75 Ingredient 3 0 75 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 4 50 Whipper Time 4 50 Hot Water Milk 2 00 Whipper Delay 0 50 Whipper Delay 0 50 Ingredient 1 0 75 Hot Water Milk 2 00 Hot Water Milk 2 00 Ingredient 2 1 10 Ingredient 1 0 75 Ingredient 1 0 75 Product Delay 1 00 Ingredient 2 1 10 Ingredient 2 1 10 Whipper Time 2 50 Product Delay 1 00 Product Delay 1 00 Whipper Delay 0 50 Whipper Time 2
21. B2C and Freshbrew drinks can be dispensed 1 Grinder Calibration B2C Machines This sub menu allows the engineer to calibrate the grinder settings stored in the machines memory to the type of coffee beans dispensed and converts gram settings to run times seconds This procedure must always be carried out by the engineer before the B2C machine is used for the first time when the type of beans dispensed is changed before adjusting the water compensation or after the grinder mechanism has been removed repaired Important Before commencing the following procedure ensure that you have a set of accurate gram scales and a cup with which to catch the ground coffee Using the tare function calibrate the empty cup with the gram scales Ensure that the CoEx brewer is removed from the machine the brewer waste bucket is in position the bean container contains beans and the container outlet slide is open To configure the Grinder Calibration proceed as follows 1 From the Co Ex Setup menu highlight Grinder Calibration and press the Edit key to access the menu screen as shown This displays the current calibration setting in seconds eg 1 6 grams of ground coffee Press START To Begin will be dispensed per second of grinder operation 2 Press the START key on the drink selection keypad to begin the calibration Prime Grinder Prior process The machine displays the menu To Calibration screen as shown Press the START
22. Edit key and X Exit key on the drink selection keypad the engineer can navigate quickly and easily through the engineers program menus as described in Section 3 Programming Mode see page 18 4 1 Data Recall Menu Entry into this menu allows the engineer to view Data Recall Non Resettable and Resettable Sales Data view data Non Resettable Sales Data relating to Timed Events and Identification Numbers 3 Timed Events of installed components and if feature enabled view SureVend assisted vend information Re SureVend settable Sales Data and SureVend data menus contain an extra sub menu which allows the engineer to delete the current data from the machines memory 4 1 1 Non Resettable Sales Data This menu allows the engineer to view and record monetary and sales values This data cannot be reset and will remain intact for the service life of the controller board unless the back up battery is removed 1 From the Data Recall screen highlight Non Non Resettable Sales Data Resettable Sales Data and press the Overall Totals Mod By Product Edit key The LCD will display the screen Fiian as shown opposite From this menu the Cashless Token Totals highlighted By Product along with data relating to Cash Cashless and Token Vends engineer can view data for the Overall 2 To view the Overall Totals screen press the Edit key on the drink selection
23. MERCHANDISING SYSTEMS Item Description Dispense Head Assembly Micro Switch Dispense Head Opto Sensor Cover Plate Motor 24v DC 50rpm c w Drive Pinion Motor Bracket Decoder Bracket Rack Moulding Knurled Thumb Nut M5 Dispense Head Moulding Nozzle Set c w Hot Water Nozzle Dispense Head Arm Dispense Head Slide 167 Technical Manual Dispense Head Assembly Co cr CRANE MERCHANDISING SYSTEMS 168 00 10 CRANE Technical Manual Dispense Head Assembly Post serial numbers from starting 1634 Ref No Part No 3 GE DISP HEAD EL04920000 EL10036000 MT10099000 MO10794000 MT10101000 PL10035000 FA01416000 PL05496000 PH05501000 MT10100000 04063000 Not Illustrated MERCHANDISING SYSTEMS Item Description Dispense Head Assembly Micro Switch Dispense Head Opto Sensor Cover Plate Motor 24v DC 50rpm c w Drive Pinion Decoder Bracket Rack Moulding Knurled Thumb Nut M5 Dispense Head Moulding Nozzle Set c w Hot Water Nozzle Dispense Head Arm Dispense Head Slide 169 Technical Manual Boiler Assembly Instant Freshbrew Machines 170 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref No MOM a Ww N l2 O CRANE MERCHANDISING SYSTEMS Part No LO10111001 MT10054000 FA01143000 FA03
24. Technical Manual Heater Tank Temperature Up From the Heater Tank Set Up Product Configuration menu highlight Heater Heater Tank Temperature Minimum Vend Temperature Tank Set Up and press the l Edit key The Heater Tank Temperature menu is highlighted and displays the default temperature factory set to 90 C in the status line at the bottom of the screen 1 To set a new maximum temperature press the J Edit key The LCD will display the screen as shown Enter the new temperature value e g press 0 8 5 using the drink selection keypad to set a Edit when Finish ed maximum temperature menu of 85 C 2 Press the 4l Edit key to return to the Heater Tank Set Up menu screen and verify that the new value is displayed in the status line The available temperature values range from 75 to 98 Minimum Vend Temperature The hi il d ding if th Heater Tank 5 machine will suspend vending if the water in the heater tank falls below a certain value This Minimum Vend 7 value is factory set 75 as displayed in the status line at the bottom of the screen when Minimum Vend Temperature is highlighted 1 seta new Minimum Vend Temperature press the Edit key The LCD will display the screen as shown Enter the new temperature value e g press 0 7 8 using the drink selection keypad to set a zu n
25. 11 12 13 14 CRANE Technical Manual Instant Coffee Press the Edit key to access the screen as shown Enter a value for a stronger normal selection e g 0 75 s Press the sequence 0 0 7 5 using the drink selection keypad Edit when Finish ed Press the Edit key to return to the Instant Coffee menu and verify that the new timing value is displayed at the bottom of the screen N B When in this screen with the ingredient highlighted pressing the START key will run the ingredient motor for the programmed time allowing the engineer to collect and weigh the ingredient to determine gram throw if required This also applies to soluble ingredients in espresso machines F B Coffee from Beans Press the Edit key to access the screen as shown Enter a value for a stronger normal selection e g 6 5 g Press the sequence 0 6 5 using the drink selection keypad Edit when Finish ed Press the Edit key to return to the Coffee Bean menu and verify that the new value is displayed at the bottom of the screen Adjust the other timers within the Instant Coffee Fresh Coffee menu as desired These recipes also contain menus for Milk and Sugar timers If necessary adjust the timings for these ingredients Once all timings have been entered and verified vend the selection to ensure that the new recipe is satisfactory and that the cup does not under or over fill Each drink sele
26. 47 MERCHANDISING SYSTEMS A Crane Co Company Technical Manual 4 8 System Settings Menu This menu allows the engineer to input text information relevant to the machine and its location Machine Informatio n set the current time and date change the language m anguag e displayed configure the monetary system set and Mond view DTS information backup and restore machine software view the machine and board software Press E DIT to Select Serial Fl ash versions installed in the machine set temperature Backup Restore and idle screen display options and input custom Screen Cont rast Software V ersion Inessages Board Soft ware Temperature Units N B Serial Flash sub menu is only visible when a Idle Screen Opt ions Serial Flash card see page 58 is inserted into plug Custom Messages J9A on the control board 4 8 1 Machine Information This sub menu allows the engineer to create a unique identification for the machine and enter its location A combination of text and numerical data can be entered and stored via the machines keypad 1 From the Systems Settings menu highlight i Machine Information press the TETT Edit key The LCD will display the EGET screen as shown opposite To update create a Machine ID press the Edit key Press E DIT to Select 2 Enter a machine ID using the 0 9 drink selection keys Press the relevant key until the required letter number is hi
27. D33 GND Qi D32 ove L DPN HEAD 36 D31 OUTFUT 5 opto SNOR 35 D30 GND 6 34 D29 7 33 D28 8 EZ O D27 9 31 24V 30 D26 29 D25 1 CAROUSEL 28 D24 GND 2 POSTION SWITCH 27 023 amp DISPENSE HEAD 26 D22 GND 4 HOMESWITCH 25 D21 5 BREWERNDEX 24 D20 GND 6 HOMESWITCH 23 D19 22 24V 21 24V Dis 20 amp D17 9 D16 18 D15 17 D14 16 15 D12 14 D11 13 amp 24V D10 RE O D9 10 24 D8 GND 1 9 D7 RST 2 SERIAL D6 RXD COMMS 7 DS TXD 4 6 OJ D4 CLK 5 Ms D3 4 m 3 2 1 24V e 6 2 INPUT OUTPUT BOARD on SWITCH MODE POWERSUPPY 101 Technical Manual 10 8 Output Circuit Freshbrew Machines DISPEISEHEAD f LN MOTOR 1 J10 36 2 TURRETMOTOR 4 z REDORANGE 4 cl ORANGEBL CK 33 i INLETVALVE lt 32 T REDWHITE 21 24V f 30 FRESBREW 29 MOTOR 5 PUFPLEWHITE 28 i PINK 27 BLCKRED 56 VALVE 6
28. key Ensure Brewer Removed The machine will pause for 3 seconds Press START To Prime before priming the grinder Current Value Secon ds CRANE MERCHANDISING SYSTEMS A Crane Co Comp Technical Manual Ensure that the waste bucket is placed correctly in the machine to catch dispensed ground coffee 3 The LCD will now display the menu screen as shown opposite Place the calibrated cup under the grinder outlet Place Measuring Cup and press the START key The grinder Below Grinder will run and dispense dry ground coffee into the cup Press START To Grind 4 The LCD will now display the menu screen as shown opposite Weigh the cup and its contents and enter the weight into ep the machine If the weight of ground coffee was 6 5 grams enter 0 0 6 5 using the drink selection keypad Empty the contents of the cup and press the START key to continue calibrating the grinder 5 Repeat steps 3 and 4 twice more Upon Grinder Calibration completion the LCD will change and display the new calibrated value as a value et ep of grams per second as the example 001 8 shown Press the Edit key to save the new value or X Exit key to cancel 2 Auger Calibration This menu enables the engineer to calibrate the auger settings stored in the machines memory to the type of coffee dispensed and converts gram settings to run times seconds This procedure must always be ca
29. GND 2 3 GND 4 INPUT OUTPUT BOARD 5 2 o 1 z 6 g Bo WASTE PROBE 109 CRANE MERCHANDISING SYSTEMS Technical Manual 10 15 a Power Circuit 230V System Pre serial numbers up to starting 1634 THERMAL CUT OUT 110 MAINS PLUG BLUE BLUE N N m MAINS GREEN YELLOW N E CE BROWN FILTER BROWN L L L BLUE 3 BROWN 4 a a El lt lt 3 a 2 lt 2 r gt i i px 1 al i 5 e B i z 2 5 5 zu a Py i a 9 xu 1 l oo iu 5 i 8 BLUE I CDU SPLITTER HEATER TANK TEMP 000000000000 2 CUT OUT SSR 3 gt 2 4 4 L PURPLE ORANGE 230VL H 230V AUX FUSE 4A RED BLUE BROWN BLUE BLUE 4 DNK INPUT OUTPUT lt 2 lt BOARD 5 mila i 5 a o JUNCTION BLOCK a 8 gjs PSU 230 g z gi 3 i BROWN BLUE a ESO BLUE 4 Ov 240v amp
30. Invalid Temp 2 Machine has exceeded optimum boiler temp 3 Temperature probe fault Sorry Out of Service Brewer jam Brewer has not moved from its home Brewer Jam position and may be jammed Sorry Out of Service Brewer Not Homed Brewer not homed Brewer has not returned to its home position and may be jammed Sorry Out of Service Coin Mech Comm Coin mech comm Communication error detected between monetary device and machine Sorry Out of Service No Monetary Device No monetary device fatal Machine is configured for an incorrect monetary device or the device is not responding Temporarily Out Of Service Coin mech ROM MDB coin mech ROM checksum test failed fatal error Temporarily Out Of Service Coin mech accept unplugged MDB coin mech is unplugged or faulty Temporarily Coin mech accept Coin jam detected in coin acceptor Out Of Service jam Temporarily Coin mech Coin jam detected in coin tube Out Of Service payout jam Temporarily Coin mech Coin tube sensor fault detected Out Of Service tube sensor Temporarily Out Of Service Coin mech all tubes error No useable coin tubes Machine unable to pay out 120 CRANE MERCHANDISING SYSTEMS Technical Manual Error Message Diagnostics Screen Fault Description Text Temporarily Coin mech Problem with coin tube Tube indicates Out Of Service tube error full but
31. JUNCTION BLOCK ri CAB 230V 230V 9 5 22 SWITCH MODE R RED PINK 24V AC 5 2 POWER SUPPLY 24V 24V 2 v PINK WHITE 24V 3 230V L oy TB2 4 REDIBLACK BLUE 2 ov H WHITE BLACK zs 3 230V N ov 6 ale zx oz o O gt lt O COIN MECH FUSE 4A MOLEX CONNECTION TO COIN MECHANISM CONNECTORS CRANE MERCHANDISING SYSTEMS A Crane Co Company Technical Manual 10 15 b Power Circuit 230V System Post serial numbers from starting 1634 THERMAL CUT OUT MAINS PLUG BLUE BLUE N N MAINS GREEN YELLOW E E CE BROWN t FIETER L BROWN L T m ae 297 o0 zu dE 2 BLUE ELEMENT BROWN 4 PRESSURE BOILER 8 ff Do 5 s s 0 M M z T CDU ONLY ON B2C MACHINES 3 a Jemp SPUTTER x SOLENOID Be gt E CUT OUT as a I8 71 ze k r 0 5 5 Of amp z 5 z 5
32. This sub menu allows the engineer to program the machine to perform an automatic backup of all user configurable settings and sales data stored in its memory The default setting for Backup Events is Off 1 From the Main Menu press the W down key until Timed Events is highlighted then press the Edit key 2 the Timed Events menu press the Backup Events Backup Events down key twice to highlight Backup Backup Data Off Events Menu then press the Edit key The LCD will display the screen as shown 3 Press the Edit key to access the 1 Backup Data sub menu The LCD will change and display the screen as shown SENTE By default the current State is set to Off Days Of Week as indicated by the status line at the bottom of the screen 701 i 4 Press the Edit key to access the State sub menu Using the W down key set the state to On indicated by the filled radio button Press the Edit key and verify that the status line confirms the State is set to On 5 Press the W down key to highlight Start Time and press the Edit key Using the drink selection keypad set the time at hh mm modes 12 24 which the the Backup event will start If necessary use the A up or W down key until AM appears in the dotted box Press Ar rows To Select 6 Press the Edit key and verify that the correct start time is displayed the status line at the bot
33. dumping the used tealeafs into the brewer waste container 7 11 Power Supply Unit 1 power supply unit PSU provides power to the machine It is mounted on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel 2 PSU converts 230v AC to 24v DC to run the valves whipper motors ingredient motors brewer motors etc fitted to the machine The solid state relay mounted on the PSU chassis uses a 24v DC switching circuit to provide 230v AC for the heater element 3 The Input Output I O board mounted on the PSU chassis utilises signals from the main controller in order to operate valves whipper motors the dispense head motor ingredient motors brewer motors etc 4 The PSU houses three fuses These are as follows Q Heater 12 amp T ceramic 240v Auxiliary 4 amp glass Q 240v PSU 4 amp glass N B An illustration showing the parts breakdown for the PSU is included in Section 13 Spare Parts see page 175 8l CRANE MERCHANDISING SYSTEMS Technical Manual 7 32 16 Amp Filter A 16 Amp filter mounted on the rear panel prevents spurious voltages reaching the power supply I O board controller boards and other sensitive components within the machine It also prevents spurious voltages generated by the machine from reaching the mains supply 7 13 Coin Mechanism Transformer The coin mechanism transformer converts 230v AC to 24v A
34. indicated by the two arrows Place the filter unit up into the filter holder and turn the green locking ring clockwise to lock it into place CRANE MERCHANDISING SYSTEMS 132 Technical Manual Re assemble the wiper arm d to the filter holder assembly Ensure that the wiper arm is located under the coffee outlet pipes as shown e Moving to the machine remove the O ring a from the water inlet pipe and discard Fit the ring included in the service kit onto the inlet pipe Ensure that the new O ring is seated correctly Refit the CoEx brewer unit into the machine Slide the unit into place until it clicks into position Refit the coffee dispense pipe to the brewer outlet Replacing The Grinder Blades Push in the bean canister shut off to close the fresh beans outlet Carefully remove the fresh beans canister from the machine and place it to one side Pull up and remove the grinder adjusting wheel assembly b from the rear of the grinder body Unscrew the grinder body c anti clockwise and remove it from the blade housing Note Grinder mechanism removed from the machine for clarity Unscrew and remove the nut star washer and agitator d from the drive shaft Note Nut is fitted with a left hand thread Remove the grinder blade block e and discard Replace with the new grinder blade block included with the service kit Refit the agitator star wa
35. required menu is highlighted Timed Events 5 With the required menu highlighted Pie press the Edit key select it Using individual Prices the Price menu as an example the LCD will display the sub menus as shown opposite Mug Discount View High Low Price Press EDIT to Select 20 CRANE MERCHANDISING SYSTEMS Technical Manual 6 Using the up V down keys the l Edit key and the X Exit key it is possible to easily navigate through all of the menus contained within the Engineers Program 7 To update numerical data key in the actual digits of the number required using the selection keys 0 9 Once the correct parameter has been entered press the Edit key to overwrite the previous value and save the new parameter in the machines memory Pressing the X Exit key will move back to the previous screen Certain programming functions require that the engineer chooses either one or multiple parameters within a sub program These can take the form of either Check Boxes or Radio Buttons 8 Check Boxes The example opposite Days of Week shows the Days of Week screen IX Monday accessed via the Sanitation Events NT Menu which allows the engineer to choose multiple days of the week mE which a specific function will take place Start Set or Clear All 9 Using the A up WV down keys scroll through until the required day is highlighted as shown Pr
36. 1 MILK SUGAR HOT WATER VALVE 26 O RXD 3 COMMS 05 VALVE 3 TOPPING Mas ODIs c TXD 4 D6 MOTOR 3 TOPPING Mas QJ pis 4 s i D7 WHIPPER 2 TOPPING Mz OJ D14 1 D8 VALVE 4 CHOCOLATE Ma 24 los i D9 MOTOR 4 CHOCOLATE Ma 24 Qo dm a D10 WHIPPER 3 CHOCOLATE TEAPOT MOTOR 6 OJ DiI 5 4H 9 DII PRESSUREVALVE 19 o pio gt s DI2 MOTOR 5 F B COFFEE D9 2 D13 ESPRESSO VALVE ESPRESSO VALVE 17 U INPUT 7 TEAPOT DI4 Hle GND POSITION SWITCH 015 PRESSURE VALVE Mis 2 i sve 1 DI6 OUTPUT cou cue DI7 His D5 Gub 3 SENSOR DI8 24v 5v 020 VALVE 2 HOT WATER 10 24 D2 6 021 INLETVALVE MOTORS H z valves H LED s H on TURRET MOTOR ls tow METER 7 9 D24 CAROUSEL D25 DISP HEAD MOTOR OUT 8 2 POSITION swiTcH D26 DISP HEAD MOTOR IN p 2L DISPENSE HEAD D27 DISP HEAD MOTOR ON 2 3 292 4 HOMESWITCH 028 2 mem s BREWER D29 i MV amp POSITION SWITCH 030 a n 031 HEATER D32 CDU SOLENOID ao D33 CoEx BREWER MOTOR 9 E 034 CoEx BREWER MOTOR LEFT Ba 4 D35 CoEx BREWER MOTOR RIGHT 23 3 D36 GRINDER 30 D37 PUMP 1 Km m D38 PUMP 2 D39 D40 D61 Power 5V 104 CRANE MERCHANDISING SYSTEMS A Crane Co Company 10 10
37. 4 Whilst water is passing through the system a water flow meter will send pulses back to the main controller and the espresso selection will be delivered into the cup 5 Once the required amount of water has been pumped through the system the inlet valve closes and the pumps stop pumping water through the system The brewer compresses the used coffee pellet the pressure relief valve is opened and the espresso valve switched on 6 The brewer motor reverses and drives the piston back up to the top of the chamber The wiper mechanism ejects the used coffee pellet into the dry waste container and the brewer piston moves back to the stand by position 8 2 System Overview N B A diagram illustrating the water system fitted to Genesis B2C machines is included at the end of this section see page 85 Important The machine must be operated in conjunction with a water filter of food grade quality capable of removing temporary hardness scale heavy metals lead copper iron cadmium chlorine and any organic pollutants discolouration Crane Merchandising Systems recommend the Brita AquaQuell compact water filter for use with Genesis B2C machines 83 CRANE MERCHANDISING SYSTEMS 84 Technical Manual 1 Water Inlet Valve A 24V dc single solenoid water inlet valve When a drink is selected the inlet valve is opened At the same time the pumps are operated pumping water through the system 2 Reducing Valve An
38. 4 3 Test Menu This menu allows the engineer to test individual components and switch inputs to ensure correct operation On entry into the Test menu the LCD Cup Mec hanis m Hot Vend Test Dispense Head Switches amp Sensors Test Vend Without Cups options are only displayed on espresso machines will display the screen as shown Press EDIT to Select Test Vend N B The Grinder and Teapot Assembly Test Grinder Teapot Assembly Te st Display Keypad Test 4 3 1 Mechanism This sub menu allows the engineer to test the operation of the cup drop unit and replicates the function of the Cup Test button 7 on the Service Keypad see page 69 1 Press the Edit key twice to display the Status test screen followed by the START button on the drink selection keypad The cup drop unit will dispense a cup indicated by the screen opposite Press STOP To 2 Pressing the X Exit key twice will return to the main test menu screen 4 3 20 Hot Vend Upon entry into this menu the LCD will display the screen as shown From this menu screen Auger the engineer can test for the correct of auger RAD and whipper motors along with the dispense valves fitted to the heater tank Auger This sub menu allows the engineer to test for correct operation of each individual ingredient motor fitted to the machine Press the Edit key to display the test screen which indicates the number of motors fitted to the machin
39. 461508 Email spares cranems co uk 135 CRANE MERCHANDISING SYSTEMS Technical Manual Exterior View 13 3 a Cr CRANE MERCHANDISING SYSTEMS 136 Technical Manual Ref No N 10 11 12 CRANE MERCHANDISING SYSTEMS Part No PL10005250 a PL10003250 b PL10004250 PR10224000 MT10091000 b MT10092000 c MT10437000 d MT10438000 MT10168250 b MT10742250 c MT10178250 d MT10790250 e MT10359250 f MT10179250 10361250 h MT10180250 i MT10360250 10733250 10169250 PL10007250 PL10014000 PL10008000 PL10010000 GR10240000 b GR10241000 c GR10242000 PL10001310 Exterior View Item Description Coin Reject Button Coin Entry Moulding Blank Moulding Free Vend Genesis Name Badge Side Panel L H Instant amp FB Side Panel R H Instant amp FB Side Panel L H B2C Side Panel B2C Console Assembly see page 141 Coin Return Plate Coin Return Plate amp Jug Key Blank Plate Free Vend Blank Plate Free Vend amp Jug Key Fage Giotto Mounting Plate Girovend Sapphire Mounting Plate Mars Smartcard Mounting Plate VMC Mounting Plate Zip Mounting Plate Zip Coin Return Plate Coin Return Flap Coin Return Moulding Waste Tray Grille Waste Tray
40. Bracket Motor Mounting Bracket post serial no starting 1634 Brewer Motor pre serial no starting 1718 CoEx Brewer Motor new motor can only be used with software from version No 01 05 Cleaning tablets x30 185 Technical Manual Teapot Assembly B2C amp Teapot Machines 186 CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Teapot Assembly B2C amp Teapot Machines Ref No Part No Item Description 1 PL02278000 Fixing Strap 2 MT11124000 Teapot Cover 3 PL10766000 Whipper Base Blind 4 5110818000 O Ring 5 PL10767000 Mixing Bowl Chamber 6 PA10977000 Teapot Assembly c w Mesh 7 5101669000 O Ring 8 PL10975000 Filter Mesh 9 FA01855000 M8 Thumb Screw 10 00598000 Slider Block 11 00596000 Pivot Guide Pillar 12 05426000 Pivot Plate 13 00597000 Limit Switch Guide 14 00651000 Cam Plate 15 MT10757000 Mounting Plate 16 EL01 148000 Micro Switch 17 MT00594000 Motor Switch Mounting Plate 18 MO10764000 Teapot Motor CRANE MERCHANDISING SYSTEMS not illustrated 187 Technical Manual Water Inlet Pressure Valve Assembly B2C Machines Il 22 LIAC i 2 NS
41. Latch Block RH Tea Funnel Assy Dual Brewer includes item 66 amp 67 Funnel Tea Tea Filter Assembly Dual Brewer includes seals and mesh filter Dual Brewer Chamber Assembly includes items 47 b c and 48 b Restraining Bracket Threaded Rod Filter Removal Tool 183 184 Technical Manual Brewer Motor Assembly B2C Machines CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Brewer Motor Assembly Ref No Part No RW N O 18 CRANE ME10190000 ME10599000 PL11622000 PL10283000 ME10284000 ME10596000 ME10595000 ME10762000 EL10903000 EL10587000 ME10763000 ME10597000 PH10820000 ME10592000 07308000 PH10191000 MT10135000 MT10978000 MO10191000 MO11679000 ZC10598000 not illustrated MERCHANDISING SYSTEMS B2C Machines Item Description Brewer Assembly includes items 2 3 4 5 7 8 9 10 11 12 Brewer Wiper Arm Coffee Outlet Spout Filter Head Assembly includes item 6 Quad Ring Ring Water Inlet Connection Mounting Bracket Microswitch c w Lead Lever Microswitch Water Inlet Connection Drive Wheel Service Kit includes items 5 7 14 15 Lower Piston and Cylinder Assembly Grinder Blades Motor Assembly includes items 12 17 18 Motor Mounting
42. Output Circuit B2C Machines CoEx BREWER MOTOR DISPENSE HEAD MOTOR TURRET MOTOR INLET VALVE VALVE 2 HOT WATER PRESSURE VALVE ESPRESSO VALVE MOTOR 5 WHIPPER 3 TEAPOT BREWER MOTOR MOTOR 4 VALVE 4 WHIPPER 2 MOTOR 3 VALVE 3 WHIPPER MOTOR 2 MOTOR I VALVE I Technical Manual CRANE MERCHANDISING SYSTEMS A Crane Co Company BOARD Spokes ted i 116 ORANGEIPINK T ware i 1 i 1 1 i i i 1 36 35 RED ORANGE fo ORANGE BLACK Z En REDIWHITE 34 54V 29 z PURPLEIWHITE 99 PINK 37 lt BLACKIRED 36 i 25 24 i i 23 REDIWHITE 24 REDIWHITE 24v 1 20 T lt ORANGE YELLOW 19 18 WHITEPINK f i WHITE YELLOW i 16 i 15 GREENIPNK GREENIPURPLE fT REDIWHITE 24 i RED WHITE 10 24V 1 GREEN 1 lt BLUEPINK g BLUE YELLOW 3 IJ BLUE 6 GREYIPNK GREYIBLUE F y C GREYIG
43. Press the Edit key to save the language option and return to the System Settings menu Verify that the chosen language is displayed in the status line at the bottom of the display when Language Setup is highlighted 4 8 4 Monetary From this menu the engineer can select the type of coin card mechanism or note reader fitted to the machine select the coin set and configure values for low change multiple vends credit for failed vends etc CRANE MERCHANDISING SYSTEMS Technical Manual The Monetary menu can display up to 11 sub menus depending on machine configuration as listed below Coin Mechanism Bill Validator Card Reader Bill Stack Option Multiple Vend Mode Only if MDB mech selected Change Without Purchase Only if MDB mech selected Low Change Message Only if MDB mech selected Accept On Low Change Only if MDB mech selected Credit for Failed Vend Only if MDB mech selected Card Re Value Only if MDB card reader key system is selected Display Coin Set Select The Coin Mechanism 1 From the Monetary menu highlight Coin Mechanism and press the l Edit key The Coin Mechanism screen allows the C MDB Coin Mechan ism engineer to select one of the options shown Using the A up or W down keys select the desired coin mechanism option indicated by the filled radio button Exec Coin Mechanism 2 Press the Edit key to save the selection and retu
