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USER'S GUIDE - Keison Products

1. Through measurement comes control oy SPECIFICATIONS Flow Rate Range Pipe Size Accuracy Displays Calibration Power Input Output Control Relays Enclosure Environmental Conditions Sensitivity Electrical Surge Protection ApproximateShipping Weight SE4 Doppler Sensor Minimum Pipe Diameter Maximum Pipe Diameter Operating Temperature Operating Frequency Sensor Housing Sensor Cable Submersion Rating END 38 view 5 g WT UF D5000 Doppler Flow Meter Through measurement comes control APPENDIX 8 CONVERSION TABLE CONVERSION GUIDE FROM TO MULTIPLY BY US GALLONS CUBIC FEET 0 1337 US GALLONS IMPERIAL GALS 0 8327 US GALLONS LITRES 3 785 US GALLONS CUBIC METERS 0 003785 LITRES SEC GPM 15 85 LITRES CUBIC METERS 0 001 BARRELS US GALLONS 42 BARRELS IMPERIAL GALS 34 9726 BARRELS LITRES 158 9886 INCHES MM 25 4 DEGREES F DEGREES C F 32 x 0 556 POUNDS KILOGRAMS 0 453 PSI BAR 0 0676 FOOT METER 0 0929 Note BARRELS are U S oil barrels Page 39 UF D5000 Doppler Flow Meter Schedule 30 Schedule 40 I D WALL I D WALL 622 109 824 113 1 049 133 1 380 140 1 610 145 2 067 154 2 469 203 3 068 216 3 548 226 4 026 237 5 047 258 6 065 280 8 071 277 7 981 322 10 136 307 10 020 365 12 090 330 11 938 406 13 250 375 13 124
2. 0 076 to 12 2 m sec 40 to 0 25 ft sec 0 25 to 40 ft sec in most applications Any pipe ID from 12 7mm to 4 5 m to 180 2 of full scale Requires solids or bubbles minimum size of 100 microns minimum concentration 75 ppm Repeatability 0 1 Linearity 20 596 of full scale White backlit matrix displays flow rate totalizer relay states operating mode and calibration menu built in 5 key calibrator with English French or Spanish language selection 100 240VAC 50 60Hz 30 Watts or 9 32VDC 9 Watts max Isolated 4 20mA 1000 ohm load max Qty 2 rated 5 amp 240Vac SPDT programmable flow alarm and or proportional pulse watertight dust tight NEMA4X IP66 polycarbonate with a clear shatter proof face Relative humidity up to 80 23 to 60 C ambient temperature maximum 5000 m altitude pollution degree 4 Installation Category Il adjustable Damping adjustable Sensor 4 20mA output and AC power input 4 5 kg 10155 278 mm 10 94 UF 5000 Doppler Meter Fr J AV gt CONDUIT ENTRY LOCATION SIDE VIEW 12 5 mm 0 5 ID 15 mm 0 6 OD 4 5 m 180 ID 40 to 150 C 40 to 300 F 640 KHz Stainless Steel 20 ft 6 m shielded coaxial pair RG174U Optional 15m SOT or 30m 100 continuous Withstands accidental submersion pressure up to 10 psi 0 7 Bar ple 6m 20ft Page 38 SIDE VIEW 85mm 3 375
3. Investigate pump valves Compare velocity with alternate instrument Relocate sensor closer to elbows or flow disturbances Reinstall Sensor with careful application of Coupling Compound Remount Sensor on vertical pipe Adjust Status Signal Cutoff setting Install in another location Ensure all Flowmeter wiring is in METAL conduit and sensor shield is properly grounded Ensure correct power input Ground connection lt 1 ohm resistance Ensure 4 20mA Shield connected to Instrument Ground stud Refer to Synchronization instructions Follow Drive manufacturers wiring and Grounding instructions Relocate Flowmeter electronics Sensor and wiring away from VSD Refer to Connections diagram Disconnect and Through measurement comes contro FIELDTROUBLESHOOTING Possible Causes METER READING LOWER THAN EXPECTED Calibration Error Lower flow rate than expected Signal not penetrating far enough into the flow stream Improper mounting of sensor Pipe is not full METER READING WHEN THERE IS NO FLOW Vibration on pipe Local electrical noise Cross talk between two or more UF D5000 flowmeters on same pipe Variable Speed Drive interference Sensor cable connections incorrect or loose Page 23 UF D5000 Doppler Flow Meter Corrective Action reconnect sensor cables ensuring that cable is properly inserted into terminals and tightened Change sen
4. 43 20 0 71 43 08 0 77 42 96 0 83 49 50 0 72 49 36 0 79 49 22 0 86 49 08 0 93 55 64 0 81 55 48 0 89 55 32 0 97 55 16 1 05 Class Class 51 52 I D WALL 0 25 3 46 0 28 0 26 4 28 0 29 0 28 6 34 0 31 0 30 8 45 0 33 0 32 10 46 0 35 0 34 12 52 0 37 0 36 14 58 0 39 0 37 16 66 0 40 0 38 18 74 0 41 0 39 20 82 0 42 0 41 24 98 0 44 0 43 31 14 0 47 0 48 37 34 0 62 0 53 43 44 0 59 0 58 49 64 0 65 0 65 55 80 0 73 Class 50 WALL I D 0 25 6 40 0 27 8 51 0 39 10 32 0 31 12 58 0 33 14 64 0 34 16 72 0 35 18 80 0 36 20 88 0 38 25 04 0 39 31 22 0 43 37 44 0 47 43 56 0 51 49 78 0 57 55 96 DIA INCH 3 96 INCH REDUCE 1 BY DIMENSION SHOWN Through measurement comes control UF D5000 Doppler Flow Meter Stainless Steel Hastelloy C amp Titanium Pipe Pipe Schedule 5 S a Schedule 10 S a Schedule 40 5 Schedule 80 S 00 WAL w WALL WALL Pipe Size gt E E r r Schedule 160 187 218 250 250 281 343 3 75 438 BEN 625 718 906 1 125 1 312 1 406 1 593 1 781 1 968 2 125 2 343 154 147 179 191 200 276 300 337 375 432 500 500 500 546 742 957 1 278 1 500 1 939 2 323 2 900 3 364 3 826
5. WALL 1 2 WALL 406 500 562 593 656 750 812 875 968 8 8 625 7 813 1 10 750 9 750 1 12 750 11 626 0 2 S 4 14 000 12 814 6 16 000 14 688 8 18 000 16 500 0 20 000 18 376 2 22 000 20 250 4 24 000 22 064 D 840 1 050 1 345 1 660 1 900 2 375 2 875 3 500 4 000 4 500 5 563 6 625 Pipe Size Va 840 18 1 050 1 1 315 1 1 660 1 1 900 2 2 375 272 2 875 3 3 500 35 4 000 4 4 500 5 5 563 6 6 625 1 1 1 2 2 2 oy WT UF D5000 Doppler Flow Meter Through measurement comes control Cast Iron Pipe ASA Standard Class A Class B Class C Class D 100 Ft 43 PSIG 200 Ft 86 PSIG 300 Ft 130 PSIG 400 Ft 173 PSIG 53 96 57 10 62 80 1 39 60 02 63 40 1 67 60 06 64 20 2 00 60 20 64 82 2 38 60 06 75 34 1 62 72 10 76 00 1 95 72 10 76 88 2 39 72 10 87 54 1 72 84 10 88 54 2 22 84 10 Class E Class F Class G Class H 500 Ft 217 PSIG 600 Ft 260 PSIG 700 Ft 304 PSIG 800 Ft 347 PSIG E WALL 1D O D WALL LD 9 9 WALL I D 9 0 WALL TD 26 90 1 31 24 28 26 90 1 45 24 00 27 76 1 75 24 26 27 76 4 88 24 00 33 10 1 55 30 00 33 46 1 73 30 00 39 60 1 80 36 00 40 04 2 02 36 00 Page 42 Kebon RODUC T Thank you for reading this data sheet For pricing or for further information please contact us at our UK Office using the details below UK
