Operators Manual - SureFire SLR (230/480 Three
Contents
1. SureFire SLR 1 8L 2 71 amp 6 01 three phase model English a dimensions are in millimeters Deutsch alle Abmessungen in Millimeter JEE todas las dimensiones estan en mil metros Franeais toutes les dimensions sont en millim tres A Al LB L E 4 T 6 F H C 1 E 4 1 1 Left view J EZ Vista lado Izquierdo FORE View Deutsch Ansicht linke Seite E Vista frontal fara Vue du c t gauche English 2 G1 4 BSPP female outlets K 4 ron a 1 each side SC t EA 2 Salidas hembras G1 4 BSPP EEEH Vue de face 1 lado Deutsch 2 G1 4 BSPP Olausgang 1 jede Seite 2 Sorties femelles G1 4 BSPP F K 4 B 4 1 de chaque c t Engish 2 7MM mounting slots L J EZ 2 7MM Ranuras de Montaje Deutsch 2 ZMM Montageschlitze Lyh A 2 Fentes de support 07MM T 9 7 L I I C M M 1 BI I Egish Right view Engish Back view EZ Vista del lado derecho EZ Vista de atr s Deutsch Rechte Seite R ckansicht Fans Vue du c t droit Vue arr2. SureFire SLR Operators Manual 230 480 Three Phase models for SLR systems For oil or fluid grease Document Number 35140 E Revision 05 2006 Index General Application Safety Precautions ant symbols Design and Construction Principle of Operation Technical Specifications Overall Dimensions 4 Wiring and Hydraulic Diagram Installation and Commissioning Maintenance and Service Troubleshooting Spare Parts List CO o OO sy CO CO N N N N How To Order General Before installing this lubricator please read this manual carefully Failure to follow these instructions can result in damage to the product and or serious bodily injury The SureFire SLR lubricator meets all of the operating parameters for Bijur Single Line Resistance SLR centralized lubricating systems Copyright Bijur Lubricating Corporation 2004 2006 Bijur Lubricating Corp reserves the right to update or improve the technical specifications for this product without prior notice Company Headquarters and Sales Service Bijur Lubricating Corp 808 Aviation Parkway Suite 1400 Morrisville North Carolina 27560 6600 USA Phone 800 631 0168 Fax 919 465 0516 Application This SureFire SLR lubricator is ideally suited for use in single line centralized lubrication systems In these systems lubricant is being delivered in pulses and under pressure pressure and relief cycles through the main feed lines to res
3. 5 5 l Incoming voltage legs and ground L1 90 90 2 32929 Installation and Commissioning arrention A Install the SureFire SLR Lubricator in the horizontal position ONLY Attach the lubricator in the desired location and to the desired equipment by means of an appropriately sized bolt through each of the 2 mounting holes in the top plate For the 1 8 and 2 7 liter models use 2 M6 bolts For the 6 0 liter models use 2 M8 bolts For the 12 0 liter models support the reservoir from the bottom J Reservoir size Hortizontal distance between mounting bolts Use bolt 18 153MM 5 0 M6 27 215MM 5 0 233MM 0 M6 6 0 220MM 5 0 M8 12 0 The lubricator should be installed in a location that is easy to access for purposes of viewing the front panels for ease of reservoir filling for ease of service and for ease of attachment to the distribution network plumbing Remember the SureFire SLR allows attachment of distribution plumbing to either or both sides of the top block If only one side is used be sure to plug the unused outlet with a 1 4 BSPP plug one such plug is included with each lubricator Also the reservoir on the 1 8L 2 7L and 6 0L models can be easily removed by loosening the latches located on ether side of the lubricator However to success
4. Standard grease version grease level switch no fill screen Quick connect grease version grease level switch and quick connect style reservoir fill fitting for grease no fill screen C Quick connect oil quick connect style reservoir fill fitting for oil no fill screen Standard or no options is defined as Pressure gauge float type reservoir low level switch standard D Standard oil version 2 position oil level switch reservoir 11 and screen quick dump valve 75psi pressure relief valve Example 5 131 0 To order SureFire SLR 2 7L reservoir for an SLR distribution system with a snap on grease connector terminal block connections that runs on 230 480VAC three phase power with a 500cc min delivery you would use part number SF3AADE 90 90 21 32929 B262E r2 05 06 uuu BIJUR DELIMON 9001 2000 4 QUALITY QUALITY CERTIFIED CERTIFIED 90 90 21 32929
