operators' manual for all models:
Contents
1. 7010077777 77 7 Safety and operation Any necessary adjustments are made before shipment Follow 11 515851h72X7 X FEF r Watts 1 180 the maintenance schedules outlined in this manual for optimum performance and safe aaa Volts Hz 1110 0 operation Any repairs should be done only by qualified personnel vvith proper training and VVeight 14 kg tools Carefully read all safety requirements before installation operation or maintenance VS9U 56 F low Rate 500 I hr 0000000000 The requirements are essential to ensure safe operation Failure to follow these guidelines nnn 700 ee pu zu aa na n voids the warranty and may result in chiller damage or personal injury N r i ii lan Sizs Up to 120 litres Dimensions 12 5 7 5 X135 Connections 16mm or 20ml Quick Disconnect Do notinstall or try to repairachillerthathasbeendamagedinshipment sss eters eres eres eases ease cec cc cc TI aaa aes See Receiving And Inspection for instructions e Turn off and unplug the chiller before preforming any work Electricity has the potential to cause personal injury or equipment damage e Donot operate the chiller at temperatures above the maximum ambient temperature 95 F 35 C 5555555050 00 7 75N hN h o tBo H P 18 080 1 1 3 i l Always supply electrical power tha2. b 5 operators manual for all models TR5 TR10 TR 5 TR20 TR30 TR O a Ec m i SSS Ma d A s A 3 es 2 T d ta i el k TIT Tate 200800858 SEACHILU 3 m ds fal M AM m v b dun m H31 ay na 84 vs AAAS z d Ja AN Purchased From Date Purchased Date Installed Model Number Serial Number STECO SEACHILL Tableof Contents 600 sal c 2 Specifications 5 Pea basan 6 Receiving and Inspection 8 PaRS LSE asd 9 10 Installation and Assembly 11 14 Operation and Settings 15 17 Maintenance Nay aa aya aaa 18 22 Troubleshooting 23 AboutThis Manual This manual covers basic operation and maintenance for all current models of the Teco SeaChill under normal operating conditions For more detailed information or uses not covered in this manual please contact us Contact Us United Kingdom distributor TradeMark Aquatics Ltd Tel 01509 262330 info trademarkaquatics co uk www trademarkaquatics co uk Safety Specifications HP 1 12 o Teco chillers are designed and built vvith safety as a prime consideration industry accepted Safety factors have been used in the design Each chiller is inspected atthe factory for 808017711hh777X9KX k
3. un Temperature displayed insulated tubing is not correct Check for obstructions in tubing Check that the pump is working Water may not be circulating through chiller correctly Chiller does not come on until aquarium temperature Temperature offset is is several degrees higher incorrect than set point Reduce length of tubing insulate the tubing Reset temp differential see instructions below Disconnect chiller from aquarium Run a 50 solution of vinegar and water through chiller for 24 hours to dissolve buildup Thoroughly flush chiller with Ro DI before connecting to aquarium Water flow through chiller has slowed Calcium Buildup Press and hold SET for 10 seconds The display will show a value of 1 to 20 this is the current set differential Use the arrow Keys to change the set differential Theset differential reflects the number of degrees variance upward from the settemperature you wish to allow Forexample if you have the set temperature at 25 C but do not want the chiller to turn on until it reaches 27 C set the differential value to 2 The default setting allows avarianceof 1 C fromthesettemperature before the chillerturnson This value is intended to protect the compressor from excessive wear Page 23 Page 24
4. 00 0 Nolts Hz 110 60 1 60 Weight 96 Ib 11 Ib DANGER DANGER Electric Shock Risk Eye Injury Hazard Page 4 Page 5 Features 3 SEE eee m o ununun lt lt 14H mu F C 333373771 HAHHHHH CECECELCE q Sarasa os 4 Heater Port S Optional Accessory Fan s A Ventilation Grate G UV Port s Optional Accessory l UVBallast s Heat Exchanger Condenser B Ar Filter F Power Socket C Control Panel x Compressor D InPort E OutPort BB gz o oD Q Page Receiving and Inspection l Included Parts List 1 Inspect the chiller closely upon receipt Record any indication of damage and contact seller immediately 22 Save the box and packing materials un In OutPlugs If your chiller ever needs to be repaired or serviced you vvill need to ship it in the original box Located in the in out ports of the 3 Record your Model and Serial Number for easy reference chiller 2 Attached to chiller There is a space on the first page of this manual to record this information You may be asked for the serial number when calling for support Shutoff Valve 2 Our Quality Control procedure includes running water through the chiller to test the gb NOTE cooling capacity There may be residual vvater in the unit due to this method of testing I this is normal Ring Nut Att