6. 438 15 250 375 15 000 500 17 124 438 16 876 562 19 000 500 18 814 593 21 000 500 22 876 562 22 626 687 26 750 625 28 750 625 30 750 625 32 750 625 34 750 625 40 750 625 CEMENT LINING STD DOUBLE THICKNESS THICKNESS 125 250 1875 375 250 500 Through measurement comes control PIPE CHARTS Carbon Steel amp PVC Pipe Standard Extra Heavy Pipe Pipe Schedule 40 Schedule 80 Size 0 0 I D WALL I D WALL V2 840 622 109 546 147 Va 1 050 824 413 42 154 1 1 315 1 049 133 957 179 1 1 660 1 380 140 1 278 191 172 1 900 1 610 145 1 500 200 2 2 375 2 067 154 1 939 218 Ed 2 875 2 469 203 2 323 276 3 3 500 3 068 216 2 900 300 3 4 000 3 548 226 3 364 318 4 4 500 4 026 237 3 826 337 5 5 563 5 047 258 4 813 375 6 6 625 6 065 280 5 761 432 8 8 625 7 981 322 7 625 500 10 10 750 10 020 365 9 750 500 12 12 750 12 000 375 11 750 500 14 14 000 13 250 375 13 000 500 16 16 000 15 250 375 15 000 500 18 18 000 17 250 375 17 000 500 20 20 000 19 250 375 19 000 500 22 22 000 21 250 375 21 000 500 24 24 000 23 250 375 23 000 500 26 26 000 25 250 375 25 000 500 28 28 000 27 250 375 27 000 500 30 30 000 29 250 375 29 000 500 32 32 000 31 250 375 31 000 500 34 34 000 0 375 33 000 500 36 36 000 35 250 375 35 000 500 42 42 000 41 250 375 41 000 500 Ductile Iron Pipe Standard Classes
7. terminals The Power Input GND terminal must be connected to the nearest Ground pole A 1 amp fuse in line is recommended 2 Sch RCVR GND 2 GND 2 TMTR 0n lt z CH 9 32VDC SS Output NO RLY2 NC NO RLY1 esd 66 5 NC AC TRANSDUCER d GND GND 4 Page 35 UF D5000 Doppler Flow Meter WT Through measurement comes control DATA LOGGING Optional Setup Select Data Loggingfrom Menu Selections Enter a number from 00 to99 The site ID will become part of the downloaded file name to help distinguish downloads from different instruments Press v to store the setting Select Velocity e g m sec or ft sec Flow e g USGPM or l sec Press v to store the setting Press or to scroll and select Month Day and Year Press v to store the setting Press 4 or to select the current time in Hours Minutes and Seconds Press to store the setting Press or to select the logging interval Flow rate reading will be stored at each time interval Press to store the setting Note Press to Log and or to Deleteand v to delete the log file Press and or to Start and V to restart the logger Stop Startor Deletethe log file Delete old file and start a new log to apply any changes that have been made to the Log Site ID Mode orInterval Lo
8. Ae Tei HOTZ 2112 9 1 Tul 0 25 135 qng reug 2 54 LETT a5507 GE addon FT pueog A 1 14 2 T Spe Tey UATE MOT 44 LOTS ert ON a1075 222 F queqsuog Teo OH Mo LI 45 34 OW STEP az 1 T 01 43534 YE TH UO 446 1 525 BUBE F geuk LS 1 63 2 4 suo FAUNA TE Leo 1 607 Teen 1 Br SAZ ITT eu Il 52 6182 8 seed 355 mold apop 1 6 TI 33 15 554 EE ppo 350 BEG a 40 BBAT ug MI apon mold 4 D Stad Jee Ae AE TSy 1 0 KL fe 3 13 hulp Fe HAZE A 1 1 MIO ut 4 CALIBRATION MENU Through measurement comes control UF D5000 Doppler Flow Meter UF D5000 Doppler Flow Meter RUN The main display shows the units selected from the Units Mode menu Flow or Velocity rate being measured TOTALIZER and RELAY states The UF D5000 will start up with this display and will return to this screen after a timeout if keys are not pressed in other menus MESSAGE Press from the RUN display to view status of the data logger and error warning mes
9. B CONVERSION TABLE 88 41 CONVERSION GUIDE 526 Raa E 41 PIPECHARTS eeneg 42 IMPORTANT NOTE This instrument is manufactured and calibrated to meet product specifications Please read this manual carefully before installation and operation Any unauthorized repairs or modifications may result in a suspension of the warranty If this product is not used as specified by the manufacturer protection may be impaired Page 4 g hp UF D5000 Doppler Flow Meter lt Throu gh measurement comes control Page 5 Oo WT UF D5000 Doppler Flow Meter Through measurement comes control CONNECTIONS POWER INPUT The standard model requires AC power input between 100 to 240 VAC 50 60Hz No adjustments are necessary for voltages within this range Connect L Live N Neutral and AC Ground Optional DC input model requires 9 32 VDC 9 Watts Connect to and terminals Optional Thermostat and Heater modules are available rated for 115 VAC or 230 VAC IMPORTANT NOTE AC power input and relay connection wires must have conduit entry to the instrument enclosure Installation requires a switch overcurrent fuse or circuit breaker in the building in close proximity to the equipment that is marked as the disconnect switch Risk of electric shock Loosen cover screw to access connections Only qualified personnel should access connections Note Use of instrumentation over 40 C
