Operators Manual Multi Channel Lubro 34371 Eng Iss1 06
Contents
1. M M Adaptor S A 4 PART 60290 28604 39587 Various 34371 NUMBER QUANTITY ACCESSORIES Pressure 1 2 BSP Gauge Taper Thread Adaptor PICTURE PART 28918 NUMBER MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 4 OF 14 ISSUE 1 06 2011 FEATURES AND FUNCTIONS INSTANT OPERATOR SETTING 15 different pressure settings can be stored that directly correspond to 15 different torque values to allow instant operator setting of pneumatic tools METAL CARRY CRATE Housed in a robust metal crate KEY CONTROLLED SETUP Unit can only be programmed via use of removable key thus eliminating the possibility of inadvertent programming through operator error REMOTE WORKING Internal rechargeable battery pack to allow remote working for 16 hours Electronic battery monitoring to show state of charge and prevent operation when battery voltage is low AIR LUBRICATION Ability to supply controlled oil feed for lubrication of connected tool LARGE PRESSURE RANGE Input pressure up to 145 psi 10 bar Output pressure from 7 25 psi 0 5 bar to 95 psi 6 5 bar REUSEABLE LABEL Front write on label to store set pressure against job torque value for each setting MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 5 OF 14 ISSUE 1 06 2011 SET UP INSTRUCTIONS PREPARATION If the equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired WARNING TO AVO2. damaged 3 Fill Fill to MAX FILL level with oil See specification for recommended oil 4 Replace bowl Replace lubricator bowl and rotate clockwise 45 until the bowl locks in place MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 12 OF 14 ISSUE 1 06 2011 PRESSURE GAUGE The gauge Is a precision item that must be treated with care If the gauge is damaged replace as follows se Procedure 1 Exhaust all air See WARNING at start of section 2 Remove gauge Use 16mm spanner to hold nut at back of the gauge Rotate gauge counter clockwise to remove thread to ensure any potential loose tape cannot enter the air supply 4 Replace gauge Use 16mm spanner to hold nut at back of the gauge Stems rte ng connate T2 TNM CLEANING Keep the MCL in a clean condition to aid safety Do not use abrasives or solvent based cleaners DISPOSAL This symbol on the product indicates that it must not be disposed of in the general waste Please dispose of according to your local recycling laws and regulations Contact your distributor or see the Norbar web site www norbar com for further recycling information MULTI CHANNEL LUBRO OPERATOR S MANUAL AIR Input air quality Input output port thread Minimum hose bore Input pressure Output pressure Pressure gauge range OIL Recommended ELECTRICAL Battery charger input Electrical power consumption Battery Battery charge time Battery life Charger Input
3. protection Charger output protection MECHANICAL Dimensions Weight ENVIRONMENTAL Location Temperature Range Altitude Maximum Operating Humidity IP code Transient overvoltage Pollution Degree CONFORMITY Electromagnetic Compatibility EMC Directive Low voltage directive PAGE 13 OF 14 ISSUE 1 06 2011 SPECIFICATIONS Dry filtered air supply 5um filtration 1 2 BSP British Standard Pipe 1 2 12mm Maximum 145 psi 10 bar 1 0 MPa Minimum 7 25 psi 0 5 bar Maximum 95 psi 6 5 bar O to 100 psi 6 9 bar Shell Tellus 15 or BP ENERGOL HLP 32 or equivalent 100 to 240 V a c at 50 60 Hz 16 W maximum 1 6 Ah 24 volt NiMH Nickel metal Hydride Up to 4 hours see LED on charger for battery status 16 hours nominal Non replaceable fuse Polyswitch fuse 288 mm high x 226 mm wide x 180 mm deep MCL 5 5 Kg Hose3m 1 5 Kg Indoor use Mains use OC to 40 Battery use OC to 50C Storage 20 to 60 Up to 2000m Maximum relative humidity 80 for temperatures up to 31 decreasing linearly to 50 relative humidity at 40 C 40 Up to Overvoltage Category Il 2 In conformance with EN 61326 2006 In conformance with EN 61010 1 2010 Due to continuous improvement all specifications are subject to change without prior notice MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 14 OF 14 ISSUE 1 06 2011 TROUBLE SHOOTING Tips are located within the manua
