Operators Manual Operators Manual Manuel De L
Contents
1. Tira de Grampeamento 10 0 Clamp Strip Barrette de blocage Barra de fijaci n Tira de Grampeamento 10 151 0 286 Clamp Strip Barrette de blocage Barra de fijacion Tira de Grampeamento 10 151 0 287 Clamp Strip Barrette de blocage Barra de fijaci n Tira de Grampeamento 206 Baseplate Assembly Hatz Plaque d embase Hatz Cto Placa base Hatz Conj da Placa de Base Hatz Basep Basen Basen Basep Basep Basep Basep Basep Basen Basen Basep Basep PRENDE RR asha Plaque d embase Plaque d embase Plaque d embase Plaque d embase Vis Tampon antivibratoire Tampon antivibratoire Rondelle Anti Vibration Mount Anti Vibration Mount Paving Pad Paving Pad Paving Pad Paving Pad Paving Pad Paving Pad Paving Pad Paving Pad Tampon de Pavage Tampon de Pavage O OO Y 0 0 0 0 O O O O L O O N ch aaa 10 Clamp Strip 10 Clamp Strip 10 Clamp Strip 10 Clamp Strip Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base Montura antivibratoria Montura antivibratoria Tamp n de Pavimentaci n Bloco de Pavimenta o Tamp n de Pavimentaci n Bloco de P2. Hatz 1B20 1 5 06 3 008 RO Aa Clavette ENEE 6 Poulie Polia gt 7 Rondelle Arandela o Wd AAA OMA E MOMUMO EE 9 Espaciador ESPACIO einer nennen 1 10 Arandela Ani 11 Arandela e 12 Tomillo ecu 13 Arandela sese eee 14 Courroie Correa 15 Embrayage Embrague as 16 Clavette Ghaveta ses ea 17 Plaque de Protection Placa de defensa aC AAA 1 222 Fabricated Baseplate Elements du patin fa onn Plancha base de soldadura Placa base maquinada Cast Baseplate Assembly Elements du patin moul Montaje de plancha base de fundici n Conjunto da placa bas Water Bottle Kit Bouteille d eau mont e Pavant Dep sito de agua de montaje frontal Garrafa de Agua Instalada na Parte Dianteira 1 Dep sito de agua Garrafa de gua 1 2 Placa dePresi n Batente De Borracha 3 Tornillo 3 4 Arandela A 5 Tuerca 2 6 Obturador 1 7 a Adaptador A 8 6 0193 Elbow Compact Codo 1 H x6 0199 Ball Valve V lvula Esf rica 1 10 Adaptador u 1 4F x 1 4 4 11 Abr
3. 7 PCX 350 400 450 500 Spare Parts Book Pieces d tach es Libro Despiece Lista de Pecas Onderdelen Boekje Reservedele Skrift Ersatzteilhandbuch Manuale dei ricambi Bruksanvisning Bruksanvisning Varaosaluettelo Lista Cz ci Zamiennych 3anachble yactu KHura Varuosade nimekiri Rezerves dalu saraksts Atsarginiu daliu saraSas Yact CnuchK AVTIKATIOTAON KOU HOTIO BIBA O C st Barevny pruh Lista Pieselor de Schimb Reszek Oldalra d l Us POHOPDPDOOOOPOOOBOHOOO Operators Manual Operators Manual Manuel De L Op rateur Manual del Operador Manual de Operac o Handleiding Betjeningsvejledning Bedienungshandbuch Manuale Dell Operatore Bruksanvisning K ytt ohje Instrukcja Obstugi PyKOBOACTBO No IKCMAYATALIVU Kasutusjuhend Lietotaja rokasgr mata Naudojimo Instrukcija Onepatop PbyeH Operater Rucni Kezelok K zi Uputstvo za rukovatelja 870 10000 1 EC DECLARATION OF CONFORMITY DECLARATION CE DE CONFORMITE DECLARACI N DE CONFORMIDAD CE DECLARAC O CE DE CONFORMIDADE EG VERKLARING VAN OVEREENSTEMMING EF OVERENSSTEMMELSESERKL ERING We Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 0EU GB hereby certify that if the product described within this certificate is bought from an authorised Belle Group dealer within the EEC it conforms to the following EEC directives 98 37 EC This directive is a consolidation of the original mac
4. 12 Tuerca Porca 13 Eje Veio 14 Tornillo Parafuso 228 Q B GMM gt 800 99960 800 99961 800 99962 800 99963 800 99951 800 99942 19 0 373 800 99965 800 99954 Autocollant Autocollant Autocollant Autocollant Autocollant Autocollant Autocollant Autocollant Autocollant a Decalque Sec Decalque BR Decalque Re Decalque KEE Decalque Decalque Decalque eee Decalque GEET Decalque 230 Ru do Ru do
5. Sound Power Level GX120 EX13 105 Lw A 105 Lw A 105 Lw A 105 Lw A 3 Axis Vibration m sec Honda Standard HAUC Standard 2 26 Standard HAUC Standard HAUC Usage Time Hours 12 2 General Safety For your own personal protection and for the safety of those around you please read andensure you fully understand the following safety information lt is the responsibility of the operator to ensure that he she fully understands how to operatethis equipment safely If you are unsure about the safe and correct use of the Plate Compactor consult your supervisor or Belle Group CAUTION Improper maintenance or use can be hazardous Read and Understand this section before you perform any maintenance service or repairs This equipment is heavy and must not be lifted single handedly either GET HELP or use suitable lifting equipment A special transport assembly is available for the compactor see options Cordon off the work area and keep members of the public and unauthorised personnel at a safe distance Personal Protective Equipment PPE must be worn by the operator whenever this equipment is being used see Health amp Safety Make sure you know how to safely switch this machine OFF before you switch it ON in case you get into difficulty Always switch OFF the engine before transporting moving it around the site or servicing it During use the engine becomes very hot allow the
6. Fijaci n motor 2 7 Arandela sia a A 8 Tornillo s gas 4 9 Anillo Extremo Tubo 2 10 Arande 4 11 Tornillo 4 12 Arandela A 13 Protector de la correa 4 14 Tornillo A 15 Tuerca 3 16 Tornillo A 17 Arandela 4 18 Arandela 4 19 Tuerca 3 20 Tuerca 1 21 Washer Rondelle Arandela a gt 1 22 Washer Rondelle Arandela A 23 Bedplate Ba 6eada u uuu 1 212 Bedplate and Front Cover Hatz Plaque d assise et Capot Avant Hatz Bancada y Cubierta delantera Hatz Placa de Apoio e Tampa Frontal Hatz OONOOARWNH h aa 151 99907 Front Cover Orange Capot Avant Orange 151 99908 Front Cover Green Capot Avant Vert 151 99909 Front Cover Blue Capot Avant Bleu 151 99910 Front Cover Red Capot Avant Rouge 151 99911 Front Cover Yellow Capot Avant Jaune 151 99912 Front Cover Yellow Capot Avant Jaune 151 99952 Front Cover White Capot Avant Blanc 05 0 000 e Cubierta Delantera Naranja Tampa Frontal Laranja Cubierta Delantera Verde Tampa Frontal Verde Cubierta Delantera Azul Tampa Frontal Azul Cubierta Delantera Roja Tampa Frontal Vermelho Cubierta Delantera Amarillo Tampa Frontal