10. ID Vertical Horizontal Pipe Matt Solids Fluid Material Build up Oper Flow Vibration Max Flow Max Pressure Min Flow Max Temp Notes Sketch Pipe Run Page 30 Ge UF D5000 Portable Doppler Flow Meter ONICS Through measurement comes control LIMITED WARRANTY Micronics warrants to the original purchaser its products to be free from defects in material and workmanship for a period of one year from date of invoice Micronics will replace or repair free of charge any Micronics product if it has been proven to be defective within the warranty period This warranty does not cover any expenses incurred in the removal and re installation of the product If a product manufactured by Micronics should prove defective within the first year return it freight prepaid to Micronics along with a copy of your invoice This warranty does not cover damages due to improper installation or handling acts of nature or unauthorized service Modifications to or tampering with any part shall void this warranty This warranty does not cover any equipment used in connection with the product or consequential damages due to a defect in the product All implied warranties are limited to the duration of this warranty This is the complete warranty by Micronics and no other warranty is valid against Micronics Some states do not allow limitations on how long an implied warranty lasts
11. Office Keison Products P O Box 2124 Chelmsford Essex CM1 3UP England Tel 44 0 1245 600560 Fax 44 0 1245 808399 Email sales keison co uk Please note Product designs and specifications are subject to change without notice The user is responsible for determining the suitability of this product
12. Size OUTSIDE Dbl Extra Heavy Schedule 10 Schedule 20 I D WALL I D WALL I D WALL 252 294 434 308 599 358 896 382 1 100 400 1 503 436 1 774 552 2 300 600 2 728 636 3 152 674 4 063 750 4 897 864 6 875 875 8 125 250 8 750 1 000 10 250 250 10 750 1 000 12 250 250 13 500 250 13 376 312 15 500 250 15 376 312 17 500 250 17 376 312 19 500 250 19 250 i375 21 500 250 21 250 375 23 500 250 23 250 2375 25 376 312 25 000 500 27 376 312 27 000 500 29 376 312 29 000 500 31 376 312 31 000 500 33 376 312 33 000 500 35 376 312 35 000 500 41 000 500 1355 1355 1355 1355 53 54 55 56 I D WALL I D WALL I D WALL I D WALL 3 40 0 31 3 34 0 34 3 28 0 37 3 22 0 41 4 22 0 32 4 16 0 35 4 10 0 38 4 04 0 44 6 28 0 34 6 22 0 37 6 16 0 40 6 10 0 43 8 39 0 36 8 33 0 39 8 27 0 42 8 21 0 45 10 40 0 38 10 34 0 41 10 28 0 44 10 22 0 47 12 46 0 40 12 40 0 43 12 34 0 46 12 28 0 49 14 52 0 42 14 46 0 45 14 40 0 48 14 34 0 51 16 60 0 43 16 54 0 46 16 48 0 49 16 42 0 52 18 68 0 44 18 62 0 47 18 56 0 50 18 50 0 53 20 76 0 45 20 70 0 48 20 64 0 51 20 58 0 54 24 92 0 47 24 86 0 50 24 80 0 53 24 74 0 56 31 06 0 51 30 98 0 55 30 90 0 59 30 82 0 63 37 06 0 58 37 14 0 63 37 04 0 68 36 94 3 43 32 0 65
13. g sensor mounted in a direction that shows normal flow as negative values Use Reverse Flow to change readings to positive values Cal ConstantSet to 1 000 for SE4 A transducer and 021 Restore DefaultsSelect Yesand press v to erase all user settings and return the instrument to factory default settings New PasswordSelect any number from 0000 to 9999 and press lt Default setting of 0000 will allow direct access to the calibration menus Setting of any password greater than 0000 will require the password to be entered to access the calibration menus Press to return to Menu Selections Page 15 Through measurement comes control Special Funct ions Language Enalish Ana logue Out 4 28mA Back light On High 3 t Totalizer HO ive Totals HO e E low HO Cal matant 1 888 Restore Defaults HO Heu Password 235153 ial Functions Language English bBack light On High On Mec On Low Feu Hi Lo Feu High Feu ed Feu Lo UF D5000 Doppler Flow Meter SIMULATION Exercises the 4 20mA output digital display and control relays does not affect the totalizer or optional data logger Simulate a Flow Velocity reading Press and then or to change the simulated output Press V to begin simulation The 4 20mA output and relay states will be displayed on the screen below Press the to terminate simulation and return to the Menu Selections screen Page
14. supply order Micronics Option AP 1W c Water based sonic compound Order Micronics Option CC30 d Electrocardiograph gel e Petroleum gel Vaseline The above are arranged in their order of preferred application d amp e are only good for temporary bonding at room temperature DO NOT USE Silicon RTV caulking compound silicon rubber Use the PC4 pipe clamp supplied as illustrated above or use a loop of electrical tape for temporary mounting Apply silicon coupling compound 4 to the coloured face of the sensor A bead similar to toothpaste on a toothbrush is SENSOR ideal Do not overtighten crush the sensor C COMPOUND The sensor must be fixed securely to the pipe with coupling material between the sensor face and the pipe Sensor installation with excessive coupling compound can result in gaps or voids in the coupling and cause errors or loss of signal Insufficient coupling compound will create similar conditions TAPE OR a CLAMP Over time temporary coupling compounds e g Petroleum Gel may gradually sag away from the sensor resulting in reduced signal strength and finally complete loss of signal Warm temperatures moisture and vibration will accelerate this process Dow Corning Silicone Compound 4 as supplied with the UF D5000 and available from Micronics Limited is recommended for semi permanent installations Page 19 oy WT UF D5000 Doppler Flow Meter Through measuremen
