Hydraulic Transmission Jack, Telescopic Operating Instructions
Contents
1. be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION Hydraulic Transmission Jack is designed to be used as an aid in the removal and installation of automotive and light truck transmissions transfer cases and transaxles This telescopic style transmission jack is for use under an overhead lift or in a garage pit On air option model 41001 ensure that your air source can dedicate 7 8 CFM 110 175 psi to each jack operated A NEVER use for any purpose other than those uses outlined above SPECIFICATIONS Min Max Extended Volume of Capacity Height Height 099e Base sagde Area Hyd Oil 41000 1000 Ib 37 7 8 77 5 8 8 7 8 x 7 1 8 21 x 21 33 1 8 x 35 1 22. lowering load Slowly engage release valve pedal Maintain control of the rate of speed at which the load lowers at all times Slowly gently apply downward pressure to the release valve pedal A Never use this jack as a workstation MAINTENANCE Important Use only good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Mobil DTE 13M or equivalent recommended Adding oil 1 With saddle fully lowered set jack in its upright level position Remove oil filler screw 2 Fill until oil is level with the oil filler screw hole reinstall oil filler screw Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With saddle fully lowered remove oil filler screw 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Set jack in its level position Fill until oil is level with the oil filler screw hole reinstall oil filler screw Lubrication 1 Aperiodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure that casters and pump assemblies move freely 2 For air option models 41001 When used on a daily basis air pump model should be interna
3. 2 06 liters 41001 41001 PREPARATION Assembly refer to Figure 1 Tools required 1 4 allen key 19mm wrench 3 8 hex socket amp torque wrench 1 2 3 Three major parts should be included in the package a Hydraulic unit Assembly b Saddle Assembly c 2 pieces of base half with hardware Attach either one of the two base halves to the base of the hydraulic unit then secure using allen head bolts and washers provided Apply the same procedure to the other base half Use torque wrench to tighten to 30 Ib ft Do not overtighten Place the socket of the saddle assembly onto the ram piston Tighten set screw on the socket Before Use 1 3 Verify that the product and application are compatible if in doubt call Omega Technical Service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use Press the release valve pedal ensure that saddle is fully lowered Remove shipping screw and replace with provided vent screw shipping screw is located above the oil filler screw Remove the oil filler screw Ensure oil level is just below the rim of oil filler hole Reinstall the oil filler screw For air option model 41001 pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve Connect to air supply and operate for 3
4. CEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies e 10939 N Pomona Ave Kansas City MO 64153 MEGA 888 332 6419 K sales omegalift com
5. O h O I O _ E Zz G36 6 2300 109 524 2 0123 108 G36 6 2302 103 G36 4 2000 105 515 3 0120 107 Coupler Male 1 4NPT Air Hose Spring Hose Connector Elbow Air Motor Copper Washer o BIS o SIN 218 SIS io OQ A o O Wu N Q o O amp N o Oo G36 3 9902 104 41000 G36 3 9900 100 41001 Hose Connector Straight Repair Kit for Hydraulic Unit 6 8 9 a 16 18 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLA
6. Operating Instructions Manual OMEGA Kee Hydraulic Transmission Jack Telescopic Model Capacity 41000 1000 Ib 41001 air option 1000 Ib Model 41000 Model 41001 A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato NEVER work on under or around a e El manual de instrucci nes y la informaci n de load supported only by a hydraulic seguridad deben estar comunicado en lengua del 7 jack Immediately transfer the load to operador antes del uso an appropriate work station e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in Taiwan 41000 M1 08 08 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall
7. limited to removal installation and transportation of automotive and light truck transmissions transfer cases and transaxles e Use only adapters accessories provided by the manufacturer of this transmission jack e Use only adapters accessories whose rated capacity is greater than the rated capacity of this jack e Ensure the center of gravity is center loaded on the saddle e Never use this device as a work repair station Transfer the load immediately to a suitable work station e No alteration shall be made to this product e Failure to heed these markings may result in personal injury and or property damage To avoid crushing and related injuries e Never work on under or around a load supported only by hydraulic jack e Be alert and sober when using this product Do not operate under the influence of drugs or alcohol OPERATION Follow the instruction for removal and installation of transmission transfer case or transaxle according to the vehicle manufacturer s service manual Raise saddle assembly Pump foot pedal or press air pump pedal Model 41001 until saddle reaches desired position Secure load with provided chains Note DO NOT OPERATE BY AIR AND BY HAND PUMPING AT THE SAME TIME Ensure center gravity of load is centered on the saddle and load is stable before moving jack An off center transmission could cause the jack to tip or flip over Lower saddle Be sure all tools and personnel are clear before
8. lly lubricated before each use Use only good quality air tool lubricant If no inline oiler is used pour a teaspoon of air tool oil into the inlet of the air supply inlet Simply operate the jack using the air feature in order to fully distribute the oil Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fully lowered eee ar Symptom ptom PossibleCauses Causes CorrectiveAction Action Jack will not lift load Release valve not tightly closed e Ensure release valve tightly closed e Load is too heavy e Consider higher capacity jack Jack will lift but not maintain Release valve not tightly closed Ensure release valve tightly closed pressure e Hydraulic unit malfunction e Discontinue use Contact Omega Tech Service Jack will not lower after unloading Reservoir overfilled e Ensure load is removed then drain fluid to proper level Linkage binding e Clean and lubricate moving parts Poor lift performance e Fluid level low e Ensure proper fluid level e Hydraulic unit malfunction Discontinue use Contact Omega Tech Service Jack will not lift to full extension e Fluid level low e Ensure proper fluid level REPLACEMENT PARTS page 6 amp 7 Not all components of the jack are replacement items but are illustrated a
9. s a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Website http www omegalift com Replacement Parts Illustration for Models 41000 amp 41001 Figure 2 Replacement Parts Illustration for Models 41000 amp 41001 6 Replacement Parts List for Models 41000 amp 41001 Part No Description G36 3 3301 108 Base Half G36 3 0511 104 Bolt Set 1 2 D x 1 L 4 sets G36 3 5000 104 Caster 3 D G36 3 5001 106 Caster w Brake 1 Socket Head Bolt 5 16 D x 3 4 L G36 3 2300 101 G36 3 2301 103 G36 3 0513 108 G36 4 4200 10308 324 4 1900 208 G36 6 1804 102 G36 3 2100 103 506 9 0264 106 653 1 0080 409 G36 6 1809 102 566 4 0070 202 513 4 0016 018 G36 3 1900 100 G37 6 1603 109 Tilt Screw Assy Tilt Screw Assy Accessory Kit Saddle Assembly chain not included Screw Assembly 11 2 3 4 5 16 7 18 Vent Screw Assembly Handle Handle Grip Bolt O E O Oo O I a O Wu N Q o CO O N Wu E C Pedal 2pc for 41001 Pin 2pc for 41001 Retaining Pin 2pc for 41001 Lift Pedal Axle C clip Bolt 0 1 2 3 4 5 6 7 8 9 0 OQ O I al o N I o o al O K
10. seconds to evenly distribute lubricant Note This unit is equipped with the popular 1 4 NPT air coupler When installing a different air coupler of your choice ensure that thread tape or compound is used when servicing connections To ensure dependable trouble free operation an inline air dryer and oiler is recommended Ensure that jack rolls freely Raise and lower the unloaded jack throughout the lifting range before putting into service to ensure the pump operates smoothly Replace worn or damaged parts and assemblies with Omega authorized replacement parts only Saddle Plate Saddle Socket ilt Adj Shipping Screw Tilt Adjustment Knobs TT rann Te fore initial Hydraulic Unit before initial use Position Handle Air Supply Inlet Air Pump Pedal S d Vel caster Release Valve Pedal le CH Base Half S p Lift Pedal ee For air option model 41001 only Figure 1 Typical Transmission Jack Components 41001 shown 3 Read understand and follow all printed material provided with and on this product before use Do not exceed rated capacity e Use only on hard level surfaces Adequately support the vehicle before starting repairs e If loaded jack must be moved make certain that load is secured by appropriate means is stable is in the lowest possible position is moved over a smooth hard level surface and that the lifting platform is level e Use of this product is
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