User Guide - Wessex Power technology Ltd
Contents
1. by Sensor showing Zero Calibration incorrect Zero calibrate sensor applicable law no warranties of any kind either express or implied including but aaa Span calibration incorrect Span calibrate sensor not limited to the implied warranties of merchantability and fitness for a particular presence of sensi Sensor corect Check calibration of gas generator purpose are made in relation to the accuracy reliability or contents of this documert gas Interferent gas present Move sensor to clean air and check reading upon exposure to known gas Aeroqual reserves the right to revise this document or withdraw it at any time concentration without prior notice The availability of particular products may vary by region Please check with the Aeroqual dealer nearest to you Sensor Calibration lost Replace refurbish sensor Sensor output noisy Power supply noise Install regulated power supply 7 2 Warrant Local air flow too high Reduce air flow y n Aeroqual warrants this product to be free from defects in material and Environmental conditions Reduce fluctuations l B fluctuating workmanship at the time of its original purchase by a consumer and for Sensor showing lower Zero calibration incorrect Zero calibrate sensor a subsequent period as stated in the following table than expected reading in the presence of sensor gas Sensor correct Check calibration of gas generator Span calibration incorrect Span calibrate sensor i If2. is presented to help users operate their Aeroqual Ozone Controller in the most effective and efficient manner General Ozone is heavier than air and tends to sink Thus detection of leaks from ozone generating equipment should be performed at the most appropriate position Ozone will react and decompose on surfaces such as walls furniture etc Smell is not a reliable test for the presence or concentration of ozone as the odour threshold varies widely between people and is affected by local ambient conditions Permanent Controller Placement The Aeroqual Ozone Controller has been designed to measure the ambient concentration of ozone The controller must not be placed directly in an ozone stream For indoor local area monitoring attach the controller to an inert surface with the inlet unobstructed For leak detection mount the unit near the ozone equipment Ensure that the controller is protected from excessive water splashing dust vibration excessive heat or cold high concentrations of ozone and excessive swings in humidity False Readings The Aeroqual Ozone Controller has been designed to respond selectively to ozone however other oxidizing gases such as chlorine and nitrogen dioxide can generate false readings if they are at high concentrations High concentrations of hydrocarbon gases such as vapours of alcohol oils and solvents can reduce and mask the concentration of ozone pra AErOQUAL NOTES
3. 2 these devices must accept any interference received including interference that may cause undesired operation NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected e Consult the dealer or an experienced radio TV technician for help CE Fe 12 7 4 Conditions 1 The warranty is valid only if the original receipt issued to the original purchaser by the dealer specifying the date of purchase is presented with the product to be repaired or replaced Aeroqual reserves the right to refuse warranty servic
4. AEroOQUAL AErOQUAL Series 100 SONIENIS 1 Controller Components Ozone Controller 2 Setting up the Controller 2 1 External Control Wiring 3 Operating Instructions 3 1 Operating in Low or High Ozone Environments 3 2 Operating as a Controller U S e r G u i d e 3 3 Operating as a Dual Alarm Switch 3 4 Summary of LED Indicators 3 5 Inlet Port Maintenance 3 6 Setpoint Tables 4 Specifications 5 Drawings 6 Troubleshooting 10 7 Appendix 11 7 1 Copyright 11 7 2 Warranty 11 7 3 Statements of Compliance 12 7 4 Conditions 13 7 5 Guidelines on How to Measure Ozone 14 OCONDOOGA A ON a Version 1 1 03 02 2010 1 Ozone Controller Components Series 100 Ozone Controller The following components are supplied with the Series 100 Ozone Controller e Series 100 controller base e Ozone sensor head either high ozone 0 10 ppm or low Distributor ozone 0 0 5 ppm Wessex Power Technology Ltd Dorset e U id Tel 44 0 845 520 0303 ser guide Fax 44 0 845 520 0304 e 3rubber pads Email wot wessexpower co uk e 4Velcro dots www wessexpower co uk Please check that all these components have been supplied and contact your dealer or Aeroqual on email at sales aeroqual com if any of the components are missing 1 AEroOQUAL AErOQUAL 2 Setting up the Ozone Controller Assembly The following needs to be completed before the Ozone Controller is ready for use e Insert the sensor head into the top of the c