15. 16 Through measurement comes control oy Simulation HE low 4 Fe laws yr D Through measurement comes control UF D5000 Doppler Flow Meter SENSOR MOUNTING LOCATION The position of the sensor is one of the most important considerations for accurate Doppler flow measurement The same location guidelines apply to Doppler as most other types of flow meters Before permanently mounting a Doppler sensor onsite testing is recommended to determine optimum mounting position Use the sensor coupling compound supplied with each Micronics flow meter or petroleum gel acoustic compound or electrocardiograph gel Take several readings around the axis of the pipe and then at several points upstream and downstream from the selected position checking for consistent readings Avoid high or low reading areas Mount the sensor where consistent average readings were obtained or continue testing on another pipe section VERTICAL OR HORIZONTAL PIPE Vertical pipe 12 O CLOCK POSITION WITH LOW GAS CONTENT runs generally provide evenly distributed flow On mS Horizontal pipes and liquids with high concentrations of gas or solids the sensor should be mounted on the side 3 or 9 o clock position to avoid concentrations of POSITION WITH HIGH gas at the top of the pipe or solids at the bottom For liquids with minimal gas bubbles e g pota
16. 4 813 5 761 109 113 13 14 145 15 20 22 23 25 28 32 365 37 3 0 4 3 6 7 8 2 6 466 614 815 1 160 1 338 1 689 2 125 2 624 gt Ka r 3 438 4 313 5 189 6 813 8 500 10 126 11 188 12 814 14 438 16 064 17 750 19 314 812 1 000 1 125 1 250 1 438 1 562 1 750 1 875 2 062 7 001 8 750 10 500 11 500 13 124 14 876 16 500 18 250 9 876 Schedule 120 Schedule 140 WALL 438 500 562 18 843 10 1 093 1 218 1 375 1 500 1 625 1 812 622 824 1 049 1 380 1 610 2 067 2 469 3 068 3 548 4 026 5 047 NN o me o o gt r r 3 624 4 563 5 501 7 189 9 064 10 750 11 814 13 564 15 250 17 000 18 750 20 376 593 718 843 937 1 031 5 688 1 156 Page 41 7 439 9 314 11 064 12 126 13 938 1 17 438 1 281 19 250 1 375 20 938 1 531 674 884 1 097 12 1 682 2 157 2 635 3 260 3 760 4 260 5 295 6 357 SEN 200 218 276 300 318 337 375 432 500 593 687 750 843 937 1 031 1 125 1 218 065 065 065 065 065 065 083 083 083 083 109 109 109 156 165 WER 188 188 134 156 546 742 957 8 18 1 500 1 939 2 323 2 900 3 364 3 826 4 813 5 761 7 625 9 564 11 376 12 500 14 314 16 126 17 938 19 750 21 564 710 920 1 185 1 530 1 770 2 245 2 709 3 334 3 834 4 334 5 345 6 407 Pipe Schedule 60 Schedule 80 Schedule 10 O D I D
17. NG Prepare an area 50mm wide by 100mm long 2 x 4 for sensor bonding by removing loose paint scale and rust The objective of site preparation is to eliminate any discontinuity between the sensor and the pipe wall which would prevent acoustical coupling A PC4 Sensor Mounting Kit is supplied with each Micronics flow meter It includes recommended coupling compound in a plastic applicator and a stainless steel mounting bracket with adjustable pipe straps an 14 SENSOR z E PIPE Mount the PC4 pipe clamp as illustrated on pipes 15mm 0 6 OD or larger Stainless steel bands are included for mounting on pipes up to 81cm 32 OD END VIEW Additional stainless steel bands by customer may be combined to mount on pipes up to 4 5m 180 OD Hit Z H SENSOR STAINLESS PIPE STEEL STRAP ADJUSTABLE Page 18 oy hp UF D5000 Doppler Flow Meter SENSOR COUPLING For permanent or temporary bonding the following are recommended a Dow Corning silicon compound 4 supplied Additional supply order Micronics Option CC b High Temperature compound supplied with Sensor Option SE3H Additional
18. R AND THERMOSTAT Option TH Instruments can be factory equipped with an Enclosure Heater and Thermostat or the module can be customer installed The Thermostat is factory set to turn ON at 4 5 C 40 F and OFF at 15 5 C 60 F Power consumption is 15 Watts TO AC POWER SUPPLY O ENCLOSURE SUNSCREEN Option SCR Do not mount instrument electronics in direct sunlight Overheating will reduce the life of electronic components and condensate may form during the heat cool cycles and cause electrical shorts 280mm 11 Note d Exposure to direct sunlight can cause m 11 127mm overheating and moisture condensation 5 which will reduce the operating life of electronics Protect Instruments from direct sunlight with this iridite finished aluminum sun screen Micronics Option SCR Seal conduit entries with caulking compound to further reduce moisture condensation oy hp UF D5000 Doppler Flow Meter POWER INPUT OPTION 9 32VDC UF D5000 Flow Meters may be ordered factory configured for 9 32VDC power input QUICK BENCH TEST Connect Sensor as shown below then Power Test operation of the UF D5000 by holding the sensor in one hand and rubbing your thumb or fingers briskly across the face plastic surface of the sensor Allow 15 seconds for the UF D5000 to process the signal and display a flow value CONNECTIONS POWER INPUT Connect 9 32VDC to the and
19. USER S GUIDE Installation amp Operation Instructions Doppler Flow Meter Model UF D5000 Manual Series B 8 10 g hp UF D5000 Doppler Flow Meter lt Throu gh measurement comes control Page 2 Note This page has been left blank intentionally oy WT UF D5000 Doppler Flow Meter Through measurement comes control Available in Adobe Acrobat pdf format INDEX CONNECTIONS 6 KEYPAD SISTEM E 8 ENKE WE LEE 9 MESSAGE ne ek 11 EE 11 PASSWORD 12 EIERE ESSERE 13 CALIBRATION 69 0 14 RELAY PARAMETERS R 15 SPECIAL FUNCTIONS gales 16 SENSOR MOUNTING 18 ENCLOSURE INSTALEA TION eed 22 SYNCHRONIZATION esata 23 FIELD TROUBLESHOOTING saia 24 COMMON QUESTIONS AND ANSWERS 27 APPLICATIONS HOTLINE 9 29 PRODUCT RETURN PROCEDURE 58890 aeeai 8 30 APPENDIX A OPTIONS eene 34 DATA LOGGING 38 SPECIFICATIONS grana 1 40 APPENDIX