7. Puntal ABO tado een A 7 151 99905 Patte de Montage Escuadra Suporte gt PX3504013118 A 7 8 218 Engine and Drive Kit Honda Robin Moteur et Kit d entrainement Honda Robin Motor y Kit Transmision Honda Robin Motor e Kit de Transmiss o Honda Robin 1 29 1 149 Honda GX 120 4 1 29 1 129 Honda GX 160 1 1 20 0038 Honda GX 120 EPA 1 1 Honda GX 160 EPA 1 1 Robin EX 13 1 1 Robin EX 17 2 3 4 Tampon Antivibratoire Tamp n Antivibratorio 5 Clavette Chaveta 6 i Polia 7 Arandela 8 Tornillo 9 Arande 10 wee Arandela 11 Arandel 12 Tornillo 13 Arandel 14 Correa 15 Embrague 16 Chaveta 17 Placa de defensa 18 Tornillo 220 Engine and Drive Kit Hatz Moteur et Kit d entrainement Hatz Motor y Kit Transmision Hatz Motor e Kit de Transmiss o Hatz 1 29 0 455 Engine Moteur MOOT et 2 8 8008 Ecrou Tuerca e 3 4 8006 Rondelle Arandela PR e a 4 151 0 309 Pad Anti Vibration Tampon Antivibratoire Tampon Antivibratorio Blocco Antivibra o
8. air filter Engine spark plug Belle Group and or their recognised agents directors employees or insurers will not be held liable for consequential or other damages losses or expenses in connection with or by reason of or the inability to use the machine for any purpose Warranty Claims All warranty claims should firstly be directed to Belle Group either by telephone by Fax by Email or in writing For warranty claims Tel 44 0 1538 380000 Fax 44 0 1538 380038 Email Warranty belle group co uk Write to Belle Group Warranty Department Unit 5 Bode Business Park Ball Haye Green Leek Staffordshire ST13 6BW England Baseplate Assembly Honda Robin Plaque d embase Honda Robin Cto Placa base Honda Robin Conj da Placa de Base Honda Robin Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de base Placa de Base Placa de base Placa de Base Placa de base Placa de Base TOMMI DE Parafuse Tampon antivibratoire Montura antivibratoria Bloco Anti vibra o Tampon antivibratoire Montura antivibratoria Rondelle Arandela Baseplate Plaque d embase Baseplate Plaque d embase
9. e Soldaro Rociador De Agua Soldado Dovaporizador De gua PCX 450 500 A 224 Detachable Detachable Desmontable Destac vel Transporter Attachments Fabricated Baseplate Fixation de transporteur Elements du patin fa onn 7 01 Conexi n para transportador Plancha base de soldadura Conexi n para transportador Placa base maquinada Patte de Montage Goupille Rondelle e Inserc o Parafuso Parafuso Gancho de Reten o Transporteur Fixe Rondelle Rondelle Rondelle 226 Detachable D tachable Desmontable Destac vel Transporter Attachments Cast Baseplate Fixation de transporteur Elements du patin moul 7 02 Conexi n para transportador Plancha base de fundici n Conexi n para transportador Placa base fundida 1 151 00800 Bracket Patte de Montage Escuadra SUPONE iii ai sao ets Melia nie an 2 151 00700 Transporter Weldment AssemblageSoude DeTransporteur Cjto Transportador Soldado Soldadura Do Transportador 3 Wheel A AAA EA een Tegel A 4 Screw Vi Tornillo Parafuso 5 Washer E Arandela Anilha 6 Presilla Grampo 7 Tornillo Parafuso be 8 CA aile DEE 9 ESCUAAra urn SUPORTO naa waren einsenden 10 Tornillo Parafuso 11 Gancho Reten Gancho de Reten o
10. s literature for Robin amp Hatz engine details Environment Safe Disposal Component Material LAY Instructions for the protection of the environment Handle Steel Front cover HDPE Main frame Steel Baseplate Steel Hand Grips Rubber The machine contains valuable materials Take the discarded E apparatus and accessories to the relevant recycling facilities Engine Aluminium Flexible Mounts Steel and Rubber Various Parts Steel and Aluminium Water Bottle Plastic if fitted Technical Data Model PCX350 PCX400 PCX450 PCX500 A Plate Width mm 350 400 450 500 B Height Petrol mm 610 610 610 610 B Height Diesel mm C Length Petrol mm 675 675 675 C Length Diesel mm Weight Honda GX120 4 0hp 3kW kg Weight Honda GX160 5 5hp 4kW kg Weight Robin EX 13 4 5hp kg Weight Robin EX 17 6hp kg Weight Hatz Diesel 4 6hp 3 5kW kg Engine RPM Honda Robin Engine RPM Hatz Vibrator Force kN Frequency Hz Max Travel Speed Petrol m min Max Travel Speed Diesel m min Compaction Force kg m Dual Force NRSWA Honda kg m Dual Force NRSWA Hatz kg m Sound Power Level GX160 EX17 amp Hatz 107 Lw A 107 Lw A 107 LW A 107 Lw A
11. than 20 granular e g clay silt amp heavy soils 2 Granular materials more than 20 granular e g hard core sand amp light soils 3 Bituminous materials e g asphalt tarmac cold lay bitumin emulsion products The chart shows the HAUC specifications for layer depth and number of passes for Dual Force plates If standard machines are used optimum compaction can not be guaranteed however if layer depths are reduced and number of passes increased results can be improved Moisture content of cohesive amp granular materials is critical to effective compaction If granular material is too dry it will flow around the plate instead of compacting If the moisture content is too high the material may dry out after compaction and shrinkage will occur 1400 1800 kg m2 COMPACTION PASSESS REQUIRED PER LAYER OF COMPACTED THICKNESS UP TO 150MM Cohesive Materials Reduce Layer Thickness Granular Materials 9 Bituminous Reduce Layer Thickness Usually placed in 100mm minimum layer so not specified by HAUC The nature of cohesive materials makes plate compaction difficult Optimum compaction is not guaranteed and not recommended by HAUC 11 Compaction Specification Various methods have been employed in the past to specify the compaction required for various applications The factors to consider are material properties layer thickness pressure applied vibration and number of passess Greater understand