5. and Relay open de energised a Relay 2 is opposite Relay closed energised Relay 2 is opposite Low Setpoint LED Color 3 3 Operating as a Dual Alarm Switch Set the mode dip switch B 2 to the dual alarm switch position on Set the low C and high A alarm limits by configuring the dip switches as per the dip switch table on page 7 In this mode the low limit dip switch controls Relay 1 and the high limit dipswitch controls Relay 2 The relay and LED status is given in the table on the next page AEroOQUAL AErOQUAL Dual Alarm Switch mode LED and Relay Status 36 Setpoi nt Tables Ozone Rely Relay 2 below low limit GREEN ControV Alarm Dipswitch open open and high limits High Range Alarm Note If one of the dipswitches is set to zero in this mode then the corresponding relay will be non operational and set to open If sensor failure occurs then both relays are de energized Concentration High Alarmpoint A a T Relay 1 w Low Alarmpoint CO Relav Time 3 4 Summary of LED Indicators LED Color Meaning Controller Mode o S Dipswitch Dipswitch Red Abovehighsetpoit _ _ _ Dual Alarm Switchmode O S Red Above high set point Diagnostics Z O doo Red 0 5 sec flashing Sensor failure or Sensor not connected properly Orange 2 sec flash Dipswitches set incorrectly 3 5 Inlet Port Maintenance The inlet port must be kept clean at all time
6. during the warranty period this product fails to operate under normal use and service due to improper materials or workmanship Aeroqual subsidiaries authorized distributors or authorized service partners will at Interferent gas present Move sensor to clean air and check thei ti ith l th ducti d ith th reading upon exposure to nown gas eir option either repair or replace the product in accordance wi e concentration terms and conditions stipulated herein Gas reactive and Move the monitor closer to the source Products Warranty Period decomposing before detection ofthe gas Series 100 Controller One year for tie date of purchase Sensor inlet contaminated Clean sensor inlet filter and mesh Sensor calibration lost Replace refurbish the sensor Red LED 0 5sec Replace sensor flash Sensor not connected properly Remove and re insert sensor correctly Orange LED 2sec Dipswitch set incorrectly Check dipswitch settings and adjust flash Six months from the Sensor heads date of purchase One year from the Accessories date of purchase 10 11 AEroOQUAL AErOQUAL 7 3 Statements of Compliance The Aeroqual Series 100 Controller complies with EN 55022 1998 The Aeroqual Series 100 Controller complies with EN 61000 6 1 2001 The Aeroqual Series 100 Ozone Controller complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 these devices may not cause harmful interference and
7. e if this information has been removed or changed after the original purchase of the product from the dealer 2 If Aeroqual repairs or replaces the product the repaired or replaced product shall be warranted for the remaining time of the original warranty period or for ninety 90 days from the date of repair whichever is longer Repair or replacement may be via functionally equivalent reconditioned units Replaced faulty parts or components will become the property of Aeroqual 3 This warranty does not cover any failure of the product due to normal wear and tear damage misuse including but not limited to use in any other than the normal and customary manner in accordance with Aeroqual s user guide for use faulty installation calibration and maintenance of the product accident modification or adjustment events beyond human control improper ventilation and damage resulting from liquid or corrosion 4 This warranty does not cover product failures due to repairs modifications or improper service performed by a non Aeroqual authorized service workshop or opening of the product by non Aeroqual authorized persons 5 The warranty does not cover product failures which have been caused by use of non Aeroqual original accessories 6 This warranty becomes void if a non Aeroqual approved AC DC adaptor or battery is used 7 Tampering with any part of the product will void the warranty 8 Damage to the sensors can occur through
8. exposure to certain sensor poisons such as silicones tetraethyl lead paints and adhesives Use of Aeroqual sensors in these environments containing these materials may at the discretion of Aeroqual void the warranty on the sensor head Exposure to levels of ozone outside of the design range of a specific Aeroqual sensor head can adversely affect the calibration of that sensor head and will also void this warranty as it applies to the replacement of sensor heads 9 Aeroqual makes no other express warranties whether written or oral other than contained within this printed limited warranty To the fullest extent allowable by law all warranties implied by law including without limitation the implied warranties of merchantability and fitness for a particular purpose are expressly excluded and in no event shall Aeroqual be liable for incidental or consequential damages of any nature whatsoever however they arise from the purchase or use of the product and including but not limited to lost profits or business loss Some countries restrict or do not allow the exclusion or limitation of incidental or consequential damage or limitation of the duration of implied warranties so the preceding limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which may vary from country to country 13 AEroOQUAL 7 5 Guidelines on How to Measure Ozone The following information