20. a guideline Micronics Doppler flow meters are recommended for liquids containing solids or bubbles with a minimum size of 100 microns and a minimum concentration of 75 ppm Most applications except potable distilled or deionized water will meet this minimum requirement Can the sensor be submerged in water Yes for short periods of time or by accident but it is not recommended for continuous operation The sensor is constructed to withstand submersion to 10 psi without damage but external liquid moving in contact with the sensor can be interpreted as flow and cause false readings What is the purpose of the Signal Strength Display Doppler signals of very low strength are not accepted or processed by the instrument This feature assists in rejection of environmental noise and vibration Use the display to evaluate signal strength in your application Strong signals will increase in percentage to a maximum of 100 or greater Page 26 Oo WT UF D5000 Doppler Flow Meter Through measurement comes control Can I change the length of the sensor cable Yes Technological advances in Micronics Doppler design allow cable lengths up to 152m 500 ft with no loss of signal strength Extended cable Micronics Option DXC should be installed in rigid or flexible conduit for mechanical protection Use only Micronics shielded coaxial pair RG174U cable Cable junctions should be made through a terminal block and housed in a watertight metal junction b
21. able in a solution of 1 part household bleach Javex Clorox etc to 20 parts water for 5 minutes Important do not immerse open end of sensor cable 3 Dry with paper towels and pack sensor and cable in a sealed plastic bag 4 Wipe the outside of the enclosure to remove dirt or deposits 5 Return to Micronics for service 3 Ship to Micronics After obtaining an RMA number please ship the product to the appropriate address below Customers Micronics Limited Knaves Beech Business Centre Davies Way Loudwater High Wycombe Buckinghamshire United Kingdom HP10 9QR RES Page 9 Oo Lp UF D5000 Portable Doppler Flow Meter Through measurement comes control FLOW METER DATA SHEET Micronics Please complete and return this form to Micronics It is Knaves Beech Business Centre important We use this information to check our database Davies Way Loudwater for performance of Micronics flow meters in similar High Wycombe Buckinghamshire applications and to provide advice and recommendations United Kingdom HP10 9QR to you Thanks for your cooperation Contact Title Dept Company Project Address Tel Fax SENSOR Model Type Cable Length Elec Class Type of Pump Distance from nearest Pump Controlling Valve Orifice or open Discharge INSTRUMENT Model Type Power Input Calibrated Range Indication Operating Temp Alarm Enclosure Class Pulse Unit Elec Class Output SERVICE CONDITIONS Pipe
22. ambient requires special field wiring Note User replaceable fuse is 2 Amp 250V T2AL250V Page 6 oy WT UF D5000 Doppler Flow Meter Through measurement comes contro CONNECTIONS Output P 6 RLY2 HEATER OPTION RLY1 OC LO AC TRANSDUCER 3 GND GND L SC Page 7 Oo WT UF D5000 Doppler Flow Meter Through measurement comes control KEYPAD SYSTEM The following diagram shows the UF D5000 menu system Arrows show the four directions to leave a menu box Pressing a corresponding keypad arrow will move to the next item in the direction shown Move the cursor underline under numerals and increase or decrease numerals with the and keys To store calibration values permanently even through power interruptions press the v Page 8 Page 9 538011933 TWNOILdO 1 6 1 UM ABA WAW 4 TT 1 Be LP THO fa 4 ETES FET HES Pete S 1S 440403 TEUS 15 54 T30 EE LEE UIs gt gt oC 22 6 25 Ponss Ed eee 2 5 3 Wios haalt suo tuny TE 253 Bu ESO eiert SUS Ae
23. ble water VERTICAL PIPE USUALLY the sensor should be mounted on the top of a horizontal SE pipe 12 o clock position to obtain the best signal strength VELOCITY INCREASING DEVICES Generally the sensor must be mounted away from flow disturbances such as valves pumps orifice plates venturis or pipe inlets and discharges which tend to increase flow velocity Velocity increasing devices often cause cavitation or rapid release of gas bubbles and readings both up and downstream may show much higher velocity As a guideline mount the sensor at least 20 diameters upstream or 30 diameters downstream from velocity increasing devices Required distance from a velocity increasing device will vary in applications depending on the flow velocity and the characteristics of the liquid itself TURBULENCE INCREASING DEVICES Elbows flanged connections and tees tend to introduce SENSOR MOUNTS 6 DIAMETERS UPSTREAM OR 10 DOWNSTREAM desirable conditions of an evenly distributed flow FROM AN ELBOW profile with some air or gases entrained in the flow Sensor mounting 6 pipe diameters upstream and 10 diameters downstream from these disturbances is generally optimum The sensor is designed to mount longitudinally on a straight section of pipe Do not attempt to mount it on bends elbows or fittings Page 17 oo Lp UF D5000 Doppler Flow Meter MmMmicromcs Through measurement comes con trol SENSOR MOUNTI
24. e cut and spliced up to a maximum length of 152m 500 ft Cable ends must be prepared as illustrated below GOOD BAD d BLACK BLACK INSULATION INSULATION HAS BEEN HAS NOT REMOVED BEEN REMOVED Page 32 oy hp UF D5000 Doppler Flow Meter Through measurement comes con trol SENSOR CABLE JUNCTION BOX OPTION DJB Optional Watertight steel NEMA4 Junction Boxes with terminal strips are available from Micronics Limited DIMENSIONS OPTION DJB JUNCTION BOX 5 5 28mm 140mm 2 86 SIDE VIEW 73mm 1 12 3 31 TOP VIEW 84mm Mounting E 5 127mm Velocity Sensor QZ02L B Minimum Velocity 0 03 m sec 0 1 ft sec Maximum Velocity 6 2 m sec 20 ft sec Operating Temperature 15 to 65 C 5 to 150 F Exposed Materials PVC epoxy resin polyurethane ultem Sensor Cable 25 ft 7 6 m submersible polyurethane jacket shielded 3 coaxial Hazardous Rating CSA rated Intrinsically Safe Class Groups C D Class Il Groups E F G with optional Intrinsic Safety Barrier MB QZ MOUNTING BRACKET QZ02L B VELOCITY SENSOR Sain E 150 N Shy 38 1 Ki 25 ft 76 ere GC 3 00 1 76 2 mm 5 00 SIDE VIEW 127 mm JE S 0 63 E 8 CC af i Page 33 oy UF D5000 Doppler Flow Meter ENCLOSURE HEATE