4. supply from isolation device to AIR INPUT using 1 2 female thread on RIGHT of MCL Use a minimum hose size of 1 2 12mm bore If required use 1 2 BSP m m adaptor supplied Tighten to 28 30 N m Do not over tighten as threads have a taper fitting 2 Connect tool to AIR OUTPUT using 1 2 female thread on LEFT of MCL If required use 1 2 BSP m m adaptor supplied Tighten to 28 30 N m Do not over tighten as threads have a taper fitting 3 Ensure any connected tool is OFF to prevent potential movement 4 Apply mains air supply 5 Check for leaks MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 8 OF 14 ISSUE 1 06 2011 SET PRESSURE JOBS 15 locations are available to store 15 pressure settings that correspond to 15 torque values jobs AIR PRESSURE GAUGE PROGRAMMING did OFF ON ADJUST JOB SELECTION FIGURE 4 Controls 1 Turn OFF 2 Insert key into programming socket 3 Turn ON The green amp red LEDs flash twice to confirm SET mode 4 Turn JOB SELECTION switch to RESET 5 Turn JOB SELECTION switch to required number 6 Use air pressure graph supplied with pneumatic tool to find air pressure required for torque value With the tool drive square free run the tool NOTE Initially the tool may not run tool will run when an adjustment is made Turn ADJUST until correct pressure is shown on the air pressure gauge TIP To all
5. ID HAZARD FROM WHIPPING AIR HOSES MAKE ALL CONNECTIONS BEFORE TURNING ON THE AIR SUPPLY Recommended installation considerations Follow any applicable regulations and standards e g SO 4414 1998 Pneumatic fluid power General rules relating to systems Install near an air isolation valve Keep enough space around the unit for safe operation amp maintenance Install vertically to allow all features to operate as intended Do not use in a place subject to heavy vibrations and or shocks Use flexible hoses to reduce any load or vibration being passed to the unit Keep hose length amp number of fittings connectors to a minimum Handle with care to avoid damage to the precision components Do not expose the product to direct sunlight for an extended period of time Do not mount the product in locations where it is exposed to radiant heat Ensure installation area is within specified temperature limits Where a reduction in water vapour content is required an air dryer should be considered Ensure inlet mains air pressure does not exceed 145 psi 10 bar 1 0 MPa Fill lubricator bowl before installation see Maintenance section MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 6 OF 14 ISSUE 1 06 2011 OIL FOR AIR LUBRICATION If the connected pneumatic tool requires air lubrication ensure the oil bowl contains oil To check oil level and fill oil lubricator see Mainte
6. NUAL PAGE 11 OF 14 ISSUE 1 06 2011 MAINTENANCE WARNING NOTE Always complete maintenance tasks in a clean work area Always wear suitable gloves and eye protection WARNING COMPRESSED AIR CAN BE DANGEROUS SETUP MAINTENANCE AND REPAIR OF PNEUMATIC SYSTEMS MUST BE PERFORMED BY QUALIFIED PERSONNEL ONLY BEFORE CARRYING OUT MAINTENANCE ENSURE ALL AIR IS EXHAUSTED AND ALL ELECTRICAL POWER IS OFF GENERAL To maintain optimum performance and safety regular maintenance needs to be carried out This section details the user maintenance required other maintenance or repairs should only be carried out by Norbar or a Norbar approved agent Service intervals will depend on the type of usage and the environment in which the MCL is used Perform periodic checks for lubricator bowl level and check on the general condition of all hoses and features looking for cracks amp leaks Replace fix any faults found LUBRICATOR FILLING The MCL is fitted with an air lubrication device for pneumatic tools that require air lubrication If lubrication is used ensure the oil level is regularly checked The lubricator bowl is located at the rear of the MCL LUBRICATOR BOWL FIGURE 9 Lubricator bowl To fill the lubricator bowl 1 Exhaust all air See WARNING at start of section Read warning on the lubricator bowl 2 Remove bowl Lift lubricator bowl rotate counter clockwise 45 then pull bowl out Replace bowl if