12. that the oil level reaches the bottom thread on the oil Seal er D plug hole Top up as necessary with the correct oil see chart SOS A i l A Regular s Lower part of screw thread 13 Assembly Instructions Assembly Instructions for Vibrator 1 Clean out Housing 9 with gun wash then blow dry with compressed air 10 s 2 gt 2 Fit rear Bearing 3a into Housing and push Shaft 8 into Bearing gt gt 3 Fit front Bearing 3b onto Shaft and into Housing 4 Fit Bearing Cover B 10 c w Gasket 4a to the rear of the Housing 5 Fit Oil Seal 6 into Bearing Cover A 7 6 Fit Bearing Cover A c w Gasket 4b to the front of the Housing 7 Fit Woodruff Key 11 and Pulley 12 onto Shaft 8 Pour oil into oil drain hole in the housing until oil just starts to trickle out 9 Fit Copper Washer 2 and Oil Drain Plug 1 10 Fit Vibrator onto Baseplate and tighten bolts to a torque of 150Nm 11 Run for approximately 2 minutes to ensure oil does not leak from the Vibrator Fitting Instructions Paving Pad The paving pad has been designed to be used when tamping down paving slabs and block pavers However it should not be used for normal compaction work Before fitting make sure the paving pad you have is the correct size and the correct type HAUC Dual Force or standard To fit the Paving Pad 1 place the pad under the plate
13. 4011 Screw Mie 3 151 99915 4 7 10004 5 4 1003 Rondelle 6 3 4037 Bougie 7 151 99914 Guidon 8 8 10003 ve 9 151 99918 is Plaque d embase as 9 151 99926 Baseplate Plaque d embase Placa de base Placa de Base 9 151 99919 Baseplate Plaque d embase Placa de base Placa de Base 9 151 99927 Baseplate Plaque d embase Placa de base Placa de Base 10 4 1005 Washer Rondelle Arandela VID pe Tornillo Barrette de blocage Barra de fijaci n Barrette de blocage Barra de fijaci n Barrette de blocage Barra de fijaci n 13 00 0 860 14 151 0 284 14 151 0 285 14 151 0 286 Tira de Grampeamento Tira de Grampeamento Tira de Grampeamento Clamp Strip Clamp Strip Clamp Strip 14 151 0 287 Clamp Strip Barrette de blocage Barra de fijaci n Tira de Grampeamento 15 151 99933 Bracket Patte de montage 1 ESCUQULA Uu a E 15 151 99934 Bracket Patte de montage Escuadra Suporte 15 151 99935 Bracket Patte de montage Escuadra Suporte Escuadra Suporte do Tampon de Pavimentaci n Bloco de Pavimenta o Tampon de Pavimentaci n Bl
14. 51 0 134 Front Cover Orange Capot Avant Orange Cubierta Delantera Naranja Tampa Frontal Laranja 1 1 151 99932 Front Cover Orange Capot Avant Orange Cubierta Delantera Naranja Tampa Frontal Laranja 1 1 Front Cover Blue Capot Avant Bleu Cubierta Delantera Azul Tampa Frontal Azul 1 1 Front Cover Green Capot Avant Vert Cubierta Delantera Verde Tampa Frontal Verde A 1 Front Cover Green Capot Avant Vert Cubierta Delantera Verde Tampa Frontal Verde Travis Perkins A 1 Front Cover Red Capot Avant Rouge Cubierta Delantera Roja Tampa Frontal Vermelho A 1 Front Cover Red Capot Avant Rouge Cubierta Delantera Roja Tampa Frontal Vermelho 4 1 Front Cover Yellow Capot Avant Jaune Cubierta Delantera Amarillo Tampa Frontal Amarelo A 1 Front Cover Yellow Capot Avant Jaune Cubierta Delantera Amarillo 1 1 151 99957 Front Cover White Capot Avant Blanc Cubierta Delantera Blanco 1 2 05 0 000 Rondel Arandel er o 3 3 KU Tornillo 3 4 Ronde lle Arandela u 3 5 Tampon antivibratoire Montura antivibratoria 4 6 Plaque de Serrage de Motor Placa
15. Amarelo Cubierta Delantera Amarillo Tampa Frontal Amarelo Cubierta Delantera Blanco Tampa Frontal Branco Arandel Tornillo Arandela E Bancada Tampon antivibratoire Montura antivibratoria Plaque de Serrage de Motor Placa Fijaci n motor Rondel Arandela Rondelle Arandela i Tornillo TOMO ccoo Placa Arandel Arandel Arandel ount Tornillo Tornillo Tuerca Arandela Arandela Tuerca Tornillo Arandela E Arandela TOMIO 2 SU Tu v Ge Rondelle Rondelle 214 Vibrator Unit Unit de vibration Unidade Vibradora Unidade do Vibrador 1 a PAPON an 2 vc Arandela AA 3 Cojinete 4 Junta 5 Tornillo 6 Joint d tanch it Phuile Obturador aceite 7 Carter d extr mit Tapa de fondo 8 8 rare 9 Carter de boite de vitesses Envoltura de la transmisi n Estojo da caixa de engrenagens 10 D A es Carter d extr mit Tapa de fondo Tampa de extremidade zeg 11 PCX VIB 01 Vibrator Assembly Ensemble vibrateur Conjunto de vibrador Conjunto do Vibrador PCX 400 450 500 cl 11 PCX VIB 02 Vibrator Asse
16. Baseplate Plaque d embase Basep Basep Basep Basep Basep Baseplate Plaque d embase Baseplate Plaque d embase Basep Basep Basep Basep Basep Basen Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base Placa de base PCX 450A HAUC PCX 500 PCX 500 HAUG Tampon de Pavage Tampon de Pavimentaci n Bloco de Pavimenta o Tampon de Pavage Tamp n de Pavimentaci n Bloco de Pavimenta o Paving Pad Tampon de Pavage Tampon de Pavimentaci n Bloco de Pavimenta o Paving Pad Tampon de Pavage Tampon de Pavimentaci n Bloco de Pavimenta o Paving Pad Tampon de Pavage Tampon de Pavimentaci n Bloco de Pavimentac o Paving Pad Tampon de Pavage Tamp n de Pavimentaci n Bloco de Pavimenta o Paving Pad Tampon de Pavimentaci n Bloco de Pavimentac o Paving Pad Tamp n de Pavimentaci n Bloco de Pavimentac o Nut Paving Pad Paving Pad O OO O O O O O O OO oo R O O N ch hh oo A ch A ch ch ch ch 10 Clamp Strip Barrette de blocage Barra de fijaci n
17. CEE este es conforme a las siguientes directivas 98 37 CE de la CEE Esta directiva consolida la directiva inicial sobre maquinaria 89 392 CEE Directiva 89 336 CEE sobre Compatibilidad Electromagn tica seg n enmiendas 92 31 CEE y 93 68 CEE Directiva sobre Bajo Voltaje 73 23 CEE EN 292 de Seguridad de Maquinaria y Niveles armonizados est ndares asociados donde sean aplicables Emisi n de Ru dos conforme a la Directiva 2000 14 CE Anexo VI para m quinas bajo art culo 12 la mencionada unidad est AV Technology Limited AVTECH House Birdhall Lane Cheadle Heath Stockport Cheshire SK3 OXU GB O signat rio Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK 0EU GB pelo presente declara que se o produto descrito neste certificado foi adquirido a um distribuidor autorizado do Belle Group em qualquer pa s da UE est em conformidade com o estabelecido nas seguintes directivas comunit rias 98 37 EC esta directiva uma consolida o da directiva de maquinaria original 89 392 EEC Directiva de Compatibilidade Electromagn tica 89 336 EEC conforme corrigido pelas 92 31 EEC amp 93 68 EEC A directiva de baixa voltagem 73 23 EEC EN 292 Seguran a da maquinaria e s normas harmonizadas afins se aplic veis As emiss es de ru do respeitam e est o dentro das directivas para m quinas 2000 14 EC Anexo VI artigo 12 sendo o organismo notificado AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0X