44. Ref No Part No ON BW NY 4 at O 14 15 16 17 18 19 20 21 22 23 24 CRANE 1 BASE GE531 b 1 BASE GE531P c 1 BASE GE534P d 1 BASE 107 e 1 BASE GE531PZ PL10331000 PL10332000 MT10334000 02857000 ME00933000 MT06970000 MT10362000 ME04280000 W007022000 ME10533000 MT05484000 3 GE BASE PLB 1 01172000 PL05177000 MT10337000 WO05396000 SI01142960 FA07116000 FA03126000 FA01561000 FA07113000 1 GE WASTE KIT not illustrated MERCHANDISING SYSTEMS Item Description Base Cabinet US version Base Cab Top Moulding Base Cab Door Moulding Door Base Cab Lock Key 2101 Door Cam Lock Door Striker Plate Door Stop Positioner Hinge Foot Kick Plate Plumb Kit includes all parts for the base cabinet waste system items 14 to 18 Bucket 10 litre Funnel Funnel Holder Level Probe Assembly Pipe Fixing Kit to secure the Genesis machine to the base cabinet includes items 20 to 23 Bolt M6x100mm Washer Flat Washer Spring Spacer Waste Kit includes all parts for an under worktop waste system 203 204 Technical Manual CRANE MER CHAN ne Co Comp DISING SYSTEMS Technical Manual Optional Payment System Equipment Ref No Part No Item Description 1 1 FV JUG 00 Freevend M C 2 1 GE FV Jug 01 Payvend M C 3 4 GE NFM 531 Platinum Coin Kit 4 4 GE WFM 531 Freevend to Payvend Ki
45. Supply Assembly 175 Brewer Motor Assembly Freshbrew Machines 177 Brewer Assembly 7 179 CoEx Brewer Motor Assembly B2C Machines 185 Teapot Assembly B2C amp Teapot 187 Water Inlet Pressure Valve Assembly B2C Machines 189 Water Inlet Pressure Valve Assembly B2C Machines 191 Pressure Boiler Assembly B2C Machines 193 Fresh Bean Container B2C Machines 195 Water Filter Assembly Brita Aquaquell 197 Water Filter Assembly Brita 06 199 Water Filter Assembly Everpure 201 Base Cabinet amp Waste Equipment 203 Optional Payment System Equipment 205 NOteS sac ccisicteasteaised be P E RELEASE RACES ea 206 CRANE MERCHANDISING SYSTEMS Technical Manual Important Safeguards When installing or servicing the Genesis always have this manual available for quick and easy reference and always follow these basic safety precautions Ensure that the machine is situated a strong horizontal surface see Specifications Table page 6 at a convenient height and in a position where it is not likely to be k
46. Value EDIT when Finis hed CRANE RCHANDISING SYSTEMS Crane Co Technical Manual 2 Press the Edit key to save the new value and return to the System Settings menu Verify that the number is displayed in the status line at the bottom of the display when Screen Contrast is highlighted Software Version The Software version menu displays the version number of the software installed and is for information only The menu also displays the current time and date Board Software This menu displays the version number of the board software installed and is for information only Temperature Units This menu allows the engineer to change the Temperature Units way that the temperature is displayed either Celsius jC Fahrenheit iF C or F on the LCD when the machine is in standby mode Use the A up or W down keys to set the required option followed by the Edit key to store save it indicated by the filled radio button Idle Screen Options This menu allows the engineer to configure the LCD so that it displays either the time or the time and water temperature with the standby message when idle To configure the idle screen options proceed as follows 1 From the System Settings menu press the W down key to highlight Idle Screen Options and press the l Edit key to access the menu 2 Press the V down key to highlight the required option eg Time and Te
47. YN ct Coffee CRANE MERCHANDISING SYSTEMS 15 Technical Manual 11 3 Freshbrew Machines Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 8 mm I D x 13 mm O D 250 mm 5 8 mm I D x 13 mm O D 280 mm H Hot Water Dispense Pipe gU Milk Sugar E Milk Sugar p Instant Coffee 777 Cappuccino Topping eec Chocolate Chocolate F Brew Coffee Meee F Brew Tea F Brew Coffee F Brew Tea Freshbrew Option Freshbrew Option 2 116 CRANE MERCHANDISING SYSTEMS A Crane Co Comp Technical Manual 11 4 B2C Machines THES FACE TO THE Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 8 mm I D x 13 mm O D 360 mm H Hot Water Dispense Pipe Milk Sugar E 77 Cappuccino Topping Chocolate 7 M Freshbrew Coffee Wa BoC Coffee Led 117 CRANE MERCHANDISING SYSTEMS Technical Manual 11 5 B2C amp Teapot Machines THES FAGE TO TH FRONT Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 190 mm 4 8 mm I D x 13 mm O D 360 mm H Hot Water Dispense Pipe Milk Sugar Topping Chocolate A Freshbrew Coffee n B2C Coffee e 118 C
48. button Press the Edit key to return to the 7 Post Vend screen Verify that the status line confirms the State is set to On Press the W down key to highlight Event Type By default the event is set to Timed as indicated by the text displayed in the status line at the bottom of the screen Therefore it is not necessary for the engineer to enter this sub menu Press the W down key to highlight Delay The status line indicates the factory default delay which is set to 0 1hrs 6 minutes To change the value so that the machine will self clean 12 minutes after a drink is vended press the Edit key to access State Event Type Delay Event Type 0 9 to Edit Value Edit when Finish ed the Delay sub menu The LCD will display the screen as shown Using the drink selection keypad press the sequence 0 0 2 to set the new delay Press the Edit key and verify that the status line confirms that Delay when highlighted is set to 0 2hrs MERCHANDISING SYSTEMS 67 Technical Manual 6 Press the X Exit key three times to return to the Timed Events Menu Using the sequence described above the engineer can quickly and easily set up additional post vend sanitation event periods for the machine if required N B A sanitation event either timed or post vend dispenses water into the drip tray If the tray reaches its full limit the machine will be Out Of Service 4 10 3 Backup Events Menu
49. coin count is zero Temporarily Out Of Service Card reader comm Fatal error Cannot communicate with the card reader Temporarily Out Of Service Single card reader error Transient error with card reader but card reader in service Unable to communicate with the card reader Temporarily Out Of Service Card reader reports a comm error Repeatable error with card reader but card reader in service Unable to communicate with card reader Temporarily Out Of Service Card reader error Problem with card reader Manufacturing error detected Temporarily Out Of Service Card reader failed OOS error Card reader is out of service Temporarily Out Of Service Card reader reports comm error amp is OOS Comm error with card reader Out of service Temporarily Out Of Service Card jammed in card reader Card jam Temporarily Out Of Service Card reader failure Problem with card reader Manufacturing error detected Temporarily Out Of Service Card reader requests servicing Card reader needs servicing Sorry Out Of Service Out Of Coffee Out of coffee Bean hopper or coffee containers empty 12 2 Heater Tank De Scale Procedure Instant amp Freshbrew Machines To maintain correct water levels and water temperature the heater tank must be inspected regularly and if necessary be de scaled To ensure long and trouble free operation Crane Mer
50. data key into connector J9A Close the door and restore power to the machine CRANE MERCHANDISING SYSTEMS Technical Manual 2 Enter the engineers program as previously Serial Flash described Access the Systems Settings Firmware 0 Lagi Default Data 0 menu and using the W down key highlight 0 0 0 Serial Flash Press the Edit key to Configuration and Sales Data enter the sub program If an empty card is being used the LCD will display the screen as shown Language Data 3 Using the V down key highlight Configuration Data Configuration Data then press the Edit _Save Data key to enter the sub program As the card is empty of data the LCD will display the screen as shown EDIT to Select N B When a key with data loaded is used the menu will also include Image Info Load Data and Delete Data along with the Save Data menu 4 save data to the key press the Edit key The Save Data screen will be aaa Data displayed with 16 empty data fields Save Data available Press the Edit key once more to enter the menu screen as shown From this menu the engineer can either enter Press EDIT to Select the Edit Data Screen and enter a description before saving the data see page 47 for details or scroll down and simply save the data 5 Press the Edit key to save the data the key The LCD will display the screen Ard you SUP VOUPWSHE as shown b
51. drink from the machine to ensure correct operation after cleaning or maintenance 1 When the button is pressed and Test Vend Insert Money released the LCD will display the screen as shown opposite The operator then presses a drink selection button followed by the START button to begin ARA SOLE NaH the vend sequence Credit 00 2 Ensure that the selection is correct has not under overfilled the cup and most importantly tastes good or 3 Press the X Exit key on the drink selection keypad to exit from the Test menu and return to stand by mode CRANE MERCHANDISING SYSTEMS n Technical Manual 5 7 Button 7 Cup Test This button enables the operator to test the operation of the cup drop unit after refilling the cup stacks When the button is pressed the cup drop solenoid is operated and a cup is ejected from the cup drop unit This function ensures that the mechanism is working correctly 5 8 Button 8 Park Head When this button is pressed the dispense head moves to its fully extended position and stops Press the button again to return the dispense head to its correct homed position It is necessary for the operator to wait for a few seconds between each key press to allow the machine to respond accordingly 5 9 Button 9 Boiler Fill B2C Machines When this button is pressed the machine pumps a measured amount of water through the system approximately 400ml heating it as it do
52. du Me minimum vend temperature of 78 C GIRO 2 Press the 4l Edit key to return to the Heater Tank Set Up menu screen and verify that the new value for the minimum vend temperature is displayed in the status line CRANE MERCHANDISING SYSTEMS 4 46 Technical Manual 4 5 9 Brewer Waste Management This sub menu allows the engineer to set a value for the maximum amount of brewer waste that can be ejected from the brewer and freshbrew into the waste container This value is used to determine the number of vends that can be completed before freshbrew espresso drinks become disabled and the waste container needs to be removed from the machine and emptied The menu also allows the engineer to turn waste management on or off and view the number of freshbrew espresso drinks vended since the waste container was last emptied and the waste counter reset 1 From the Product Configuration menu Brewer Waste Management highlight Brewer Waste Management and Brewer Waste Management press the Edit key to access the menu 472998717 Curren t Waste Counter screen as shown To set a a maximum waste counter value press the W down key and highlight Brewer Waste Capacity Press EDIT to Select With Brewer Waste Capacity highlighted press the Edit key to access the sub menu screen To change the value enter a new number using the drink selection keypad Press the Edit key to store 0 9 to Edi
53. failures that SureVend has logged and the number of SureVend assisted vends 2 Once the data has viewed and recorded it can be cleared using Clear Data The Clear Data screen confirmation screen is displayed see page 25 4 1 6 Mug Vends This menu displays the number of vends that the machine has made without dropping a cup Mug Vends 15 Once the engineer has viewed recorded Clear Data the data it can be cleared via the Clear Data menu see page 25 4 1 7 Print Data This menu displays the data that can be Print Data extracted from the machine when a printer is Data connected and the corresponding keypad All Data number which needs to be pressed to send the Spann uon data to the printer For more information Cash regarding this see Data Transfer Standard DTS see page 56 4 0 Diagnostic Menu 1 Should a fault occur within the machine the LCD will display a fault message and in some cases the machine may become inoperable The Diagnostic menu displays error messages relating to faults that may occur enabling the engineer to easily locate and repair the problem bringing the machine quickly back into service 2 Tables detailing the error messages displayed on the LCD diagnostic messages displayed via this menu and fault descriptions are included in Section 12 Diagnostics and Maintenance Procedures see page 118 26 CRANE MERCHANDISING SYSTEMS Technical Manual
54. gt BE WASTE PROBE E 8 5 as 2 2 20 8 2 52 2 zz a lt Oz a6 E T 9 3 5 LEVEL PROBE E a 2820 glee zia 1 n Mom oo i y 4 p i i 50250 a a 9896 EGUES 6 e i i H INPUT OUTPUT BOARD 107 Technical Manual 10 13 Input Output Board Connections Freshbrew Machines The diagram below illustrates the connections between the board and the CDU cup sensor dispense head opto sensor carousel position switch dispense head home switch and brewer index home switch DISPENSE HEAD OPTO SENSOR EMITTER SENSOR D CDUCUP Cj SENSOR 1 Ib z 5 B a OG 2 2 9 gt 50 26 t ic 2 6 6 2 6 amp gt O ui Eg a5 Ir rz 22 32 22 zz WASTE PROBE 9 gt 6 lt 2r os au 5 L a f i LEVEL m PROBE I alal ANM Ms ris ues HEATER 8216 2 128 5121515 8181515 822282 i a ae te FAN Se sos ne oo UEM SA wm ey 55 14
55. inline reducing valve maintains water pressure to the pumps at 0 5 bar 3 Vibration Pumps 230V ac When a drink is selected the pumps switch on at the appropriate moment until the required amount of water has been pumped through the system 4 Flow Meter As water flows through the system the flow meter sends pulses back to the control board 5 Pressure Boiler The pressure boiler has a capacity of 350ml and is fitted with a 2kW heating element Cold water is diffused as it enters the boiler through the lower coupling Heated water exits the boiler through the top coupling A resettable temperature cut out set to operate at 120 C is mounted externally near the top of the boiler and acts as a safety feature A thermistor is mounted on the front of the boiler to measure water temperature 6 Espresso Valve Supplies heated water to the CoEx brewer when an espresso or freshbrew drink has been selected 7 Pressure Valve This valve is normally open exposing the system to the 3 bar mechanical relief valve It is closed during vends to allow higher pressures to be achieved within the system 8 Relief Valve 3 Bar Mechanical The 3 bar pressure valve is a mechanical safety valve The valve allows for heat expansion while the machine is in stand by mode 9 Safety Valve 12 Bar Mechanical This valve provides overall system safety The valve will open should the pressure within the system exceed 12 bar CRA
56. keypad This menu displays both the total amount and total vend counts for the following data 22 CRANE MERCHANDISING SYSTEMS Crane Technical Manual Data Fields on the Overall Totals screen Sales Displays the total machine sales in Sales Displays the total number of machine vends This value includes normal discount and surcharge vend totals Discount Displays the total monetary value of all discounts in Discount Displays the total number of discounted vends Test Vend Displays the total monetary value of all test vends in Test Vend Displays the total number of test vends Surcharge Displays the total monetary value of all surcharges in Surcharge Displays the total number of surcharge vends Free Vend Displays the total monetary value of all free vends in Free Vend Displays the total number of free vends N B All sales data is presented in a format required by the latest European Vending Association Data Transfer Standards EVA DTS Surcharge data fields are not supported by Crane machines 3 CRANE Overall Totals Sales 0 00 FX Scroll through the list displayed using the A up down keys on the front Sales panel and record the audit data Discounts Discounts Z When complete press the X Exit key on the drink selection keypad to return to Test Vend 0 the Non Resettable Sales Data menu Surcharge 0 00 screen S
57. mode ready to vend 3 When accessing the Backup Restore sub Backup Resto re menu after backups of the memory have Last Backup been made the information changes and Bee ea the engineer is presented with the screen as shown The first sub menu Last Backup is highlighted with the date and time this occurred displayed at the bottom of the screen 4 restore the machines memory to the Restore Data last available backup scroll down using the you sur you want down key highlight Restore Data and 77 777 press the lt l Edit key to access the menu The LCD will display the screen as shown Press the Edit key to restore the backed up data After a few seconds the machine will beep once and the Initialising screen will be displayed before the machine returns to standby mode ready to vend Screen Contrast Crane machines are factory set with a default screen contrast setting of 12 which should be suitable for most installations For installations with special considerations e g very low or high ambient light levels the engineer can adjust the screen contrast via this menu to improve screen legibility 1 From the System Settings menu scroll Screen Contrast down using the down key to highlight the Screen Contrast menu and press the Edit key The LCD will display the screen as shown opposite Enter a new value between 05 20 using the drink selection keypad 0 9 to Edit
58. numbers from starting 1634 Ref No Part No Item Description 1 MO10991000 Whipper Motor c w Fixing Plate 2 PL10188000 Whipper Base 3 5110343000 Whipper Base Ring 4 5110344000 Whipper Base Seal 5 PLO1970000 Impeller 6 PL10992000 Whipper Body 7 PL01967000 Mixing Bowl 8 PL10183000 Bowl Adaptor 9 PL10187000 Steam Trap 10 PL10802000 Fixing Plate Whipper Motor Hygiene Kit 1GHYG INSTANT 2 Instant 1GHYG FBREW 2 Freshbrew 1GHYG B2C 2 B2C not illustrated 173 CRANE MERCHANDISING SYSTEMS Technical Manual Power Supply Assembly 10 KIM EX CRANE MERCHANDISING SYSTEMS 174 Technical Manual Power Supply Assembly Ref No Part No Item Description 1 a EL08977000 Genesis I O Instant Freshbrew b EL10146000 Genesis I O PCB B2C c EL11361000 Genesis I O PCB B2C amp Teapot supersedes item 1 b for all B2C machines MT10788000 PSU Cover 2 MA10252000 Power Supply Chassis MA10546000 Power Supply Chassis B2C amp B2C teapot machines only 3 EL10193000 Connector Block EL10194000 End Plate 5 EL01815000 Thermal Pad Items 3 4 5 are obsolete from serial no 1634 6 EL01152000 Solid State Relay EL01152001 Solid State Relay post serial no starting 1634 EL10021000 Switch Mode Power Supply EL01994000 Fuse Holder Assembly 9 EL01995000 Fuse 12A 250v 10 101227000 Fuse 4A Anti
59. the waste tray The system consists of two springs set at different levels When the water level is high enough that both of the springs are immersed in the water a message is displayed on the machine saying the waste tray is full and the machine is disabled Brewer Unit Freshbrew Machines The dual brewer unit provides both freshly brewed coffee and tea The coffee and tea ingredients are dispensed into the brewer unit via separate canisters A 24v DC 3 5 RPM motor controlled by an index cam fitted to the drive shaft operates the brewer unit The cam operates a switch which sends a logic signal to the controller when the brewer is in the correct position The brewer motor will timeout after 60 secs if the home switch is not seen 80 Coffee Brewing 1 Water and coffee grounds are dispensed into the coffee brewing chamber The motor drives the piston up and mixes the coffee and water The motor drives the piston down and the resulting vacuum pulls filtered coffee through the filter mesh As the piston passes the coffee outlet adaptor coffee flows to the dispense head The piston remains in this position for a while to allow the coffee to drain away N B There are 4 programmable delay positions which can be set via the freshbrew coffee selection timers These delays are at zero by default but could be increased to gain maximum extraction A separate mechanism removes the coffee grounds The coffee wipe arm wipes the grounds
60. 0 07245000 03962000 07461000 06140000 07462000 07463000 07671000 07464000 08311000 07465000 5107672000 5107466000 07673000 Item Description Brewer Complete Single Chamber Brewer Complete Dual Chamber Wiper Arm Shaft Wiper Arm Pin Bearing Retaining Ring Roller Wiper Arm Spacer Wiper Arm Spring Retaining Ring Unwipe Arm Pin Wiper Arm Unwipe Arm Screw 865 3 Support Bracket Rear Support Plate Mainframe Retaining Ring Spring Pin 1 14 Bearing Crank Arm Housing c w Bearing Bearing Cam Screw Brewer Chamber Retaining Plate Crank Arm Assembly Crank Arm Pin Connecting Rod Spring Pin Piston O Ring Rubber Seal Teflon Seal 179 Technical Manual Brewer Assembly Zuma 180 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref No 32 33 34 35 36 37 38 39 40 4 2 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 b c a b b a b b c Technical Manual Brewer Assembly Zuma Part No 07467000 07674000 5101171960 PL06075001 FA01216000 5106077000 SA06075000 ME08285000 PL07675000 PL07155000 07148000 5107468000 07676000 07469000 07470000 5107150000 5110373000 5110372000 PL07677000 PL10375000 PL07678000 PL10377000 5107152000 5110374000 PL071
61. 10218000 LO10157000 LO10157001 LO10815000 not illustrated Item Description Coupling Extended Male Elbow FEP Tube 6mm OD Pump Tee Piece Nylon Coffee Outlet Grinder Silicone Tube 4mm ID Pressure Relief Valve 3 Bar Coupling Female Door Interlock Switch Ingredient Motor 24v DC 90 rpm obsolete from serial no starting 1634 all motors now the 130 rpm motors Ingredient Motor 24v DC 130 rpm Pressure Relief Valve 12 Bar Coupling Male Stand Pipe Valve 3 Way Coupling Male Branch T Coupling Piece Valve 2 Way Coupling Elbow Male Coupling Main Loom Main Loom post serial no starting 1634 Mains Lead UK 13A 153 Technical Manual Interior View B2C amp Teapot Machines 23 24 J l 3 22 21 E a a ALE 11 12 20 154 MERCHANDISING SYSTEMS Crane Co Compan y Technical Manual Interior View B2C amp Teapot Machines Ref No Part No Item Description 1 Fresh Beans Container see page 195 2 MT10143000 Bean Container Keep Bar 3 MO10108001 Grinder amp Motor Assembly 4 Grinder Fixings i
62. 12000 c FA10255000 PL06334000 5101171960 Item Description Fresh Beans Container see page 195 Bean Container Keep Bar Grinder amp Motor Assembly Grinder Fixings pre serial no starting 1634 Posi Pan Head Screw M4 x 20 Grommet Red Silicone Lock Nut M4 Grinder Fixings includes items 5 to 10 post serial no starting 1634 Grinder Mounting Bracket Posi Pan Head Screw M4 x 16 Bobbin Mount M F M4 Washer Shake Proof External Nut Full M4 Posi Pan Head Screw M4 x 6 Knurled Thumbscrew M4 x 10 Coffee Chute Moulding Waste Chute Brewer Assembly see page 185 Coffee Waste Bucket Silicone Pipe Hot Water Coffee Foot Spacer Washer M10 Service Key Silicone Pipe Mixing System see page 173 Tall Canister Assembly see page 161 5reshbrew Coffee Canister see page 165 151 152 Technical Manual Interior View B2C Machines Covers Removed 8 15 16 17 CRANE MERCHANDISING SYSTEMS Ref No 09 11 12 13 14 15 16 17 18 19 MERCHANDISING SYSTEMS Technical Manual Interior View B2C Machines Covers Removed Part No ME10208000 HO10245000 ME10047000 PL10246000 PL10282000 5110538000 VA10044000 ME10211000 EL01157000 MO10151000 b MO10152000 VA10043000 ME10209000 VA10041000 ME10207000 ME10216000 VA10042000 ME10217000 ME
63. 2220 EU etre ues 72 5 14 Button 14 Clear SureVend 72 Section 6 The Vend Cycle occ cases ce eer ERE 73 6 1 Standby Mode 22222222294 5 RR ERIES 73 62 Selecting A ese ke EROR ES 73 6 3 Replacing Updating Drink Selection Decals 76 Section 7 Technical Information 77 71 Water Services 525944120 e ede et s 77 7 2 Hot Water System 2s lt hen Ron idee oe 77 73 Ingredient Dispense 78 7 47 Mixing SyStelTi iseer k ana ia 78 75 Moving Dispense Head 78 7 6 Cup Dispense Uni pes Ree work wank eg 79 77 Waste Level Probes e IUe ERR eR EA Rs 80 78 Brewer Unit Freshbrew Machines 80 79 Brewer B2C 81 7 10 E fis dta arva daret 81 7 1 Power Supply Unit herr RRRY 81 742 16 Filer ico eo ade 82 713 Coin Mechanism Transformer 82 714 Coin and Card Key Systems 82 TAS Change Giver dette pe RP b adr 82 7 46
64. 227000 HO06632000 5110056000 10050000 VA10148000 VA01141000 04550000 5106340000 PH03112000 FA01185000 5101171960 PL00718000 VA03377000 EL02876003 5101142960 EL03378000 00043001 01186000 01135000 PL00066000 Technical Manual Boiler Assembly Instant Freshbrew Machines Item Description Main Loom Boiler Lid Screw M4 x 10 Unex Clip 19mm Inlet Hose Boiler Seal Boiler Assembly c w Lid and Seal Dispense Valve 24v DC Level Probe Seal Level Probe Thermistor Seal Thermistor Assembly Snapper Clip 30 Silicone Pipe 8mm i d Drain Pipe Bung Dispense Valve Seal Element 2375w Silicone Pipe 12mm i d Temperature Cut Out Temperature Cut Out Holder Snapper Clip 38mm Circlip Bowl Adaptor 171 Technical Manual Mixing System amp Hygiene Kit 172 CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Mixing System amp Hygiene Kit Pre serial numbers up to starting 1634 Ref No Part No Item Description 1 MO10184000 Whipper Motor c w Fixing Plate 2 PL10188000 Whipper Base 3 110343000 Whipper Base O Ring 4 5110344000 Whipper Base Seal 5 PL10185000 Impeller 6 PL10183000 Bowl Adaptor 7 PL10187000 Steam Trap 8 PL10186000 Mixing Bowl Chamber 9 5104345960 Silicone Pipe 10mm o d 10 PL10802000 Fixing Plate Whipper Motor Hygiene Kit 1GHYG INSTANT Instant 1GHYG FBREW Freshbrew 1GHYG BEAN2CUP B2C not illustrated Post serial
65. 50 Whipper Time 2 50 Hot Water Sugar 2 00 Whipper Delay 0 50 Whipper Delay 0 50 Ingredient 1 1 10 Hot Water Sugar 2 00 Hot Water Sugar 2 00 Ingredient 2 1 50 Ingredient 1 1 10 Ingredient 1 1 10 Product Delay 1 00 Ingredient 2 1 50 Ingredient 2 1 50 Whipper Time 2 50 Product Delay 1 00 Product Delay 1 00 Whipper Delay 0 50 Whipper Time 2 50 Whipper Time 2 50 Whipper Delay 0 50 Whipper Delay 0 50 Latte Preset Cappuccino Preset Caffe Mocha Preset Hot Water Coffee 2 50 Hot Water Milk 3 50 Hot Water Choc 3 25 Ingredient 1 00 Ingredient 2 00 Ingredient 2 75 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 3 00 Whipper Time 4 00 Whipper Time 3 75 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 3 50 Hot Water Sugar 2 00 Hot Water Milk 1 80 Topping Ingredient 3 00 Ingredient 1 1 00 Ingredient 0 85 Product Delay 1 00 Ingredient 2 1 50 Product Delay 1 00 Whipper Time 4 00 Product Delay 1 00 Whipper Time 2 30 Whipper Delay 0 50 Whipper Time 2 50 Whipper Delay 0 50 Hot Water Sugar 2 00 Whipper Delay 0 50 Hot Water Sugar 1 50 Ingredient 1 1 00 Hot Water Coffee 2 00 Ingredient 1 00 Ingredient 2 1 50 Ingredient 2 00 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 2 00 Whipper Time 2 50 Whipper Time 3 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 87 CRANE MERCHANDISING SYSTEMS Technical Manual
66. 54000 07471000 07472000 ME10379000 ME10378000 5107642000 PL07153000 07473000 07474000 07679000 07475000 CRANE MERCHANDISING SYSTEMS Item Description Piston Top Plate Screw Silicone Pipe Outlet Adaptor O Ring Outlet Outlet Adaptor Seal Outlet Adaptor Assembly Brewer Chamber Vent Plug Brewer Chamber Mesh Filter Single Brewer Pin Vent Seal Screw Deflector Front Deflector Side Brewer Seal Single Brewer Coffee Seal Dual Brewer Tea Seal Dual Brewer Brewer Chamber Single Brewer Brewer Chamber Dual Brewer Wiper Carriage Single Brewer Wiper Carriage Dual Brewer Wiper Coffee Single Brewer Wiper Tea Dual Brewer Latch Spring Clip Latch Bar Single Brewer Bar RH Dual Brewer Bar LH Dual Brewer Silicone Pipe Water Outlet Tube H Frame Spacer Rubber Shim Spring 181 182 Technical Manual Brewer Assembly Zuma CRANE Crane Co Company Technical Manual Brewer Assembly Zuma Ref No Part No 60 61 62 63 64 65 66 67 68 69 70 CRANE 07476000 07680000 07477000 07478000 07479000 ME10497000 PL10376000 ME10380000 ME10496000 MT11329000 ME10385000 not illustrated MERCHANDISING SYSTEMS Item Description Threaded Rod Screw Brewer Chamber Support Bracket Latch Block LH