9. ontroller The sensor head is keyed to ensure the head is inserted correctly e Insert one end of the Cat 5 cable into the RJ45 connector e Wire up the other end of the Cat 5 cable as per the Power Requirements and External Control Wiring sections below Power Requirements The Series 100 controller is designed to be powered by a 12VDC 400mA regulated power supply Ensure that the power supply to the unit is sized to account for the voltage drop across the Cat 5 cable so that it delivers 12VDC to the unit Typical resistance of Cat 5 cable is 9 38 Ohms per 100m at 10 C The unit does not have an On Off switch and is activated when power is supplied to the unit Before powering up the unit ensure that all the necessary wiring connections are in place NOTE Do not insert or remove the sensor head while power is being supplied to the unit 2 1 External Control Wiring The pin numbers for the RJ45 connector viewed from the front are numbered from 1 to 8 with pin number 1 being on the right The pin designations are as follows 12VDC 5 Volt Signal showing power connected to the S100 GND Relay 2 Relay 2 Relay 1 Relay 1 GND volt free volt free volt free volt free SAO Shy gt AEroOQUAL AErOQUAL 3 Operating Instructions Warm up the controller to burn off contaminants on the sensor During warm up the LED will flash green slowly If the controller has not been run for a few days it ma
10. r supply failure Replace 12V power supply 7 1 Copyright Damaged base electronics Replace base Copyright Aeroqual Limited All rights reserved Reproduction transfer Sensor failure when Insufficient warm up Run the sensor for 24 48 hours distribution or storage of part or all of the contents of this document in any form new sensor without the prior written permission of Aeroqual Limited is prohibited Air contaminated Move the sensor to a cleaner environment and check reading Aeroqual and Aeroqual Limited Making the Invisible Visible are registered Sensor not plugged in Plug in the sensor properly trademarks of Aeroqual Limited Other product and company names mentioned herein may also be trademarks or trade names Sensor damaged Replace sensor y Sensor showing high Background gas level higher Move sensor to clean air to recheck Aeroqual operates a policy of continuous development Aeroqual reserves the reading under zero than normal right to make changes and improvements to any of the products described in this gas conditions Interferent gas present Move sensor to clean air to recheck document without prior notice Sensor zero drift Re zero sensor in a clean stable Under no circumstances shall Aeroqual be responsible for any loss of data or background income or any special incidental consequential or indirect damages howsoever Sensor damaged Replace sensor caused a The contents of this document are provided as is Except as required
11. s The port incorporates a stainless steel mesh that stops dust and lint from entering the sensor head In dusty environments this mesh can become blocked with dust and lint Remove dust and lint manually las on not valid in control mode not valid in control mode 6 7 AEroOQUAL AErOQUAL 4 Specifications Series 100 5 Drawings Sensor type Gas Sensitive Semiconductor Measure ment range Low concentration Ozone Head 0 000 to 0 500 ppm High concentration Ozone Head 0 00 to 10 00 ppm Accuracy 130 Low concentration Ozone Head 0 008 ppm 0 to 0 100 ppm 10 0 100 to 0 500 ppm High concentration Ozone Head 10 0 00 to 1 00 ppm 15 1 00 to 10 00ppm T90 response rate standard Low concentration Ozone Head 70 seconds High concentration Ozone Head 60 seconds 9 35 Operating temperature range 5 C to 50 C Relative humidity limit 5 to 95 112 Removable replaceable sensor heads Yes Control and Alarm set points Dip switches 64 Control or dual switch mode setting Dip switch Relay connection for control amp switching Volt free contacts Max voltage 28V Max current 150mA Power Requirements User supplied 12 VDC 400 mA power supply must be regulated Unit Interface power control signal RJ45 connector Height with sensor head 64 mm Diameter of base 130 mm AErOQUAL 6 Troubleshooting 7 Appendix Fault description Possible cause No power Lead connection broken Reconnect power lead Powe
12. y take an hour or two to reach full accuracy The Series 100 can operate either as a controller or an alarm switch These modes control the two on board relays Relay 1 and Relay 2 in different ways The required operating mode is selected by setting the mode dip switch B 2 to the required 3 2 Operating as a Controller Set the mode dip switch B 2 to position off Set the low C and high A control limits dead band by configuring the dip switches as per the dip switch table on page 7 When in control mode relay 1 operates as per the table and diagram below Relay 2 is opposite Please ensure that any external equipment being controlled is connected to one of the relays Controller mode LED and Relay Status between low Closed if ozone Open if ozone and high limits concentration rising concentration rising Open if ozone Closed if ozone concentration falling concentration falling above high limit Closed position off for controller and on for dual alarm switch as shown in the picture below 3 1 Operating in Low or High Ozone Environments The controller can operate either low or high ozone concentration sensor heads by setting the dip switch B 1 to the required position as shown in the picture below High Limit Low Limit C Viis m a iy ow nt Gir B pi oA ATi Ss a High Low Conc B1 Control Alarm B2 Concentration High Setpoint NNN Sc ie E Software 4 Dead B
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