18. DEN RE u usu uu auqa qa as 7 Sale UE 7 Technical Dala oi ai io 8 General E 9 el En RT EE 9 Pre Start Safety CHECKS uu u aie un er a id sc ee ree en 9 Start amp Stop M nd delel 10 1 7 SWEPRPERURBERRRSEREENERERSEFIPLELDINTEFEEEBESEEEEELERESEDEREEFELFEUEREEEEUEEEEEUEEERSEERFERGERDEUEEHRUE eege eege Zeg 10 Reasons Tor COMPActiOn EE 10 Operating the COMPactoON MFEFERRRRFFEERSERRPFFEFESSPEFFFFTENSETFEETFEFFELFSEPEPFFEFFPTTEFFEREN TERTFPERTEITETPFEEEFFTRLFFERPEIFFEESEFTERTFERLERTEUFFSPLETLLEESPEEFLTIEVEREPEITIEBFPEPF VERSER 11 Application oi A o lie ORE ass 11 Compaction SPECICATION UL a ioibaidts 12 Trouble Shooting Guide isis 12 SOIVIGIIIQ EE 13 E TK Ee e E 14 FIttINQUINSTUCHONS EE 14 Dual Force Certificale EE 15 Warranty a u uQ as 15 CE Certificate uuruuu uu uQ usun asua ela 2 Belle Group reserves the right to change machine specification without prior notice or obligation 6 Machine Description Throttle lever Choke lever Fuel ON OFF lever Engine ON OFF switch Air Filter Housing Fuel Tank Exhaust Recoil Starter Handle 9 Engine oil filler dipstick 10 Engine oil drain plug 11 Vibrator 12 Vibrator oil check plug 13 Attachment point for Water Spray System or Paving Pad 14 Belt guard 15 Control Handle 16 Lifting Point 17 Attachment points for Transporter Options SE Za CON 2 bi N gt N B Drawing based a Honda GX160 engine Please refer to the manufacturer
19. O N DE SERIE N DE SERIE DATE OF MANUFACTURE DATE DE FABRICATION FECHA DE FABRICACI N SOUND POWER LEVEL NIVEAU DE NIVEL DE e NIVEL DE MEASURED PUISSANCE SO POTENCIA POT NCIA DE GUARANTEED MESUREE GARANTIE MEDIDO GARANTIZADO MEDIDO GARANTIDO GEMETEN LYDEFFEKTNIVEAU GELUIDSSTERKTENIVEAU MALT GARANTERET GEGARANDEERD we Signed by Managing Director On behalf of BELLE GROUP SHEEN UK Signature Le Directeur General Pour le compte de la SOCIETE BELLE GROUP SHEEN UK Medido por Director Gerente En nombre de BELLE GROUP SHEEN UK Assinado por Director Geral Em nome de BELLE GROUP SHEEN UK Getekend door Ray Neilson Algemeen Directeur Namens BELLE GROUP SHEEN UK Uunderskrevetaf Administrerende direktgr P vegne af BELLE GROUP SHEEN UK How To Use This Manual This manual has been written to help you operate and service the Plate Compactor safely This manual is intended for dealers and operators of the Plate Compactor Foreword The Environment section gives instructions on how to handle the recycling of discarded apparatus in an environmentally friendly way The Machine Description section helps you to familiarise yourself with the machine s layout and controls The General Safety and Health and Safety sections explain how to use the machine to ensure your safety and the safety of the general public The Start and Stop Procedure he
20. U GB Ondergetekende Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 OEU GB verklaren hierbij dat als het product zoals beschreven in dit certificaat is gekocht van een erkende Belle Group dealer binnen de EEG het voldoet aan de volgende EEG richtlijnen 98 37 EC Deze richtlijn is een opvolger van de orginele Machinerichtliin 89 392 EEG Electromagnetische Compatability Richtliin 89 336 EEG geamendeerd door 92 31 EEG amp 93 68 EEG De Laagspannings Richtlijn 72 23 EEG EN 292 Veiligheid van Machines en hieraan gekoppelde geharmoniseerde Standaarden waar deze van toepassing is Geluidsemissies volgens richtlijn 2000 14 EC Bijlage VI Het contactorgaan is AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 OXU GB Vi Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 OEU GB erkleerer hermed at hvis det i dette certifikat beskrevne produkt er kgbt hos en autoriseret Belle Group forhandler i EU er det i overensstemmelse med folgende ESF direktiver 98 37 EF 73 23 EMF som ndret ved 93 68 E F 89 336 EMF som ndret ved 92 31 E F 93 68 EMF og tilknyttede harmoniserede standarder hvor relevant Stajniveauet er i overensstemmelse med direktiv 2000 14 EF bilag VI g ldende for maskiner under paragraf 12 Det bemyndigede organ er AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU Storbritanien TYPE DE PRODUIT TIPO DE PRODUCTO MODELE MODEL
21. ategory 1400 1800kg m Managing Director ZZ R Neilson Dual Force allows Belle Group plate compactors to be used for Highways reinstatements in accordance with the specifications stated in the NRSWA New Roads and Streetworks Act 1991 Appendix A8 Dual Force is only available on Belle Group plate compactors The design is protected worldwide and in the UK by Patent No 2261840 Standard Belle Group plate compactors can be retro fitted with Dual Force contact Belle Group for details Warranty Your new Belle Group PC single direction plate compactor is warranted to the original purchaser for a period of one year 12 months from the original date of purchase The Belle Group warranty is against defects in design materials and workmanship The following are not covered under the Belle Group warranty 1 Damage caused by abuse misuse dropping or other similar damage caused by or as a result of failure to follow assembly operation or user maintenance instructions Alterations additions or repairs carried out by persons other than Belle Group or their recognised agents Transportation or shipment costs to and from Belle Group or their recognised agents for repair or assessment against a warranty claim on any machine Materials and or labour costs to renew repair or replace components due to fair wear and tear END gt The following components are not covered by warranty Drivebelt s Engine