5. Installation 1 Rotate the Shut Off Valves to the closed position Canister Filter 22 Loosen the ring nuts for shut off valves nstanauon Remove shut off valves from chiller inlet and outlet through the canister filter into the chiller where it is returned into 4 You may then move the chiller to another location the aquarium With this type of installation filter the aquarium water before it passes through the chiller to reduce build up inthe chiller Note If you are moving the chiller along distance it may be necessary to place the in out plugs in the in out ports of the chiller Be sure to put o rings on in out plugs before you put them in the in out ports Note These setup diagrams are intended to provide general examples of common plumbing arrangements this does not cover all possible situations Pump tubing plumbing accessories are not included Page 14 Page 15 Setting amp Controlling YourChiller W 8 Page 16 Control Panel All Teco Seachill models share the same control functionality The following directions apply to all models with exceptions for Silent Mode UV Sterilizer and Heater for models that do TR not have thosefunctions TR TR TR TR Bi lt c Setting Temperature ALL MODELS The unit has been factory set at 77 F to change this setting follow the steps outlined below 1 Turn on the chiller The power switch is located on
6. ached to chiller 2 ORing When the chillers are inverted during maintenance or shipping you must let the unit Attached to chiller 2 q V ARNING sit for at least 30 minutes upright to allow the coolant to settle failure to do this before turning on the chiller may resultin damage to the compressor Housing Ring Nut Attached to chiller 2 Housing Gasket Serial and Model Number Location Attached to chiller 2 Povver Cord TR30 60 Power Cord is attached to chiller Fuse 1 installed 1 spare T Front Underneath the Air Filter Back Air filter must be removed to access the serial and model number i hiki l 2 Bottom i Page 8 Elbow chiller 2 Attached to chiller Ring Nut Located in the in out ports of the chiller 2 Attached to chiller Washer Located in the in out ports of the chiller 2 Attached to chiller Air Filters 1installed washable reusable Note Color and appearance of actual parts may vary slightly Page 9 Page 10 Optional Parts Installation and Assembly ALL MODELS Teco SeaChill Chillers are intended for indoor operation Do not expose chiller to outside elements or direct sources of heat Maximum allowed ambient temperature is 95 F 35 C Do not operate chiller in temperatures a over 95 F 35 C If the chiller is placed in an enclosed space a cabinet or aquariu
7. crewing ring nuts Remove housing ring nuts and gaskets You may need to use a wrench or pliers to loosen the ring nuts we recommend placing a cloth over the ring nut to prevent damage to the plastic 3 Pull out the air filter Remove the housing First pull up on the case at the bottom then pull up by gripping the back and the front control panel recess Do not operate the chiller until housing is replaced AS y 1 Turnoffand unplug the chiller 2 Remove screws from housing Slide housing about 8 20cm back Unplug green ground wirefrom housing Slide the housing off Keep the plastic washers thatcome with the housing screws these prevent chipping of the housing powder coat 3 Slide Housing completely off Do not operate the chiller until housing isreplaced Page 19 Page 20 Changing the Fuse Fuse Clip Fuse Holder 1 Turn off and unplug the chiller before changing the fuse 2 Remove the fuse holder from socket using a flathead screwdriver 73 Remove blown fuse from clip and discard 4 Push out the spare fuse contained in the fuse holder placenew fuseintheclip replace fuse holder Changing the Fuse DANGER Electric Shock Risk Changing UV Bulb Itistime to replace the UV Lamp when the AL2 code flashes on the control panel 1 Turn off chiller and unplug the chiller Remove the housing see directions on p 19 2 Unscrew the ring nut for the UV sterilizer port Spare Fuse Note Some wires were remo