25. g Site ID Mode Set Date Set Time Interval Log RETRIEVE LOG FILE Plug a USB Flash Memory Drive not supplied by Micronics into the USB output cable from the instrument The instrument display will show the message Downloadinguntil the log file is transferred to the memory card and then display Completed The USB flash drive may be removed Download file names will appear in this format LOG DF RIL IA G DO o P MODEL WNLOAD Tag is set according to the Log Site IDentered in the instrument Data Logging menu Page 36 Du 1 D M m 1 gT Data Logging bLog Site ID Interws 1 Oo hp UF D5000 Doppler Flow Meter Through measurement comes control Download letter will be A for the first download from an instrument B for the second then C etc At the letter Z a character will appear indicating that the maximum number of downloads for that instrument are on the USB flash drive Older files can be erased or moved from the flash memory drive or a new memory drive can be used OPENING LOG FILES Install Micronics Logger on your PC or laptop Refer to the Help menu in the program for detailed instructions Select File Open Instrument Log log to open the log file from your USB flash drive Page 37 UF D5000 Doppler Flow Meter 188 7 130mm 5 12 164mm 6 46 12 2 to 0 076 m sec
26. nd remain energized with flow above the set point When flow falls below the set point the relay will de energize Press and set digits to the flow volume increment required between relay pulses Use this feature for remote samplers chlorinators or totalizers Minimum time between pulses is 2 25 seconds and pulse duration is 350 milliseconds Return toRelayand change settings for each relay number Press to return to Menu Selections Page 14 Relay Function Flow Pulse Felay Parameter Lowy Function Flon Fume 12 5 On 43 363 JSG OFF D DO USG UF D5000 Doppler Flow Meter DATA LOGGING OPTIONAL Refer to Options section of this manual SPECIAL FUNCTIONS LanguageSelect English French or Spanish Analogue OutSelect 4 20mA or 0 5V mode for the analogue output BacklightSelect On High Medium or Low for continuous backlight Select KeyHi Lo for high backlight for 1 minute after a keypress and then Lobacklight until a key is pressed again Select KeyHigh Medor Low for backlight for 1 minute after a keypress and then backlight off until a key is pressed again Reset TotalizerPress and select Yes to erase and restart the totalizer at zero Negative Totals Select Yesto have reverse flow readings deducted from the totalizer Select No to totalize forward flow only and ignore reverse flow Reverse Flow SelectYes to change the display from positive or negative values e
27. o move the symbol to each subsequent menu item and the v to 12 Flow 1 Linear in save your selections Ti Ma Note the volume selection bbl denotes U S oil barrel Press or to return to the Menu Selections screen Units HMode bolume LSG FEI bil L wo IG IG ISG Unite lt Mode 12 Flow Linear in Wo lume USG Tine sec dau win Page 12 oOo WT UF D5000 Doppler Flow Meter Through measurement comes control Csalibration CALIBRATION ZAN at 2306 6 at Fipe ID Daye Press the to gt Calibration and to enter Use or to position gt before each menu item and to enter When settings are completed press v to store and return to the Calibration menu 20mAatPress then or to change the numbers and decimal point Use this menu to set the corresponding flow rate that will be represented by 20mA analog output If maximum flow is unknown enter an estimated flow rate and observe actual flow to determine the correct maximum value Any velocity or flow rate up to 12 2 m sec 40 ft sec may be selected 4mA at Press or to set the flow rate corresponding to 4mA analog output This setting may be left at zero flow or velocity or can be raised to any value less than the 20mA setting or lowered to any velocity o
28. or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Micronics Limited Page 31 oy WT UF D5000 Doppler Flow Meter Through measurement comes contro APPENDIX A OPTIONS EXTRA SENSOR CABLE OPTION DXC Each Micronics flow meter includes 6m 20 ft or 15m 50 ft optional continuous shielded coaxial pair cable Additional cable and Cable Junction Box Option DJB may be ordered with the Flow Meter or the cable may be spliced and extended up to 152m 500 ft as required during installation No adjustment is required when the sensor cable is extended or shortened Use only Micronics shielded coaxial pair RG174U cable Extended sensor cable should be installed in conduit for mechanical protection Recommended installation with a metal junction box Option DJB is illustrated below TERMINAL BLOCK EXTENDED SENSOR SENSOR CABLE CABLE TO ELECTRONICS Q O 6m 20 ft SHIELDED ENCLOSURE DA COAXIAL PAIR gt CONDUIT BY CUSTOMER O O OP If Required For Metania deg SHIELD SENSOR MAX LENGTH core X 152 500 GREYLINE SHIELDED GREEN GREEN WIRES COAXIAL PAIR MUST BE CONNECTED TO GND TERMINAL COAXIAL CABLE PREPARATION DXC Doppler sensor cable can b
29. or mounting location The flow meter must be installed in a high noise environment Will this affect operation Micronics flow meters are designed to discriminate between environmental noise and the Doppler signal High noise environments may affect the flow meter s performance where low signal strength and or low flow velocities are being measured Relocate the sensor in a more quiet environment if possible Will pipe corrosion affect accuracy of the flow meter Yes Rust loose paint etc must be removed from the outside of the pipe to provide a clean mounting position when installing a Doppler sensor Severe corrosion oxidation on the inside of the pipe may prevent the Doppler signal from penetrating into the flow If the pipe cannot be cleaned a spool piece PVC recommended should be installed for sensor mounting What effect do pipe liners have on the flow meter The air gap between loose insertion liners and the pipe wall prevent the Doppler signal from entering the flow Better results can be expected with bonded liners such as cement epoxy or tar however an on site test is recommended to determine if the application is suitable for a Doppler flow meter Why is Doppler only recommended for liquids containing suspended solids or gases The Doppler sensor transmits sound into the flow stream which must be reflected back to the sensor to indicate flow velocity Gas bubbles or suspended solids act as reflectors for the Doppler signal As