22. ator shaft case oil replacement see Vibrator unit The belt tension should be checked after 4 hours use Drive Belt Remove the belt guard then check the belt tension by placing light finger pressure on the top of the belt as near central between the engine drive and vibrator pulley The belt should deflect by between 5mm and 10mm If the belt tension requires adjustment loosen the four engine mount bolts enough to allow the engine to be moved Adjust the engine s position by turning the tension bolt clockwise to increase belt tension anti clockwise to decrease Once set retighten the engine mount bolts and check the belt tension a second time Finally replace the belt guard ensuring it is correctly and securely fitted Routine Maintenance First 4 First month 3 Months 6 months hours 20Hours 50 Hours 100 Hours Engine Oil Check Level Y Change Y Air Filter Check Condition Clean Y Replace when necessary Every 12 months Spark Plug Change Drive Belt Tension Oil Fuel Type amp Quantity Spark Plug Type Oil type Quantity Fuel Type Capacity Spark Plug Electrode Dom Litre Litre Type Gap mm BPR6ES Unleaded BM6ES or 0 6 0 7 BPR6ES Petrol Robin EX13 S A E 10W 30 06 Unleaded NGK BR 6HS Petrol Robin EX17 S A E 10W 30 Unleaded NGK BR 6HS Diesel Hatz 1B20 6 S A E 10W 30 Diesel Refer to N A N A BS2869 Manual N A N A Vibrator Unit Remove the plug complete with seal check
23. avimentac o Tamp n de Pavimentaci n Bloco de Pavimenta o Tamp n de Pavimentaci n Bloco de Pavimenta o Tamp n de Pavimentaci n Bloco de Pavimenta o Tamp n de Pavimentaci n Bloco de Pavimenta o Barra de fijaci n Barra de fijaci n Barra de fijaci n Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Placa de Base Parafuse Bloco Anti vibra o Bloco Anti vibra o Se ANNA PCX 400 HAUC PCX 450 HAUC PCX 500 HAUC Placa de base Placa de base Placa de base TOMI O coccion Arandela Tuerca Tamp n de Pavimentaci n Bloco de Pavimentac o Tamp n de Pavimentaci n Bloco de Pavimenta o Tira de Grampeamento Tira de Grampeamento Tira de Grampeamento Barra de fijaci n Tira de Grampeamento 208 Cast Baseplate Assembly Elements du patin moul Montaje de plancha base de fundici n Conjunto da placa base fundida 1 151 99917 Baseplate Plaque d embase Placa de base 1 151 99924 Baseplate Plaque d embase Placa de base 1 151 99913 Baseplate Plaque d embase Placa de base 1 151 99925 Baseplate Plaque d embase 2 7 1
24. aving carried out the checks listed in the pre start section you may start the engine The Belle Group PCx range of compactors are fitted with a centrifugal clutch this allows the engine to run at idle without driving the vibrator As the engine speed is increased the clutch will engage and will drive the vibrator For correct operation the engine speed should be set to maximum Set the throttle to maximum and use the control handle to steer or turn the compactor The vibrator will not only cause the baseplate to vibrate but will also cause it to travel forward During normal operation you should not have to push the compactor but allow it to travel at its own pace The speed of travel will be determined by the condition of the surface being compacted If the surface to be compacted is on a slope great care must be taken when controlling the compactor s direction of travel If necessary use a suitable rope attached to the compactor at a low point on the chassis to allow a helper to take part of the compactor s weight Work up and down a slope not across Work the compactor over the surface in an organised pattern until the required compaction has been achieved Where there are a number of different layers to be compacted on top of each other compact each layer individually To stop the compactor vibrating set the throttle to idle Applications Applications materials fall into three categories 1 Cohesive materials less
25. azadera Manguera Grampo de Tubagem A 12 Flexible Tubagem 1 13 Abrazadera Manguera 4 14 es Pieza Intercalada u Orar 2 15 Soud d eau Pulverisee Soldaro Rociador De Agua Soldado Dovaporizador De Agua PCX 350 1 15 Soud d eau Pulverisee Soldaro Rociador De Agua Soldado Dovaporizador De gua PCX 400 1 15 Soud d eau Pulv ris e Soldaro Rociador De Agua Soldado Dovaporizador De gua PCX 450 A 15 Soud d eau Pulv ris e Soldaro Rociador De Agua Soldado Dovaporizador De gua PCX 500 41 16 Perno Ss A 17 Rondelle Arandela A 18 Ecrou Tuerca 4 19 Tuerca 1 20 Arandela 2 21 Placa dePresi n A 22 800 99960 a R tulo a 22 800 99961 Autocollant R tulo 4 22 800 99962 Autocollant R tulo el 22 800 99963 Autocollant R tulo 4 23 Raag RR dta RD Tornillo 2 24 Rondelle Arandela 2 25 Se Plaque Placa 2 26 oi 1 27 3 4040 BOUGIE sinnep irapis ET ME BAO PRP ERR RES a dd RR 1 28 151 99938 Soud d eau Pulv ris e Soldaro Rociador De Agua Soldado Dovaporizador De gua PCX 350 A 28 151 99939 Soud d eau Pulv ris e Soldaro Rociador De Agua Soldado Dovaporizador De Agua PCX 400 A 28 151 99940 Soud d eau Pulv ris
26. e moist air from intruding into the combustion chamber Pep o oo Hatz 1B20 7 Diesel Engine please refer to the engine manual for full details 1 Turn ON the fuel by moving the fuel ON OFF lever fully to the right 2 Set the engine speed control to start 3 Taking a firm hold of the control handle with one hand grasp the recoil starter handle with the other Pull the handle until engine resistance is felt then let the starter return 4 Taking care not to pull the starter s rope fully out pull the starter handle briskly with both hands 5 Repeat this procedure until the engine fires 6 Ifthe engine fails to start after several attempts consult the engine manual supplied with the compactor 7 To stop the engine set the throttle control to idle then press and hold the red stop button until the engine stops Reasons For Compaction Soil which has been disturbed or new infill subbase and blacktop will have small voids or air pockets which if not compacted will lead to one or more problems occurring 1 As traffic crosses the surface of an uncompacted area the material is compressed This leads to subsidence of the top surface as the material fills the voids 2 A similar situation occurs with static loads on uncompacted ground The load e g a building will sink 3 Materials with voids are more susceptible to water seepage leading to erosion Water ingress may also cause the soil to expand during freezing temperatur
