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Operating instructions Magnetic-inductive flow sensor SM6004
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1. VMR final value of the measuring range 12 1 Setting ranges AQ AT step increment 21 13 Factory setting Technical data and further information at www ifm com 22
2. error behaviour of OUT1 OUT2 Select FOU 1 and determine the value On the analogue signal goes to the upper end stop value OFF the analogue signal goes to the lower end stop value OU the analogue signal corresponds to the measured value Select FOU2 and determine the value On the analogue signal goes to the upper end stop value OFF the analogue signal goes to the lower end stop value OU the analogue signal corresponds to the measured value 9 5 Service functions 9 5 1 Reading the min max values for volumetric flow gt Select HI F or LO F and press Set briefly HI F maximum value LO F minimum value Delete memory gt Select HI F or LO F gt Press Set and keep it pressed until is displayed gt Press Mode Enter briefly It makes sense to delete the memories as soon as the unit works under normal operating conditions for the first time 9 5 2 Reading the min max values for temperature gt Select HI T or LO T and press Set briefly HI T maximum value LO T minimum value Speicher loschen gt Select HI T or LO T gt Press Set and keep it pressed until is displayed gt Press Mode Enter briefly It makes sense to delete the memories as soon as the unit works under normal operating conditions for the first time 9 5 3 Reset all parameters to the factory setting gt Select rES then press Set and keep it
3. pressed until is dis played gt Press Mode Enter briefly The factory setting is listed at the end of the instructions gt 13 Factory setting It makes sense to write your own settings in this table before executing the function 17 10 Operation After power on and expiry of the power on delay time approx 5 s the unit is in the Run mode normal operating mode It carries out its measurement and eval uation functions and generates output signals according to the set parameters e Operation indication chapter 7 Controls and indicating elements e The output signals are at the maximum value during the power on delay time 10 1 Read the set parameters gt Press Mode Enter until the requested parameter is displayed gt Press Set briefly gt The unit displays the corresponding parameter value for approx 15 s After another 15 s the parameter is displayed again then the unit returns to the Run mode 10 2 Changing the display unit in the Run mode gt Press Set briefly in the Run mode Press the pushbutton to move to the next display unit gt The unit displays the current measured value for approx 15 s the correspond ing LED lights 2 groups of display units are accessible depending on the setting of the param eters SELd and Uni F and Uni T e Lmin m3h and the temperature unit selected in Uni T GPm GPh and the temperature unit selected in Uni T When setti
4. the RUN MOE cccsceesssetsesessseeeessseeeeees 18 103 Emor MCI ANON esana E E tannins 18 10 4 General Operating CONILIONS cccccceesestscsessseescsssssscsssseeesassetseseteees 19 WA exe ell RAMI setate tsetse essen E E 19 TZ VEGI GAD E ants sence tar dca ceed aati neces E lat SSO RIMG Tanges soen E To Faclo Seting osne e AE AEDA EE 1 Preliminary note 1 1 Symbols used gt Instruction gt Reaction result Designation of buttons switches or indications Cross reference Important note Non compliance can result in malfunctions or interference 2 Safety instructions e Please read this document prior to installing the unit Ensure that the product is suitable for your application without any restrictions e Improper or non intended use may lead to malfunctions of the unit or to unwanted effects in your application That is why installation electrical con nection set up operation and maintenance of the unit must be carried out by qualified personnel authorised by the plant operator e In all applications test the compatibility of the product materials 12 Techni cal data with the media to be measured For the scope of validity cULus The device shall be supplied from an isolating transformer having a secondary Listed fuse rated either a max 5 amps for voltages 0 20 Vrms 0 28 3 Vp or b 100 Vp for voltages of 20 30 Vrms 28 3 42 4 Vp 3 Functions and features The unit monitors liqui