7. ces before changing or adjusting the drive square or socket This product is designed for operation with compressed air Compressed air can be dangerous for those unfamiliar with it Only trained and experienced personnel should setup operate and maintain pneumatically operated equipment Only connect to a clean dry air supply To avoid hazard from whipping air hoses make all connections before turning on the air supply Ensure any connected tool is OFF before turning on air supply to prevent potential movement Not following correct maintenance procedures could cause the product to malfunction and could lead to damage to the equipment Before filling or maintaining this product all compressed air should be exhausted If equipment is to be removed first switch off air and electrical supplies and exhaust all residual compressed air in the system Do not make any modifications to the product Do not take the product apart except where specified in the Maintenance section Keep this manual available for whenever necessary Only use supplied battery charger MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 3 OF 14 ISSUE 1 06 2011 INTRODUCTION The Norbar Multi Channel Lubro MCL allows the user of pneumatic stall tools to instantly change between different air pressure settings Up to 15 output air pressures can be set to suit up to 15 different applied torques PARTS INCLUDED DESCRIPTION 1 2 Battery Power Key BSP Charger cord
8. e oil flow see page 9 Ensure there are no air leaks from the lubricator bowl
9. l to help with troubleshooting Common problems are listed below for more complex faults please contact your local Norbar distributor or Norbar directly PROBLEM LIKELY SOLUTIONS MCL does not turn on Battery needs charging Attach battery charger Battery will not charge Check LED on battery charger colour of LED will indicate the charge state see reverse of battery charger for details If battery charger LED off check a c power MCL operates on battery for a Ensure battery has been fully charged for at least 4 hours short time Else internal battery pack needs replacing Return to Norbar Attached tool will not operate Check air supply is functioning amp connected Check output air pressure setting at least 15 psi 1 bar required for most tools Output pressure too low Ensure input air pressure is approximately 15 psi 1 bar above required output pressure due to losses in MCL Pressure not regulated Check orientation of AIR INPUT amp TOOL OUTPUT connections Air leak Investigate area of leak Check for loose part crack or break of component or foreign matter in system Always tighten components to correct torque value Air flow reduced External filter element is clogged replace external element Fluid in outlet hose External filter bowl is full drain external filter bowl Cil does not drop Ensure amount of oil in lubricator bowl is sufficient Ensure air flow is sufficient to allow oil flow Increas
10. nance section CHARGE BATTERY NOTE Use only battery charger provided Norbar part 38587 FIGURE 1 Battery charger Connect power cord to battery charger TIP If the power cord is to be changed ensure the new power cord socket end has an IEC60320 Standard Sheet C7 figure of 8 style connector to suit the battery charger If the power cord plug is re wired consult a qualified electrician A EN D er O Connect battery charger to connector marked O FIGURE 2 Charger input y 296 4 The LED on the battery charger will light up to show it is powered To fully charge the battery can take up to 4 hours during which time the colour of the LED will change to indicate the charge status see reverse of battery charger for details The MCL can be operated whilst being charged A fully charged battery will provide 16 hours of use MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 7 OF 14 ISSUE 1 06 2011 CONNECT AIR SUPPLY WARNING TO AVOID HAZARD FROM WHIPPING AIR HOSES MAKE ALL CONNECTIONS TO THE TOOL BEFORE TURNING ON THE AIR SUPPLY Ensure all hoses are clean and free from any foreign material AIR INPUT AIR OUTPUT From isolation device To tool FIGURE 3 Air connections TIP When using thread sealing tape start 1 5 to 2 threads from the end of the thread to ensure any potential loose tape cannot enter the air supply 1 Connect air