67. 5g Ingredient 2 1 00 Ingredient 2 1 00 Product Delay 0 00 Product Delay 1 00 Product Delay 1 00 End of Vend Delay 0 00 Whipper Time 0 00 Whipper Time 0 00 Whipper Delay 0 00 Whipper Delay 0 00 End of Vend Delay 0 00 End of Vend Delay 0 00 Caffe Mocha Preset Caffe Latte Preset Americano Preset Hot Water Choc 65ml Hot Water Coffee 50ml Hot Water Coffee 80ml Ingredient 2 75 Ingredient 7 5g Ingredient 7 5g Product Delay 1 00 Product Delay 0 00 Product Delay 0 00 Whipper Time 4 50 Hot Water capp 85ml Hot Water Sugar 30ml Whipper Delay 0 50 Ingredient 3 00 Ingredient 1 1 00 Hot Water Capp 45ml Product Delay 1 00 Ingredient 2 1 50 Ingredient 1 70 Whipper Time 5 50 Product Delay 1 00 Product Delay 1 00 Whipper Delay 1 00 Whipper Time 2 50 Whipper Time 3 50 Hot Water Sugar 30ml Whipper Delay 0 50 Whipper Delay 1 00 Ingredient 1 1 00 Hot Water TopUP 80ml Hot Water Coffee 50ml Ingredient 2 1 50 End of Vend Delay 0 00 Ingredient 7 5g Product Delay 1 00 Product Delay 0 00 Whipper Time 2 50 End of Vend Delay 0 00 Whipper Delay 0 50 End of Vend Delay 0 00 93 CRANE MERCHANDISING SYSTEMS Technical Manual Espresso Preset Dble Espresso Preset Chocomilk Preset Hot Water Coffee 30ml Hot Water Coffee 80ml Hot Water Choc 80ml Ingredient 7 50 Ingredient 9 0g Ingredient 2 5g Product Delay 0 00 Product Delay 0 00 Product Delay 0 50 Hot Water Sugar 20ml Hot Water Sugar 20ml Whipper Time 5 50 Ingre
68. ANE PL10153000 PL10154000 PL11126000 PL11127000 PLO7138000 b PL11636000 a PL10390000 b PL11637000 PL10358000 PL10356000 PLO2711000 PLO1442000 PLO1441000 PLO1128000 PL10357000 a 02706000 b 5102705000 ME10388000 PLO2707000 not illustrated MERCHANDISING SYSTEMS Item Description Canister Assembly c w Agitator Canister Assembly No Agitator Narrow Canister Assembly c w Agitator Narrow Canister Assembly No Agitator Canister Lid Canister Lid Narrow Canister Base Canister Base Narrow Flange Rear End Cap Canister Drive Canister Chute RH Long Canister Chute LH Long Canister Chute Central Flange Front Auger c w O Ring O Ring Agitator Assembly obsolete part Agitator Assembly 161 Technical Manual Short Canister Assembly Cran CRANE MERCHANDISING SYSTEMS 162 Ref No CRANE MERCHANDISING SYSTEMS Technical Manual Short Canister Assembly Part No PL10155000 PL10549000 PL11128000 PLO7138000 b 1 02528001 a PL10390000 b PLO2703000 PL10358000 PL10356000 PLO2711000 a PL10297000 b 1 01441000 c PL11129000 PL10357000 a 02706000 b ME10386000 c 5102705000 ME10388000 PL02707000 Item Description Canister Assembly Freshbrew Tea Canister Assembly Freshbrew Coffee Canister Assembly Teapot Caniste
69. Button PCB Mount Brass Nut M4 Console PCB PCB Instant AA Option 1 Decaff PCB Instant AB Option 2 Soup PCB Double F B AF Option 1 PCB Double F B AG Option 2 Instant coffee PCB B2C MPU PCB unprogrammed board Executive Interface PCB Required if Executive protocol coin mechanism or cashless system is fitted 141 Technical Manual Interior View Instant Machines CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Interior View Instant Machines Ref No Part No CRANE a MT10076250 b MT10075250 MT10078000 FA10255000 FA07112000 05281001 5101171960 PL06334000 MERCHANDISING SYSTEMS Item Description Tall Canister Assembly see page 161 Extract Tray Five Whippers Extract Tray Six Whippers Mixing System see page 173 Cover Panel Lower Washer M10 Spacer M10 x 20 Foot M10 x 45 Silicone Pipe Hot Water Dispense Head Assembly see page 169 Service Key Cup Drop Assembly see page 159 143 Technical Manual Interior View Instant Machines Covers Removed ompany Co Cr
70. C for Executive protocol type coin mechanisms The 24v AC supply is protected by an in line 4 amp glass fuse which is located in the door assembly above the coin mechanism 7 14 Coin and Card Key Systems The Genesis may be equipped with coin or card key validation systems using either protocol A or alternatively an MDB system The coin or card key system informs the vending machine controller of the amount of credit which has been deposited into the vending machine 7 15 Change Giver 1 The Change Giver communicates with the vending machine controller through a serial communication interface It will validate a coin and if accepted send a signal to the vending machine controller indicating the total amount of money which has been tendered since the last vend 2 Once sufficient credit has been accumulated a vend will be permitted Where possible the change giver will return the appropriate amount of change to the customer 7 16 Coin Blocker For Genesis machines fitted with a change giver a logic low level from the vending machine controller will disable any coin acceptance 7 17 Card Key System 1 The card system fitted to the machine communicates with the vending machine controller using the same principle as the change giver 2 card system informs the vending machine controller of the amount of credit on the customer s card If there is sufficient credit for the selected drink the vending machine controller pe
71. CRANE Technical Manual The mechanism is operated by a 24v DC 50 RPM motor The motor is connected to a pinion which engages with a rack on the dispense arm This mechanism is used to move the dispense head backwards and forwards A micro switch fitted to the rear of the dispense head chassis detects the home position head withdrawn not dispensing An optical sensor is also fitted and this works in conjunction with a decoder bracket attached to the rack to determine the position of the dispense head A moulded dispense head mounted at the front of the unit connects the tubes from the various mixing systems brewers and hot water to separate dispense nozzles The three positions of the despense head ensure the required dispense nozzles are positioned over the cup N B An illustration showing the parts breakdown for the Moving Dispense Head is included in Section 13 Spare Parts page 169 Dispense Pipe Lengths are shown in Section 11 page 113 Cup Dispense Unit Cups either paper or plastic are stored in tubes which are located above the cup dispense unit The unit incorporates a 24v DC 2 2 r p m motor for Indexing the correct turret over the cup drop unit as required When a selection is made the Main Controller checks that the cups are not sold out a 230v AC solenoid is energised and a cup is dispensed The cups are separated and dropped by a cup ring The cup ring comprises six separator cams operated by a soleno
72. Con Blocker di hips itane ce ad 82 TAT Card Key System 22 repr Rex RI exer ER ae ER 82 Section 8 B2C Espresso System 83 Example Vend RR RR Peer b pL ERES 83 92 System OVERVIEW c 45 ed rene dad eles aid d 83 83 Genesis B2C Water Flow Diagram 86 Section 9 Pre Set Drink Timings be eae dated ue ham 87 9 1 Instant Option 1 Two Coffee 5 87 9 2 Instant Option 2 Soup and Instant 88 9 3 Freshbrew Option T associe erre eer ER 90 94 2 45420250004 tiee 91 JE UU 93 9 6 Grammes Second Information 94 CRANE MERCHANDISING SYSTEMS Technical Manual Section 10 Electrical Electronic Diagrams 95 101 Console Board Service 95 10 2 Control Board 2 20 R9 ve ER ERE E E anes 96 10 3 Control Board Connections 1 97 10 4 Control Board Connections 2 98 10 5 Input Output Board Instant Machines 99 10 6 Output Circuit Instant Machines 100 10 7 Input Output Board Freshbrew Machines 101 10 8 Output Circuit Freshbrew Machines
73. ERS 32 REDWHITE 14 MOTOR7 S d 30 29 VAIVE7 4 lt PUFPLEWHTE f 5g PINK l 57 BLACK RED 5g WHIPPEF5 BLACKPINK fF 25 BLACKYELOW 54 MOTOR 6 YELOW GREY 53 REDWHITE 755 24V VALVE6 lt REDMHITE 24 24V ORANGEPNK 20 ORANGE 18 MOTOR 5 WHITE PNK 17 WHITE YEILOW 16 VALVES lt 1 WHITE 15 GREW PINK 14 WHIPPER3 2 GREE PURPLE H 43 i i i i i WHIPPER4 t ORANGEYELOW 49 z i i REDIWHITE 12 24V MOTOR 4 t E REDWHITE 10 24V 1 GREN 19 VAIVE4 6 lt BLUEPNK 8 BLUEYEILOW 7 WHIPPER2 s BLUE 16 7 GREYPNK 5 MOTOR3 14 e GREYGFEEN H VALVES REDWHITE H 1 24 fe Z ee MOTOR2 INPUT OUTPUT MOTOR BOARD VALVE1 100 MERCHANDISING SYSTEMS 10 7 Technical Manual
74. Freshbrew Tea 0 73 kg 200 cups 0 82 kg 248 cups Instant Coffee 0 67 kg 420 cups Instant Tea 0 365 kg 830 cups Chocolate 2 25 kg 130 cups 1 34 kg 67 cups Milk Topping 1 4 kg 180 cups 1 16 kg 145 cups Soup 2 25 kg 270 cups Sugar 2 8 kg 1075 cups 1 51 kg 581 cups 1 3 Water Filter Genesis machines fitted with a paperless freshbrew brewer or CoEx espresso brewer must be connected to the water supply via a scale inhibiting water filter CMS recommend and supply the Brita AquaQuell Compact water filter 6 CRANE MERCHANDISING SYSTEMS ne Co 1 4 External Features Key 1 Coin Entry 2 Coin Reject Button 3 LCD Display 4 Drink Selection Keypad 5 Selection Decals CRANE MERCHANDISING SYSTEMS Technical Manual 6 7 8 9 10 Coin Return Foot Door Lock Graphic Panel Door 1 5 Internal Features Technical Manual N B Photograph shows Genesis double freshbrew machine Key 1 Instant Ingredient Canister 2 Freshbrew Tea Canister 3 Main Loom 4 Freshbrew Coffee Canister 5 Paperless Dual Brewer 6 Brewer Waste Bucket 7 Waste Tray 10 11 12 13 Cup Turret Waste Tray Grille Moving Dispense Head Door Switch Mixing System Cup Drop Unit Canister Outlet CRANE MERCHANDISING SYSTEMS Drinks Choice Instant Machines Ingredients Option 1 7 Canisters Milk Sugar Cappuccin
75. G SYSTEMS Technical Manual 4 4 1 Individual Prices This sub menu allows the engineer to set an Price individual price for each drink selection Individual Prices available from the machine ils Entire Machine Mug Discount View High Low Price With Individual Prices highlighted as shown opposite press the l Edit key to access Press EDIT to Select the menu Upon entry into this sub menu all drink Indivi dual Prices selections available from the machine are Instant Coffee listed along with the current drink price eL Instant Tea for the highlighted selection The example shown illustrates an Instant Coffee Cemu aino selection with a price set currently at 35p To change the price of the highlighted selection press the Edit key The LCD will change and display the screen as shown To update the price e g increase to 45p press the sequence 0 0 0 4 5 using the appropriate number keys on the drink Edit when Finish ed selection keypad Press the Edit key to return to the Individual Prices screen and verify that the new price displays in the status line along the bottom of the display Use the A up or W down keys to highlight further selections 4 4 0 Entire Machine This sub menu allows the engineer to set a single price for all selections available from the machine 1 CRANE When highlighted from within the Pric
76. Graphic Panel Cover Transparent Graphic Panel Aqua Blue Graphic Panel Slate Red Graphic Panel B2C Door Moulding Base Cabinet amp Waste Equipment see 203 Optional Payment System Equipment see page 205 137 Technical Manual Door Interior 138 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref No 10 11 12 13 14 15 16 17 18 CRANE MERCHANDISING SYSTEMS Part No EL10025000 EL10025001 FA01416000 02857000 00933000 05222000 07119000 1010264001 PLO4863000 b 104864000 5101142960 10177000 10172000 01859000 b 06635000 03333000 PL10006000 MT10175000 WO07022000 MT10389000 b MT10181000 c MT11232250 d MT10734250 a PR10916001 b PR10987001 c PR11377000 ME10260000 Technical Manual Door Interior Item Description Service Keypad obsolete from serial no starting 1634 Service Keypad Knurled Thumb Nut M5 Door lock Key No 2101 Door Lock Cam Door Switch Actuator SureVend Cup Sensor and Harness Assy Cup Catcher Moulding Squat Cup Cup Catcher Moulding Tall Cup Silicon Pipe Cup Chute Mounting Bracket Cashbox Cashbox Lock Cashbox Lock Cam Cashbox Key No 300245B Coin Return Bowl Mouldi
77. HANDISING SYSTEMS Technical Manual 5 return to the Main Menu from any screen simply press the X Exit key until you reach the Main Menu 3 3 Accessing the Programming Mode 1 Open the front door of the machine and insert the safety key to restore power to the machine The machine is now on 2 Press the Program Entry button 1 on the service keypad see page 69 located inside the door The LCD will display the screen as shown opposite Enter the 4 digit engineers entry pin code using the drink selection keypad Edit when Finished N B The factory default code is entered by pressing the sequence 1 1 1 1 You may be issued with your own personalised code 3 Press the l Edit key Providing the EnePn engineer has entered the code correctly the LCD will display the screen as Engineer Program shown opposite Granted Edit to Continue or EXIT Press the l Edit key to access the engineers program or X Exit key to return the machine to standby mode 4 The LCD on the front of the machine MainMenu will display the top level programming Data Recall menu screen Main Menu The first Diagnostic available menu Data Recall is AERE highlighted indicating that it can Product Configuration selected To move to a different menu press the A up or W down keys Free Vend System Settings the drink selection keypad until the Security Codes
78. Hot Water Choc 4 25 Hot Water Coffee 4 00 Hot Water 7 50 Ingredient 245 Ingredient 1 00 Ingredient 2 75 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 4 75 Whipper Time 4 50 Whipper Time 8 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 245 Hot Water Sugar 1 25 Ingredient 1 50 Ingredient 1 0 50 Product Delay 1 00 Ingredient 2 1 00 Whipper Time 3 25 Product Delay 1 00 Whipper Delay 0 50 Whipper Time 1 75 Whipper Delay 0 50 Hot Water Preset Water 8 00 92 CRANE MERCHANDISING SYSTEMS Technical Manual 9 5 B2C F B Coffee Preset Fresh Coffee Preset Cappucino Preset Hot Water Coffee 80ml Hot Water Coffee 80ml Hot Water Capp 80ml Ingredient 1 2 75 Ingredient 1 6 0g Ingredient 2 00 Ingredient 2 3 00 Ingredient 2 7 0g Product Delay 1 00 Ingredient 3 2 50 Ingredient 3 5 0g Whipper Time 5 50 Product Delay 0 00 Product Delay 0 00 Whipper Delay 1 00 Hot Water Milk 40ml Hot Water Milk 40ml Hot Water Sugar 30ml Ingredient 1 1 25 Ingredient 1 1 10 Ingredient 1 1 00 Ingredient 2 1 50 Ingredient 2 1 50 Ingredient 2 1 50 Product Delay 0 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 0 00 Whipper Time 0 00 Whipper Time 3 50 Whipper Delay 0 00 Whipper Delay 0 00 Whipper Delay 0 50 Hot Water Sugar 40ml Hot Water Sugar 40ml Hot Water Coffee 50 Ingredient 1 0 50 Ingredient 1 0 50 Ingredient 7
79. Input Output Board Freshbrew Machines The Input Output Board is mounted onto the power supply chassis This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel JUNCTION _ BLOCK PSU CDU amp LITTER SOLENOID SOLID STATE HEAD MOTOR TURRET MOOR INLET Board LED Feference D3 VALVE 1 D4 MOTOR 1 D5 MOTOR 2 D6 WHIPPER 1 D7 VALVE 3 D8 MOTOR 3 MOTORS D9 WHIPPER 2 VALVES D10 VAE 4 WHIPPERS D11 MOTOR 4 012 WHIPPER 3 D13 VAE 5 D14 MOTOR 5 015 016 017 MOTOR 6 018 019 020 021 FREH BREW MOTOR D22 VAIVE 2 D23 INLET VAVE D24 TURRET D25 D26 D27 DIP HEAD MODR OUT D28 DIP HEAD MODR IN D29 DIP HEAD MODR ON D30 D31 D32 D33 HEATER D34 CDU SOLENOID ERCHANDISING SYSTEMS A Crane Co Company CRANE 3 230VN PROBE 1 HEATER ANK 2 anD 20 LEVEL PREE 1 230V L PROE 3 waste PRaE SEENOTE2 GND 2 SRGND 5V 1 S 1 SR 24V D34 OUTPUT 2 Sysor
80. Keypad 10 1 11 2 3 4 5 rellz 8 11 12 13 14 15 16 7 SERVICKEYAD DRINKS amp LEETION AND PFOGRAMMNG BUTTONS J4 JUG KEY SWITCH PURPLIBFEEN 2 2 BLACK WHITE J6 NOT USED MAIN CONTROLLER BOARD LINK RIBEDN CABLE CONSOLE BARD Q PIEZO SOUND DEVICE FREB END SWITCH WHITEGREY L BLACK WHITE N B The Jug Switch and Free Vend Switch will only work with software versions 1 03 and above CRANE MERCHANDISING SYSTEMS 95 Technical Manual 10 2 Control Board The Control Board is the main controller for all of the machines functions The board is located inside the door behind the monetary cover To gain access to the board 1 Switch off the power to the machine and open the front door Unscrew and remove the two knurled thumbscrews securing the monetary cover 2 Open the monetary cover Loosen the four screws securing the control board cover and remove MAIN CONTROLLER BOARD LINK RIBBON CABLE com oc Nm 16 136 135
81. MS 1 8 Technical Manual Drinks Choice B2C Machines Ingredients 6 Canisters 1 S UY os m Espresso All speciality drinks made with freshly ground coffee beans and Milk Sugar Cappuccino Topping Chocolate Freshbrew Coffee Coffee Beans cappuccino topping CRANE Drink Selections B2C 6 Canisters Fresh Ground Coffee Freshbrew Coffee Chocolate Cappuccino Caffe Mocha Caffe Latte Espresso Double Espresso Americano Chocomilk Hot Water MERCHANDISING SYSTEMS 1 9 7 Canisters 1 Cappuccino Topping Chocolate Freshbrew Tea Freshbrew Coffee S4 gvgut desee qo Coffee Beans Technical Manual Drinks Choice B2C amp Teapot Machines Ingredients Espresso All speciality drinks made with freshly ground coffee beans and cappuccino topping Drink Selections B2C amp Teapot 7 Canisters Fresh Ground Coffee Freshbrew Coffee Freshbrew Tea Chocolate Cappuccino Caffe Mocha Caffe Latte Espresso Double Espresso Americano Chocomilk Hot Water CRANE MERCHANDISING SYSTEMS Technical Manual Section 2 Installation Procedure AN 2 1 CRANE Important It is essential that personnel responsible for installing commissioning and servicing the machine understand the following The install
82. NE MERCHANDISING SYSTEMS Technical Manual Grinder Mechanism Not Shown On Water Flow Diagram The grind mechanism consists of a 230V ac conical grinder with a manual adjustment When an espresso based drink is selected the grinder will run for the required time grinding beans and feeding the brewer The grinder is fitted with a manual adjusting mechanism which allows the engineer to vary the size of the ground coffee in order to satisfy customers taste preferences CoEx Brewer Not Shown On Water Flow Diagram The brewer unit is capable of receiving between 5 and 9 grams of ground coffee Once the coffee has been ground and dispensed into the brewer unit the 24V dc brewer motor drives the brewer to the vend position using the current sensing as control Once the coffee has been compressed into a cake water is pumped through the brewer When the required amount of water has passed through the brewer the now wet coffee cake is squeezed removing most of the water from the cake preventing the brewer becoming unnecessarily dirty After the cake has been squeezed the brewer will deposit the cake into the dry waste container and return to the stand by position CRANE MERCHANDISING SYSTEMS 25 Technical Manual Genesis B2C Water Flow Diagram 8 3 WLAN XAlddNS gt W31VAA 9383s UMOYs 5 ALON W3lSIAW3H l 1 IN3W3H Tl lvWWuHl 11 3AIVAAVAAE 701
83. Press 0 9 to Edit Value displayed in the status line at the bottom of the screen will alternate with the text Press Start To Change Mode Pressing the START key on the drink selection keypad allows the date to be displayed in month day year format dd mm yy Pressing the Edit key will move back to the Clock menu screen and save the date to the machines memory Confirm that the status line at the bottom of the screen displays the correct date when Date is highlighted 2 Time From the Clock menu screen press the V down key to highlight the Time hhvmmvimode 19 724 menu followed by the Edit key The LCD will display the screen as shown bJ ANI E By default the time is displayed in 12 hour format To enter a time of 10 30 PM press the sequence 1 0 3 0 on the drink hh mm mode 12 24 selection keypad As the engineer presses the final zero the 8 Press Ar rows Select AM value will appear within a dotted box and the text at the bottom of the LCD will now read Press Arrows To Select Press the A or V down key until PM appears the box 49 CRANE MERCHANDISING SYSTEMS 50 Technical Manual Pressing the Edit key will move back to the Clock menu screen and save the new time to the machines memory Confirm that the status line at the bottom of the screen displays the correct time when Time is highlighted N B When set to 12 hour format t
84. RANE MERCHANDISING SYSTEMS Technical Manual Section 12 Diagnostics and Maintenance Procedures 12 1 The following pages list the error messages that may be displayed diagnostics messages accessed via the engineers program and fault descriptions For further help and advice please contact the Crane Merchandising Systems Technical Support Helpline on 01249 667323 Diagnostics Error Message Diagnostics Screen Fault Description Text Sorry Out of Service Head Not Homed Head not homed Dispense head has not returned to home position in expected time Sorry Out of Service Head not extended Head Not Extended Dispense head has not fully extended in the expected time Sorry Out of Service Waste Tray full Waste tray full Waste tray Full Temporarily Out of Service Init failed restart Machine failed on initialisation Sorry Out of Service No IO Comm No IO comm Comms error detected between mpu and board Initialising CoEx brewer not situated correctly in the machine Temporarily All selections All drink selections have been disabled Out Of Service disabled Sorry Out of Service Rinsing Automatic or manual rinse Rinsing cycle in progress Rinsing A rinsing cycle was interrupted and not completed Out Of Cups Cup turret no cups Unable to find cup stack Please Insert Mug no cups Cup turret has timed out on initialisation Sorry Out of Se
85. REEN i lt GREY i RED WHITE xv 427 i ME 3 lt 105 Technical Manual 10 11 Input Output Board Connections Common The diagram below illustrates the connections between the I O board and the main controller board serial comms link and switch mode power supply 24V a 2 L WHITE RED ov 78221 ov 5 WHITE BLACK ov 6 SWITCH MODE POWER SUPPLY MAIN CONTROLLER BOARD 8 Q3 SERIAL COMMS 2 B GND I 7 z IG n 5 TXD ip OK J2 2 0 009 l 282 9 24V 1 H GND 3 SCREEN BLUE INPUT OUTPUT BOARD RED 106 CRANE MERCHANDISING SYSTEMS Technical Manual 10 12 Input Output Board Connections Instant Machines The diagram below illustrates the connections between the board and the CDU cup sensor dispense head opto sensor carousel position switch and dispense head home switch DISPENSE HEAD OPTO SENSOR CRANE MERCHANDISING SYSTEMS EMITTER SENSOR L epucuP SENSOR 5 E 3h 55 oz 50 zo 25 zo
86. ROLLER BOARD 95 98 o oM MM sd ae I water temperature the heater tank instant freshbrew machines pressure boiler B2C machines is controlled by a thermistor probe The thermistor has a variable resistance when cold it has a high resistance and when hot it has a low resistance 1 The thermistor probe sits directly in the water and continuously senses the water temperature The resistance of the thermistor is interpreted by the controller as a temperature reading N B The resistance of the thermistor when at ambient room temperature should read about 3000 ohms when hot 96 it should read approximately 220 ohms 112 CRANE MERCHANDISING SYSTEMS CRANE Technical Manual If the water needs to be heated a signal from the controller is sent down the Comms link to the board heater on signal The board then switches a 24 volt negative output to the solid state relay The solid state relay then switches a 240 volt supply to the heater element The element then starts to heat up the water N B Heater element fitted to the heater tank of instant freshbrew machines is rated at 2 4kW Heating element fitted in the pressure boiler of espresso machines is rated at 2kW This process continues until the water has reached the temperature which has been set in the temperature configuration program Instant amp Freshbrew Machines If the wa
87. ad allows the operator to carry out the following functions 5 1 Button 1 Program Entry This button enables the engineer to access the Engineers Program see page 21 5 2 Button 2 Brewer Open Freshbrew Machines This button operates the brewer fitted to freshbrew machines and enables the operator to remove the brewer chambers wipe arms assembly for cleaning purposes Press and release the button and then press and hold to index the brewer to the fully open position 5 3 Button 3 Rinse Flush 1 The flush sequence operates automatically and rinses the mixing bowls Before the sequence begins the system waits until the water in the boiler is at the correct temperature determined by the thermistor 2 Instant Freshbrew Machines In order to guarantee the highest standards of cleanliness the boiler fill valve is disabled ensuring that the water used in the sequence is delivered at the optimum temperature to kill any micro organisms 3 Each hot water valve and the corresponding whipper is switched on in sequence for a pre set flush time Once the flush cycle is complete the machine returns to standby mode ready to vend 4 To flush the machine a Open the front door of the machine and insert the safety key Caution Ensure that a water tight container is placed under the dispense position Keep hands away from the dispense area whilst the flushing cycle is in operation 70 CRANE MERCHANDISING SYSTEMS Te
88. an to cup water system to compensate for varying operating conditions type of beans grind particle size water flow etc Important The Grinder Calibration see page 42 MUST be carried out before adjusting the Water Compensation Each drink type has water level compensation enabling tuning of the freshbrew and espresso drink types available from the machine To adjust the water compensation values proceed as follows 1 From the Product Configuration menu Water Compensation highlight Water Compensation and press Soluble Compensation the 1 Edit key to access the menu FB Compensation screen as shown Using the A up or Y down keys scroll through the menu until the required drink type is highlighted e g ee C CINES Esp Compensation for espresso and espresso based selections Press the Edit key to access the menu 2 The LCD will display the screen as shown opposite where 160 is the default value for espresso selections set when the machine leaves the factory The following examples describe how to adjust this setting if required t 0 9 to Edit Value EDIT when Finis hed CRANE MERCHANDISING SYSTEMS A Crane Co Comp CRANE Technical Manual N B Before proceeding with the following tests ensure that you have an accurate measuring cylinder to hand Soluble Compensation Enter the Selection Timers menu and access the Hot Water sub menu Check and note the water t
89. ant that all suppliers of vending machines and payment systems agree to a common standard for the Electronic Data Transfer because only this way the engineer can be sure that all his equipment can be read out and programmed by means of the same handheld terminal CRANE MERCHANDISING SYSTEMS Crane Co Compan CRANE Technical Manual DTS Standby Mode Scroll down and highlight DTS from the System Settings DTS Standby Mode s DTS Audit L ist menu Press the Edit key to access the menu The LCD will display the screen SES ESOS Y Ge shown The first sub menu DTS Standby Event Heset Mode Mode is highlighted with its current state POEME Printer Ba ud Rate DDCMP shown in the bottom line The machine is factory set to enable data transfer via the optical DDCMP link To change this to the DEX setting press the l Edit key to access the menu and the A up key to select DEX indicated by the filled radio button Press the Edit key to save the selection Even if the default is set to DDCMP once the controller detects a DEX activity it will automatically switch to the other mode However setting the default to the correct protocol will speed up response time The engineer can now download data from the machine by plugging a DEX enabled device into the DEX port 36 on the I O board located on the rear of the door DTS Audit List From this sub menu the engineer ca
