What's In This User Guide?
Contents
1. Please remember to turn off the power and remove the plug from the wall before starting any cleaning Cleaning the cleaner disc It is important to keep the cleaner disc in good working order The metal ridges will gradually fill with fibres from the buffing wheel greatly reducing the cleaner disc s effectiveness We recommend using a stiff brush under running water Total Disc Repair www totaldiscrepair co uk Cleaning the fan filter The fan filter must be kept clear of debris to ensure constant air flow through the machine After 60 minutes of operation the LCD screen will display Filter CLNR 1 Remove the fan guard from the back of the machine 2 Remove filter and blow out collected debris 3 Reinstall filter and guard 4 Push any button on the user interface to continue Cleaning the splash guard 1 Turn off power to the machine 2 Unscrew the two side panel thumbscrews then lift the side panel up and away from the machine 3 Remove the Splash Guard which sits on top of the main motor this is a snap fitted piece 4 Run the Splash Guard under warm water wiping away any buffing solution residue 5 Refit the splash guard by snapping it onto the top of the main motor 6 Pull the splash guard forward until it snaps into place a second time 7 Install the side panel and screw down the thumbscrews 8 Put the power lead back into the machine and turn on the power Technical2. Deep To switch to a deep repair press either one of the scroll buttons The buttons will turn blue to confirm your choice and the LCD screen will display Cycle Deep The cycle will run for 2 minutes and is Suitable for medium to heavy scratches Blu ray and PS3 discs Total Disc Repair www totaldiscrepair co uk Cleaner Cycle Important Over time the buffing wheel will become covered in dried polishing compound and plastic particles This will reduce its effectiveness to repair and so it needs to be cleaned regularly to remove the dirt Approximately every 20 minutes of repair cycles the machine will display Cycle CLNR and the Start button will flash red This is the indication to run a cleaning cycle for the buffing wheel Just insert the supplied cleaning so the coarse side faces up close the top cover and press the Start button When finished the machine will revert to Regular mode If you wish to use the cleaner disc at any other point press either one of the scroll buttons until Cleaner mode is reached It is good practice to run the cleaning cycle as the last cycle of the day regardless of when it was last used Note It is not necessary to use the buffing solution with the cleaning procedure Emergency Stop To immediately stop the machine at any point either press any of the control buttons or simply lift the top cover The cycle will end and the LCD screen will displ
3. Support 0800 412 5424 support totaldiscrepair co uk Make sure the splash guard is dry when you refit it Sales 01202 489 500 sales totaldiscrepair co uk TLR TOTAL DISC REPAIR Maintenance And Information Troubleshooting If the machine runs into a common problem it will display one of these error messages ESOO3 Magnetic Switch Sensor is not detecting that the turntable is in the home position EC004 Lift Cam Switch is not detecting that the Lift Cam has been reset back to the home position EMCO06 Machine is not detecting the proper amount of amperage on the main motor Action for above Switch off reboot and wait If problem persists then call Technical Support RC Consumables have run out replace all consumables Emergency Stop Emergency Shutdown Mode Action Leave the machine to cool down then reboot Call Technical Support if it happens again The 2550 is equipped with an internal thermostat that protects it from getting too hot If the machine gets too hot it will turn off power in order to cool down Please leave 15 minutes before continuing with your repairs To help the machine cool quicker open the top cover This machine is not designed to be run again and again all day long we recommend that if you require 100 or more repairs per day you upgrade to a more powerful machine Total Disc Repair www totaldiscrepair co uk Getting help If the machine stops worki
4. ace but nonetheless scratches can still happen Formats e Blu ray film e Playstation 3 Sales 01202 489 500 sales totaldiscrepair co uk WTR TOTAL DISC REPAIR Good Machine Use amp Safety Here are a few simple tips for you to get the most out of your disc repair machine ad g d 0 0 We re here to help Staying safe whilst repairing DD Our Technical Support Team is on hand five days a week to help you DD Locate and use the machine in a safe and suitable location You can reach us by phone or email amp there is also information on our website x DS Never use a damaged power cable or any other than the one supplied DO Whenever you have a question or if you suspect a problem we d love to hear from DD Touching the machine or its plug with wet hands could cause injury you calls are free b gt Seek medical attention if the polish comes in contact with your eyes or mouth DO Most things can be dealt with over the phone though our turn around time for repairs is pretty quick DD Please keep the machine out of the reach of children p Prevent damage to your machine Prevent voiding your warranty DO Running a repair cycle on the machine without a disc on the tray may cause BD Only use authentic TDR consumables in your machine home brew products damage to the pads and tray surface invariably cause damage to the machine and of course void the warranty DD To cl
