METAL CUT-OFF SAW OPERATORS MANUAL
Contents
1. ANTEE 8 WARRANTY OSAKI POWER TOOLS carry one years manufacturers warranty OSAKI POWERTOOLS are designed amp produced to the highest standards amp specifications OSAKI POWERTOOLS are fully guaranteed against faulty materials amp workmanship Should they be found to be defective they will either be repaired or replaced free of charge fair wear and tear and or misuse excepted Please retain supplier invoice as proof of purchase Osaki Power Tools are designed for DIY and hobby use only They are not covered by an industrial warranty Industrial use will invalidate this guarantee AVAILABLE FROM YOUR DISTRIBUTOR Osaki continually strives to improve it products specifications may change without prior notice The Kennedy Group Ltd 11 082. QOSAKI XTRA PLUS METAL CUT OFF SAW MCS14 2000 Order Code 0SA 279 4600K OPERATORS MANUAL OPERATING OPERATING QOSAKI QO ra PLUS OPERATING INSTRUCTIONS Layout Figures amp 2 1 Saw head Handle Adjustable guard for the cutting off wheel Adiustable clamping face Spindle Hand crank Stationary clamping face Carry handle 9 Shaft lock 10 ON OFF switch 11 Cutting off wheel 12 Table 13 Chain 14 Hinged nut 15 Vice 16 Lock screw 17 Lock screw ou ma mn Intems suplied e Metal cutting off machine e Cutting off wheel for steel e Open ended wrench Before putting the machine into operation e Unpack the metal cutting off machine and check it for damage which may have occurred in transit e The machine has to be set up where it can stand firmly e g on a work bench e All covers and safety devices have to be properly fitted before the machine is switched on It must be possible for the cutting off wheel to Run freely e Before switching on the machine make sure that the cutting off wheel is correctly fitted and that the machine s moving parts run smoothly e Before you connect the machine to the power supply make sure the data on the rating plate is the same as that for your mains electricity supply Assembly CAUTION PULL OUT THE POWER PLUG BEFORE CARRYING OUT ANY MAINTENANCE RESETTING OR ASSEMBLY WORK ON THE CUTTING OFF MACHINE OPERATING INSTRUCTION
3. S Transport brace carry handle See figures 1 amp 2 e The saw head 1 is anchored in its lower position with a chain 13 Fig 2 e Lower the saw head 1 to check whether the cutting off wheel 11 reaches the clamping face 7 of the vice 15 e Push down the saw head 1 by the handle 2 and unhook the chain 13 Slowly raise the saw head 1 Caution the resetting spring lifts the saw head 1 automatically Therefore do not simply let go of the handle 2 after cutting but allow the saw head 1 to rise slowly by applying slight counter pressure Pic shows the saw head 1 in its upper position e Whenever you want to transport the machine you should use the chain 13 to anchor the saw head 1 again in its lower position e The saw is equipped with a carry handle 8 to make it easier to transport Vice See figures 3 amp 4 Every work piece has to be fastened in the vice 15 before it is cut e Flip up the top half of the nut 14 Pull out the spindle 5 far enough for the work piece to be clamped between the clamping faces 4 amp 7 of the vice 15 e Note You do not have to turn the spindle 5 when the top half of the nut 14 has been flipped up The spindle 5 can be pulled out or pushed in to the exact amount required e Push forward the spindle 5 to the point where the clamping face 4 touches the work piece e Flip down the top half of the nut 14 again so that the spindle 5 a
4. afety equipment Wear safety goggles Normal spectacles are not safety goggles Use a dust mask when working on dusty jobs e Always remove keys and wrenches after use Before switching on make sure that all keys and wrenches have been removed from the tool Keep your work area tidy An untidy work area invites accidents e Avoid hazardous ambient conditions Never use electric tools in damp or wet locations and never expose them to rain Keep your work area clean Ensure that there is sufficient space at your place of work Keep children away Do not allow other persons particularly children to touch the electric tool or its cables Keep them away from your work area QOSAKI XTRA PLUS SAFETY INSTRUCTIONS Do not overload your electric tool Electric tools work better and safer when used within their quoted capacity range Use the right electric tool Do not use electric tools to perform work for which they were not intended Wear suitable work clothes Do not wear loose clothing or jewelry as they may get caught in moving parts Non slip shoes are recommended Wear a hair net if you have long hair Secure your work piece Use clamps or a vice to hold the work piece securely This is safer than using your hand Take care of your electric tools Keep cutting off wheels clean to enable you to work well and safely Follow the maintenance regulations and the instructions for changing cutting off wheels Check the