30. ox Micronics Option DJB BNC coaxial connectors TV cable type are not recommended for cable splices Does the UF D5000 require periodic recalibration No UF D5000 calibration does not drift over time The solid state sensor has no moving parts to wear and affect calibration The Doppler flow technique generates an ultrasonic signal proportional to the velocity of flow All Micronics timing counting circuits use crystal controlled frequency references to eliminate any drift in the processing circuitry Page 27 UF D5000 Portable Doppler Flow Meter PRODUCT RETURN PROCEDURE Instruments may be returned to Micronics for service or warranty repair 1 Obtain an RMA Number from Micronics Before shipping a product to the factory please contact Micronics by telephone fax or email to obtain an RMA number Returned Merchandise Authorization This ensures fast service and correct billing or credit When you contact Micronics please havethe following information available Model number Software Version Serial number Date of Purchase Reason for return description of fault or modification required Your name company name address and phone number 2 Clean the Sensor Product Important unclean products will not be serviced will be returned to the sender at their expense 1 Rinse sensor and cable to remove debris 2 If the sensor has been exposed to sewage immerse both sensor and c
31. r corresponding flow rate down to 12 2 m sec 40 ft sec Pipe ID Place the cursor under the digits and then or to change the numbers and decimal point Pipe IDshould be entered as the exact inside diameter of the pipe where the sensor is mounted Refer to the Pipe Charts Appendix in this manual for inside diameter of common pipe types and sizes Damping Increase damping to stabilize readings under turbulent flow conditions Decrease for fast response to small changes in flow Damping is shown in percentage maximum is 99 Factory default is 20 Press from the Units Mode display to return to Menu Selections Page 13 UF D5000 Doppler Flow Meter WT Through measurement comes control RELAY PARAMETERS Press and or to select a corresponding relay number 2 relays are standard 4 additional are optional Press or to select Off Pulse orFlow Mode SelectPump Low AlarmorHi Alarm Pumpmode provides separate On Off settings where the relay will energize at one flow rate and de energize at another OnPosition the cursor under the numerals and press or to set digits to the required relay On set point Offset digits to the required Offset point Low Alarm mode relay will energize at a programmable flow rate and remain energized with flow below the set point When flow rises above the set point the relay will de energize Hi Alarm mode relay will energize at a programmable flow rate a
32. rt from instruments with a built in data logger Press to scroll down one day or repeatedly to scroll to a specific date Up to 365 days can be stored Newest date will overwrite the oldest Press to return to the main display PASSWORD The password a number from 0000 to 9999 prevents unauthorized access to the Calibration menu From the Run display press the key to get to Password Factory default password is 0000 and if it has not been changed press the to proceed to the Menu Selections screen If a password is required press to place the cursor under the first digit and or to set the number then to the second digit etc Press or Y to proceed to the Menu Selections screen A new password can be stored by going to Special Functions New Password Page 11 Minimum D bate Total Him Time Password Fassuord oy WT UF D5000 Doppler Flow Meter Through measurement comes control Units Mode UNITS MODE 124 Flow Linear in nea ee From gt Modepress the and then the or to selectFlowor Velocity Flow mode Tine min displays the flow rate in engineering units e g gpm litres sec etc Press the 10 store your selection then the to the next menu item and to enter From gt Linearpress the key and then the or to select your units of measurement Press the to store your selection Bee Press the key t
33. sages provided by the instrument The word Message will appear on the RUN display if error messages are being generated by the instrument Refer to the manual section Error Warning Messages for a description Press v to return to the main display STATUS Press from the RUN display to view instrument status Velocity will be displayed in ft sec or m sec TotDisplays the current totalizer reading Signal CutoffAdjust the setting in percent to suppress flow readings at zero flow when fluid swirling or pipe vibration may cause the instrument to continue reading Example Signal Cutoff at 5 will force the display and outputs to zero when signal strength drops below 5 Signal StrengthDisplays percentage of signal being received by the ultrasonic sensor RelaysEnergized relays will display as a white character on a black background 20mA at Displays the flow rate set as 20mA in the Calibration menu Press to return to the main display Page 10 Through measurement comes control mim Tot 20136 85 USG Re laws 1Z 3 4 5 e Message Data Log Loagina Loa Used Sensor Good Status bite locity D AGF t Tot D DLG Signal Cutoff on Signal Strenath Felags i 2 3 4 55 ZEn at 2300 Dam UF D5000 Doppler Flow Meter Through measurement comes control 24 HR LOG Data Logging option only Press from the RUN display to view a formatted flow repo