5. ame time as the chip Replacing the turntable pad This needs to be done every two packs used Page 4 General Maintenance Regular internal cleaning Cleaning the machine Is very important Cleaning the cleaner disc This disc helps with the regular cleaning Cleaning the fan filter Very simple and takes a few seconds Cleaning the splash guard Stops contaminants falling in during the repairs Technical Support 0800 412 5424 support totaldiscrepair co uk _ _ _ A E _ i e ae Page 5 Maintenance amp Information Troubleshooting What the error messages mean and how to respond Getting help Help with all other problems and getting advice Ordering consumables What you will need to order and how to do it Page 6 Disc Types CDs DVDs amp Blu rays How their construction affects the repair process Page 7 Good Machine Use amp Safety Covering different usage topics We believe it is important that you know e How to use our technical support team e How to get the most out of your machine e How to use the machine safely at all times e How to prevent voiding your warranty Sales 01202 489 500 sales totaldiscrepair co uk DT DR TOTAL DISC REPAIR Getting Started Initial setup With the machine you will find a setup sheet which explains how to set up your machine This includes a list of box contents Please refer to this sheet before usin
6. audio and so often a small scratch was not enough to disrupt the data However as the data on discs became more complicated it became more important to protect the data layer On DVD discs the data layer is Sandwiched in the middle of the disc between two pieces of polycarbonate This protects the data layer and makes the disc virtually indestructible The only issue with this type of disc is that the two layers of disc can separate around the whole in the centre of the disc although this is quite rare Polycarbonate Data Polycarbonate Label Because the data is so protected virtually all DVD discs can be repaired by the disc repair process Formats e DVDs e Playstation 2 discs e Xbox e Wil e DVD ROM Technical Support 0800 412 5424 support totaldiscrepair co uk Blu rays With the invention of High Definition HD there was a need to carry more information on a disc and soon the data space on a DVD was not enough Sony solved this with the invention of the Blu ray disc Hard coat Polycarbonate Data Polycarbonate Label It is essentially the same as a DVD with 2 main differences 1 The polycarbonate on the bottom of the discs is much thinner than a DVD and so the number of times that the same disc can be repaired falls to around 10 15 2 The polycarbonate on the bottom of the disc has a hard coated lacquer on top of it This hard coat reduces the chance of the disc being scratched in the first pl
7. ay Emergency Stop Wait accompanied by a flashing red LED on the Start button Once the machine has realigned itself and the top cover has been closed the machine will revert to the previous mode of operation Technical Support 0800 412 5424 support totaldiscrepair co uk ee _ coe _ Pekin i yy fay ea rin LoL E iii Page2 iil When to replace the consumables ff The consumables pack consists of one replacement f buffer wheel 2 bottles of buffing solution and a counter chip Each pack contains everything you need for 500 minutes of repair The amount of consumable usage time is displayed on the LCD screen and counts II down to zero throughout usage f Once the chip reaches 10 or 50 mins an asterisk will appear next to the count time to alert you Also the LCD screen will display Low Chip and the Start button will flash from blue to green during the cycle Once the chip reaches 0 the display will show 000 minutes and the machine will not permit further repairs until a new chip is installed Once the new chip Is installed the screen will read 500 minutes again Read how to install the chip on the next page Note To see how many total cycles have been run lift the top cover and press the repair button The LCD screen will display the totals broken down by regular deep and clean cycles Sales 01202 489 500 sales totaldi