5. ctric tool before leaving it Wait until the tool stops moving completely Connect your electric tool to earth An electric tool with a PE conductor may only be connected to a matching socket outlet Make allowance for ambient conditions Do not expose electric tools to rain Never use electric tools in damp or wet locations Provide good lighting Do not use electric tools near flammable liquids or gases Guard against electric shock Avoid body contact with earthed components Keep your electric tools in a safe place When equipment is not being used it should be kept in a dry closed place out of children s reach Connect up a dust extraction system If there are provisions for connecting up a dust extraction and collection system make sure that such a system is connected and in use Use the cable for its intended purpose only Do not use the cable to pull the plug out of the socket outlet Protect cables from heat oil and sharp edges Avoid abnormal working postures Make sure you stand squarely and keep your balance at all times Avoid unintentional starting Make sure that the switch is OFF when inserting the plug in the socket outlet When working outdoors use only extension cables that are approved for outdoor use and which are marked accordingly Be alert at all times Concentrate on what you are doing Use common sense Never use the electric tool when you are distracted CAUTION The use of mounted attachments and accesso
6. dth at 45 100x70 mm Net weight 20 kg Sound pressure level LPA 94 3 dB A Sound power level LWA 107 3 dB A Gross Weight 21 5 KGS Dimensions W 600 D 330 H 440M Environment Should your machine need replacement after extended use do not put in the domestic waste but dispose of it in an environ mentally safe way Waste electrical products should not be disposed E of with household waste please recycle where facilities exist Check with your Local Authority or retailer for recycling advice QOSAKI SERVICE amp REPAIR A comprehensive in house repair and service facility is available through your local agent OSAKI XTRA PLUS 29 E C LOW VOLTAGE DIRECTIVE LVD 2006 95 EEC E C ELECTROMAGNETIC COMPATIBILITY DIRECTIVE EMC 2004 108 EEC E C MACHINE DIRECTIVE 98 37 EEC E C ROHS DIRECTIVE 2002 95 EEC E C WEEE DIRECTIVE 2002 96 EEC DECLARATION OF CONFORMITY We hereby certify that OSAKI MSC14 2000 Metal cut off machine complies with all the relevant provisions of the EC Directives 2006 95 EEC 2004 108EEC 98 37EC 2002 95 EEC 2002 96 EEC Harmonised Standards Applied EN61029 1 2000 IEC61029 2 10 1 0 1998 EN55014 1 2006 EN55014 2 1997 EN61000 3 2 2006 EN61000 3 3 1995 Official Agent KENNEDY TOOLS Wigston Works Leicester England ISO 9001 REGISTERED COMPANY sones Wow dolle Date 27 11 2008 Name Martin Cooke Position Director The Kennedy Group Ltd QUALITY GUAR
7. electric tool s cable regularly and have it replaced by an authorized specialist if damaged Check your extension cables regularly and replace them if damaged Keep handles dry and free from oil and grease Always pull out the power plug This is essential when not using the electric tool prior to maintenance and when changing attachments such as cutting off wheels Use only recommended accessories Follow the instructions issued for the accessories lt may be dangerous to use unsuitable accessories Do not climb on your electric tool The tool may topple and cause an injury Check the electric tool for damage Each time before re using the electric tool carefully check that the safety devices or any slightly damaged parts are working as intended Check that the moving parts are in good working order that they do not jam and that no parts are damaged All parts must be correctly assembled and meet all the conditions required to ensure that the electric tool works correctly Unless otherwise stated in the operating instructions damaged safety devices and parts have to be repaired or replaced by an authorized service centre Have damaged switches replaced by a customer service workshop Never use an electric tool with a switch that cannot be turned on and off Direction of operation Make sure that the direction arrow points toward the work piece Never leave an electric tool unattended when it is running Always switch off your ele
8. ght and turn the cutting of wheel 11 slowly with the other hand until the shaft lock 9 engages Use the supplied open ended wrench 23 to turn out the shaft screw 22 in counterclockwise direction e Remove the shaft screw 22 washer outer flange 24 and worn cutting off wheel 11 Install the new cutting off wheel in reverse order and tighten Important The flanges have to be thoroughly cleaned prior to mounting the cutting off wheel e Note the direction arrow e Use only recommended reinforced cutting off wheels and take care to tighten the shaft screw 22 just enough to hold the wheel 11 securely in place and prevent it from spinning Over tightening the shaft screw 11 may damage the cutting off wheel e Turn the side guard 21 for the cutting off wheel back to the front and fasten in place with the thumb screw 20 e Push down the saw head 1 by the handle so that the cutting off wheel guard 3 can be flipped forward again Using the cutting off machine ON OFF switch See fig 9 The MCS14 2000 metal cutting off machine is equipped with a safety switch to prevent accidental starting Push the locking button 25 up Only now can the cutting off machine be activated with the switch 10 eTo deactivate the cutting off machine again let go of the switch 10 Making a cut See fig 10 amp 11 e lamp the work piece securely in the vice e Switch on the machine and wait for the m