5. SureFire SLR lubricator The installation should include means of disconnecting the power supply for servicing Such means shall allow for switching off the power during normal operation and or in an emergency Also residual current device is required to automatically disconnect the power supply in the event of a failure in basic insulation Be sure that all plumbing distribution lines are clean are not kinked and are free from any chips or any other impurities Fill the reservoir through the fill cap and or fill cap strainer with clean lubricant specified by the Original Equipment Manufacturer and that meets all of the lubricant specifications listed below Lubricant viscosity 0il 20 1500 cp Fluid grease NLGI 000 to 00 1500 40 000 cp Do not overfill the reservoir Never fill past the MAX level as noted on the reservoir Pump priming Filling the reservoir and turning on the lubricator is usually enough to prime the pump However in the case of a very thick lubricant sometimes it s necessary to assist priming the pump Upon initial startup if no lubricant is being delivered to the pump outlet make sure the pump is primed Avoid all kinds of impurities as dirt particles are the most common cause of gear pump failure If you wish to determine whether the lubricant you plan on using is approved for use with Bijur Lubricating Systems you can consult the Customer Service Department To prime the distr
6. bar This is the pressure relief valve setting Lubricant Viscosity Oil 20 1500 cp Fluid greases NLGI 000 00 1500 40 000 cp Reservoir Fill Screen 40 mesh removable Reservoir Volume 1 8 Liters 2 7 Liters 6 0 Liters 12 0 Liters Reservoir Material Clear ABS plastic 12 0 Liter reservoir is steel Output Connection to Distribution 61 4 BSPP minimum 6MM OD main distribution line tubing recommended Motor Voltage 0ptions 230 415 50 Hz 260 480 60 Hz Motor Overload Protection needs to be provided by the host machine and or its control system Motor Duty Cycle S1 Continuous Duty Operating Temperature Range 5 C through 40 C 40 F through 105 F IP Rating 54 Sound Pressure 70 dBA Dry Weights 11 0 Ibs 4 99 Kg SF3LxDx 14 0 165 6 35 Kg SF6LXxDx 17 5 165 7 94 Kg SF12LxDx 22 25 155 10 1 Kg Current Draw and Power Consumption Rated Voltage 10 230 480VAC 50 60 Hz 3 Phase Peak Starting Current amps 0 8 0 5 Normal Running Current amps 0 5 0 4 Max Current locked rotor amps 1 84 1 6 NOTE 1 Peak and Starting Currents were measured with 40 000cp fluid at 450 psi output pressure 2 Discharge flows were measured with 0 psi output pressure The SureFire SLR lubricator must not be used in explosive atmospheres and must not be used for pumping flammable liquids 90 90 2 32929 Overall Dimensions
7. er blick fanas Vue inf rieure 260 L 54 9 _ 38 6 Engish Back view EZA Vista de atr s Deutsch R ckansicht Francais Vue arri re 90 90 21 32929 Wiring and Hydraulic Diagrams English Interruptor Deutsch Francais Linstallation switch wiring de nivel de grasa Installationsschalter l ctrique de commutateur conexionado de niveau 5 Brown Marr n Braun Brun ENG Level switch N O E Interruptor de nivel N A 10 30VDC Black Negro Schwarzes Noir DE F llstandschalter N O Output 200 Q ER Commutateur de niveau N O 10 30VDC Blue Azul Blau Bleu L English Espa ol Deutsch Francais Beyer elit Diagram hidraulico Hydraulique English P um p EZ Bomba Deutsch Pumpe Fane Pompe Conexion el ctrico Installation l ctrique de moteu Francais English Deutsch Ell English Oil level switch DIN N O Interruptor de nivel 230 280 Volt 400 480 Volt para aceite DIN L1 L2 B a L1 L2 L Deutsch Olstandschalter DIN u1 V1 wil T Se Ss 18 T Fran ais Huiler le commutateur gal 2 2 w2 U2 2 8 w2 U2 v2 8