8. e Assembly Above photos are of aTR5 model Unscrew the Ring Nuts forthe Plumbing SeaChill Chillers can be plumbed using flexible plastic tubing or hard shut off valves from the chiller plumbed using PVC inlet and outlet Remove the In Out plugs from the In Out ports Flexible Tubing of the chiller Removethe O rings from In Out plugs do not discard 1 Attach flexible plastic tubing from the pump to the chiller In Out plugs store for use should you ever need to transport or ship the chiller to another location Slide the Ring Nuts onto the Shut Off Valves past the two small clips of plastic projecting from the side of the Shut Off Valves Note Once Ring Nuts have been pushed past the plastic clips on the Shut Off Valves do not remove Ring Nut from Shut Off Valves this will break the plastic clips causing the valve to leak Roll the O Rings onto the Shut Off Valve below the Ring Nut Do not push O Ring past plastic clips on Shut Off Valves PVC by sliding tubing over nipple on Shut Off Valves Tighten Compression Fitting over the end of the flexible plastic tubing by turning fitting counter clockwise until tubing is secure Note If the chiller should ever need maintenance it will be necessary to remove the chiller cover Do not hard plumb PVC to the chiller Plan ahead and use ball valves or gate valves to allow water flow to be shut off Install unions to allow for the removal of the chille
9. m stand it must have an air inlet as well as a ventilation outlet The air inlet should be at least the same size and dimensions as the air outlet and can be Flow Indicator 15 W Replacement UV Lamp placed to face the sides or front of the chiller Chiller must have a space of at least 8 in 20 cm between the ventilation grate and the wall for proper ventilation to take place If the chiller is inside of an enclosed aquarium stand the chiller will need to be 8 in 20cm from the walls of the stand If ventilation grate or fans must be placed closer than 8 in 20 cm to the wall it is necessary to create a ventilation outlet the same size and shape as the chiller ventilation grate or fans in the wall 400 W Heater Kit The SeaChill will produce excessive heat and not work properly if not placed ina well ventilated area Compressor damage may occour Pr 15 VV UV Sterilizer Kit Lm Reg VVARNING Before cutting a ventilation hole or grate in an aquarium stand contact the stand manufacturer to insure that you will not compromise the structural integrity of the stand 400 W Heater Kit TR5 Only Required Parts and Tools not Included Flexible Tubing Pump with the recommended flow rate see flow rate specs on page 5 Teflon Plumbers Tape for PVC plumbing or pipe thread sealant with Teflon Tools you may need for maintenance Tongue amp Groove Pliers flat head screwdriver Phillips head screwdriver pliers Page 11 Valv
10. nents to Chiller Tighten firmly but do not use excessive force Use tools and easily unscrew the 1 FPT x Slip adapters to maintenance the chillerifnecessary Do Not Overtighten The Shutoff Valves or Ring Nuts Q WARNING The shut off valves should be able to rotate easily after tightening overtightening may cause water leaks or permanently damage your chiller materials appropriate for use with plastic components Page 12 Page 13 Typical Tnstallations Submersible Pump Installation Operating Your Chiller Closed Loop Water is being run through the chiller Starting YourChiller by a separate pump and returned m E 1 Open the Shut Off Valves by rotating the valve a counterclockwise 2 Turn on the pump from the aquarium to the chiller Check for leaks and adjust as needed 1 Make sure water is circulating through the chiller atan appropriate rate see chart 185 150gph 270gph 00 1 External Pump Installation TRLO TRIS TR20 R 180gph 600gph 00 Inline TR30 TR60 27 gph 810gph In this installation the chiller is plumbed between the main return pump and the tank Be sure that 5 Plug the chiller Power Supply Cable into the chiller and the the flow rate is not too high in this other end into an appropriate compatible source of electricity situation If itis use a ball valve off of the main line into the chiller to slovv G power switch on thevvater flovv Relocation after