9. long service life By following the recommended safety and maintenance procedures they will last for many years GENERAL SAFETY The MCS14 2000 metal cutting off machine is designed for cutting metal commensurate with the machine s size The machine is to be used only for its prescribed purpose Any other use is deemed to be a case of misuse The user operator and not the manufacturer will be held liable for damage and or injuries of any kind that result from such misuse The machine is to be operated only with suitable cutting off wheels It is prohibited to use any kind of saw blade made of HSS HM CV etc To use the machine properly you must also observe the safety regulations the assembly instructions and the operating instructions to be found in this manual All persons who use and service the machine have to be acquainted with this manual and must be informed about the machines potential hazards It is also imperative to observe the accident pre vention regulations in force in your area The same applies for the general rules of occupational health and safety The manufacturer shall not be liable for any changes made to the machine nor for any damage resulting from such changes Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors The following hazards may arise in connection with the machine s construction and design e Contact with the cutting off wheel in the uncove
10. nd both halves of the nut engage with each other e Turn the hand crank 6 to safely secure the work piece in the vice 15 MITRE cuts See fig 5 The vice can be swiveled from 0 to 45 in order to make miter cuts e Slacken the two screws 16 amp 17 e Turn the clamping face 7 of the vice 15 to the required angle Retighten the screws 16 amp 17 e When you clamp the work piece the front Clamping face 4 will automatically swing into the correct position and align itself with the work piece in order to ensure that the work piece is safely fastened OSAKI XTRA OPERATING INSTRUCTIONS Adjusting the stop screw See fig 6 The downward movement of the cutting off wheel can be adjusted with the stop screw 18 This is necessary to compensate wheel wear as the cutting off wheel becomes smaller in diameter it would no longer be able to cut right through the work piece e Undo the lock nut 19 e Turn the stop screw 18 in or out as required e Lower the saw head 1 to check whether the cutting off wheel 11 reaches the clamping face 7 of the vice 15 Retighten the lock nut 19 Replacing the cutting off wheel See figures 7 amp 8 e Move the saw head 1 to its upper position of rest e Swing up the adjustable guard 3 for the cutting off wheel e Open the wing nut 20 and turn the side guard 21 for the cutting off wheel to the rear e Push the shaft lock 9 to the ri
11. ompletely before you remove the work piece clamp in a new work piece or adjust the angle Make sure that there are no foreign bodies on the cutting off wheel and flange When you fit a cutting off wheel take care to tighten the shaft screw 22 just enough to hold the wheel in place and prevent it from spinning Over tightening the shaft screw may damage the cutting off wheel or cause it to break off the wheel flange Use only recommended cutting off wheels that are suitable for 3700rpm or higher and are marked accordingly Always check the cutting off wheel for cracks or other signs of damage Replace cracked or damaged cutting off wheels immediately Use only the cutting off wheel flanges specified for your machine Before you switch on make sure that the cutting off wheel does not touch the machine Allow the motor to reach top speed before you begin to cut After you have switched on lower the cutting off wheel slowly until it comes into contact with the work piece Then carry out a smooth cut Avoid causing the cutting off wheel fo jump or chatter This will only lead to premature wear and result in poor cuts or a broken cutting off wheel Work pieces are best cut when their angle in relation to the cutting off wheel is kept as small a possible The number of cuts per cutting off wheel and their quality may vary considerably with the time taken to make the cuts Fast cuts may accelerate wheel wear but they also preven