27. ed on Dual Force plate Fit correct Dual Force Pad Bituminous surface flaking laminating Over compaction Remove and relay Low travel speed plate sinking Layer thickness too deep Remove some of the material Moisture content too high or too low 12 Remove material and adjust Servicing Maintenance The Belle Group PCX range of Single Direction Plate Compactors are designed to give many years of trouble free operation It is however important that the simple regular maintenance listed in this section is carried out lt is recommended that an approved Belle Group dealer carries out all major maintenance and repairs Always use genuine Belle Group replacement parts the use of spurious parts may void your warranty Before any maintenance is carried out on the machine switch off the engine If working on a petrol engined machine disconnect the HT lead from the sparkplug If working on a diesel engine make sure that the stop switch is in the stop position Always set the compactor on level ground to ensure any fluid levels will be correctly read Only use recommended oils see chart on following page Running In Period When the compactor is first used from new the engine oil must be changed after the initial running in period see engine manual for full detail The vibrator shaft case oil must be replaced after the first 100 hours use then after every 500 working hours For detail on vibr
28. engine to cool before touching it Never leave the engine running and unattended Never remove or tamper with any guards fitted they are there for your protection Always check guards for condition and security if any are damaged or missing DO NOT USE THE COMPACTOR until the guard has been replaced or repaired Do not operate the Compactor when you are ill feeling tired or when under the influence of alcohol or drugs Fuel Safety Fuel is flammable It may cause injury and property damage Shut down the engine extinguish all open MN CAUTION y jury and property g g g p flames and do not smoke while filling the fuel tank Always wipe up any spilled fuel Before refuelling switch off the engine and allow it to cool When refuelling DO NOT smoke or allow naked flames in the area Spilt fuel must be made safe immediately using sand If fuel is spilt on your clothes change them Store fuel in an approved purpose made container away from heat and ignition sources Health and Safety Vibration Some vibration from the compaction operation is transmitted through the handle to the operator s hands The Belle Group Plate Compactor range has been specifically designed to reduce hand arm vibration levels Refer to specifications amp technical data for vibration levels and usage times recommended maximum daily exposure time DO NOT exceed the maximum usage times PPE Personal Protective Equipment Suitable PPE must be worn when
29. ensuring the securing holes line up with the holes on the front of the baseplate The securing coach bolts 4 should be passed through the clamp strip 5 then the paving pad 1 and finally through the baseplate They are in turn secured in place with the nut 2 and washer 3 Transporter Attachment The transporter attachment enables the operator to move the compactor to the work place with the minimum of effort Removable Transporter Attachment To fit the transport attachment align the pivot bracket with the holes on the rear of the baseplate The two securing bolts should be passed through the pivot bracket and the baseplate They are in turn secured in place with the Nyloc nut and washer Slide the wheel frame onto the pivot bracket tilt the compactor forward then swing the wheel frame forward and under Finally tilt the compactor back and onto the wheels Fixed Transporter Attachment To fit the transport attachment align the bracket with the holes on the rear of the bedplate The two securing bolts should be passed through the bracket and into the bedplate 14 Dual Force HAUC NRSWA Certificate This machine is fitted with a Dual Force base plate This machine is not fitted with a Dual Force base plate When fitted with a Dual Force base plate the Static Weight per Unit Area of this machine is over 1400 kg m and so complies with the NRSWA HAUC specification for plate compactors in the c
30. es and contract during dry spells Expansion and contraction is a major cause of damage to building foundations and normally leads to the structure requiring underpinning Compaction increases the density of the material and therefore increases its load bearing capacity Reduces air voids and therefore reduces the risk of subsidence expansion and contraction due to ingress of water 10 Operating The Compactor Take the compactor to where it is required If using the Detachable transport attachment to wheel the unit tilt the compactor forward to raise the transport wheels off the ground Swing the transporter frame back then across to disconnect it from the rear of the compactor Place the transporter frame somewhere safe until next required For machines with the Fixed transporter tilt the machine forward pull the transporter rearwards and upwards lower the machine to the floor and latch the transporter into the up position Where it is necessary to use lifting equipment to position the compactor make sure the lifting equipment has a WLL Working Load Limit suitable for the compactors weight see specification chart on page 4 or the machine numberplate Attach suitable chains or slings ONLY to the lifting point on the top of the compactor If the compactor is fitted with the water spray system and the application requires its use check that the water outlet valve is closed then fill the water bottle with clean water H