90. ation and commissioning of the machine should only be carried out by trained and authorised service engineers All water and electrical services must be correctly and safely connected All covers should be replaced correctly and securely and the machine left in a safe condition Locating the Machine The machine is suitable for indoor use only sited in an area with a recommended ambient temperature not below 10 C and not exceeding 30 C The machine should be located near the appropriate water and electrical services as detailed in the specification table Prior to moving the machine to its location ensure that there is sufficient access space available via passageways stairs lifts etc and that the table counter where the machine is to be located is strong enough to safely support its weight Refer to Specifications Table To ensure adequate ventilation 100 150 mm 4 6 inches clearance must be allowed between the back of the cabinet and the wall Open the cabinet door using the key provided Remove all transit packing and the installation kit from the machine Check for visual signs of damage which may have occurred during transit If the machine is damaged or any parts are missing you must contact the supplier immediately Referring to the diagram opposite fit the four feet 1 to the machine Ensure that the spacer 2 is fitted between the washers 3 as shown Using a 12 mm spanner adjust the feet until the machine i
91. board will detect a fault after the inlet valve signal has been active for 2 minutes and the required water level has not been reached At this point the keypad will be disabled all outputs from the controller board including the heater element will be Fill Timeo ut switched off and the LCD will show the message opposite Sorry Out of Service N B An illustration showing the parts breakdown for the Boiler Assembly is included in Section 13 Spare Parts see page 171 B2C Espresso Machines The water system fitted to B2C machines is described in detail in Section 8 of this manual see page 82 CRANE MERCHANDISING SYSTEMS 77 7 3 7 4 7 5 78 Technical Manual Ingredient Dispense The ingredients required for making up either an instant or freshbrew drink are contained in ingredient canisters and are dispensed by means of an auger located in the base of each canister Each auger is driven by a 24v DC 130 rpm motor The amount of product dispensed by each canister is controlled by the vending machine controller and may be adjusted via the Selection Timers menu see page 34 in the Engineers Program The required ingredients for each vend are delivered to a mixing bowl where they are blended with hot water by a high speed whipper prior to discharge at the dispense head To ensure a free flow of ingredient powder and granules it is essential that they are kept completely dry Thi
92. brew Tea necessary to press the corresponding No Milk button on the keypad for each selection Milk When the Milk button is pressed the LCD JE Extra Milk changes and displays the default screen as shown opposite Credit 00 10 31 AM 4 If Extra Milk is required the customer presses the milk button a second time A third press will display the No Milk selection Freshbrew Tea No Milk Freshbrew T ea No Milk Press milk key to Milk incre ment strength Milk Extra M ilk r Extra Milk Credit 00 10 31 AM Credit 00 10 31 AM Pressing the milk button again will revert to the Milk selection 5 If the customer requires sugar it is Freshbre w Tea necessary to press the sugar button The No Sugar LCD changes and displays the default QQ Sugar screen shown opposite Extra Sugar Credit 00 10 31 AM CRANE MERCHANDISING SYSTEMS Technical Manual 6 f Extra Sugar is required the customer presses the sugar button a second time A third press will display the No Sugar selection Freshbre w Tea No Sugar Freshbrew Tea No Sugar Press sugar key to Sugar increment strength Sugar EXraSua Extra Sugar Credit 00 10 31 AM Credit 00 10 31 AM Pressing the sugar button again will revert to the Sugar selection 7 Once the required drink has been selected press the Start button on the keypad All lit buttons will be extinguished apart from the drink selection button which flashes indica
93. chandising Systems recommend that all machines have a water filter fitted We recommend and supply the Brita AquaQuell Compact water filter There are a number of ways of de scaling the heater tank The tank can be removed and scraped out with a blunt tool but it can also be left inside the machine and a de scaling agent introduced into the tank This eliminates the need to remove the thermistor water level probe and all the outlet valves from the tank saving time and money Always remember to fit a new water filter and boiler seal after de scaling 121 CRANE MERCHANDISING SYSTEMS Technical Manual Use the following steps as a guideline only and always refer to the instructions supplied with the de scaling agents regarding dosage and de scaling time 1 2 Switch off the machine and open the door Remove all canisters and back covers Using the drain hose fitted to the tank remove the bung and drain the water from the heater into a suitable water tight container Safety First Allow the water in the tank to cool before draining 3 Once all of the water has drained from the tank replace the bung into the drain hose Introduce the de scaling solution in the recommended dosage into the heater tank Switch on the machine and allow the heater tank to fill Turn off the machine and leave for approximately 40 minutes before draining the tank again following the sequence described above Fit a new water filte
94. chnical Manual b Press and release the Flush button 3 The flush sequence begins c Empty the waste water container when complete 5 4 Button 4 Brewer Clean Freshbrew Machines The brewer clean button enables the brewer to be cleaned independently In order to guarantee the highest standards of cleanliness the boiler fill valve is disabled ensuring that the water used is delivered at the optimum temperature to kill any micro organisms 1 The brewer unit is filled with hot water and then operated through four complete brew cycles 2 During the cleaning cycle the LCD will display the message as shown Sorry Out of Service 3 Once the cleaning cycle is complete the 2 boiler refills and when the water is at Rinsing the correct temperature the machine returns to standby mode ready to vend 5 5 Button 5 View Counters This button enables the operator to access the Data Recall Menu Entry into this menu allows the operator to view Non Resettable and Resettable Sales Data view data relating to Timed Events and Identification Numbers of installed components and if feature enabled view SureVend assisted vend information The Resettable Sales Data and SureVend Data menus contain an extra sub menu which allows the operator to delete the current data from the machines memory Full details relating to these menus and contents see pages 24 26 5 6 Button 6 Test Vend This button enables the operator to vend a
95. ct Fan Aquavend 10 Hose 1 Metre Main Loom Main Loom post serial no starting 1634 Mains Lead UK 13A 145 Technical Manual Interior View Freshbrew Machines 146 CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Interior View Freshbrew Machines Ref No Part No Oo ON WON BR WN CRANE MT10090000 MT10110000 SA06075000 PL10280000 07112000 05281001 10255000 PL06334000 MT10083000 PL10827000 100228000 not illustrated MERCHANDISING SYSTEMS Item Description Freshbrew Coffee Canister see page 165 Brewer Cover Single Double Freshbrew Brewer see page 179 Brewer Side Tray Outlet Adaptor Kit Freshbrew Waste Container Spacer M10 x 20 Foot M10 x 45 Washer M10 Dispense Head Assembly see page 169 Service Key Mixing System see page 173 Extract Tray Freshbrew Tall Canister Assembly see page 161 Freshbrew Tea Canister see page 163 Regulator Tea Funnel Outlet Hose Clamp used during brewer cleaning 147 Technical Manual Interior View Freshbrew Machines Covers Removed
96. cted to the 95099 00000 water supply and used without water filter as 8888 specified above the warranty will be void it s clear from the taste Turn on the water supply at the stop tap and check for leaks Prime the water filter where fitted following the instructions supplied by the filter manufacturer Connecting the Electricity Supply Safety First The machine must be earthed On no account should it be earthed only to the water supply pipe The machine must be connected to a 230 Volt 50Hz 13 amp fused switched socket outlet installed to the latest edition of the IEE regulations using a 3 pin BS approved 13 amp fused plug Important If the mains lead becomes damaged in any way it must be replaced by a special lead available from the manufacturer CRANE MERCHANDISING SYSTEMS 2 4 Technical Manual Commissioning Procedure The following procedure must be carried out by a trained installation engineer before the machine can be used for the first time 1 CRANE Ensure that the electrical and water services to the machine are connected correctly and turned on Ensure that the waste tray is fitted correctly to the machine Open the front door of the machine and swing the cup turret assembly out of the machine All Machines Rotate soluble ingredient canister outlets to upright position and remove the canisters DO NOT place ingredient canisters on the floor Remove the cani
97. ction available from the machine will be made up with different selection timers for example the Cappuccino recipe will contain timers for Cappuccino Topping Instant Fresh Coffee and Sugar and will also contain whipper timers which control how the selection is mixed and presented in the cup Product Whipper and Post Dispense Delays these determine Product Delay the time interval between the water valve start and the start of the product ingredient motor Whipper Delay the time interval between the water valve start and the start of the product whipper motor N B The sugar whipper delay will always take precedent over the milk whipper delay If both are selected the total whipper run time will be the sum of the sugar whipper and milk whipper run times MERCHANDISING SYSTEMS 37 38 Technical Manual Post Dispense Delay when the dispense head is retracted after a vend 4 5 3 Disable Selections This sub menu allows the engineer to disable individual or all drink selections if necessary With Disable Selections highlighted press the Edit key to access the menu 1 Upon entry into the menu the LCD will Disable Selections display the screen as shown Using the A L Instant Coffee L Instant Decaff Coffe e up down keys scroll through the menu until the required drink selection is LI Chocolate NT gt highlighted Pressing the Edit key will select the drink indicat
98. d without purchase All escrowed coins are returned Value set to 00 00 Forced Vend This value forces the customer to make a selection No change will be returned without a purchase N B Each coin denomination for which the coin mechanism has a tube is called an Escrowed coin because it can be returned CRANE MERCHANDISING SYSTEMS 52 54 Technical Manual To configure this value 1 From the Monetary menu press the V Change Without Purchase down key to highlight Change Without Purchase and press the Edit key Enter 0 the required value e g press 0 1 0 0 using the drink selection keypad to set a change without purchase value of 1 00 To specify Force Vend set a value of 00 00 0 00 Fo rced Vend 2 Press the Edit key to save the new value and return to the Monetary menu Verify that the entered value is displayed in the status line at the bottom of the display when Change Without Purchase is highlighted Configure Low Change Message Value N B This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu When the total value of the coins in the coin mechanism falls below the value set in the Low Change Message menu the standby message displayed on the LCD will read Use Exact Change To configure this value 1 From the Monetary menu press the V Low Cha nge Message down key and highlight Low Change Message and
99. dient 1 0 50 Ingredient 1 0 50 Whipper Delay 0 50 Ingredient 2 1 00 Ingredient 2 1 00 Hot Water Milk 70ml Product Delay 1 00 Product Delay 1 00 Ingredient 0 85 Whipper Time 2 50 Whipper Time 2 50 Product Delay 1 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Time 5 00 End of Vend Delay 0 00 End of Vend Delay 0 00 Whipper Delay 1 00 End of Vend Delay 0 00 Chocolate Preset Hot Water Preset Hot Water 160ml Water 160ml Ingredient 2 50 End of Vend Delay 0 00 Product Delay 1 00 Whipper Time 8 00 Whipper Delay 0 50 End of Vend Delay 0 00 9 6 Grammes Second Information All the ingredient pre sets shown in the previous tables are shown as seconds except where indicated The table below shows the approximate gramme throw dispensed per product per second Product Grammes Second Mill 5g Sugar 7g Chocolate 7g Chocomilk 4 5g Coffee 127g Decaff Coffee 1 8g Freshbrew Coffee 4g Instant Tea 07g Freshbrew Tea 3 6g 94 CRANE MERCHANDISING SYSTEMS Technical Manual Section 10 Electrical Electronic Diagrams The diagrams shown on the following pages illustrate the layout of and the connections between the electrical and electronic components within Genesis machines N B Instant Freshbrew and Espresso machines are equipped with very similar wiring arrangements The following diagrams are common to all machines except where stated Console Board Service
100. e N B Testing the ingredient motor causes the ingredient canister auger to turn Remove canisters before carrying out this test sequence DO NOT place ingredient canisters on the floor Refit correctly after carrying out the test 1 To test an ingredient motor e g number Auger Number 1 press the corresponding button on the drink selection keypad The selection will be highlighted as shown and the motor will 234567 operate for 3 seconds Repeat this operation to test additional ingredient Press Any Number motors 27 CRANE MERCHANDISING SYSTEMS Crane 28 Technical Manual 2 Press the X Exit key to return to the main test menu screen Whipper This sub menu allows the engineer to test for correct operation of each individual whipper assembly fitted to the machine Press the Edit key to display the test screen which indicates the number of whippers fitted to the machine 1 To test a whipper press the Whipper Whipper N umber corresponding button on the drink selection keypad The selection will be highlighted as shown and the whipper will 1 345 run for 3 seconds Repeat this operation to test additional whipper units Pees Any Nimbos 2 Press the X Exit key to return to the main test menu screen Valve This sub menu allows the engineer to test for correct operation of each individual dispense valve fitted to the heater tank Press the Edit key to disp
101. e When in standby mode all drink selection buttons will be lit indicating that the drink is available to be selected At this time the Milk Sugar and Start buttons are not lit The following example describes how to vend a Freshbrew Tea selection from a freshbrew machine set to Free Vend 1 Press selection button 3 Freshbrew Tea Freshbre w Tea on the keypad All of the other selections Press again for strength buttons will be extinguished the Milk Sugar and Start buttons will light up and the machine exits from standby mode The Mild Normal Strong Press Milk Sugar Start LCD will display the screen as shown Credit 00 10 30 AM opposite 73 CRANE MERCHANDISING SYSTEMS Technical Manual N B The default strength setting for this drink selection is Normal as shown 2 To obtain a Strong or Mild beverage it is necessary to press the current drink selection button Pressing once will toggle to the Strong selection Pressing the button again will toggle to the Mild selection Freshb rew Tea Freshb rew Tea Press again for strength Press current Press again for strength drink key to Mild Normal Strong increment strength Mild Normal Strong Press Milk Sugar Start r Press Milk Sugar Start Credit 00 10 30 AM Credit 00 10 30 AM Pressing the current drink selection button again will revert to the Normal screen 3 If milk and or sugar is required it is Fresh
102. e menu the LCD will display the screen with the current value e g 40p as Machine Mug Discount shown View High Lo w Price Press the l Edit key to access the Entire Z 0 40 Machine sub menu To update the value Entire Machine e g set a price of 50 press the sequence 0 0 0 5 0 using the appropriate number keys on the drink selection keypad Press the l Edit key to return to the Price 0 9 to Edit Value menu screen and verify that the new price Edit when Finish ed displays in the status line along the bottom of the display 33 MERCHANDISING SYSTEMS 34 Technical Manual Tip If most selections are to be sold at the same price use this menu to quickly set the entire machine to this price then access the Individual Prices menu to adjust prices for individual selections Entering a single price for the entire machine will over ride any individual prices previously programmed 4 43 Mug Discount This sub menu allows the engineer to program a discount value against all drink selections for customers who use their own cup mug When a customer places their own cup into the dispense area and selects a drink the SureVend sensors will detect the cup and disable the cup drop mechanism The price set for Mug Discount is then subtracted from the price of the drink selected and the appropriate change credit returned to the customer N B It is important to ensure that any value entered f
103. e customer once a purchase is made The engineer can set one of two options i Single Vend Change will be returned to the customer automatically as soon as a valid selection is made ii Multi Vend With this option selected the customer can make mul tiple vends as long as there is sufficient credit entered In order to get change the customer must press the coin return 1 From the Monetary menu press the V Multiple Vend Mode down key to highlight Multiple Vend O Single V end Mode and press the Edit key Using the A up or W down keys select the desired multiple vend option indicated by the filled radio button 2 Press the 4l Edit key to save the selection and return to the Monetary menu Verify that the chosen option is displayed in the status line at the bottom of the display Configure Change Without Purchase Value N B This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu The Change Without Purchase value specifies how and when the machine returns change to a customer If the customer deposits credit into the machine which is less than or equal to the value set in the Change Without Purchase menu change will be returned without a purchase However if the credit is larger the customer must make a purchase before change will be given Examples Value set to 01 00 Non escrowed coins less than or equal to 1 00 will be change
104. e status line displays the discount percentage value entered 0 9 to Edit Value Edit when Finish ed N B When machine is fitted with a coin mechanism please ensure that discount value entered can be supported by the coin tubes 15 Press the X Exit key three times to return to the Main Menu screen 4 10 2 Sanitation Events Menu This sub menu allows the engineer to select periods when the machine will automatically flush through the water system via the 6 timed and 6 post vend flush periods available The default setting for all flush periods is Off 1 From the Main Menu press the V down key until Timed Events is highlighted then Timed Off press the Edit key 2 the Timed Events menu press the Y down key to highlight Sanitation hd Events Menu then press the Edit key The LCD will display the screen as shown The following example describes how the engineer can program a timed event to flush the water system at 07 00 am everyday 1 To set up the first timed flush press the Edit key to access the 1 Timed sub A menu The LCD will change and display Start Time the screen as shown By default the current State is set to Off as indicated by the status line at the bottom of the screen 2 Press the 1 Edit key to access the State sub menu Using the 7 down key set the state to On indicated by the filled radio button Press the lt l Edit key to
105. ecessary use the A up or down key until PM appears in the dotted box 8 Press the Edit key to return to the Event 1 screen Verify that the correct stop time is displayed in the status line at the bottom of the screen 63 CRANE MERCHANDISING SYSTEMS 64 Technical Manual Press the W down key to highlight Days Of Week and press the Edit key The engineer can now set the days on which Thursday the free vend period will take place Upon entry to the sub menu the first day Monday will be highlighted with an empty ee box Pressing the lt Edit key will select the day indicated by an X appearing in its adjacent box Using the down key and the J Edit key highlight and select additional days of the week that the free vend period will take place When complete press the X Exit key to return to the Event 1 screen Press the W down key to highlight ss Selections Selections and press the Edit key The Instant Coffee a Instant Decaff Coffe e engineer can now set the drink selections X I that will be available during the free vend Chocolate period Upon entry to the sub menu the ME EE TIONEM Cappuccino Freshbrew Coffee selection will be eStart Set or Clear All highlighted with an empty box Pressing the Edit key will select the day indicated by an X appearing in its adjacent box Using the W down key and the Edit key hig
106. echanism is fitted the controller board has daughter board attached J39 which connects to the coin mechanism comms INPUT OUTPUT SWITCH MODE The daughter board is omitted when an MDB BOARD POWER SUPPLY mechanism is fitted 98 CRANE MERCHANDISING SYSTEMS Technical Manual 10 5 Input Output Board Instant Machines The Input Output Board is mounted onto the power supply chassis This is located on the PSU chassis on the left hand side of the machine and can be accessed by removing the lower front panel JUNCTION _ BLOCK PSU CDU SPLITTER SOLENOID SOLID STAE RELAY T HEAD MOTOR TURRET MODR INLET VANE BOARD LED REFERENCE D3 1 D4 MOTOR 1 D5 MOTOR 2 D6 WHIPPER 1 D7 VAIVE 3 D8 MOTOR 3 MOTORS D9 WHIPPER 2 VALVES Dios VAJEA WHIPPERS 011 MOTOR 4 012 WHIPPER 3 013 5 014 MOTOR 5 015 WHIPPER 4 016 6 017 MOTOR 7 018 WHIPPER 5 019 7 020 MOTOR 8 021 WHIPPER 6 022 2 023 INLET 024 TURRET MODR D25 026 027 DISP HEAD MODR OUT D28 DISP HEAD MOOR IN D29 DISP HEAD MODR D30 D31 D32 D33 HEATER D34 CDU SOLENOID CRANE MERCHANDISING SYSTEMS A Crane Go Company
107. ed by an X en uS nl appearing in its adjacent box 2 If necessary continue until all required drink selections have been checked Pressing the X Exit key will move back to the Product Configuration screen and save the new parameters to the machines memory N B Pressing the START key on the drink selection keypad will check all boxes if empty disabling all drink selections or clear all boxes if previously checked 3 Onreturning to standby mode the selection button light will be extinguished next to any drink selections that have been disabled indicating to the customer that the drink choice is un available 4 5 4 SureVend This menu enables the SureVend cup delivery sensor to be turned on or off SureVend Overview 1 SureVend ensures that a cup is always available in the cup station before any money is collected or product delivered The sensing system is a beam of infra red light across the cup station that is broken by a cup as it falls into position from the cup drop unit or by a customer placing his own mug in the dispense area 2 SureVend software monitors the Vend Failed cup station sensor during the time that the cup ring is operated and for three seconds Press f or Change afterwards If a cup is not detected the or Remove Card software will then attempt to drop a second cup and if necessary a third time After three failed vend attempts the cup ring is placed tempo
108. efore exiting to standby mode PETET Disconnect the machine from the power supply and open the door Unplug the data key and replace the control board cover Close the monetary door and the door of the machine before restoring power to the machine ss Save Data Data to the disk Backup Restore This menu allows the engineer to manually backup information stored in the machines memory to the controller board It is also possible for the engineer to programme Backup as a timed event thus ensuring even greater security for the information stored in memory This ensures that the machine can easily be restored to its last operational state should the information be lost through corruption or power failure See Backup Events see page 68 for full details CRANE MERCHANDISING SYSTEMS 52 Technical Manual 1 Scroll down and highlight Backup Restore NN from the System Settings menu Press the Backup Data lt l Edit key to access the menu If this is the first time that a backup has been selected the LCD will display the screen as Press E DIT to Select Backup Data Are you sur e you want shown 2 Press the Edit key to access the menu The LCD will display the screen as shown To backup the memory press the Edit to backup all key After a few seconds the machine will EA NVM data beep once and the Initialising screen will be displayed before the machine returns to standby
109. elating to Cash Cashless and Token audit data To return the machine to standby mode press the X Exit key repeatedly until the LCD displays the standby screen 41 2 Resettable Sales Data This menu contains similar data to that available from the Non Resettable Sales Data menu However once viewed and recorded data from this menu can be cleared from the machines memory 1 From the Data Recall screen highlight Tke sales bae Overall Totals Resettable Sales Data and press the By Product Edit key The LCD will display the screen x Cashless as shown opposite and allow the engineer to view data for all parameters as Press EDIT to Select described for Non Resettable Sales Data Clear Data Additionally the menu allows the engineer to delete all resettable data via the Clear Data menu Overall Totals Sales To view the Overall Totals screen press the l Edit key on the drink selection Sales keypad This menu displays both the total Discounts amount and total vend count since the Discounts Test Vend Test Vend last time it was cleared for the data fields shown Surcharge 0 00 N B See Data Fields see page 23 for Surcharge 0 detailed descriptions of these fields 000 Free Vend 0 Scroll through the list displayed using the up and W down keys on the front panel and record the audit data When complete press the X Exit key on the drin
110. emove the safety key and close the door 12 5 B2C System Drain Down 2 Machines Should it become necessary for the engineer to work on the B2C water system or the machine requires draining prior pressure boiler maintenance etc it is very important that the following sequence is followed to ensure safe working as well as correct system fill and heating when the machine is powered up 126 CRANE MERCHANDISING SYSTEMS CRANE Technical Manual Open the door and insert the door switch safety key Ensure the waste tray is fitted Machine cool ing correctly and empty Using the service keypad located in the rear of the door press the Machine Cool Down button 10 The LCD will display the message shown opposite while approximately 13 5 fl oz 400ml of cold water is flushed through the system and out to the waste tray Important Pressing button 10 also informs the machine software that the B2C system has been drained ensuring that the B2C system will automatically fill before heating on power up This is very important and must not be overlooked Once the B2C system has been cooled the LCD will display the message Machine cooled and water will stop pumping through the system Remove the waste tray and empty the contents before re fitting to the machine Remove the safety key from the door switch to turn off the power to the machine Close the fresh beans outlet slide and remove the fresh bean