5. the pump 5 3 Protection against high medium temperatures For medium temperatures over 50 C 122 F some parts of the housing can heat up to over 65 C 140 F gt Protect the housing against contact with flammable substances and uninten tional contact 6 Electrical connection The unit must be connected by a qualified electrician The national and international regulations for the installation of electrical equipment must be adhered to Voltage supply to EN50178 SELV PELV gt Disconnect power gt Connect the unit as follows Ub Analogue signal for temperature Pin2 OUT2 Analogue signal for volumetric flow For information about available sockets connectors see Products Accessories 10 7 Operating and display elements D OOOOOO al 1 to 8 Indicator LEDs LED 1 current volumetric flow in litres minute LED 2 current volumetric flow in cubic metres hour LED 3 current volumetric flow in gallons per minute gpm LED 4 current volumetric flow in gallons per hour gph LED 5 current medium temperature in C LED 6 current medium temperature in F LED 7 LED 8 not used 9 Alphanumeric display 4 digits Indication of the current volumetric flow if SELd FLOW is set indication of the current medium temperature if SELd TEMP is set indication of the parameters and parameter values Setting of the parameter values scrolling by
6. value the output signal is 4 mA e The analogue end point AEP determines at which measured value the output signal is 20 mA e Minimum distance between ASP and AEP 20 of the final value of the measuring range Example volumetric flow monitoring 0 ASP AEP MEW Q MEW final value of the measuring range In the set measuring range the output signal is between 4 and 20 mA It is also indicated Volumetric flow above the measuring range output signal gt 20 mA 5 Installation 5 1 Installation location gt Install the unit so that the measuring pipe is always completely filled gt Arrange for inlet and outlet pipe lengths Disturbances caused by bends valves reductions etc are compensated for It applies in particular no shut off and control devices are allowed directly in front of the unit S disturbance D pipe diameter F flow direction gt Install in front of or in a rising pipe F flow direction gt Avoid the following installation locations e Directly in front of a falling pipe e Ina falling pipe F flow direction e Atthe highest point of the pipe system e Directly in front of the spout of a pipe F flow direction The unit can be installed independently of the orientation if the following is ensured No air bubbles can form in the pipe system The pipes are always completely filled e On the suction side of a pump F flow direction If install
7. Max load Q Power on delay time s Flow monitoring Measuring range 0 1 25 0 005 1 5 0 03 6 60 1 5 396 5 Resolution 0 005 Display range 30 30 1 8 1 8 7 92 7 92 475 5 475 5 Response time ms lt 150 dAP 0 Damping flow signal AP S a cssscsssssnsesasacnckasdasncsaontgeanaticnssdamnetedadiatnctemntenaeeanataaal 0 0 5 0 lt 2 MV 0 5 VMR Repodtanilty 17 VMR sen aieeao asa onar baaa ENSS ER EEES t02 Pressure loss dP flow rate Q dP mbar Temperature monitoring Measuring range C F 20 80 4 176 Resolution C1 esssescatescutcsuatseeiaaseceatnedcacus i becsasanonetentaneuaetdusseGeuangeseebielinaeauselaate 0 2 0 5 Response time s T09 30 Q gt 1 I min 0 26 gpm Accuracy O F eira 2 5 Q gt 1 I min 4 5 Q gt 0 26 gpm 20 Operating temperature C Medium temperature C Pressure resistance bar Material wetted parts Stainless steel 316512 PEEK FKM Housing materials Stainless steel 316512 PBT GF 20 PC Makrolon EPDM X Santoprene Protection Insulation resistance MQ gt 100 500 V DC Shock resistance g 20 DIN IEC 68 2 27 11ms Vibration resistance g 5 DIN IEC 68 2 6 55 2000 Hz EMC IEC 1000 4 2 ESD nee meee ane penne nee meereeer eee peeee nee ae reer eee 4 8 KV MS Ae BUST s e A N 2 KV IEG 100045 SURGE asenna i TS 0 5 1KV IEG 100040 AF condite T oen O oe ee 10 V 1 to EN50178 SELV PELV MV measured value
8. alue is to be reduced let the display move to the maximum setting value Then the cycle starts again at the minimum setting value Acknowledgement of the parameter value gt Press Mode Enter briefly gt The parameter is displayed again The new setting value is stored Setting of other parameters gt Start again with step 1 Finishing the parameter setting gt Press Mode Enter several times until the current measured value is displayed or wait for 15 s gt The unit returns to the operating mode 14 e Change from menu level 1 to menu level 2 gt Press Mode Enter until EF is displayed gt Press Set briefly gt The first parameter of the sub menu is displayed here HI F e Locking unlocking The unit can be locked electronically to prevent unintentional wrong settings gt Make sure that the unit is in the normal operating mode gt Press Mode Enter Set for 10 s gt Loc is displayed gt Press Mode Enter Set for 10 s gt uLoc is displayed When delivered unlocked e Time out lf during parameter setting no pushbutton is pressed for 15 s the unit exits the param eter setting mode The parameter value is not changed For medium temperatures over 50 C 122 F some parts of the housing can heat up to over 65 C 140 F In this case do not press the pushbuttons manually instead use an object 9 2 Scaling of the analogue value for temperature gt Sel