31. hinery directive 89 392 EEC Electromagnetic Compatability Directive 89 336 EEC as amended by 92 31 EEC amp 93 68 EEC The low voltage directive 73 23 EEC EN 292 Safety of machinery and associated harmonised standards where applicable Noise emissions conform to directive 2000 14 EC Annex VI for machines under article 12 the notified body is AV Technology Limited AVTECH house Birdhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB Nous soussignons Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK17 OEU GB certifions que si le produit d crit dans ce certificat est achet chez un distributeur autoris Belle Group au sein de la CEE il est conforme aux normes CEE ci apr s 98 37 CE Cette norme est une codification des normes de la machine d origine 89 392 CEE Norme compatible pour l lectromagnisme 89 336 CEE modifi par 92 31 CEE et 93 68 CEE Caract ristiques basse tension 73 23 CEE EN 292 Norme de s curit des machines et des criteres associ s et configur s si applicable Les missions de bruit sont conformes la directive 2000 14 EC Annexe VI pour machines article 12 l objet mentionn est AV Technology Mimited AVTECH House Birhall Lane Cheadle Heath Stockport Cheshire SK3 0XU GB La Sociedad Belle Group Sheen UK Sheen Nr Buxton Derbyshire SK 17 OEU GB por el presente documento certifica que si el producto descrito en este certificado es comprado a un distribuidor autorizado de Belle Group en la
32. ing of how compaction works has lead to new compaction specifications being introduced The most up to date specification is part of the U K s NRSWA New Roads amp Street Works Act Civil Engineers are now adopting these specifications to ensure good compaction for all site work NRSWA HAUC specification The specification was compiled by HAUC Highways Authorities amp Utilities Committee The New Roads and Street Works Act 1991 set a new standard for road repairs and reinstatements in the UK It covers materials methods equipment and safety when carrying out reinstatements on roads and footways The reason for the act is to ensure repairs and reinstatements are carried out to a higher standard and ultimately last longer This in turn will reduce the need for costly remedial work and reduce traffic delays There are two categories specified for plate compactors 1 1400 to 1800kg m 2 Over 1800kg m These figures relate to the static pressure applied by the machine NOTE No standard single direction plate compactors comply with this minimum specification For highways work always use a Dual Force plate compactor DUAL FORCE Belle Group studied the act then developed and patented equipment to enable contractors to comply with the act s requirements The NRSWA legislation requires that compaction equipment meets the minimum specification By purchasing an Belle Group Dual Force plate you are immediately complying w
33. ith this part of the act To comply with the specification and maintain surface tolerance Belle Group Dual Force base plates are divided into two areas providing two stages of compaction Stage 1 Stage 2 Stage 1 The full base area compacts the material like a standard machine Stage 2 The base rises onto the Dual Force section to give 3 to 4 times the compaction force of standard plates Troubleshooting Guide Problem Cause Remedy Engine will not start No fuel Open fuel tap Fill fuel tank Engine switched off Switch engine on Spark plug fouled Clean and reset plug gap Engine cold Close choke Engine flooded Honda open choke fully open throttle pull recoil starter until engine fires Hatz move speed control to stop pull recoil starter 5 times then repeat start procedure Engine still will not start Major Fault Contact Agent or Belle Group Unit will not vibrate Engine speed too slow Set engine speed control to fast Drive belt tension loose Adjust belt tension Air filter blocked Clean or renew air filter Drive failure Contact Agent or Belle Group Vibrator failure Contact Agent or Belle Group Asphalt adhering to plate Lack of lubrication Use a water spray system Paving blocks damaged Plate in direct contact with material Use a paving pad Standard pad us
34. k the engine fuel level and top up as necessary Check for fuel and oil leaks PON Start and Stop Procedure CAUTION Improper maintenance can be hazardous Read and Understand this section before you perform any maintenance service or repairs Honda GX120 amp GX160 1 Open the fuel tap by moving the fuel ON OFF lever fully to the right If starting the engine from cold set the choke ON by moving the choke lever fully to the left If restarting a warm engine the choke is usually not required however if the engine has cooled to a degree partial choke may be required Throttle 3 Turn the engine ON OFF switch clockwise to the I position 4 Set the throttle to the idle position by moving the throttle lever fully to the right Do Choke not start the engine on full throttle as the compactor will vibrate as soon as the engine starts Fuel 5 Taking a firm hold of the control handle with one hand grasp the recoil starter handle with the other Pull the recoil starter until engine resistance is felt then ON OFF let starter return Lever Taking care not to pull the starter s rope fully out pull the starter handle briskly Repeat until the engine fires Once the engine fires gradually set the choke lever to the OFF position by moving it to the right the engine fails to fire after several attempts follow the trouble shooting guide on page 8 0 To stop the engine set the throttle to idle and turn