111. er contain fine screen mesh assemblies which ensure coffee and tea vends are produced to the highest standards To remove the mesh assemblies proceed as follows 1 Remove the brewer unit from the machine as previously described and place on a flat surface Lift the latch bar and remove the brewer chambers wipe arms assembly Removing the coffee filter mesh Using the coffee filter extractor tool part no ME10385000 insert the tool into the output spout of the coffee brewer chamber with the tip pointing upwards With the tool to the rear of the chamber gently push up on the rear of the filter assembly to unseat it Remove the filter assembly from the brewer Removing the tea filter mesh Using a small flat bladed screwdriver or similar insert the tool up through the tea outlet and carefully push the filter assembly up and out of its location If necessary soak the filter mesh assemblies in a correctly diluted cleaning solution for a maximum of 30 minutes Rinse the filters with clean water before refitting to the brewer unit Replacement filters are available from the manufacturer Coffee Filter Part No PL07155000 Tea Filter Part No ME10380000 12 3 3 Refitting The Filter Mesh Assemblies The following description applies to both the coffee and tea filter assemblies 1 CRANE Ensuring that the gauze screen is to the top align the filter assembly with its locating position above the brewer chamber Ensu
112. es available when a serial flash card Data Key CMS part no EL11301000 is inserted into plug J9A on the control board It allows the engineer to upgrade the machine software or backup data The following operations are supported Q View data information Delete data Load data into the machine Q Save data from the machine The View Delete and Load options will only become available when data is held on the data key Also when backup data is added a description can be entered to aid retrieval The following types of data are supported Firmware The operating system and default factory machine set up data Default Data The default factory machine set up data eg canister and button layout default run times etc Configuration Data Any machine set up data that can be changed by the user Configuration and Sales Data All sales data plus the set up data that can be changed by the operator Language Data Not currently used The data key can hold the following amounts of data 1 copy of the firmware OR 4 copies of default data and 16 copies of Config data and 16 copies of config and sales data The following example describes how the engineer can download Config Data to the data key Important Before inserting the data key ensure machine is disconnected from the power supply 1 Open the door of the machine Release the catch and open the monetary door Remove the control board cover and insert the
113. es so This ensures that heated water is immediately available when a drink is selected This button should also be used to purge any water left in the system after the machine has been moved or shut down for any length of time 5 10 Button 10 Machine Cool Down B2C Machines This button enables an engineer to work safely on the water system and should not be used by the operator 5 11 Button 11 CoEx Tablet Clean B2C Machines This button initiates the brewer tablet cleaning routine CMS recommends that this brewer cleaning routine should be carried out on a weekly basis During the cleaning routine the LCD displays the message Cleaning in progress 5 12 Button 12 Reset Waste Counter FB amp B2C Machines Every time that the brewer waste container is emptied the waste counter must be reset Press button 12 on the service keypad to reset the counter Two audible bleeps confirm that the counter has been reset to zero 5 13 Button 13 This button is not currently used in the Genesis machine 5 14 Button 14 Clear SureVend Error This button enables the operator to simply and quickly clear SureVend errors caused by cup failures 72 CRANE MERCHANDISING SYSTEMS Technical Manual Section 6 The Vend Cycle 6 1 Standby Mode In standby mode the machine is idle awaiting input from the drink selection keypad The LCD will display to the customer one of a number of messages indicati
114. essing the l Edit key will select the day indicated by an X appearing in its adjacent box Continue until all required days have been selected Pressing the X Exit key will move back to the previous screen and save the new settings to the machines memory N B Pressing the START key on the drink selection keypad will check all boxes if empty or clear all boxes if checked 10 Radio Buttons The example opposite shows the State screen accessed via O of the Timed Events Menu which requires the engineer to select of the options shown Use the A up or down keys to set the required option followed by the l Edit key to store save it indicated by the filled radio button All operator programming for the Genesis range follows the procedures as described above Specific program actions are described fully in the following section 21 CRANE MERCHANDISING SYSTEMS Technical Manual Section 4 Engineers Program To access the Engineers Program enter the programming mode as described in Section 3 Once Data Recall in the Engineers Program the LCD on the front of PL the machine will display the top level programming Price menu screen Main Menu Product Confi guration Press EDIT to Select i n Free Vend N B Coins In Out will only be displayed on ton ica machines fitted with an MDB coin mech System Settings Security C odes Timed Events Using the A up W down keys
115. et Free Vend to On press the Edit key to access the screen as shown Off Press the W down key to select On indicated by the filled radio button Press the l Edit key to confirm the selection and return to the Main Menu screen M Verify that the status line at the bottom of the Main Menu screen displays On when Free Vend is highlighted N B When the machine is set to Free Vend the standby screen will display the message No Money Required If set to Free Vend it is also necessary to turn off any Monetary devices see page 50 Coins In Out N B Coins In Out will only be displayed on machines fitted with an MDB coin mech The Coins In Out menu emulates the coin mechanism from the front end screen and allows the engineer to view information relating to the coin mechanism and eject coins from the machine without opening the door CRANE From the Main Menu screen use the V down key to scroll through the menu until Coins In Out is highlighted Press the Edit key to access the menu screen which will look similar to the example shown From this screen the engineer can view the coin sets in the coin mechanism the number of coins in each coin stack and the total value of the coins To eject coins from the mechanism the engineer simply presses the relevant button on the keypad eg pressing button 4 will eject a 50 coin The count will reduce to 7 and the value to 3 50
116. ete from serial no starting 1634 Connector Block End Plate Fileer Mounting Bracket Loom 240v Power obsolete from serial no starting 1634 Door Interlock Switch Power Supply Assembly see page 175 Dispense Head Assembly see page 169 Mixing System see page 173 Ingredient Motor 24v DC 90 rpm obsolete from serial no 1634 all motors are now the 130 rpm motors Ingredient Motor 24v DC 130 rpm Boiler Assembly see page 171 Mains Lead UK 13A 149 Technical Manual Interior View B2C Machines 20 _ 150 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref No A 0 No 17 18 19 20 21 22 CRANE MERCHANDISING SYSTEMS Technical Manual Interior View B2C Machines Part No MT10143000 MO10108001 a FA02029000 b FA05209000 c FA03262000 MT10966000 FA04340000 ME10988000 FA03197000 FA01506000 FA01502000 FA07111000 PL10540000 MT10131000 PL10550000 5104345960 05281001 b FA071
117. etting default 45 ml plus 15 ml for sugar Return the machine to standby mode and vend an espresso no sugar selection Carefully measure the amount of water dispensed If the dispensed amount is less or more than 60 ml return to the Water Compensation menu as described above and enter the Esp Compensation sub menu default value 160 Enter a value higher e g 165 or lower e g 155 return to standby vend a second espresso selection and measure the amount of water dispensed Continue increasing decreasing the water compensation amount until a measured value of 60ml is dispensed 41 MERCHANDISING SYSTEMS 42 Technical Manual 4 5 7 Setup B2C Machines This sub menu enables the engineer to setup the brewer and initiate the brewer cleaning cycle Options within the menu enable the calibration of the brewer and the auger to programme in a base value from which the strength of a cup of coffee can be adjusted Brewer cleaning is very important and this menu ensures that it is cleaned at regular intervals A cleaning cycle of between 7 and 10 days is initiated if a clean routine is not performed within this period all B2C and freshbrew drinks can not be selected From the Product Configuration menu highlight Co Ex Setup to access the menu The screen Grinder Auger Calibration displays the options required to correctly setup the CoEx brewer which is required before FB Pump Control
118. fore assembling the unit to the swing arms filter holder assembly ensure that the lower piston a is at the top of its stroke as shown in the photograph Ensure that the piston drive cam b is positioned as shown If necessary push the piston drive cam anti clockwise until it reaches its stop position Holding the lower piston and cylinder assembly as shown guide the assembly into the swing arms filter holder assembly CRANE MERCHANDISING SYSTEMS Technical Manual 10 Check and ensure that the lower piston guide block c locates with the piston drive cam d as shown in the photograph 11 Ensure that the plastic washer a is fitted correctly over the input shaft long side as shown Re assemble the front and rear brewer panels to the central piston chamber swing arms assembly using the three retaining screws locknuts Check and ensure that the brewer release lever mechanism operates correctly 12 Re fit the brewer drive coupling to the input shaft ensuring that the raised pip b lines up with its locating dimple c on the input shaft Ensure that the captive lock nut is retained in the plastic drive coupling moulding Using a 3mm allen key refit the bolt to secure the brewer drive coupling to the input shaft 13 Take the new filter head assembly from the service kit Holding the new filter assembly as shown turn the green locking ring anti clockwise to its open position
119. from the filter mesh They then drop via a deflector tray into a waste bucket The motor returns the piston to its parked position Tea Brewing 4 Water and tea are dispensed into the tea brewing chamber The brewer stays shut until the required amount of water has passed through the system When the tea chamber is empty the motor operates the wiper arm and the used tea cake is removed from the tea filter mesh CRANE MERCHANDISING SYSTEMS Technical Manual 7 9 CoEx Brewer B2C Machines The unique CoEx combined coffee and espresso brewer provides both freshly brewed coffee along with fresh coffee from beans through the same unit The unit is driven by a 24v DC 13 RPM motor controlled by a micro switch The switch sends logic signals to the controller during vend and initialise operations indicating its position Please refer to Section 8 for full details of the brewer and its operation 7 10 Teapot The teapot is a pour over style brewer with a double rotation dump mechanism The unit is driven by a 24v DC 14 RPM motor and controlled by a micro switch Tea Brewing Water and tea are dispensed into the brewer the water is dispensed in two parts with a one second paurse between This is to allow the tea to steep hence giving a fuller flavoured drink When the water valve turns off the brewer waits for 7 seconds to allow all the liquid to exit the brewer At this point the brewer rotates twice
120. g the unit as shown in the photograph lift the green lever a and carefully pull the brewer unit out of the machine 3 Carefully unclip the wiper arm from the brewer unit and place to one side Remove the filter assembly from the brewer Holding the filter assembly as shown turn the green locking ring anti clockwise to its open position indicated by the two arrows Carefully remove the old filter unit down and out of the CoEx brewer unit Discard the used filter unit 4 Using a 3mm allen key remove the bolt securing the brewer drive coupling to the input shaft Pull che coupling off of the shaft and place to one side Ensure that the captive lock nut is retained in the drive coupling moulding 5 Working from the front of the brewer unscrew and remove the three retaining screws which secure the brewer unit together Carefully ease both the front and rear brewer panels away from the central piston chamber swing arms assembly 129 CRANE MERCHANDISING SYSTEMS 130 Technical Manual Holding the unit as shown in the photograph rotate the lower piston and cylinder assembly clockwise and then remove it up and out of the swing arms filter holder assembly Discard the used lower piston and cylinder assembly Clean all of the dismantled brewer components thoroughly to remove all traces of waste coffee product Take the new lower piston and cylinder assembly from the service kit Be
121. ghlighted To correct an input error press the 0 key once To add a space between characters press the 0 key twice The keys are configured as follows 12 2 1 2 abc 2 3 def3 ghi 4 jkl 5 mno 6 pqrs 7 tuv 8 wxyz 9 amp 0 N B To change from lower to upper case press the START key 48 CRANE MERCHANDISING SYSTEMS Technical Manual 3 When complete press the X Exit key to return to the Machine Information menu screen Press the W down then l Edit keys to highlight then enter the Machine Location screen Enter a unique machine location using the 0 9 drink selection keys as described above When complete press the X Exit key 4 8 2 Clock The machine displays the current time in either 12 or 24 hour format Upon entry to the System Settings menu the Clock sub menu is highlighted Press the Edit key to access the Clock sub menu screen This menu allows the engineer to set the date time and daylight saving via 3 separate sub menus N B The current date time and daylight saving when highlighted held in the machines memory are displayed in the status line at the bottom of the screen 1 Date Press the Edit key to enter the Date menu The date is displayed in day month year format To set the date e g 27th February 2007 press the sequence oo oo 2 7 0 2 0 7 using the appropriate number keys on the drink selection keypad N B The text
122. h any coffee grounds before starting the test sequence 1 Highlight Grinder Test in the main Test Grinder Number menu and press the Edit key The LCD will display the screen as shown opposite Press button 1 on the drink selection 1 keypad The grinder will run for approximately 4 seconds Press Any Number 2 Press the X Exit key to return to the main test menu screen 4 3 8 Teapot Assembly Test B2C Machines This sub menu allows the engineer to test for correct operation of the teapot unit fitted to Espresso machines 1 Highlight Teapot Assembly Test in the main Test menu and press the Edit key The LCD will display the screen as shown opposite Press the START de button The teapot will rotate one full revolution and the LCD will display the Press START to Begin message Moving 2 When complete the LCD reverts to the Idle screen Press the X Exit key to return to the main test menu screen CRANE MERCHANDISING SYSTEMS Technical Manual 4 3 9 Display Entry into this menu allows the engineer to test the LCD display screen 1 Highlight Display in the Test menu and press the Edit key Press the START key repeatedly to cycle through the different test patterns The test patterns will reveal any flaw in the display 2 Press the X Exit key to return to the main test menu screen 4 3 10 Keypad Test This menu enables the engineer to test each key on bo
123. he program will only allow the engineer to set the numbers 0 or 1 in the first field Once the number 24 has been entered via the A up W down keys to indicate 24 hour format the engineer can reset the first two values to reflect 10 30 PM in 24 hour format e g 22 30 Daylight Saving From the Clock menu screen press the W down key to highlight the Daylight Saving menu followed by the POSEY gn European Edit key LCD will display the O screen as shown opposite By default daylight savings time is set to choose one of the available options press the A up or W down key until selected indicated by the filled radio button followed by the Edit key Ensure that the required setting is displayed in the status line at the bottom of the screen Press the X Exit key to return to the main menu 4 8 3 Language Setup From this menu the engineer can specify the language that the machine will use to display messages programming information etc The default language for the machine is set to English U K To change the language setting 1 From the System Settings menu use the V Language Setup down key to highlight the Language Setup GNE menu and press the Edit key The LCD 37228 will display the screen as shown opposite e EE rench Using the A up or down keys select the desired language option indicated by the filled radio button
124. hlight and select additional drink selections that will be available during the free vend period Items 9 amp 10 To set the required days selections quickly press the START key to check all boxes then using the W down key scroll and highlight the days selections not required and press the Edit key to remove the X from the corresponding box 11 Press the X Exit key three times to return to the Timed Events Menu Using the previous sequence the engineer can quickly and easily set up additional free vend periods and inhibit vend and or discount vend periods if required When setting up a discount price period it is necessary for the engineer to enter a value for the discount Follow the procedure as described previously to enter a discount vend period and set the state start time stop time and days of the week that the event will occur The engineer can now enter a Discount menu in order to enter a discount value as a percentage 76 The LCD will display a ae top Time screen similar to the one shown opposite With Discount highlighted press the J Disco unt Edit key to access the Discount screen CRANE MERCHANDISING SYSTEMS Technical Manual 14 To enter the discount value e g 50 press the sequence 5 0 using the appropriate number keys on the drink selection keypad Press the Edit key to return to the 11 Discount screen and verify that th
125. hould be sited in a clean hygienic area It is the policy of Crane Merchandising Systems CMS to continue developing its range of beverage equipment The information presented within this document is for information only and may be changed without prior notice Crane Merchandising Systems accepts no responsibility for damage caused to the equipment through misinterpretation or misuse of the information contained in this manual CRANE MERCHANDISING SYSTEMS Technical Manual Section 1 Machine Specifications 1 1 Specifications Table Instant amp Freshbrew B2C B2C Teapot Height 750 mm 860 mm 860 mm Depth 590 mm 590 mm 590 mm Width 540 mm 540 mm 540 mm Weight 70 kg 70 kg 70 kg Cup Capacity 220 220 220 Number of Canisters 7 Instant 6 Freshbrew 5 bean container 6 bean container Electrical Requirements i Voltage ii Current iii Frequency 220 240V ac 13 Amp fused 50Hz Water Services i Pressure ii Stopcock 200 Kpa 2 Bar 600 Kpa 6 Bar 15 mm BSP from rising main Height includes visible bean container All weights and dimensions are approximate and are for guidance only 1 2 Canister Capacities Approximate Ingredients Machines Instant Freshbrew B2C B2C Teapot Coffee Beans 1 8 kg 240 cups Freshbrew Coffee 0 55 kg 130 cups Freshbrew Coffee 1 8 kg 240 cups
126. ht a selection Chocolate and press the Edit key to enter the Pies EDN Selec sub menu 2 The following examples describe how to adjust Instant Coffee a recipe common to all machines and the Fresh Coffee from Beans recipe found in the espresso machine 3 Instant Coffee With Instant Coffee instatCoffee highlighted in the Selection Timers menu e press the Edit key to access the Instant i Instant Coffee Coffee Timers menu This menu shown Jug Size Cups opposite contains the three ingredients which may be involved in an Instant Coffee selection plus a Jug Size sub menu which allows the engineer to configure the size of an Instant Coffee jug vend Press E PressEDITto Select CRANE MERCHANDISING SYSTEMS 35 e 36 Technical Manual Scroll down and highlight Instant Coffee Press the Edit key to access the menu The status line at the bottom of the screen shows the current value of the highlighted timer In the example shown the Hot Water value is configured to be on for 4 seconds The default Instant Coffee timers are Hot Water 4005 ss InstantCoffee Ingredient 1 1 00 s Sais Ingredient 2 1 50 s Ingre dient 1 Ingredient 3 0 75 s z Product Delay 1 00 5 Product Deme E Whipper Time 4 50 s ip per Time Whipper Delay 0 50 s Delay Post Dispense Delay 3 00 s Post Di
127. id which is controlled by the vending machine controller The cup level is monitored by an electronic system An infrared LED cup sensor transmitter is positioned in the cup assembly above the cup splitter with an infrared detector cup sensor receiver mounted directly opposite The light emitted by the LED is detected when NO CUPS are present With a stack of cups present the beam is broken As the cups drop below the LED transmitted light is detected If this is the case the controller will index the cup tubes until a full stack is located A turret location micro switch ensures that the cup tubes stop centrally over the cup ring N B The turret motor will run until the next stack is deposited into the cup splitter which breaks the LED beam and the cup stack micro switch returns to its normally open state The motor will run until it either finds the next stack or all the turret extrusions have been checked The cup stack index motor is protected by a time out feature The motor will rotate for a maximum period of 60 seconds If at the end of this MERCHANDISING SYSTEMS e 7 7 7 8 Technical Manual period no cups have been detected the machine will display the Out of Cups message N B An illustration showing the parts breakdown for the Cup Drop Unit is included in Section 13 Spare Parts see page 159 Waste Level Probes The waste level probes fitted to the underside of the machine detect the water level in
128. ight i and the LCD will display the screen opposite customer simply presses the START button and the machine will vend the drink as described above 6 3 Replacing Updating Drink Selection Decals Drink selection and pricing decals are mounted onto a paper backing sheet which is secured behind a transparent clip in cover To update drink pricing or replace drink description decals proceed as follows 1 Carefully unclip the transparent decal cover from the door using the snap fit clip at the top Remove the decal sheet from its holder as shown opposite 2 Updating pricing Carefully remove the previous price decals from the drink selection decals Update the prices where necessary using new self adhesive decals Refer to Spare Parts Section 13 for part numbers 3 Updating drink selections and pricing When updating selection decals and prices it will be necessary to use a new backing sheet These are available as spares from the manufacturer see the Console Assembly parts list see page 141 to find the part number Peel the relevant drink selection decals from their backing sheet and apply to the backing sheet using the printed guides as shown opposite These are available as spares from the manufacturer see the Console Assembly parts list see page 141 to find the part number Apply price decals as described above 4 Place the decal carrier behind the transparent decal cover and refit complete asse
129. imer setting default 160ml Return the machine to standby mode and vend a hot water selection Carefully measure the amount of water dispensed If the dispensed amount is less or more than 160ml return to the Water Compensation menu as described above and enter the Soluble Compensation sub menu default value 115 Enter a value higher e g 120 or lower e g 110 return to standby vend a second hot water selection and measure the amount of water dispensed Continue increasing decreasing the water compensation amount until a measured value of 160ml is dispensed Freshbrew Compensation Enter the Selection Timers menu and access the Freshbrew Coffee sub menu Check and note the water timer setting default 80ml plus 40ml for sugar and 40ml for milk Return the machine to standby mode and vend a black freshbrew coffee no sugar selection Carefully measure the amount of water dispensed If the dispensed amount is less or more than 160ml return to the Water Compensation menu as described above and enter the Freshbrew Compensation sub menu default value 115 Enter a value higher e g 120 or lower e g 110 return to standby vend a second black freshbrew coffee selection and measure the amount of water dispensed Continue increasing decreasing the water compensation amount until a measured value of 160ml is dispensed Espresso Compensation Enter the Selection Timers menu and access the Espresso sub menu Check and note the water timer s
130. indexing up in a program or incrementing data v For indexing down in a program or incrementing data al Edit Used to select and enter the highlighted menu and to save data to machines memory x Exit To return to the previous menu screen aaaahaa VVVUVVV START Press to set all or clear all data or begin a test sequence Eu lt The Genesis features an interactive menu display multi line LCD display helps to make navigating the programming menu structure easy and intuitive It is used to display programming information and will change according to the type of data being updated 1 The top line of the screen is the Menu Indiv idual Pric es title Entire Ma chine 3 2 Menu Display Mug Discount View High Lo w Price 2 Selected items are highlighted in white Press the A or W down keys on the drink selection keypad to highlight an item 3 Press the l Edit key to select the item In this example pressing the lt Edit key will display the Mug Discount screen 4 The bottom line of the screen will often show important information In certain configuration menus it will display the current value for the selected item In the example shown the screen is showing that the current Mug Discount is set at 0 05 This is a useful way to quickly check stored settings and also confirm that a value has been altered correctly CRANE MERC