9. cin at ecssernin dettieto a ieimiwectensatenaicinnecuenscteinoredenentagiaercacicnas 12 0 2 Explanation Ol THE MEU ae a aaaea a AAA AA A A ENE 13 o Parameter SOING sorsra EEE 14 9 1 General parameter Setting cccccssssssessssseessssssssersessessesssersessseesesaees 14 9 2 Scaling of the analogue value for temperature cccceseceeeetesseteeeeees 16 9 3 Scaling of the analogue value for volumetric flOW cccceeseeeseteeeeeeee 16 9 4 User settings ODMOMAN siescccudisnds cctsnsctensanteuadseseaded Gccnddoasaledamiiestoanteacdemnnndceat 16 9 4 1 Determine the standard unit of measurement for volumetric flow 16 9 4 2 Determine the standard unit of measurement for temperature 16 9 4 3 Configuration of the standard display c ccccccescsecesetscsssscseteeeeseees 16 9 4 4 Setting the damping of the measured values cccceceseceteeeeeeees 16 9 4 5 Setting the error behaviour of OUT1 OUT2 ce cceceeeeeteeeeteees 17 9 5 Senice MUNA COINS sessirnir neea eE rE ES r ees i7 9 5 1 Reading the min max values for volumetric flOW ccccccceeeeeees 17 9 5 2 Reading the min max values for temperature ccceceeceeeceeees 17 9 5 3 Reset all parameters to the factory Setting cccesseeeessseeeeeseees 17 BO SEAM OA ins ct coset ai o a aa ei i 18 10 1 Read the set parameters cccccsescceccesssscssessesssscsscessessseeseesseeessesensaees 18 10 2 Changing the display unit in
10. ds It detects the process categories volumetric flow and medium temperature Application area Conductive liquids with the following properties e conductivity 2 20 uS cm e viscosity lt 70 mm s at 40 C lt 70 cSt at 104 F 4 Function 4 1 Processing of the measured signals e The unit displays the current process values e It generates 2 output signals according to the parameter setting OUT1 analogue signal for temperature OUT2 analogue signal for volumetric flow 4 2 Volumetric flow monitoring The medium flows through a magnetic field It generates a signal voltage which is directly proportional to the volumetric flow e An analogue signal proportional to the volumetric flow 4 20 mA is provided on output 2 For the analogue functions 4 4 In addition to the flow velocity the unit also detects the flow direction The positive flow direction is marked on the unit by an arrow flow direction 5 2 e Flow flow direction process value and display positive e Flow against the flow direction process value and display negative Only positive process values are processed for the signal output 4 3 Monitoring of temperatures e An analogue signal proportional to the temperature 4 20 mA is provided on output 1 For the analogue functions 4 4 4 4 Volumetric flow or temperature monitoring analogue function e The analogue start point ASP determines at which measured
11. ect ASP1 and set the value at which 4 mA is provided gt Select AEP1 and set the value at which 20 mA is provided 9 3 Scaling of the analogue value for volumetric flow gt Select ASP2 and set the value at which 4 mA is provided gt Select AEP2 and set the value at which 20 mA is provided 9 4 User settings optional 9 4 1 Determine the standard unit of measurement for volumetric flow gt Select Uni F and set the unit of measurement Lmin m3h GPm or GPh 9 4 2 Determine the standard unit of measurement for temperature gt Select Uni T and set the unit of measurement C or F Lira I I 9 4 3 Configuration of the standard display gt Select SELd and determine the standard process category FLOW display shows the current volumetric flow value in the stand ard unit of measurement TEMP display indicates the current medium temperature in the standard unit of measurement gt Select diS and determine the update rate and orientation of the display d1 update of the measured values every 50 ms d2 update of the measured values every 200 ms d3 update of the measured values every 600 ms rd1 rd2 rd3 display as for d1 d2 d3 rotated by 180 OFF the display is switched off in the operating mode 9 4 4 Setting the damping of the measured values gt Select dAP and the damping constant in seconds t value 63 JAP 9 4 5 Setting the