11. ow for tool air consumption tool MUST run freely whilst adjustment is made WARNING Do not exceed the maximum air pressure for the tool Do not set the pressure above the maximum indicated on the pressure gauge psi bar Job Nem 7 Stop tool WHEEL uv 8 Remove key from programming socket The green amp red LEDs flash twice to confirm setting saved NOTE Key MUST be removed for setting to be saved 9 Complete write on label by adding the pressure psi bar and Job torque value 10 For the next setting repeat from step 1 FIGURE 5 Example of front write on label 11 Turn off 12 Store keys in separate location to prevent inadvertent programming through operator error TIP Each JOB SELECTION is pre programmed at the factory For unused jobs either program to zero pressure or mark label location NOT IN USE MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 9 OF 14 ISSUE 1 06 2011 LUBRICATOR FLOW Many air tools are designed to operate with a small amount of oil in the air flow the MCL can supply this Refer to air tool manual for required flow rate With the tool drive square free run the tool to draw air flow Count the number of oil drops per minute in the oil sight glass If adjustment is necessary insert 4mm 5 32 hex key not provided into top of sight glass FIGURE 6 Lubricator flow adjustment Turn hex key clockwise C to decrease oil flow Turn hex key counter clockwi
12. se Cy to increase oil flow MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 10 OF 14 ISSUE 1 06 2011 OPERATING INSTRUCTIONS PRESSURES MAY CHANGE THE STALL TORQUE VALUE BEFORE USE Ensure the MCL has been connected and set up correctly See SET UP INSTRUCTIONS Ensure the inlet air pressure is present To operate from mains electrical power connect battery charger to connector marked on MCL DAILY CHECKS Ensure lubricator bowl has sufficient oil See MAINTENANCE Ensure lubrication flow is correct See SET UP INSTRUCTIONS If an external air filter is used ensure filter bowl is not full or filter clogged SELECT JOB 1 Turn ON YELLOW power LED will be on WARNING CHANGING THE INPUT MAINS AIR PRESSURE AFTER SETTING THE The GREEN or RED battery status LEDs will be on or flashing See table below for explanation OFF ON JOB SELECTION FIGURE 7 Controls LED Battery Comment status status GREEN T Up to 16 hours left FLASHING VERY LOW Recharge battery FLASHING TOO LOW Stop use and recharge battery MCL is about to shut off 2 Turn JOB SELECTION switch to RESET NOTE This must be done to activate the MCL 3 Turn JOB SELECTION switch to required NUMBER Operate pneumatic tool 4 For next job turn JOB SELECTION switch to required NUMBER Operate pneumatic tool 5 Turn off FIGURE 8 Example of front label MULTI CHANNEL LUBRO OPERATOR S MA
13. urbar Norbar Torque Tools MULTI CHANNEL LUBRO OPERATOR S MANUAL PART NUMBER 34371 Issue 1 Original instructions ENGLISH PART NUMBERS COVERED BY THIS MANUAL MULTI CHANNEL LUBRO 60290 NORBAR TORQUE TOOLS LTD Beaumont Road Banbury Oxfordshire OX16 1XJ UNITED KINGDOM Tel 44 0 1295 270333 Fax 44 0 1295 753643 www norbar com enquiry norbar com MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 1 OF 14 ISSUE 1 06 2011 CONTENTS PAGE Safety 2 Introduction 3 Features and Functions 4 Set up Instructions 5 Operating Instructions 10 Maintenance 11 Specifications 13 Trouble shooting 14 This symbol on the product indicates that it must not be disposed of in the general waste Please dispose of according to your local recycling laws and regulations Contact your distributor or see the Norbar web site www norbar com for further recycling information MULTI CHANNEL LUBRO OPERATOR S MANUAL PAGE 2 OF 14 ISSUE 1 06 2011 SAFETY IMPORTANT DO NOT OPERATE THE PRODUCT BEFORE READING THESE INSTRUCTIONS FAILURE TO DO SO MAY RESULT IN PERSONAL INJURY OR DAMAGE TO THE PRODUCT This product is intended for controlling the air pressure to Norbar Pneutorque amp similar pneumatic tools Any other use is not recommended Read pneumatic tool manual before use It is recommended to have an air isolating device located in the air supply close to this product Isolate the tool from all energy sour
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