12. otor to reach its top speed Push down the saw head 1 by the handle 2 until the cutting off wheel makes slight contact with the work piece e Move the cutting off wheel 11 smoothly through the material you want to cut Important Avoid causing the cutting off wheel to jump or chatter This will only result in cuts of poor quality or a broken wheel e Press down the handle 2 firmly and evenly during the cutting operation e To prevent overheating of the work piece and excessive formation of a burr you should not reduce the cutting speed at the end of the cutting operation Note The number of cuts per cutting off wheel and their quality may vary considerably with the time taken to make the cuts Fast cuts may accelerate wheel wear but they also prevent discoloring of the work piece and the formation of a burr Caution Pull out the power plug first e Remove dust and dirt regularly from the machine Cleaning is best carried out with a fine brush or a cloth e Never use caustic liquids to clean plastic parts Ordering replacement parts Please provide the following information on all orders for replace ment parts e Model type of device Article number of the device e D number of the device e Replacement part number of the part you require OSAKI QO Tra PLUS SAFETY INSTRUCTIONS Osaki Power Tools are committed to the Production of Quality Power Tools that are designed for high performance and
13. red cutting zone e Reaching into the cutting off wheel while it is running injuries through cutting Kick back of work pieces and parts of work pieces e Broken cutting off wheels Cotapulting of damaged or cutting off wheels e Damage to hearing if ear muffs are not used as necessary Important information Please read the directions for use carefully and observe the Man earth and the Universe are forces that create an immovable centre of balance OSAKI xTRA PLUS e balance of power 4 information provided It is important to consult these instructions in order to acquaint yourself with the machine its proper use and safety precautions Safety information Please read the directions for use carefully and observe the information provided It is important to consult these instructions in order to acquaint yourself with the machine its proper use and safety precautions Warning When using electric tools it is imperative to take the following basic safety precautions in order to reduce the risk of electric shock injury and fire e Take due note of all this information before and while working with the cutting off machine e For your own safety read these safety instructions before you put the electric tool into operation Familiarize yourself with the tool s operating range and limits as well as the special hazards involved in its operation e Do not remove any safety devices Use personal s
14. ries other than those intended may put you at risk of injury Have repairs carried out only by a qualified electrician This electric tool complies with pertinent safety regulations Repairs have to be carried out by a qualified electrician using original replacement parts If not the user may suffer an accident Do not lose these safety regulations Additional safety rules for cutting off machines CAUTION Never use your cutting off machine unless it is fully assembled and installed as described in this manual If you are not acquainted with the use of a cutting off machine get advice from a supervisor trainer or other qualified person Wear safety goggles a visor a breathing mask an apron safety shoes long tight sleeves and gloves Use only recommended reinforced cutting off wheels Securely tighten the shaft screw 22 and all clamps before beginning your work Make sure that the shaft lock is released before starting Always leave the safety devices in position and make sure that they are in good working order OSAKI XTRA PLUS OPERATING INSTRUCTIONS Keep your hands away from the cutting off wheel Secure the work piece carefully It has to be securely clamped in a straight position in order to prevent it from moving and skewing while the cut is being made Never cut without the work being securely clamped Never reach behind or near the cutting off wheel Make sure that the cutting off wheel stops c
15. t Discoloring of the work piece and the formation of burr This requires particular attention when cutting thin walled tubes Do not reduce the cutting speed toward the end of the cut but cut right through to the end with full power This will help to prevent the material from overheating and forming a burr Always use the guard over cutting off wheel Never use the machine in the vicinity of combustible liquids or gases To avoid electric shock never use the machine in damp or wet locations and never expose if to rain This electric tool was developed exclusively for cutting ferrous metals Do not try to cut wood brick aluminium or magnesium on this machine Do not stand in the cutting direction after a new cutting off wheel has been fitted Allow the machine to run for approximately one minute before you begin cutting If the cutting off wheel has an invisible fracture or defect it will break in less than one minute Switch off the power supply before you carry on with your work In the case of cutting off wheels with straight sided flanges be sure to observe the recommend values for thickness and hole diameter SPECIFICATIONS MCS14 2000 AC motor 230 240V 50Hz Power P 2000 watts Idle speed no 3700 min l Cutting off wheel 355 x 25 4 x 3 mm Foot print 445 x 245 mm Swiveling range 0 45 mm Vice clamping range 0 240 mm Saw width at 90 100 70x170 mm Saw wi
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