11. on grate and allows you to remove the air filter It is essential to keep the air filter on the SeaChill clean A clean air filter will ensure the unit is running at maximum efficiency All units have a sensor that will alert you if the air filter is being blocked If the digital display reads AL1 this means the air filter is dirty or obstructed and should be cleaned immediately 1 For proper operation clean the filter once per month 2 Use a vacuum cleaner or rinse the filter under a sink until filter is clean Do not use soap or other cleaning chemicals Do not allow chiller to run for extended periods of time without an air filter Removing Housing P d AARIA pr AN 1 Turnoffand unplug thechiller 2 Removeshutoffvalvesby unscrevving ring nuts Remove housing ring nuts and gaskets You may need to use a wrench or pliers to loosen the ring nuts we recommend placing a cloth over the ring nut to prevent damage to the plastic 3 Pull out the air filter Unscrew and removescrevvsonthe bottom Usea phillips head screwdriver You may have to move the chiller to the edge of a table to do this 4 Remove the housing Housing will remain attached to chiller via electric cables Grasp the bottom of the chiller and the edge of the power socket pull up and turn housing over and to the side Do not operate the chiller until housing is replaced 1 Turnoffandunplug thechiller 2 Remove shut off valves by uns
12. on will activate the sterilizer The green led light on the UV will illuminate to indicate the UV lightis on Note If the optional UV kit is not installed the light will flash on and off UV Sterilizer is not availble on the TR5 Switching from Fahrenheit to Centigrade ALL MODELS 1 Press and hold both up and down arrows simultaneously 7 for 10 seconds Thedisplayvillautomaticallychangefrom degrees Changing Temperature Display ALL MODELS Fahrenheit to degrees Centigrade To change back repeat process The chiller reads the temperature from the water passing through it a thermometer reading directly from the tank may be reading a different temperature depending on your specific setup Use this function if you would like to match the chiller s thermometertoaseparatethermometer Press and hold SET for 10 seconds Thedisplay will show a value of 1 or 1 5 donotchange this setting Press SET again The water temperature notthe set point will be displayed Push up or down arrow to change temperature After five seconds the setting is entered into memory and the display will return to full brightness The unit will now function normally with the new calibrated temperature Page 17 Page 18 Cleaning the Air Filter Remove thefilter from the bottom of the chiller Use a screwdriver to turn the plastic bolt 90 clockwise so the slotis vertical to the ground This unlocks the ventilati
13. r cover Recommended PVC parts may be either schedule 40 or schedule 80 PVC For installation using PVC solvent socket type fittings FPT x Slip adapters 2 e 1 PVC pipe 1 Slip x Slip Ball Valves 2 e 1 Slip X Slip Unions 2 e Teflon tape or pipe thread sealant with Teflon 1 Unscrew the Ring Nuts for the shut off valves from the chiller inlet and outlet Remove the In Out Plugs from the In Out ports of Note the first nipple on the Shut Off the chiller do not discard In Out plugs store for use should you Valves will take 5 8 id tubing The ever need to transportor ship the chiller to another location second larger nipple will accept 3 4 id tubing Remove compresssion fitting for Place the Shut Off Valve into 5 8 tubing before using 3 4 tubing z Keep the Housing Ring Nuts in place wrap the male threaded the Outlet of the chiller do not Use the tubing size you prefer inlet and outlet from the chiller in Teflon tape or pipe thread Use much force Hand tighten sealant with teflon to prevent leaks Wrap Teflon tape at least the Ring Nuts to seat the O Ring twice around threads Check carefully for leaks Slow leaks and attach the Shut Off Valve may occur Securely to the chiller Ss Screwthe 1 FPTxSlip adapters over inlet and outlet to chiller Tighten firmly but do not use excessive force WARNING Do Not Overtighten Threaded 41 Assemble the remaining PVC as you wish making sure you can Compo
14. return rubber stopper into sleeve Do not touch the glass of the UV bulb with your bare hands Tighten ring nut over quartz sleeve Replace housing and screws Open shut off valves restart pump and check for leaks Turn UV on by pressing UV button 4 2 A 6 7 3 9 Do not touch the glass of the UV bulb with your bare hands o WARNING Oils on your hands will dramatically decrease the lifespan of the UV lamp Use a clean cloth to handle the lamp during installation Hold down UV button for 10 seconds to reset AL2 code Page 22 Troubleshooting Problem Cause Solution Check that the power supply cable is correctly Display does not light up No Electricity connected to both the chiller and outlet Check that the power switch is ON Check that the fuse is intact Dirty Air Filter Clean Air Filter as described on page 18 Ambient Temperature is too high Obstructed Ventilation Grate Broken Fan Contact info trademarkaquatics co uk Lower the ambient temperature to below 95 F 35 C Remove the obstruction or create a ventilation hole Replace the UV lamp with an appropriate TECO UV UV lam i P replacement available at www tecous com Water temperature probe has been Contact info trademarkaquatics co uk damaged Compressor overload Check air filter check that ventilation fans are running probe is damaged Contact info trademarkaquatics co uk Water is losing or gaining heat through long and or