8. fully do this be sure to leave enough clearance underneath the lubricator to allow for the reservoir to be dropped down appropriately C1 4 BSPP 0 Min 6mm main distribution E line tubing recommended Reservoir latch Right view One liquid tight fitting is supplied with the lubricator Use the liquid tight fitting to secure the electrical wiring for the motor and to prevent ingress of fluids or dirt into the motor compartment A sealed electrical connector to the DIN43650 standard is supplied with the oil low level switch All tubing flexible hoses and fittings must be compatible with the lubricant operating pressure and surrounding environment In general try to install the lubricator in the lowest position vertically with relation to the rest of the distribution network and do not allow the tubing to rise and fall when avoiding obstacles This is in case air enters the distribution lines the bubbles will tend to rise towards the end of the distribution lines and not get caught anywhere along the way All electrical connections to be made a qualified technician and all local electrical codes are to be followed When electrical connections are being made do so before the power leads are connected and before the power is supplied Consult the wiring diagram located under the motor cover or in this manual for the correct wiring for your
9. his sign All safety and or warning labels affixed to the SureFire SLR lubricator must be maintained in a completely legible condition Also any modifications made to the SureFire SLR lubricator or to any of its components must be approved by Bijur Lubricating Corp prior to its use otherwise the warrantee and any liability by Bijur Lubricating Corp will be null and void Design and Construction The basic design of the SureFire SLR lubricator is that of a motor driven gear pump which sits in a reservoir of lubricant The motor gear pump and connecting driveshaft are assembled as a self contained unit and are dropped into the reservoir through a hole in the main structural component the Top Plate Installing the motor and pump assembly into the reservoir from the top provides easy access to all of the motor and pump components including the screen if applicable without having to dis assemble the reservoir If detaching the reservoir from the Top Plate is necessary it can be done easily and without any tools on all models other than the 12 liter models by loosening the external latches that are located on either side of the lubricator On all models other than the 12 liter models the Top Plate is mounted to the customer equipment by means of two bolts and also provides the mounting locations for all of the other lubricator components The 12 liter models are supported from the bottom The motor pump and dri
10. i re SureFire SLR A B 6 D E G H J K L M N P 1 8L 135 36 163 149 170 188 315 202 183 158 5 6 1755 N A g 2 7L 144 45 163 149 256 188 315 202 269 233 5 6 175 5 215 iy 6 0L 190 48 196 182 290 221 348 237 303 220 5 25 209 N A Overall Dimensions SureFire SLR 12 0L three phase model English dimensions are in millimeters EA todas las dimensiones estan en mil metros 249 230 ml Se 171 4 English eft view EZA Vista lado Izquierdo Ansicht linke Seite fanais Vue du c t gauche 100 Deutsch alle Abmessungen in Millimeter Fran ais toutes les dimensions sont en millim tres 370 21 7 128 29 2 75 4 323 254 0 H H 210 4 5 16 24 UNF 56 4 places as shown 171 4 English Right view EZA Vista del lado derecho Deutsch Rechte Seite Vue du c t droit De Front view 19 60 EZ Vista frontal Deutsch Vorderansicht Vue de face EH O Engish Bottom view EZI Vista inferiora Unter
11. ibution network plumb the entire system mainline tubing manifolds junctions air oil blocks resistance fitting resistance fitting outlet tubing to bearing points etc Then remove a plug or injector at the point furthest away from the pump Now run the pump until bubble free lubricant flows from this point Replace the plug or last resistance fitting 90 90 21 32929 Maintenance and Service The SureFire SLR lubricator does not require much maintenance After initial set up the lubricator requires only the following maintenance a When filling the reservoir with oil the lubricant must be poured through the oil filler screen b The oil filler screen must be inspected after every 4 or 5 fillings and cleaned if necessary c If filling with a fluid grease due to the fact that SureFire SLR fluid grease models omit the filter screens be sure the grease is fresh clean and is not higher than 40 000 cp viscosity d Do not use aggressive cleaners to clean the lubricator Use only mild cleaners or degreasers to clean the lubricator Troubleshooting Premature wear of the gear pump and the other moving parts is usually caused by dirty or contaminated lubricant Failure of the SLR resistance fittings to deliver lubricant can be caused by an incorrect commissioning sequence resulting in either air or dirt being trapped in the distribution network If you have any questions and need technical assistance our C