8. ean the machine just use a damp cloth and a bit of CD spray can help DD Making unauthorised modifications to your machine is dangerous and will also void Please don t clean the machine by running it under a tap electronics don t like water your warranty DD Please contact us before disassembling the machine in any way DD Not using the machine in the way instructed by this user guide may also affect your warranty if faults occur Contacting Technical Support Freephone Email O800 412 5424 Support totaldiscrepair co uk Lines are open Monday to Friday 9am to 5pm excluding Bank Holidays We aim to respond within an hour though it could be up to one working day Thank you once again for buying with TDR and joining our extensive network of professional disc repairers we recommend putting this sheet up near your machine for reference If personal injury or damage to your machine or property occurs as a result of not following these instructions TDR can not be held liable Total Disc Repair www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk
9. epair time 2550 Turntable Pad 0187293000167 We recommend replacing this for every 2 consumables packs used Cleaning Accessories 3 Cloth amp Spray Pack Standard 5055378101656 The best way to order is to use our website We offer Free Shipping to UK mainland on orders over 50 and items arrive within 24 48 hours excluding weekends and public holidays Cloth amp Spray Pack XL 5055378101663 www totaldiscrepair co uk Telephone and email orders can be taken but we cannot offer free shipping for this method due to the administration involved Sales 01202 489 500 sales totaldiscrepair co uk WTR TOTAL DISC REPAIR Disc Types CDs When discs were invented the process of construction was quite simple These are what we call CD discs To produce the disc a solid polycarbonate disc was made Then the data layer was applied to the top surface of the disc To protect this data layer a lacquer or label was then applied over the top of the data layer MSE Polycarbonate This made the data layer quite vulnerable because any scratch to the label could damage the data layer beneath If a scratch has reached the data layer it is not repairable Disc repair can only repair the polycarbonate on the underside of the disc Formats e Audio Books e Audio CDs e CD ROMS e Playstation version 1 discs Total Disc Repair www totaldiscrepair co uk DVDs The early CDs were mainly used for
10. g your machine for the first time Your first repair For your first repair choose a disc that you think has a light amount of scratches This will help give an indication of what can be repaired by the machine in one cycle Basic operation 1 Switch on the machine and lift the top cover 2 Thoroughly shake the buffing solution and dab a Small amount onto the disc Use the sponge to spread the liquid evenly across the surface of the disc Place the disc shiny side up on to the turntable Close the top cover and press Start After the repair process has finished lift the top cover and remove the disc The disc will be clean dry and repaired ready to go back in its case You can move straight on to the next disc but you should wait before repairing the same disc again as it needs to cool down a Avoid spreading buffing solution on the clear plastic centre ring of the disc The buffer wheel does not touch this area and solution will still be visible there after the repair cycle has finished Total Disc Repair www totaldiscrepair co uk _ _ _ SS pa _ A Inspecting a repaired disc Even if you aren t new to disc repair it is important that you understand what the machine is capable of removing within each cycle So inspection should be carried out after at least the first ten or more repairs Your first repair should have made a visible improvemen
11. it the splash guard by snapping it onto the top of the main motor Pull the splash guard forward until it snaps into place a second time Install the side panel and screw down the thumbscrews Put the power lead back into the machine and turn on the power The grey turntable pad is a semi durable part and wears during the repair process We recommend changing it every two consumable packs because otherwise the discs will begin to slip during the repair cycles which can damage them 1 Turn the machine off and remove the power lead 2 Unscrew the two side panel thumbscrews then lift the side panel up and away from the machine 3 Peel the worn pad away 4 Clean any remaining adhesive from the surface with a strong enough cleaner ensuring that the surface is flat clean and eventually dry 5 Align and affix the new turntable pad discarding the old one 6 Install the side panel and screw down the thumbscrews 7 Put the power lead back into the machine and turn on the power DT DR TOTAL DISC REPAIR General Maintenance Regular internal cleaning The machine requires little maintenance but it is essential to keep it clean in order to produce the best results Over time there will be a build up of fluff inside the machine This is normal and is caused by the cleaner disc combing the pad It is important to remove this fluff occasionally This can be done either by hand or with a vacuum cleaner