12. ed in an ungrounded pipe system e g plastic pipes the unit must be grounded Ground brackets for the G thread are available as accessories order number E40196 A cable lug not included in the scope of supply 8 5 2 Installation in pipes The unit is installed in the pipe using adapters Adapters have to be ordered sepa rately as accessories Order no E40199 2 adapters for R pipes 2 seals Order no E40200 2 adapters for pipes 2 NPT 2 seals flow direction 1 Screw the adapter B into the pipe A 2 Place the seals C and install the unit according to the marked flow direction 3 Screw the adapter B with the threads D until it is hand tight 4 Tighten the two adapters in opposite direction tightening torque 30 Nm The unit can also be used in G fit tings To do so first screw an adapter G G B with O ring C on both threads D of the unit Place the seals A and install the unit according to the marked flow direction Adapters have to be ordered separately as accessories Order no E40189 2 adapters G G 2 O rings 2 seals After installation air bubbles in the system can affect the measurement Help gt Rinse the system after installation for ventilation rinsing quantity gt 3 l min 1 gpm In cases of horizontal installation As a result of design requirements a small quantity of the medium always remains in the measuring channel after switching off
13. holding pressed incremental by pressing briefly Change of the display unit in the normal operating mode Run mode 8 Menu 8 1 Menu structure aun mn Sen POF KS oom for Pore Mode Enter Set In the Run mode different display units are accessible depending on the setting of the parameters SELd Uni F and Uni T 10 2 12 8 2 Explanation of the menu Maximum value memory for temperature UK Standard unit of measurement for volumetric flow litres minute Imin cubic Uni F 3 metres hour m h gallons per minute gpm or gallons per hour gph Standard unit of measurement for temperature C or F SELd Standard process category of the display volumetric flow value or medium temperature Restore factory setting 13 9 Parameter setting During parameter setting the unit remains in the operating mode It continues its monitoring function with the existing parameters until the parameter setting has been completed 9 1 General parameter setting 3 steps must be taken for each parameter set Parameter selection gt Press Mode Enter until the requested parameter is displayed Setting of the parameter value gt Press Set and keep it pressed Current setting value of the param eter flashes for 5 s After 5 s The setting value is changed incremental by press ing briefly or scrolling by holding pressed Numerical values are incremented continuously If the v
14. ifm electronic C Operating instructions Magnetic inductive flow sensor efectorang UK SM6004 Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK wesstenmieaadgest www thorneanderrick co uk 704594 00 04 2010 Contents DIPS MIVA FOES a E s 4 1 1 Symbols 26 sne nee ee ne ee 4 2 SAMONY WM SING HONS See i E 4 3 Functions and features cc ecececcsseessseecsesesseeecsesessssessssesassesesseseseesesaesesaesesases 5 2 E o PPE P AA N A E E E AEA A AA AE N A 5 4 1 Processing of the measured SIQnals cceccssessssssssssseserseesessesssereees a 4 2 Volumetric flow MOnItoring s sssssensesnenneeansesnsinesinnnnrsrnnnininnnnrnrnrniinnrrnnrsrsens 5 4 3 Monitoring Of teMperatures ccccccscssecssessesssssescessssecessssseseseseeesesseeeseees 5 4 4 Volumetric flow or temperature monitoring analogue function 00 6 By MIMS eM eA COI ete sgt de os Ga teats ee Sam sees S A aso E T T 6 1 Nivel MOM NO CAME ID ese ver N O E A A A A A eter aerate eae aes 6 9 2 Installation Np 0S 25 se ccnescaantnancccteontucee sonaaieersuiousceiaeni aaadeameaeiamiaeeawnes 9 5 3 Protection against high medium temperatures ccccccseeseeeceeeeeeeeees 10 0 TIO CURIA CNM SO Massos ea eaae n 10 7 Operating and display elements ccccecscesseessscsssseessecsssseeseeessseessseeeess 1 OR NM a ests cee wees ac E E eae ataia upeeeceeetasaeee 12 o1 Menu SMUGI sesecatateer acti
15. ng SELd FLOW Uni F Lmin and Uni T C for example Lmin is displayed as a standard By pressing Set the display unit changes to m3h C and back to Imin 10 3 Error indication OL Detection zone of volumetric flow or temperature exceeded measured value between 120 and 130 of VMR UL Below the detection zone of volumetric flow or temperature measured value between 120 and 130 of VMR Err Unit faulty malfunction Measured value greater than 130 of VMR or smaller than 130 of VMR Loc Setting pushbuttons locked parameter change rejected VMR final value of the measuring range 18 10 4 General operating conditions gt Avoid deposits accumulated gas and air in the pipe system For medium temperatures over 50 C some parts of the housing can heat up to over 65 C gt In this case do not touch the unit gt Protect the housing against contact with flammable substances and uninten tional contact gt Do not press the pushbuttons manually instead use an object 11 Scale drawing Dimensions are in millimeters 12 Technical data Application conductive liquids COCCI cca ciated se cx deca T E E A EE eteadecers 2 20 uS cm Viscosity lt 70 mm s at 40 C lt 70 cSt at 104 F Operating voltage V 20 30 DC Current consumption mA 120 24 V Analogue CUNDUTS vice cersncisactaxacuensunoxsnbescaumsacumanunaeeiace 4 20 mA measuring range scaleable
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