34. sor placement Recommended 6 10 diameters from elbows and 30 diameters from pumps controlling valves orifice plates nozzles or open pipe discharge Relocate sensor in more turbulent pipe section Mount sensor at 12 o clock position on horizontal pipe Remount sensor Use Dow Corning Silicone 4 Check fuse breaker Confirm flow Review UNITS MODEmenu andPipe ID Install in another location Remount Sensor on vertical pipe Relocate sensor gt 30 pipe diameters from velocity increasing device Ensure all Flowmeter wiring is in METAL conduit and sensor cable shield is connected to Ground stud Follow Drive manufacturers wiring and Grounding instructions Through measurement comes contro Possible Causes METER READING ERRATIC Sensor mounted too close to valve pump or elbow NO FLOW INDICATION Not enough suspended particles or gases in the fluid Coupling compound washed out or sensor loose on pipe Power interruption No flow METER READING TOO HIGH Calibration error Vibration or noise on the pipeline Pipe is not full Nearby velocity increasing device pump valve orifice plate Local electrical noise Variable Speed Drive interference Page 24 UF D5000 Doppler Flow Meter Corrective Action Relocate Flowmeter electronics Sensor and wiring away from VSD Check Sensor connections Use direct connection with 12 AWG wire to neares
35. t Ground pole lt 1 ohm resistance yr MAIC OMCs Through measurement comes contro Possible Causes METER READING DOES NOT TRACK FLOW Sensor and GND wires reversed or not properly connected Improper AC power input Ground SENSOR CABLE RESISTANCE TEST Unplug the green sensor terminal from the Doppler board and connect the sensor wires as shown With a multimeter perform resistance checks for each set of wires One single loose terminal may cause false readings Test across shield and core of each wire TMTR black white and RCVR black Resistance should be around 82 5K ohms for any cable length High readings indicate an open circuit and low readings indicate a short or partial short in the sensor cable g WT UF D5000 Doppler Flow Meter Through measurement comes control COMMON QUESTIONS AND ANSWERS The pipe vibrates Will it affect the flow meter Common vibration frequencies are far lower than the sonic frequencies used by the Micronics flow meter and will not normally affect accuracy or performance However applications where very weak Doppler signal is present when sensitivity is adjusted to maximum and signal strength is low accuracy may be affected by pipe vibration or the flow meter may show readings under no flow conditions Attempt to relocate the sensor on a pipe section where vibration is reduced or arrange pipe mounting brackets to reduce vibration at the sens
36. t comes control SENSOR MOUNTING COUPLING RECOMMENDATIONS BAD GOOD Page 20 oy hp UF D5000 Doppler Flow Meter ENCLOSURE INSTALLATION Locate the enclosure within 6m 20 ft of the sensor 500 ft 150 m optional The enclosure can be wall mounted with the four mounting screws included or panel mounted with Option PM Panel Mount kit from Micronics Limited Avoid mounting the enclosure in direct sunlight to protect the electronics from damage due to overheating and condensate In high humidity atmospheres or where temperatures fall below freezing Option TH Enclosure Heater and Thermostat is recommended Seal conduit entries to prevent moisture from entering enclosure NEMA4X IP66 WITH CLEAR COVER 0 COVER 1 Open hinged enclosure cover 2 Insert 8 screws supplied through the four enclosure mounting holes to secure the enclosure to the wall or mounting stand ENCLOSURE MOUNTING Additional conduit holes can be cut in the bottom of the enclosure when HOLES required Use a hole saw or Greenlee type hole cutter to cut the required IA holes il H ENCLOSURE DO NOT make conduit wiring entries into the top of the enclosure END VIEW Note This non metallic enclosure does not automatically provide grounding between conduit connections Grounding must be provided as par
37. t of the installation Ground in accordance with the requirements of the National Electrical Code System grounding is provided by connecting grounding wires from all conduit entries to the steel mounting plate or another point which provides continuity CLEANING Cleaning is not required as a part of normal maintenance Page 21 oOo WT UF D5000 Doppler Flow Meter Through measurement comes control SYNCHRONIZATION Synchronization may be required to prevent interference readings with no flow or cross talk in applications where more than one UF D5000 Doppler sensor is used in close proximity Synchronize UF D5000 flow meters only if sensors from separate UF D5000 flow meters are mounted on the same pipe To synchronize one or more UF D5000 flow meters use twisted shielded pair cable 22A WG or heavier Connect SYNC of one UF D5000 to the SYNC of the next unit And connect SYNC of one UF D5000 to the SYNC of the next unit etc Connect shield to Transducer GND on all units as illustrated below No changes in UF D5000 hardware setup or software are required The instruments manage synchronization connections automatically SYNC SYNC SYNC a TRANSDUCER TRANSDUCER TRANSDUCER GND GND GND KL Ze 1 1 Page 22 UF D5000 Doppler Flow Meter Corrective Action Review UNITS MODE menu andPipe ID

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