131. ipper Time 0 00 Ingredient 2 1 00 Product Delay 1 00 Whipper Delay 0 00 Product Delay 1 00 Brewer Delay 1 0 00 Hot Water Sugar 2 00 Whipper Time 0 00 Brewer Delay 2 0 00 Ingredient 1 0 50 Whipper Delay 0 00 Brewer Delay 3 0 00 Ingredient 2 1 00 Brewer Delay 4 0 00 Product Delay 1 00 Whipper Time 0 00 Whipper Delay 0 00 F B Latte Preset F B Mocha Preset F B Espresso Preset Hot Water Coffee 2 50 Hot Water Choc 3 25 Hot Water Coffee 3 25 F B Coffee Ing 1 50 Ingredient 2 75 Ingredient 2 50 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Brewer Delay 1 0 00 Whipper Time 3 75 Brewer Delay 1 0 00 Brewer Delay 2 0 00 Whipper Delay 0 50 Brewer Delay 2 0 00 Brewer Delay 3 0 00 Hot Water Milk 1 80 Brewer Delay 3 0 00 Brewer Delay 4 0 00 Ingredient 0 85 Brewer Delay 4 0 00 Hot Water Milk 3 50 Product Delay 1 00 Hot Water Sugar 1 75 Ingredient 2 00 Whipper Time 2 30 Ingredient 1 0 50 Product Delay 1 00 Whipper Delay 0 50 Ingredient 2 1 00 Whipper Time 4 00 Hot Water Coffee 1 50 Product Delay 1 00 Whipper Delay 0 50 Ingredient 1 00 Whipper Time 2 25 Hot Water Sugar 2 00 Product Delay 1 00 Whipper Delay 0 50 Ingredient 1 1 00 Brewer Delay 1 0 00 Ingredient 2 1 50 Brewer Delay 2 0 00 Product Delay 1 00 Brewer Delay 3 0 00 Whipper Time 2 50 Brewer Delay 4 0 00 Whipper Delay 0 50 90 CRANE MERCHANDISING SYSTEMS Technical Manual
132. k selection keypad to return to the Resettable Sales Data menu screen The engineer can also view and record resettable monetary and vend data for individual product by entering the By Product menu and also view and record data relating to Cash Cashless and Token vends using their relevant sub menus Once the engineer has viewed and recorded required information from these sub menu s the data can be deleted via the Clear Data sub menu CRANE MERCHANDISING SYSTEMS Crane Co Compan Technical Manual From the Resettable Sales Data screen Clear Data highlight the Clear Data sub menu using Are you sur e you want the W down key and press the Edit to set all resettable key The LCD the front of the machine 1727000 will display the screen as shown opposite warning the engineer that all data will be deleted Either press the Edit key to clear the data or press the X Exit key to exit the menu without clearing the data 41 3 Timed Events 1 From the Data Recall menu scroll down Timed Events and highlight Timed Events then press the Power Losses Edit key The LCD will display the Last Data Clear screen as shown opposite From this menu 3 Last Clock Set screen the engineer can access then view and record information relating to the four p m events as shown To view the Power Losses screen press Power Losses the l Edit key The screen displays a lis
133. lay the test screen which indicates the number of valves fitted to the tank The dispense head will also move to its fully extended position N B Water will be dispensed from the heater tank during the test sequence Place a suitable container under the dispense position Keep hands away from the dispense area while the test is in operation 1 To test a valve e g number 4 press the Valve Number corresponding button on the drink selection keypad The selection will be highlighted as shown and the valve will 2 operate for 4 seconds Repeat this operation to test additional valves Press Any INU 2 Press the X Exit key to return to the main test menu screen dispense head will return to its home position Empty the contents of the container Important After carrying out the valve test on a freshbrew selection the engineer must run the brewer using the Brewer Open button 2 see page 69 CRANE MERCHANDISING SYSTEMS A Crane Technical Manual 4 3 3 Test Dispense Head This sub menu allows the engineer to test the operation of the dispense head mechanism 1 Press the Edit key to display the test Dispense Head Position screen followed by the START button on the drink selection keypad The dispense head mechanism will move to its first dispense position indicated by the screen Press STOP to Abort opposite 2 When the head reaches its first dispense position it will
134. le container is placed under the dispense position to receive the vend 1 Highlight Test Vend Without Cups in the main Test menu and press the Edit Insert Money key The LCD will display the screen as shown opposite Make a selection using the drink selection keypad and press the els Make a Selection START button The machine will dispense the selection without dropping a cup 2 Press the X Exit key to return to the main test menu screen CRANE MERCHANDISING SYSTEMS A Crane Co Technical Manual 4 3 6 Test Vend This menu allows the engineer to make a test vend in order to verify that the dispensed vend is acceptable 1 Highlight Test Vend in the main Test menu and press the Edit key The LCD will Insert Money display the screen as shown opposite or 2 Make a selection using the drink selection Make a Selection keypad and press the START button The EZH machine will drop a cup before dispensing the selection If the SureVend system see page 38 is turned the sensors must be activated within 3 seconds of the cup being dispensed 3 Press the X Exit key to return to the main test menu screen 4 3 7 Grinder Test B2C Machines This sub menu allows the engineer to test for correct operation of the bean grinder fitted to Espresso machines Remove CoEx brewer from the machine and place a suitable container under the grinder outlet to catc
135. ling you to proceed with the installation of the machine Replace the turret lid and swing the cup turret assembly back to its operating position Ensure that the unit is held securely by the magnetic catch Check the LCD display on the front of the machine to ensure that the water has heated to the correct temperature and that the machine is in standby mode A machine set to free vend mode will alternate the messages Please Make a Selection No Money Required N B Messages displayed in standby mode will change depending upon the monetary device fitted and set up during programming MERCHANDISING SYSTEMS A Crane Go Company 14 15 16 17 18 19 20 21 Technical Manual Ensure that the cup drop mechanism operates correctly Press the Cup Test button 7 located in the Service Keypad see page 69 on the rear of the door and ensure that a cup is ejected cleanly from the cup drop unit Ensure that the dispense head mechanism operates correctly Press the Park Head button 8 located in the Service Keypad see page 69 on the rear of the door and ensure that the dispense head moves to its fully extended position Press the button again to return the dispense head to its correct homed position Freshbrew Machines Ensure the brewer guard and brewer waste container are fitted correctly Slide the container into position directly under the brewer with its lip outside the brewer cover B2C Machi
136. ll move to its open position when the brewer wiper arms are fully open release the button Remove the safety key and remove the brewer from the machine 2 the latch bar and remove the brewer chambers wipe arms assembly Push down on the H frame 1 and lift the T bar 2 from the recess Add shims 3 into the recess as required and replace the T bar increasing the height by only the thinnest shim Two shims are available and equate to a quarter turn and a half turn of the T bar 2 using both shims equates to a three quarter turn Important Do not add several shims at once as assembly may become over tensioned causing damage to the brewer bearings and vertical rod housings 124 CRANE MERCHANDISING SYSTEMS Technical Manual Re install the brew chambers wipe arms assembly into the brewer and install the unit back into the machine Insert the door switch safety key and allow the machine to power up Test vend several freshbrew drinks through the brewer to ensure that the brew chambers assembly closes correctly and does not leak N B In most cases this procedure is enough to stop the leaking Should the brewer still leak repeat the above procedure increasing the shim height by only the thinnest shim each time If the thinnest shim is not enough remove it and replace with the thicker shim if that s not enough use both shims If both shims are used and the brewer is still leaking check the brewer t
137. mbly to the door Ensure decal cover locating lugs are correctly located before pushing the snap fit clip into place 76 CRANE MERCHANDISING SYSTEMS Technical Manual Section 7 Technical Information 7 1 Water Services The mains water supply provides water for the heater tank fitted in Instant amp Freshbrew machines or the pressure system fitted to Espresso B2C machines Water enters at the rear of the machine through a solenoid operated inlet valve operating at 24v DC which opens or closes the water supply as required 7 2 Hot Water System Instant and Freshbrew Machines 1 Water is heated in the heater tank to the required temperature by a heating element rated at 2 4 Kilowatts The mains voltage required for the element is switched by a solid state relay controlled by the vending machine controller via an analogue signal transmitted by the thermistor probe 2 The water level inside the heater tank is controlled by a water level probe When the water drops below the required level the controller board operates the mains water inlet valve until the required water level is restored 3 series of 24v DC control valves are mounted on the outside of the heater tank These supply heated water to each of the mixing stations where ingredients are added to make the drink The hot water valve dispenses straight into the cup 4 Should the inlet valve fail or mains water supply be disabled the controller
138. mp Time indicated by the filled radio button The e LCD will display the screen as shown i opposite Press the Edit key to return to the System Settings screen With Idle Screen Options highlighted verify that the status line confirms the option is set to Time and Temp 3 Press the X Exit key until the machine exits the engineers program into standby Please Make mode The LCD will display the standby message with the time and date as shown a Selecti on Time 10 45 Temp 90C CRANE MERCHANDISING SYSTEMS 6l 4 9 Technical Manual Security Codes Menu This menu allows the engineer to change both the operator and engineer program entry codes for the machine These factory default codes are 1 1 1 1 engineers and 2 2 2 2 operators If either code is changed ensure that the new code is recorded and kept in a secure place To change either engineer or operator program entry codes proceed as follows 1 From the Main Menu screen press the V down key until Security Codes is highlighted then press the Edit key to access the menu screen The LCD will display the screen as shown To change the engineer entry code press the V down key to highlight Engineer Program then press the l Edit key The LCD will display the Edit Pin screen as shown Enter a new pin number using the drink selection keypad and press the Edit key Securit y Codes Enter Pin Enginee
139. n Espresso machines with teapot brewer Press the A up or V down keys to highlight the other switch sensor inputs and view their status CRANE MERCHANDISING SYSTEMS 29 30 Technical Manual Mug Sensor Current This menu gives the engineer an indication as to the efficiency of the SureVend sensor The range for correct operation is numerical value between 51 255 1 Highlight Mug Sensor Current from the Current Sensor Value Switches amp Sensors menu and press the Edit key The LCD will display the screen as shown opposite The numerical value 200 shown indicates the current mug sensor value 2 The Mug Sensor value can be any number between 0 and 255 and represents the current value read from the sensor The engineer can test the mug sensor by blocking the SureVend sensors located in the drink dispense area The value displayed in the status line will drop as the sensors are blocked Mug Sensor Average This menu gives the engineer an indication as to overall efficiency of the SureVend sensor 1 Highlight Mug Sensor Average from the Switches amp Sensors menu and press the Average Sensor Value Edit key The LCD will display the screen as shown The value displayed represents 195 the average sensor calibration value lm 4 3 5 Test Vend Without Cups This menu allows the engineer to test vend a selection without dropping a cup N B Ensure that a suitab
140. n Menu select Product Configuration and select the CoEx Setup option The first two menu options Grinder and Auger Calibration must be completed before bean to cup and freshbrew drinks can be be selected CRANE MERCHANDISING SYSTEMS 10 CRANE Technical Manual These two procedures are used to setup the bean to cup grinder and the freshbrew auger The procedures are the same for both and can be run consecutively Grinder Calibration see page 42 Auger Calibration see page 43 The third option CoEx Cleaning on the CoEx Setup menu must also be completed This procedure ensures the Co Ex brewer is cleaned at regular intervals A Cleaning Required message is displayed after seven days if the brewer is still not cleaned after 10 days bean to cup and freshbrew drinks cannot be selected This initial clean starts the cleaning routine ten day cycle a Ensure that the Time and Date are correctly setup see page 49 b From the Co Ex Cleaning menu select Perform Co Ex Clean c Follow the on screen instructions to clean the brewer These instructions perform the same tablet clean procedure as initiated by button 11 on the Service Keypad d When the cleaning cycle is complete exit the engineers program and power down and then power up the machine This initialises the CoEx Setup procedure At step 7 above the CoEx Setup Required message will display for 10 seconds and then dissappear enab
141. n select which data is transferred from the machine to a DEX DDCMP data carrier Scroll down and highlight DTS Audit Data Press the Edit key to access the menu The LCD Start Set_or Clear All will display the screen as shown All data and events fields within a vending machine are assigned a unique code determined by the Standard From this sub menu the engineer can choose to allow all fields to be available for download by pressing the START key or scrolling through the list and adding an X to the required fields CA304 Data Type This sub menu determines whether the the data will be displayed as currency or numerical for example assuming that the value of pound coins in the machine is 3 00 when set to currency CA304 will read 300 in the DEX DDCMP report When set to numeric it will read 3 Data Reset Mode This field can be set to either AUTO or SAVE from within the sub menu When set to AUTO all resettable data will be reset after a successful read Event Reset Mode This field can be set to either AUTO or SAVE from within the sub menu When set to AUTO all event data will be reset after a successful read 57 MERCHANDISING SYSTEMS A Crane Co Company 58 Technical Manual Printer Baud Rate This allows the engineer to set the correct baud rate for a serial printer if one is to be used It is important for this to be set correctly to ensure successful data transfer Serial Flash This menu only becom
142. ncludes items 5 to 10 5 10966000 Grinder Mounting Bracket 6 FA04340000 Posi Pan Head Screw M4 x 16 7 ME10988000 Bobbin Mount M F M4 8 FA03197000 Washer Shake Proof External 3 FA01506000 Nut Full M4 10 FA01502000 Posi Pan Head Screw M4 x 6 11 FA07111000 Knurled Thumbscrew M4 x 10 12 PL10540000 Coffee Chute Moulding 13 MT10131000 Waste Chute 14 Brewer Assembly see page 185 15 PL10550000 Coffee Waste Bucket 16 5104345960 Silicone Pipe Hot Water Coffee 17 a ME05281001 Foot b FA07112000 Spacer c FA10255000 Washer M10 18 PL06334000 Service Key 19 5101171960 Silicone Pipe 20 Mixing System see page 173 21 Teapot Assembly see page 187 22 Narrow Canister Assembly see page 161 23 Canister Assembly Teapot see page 163 24 Freshbrew Coffee Canister see page 163 CRANE MERCHANDISING SYSTEMS n Technical Manual Interior View B2C amp Teapot Machines Covers Removed i le 6 1
143. ne at the Stop Time Days Of Week bottom of the screen 3 Press the Edit key to access the State sub menu Using the W down key set the state to On indicated by the filled radio button Press the Edit key to return to the Event 1 screen Verify that the status line confirms the State is set to On 4 Press the W down key to highlight Event Type and press the l Edit key to access the menu Using the W down key set the Event Type to Free Vend indicated by the filled radio button Press the Edit key to return to the Event 1 screen Verify that the status line confirms the Event Type is set to Free Vend 5 Press the W down key to highlight Start Time and press the Edit key From this menu the engineer sets the time at which the free vend period will start Press the sequence 1 0 3 0 using the drink selection keypad to set the time If necessary use the A up or V down key until AM appears in the dotted box Free Q Disco unt 6 Press the 4l Edit key to return to the Event 1 screen Verify that the correct start time is displayed in the status line at the bottom of the screen 7 Press the W down key to highlight Stop Time and press the l Edit key From this HOR media pa menu the engineer sets the time at which the free vend period will end Press the sequence 0 2 3 0 using the drink selection keypad to set the time If n
144. nes Pull the bean canister shut off a to its fully extended position as shown in the photograph Ensure that the brewer waste container is fitted correctly beneath the brewer unit If fitted check that the coin mechanism and cash box operate correctly Fill the coin tubes with correct coinage Ensure coin return mechanism functions correctly Operate the machine through its complete range of selections to ensure that each vend is correctly dispensed Follow the instructions for making a vend using the Test Vend button 6 located on the Service Keypad see page 69 Remove the safety key and close the cabinet door Ensure that the machine is left in a clean and safe condition Warranty card Please complete and return the warranty card that comes with the machine Use the card to note any problems you encountered during installation your feedback helps us to improve our products and services Return the warranty card whether problems were encountered or not failure to may invalidate your warranty CRANE MERCHANDISING SYSTEMS rane Compan Technical Manual Section 3 Programming Mode 3 1 Drink Selection Keypad Programming mode utilises the drink selection keypad as defined in the illustration below and allows the engineer to view and alter stored data within the machines memory During programming the keys are used as follows Keys 0 9 Used for entering numerical data A For
145. nes memory 4 5 5 Size Selection This sub menu allows the engineer to quickly and easily change the cup size dispensed by the machine either 7oz or 9oz when required Important Changing the cup size reloads the CMS default settings for all drinks overwriting any amendments previously made 1 From the Product Configuration menu highlight Cup Size Selection The screen will display the current cup size eg 9oz as indicated by the status line at the bottom of the screen 2 change the cup size press the Edit key to enter the Cup Size Selection screen Use the s up key to select 7oz indicated by the filled radio button CRANE MERCHANDISING SYSTEMS Technical Manual 3 Press the Edit key The screen will change and prompt the engineer to Are you sur e you want confirm the selection Press the l Edit to chan ge cup size key to continue timer values CANCEL EXIT OK EDIT 4 The LCD will display the screen as shown In the background the software is updating all pre loaded parameters relating to serving a 7oz drink Please wait Updating cup size timer values 5 Once the software has completed updating the timer values the screen will change and display the message Update Complete Press the X Exit key twice to return to the Product Configuration screen 4 5 6 Water Compensation Espresso Machines This sub menu allows the engineer to finely tune the be
146. ng Control Board Cover Control Board see page 141 Door Hinge Inner Door Assembly Coin Mech Inner Door Assembly Free vend Cashless Inner Door Assembly ZIP amp WFM Loom Guide required with the ZIP door assy Internal Decal Set English Internal Decal set German Internal Decal set French Tension spring 139 Technical Manual Console Assembly 12 222222 2 T 140 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref No CRANE MERCHANDISING SYSTEMS Technical Manual Console Assembly Part No PL10011000 a PR10233000 b PR10234000 c PR10235000 GR10236000 b GR10237000 c GR10238000 PL10002250 PL10040000 EL10024000 LO10225000 FA10222000 PL10031000 PL10032000 PL10033000 PL10012000 a FA10223000 b FA01506000 EL10039000 PH10256AAU b PH10256ABU c PH10256AFU d PH10256AGU e PH10256AQU f EL10256000 EL10266000 Item Description Selection Cover Moulding Transparent Selection Decals English Price Decal Sheet U K Price Decal Sheet Euro s Selection Backer Aqua Blue Selection Backer Slate Red Selection Backer Bean to Cup Console Moulding LCD Cover LCD Display Link Loom Console To MPU PCB PCB Stand Of Milk Selection Button Start Button Sugar Selection Button Selection
147. ng the credit mechanism of the machine the coin set the time and if appropriate water temperature The messages displayed are determined by the type of coin system which has been programmed via the System Settings menu see page 47 The credit mechanism is indicated by one of the following prompts 1 Money Required indicates that a free vend tariff is in force 2 Please Insert Card indicates that a card system is attached 3 Please Insert Coins indicates that a coin mechanism is connected 4 Please Insert Key indicates that the machine is fitted with a key system In addition the prompts Exact Change Please No Change Given inform the customer whether change is available If the mechanism is set to acceptor the No Change Given message will always be displayed If the mechanism is set to change giver the prompt will depend upon how full the change tubes are For more information please refer to the manual supplied with the Change giver The coin set accepted by the coin mechanism is also displayed This is pre set in the controller and outlined in the section covering the programming of the coin set in the engineer s program 6 2 Selecting A Drink Drink selections are made by pressing the appropriate selection button on the keypad and then utilising the keypad selection buttons and the LCD display to alter the drink strength and add milk sugar to suit the customers personal preferenc
148. nk selections turn SureVend On or Off set the RZZO Disabl e Selection s cup size and heater tank temperature settings and set brewer waste counter values Additionally for B2C Cup Size Selection machines as shown the menu includes water Caneda GAWU 7 X Water Compensat ion compensation and a CoEx Setup sub menu enabling Co Ex Set Up the CoEx brewer to be setup correctly Heater Tank Set Up Brewer Waste Management 4 5 1 Configuration Version This displays the manufacturer configuration code for the machine and is for information purposes only 4 5 2 Selection Timers The machines are supplied pre programmed with carefully tested default drink recipes These recipes are for 7oz drinks and will be suitable for most applications Each selection can however be adjusted to accommodate different ingredient types or operator customer preference These recipes can be quickly and easily changed from within the Selection Timers menu Important All selection timer values are displayed in seconds except for drink selections made with fresh beans from B2C espresso machines where water values are displayed in millilitres ml and fresh coffee values in grams g 1 Highlight Selection Timers then press the Edit key to access the menu The Inst ant Coffee menu contains all of the drink selections PSN Suum Fresh Coffee available from the machine Scroll down Freshbrew lea using the W key to highlig
149. nocked off The mains lead should never trail from the machine and should always be kept away from hot surfaces and sharp edges Allow the machine to cool before handling or moving Ensure that the mains electricity supply is isolated before removing any of the protective panels or undertaking any major servicing Working on live equipment should only be undertaken when there is no practical alternative Important Instant and freshbrew machines Servicing the heater tank Water in the tank can reach a temperature of approximately 99 C Water at this temperature can cause severe burns B2C machines are fitted with a pressurised water system Under no circumstances should this be dismantled other than by a fully trained engineer Never immerse the machine in water or any other liquid This machine must not be installed in an area where a water jet may be used Never use a water jet to clean this machine In normal operating conditions the machine should not freeze up In the unlikely event of the machine freezing turn off the mains water supply disconnect the machine from the mains electricity supply and contact Crane Merchandising Systems for assistance Ensure that you are conversant with the Health and Safety at Work and Electricity at Work Regulations 1989 ALWAYS DISCONNECT THE MACHINE FROM THE MAINS ELECTRICITY SUPPLY BEFORE CLEANING AND SERVICING This machine is for indoor use only and because it is a beverage machine s
150. o ensure there is no loss of vacuum usually caused by a cracked worn or scored cylinder or a worn teflon piston seal If these checks indicate there are no problems concerning the brewer the T bar can be adjusted further Remove the brewer from the machine as previously described Important Only fully trained engineers are to proceed with the following adjustments If the brewer is damaged as a result of non trained engineers proceeding with these adjustments CMS accepts no responsibility for any claims for the brewer under warranty 6 The T bar restraining bracket must first be removed Working at the rear of the brewer unscrew the two screws securing the rear support bracket and restraining bracket to the brewer Remove the restraining bracket Remove all shims and turn the T bar one complete turn clockwise Re attach the restraining and support brackets using the two screws and locate the T bar into the H frame Re install che brewer and test vend as above 12 4 Adjusting Cup Drop Mechanism When changing the type or size of cup vended from the machine it may also be necessary to adjust the cup drop mechanism to accommodate the new cups Proceed as follows CRANE Open the front door and swing the cup turret assembly out of the machine Carefully lift and remove the four transparent cup sleeves from the cup drop unit Discard any cups that may be left over 125 MERCHANDISING SYSTEMS Technical Man
151. o Topping Chocolate Instant Tea Instant Coffee Instant Decaf Coffee MX zx Option 2 7 Milk Sugar Cappuccino Topping Chocolate Instant Tea Instant Coffee UI de p BO Soup Technical Manual Genesis Instant Option 1 Drink Selections Option 1 7 Canisters Option 2 7 Canisters Instant Coffee Instant Coffee Decaf Instant Tea Chocolate Cappuccino Caffe Mocha Caffe Latte Chocomilk Hot Milk Flavour Espresso Soup Hot Water CRANE MERCHANDISING SYSTEMS 1 7 Technical Manual Drinks Choice Freshbrew Machines Ingredients Option 1 6 Canisters Milk Sugar Cappuccino Topping Chocolate Freshbrew Tea Freshbrew Coffee Option 2 6 Canisters Mill Sugar Instant Decaf Coffee Chocolate Freshbrew Tea d Nc Freshbrew Coffee Option 1 All speciality drinks made with freshbrew coffee Cappuccino made with cappuccino topping Option 2 Cappuccino made with coffee milk and chocolate Drink Selections Option 1 6 Canisters Option 2 6 Canisters Freshbrew Coffee Instant Decaf Coffee Freshbrew Tea Chocolate Cappuccino Caffe Mocha Caffe Latte Chocomilk Hot Milk Flavour Espresso Hot Water CRANE MERCHANDISING SYSTE