12. istance fittings metering units and control units located near the lube points of the machinery being lubricated Every use beyond this type of application is not in accordance with the manufacturers intended purpose and the manufacturer is not to be held responsible for any damages resulting from it The corresponding risk is taken by the user only Safety This Operators Manual covers fundamental concepts which are to be observed for installation operation and maintenance Therefore it is absolutely necessary that the Operators Manual be studied by the person doing the installation prior to installation and start up It is also necessary to have this Operators Manual nearby and available for reference in the future The safety instructions mentioned in this Operators Manual as well as all national operating and safety regulations for the safe operation of such equipment are to be observed Precautions and symbols General precautions and symbols used within this manual are as follows General safety instructions Electrical safety instructions Safety instructions which shall be considered for reasons of safe operation of the lubricator Electrical connections made to Earth ground are identified by this symbol Electrical connections made to the Neutral conductor are identified with a capital N gt 26 gt gt Conditions and actions that pose potential hazards to the user are marked by t
13. ustomer Service number is 1 800 631 0168 90 90 2 32928 Spare Parts SureFire SLR MODEL NUMBER SF2AxDx SF3AxDx SF6AxDx SF12AxDx Part Description PART PART Reservoir 0 Ring Reservoir Gasket Reservoir Clasp 34795 34796 Pir olts Reservoir Clasp Plate Reservoir Clasp Plate Screws Machete Level Switch oil 34797 34798 Level Switch grease 23470 Reservoir Inlet Strainer Assembly w screws 35150 Automotive Quick Connector Assembly 35151 for grease applications with 0 Ring Automotive Quick Connector Assembly 35152 for oil applications with O Ring 2 position Level Switch for oil 39161 4793 How to Order The SureFire SLR lubricator features a smart part number ordering system where you can tailor the pump to meet your needs First choose the reservoir capacity distribution system pump options Reservoir size Voltage controller type voltage and delivery you need Then 2 1 8 L E 230 480 VAC three phase i i i 3 2 7 L 4 put the numbers into the corresponding squares in s Eoi 50 60 Hz 50 Amp 416 500 the easy to use grid below You now have the customized part number 12 12 0L Cem Ser F 230 480 VAC three phase 50 60 Hz 50 Amp 167 200 cc min 50 60 Hz Distribution system A Restrictive SLR Options Controller type N Standard oil version D Direct connect to 3 Phase motor no options B
14. veshaft assembly delivers pressurized lubricant directly into a channel in the downspout This channel is sealed by means of O Rings and gives the downspout two integral outlet ports one located at each end Therefore the customer may connect the main line plumbing distribution network to either side of the downspout or to both sides whichever is more convenient or aesthetically pleasing 90 90 22 32929 Principle of Operation The SureFire SLR lubricator has a three phase motor driven pump that pulls lubricant in from the reservoir and delivers pressurized lubricant to the distribution network through the outlet s in the top block under the motor Pressurizing the distribution network forces all of the resistance fittings in the system to discharge the lubricant to the friction points As the resistance fittings discharge the pressure in the network continues to rise until the limit in the pressure switch is reached pressure switch sold separately Once this limit is reached the pressure switch can be used to stop the motor and momentary pressure in the distribution network becomes greater than the pressure at the outlet side of the gear pump This pressure differential actuates a quick dump valve which relieves the distribution line pressure back into the reservoir Technical Specifications Output Volume 500cc min 6 60 Hz 415cc min 50 Hz 200cc min 60 Hz 167cc min 50 Hz Output Pressure MAX 75 psi 5
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