35. lps you with starting and stopping the machine The Trouble Shooting guide helps you if you have a problem with your machine The Servicing section is to help you with the general maintenance and servicing of your machine The Warranty Section details the nature of the warranty cover and the claims procedure The Dual Force section shows the compaction specification the machine can achieve The CE certificate section shows the standards that the machine has been built to Directives with regard to the notations Text in this manual to which special attention must be paid are shown in the following way CAUTION The product can be at risk The machine or yourself can be damaged or injured if procedures are not carried out in the correct way A WARNING The life of the operator can be at risk WARNING Before you operate or carry out any maintenance on this machine YOU MUST READ and STUDY __ WARNING e ey this manual KNOW how to safely use the unit s controls and what you must do for safe maintenance NB Be sure that you know how to switch the machine off before you switch on in case you get into difficulty ALWAYS wear or use the proper safety items required for your personal protection If you have ANY QUESTIONS about the safe use or maintenance of this unit ASK YOUR SUPERVISOR OR CONTACT BELLE GROUP UK 44 0 1298 84606 How to use this manual EE 6 ET EE 6 Machine DESCRIPTION 1 u EN
36. mbly Ensemble vibrateur Conjunto de vibrador Conjunto do Vibrador PEX 350 1 216 Handle Assembly Ensemble poign e Conjunto de manillar Conjunto do Punho 151 99920 Patte de Montage PX3504013119 1 21 0157 Anti Vibration Mount Tampon Antivibratoire Montura Antivibratoria Bloco Anti vibra o ra 4 1 151 00100SF Handle Orange Guidon Orange Manillar Orange 1 151 00100BF Handle Blue Guidon Bleu Manillar Azul Punho Azul 4 1 151 00100GF Handle Green Guidon Vert Manillar Verde A 1 151 00100RF Handle Red Guidon Rouge Manillar Roja Punho Vermelho 4 1 151 00100YF Handle Yellow Guidon Jaune Manillar Amarillo Punho Amarelo 4 1 151 00100WF Handle White Guidon Blanc Manillar Blanco Punho Branco 4 2 0 2 3 151 99906 Patte de Montage Escuadra SUPONE u ua raras gt PX3504013118 1 3 151 99921 er Patte de Montage Escuadra Suporte gt PX3504013119 A 4 4 8006 SS Rondelle Arandela Anilha aus A 5 8 8008 RETA Ecrou Tuerca Porca A 6 151 99901 s as B quille
37. oco de Pavimenta o Tamp n de Pavimentaci n Bloco de Pavimenta o Tamp n de Pavimentaci n Bloco de Pavimenta o Tampon de Pavimentaci n Bloco de Pavimenta o Tampon de Pavimentaci n Bloco de Pavimenta o Tampon de Pavimentaci n Bloco de Pavimenta o 15 151 99936 Bracket Patte de montage 16 151 0 271 Paving Pad Tampon de Pavage 16 151 0 272 Paving Pad Tampon de Pavage 16 151 0 273 Paving Pad s s nenannaeee Tampon de Pavage 16 151 0 274 Paving Pad Tampon de Pavage 16 151 0 275 Paving Pad Tampon de Pavage 16 151 0 276 Paving Pad Tampon de Pavage 16 151 0 277 Paving Pad Tampon de Pavage 16 151 0 278 Paving Pad Tampon de Pavage Tampon de Pavimentaci n Bloco de Pavimenta o 17 21 0 292 Anti Vibration Mount Tampon antivibratoire Montura antivibratoria Bloco Anti vibra o Se 17 21 2 298 Anti Vibration Mount Tampon antivibratoire Montura antivibratoria Bloco Anti vibra o PCX 450 HAUG PCX 500 PCX 500 HAUC 210 Bedplate and Front Cover Honda Robin Plaque d assise et Capot Avant Honda Robin Bancada y Cubierta delantera Honda Robin Placa de Apoio e Tampa Frontal Honda Robin 1 1
38. the engine ON OFF switch anticlockwise to the 0 position 1 Turn the fuel off Orso Robin EX13 amp EX17 Petrol Engine Open the fuel cock Turn the STOP SWITCH to the position T ON Set the speed control lever 1 3 of the way towards the high speed position Close the choke lever If the engine is cold or the ambient temperature is low close the choke lever fully If the engine is warm or the ambient temperature is high open the choke lever half way or keep it fully open 5 Pull the starter handle slowly until resistence is felt This is the compression point return the handle to its original position and pull swiftly Do not pull out the rope all the way After starting the engine allow the starter handle to return to its original position while still holding the handle 6 After starting the engine gradually open the choke by turning the choke lever and finally keep it fully opened Do not fully open the choke lever immediately when the engine is cold or the ambient temperature is low because the engine may stop 7 To stop the engine Set the speed control lever at the low speed position and allow the engine to runat low speed for 1 to 2 minutes before stopping Turn the STOP SWITCH counter clockwise to the position 0 OFF Close the fuel cock 10 Pull the starter handle slowly and return the handle to its original position when resistance is felt This operation is necessary to prevent outsid
39. using this equipment i e Safety Goggles Gloves Ear Defenders Dust Mask and Steel Toe capped footwear Wear clothing suitable for the work you are doing Tie back long hair and remove any jewellery which may catch in the equipment s moving parts Dust The compacting process will occasionally produce dust which may be hazardous to your health Always wear a mask that is suited to the type of dust being produced Fuel Do not ingest fuel or inhale fuel vapours and avoid contact with your skin Wash fuel splashes immediately If you get fuel in your eyes irrigate with copious amounts of water and seek medical attention as soon as possible Exhaust Fumes MN CAUTION The exhaust fumes produced by this equipment are highly toxic and can kill Do not operate the compactor indoors or in a confined space make sure the work area is adequately ventilated Pre Start Checks Pre start up inspection The following Pre start up inspection must be performed before the start of each work session or after every four hours of use whichever is first Please refer to the service section for detailed guidance If any fault is discovered the compactor must not be used until the fault is rectified 1 Thoroughly inspect the compactor for signs of damage Check componenents are present and secure Pay special attention to the belt drive safety guard fitted between the engine and the vibrator unit Check the engine oil level and top up as necessary Chec
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