152. oduct Delay 1 00 Whipper Delay 0 00 Product Delay 1 00 Whipper Time 4 50 Hot Water Sugar 2 00 Whipper Time 0 00 Whipper Delay 0 50 Ingredient 1 0 50 Whipper Delay 0 00 Hot Water Choc 1 75 Ingredient 2 1 00 Ingredient 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 0 00 Whipper Time 2 25 Whipper Delay 0 00 Whipper Delay 0 50 91 Technical Manual Instant Coffee Preset Latte Preset Caffe Mocha Preset Hot Water Coffee 4 00 Hot Water Coffee 1 501 Hot Water Choc 4 Ingredient 1 0 70 Ingredient 1 00 Ingredient 2 75 Ingredient 2 1 05 Product Delay 1 00 Product Delay 1 Ingredient 3 0 53 Whipper Time 2 00 Whipper Time 4 5 Product Delay 1 00 Whipper Delay 0 50 Whipper Delay 0 5 Whipper Time 4 50 Hot Water Milk 4 50 Hot Water Milk 2 Whipper Delay 0 50 Ingredient 3 50 Ingredient 1 5 Hot Water Milk 2 00 Product Delay 1 00 Product Delay 1 Ingredient 1 0 75 Whipper Time 5 00 Whipper Time 2 5 Ingredient 2 1 10 Whipper Delay 0 50 Whipper Delay 0 5 Product Delay 1 00 Hot Water Sugar 2 00 Hot Water Coffee 2 Whipper Time 2 50 Ingredient 1 1 00 Ingredient 1 Whipper Delay 0 50 Ingredient 2 1 50 Product Delay 1 Hot Water Sugar 2 00 Product Delay 1 00 Whipper Time 2 5 Ingredient 1 1 10 Whipper Time 2 50 Whipper Delay 0 5 Ingredient 2 1 50 Whipper Delay 0 50 Product Delay 1 00 Whipper Time 2 50 Whipper Delay 0 50 Chocomilk Preset Espresso Preset Chocolate Preset
153. onetary menu Verify that the chosen option is displayed in the status line at the bottom of the display Configure Bill Stack Option N B It is unlikely that Bill Stack Option will be required for Genesis machines The following description is for information only The Bill Stack Option specifies how the machine accepts notes and returns change The engineer can set one of two options i Escrow If Low Change Change will be returned to the customer when the coin return is pressed even if no purchase has been made ii Stack All Bills With this option selected any notes tendered will be stacked and the customer will have to make a purchase in order to receive change From the Monetary menu press the W Bill Stack Option down key to highlight Bill Stack Option O Escrow If Low Change and press the Edit key Using the Stack All Bills up or W down keys select the desired bill stack option indicated by the filled radio button Press the 1 Edit key to save the selection and return to the Monetary menu Verify that the chosen bill stack option is displayed in the status line at the bottom of the display CRANE MERCHANDISING SYSTEMS Technical Manual Configure Multiple Vend Mode N B This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu The Multiple Vend Mode option specifies how the machine will dispense change to th
154. or a mug discount is supported by the coin mechanism fitted to the machine e g if a mug discount is set at 2p but the lowest coin available from the coin mechanism is 5p the machine will not return the discount to the customer 1 Highlight the Mug Discount sub menu Prices from within the Price menu The LCD will a idual Pric es display the screen with a current value in i Mug Discount the status line e g 5p as shown Press View the J Edit key to access the Mug Discount sub menu 0 05 2 enter a discount value e g 6p press the sequence 0 0 0 0 6 using the appropriate number keys on the drink selection keypad 3 The LCD will change and display the screen as shown Press the Edit key to return to the Price menu screen and verify that the new price displays in the status line along the bottom of the display 0 9 to Edit Value Edit when Finish ed 4 4 4 View High Low Price This sub menu allows the engineer to view the highest and lowest values in force programmed via the Individual Prices sub menu If a single price is currently in force this value will be displayed in both fields CRANE MERCHANDISING SYSTEMS e Co Co Technical Manual 4 5 Product Configuration Menu Entry into this menu allows the engineer to configure Product Configur ation the selection timers for the drink selections disable Configu ration Version dri
155. press the Edit key Enter B X the required value e g press 0 1 0 0 using the drink selection keypad to set a low change message value of 1 00 0 9 to Edit Value EDIT when Finis hed 2 Press the Edit key to save the new value and return to the Monetary menu Verify that the entered value is displayed in the status line at the bottom of the display when Low Change Message is highlighted N B The machine will still accept money with this value set but may short change the customer if there is insufficient coinage in the coin mechanism Set the Low Change Message and the Accept on Low Change values see below to the same figure to eliminate any chance that the customer will be short changed Configure the Accept on Low Change Value N B This option is only applicable when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu CRANE MERCHANDISING SYSTEMS Technical Manual When the total value of the coins in the coin mechanism falls below the value set in the Accept on Low Change menu the machine will stop accepting coins and notes for which it cannot return change For example if the engineer sets a value of 1 00 the machine will not accept 1 coins if there is less than 1 value of coins in the coin mechanism To configure this value 1 From the Monetary menu press the V Accept on Low Change down key to scroll down and highlight Accept on Low Change and press
156. r Lid Canister Lid Wide Canister Base Canister Base Wide Flange Rear End Cap Canister Drive Extended Chute Tea Canister Canister Chute Coffee Canister Vented Canister Chute Teapot Flange Front Auger Plastic c w Ring Auger Steel c w O Ring O Ring Agitator Assembly obsolete part Agitator Assembly Fitted to B2C machines 163 Technical Manual Coffee Canister Assembly Freshbrew Machines N 164 CRANE MERCHANDISING SYSTEMS Technical Manual Coffee Canister Assembly Freshbrew Machines Ref No Part No CRANE PL10156000 PL07137000 PLO1128000 PL02709000 5104697000 10386000 PL02710000 PLO2711000 ME10387000 MERCHANDISING SYSTEMS Item Description Freshbrew Canister Assembly Canister Lid Canister Chute Central Flange Front O Ring Auger c w O Ring Flange Rear Canister Drive Agitator Assembly 165 Technical Manual Dispense Head Assembly Co Cr CRANE MERCHANDISING SYSTEMS 00 11 CRANE Technical Manual Dispense Head Assembly Pre serial numbers up to starting 1634 Ref No Part No 3 GE DISP HEAD EL04920000 EL10036000 MT10099000 MO10150000 MT10098000 MT10101000 PL10035000 FA01416000 PL05496000 PH05501000 MT10100000 04063000 Not Illustrated
157. r Program Operat or Pro gram Engineer Program Engineer Program 0 9 to Edit Value EDIT when Finis hed N B This security number is not displayed Be sure to record the new pin code and keep it in a safe place Highlight Operators Program and follow the above procedure to change the operator code Ensure that all operators who use the machine are given the new code 4 10 Timed Events Menu 4 10 1 Time of Day Events From this menu the engineer can set up inhibited vend periods free vend periods and discounted vend periods 62 The following example describes how the engineer can program the machine to free vend specific drink selections between 10 30 am and 2 30 pm on week days Time Of Day Events 1 From the Main Menu press the W down key until Timed Events is highlighted then press the Edit key twice to access the Time of Day menu screen The LCD will display the screen as shown N B Although event 1 is shown as Inhibit 1 2 3 4 5 6 Inhib it Off Inhib it Inhib it Inhib it Free Vend Free Vend it is possible for the engineer to set event 1 as the first Free Vend or Discounted Vend period CRANE MERCHANDISING SYSTEMS A Crane Co Company Technical Manual 2 Press the Edit key to access the menu The LCD will display the screen as shown _State Event Type By default the current State is set to Off Start Time as indicated by the status li
158. r and switch on the machine Fill the tank and drain again until all traces of the de scaler are removed at least 3 times Switch on the machine and allow the heater tank to fill and to heat up Drain and fill one more time The machine is now ready to be put back in service 12 3 Brewer Maintenance Freshbrew Machines Freshbrew machines are fitted with a dual brewer unit which produces freshbrew coffee and tea beverages from the same unit Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual Part No PR1035001 122 12 3 1 Removing The Brewer Periodically it may be necessary to remove the brewer from the machine ls 2 Open the door and insert the safety key The machine is now on Using the service keypad see page 69 mounted inside the door press Brewer Open button 2 The brewer will index to its fully open position and stop Remove the safety key to turn the power off Remove the brewer guard to gain access to the brewer unit Carefully remove both the coffee and tea water inlet pipes from the brewer Remove the dispense pipe from the tea brewer and dispense pipe complete with outlet adaptor from the coffee brewer Pull down the spring loaded brewer release pin and carefully remove the brewer unit from its locating bracket CRANE MERCHANDISING SYSTEMS Technical Manual 12 3 2 Removing The Filter Mesh Assemblies Both the coffee brewer and tea brew
159. rarily out of service The machine will beep once and the LCD will display the Vend Failed message if set to Pay Vend mode CRANE MERCHANDISING SYSTEMS Technical Manual 3 Customers can now get their money back by pressing the coin return button or removing their card The LCD will change and display the message Out of Cups Please Insert Mug The machine remains in service but will not vend a cup from the cup drop unit 4 To clear the message and return to standby mode open the door insert the safety key and press Switch 14 on the Service keypad Check and if necessary clear the cup drop unit and ensure correct operation before leaving the machine To configure SureVend proceed as follows 1 From the Product Configuration menu SueVend J highlight SureVend and press the SureVend Edit key By default SureVend is factory set to On as indicated by the status line at the bottom of the screen SureVend 2 disable SureVend press the d Edit Q en key to enter the SureVend On Off ox screen Use the A up key to select Off indicated by the filled radio button 3 Press the 4l Edit key to confirm the selection and return to the SureVend screen Verify that the status line at the bottom of the screen displays Off when SureVend is highlighted 4 Pressing the X Exit key will move back to the Product Configuration screen and save the new parameter to the machi
160. re that the locating lip on the filter assembly lines up with its corresponding slot in the chamber Push down on the filter assembly to secure it in its locating position MERCHANDISING SYSTEMS 123 Technical Manual 12 3 4 Re assembling The Brewer To The Machine 1 Carefully slide the brewer chamber wipe arms assembly into the brewer unit Important The wiper arm lug a must be located between the stainless steel arms b as shown 2 Line up the brewer unit with its mounting bracket ensuring that the drive shaft correctly engages with the brewer motor drive dog Push the brewer unit into place and secure with the sprung pin 3 Refit the coffee dispense pipe outlet adaptor to the coffee brewer outlet and the tea dispense pipe to the tea brewer outlet Re assemble the coffee and tea water inlet pipes to their locating brackets 4 Refit the brewer guard and close the front door of the machine The machine will power up and the brewer will index to its home position 12 3 5 Brew Chamber Tension Adjustment If a leak develops between the brew chamber and the filter screen assembly during a brew cycle it may be necessary to adjust the brew chamber tension arm The leaking is an indication that the brew chamber is not closing correctly Proceed as follows 1 Open the door and insert the door switch safety key The machine is now on Press and hold the Brewer Open 1 button 2 located in the service keypad The brewer wi
161. redient 2 75 Ingredient 2 75 Ingredient 1 50 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 4 75 Whipper Time 8 00 Whipper Time 8 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 2 75 Ingredient 0 85 Product Delay 1 00 Whipper Time 3 25 Whipper Delay 0 50 Hot Milk Preset Hot Water Preset Hot Water 7 50 Water 8 00 Ingredient 1 50 Product Delay 1 00 Whipper Time 8 00 Whipper Delay 0 50 89 CRANE MERCHANDISING SYSTEMS Technical Manual 9 3 Freshbrew Option 1 Speciality drinks made with freshbrew coffee F B Coffee Preset F B Tea Preset F B Cappucino Preset Hot Water Coffee 4 00 Hot Water Tea 4 00 Hot Water Milk 2 50 Ingredient 1 2 50 Ingredient 1 1 50 Ingredient 1 50 Ingredient 2 3 50 Ingredient 2 2 00 Product Delay 1 00 Ingredient 3 1 90 Ingredient 3 0 90 Whipper Time 3 00 Product Delay 1 00 Product Delay 1 00 Whipper Delay 0 50 Brewer Delay 1 0 00 Hot Water Milk 2 00 Hot Water Sugar 1 25 Brewer Delay 2 0 00 Ingredient 1 0 25 Ingredient 1 0 50 Brewer Delay 3 0 00 Ingredient 2 0 50 Ingredient 2 0 75 Brewer Delay 4 0 00 Product Delay 1 00 Product Delay 1 00 Hot Water Milk 2 00 Whipper Time 0 00 Whipper Time 1 75 Ingredient 1 0 75 Whipper Delay 0 00 Whipper Delay 0 50 Ingredient 2 1 00 Hot Water Sugar 2 00 Hot Water Coffee 3 75 Product Delay 1 00 Ingredient 1 0 50 Ingredient 2 00 Wh
162. return to the 1 Timed screen Verify that the status line confirms the State is set to On Of Week 65 CRANE MERCHANDISING SYSTEMS Technical Manual 3 Press the V down key to highlight Event Type By default the event is set to Timed N Event Type as indicated by the text displayed in the Lo mr status line at the bottom of the screen Of Week Therefore it is not necessary for the engineer to enter this sub menu 4 Press the W down key to highlight Start Time and press the J Edit key From this hmmm OE on menu the engineer sets the time at which x the the sanitation event will start Using o7 o0 E the drink selection keypad press the sequence 0 7 0 0 to set the time If necessary use the A up down key until AM appears the dotted box Timed 5 Press the Edit key to return to the 1 Timed screen Verify that the correct start time is displayed in the status line at the bottom of the screen 6 Press the V down key to highlight Days Of Week and press the lt l Edit key From 8 this menu the engineer can set the days on E EU which the sanitation event will take place Thursday To select everyday Monday Sunday Friday press the START key on the drink selection keypad The program automatically places an X in every box indicating that each day is selected N B To select individual days scroll thro
163. rmits a vend and informs the card system of the amount of credit to be taken from the card The new balance will then be re written onto the customer s card N B For full information and programming instructions for all of these systems please refer to the user manual supplied with the validation system 82 CRANE MERCHANDISING SYSTEMS Technical Manual Section 8 B2C Espresso System Genesis B2C machines are capable of producing high quality espresso based drinks through the unique CoEx brewer unit either independently Espresso Americano or in conjunction with the soluble product Cappuccino Caffe Mocha etc The machine can also vend high quality freshbrew coffee from pre ground product 8 1 Example Vend When an Espresso drink is selected the following sequence occurs 1 The customer selects an espresso drink Fresh beans are delivered into the grinder and the grinder is operated for a pre determined time Ground coffee is deposited into the CoEx brewer 2 The brewer moves to the vend position The brewer motor starts running clockwise causing the filter assembly to cover the piston chamber and the piston to move upwards forming the ground coffee into a compressed pellet as it does so 3 When the heater reaches the correct temperature the inlet valve is opened and the 3 bar pressure relief valve closed At the same time the pumps will start pumping water through the system and into the brewer
164. rn to the Monetary menu Verify that the chosen coin mechanism option is displayed in the status line at the bottom of the display N B An Executive Card Key system if fitted is enabled when Exec Coin Mechanism is selected Select The Bill Validator USA Machines only N B A Bill Validator unit can only be mounted in a base cabinet supplied with the Genesis machine 1 From the Monetary menu press the W Bill Validator down key to highlight Bill Validator and No Bill Validator MDB Bill Validator press the Edit key Using the up or W down keys select the desired bill validator option indicated by the filled radio button 2 Press the J Edit key to save the selection and return to the Monetary menu Verify that the chosen Bill Validator option is displayed in the status line at the bottom of the display CRANE MERCHANDISING SYSTEMS B 52 Technical Manual Select The Card Key Reader MDB Systems Only N B An Executive protocol card key system emulates an Executive coin mechanism and is selected via the Coin Mechanism menu see page 51 1 From the Monetary menu press the V Card Reader down key to scroll down and highlight No Card Card Reader and press the Edit key O MBE Car Using the A or V down keys select the desired card reader option indicated by the filled radio button Press the 1 Edit key to save the selection and return to the M
165. rried out by the engineer before the B2C machine is used for the first time when the type of coffee dispensed is changed and before adjusting the water compensation Important Before commencing the following procedure ensure that you have a set of accurate gram scales and a cup with which to catch the freshbrew ingredient Using the tare function calibrate the empty cup with the gram scales Ensure that the brewer is removed from the machine the brewer waste bucket is in position the freshbrew container contains ingredient and the container outlet slide is open To configure the Auger Calibration proceed as follows 1 From the Co Ex Setup menu highlight Auger Calibration and press the Edit key to access the menu screen as shown The procedure is the same as for Grinder Calibration see page 42 follow the on screen instructions weighing the dispensed freshbrew ingredient and entering the weight 43 CRANE MERCHANDISING SYSTEMS 44 Technical Manual 2 On completion press the Edit key to save the new value or X Exit key to cancel and return to the Co Ex Setup menu 3 Cleaning This menu enables a brewer clean to be initiated and details of the last brewer clean to be displayed Perform Co Ex Clean This option performs a brewer tablet clean as also performed by Perform Co Ex Clean Enable Disable button 11 on the Service Keypad USUS This initial clean start
166. rvice No Cups No cups and mug sensor failure Machine is out of cups and mug sensor is faulty Out Of Cups Please Insert Mug No cups no cups No cups are available but the mug sensor is working Temporarily Out Of Service No cup delivered SV on Non fatal error detected with SureVend cup mechanism Sorry Out of Service Please Remove Cup Mug sensor error please remove cup An error has occurred with the SureVend sensor during a vend Sorry Out of Service Mug Sensor Error SureVend error and must SureVend No cups remaining and fault with mug sensor CRANE MERCHANDISING SYSTEMS 119 Technical Manual Error Message Diagnostics Screen Text Fault Description Please Remove Cup Mug sensor error Cup not removed from dispense area after vend completed or faulty mug sensor Sorry Out of Service Please Insert Mug No cup delivered ring 1 SureVend on SureVend error and must SureVend Problem with CDU cup jam No more cups being dispensed Sorry Out of Service Low water Low water level in heater tank Low Water Sorry Out of Service Water tank Water in the heater tank is below the Water Tank Heating heating minimum vend temperature Sorry Out of Service Fill Timeout Fill timeout low water Machine has been filling for 2 minutes and not reached optimum level Sorry Out of Service Invalid temp 1 Comms error between I O amp MPU
167. s container Rotate ingredient canister outlets to upright position and remove the canisters DO NOT place them on the floor Loosen the 4 screws securing the top cover and remove Remove the brewer waste bucket from the machine Loosen the 4 screws securing the lower cover Remove the lower cover from the machine to expose the boiler blanking plug 1 Hold the collar and remove the plug Attach a length of silicone tube to the outlet to act as a drain Place the trailing end into an empty bucket Remove the air intake blanking plug 2 located in the top LH corner of the machine All water will be ejected from the system via the boiler drain into the bucket allowing the engineer to safely work on system components 127 MERCHANDISING SYSTEMS Technical Manual To refill the system proceed as follows 1 Remove the drain tube from the boiler drain and replace the blanking plug Refit the air intake blanking plug Refit both the top and lower covers to the machine Ensure all fixing screws are re tightened 2 Refit the fresh coffee beans container into the machine and open the outlet slide Refit ingredient canisters into the machine rotating outlets to their correct operating position Refit the brewer waste bucket into the machine 3 Insert the door switch safety key The machine will initialise priming the system with 13 5 fl oz 400ml of water before returning to standby Hold a suitable container under the dispen
168. s is achieved by extracting steam from the mixing system using an extract fan The electrical supply for the extract fan is 230v AC N B The fan runs continuously whilst the cabinet door switch is in the on position Espresso B2C machines Coffee beans are stored in a bean container which is fitted with a sealable lid to keep the beans fresh and are dispensed into the CoEx amp Brewer via a grinder located under the bean container outlet The amount of beans dispensed from the container is controlled by the vending machine controller and may be adjusted via timing constraints set in the Selection Timers menu see page 34 of the Engineers Program Mixing System The mixing system utilises a 24v DC 13 000 RPM motor assembly and mixes ingredient with hot water from the heater tank to make a drink The mixing units are front mounted and secured by a single fixing screw For servicing the complete unit can be quickly and easily removed from the front of the machine N B An illustration showing the parts breakdown for the Mixing System is included in Section 13 Spare Parts see page 173 Moving Dispense Head Genesis machines are fitted with a moving dispense head mechanism This allows for a quicker and more direct cup drop and also helps to prevent cross contamination of drinks The head features three separate dispense positions depending upon the drink being dispensed CRANE MERCHANDISING SYSTEMS 7 6
169. s levelled in both front to back and side to side planes Ensure that the door opens and closes easily MERCHANDISING SYSTEMS 13 Technical Manual 2 2 2 3 Connecting the Water Supply The machine should be situated within 1 metre of a drinking water supply from a rising main terminating with a W R C approved 15mm compression stop tap The water supply should comply with both the Statutory Instrument No 1147 Water England and Wales and The Water Supply Water Quality Regulations 1989 Water pressure at the stop tap must be within the limits 2 6 Bar 200 Kpa 600 Kpa or as specified by the filter manufacturer when a water filter is fitted Connect the flexi hose supplied with the machine to the stopcock ensuring that the seal supplied is fitted correctly Flush the system several gallons before connecting the machine Connect the hose to the inlet valve located on the rear of the machine Ensure that the seal is correctly fitted Ensure that all water supply fittings are tight Freshbrew amp B2C Machines Genesis machines fitted with a CoEx amp brewer must be connected to the water supply via a water filter This filter must be of food grade quality and able to remove temporary hardness scale heavy metals lead copper iron cadmium chlorine and any organic pollutant s discolouration Crane Merchandising Systems recommend and supply the Brita AquaQuell Compact water filter Note If the machine is conne
170. s the cleaning routine ten day cycle A warning message is displayed on De eee the drink selection keypad screen and if ignored bean to cup and freshbrew drinks cannot be selected ten days after the last succesful clean Ensure that the Time and Date are correctly setup see page 49 before this is initiated as the 10 day cleaning cycle is based on this Enable Disable This menu by default enables the Co Ex brewer cleaning routine CMS recomend that this is NOT changed to disable the brewer cleaning routine To do so has an adverse effect on the qualitity of the drink and on the brewer Last Co Ex Clean This displays the time and date of the last successful Co Ex clean 4 FB Pump Control This enables the Fresh Bean coffee pump pressure to be Low changed Normal is the default to produce the Fresh bean coffee drinks These drinks are low pressure drinks Espresso drinks are made under a high pressure If a problem occurs when vending Bean or Fresh coffee drinks were the pressure wrongly switches from low to high pressure the low pressure can be set lower by selecting Low on this menu 4 5 8 Heater Tank Set Up Instant amp Freshbrew Machines This sub menu allows the engineer to set values relating to the target temperature to which the water will be heated to and maintained at within the heater tank and the minimum temperature at which the machine will vend a drink CRANE MERCHANDISING SYSTEMS
171. se head during machine power up Once in standby mode remove the safety key and close the door 12 6 CoEx Brewer Bean Grinder Maintenance 2 Machines Espresso machines are fitted with the unique CoEx brewer unit which produces both fresh coffee and espresso based drinks from ground beans and freshbrew pre ground coffee from the same unit Routine cleaning and maintenance instructions for this unit can be found in the Genesis Operators Manual Part No PR10350001 12 6 1 CoEx Brewer Grinder Blades 50 000 Vend Service Crane Merchandising Systems recommends that the brewer unit and bean grinder is serviced by an authorised engineer after every 50 000 vends CoEx service kit part no PH10820000 shown opposite is available from the manufacturer and contains all of the components required to ensure the machine continues to give trouble free service The service kit contains the following components with part nos 1 Lower piston and cylinder assembly Pt No ME10592000 2 Filter head assembly Pt No ME10284000 3 Grinder blades Pt ME07308000 4 ring water inlet not shown Pt No ME10595000 128 CRANE MERCHANDISING SYSTEMS Technical Manual To carry out the 50 000 vend service proceed as follows 1 Disconnect the machine from the mains electricity Open the front door of the machine 2 Remove the coffee dispense pipe from the brewer outlet Holdin