15. t complies with the voltage shown on the data label a E e i Watts 200 230 420 e VVork on the refrigeration system must be done only by a licensed refrigeration technician NhxCXO5OC O Volts Hz 110 60 e Do notplug into wall socket without the housing in place dB dB silent Mode 39 37 40 38 141 39 Configure the electrical cord to include a loop a loop section of chord that hangs ET i Weight 15 kg 39 51b 44 Ib below the electrical outlet this prevents water from reaching the outlet in the event of a leak o BM uu nu oe KB tis recommended that this product be used with an Tank Size 300 litres 90 200 g 130 400 g RCD residual current device outlet nines Dime K R ae 1077777777 i ny 10 3 7 173 4 Do not look directly at an illuminated UV light if installed xa Connections 5 8 or 3 4 Quick Disconnect tS e Do not operate chiller without water flowing through it e Never allow heater to be on without water flowing though the chiller Do not run pressurized water through chiller Chillers are designed to accept water flow from recirculating pumps Pressure pumps or high pressure water lines will damage the chiller fin O E doubt about your pump contact the pump manufacturer Amps 7 2 186 5 Watts 08 98000000
16. the side of the chiller near the power cord the TR30 and TR60 s switch is located on the control panel Once power has been turned onthe chiller will begin to operate after approximately five seconds The display will show the current temperature of the aquarium water passing through the chiller Push SET The display will change from the current temperature to the set temperature Push up or dovvn arrovv to change temperature Using the up and down arrows set the controller to the desired water temperature The temperature will be set automatically five seconds after you release the button 4 Once the chiller reaches the set temperature the unit will enter stand by mode both the lights above the temperature display will be off When the temperature changes the chiller or heater will cycle on as appropriate Note llluminated green LED indicates chiller is operational illuminated red LED indicates heater is operational For units with installed heaters Setting amp Controlling YourChiller Silent Mode 4 n Press SILENT when the chiller is on Silent mode slows the ventilation fan causing the chillerto become quieter Press SILENT again to turn silent mode off Note We strongly suggest using the silent function sparingly because it reduces the cooling capability of the chiller considerably UV Sterilizer i 1 Press UV ifthe optional UV sterilizer is installed pressing the V UV butt
17. ved for these photos Page 21 Page 20 N Remove rubber stopper from the quartz sleeve Unplug the old UV lamp from the 4 pin socket remove and discard lamp Slide new UV lamp into quartz sleeve plug into 4 pin socket return rubber stopper into sleeve Do not touch the glass of the UV bulb with your bare hands Turn off chiller and unplug the chiller Remove the housing see directions on previous page Remove the blue plastic coverfrom fuse removeold fuse from clips Install new fuse replace blue plastic cover replace chiller housing Tighten ring nut over quartz sleeve Replace housing and air filter Replace ring nuts and valves OWN O Hold down UV button for 10 seconds to reset AL2 code Oils on your hands will dramatically decrease the lifespan of the UV lamp Use a clean Do not touch the glass of the UV bulb with your bare hands 7 V ARNING cloth to handle the lamp during installation Open shut off valves restart pump and check for leaks Turn UV on by pressing UV button Page 21 Changing UV Bulb Itistime to replace the UV Lamp when the AL2 code flashes on the control panel Turn off chiller and unplug the chiller Remove the housing see directions on p 18 Unscrew the ring nut for the UV sterilizer port Remove rubber stopper from the quartz sleeve Unplug the old UV lamp from the 4 pin socket remove and discard lamp Slide new UV lamp into quartz sleeve plug into 4 pin socket
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