12. n i i So T A Fg Se 7 TOTAL DISC REPAIR 4 gt im VMI 2550 Buffer user Guide Quick clean cheap to run and Blu ray Compatible What s In This User Guide e Getting started repair a disc right now e Getting to know your machine and how it works e The general usage of your machine e Maintenance and other useful information Total Disc Repair www totaldiscrepair co uk Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk DT DR TOTAL DISC REPAIR User Guide Contents Page 1 Getting Started Initial setup How you should go about first setting up the machine Your first repair How to prepare for your first disc repair Basic operation How to run your first disc repair Inspecting a repaired disc Why it is important to look at discs after repair Parts of the machine Front and back just the parts you need to know Page 2 Getting To Know The Machine Understanding the repair cycle What the repair cycles are and how long they run for Modes of operation Selecting different cycles and elements of operation When to replace consumables How you know when this needs doing and why Total Disc Repair www totaldiscrepair co uk Page 3 Replacing The Consumables Replacing the chip How you replace the chip that comes in every pack Replacing the buffing wheel This is always replaced at the s
13. ng for an unknown reason or if acting upon the error code does not resolve the problem then do not worry Technical Support is available Mon Fri 9am 5pm over the telephone and also by email This is offered for the entire life of the machine Our technicians will always attempt to resolve any problems over the phone and can send out parts and assist with fitting should this be required In the unlikely event that the machine has to come in for repair the cost of parts and labour will be covered during your warranty period Shipping in both directions is covered for the first quarter of the warranty period but thereafter you would be required to post the machine to us and either pay for its return or arrange a collection yourself Contacting Technical Support 0800 412 5424 Mon Fri 9am 5pm Support totaldiscrepairco uk Returning Machines For Repair If you are returning your machine you must use the Original packaging as this is the safest method of transit On the side of the box you will need to write the RMA number that Technical Support give you so we can process the machine when it arrives Technical Support 0800 412 5424 support totaldiscrepair co uk _ _ _ _ _ _ p _ _ A ne _ _ mi Ordering your consumables 2550 Consumable Pack 5055378118647 Contains 1 x Buffing wheel 2 x Polish bottles 1 x Repair chip Enough for 500 minutes of r
14. screpair co uk Replacing The Consumables There will come a point when the pad is worn out and won t repair effectively the VMI 2550 uses a time credit based chip that stops the machine working when the time credit has elapsed Any repairs beyond this point would be virtually ineffective and could eventually damage the machine The polish should last for the full 500 minutes If you find you run out or have polish left over then you want to adjust how much you use on each repair Replacing the chip is simple 1 Turn off the machine 2 Locate the used chip on the back of the machine 3 Remove the used chip the exposed RS232 port will now be visible 4 Install a new chip into the RS232 port and discard the old chip 5 Turn the machine back on to register the credit With the new chip installed the counter will be reset to 500 minutes you should now replace the buffing wheel for the new one in your pack Turn the machine off and remove the power lead Unscrew the two side panel thumbscrews then lift the side panel up and away from the machine Remove the Splash Guard which sits on top of the main motor and clean it this is snap fitted Hold the buffing wheel with one hand and use your other to turn the spade screw anti clockwise Remove the screw and washer from the spindle and pull off the old buffing wheel Install the new buffing wheel followed by the washer and then tighten the spade screw Ref
15. t if not a complete repair Some discs will require more than one cycle to be fully repaired but remember that this machine heats the disc and so you must allow those discs to cool between repairs Parts of the machine On Off Front Door Switch Chip Socket Power Socket Control Display Disc i Control Turntable EP Switches Rubber Feet Technical Support 0800 412 5424 support totaldiscrepair co uk Sales 01202 489 500 sales totaldiscrepair co uk WTR TOTAL DISC REPAIR Getting To Know The Machine Understanding the repair cycle Now that you have repaired your first disc here is a more in depth look at the process The machine uses a combination of heat and abrasive to soften and then polish the polycarbonate to get out the scratches It is a single stage disc repair machine and offers either a 1 minute light medium repair or a 2 minute deeper repair In the beginning inspecting the disc after the repair IS Important because it gives you an idea of which repair setting you need to use for the next disc Modes of operation Regular The machine is preset to regular repair mode The cycle runs for 1 minute and is suitable for most light and medium damage The scroll and Start buttons turn green to signify a regular repair is being run and the LCD screen displays Cycle Reg Note In Regular repair mode Blu ray and PS3 discs can only be cleaned not repaired
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