172. sher and nut Ensure that the nut is tightened securely CRANE MERCHANDISING SYSTEMS 18 19 20 CRANE Technical Manual Take the new grinder body complete with inner grinder ring from the service kit Screw the grinder body clockwise into the blade housing until it stops Re set the grinder blades An approximate starting position is achieved by turning the grinder body back one full turn anti clockwise Re assemble the grinder adjuster wheel assembly to the grinder unit Refit the fresh beans container to the machine Pull the bean canister shut off to its fully extended position Turn on the electricity supply to the machine Important Before returning the machine to service the engineer must carry out the Grinder Calibration routine described on page 42 to ensure correct operation of the grinder with the type of beans used in the machine Use the grinder adjuster wheel to fine tune the blade settings in order to obtain the desired grind quality 133 MERCHANDISING SYSTEMS 134 Technical Manual CRANE MERCHANDISING SYSTEMS Technical Manual Section 13 Spare Parts The following section details the spare parts that are available for the Genesis Use of these genuine components when servicing or repairing the machine will significantly increase the working life of the machine For all spare parts sales and enquiries Telephone 01249 667321 Fax 01249
173. sis machines CRANE MERCHANDISING SYSTEMS 56 Technical Manual Configure Display Coin Set The Display Coin Set menu enables the engineer to configure the coin set to suit the coin card mechanism or bill validator fitted to the machine This ensures that the message displayed in standby mode correctly indicates to the customer which coins or card key may be entered The available coin sets are 1 1p to 20p 2 1p to 50 3 Ipto 1 4 5p to 50p 5 5p to 1 6 5p to 2 7 5c to 1 8 5c to 2 9 50c to 1 10 Card 11 Key 12 Money To configure the coin set 1 From the Monetary menu press the V Displ ay Coin Set down key to highlight Coin Set and press the l Edit key Using the A up or V down keys select the desired coin set card or key indicated by filled radio button 2 Press the Edit key to save the new coin set and return to the Monetary menu Verify that the chosen set is displayed in the status line at the bottom of the display when Coin Set is highlighted DTS Entry into this menu allows the engineer to configure the machine in order to send audit data relating to sales and events stored in the machines memory to a data carrier or other device Data Transfer Standard EVA DTS Overview The standard makes it possible to transfer information from vending machines payment systems to PC based accounting management systems and or the opposite way It is import
174. spen se Delay N B Ingredient 1 2 and 3 shown relate to the default normal strong and mild timings 5 F B Coffee from Beans With F B V Coffee from beans highlighted in the Milk Selection Timers menu press the Edit hd F B Coffee From Beans key to access the Fresh Coffee Timers menu This menu shown opposite contains the three ingredients which may Press EDIT to Select be required in a fresh coffee from ground beans selection Scroll down and highlight F B Coffee from beans Press the Edit key to access the menu The status line at the bottom of the screen shows the current value of the highlighted timer In the example shown the Hot Water value is configured to deliver 80ml of water during the vend The default F B Coffee from beans timers are Hot Water 80ml Coffee From Beans Ingredient 1 60g BEE Coes one Ingredient 2 70g Ingre dient 1 Ingre dient 2 Ingredient 3 5 0 g ingredient 23 Product Delay 1 00 s Product Delay 0 00 s Post Dispen se Delay Post Dispense Delay N B Ingredient 1 2 and 3 shown relate to the default normal strong and mild timings 7 To strengthen the flavour of the normal coffee fresh coffee selection lengthen the time of the product throw Press the W down key to highlight Ingredient 1 The status line at the bottom of the screen will display the current value CRANE MERCHANDISING SYSTEMS 10
175. ster lids Fill the canisters with the correct ingredients re fit the lids and re fit canisters into machine ensuring that they are returned to their correct positions Rotate the canister outlets to their correct operating positions Freshbrew Machines Fill freshbrew ingredient canisters with freshbrew tea and coffee ingredient and refit to machine B2C Machines Release the clips securing the bean container cover as shown in the photograph Carefully lift the cover from the container DO NOT place the cover on the floor Fill the container with fresh coffee beans The container has a capacity of approximately 1 8 kgs Refit the cover ensuring that the clips are located correctly N B To maintain optimum drink quality Crane Merchandising Systems recommend that the bean container is replenished on a daily basis Fill the cup turret tubes with the correct size cups for the type of cup catcher fitted to the machine Allow the cups to drop into the tubes directly from the packaging DO NOT TOUCH THE CUPS WITH YOUR HANDS Important Do not fill the tube directly above the cup dispense position Allow the cup turret motor to rotate a full tube to the cup dispense position Rotating the cup turret by hand will damage the mechanism Note If paper cups are being loaded each pack of cups must first be inspected for damage to the cup rims Damaged cups must not be used 15 MERCHANDISING SYSTEMS Technical Manual Inser
176. stic Men scere REOR Reb dads 26 43 T stMen eme er x ds 27 44 Price 999 5 REIR ERE EE E E A 32 45 Product Configuration 35 46 Free Vend Menu iiis pe e e e PEERS 47 47 Coins INOUE 25525 ex ed ets 47 48 System Settings Menu 48 49 Sec rity Codes Men csse ee Re RE e 62 410 Timed Events Menu ci e RR ERR er 62 Section 5 Service Keypad Functions 70 5 1 1 Program Entry cs cec RR ERES 70 5 2 Button 2 Brewer Open Freshbrew Machines 70 5 3 Button 3 Rinse Flush 70 5 4 Button 4 Brewer Clean Freshbrew Machines 71 5 5 Button 5 View 5 225 5525555555995 art osia 71 CRANE MERCHANDISING SYSTEMS Technical Manual 56 Button 6 Test Vend iiis sos er 71 5 7 B tton7 Cup Test 22222229 e eio 72 58 Button8 Park Head issoerr re e etsita 72 5 9 Button 9 Boiler Fill B2C 72 5 10 Button 10 Machine Cool Down B2C Machines 72 5 11 Button 11 CoEx Tablet Clean B2C Machines 72 5 12 Button 12 Reset Waste Counter FB amp B2C Machines 72 543 B tton 13 4522
177. stop and the LCD screen will show the message Dispense Head Position Extended Press the START key a second time to move the head to its second dispense position Press the START key again to move the head to its fully extended dispense position 3 To return the dispense head to its home Test Dispense Head position and complete the test press the Deres Heei Poata START key The dispense head mechanism will return to its rest position as indicated by the screen opposite Press START to Begin 4 When the head reaches its home position it will stop and the LCD screen will show the message Dispense Head Position Idle indicating that the test has been completed successfully Press the X Exit key to return to the main test menu screen 4 3 4 Switches amp Sensors This sub menu displays the switches sensors Switches amp Sensors that can be tested For most of the items Waste Tray Sensor displayed the status line at the bottom of the ae Us en screen indicates the current state of the Mug Senso r Current highlighted sensor switch In the example Mug Senso r Average opposite the status line indicates that the Empty Heater Tank Level Waste Bucket Sensor is detecting that the Tank Temp amp Heater waste bucket is empty Brewer Switch 1 Brewer Switc h 2 Jug Vend N B The Brewer Switch 1 menu will only be A Vend displayed on freshbrew models whilst the Brewer Switch 2 will only be displayed o
178. surge LO10112000 Power Supply Loom not illustrated CRANE MERCHANDISING SYSTEMS 79 176 Technical Manual Brewer Motor Assembly Freshbrew Machines CRANE Crane Co Company Technical Manual Brewer Motor Assembly Freshbrew Machines Ref No Part No BDO CRANE PH10023001 PL03297000 08734000 MO10023000 00979000 EL01148000 04926001 01162000 01136000 06562000 MERCHANDISING SYSTEMS Item Description Brewer Motor Assembly includes items 1 2 3 Drive Dog Roll Pin 36 x 3mm Freshbrew Motor Cam c w Grub Screw Micro Switch Brewer Retaining Pin Spring E Clip Mounting Bracket Brewer 177 Technical Manual Brewer Assembly Zuma 178 CRANE MERCHANDISING SYSTEMS Crane Co Company Ref OQ UG t RO ho BS b BO BO Oo E re m m 409 01 O 00 O CRANE MERCHANDISING SYSTEMS Technical Manual Brewer Assembly Zuma Part No 07000000 10022000 07448000 07449000 07450000 07668000 07451000 07452000 07453000 07149000 07454000 07455000 07456000 07669000 07457000 07458000 07459000 07670000 03955000 0746000
179. t 10Min of the 10 most recent occasions when 04 08 05 12 10 12Min power to the machine has been disconnected in date time of day and period format Press the X Exit key to return to the Timed Events menu Press the W down key to highlight Last Data Clear Last Vend and Last Clock Set Information for these events is displayed along the bottom of the screen 4 1 4 Identification Numbers 1 CRANE From the Data Recall menu scroll down Identification Numbers and highlight Identification Numbers then Main PCB press the lt I Edit key The LCD will SA display the screen as shown opposite Cad Redas From this menu the engineer can access and then view serial number part number version type information relating to the main and any coin card mechanism fitted to the machine N B Coin Mechanism Bill Validator and Card Reader will only be displayed if an MDB device is fitted to the machine 25 MERCHANDISING SYSTEMS Technical Manual 4 1 5 SureVend This menu becomes available when SureVend is enabled via the Product Configuration menu see page 34 1 From the Data Recall menu scroll down and highlight SureVend then press the Drop Failures 1 4 Edit key The LCD will display the SVAssistedm s Clear Data screen as shown opposite From this menu screen the engineer can view and record the number of cup drop
180. t converts a freevend CRANE to a payment system ME10267000 Transformer used with the Executive coin mechanism MT10371000 Mounting Bracket for item 5 205 MERCHANDISING SYSTEMS Notes 206 Technical Manual CRANE MERCHANDISING SYSTEMS 2 CUN Coss CRANE MERCHANDISING SYSTEMS Pipsmore Park Bumpers Farm Industrial Estate Chippenham Wiltshire SN14 6NQ Tel 44 0 1249 444807 Fax 44 0 1249 444819 Email sales cranems co uk Website www cranems co uk Visit the Tech Zone on our website to find this and other manuals and technical information for the Crane equipment range
181. t Value the new value EDIT when Finis hed Brewer Waste Capacity N B The program is set to allow a maximum value of 200 to be entered as shown From the Brewer Waste Management menu press the Y down key and highlight Current Waste Counter The number displayed shows the number of freshbrew espresso vends that have been dispensed since the waste counter was last reset Important Once the brewer waste container has been emptied cleaned and re fitted to the machine the waste counter must be reset by pressing button 12 on the service keypad mounted inside the door The machine will bleep twice to confirm that the counter has been reset To turn waste management Off highlight Brewer Waste Management Brewer Waste Management from the off Brewer Waste Management screen Press KOKO the Edit key to display the screen as shown Press the A up key to select Off indicated by the filled radio button If the brewer waste management is turned off the waste counter becomes disabled CRANE MERCHANDISING SYSTEMS Crane Co Compan 4 6 Technical Manual Free Vend Menu This menu allows the engineer to turn free vend on or off when the machine is fitted with a coin card mechanism 1 4 7 From the Main Menu screen use the W down key to scroll through the menu until Free Vend is highlighted By default Free Vend is set to Off as indicated by the status line at the bottom of the screen To s
182. t the safety key a supplied with the machine into the door switch as shown The machine is now o7 and the water valve open The cup turret mechanism will index the first available full cup stack to the dispense position and drop the cup stack into the cup drop mechanism Fill the remaining empty cup stack with cups While the machine is powering up the LCD will display the message as shown opposite indicating that the water the Sorry Out of Service boiler is being heated Water Tank Heating Instant amp Freshbrew machines As heater tank fills and heats ensure that no water overflows from overflow pipe into the waste tray Check the system for leaks B2C Machines The machine will pump approximately 400ml of water through the system which will be heated to operating temperature Ensure that a suitable container is placed under the dispense head Remove the container and empty the contents before proceeding Important Should the machine fail to fill correctly or leak turn off the stopcock and the power to the machine before investigating the fault B2C Machines On the initial setup the message opposite is displayed on the LCD screen It indicates that the CoEx amp brewer has not been setup only a trained Required technician can setup the CoEx brewer If the CoEx brewer has been setup this message disappears after ten seconds CoEx Setup To complete the setup procedure enter the Mai
183. ter in the tank should overheat and boil over a high temperature cut out positioned in the overflow pipe will cut off the mains supply to the heater at approximately 90 C within 60 seconds When the maximum set temperature has been reached the heater signal is removed from the Comms link switching off the 24 volt negative output from the board and switching off the solid state relay and the heater element B2C Machines Whenever a drink is selected the water is heated in the pressure boiler throughout the vend 113 MERCHANDISING SYSTEMS Technical Manual Section 11 Dispense Pipe Lengths 11 1 Instant Option 1 Machines Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 6 mm I D x 10 mm O D 210 mm 5 6 mm I D x 10 mm O D 300 mm H Hot Water Dispense Pipe Milk Sugar A Cappuccino Topping FUA 1 34 Chocolate CONS Tea k 7 Coffee Cry Xe 114 CRANE MERCHANDISING SYSTEMS Crane Compan Technical Manual 11 2 Instant Option 2 Machines Pipe No Diameter Length 1 6 mm I D x 10 mm O D 170 mm 2 6 mm I D x 10 mm O D 160 mm 3 6 mm I D x 10 mm O D 170 mm 4 6 mm I D x 10 mm O D 210 mm 5 6 mm I D x 10 mm O D 270 mm 6 6 mm I D x 10 mm O D 340 mm H Hot Water Dispense Pipe de Milk Sugar 227 Cappuccino Topping AN ANN E V Tea
184. th the drink selection keypad and internal service keypad to ensure correct operation 1 Highlight Keypad Test in the Test menu and press the 4l Edit key The LCD will Main Keypad display the screen with Main Keypad SERO Ko ALLE highlighted as shown Press EDIT to Select 2 To test the Main Keypad press the Main Ke ypad Edit key to access the test screen Press any key on the drink selection keypad and S verify that it is displayed correctly Example pressing the START key on the drink selection keypad will display the screen as shown opposite Press Ke y And Verify 3 Press the X Exit key to return to the Keypad Test menu screen Use the Y down key to highlight Service Keypad and press the Edit key to access its test screen Follow the procedure described above to test the service keypad Pressing either the Edit key or X Exit key or 1 and 2 on the service keypad will return to the Keypad Test menu screen 4 4 Price Menu Entry into this menu allows the engineer to enter individual prices for each drink selection available one price for all drink selections and set a discount to be applied for customers who use their own cup mug The menu also contains a sub menu which allows the engineer to view the highest and lowest price set in the machines memory N B Values entered via this menu are only applicable to machines fitted with a coin card system 32 CRANE MERCHANDISIN
185. the l Edit key Enter the required value e g press 0 1 0 0 using the drink selection keypad to set a value of 1 00 0 9 to Edit Value EDIT when Finis hed 2 Press the J Edit key to save the new value and return to the Monetary menu Verify that the entered value is displayed in the status line at the bottom of the display when Accept on Low Change is highlighted Configure Credit For Failed Vend Option N B This menu is only available when an MDB coin mechanism is fitted and configured from within the Coin Mechanism menu This option specifies how the machine will react when a vend fails The engineer can set one of two options i Hold Credit With this option selected the customers credit is retained allowing them to either make an alternative selection or press the coin return ii Return Change With this option selected the customers change is immediately returned after a failed vend 1 From the Monetary menu press the V Credit For Failed Vend down key and highlight Credit For Failed e Vend press the Edit key Using the A up or down keys select the desired option indicated by the filled radio button 2 Press the Edit key to save the selection and return to the Monetary menu Verify that the chosen option is displayed in the status line at the bottom of the display when Credit For Failed Vend is highlighted Configure Card Revalue Not applicable for Gene
186. ting that the drink is being vended Unless the customer has placed their own Serving cup into the dispense area a cup will automatically be ejected from the cup i i drop unit into the dispense area and the drink selection will be delivered into the cup Whilst this operation is in progress the LCD will display the screen shown opposite 8 After the beverage has been dispensed the LCD will display the message Thank You and the machine will beep once The message on the display will change to read Please remove cup The drink can then be carefully removed from the dispense area and the machine will return to standby mode 9 Certain drink selections do not allow the strength option to be selected or milk added For example if the customer presses the Cappuccino selection button all of the other selection buttons will be po extinguished the Sugar and START buttons will light and the LCD will display the screen opposite The customer can either press the START button to vend the drink or first press the sugar button in order to add sugar to their taste as described above CRANE MERCHANDISING SYSTEMS ds Technical Manual 10 Other drink choices do not allow the Chocolate strength option or milk sugar to be selected For example if the customer presses the Chocolate selection button M all of the other selection buttons will be extinguished the START buttons will l
187. tom of the screen StatTime Time CRANE MERCHANDISING SYSTEMS CRANE Technical Manual Press the W down key to highlight Days i Mond Of Week and press the 1 Edit key From this menu the engineer can set the days on Wednes day which the Backup event will take place To Thursday Friday select everyday Monday Sunday press the START key on the drink selection ee keypad The program automatically places an X in every box indicating that each day is selected N B To select individual days scroll through the menu using the A up or V down keys until the required day is highlighted Press the Edit key to select the day indicated by an X appearing in its adjacent box MERCHANDISING SYSTEMS 5 Technical Manual Section 5 Service Keypad Functions Genesis machines are fitted with a service keypad a mounted on the rear of the door This keypad contains the Operators Program entry key and also allows the operator to carry out specific functions during routine cleaning and maintenance N B During certain operations e g View Counters it is necessary for the operator to utilise the selection keypad and LCD mounted on the front of the door to access data Please refer to Section 3 Programming Mode see page 18 for details of selection keypad layout and functions When the safety key is inserted into the door switch and the machine is switched on the service keyp
188. ual 2 Place a minimum of 4 new cups into the cup splitter Observe the clearance as shown in the illustration below See N B Below Adjusted Too Loose Adjusted Too Tight Correct Adjustment side is snug against the cam N B Clearance indicated in Correct Adjustment diagram should be no more than half the diameter of the cup lip maximum but just enough to allow for smooth cup ejection 3 f necessary adjust the cup ring to obtain the clearance as shown Loosen the adjustment arm screw a and move the adjustment arm b until the correct clearance is achieved Hold adjustment arm in place and retighten the adjustment screw N B Move the arm clockwise if adjusting for larger diameter cups and anti clockwise for smaller cups 4 Switch on the power to the machine using the door switch safety key Using the service keypad located in the rear of the door press the Cup Test button 7 and check that a cup is ejected correctly Repeat this test several times to confirm that the mechanism is functioning correctly 5 Refit the transparent cup sleeves to the cup drop mechanism ensuring that the flat on the turret motor lines up with the flat in the turret spigot moulding Fill the cup sleeves with cups DO NOT touch cups with your hands Allow the cups to drop into the cup sleeves directly from the packaging 6 Rotate the cup turret assembly back into its operating position ensuring that the unit locks into place R
189. ugh the menu using the A up or V down keys until the required day is highlighted Press the Edit key to select the day indicated by an X appearing in its adjacent box 7 Press the X Exit key three times to return to the Timed Events Menu Using the sequence described above the engineer can quickly and easily set up additional sanitation event periods for the machine It is also possible for the engineer to program up to six post vend sanitation events The following example describes how the engineer can program a post vend event to flush the water system 12 minutes after the last vend CRANE MERCHANDISING SYSTEMS CRANE Technical Manual From the Main Menu press the W down key until Timed Events is highlighted then press the Edit key Once in the Timed Events menu press the W down key to highlight Sanitation Events Menu then press the Edit key Press the W down Sanitation Events Menu Post Vend key until the first Post Vend event is highlighted The LCD will display the screen as shown With Post Vend highlighted press the Edit key to access the 7 Post Vend sub menu The LCD will change and display the screen as shown By default the current State is set to Off as indicated by the status line at the bottom of the screen Press the Edit key to access the State sub menu Using the W down key set the state to On indicated by the filled radio
190. urcharge 0 Free Vend 0 00 Free Vend 0 The engineer can also view and record audit data by individual product Press the W down key on the drink selection keypad to highlight By Product on the Non Resettable Sales Data menu screen Press the Edit key on the keypad to enter the By Product menu screen This menu contains all of the drink selections available from the machine Use the up or W down keys on the drink selection keypad to scroll through the menu until the required selection is highlighted Press the Edit key on the keypad to enter the highlighted selection e g chocolate The LCD will display the screen Price Sales as shown opposite This menu displays HE both the total amount and total vend Discounts count as previously described Discounts 525 Surcharge N B Individual By Product screens also 3 R Surcharge 0 display the price set for the selection as Free Vend 0 00 shown Free Vend 0 MERCHANDISING SYSTEMS 23 24 Technical Manual The engineer can then scroll through the list displayed using the A up or down keys on the drink selection keypad and record the audit data When complete press the X Exit key on the drink selection keypad to return the machine to the previous screen The engineer can then view data for more selections using the procedure described above and also access further menus via the Non Resettable Sales Data menu r
191. x XT T ST T n E _ e 2 2 SS gt ay a 11 ace e 288 A This manual is to be used by authorised personnel involved in installing commissioning and servicing Genesis instant double freshbrew and espresso B2C table top beverage vending machines The technical information contained within this document is for information only and may be changed without prior notice Crane Merchandising Systems accepts no responsibility for any damage caused to the machine through misinterpretation or misuse of the information contained in this document Upon receipt carefully examine the machine checking for any damage or missing incorrect parts Any discrepancy must be reported to Crane Merchandising Systems in writing within three working days In accordance with the food hygiene regulations and in compliance with local Public Health Authorities it is the responsibility of the operator to keep the machine in a thoroughly clean condition The following symbol is used throughout this Technical Manual Safety First Take care risk of personal injury SureVend is a trade mark of Crane Merchandising Systems Crane Merchandising Systems CMS accepts no responsibility for damage caused to the equipment through misinterpretation or misuse of the information contained in this manual Copyright 2007 Crane Merchandising Systems Technical Manual Contents Important Safeguards
192. y Brita Aquaquell 196 CRANE MERCHANDISING SYSTEMS Technical Manual Water Filter Assembly Brita Aquaquell Ref No Part No Item Description 1 BRITA GENESIS Filter Kit 1 WF04910000 Filter WF04911000 Filter Head Small 3 HO04446000 Hose CRANE MERCHANDISING SYSTEMS 197 198 Technical Manual Water Filter Assembly Brita 06 CRANE MERCHANDISING SYSTEMS Technical Manual Water Filter Assembly Brita 06B Ref No Part No CRANE TBRITAOGBFILTER WF07310000 WF07309000 HO07498000 HO07499000 MERCHANDISING SYSTEMS Item Description Filter Kit Aquavend 0 6B Filter Cartridge Filter Head Assembly includes mounting bracket and screws Hose Inlet Hose Outlet 199 Technical Manual Water Filter Assembly Everpure CRANE MERCHANDISING SYSTEMS 200 Technical Manual Water Filter Assembly Everpure Ref No Part No Item Description 1 EPURECARTKIT Filter Kit 1 WF03273000 Filter Cartridge 2 WF03116000 Filter Head Assembly includes mounting bracket and screws 3 HO04074000 Hose Inlet HO4075000 Hose Outlet CRANE MERCHANDISING SYSTEMS 202 23 20 22 21 Technical Manual Base Cabinet amp Waste Equipment CRANE MERCHANDISING SYSTEMS Crane Co Company Technical Manual Base Cabinet amp Waste Equipment
193. y 0 50 Whipper Time 2 50 Hot Water Sugar 2 00 Hot Water Coffee 2 50 Whipper Delay 0 50 Ingredient 1 0 60 Ingredient 2 00 Hot Water Sugar 2 00 Ingredient 2 0 75 Product Delay 0 00 Ingredient 1 1 10 Product Delay 1 00 Whipper Time 3 00 Ingredient 2 1 50 Whipper Time 0 00 Whipper Delay 0 50 Product Delay 1 00 Whipper Delay 0 00 Whipper Time 2 50 Whipper Delay 0 50 88 CRANE MERCHANDISING SYSTEMS Technical Manual Latte Preset Caffe Mocha Preset Espresso Preset Hot Water Coffee 2 50 Hot Water Choc 3 25 Hot Water Coffee 3 25 Ingredient 1 00 Ingredient 2 75 Ingredient 1 50 Product Delay 1 00 Product Delay 1 00 Product Delay 1 00 Whipper Time 3 00 Whipper Time 3 75 Whipper Time 3 75 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Delay 0 50 Hot Water Milk 3 50 Hot Water Milk 1 80 Hot Water Sugar 1 75 Topping Ingredient 3 00 Ingredient 0 85 Ingredient 1 0 50 Product Delay 1 00 Product Delay 1 00 Ingredient 2 1 00 Whipper Time 4 00 Whipper Time 2 30 Product Delay 1 00 Whipper Delay 0 50 Whipper Delay 0 50 Whipper Time 2 25 Hot Water Sugar 2 00 Hot Water Sugar 1 50 Whipper Delay 0 50 Ingredient 1 1 00 Ingredient 1 00 Ingredient 2 1 50 Product Delay 1 00 Product Delay 1 00 Whipper Time 2 00 Whipper Time 2 50 Whipper Delay 0 50 Whipper Delay 0 50 Chocomilk Preset Chocolate Preset Soup Preset Hot Water Choc 4 25 Hot Water 7 50 Hot Water 7 50 Ing

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