Home

Operating Instructions - VEGAPULS 65 - 4 … 20 mA/HART - two-wire

1. Tr M_ a ee ee Fig 44 Data of the input variable 1 Reference plane 2 Measured variable max measuring range 3 Antenna length 4 Useful measuring range Max measuring range 35 m 114 83 ft Recommended measuring range Output variable Output signal Fulfilled HART specification Signal resolution Failure signal current output adjustable Max output current Starting current Load Damping 63 of the input variable adjustable up to 10 m 32 81 ft 4 20 mA HART 7 0 0 3 pA mA value unchanged 20 5 mA 22 mA lt 3 6 mA 22 mA lt 3 6 mA lt 10 mA for 5 ms after switching on see load diagram under Power supply 0 999s HART output values according to HART 7 0 PV Primary Value SV Secondary Value TV Third Value QV Fourth Value Resolution digital Distance to the level Level as percentage value Linearised percentage value Scaled measured value lt 1mm 0 039 in Accuracy according to DIN EN 60770 1 Process reference conditions according to DIN EN 61298 1 Temperature Relative humidity Default values can be assigned individually 18 30 C 64 86 F 45 75 58 VEGAPULS 65 4 20 mA HART two wire LLOLZL NJ SLS9E 36515 EN 121011 VEGA 11 Supplement Air pressure 860 1060 mbar 86 106 kPa 12 5 15 4
2. Fig 13 Connection steps 5 and 6 6 Insert the wire ends into the terminals according to the wiring plan Information Solid cores as well as flexible cores with cable end sleeves are inserted directly into the terminal openings In case of flexible cores without end sleeves press the terminal head with a small screwdriver the terminal opening is freed When the screwdriver is released the terminal closes again You can find further information to the max wire cross section under Technical data Electromechanical data 7 Check the hold of the wires in the terminals by lightly pulling on them 8 Connect the screen to the internal ground terminal connect the outer ground terminal to potential equalisation 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 Place probably existing indicating and adjustment module back on 11 Screw the housing cover back on The electrical connection is hence finished 5 3 Wiring plan single chamber housing The following illustration applies to the non Ex as well as to the Ex ia version VEGAPULS 65 4 20 mA HART two wire 21 5 Connecting to power supply Electronics compartment D Electronics compartment pe Fig 14 Electronics and connection compartment single chamber housing Voltage supply signal output For indicating and adjustment mod
3. The metal parts of the instrument process fitting transmitter concen tric tube etc are conductively connected with the inner and outer ground terminal on the housing This connection exists either directly via connecting metallic parts or in case of instruments with external electronics via the screen of the special connection cable You can find specifications on the potential connections inside the instrument in chapter Technical data 5 2 Connecting The voltage supply and signal output are connected via the spring loaded terminals in the housing The connection to the indicating and adjustment module or to the interface adapter is carried out via contact pins in the housing Information The terminal block is pluggable and can be removed from the elec tronics To do this lift the terminal block with a small screwdriver and pull it out When inserting the terminal block again you should hear it snap in Proceed as follows 2 Unscrew the housing cover If an indicating and adjustment module is installed remove it by turning it slightly to the left Loosen compression nut of the cable entry Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in of insulation from the ends of the individual wires Insert the cable into the sensor through the cable entry 20 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 5 Connecting to power supply D
4. False signal larger than the level echo Level echo too small Remove false echoes in the close range Check Antenna must protrude out of the socket Remove contamination on the antenna Minimize interfering instal lations in the close range by changing the polarization direction After removing the false ech oes the false signal suppres sion must be deleted Carry out a new false signal suppression 12 Measured value jumps towards 0 during emptying Echo from the tank bottom larger than the product echo for example with products with e lt 2 5 oil based solvents Check application parameters Medium type Vessel height and Floor form adapt if necessary VEGAPULS 65 4 20 mA HART two wire 53 9 Diagnosis Asset Management and service VEGA Fault description Error pattern Cause Rectification 13 Measured value Varying condensation or con Carry out false signal suppres jumps sporadically to tamination on the antenna sion or increase false signal wards 100 during suppression in the close range emptying by editing With bulk solids use radar sen sor with purging air connection Reaction after fault recti Depending on the reason for the fault and the measures taken the fication steps described in chapter Setup must be carried out again or must be checked for plausibility and completeness 24 hour
5. Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 Email northernsales thorneandderrick co uk DERRICK UK weste uuvheanracngcouk www thorneanderrick co uk Operating Instructions Radar sensor for continuous level measurement of liquids VEGAPULS 65 4 20 mMA HART two wire li Document ID 36515 Quick start Mounting Connect electrically Set parameters Quick start VEGA The quick start enables a quick setup with many applications You can find further information in the respective chapters of the operating instructions manual 1 Distance from the vessel wall gt 200 mm the antenna should protrude gt 10 mm into the vessel gt 500 mm 19 69 Fig 1 Distance of the antenna to the vessel wall vessel ceiling 2 Note min socket diameter depending on the socket length For further information see chapter Mounting 1 Make sure that the power supply corresponds to the specifica tions on the type label 2 Connect the instrument according to the following illustration __ 2 m Fig 2 Electronics and connection compartment single chamber housing 1 Voltage supply signal output 2 For indicating and adjustment module or interface adapter 3 For external indicating and adjustment unit 4 Ground terminal for connection of the cable
6. with Ex versions if necessary further certificates 3 2 Principle of operation The VEGAPULS 65 is a radar sensor for continuous measurement of liquids under simple process conditions It is particularly suitable for level measurement in vessels with small process fittings and under simple process conditions The instrument can be used with products with an value 21 8 The actually achievable value depends on the measuring conditions the antenna system the standpipe or bypass The antenna of the radar sensor emits short radar pulses with a duration of approx 1 ns These pulses are reflected by the product and received by the antenna as echoes The transit time of the radar pulses from emission to reception is proportional to the distance and hence to the level The determined level is converted into an appropri ate output signal and outputted as measured value 3 3 Packaging transport and storage Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to th
7. Electrical protective measures Protection depending on housing version Plastic housing IP 66 IP 67 Aluminium housing stainless steel IP 66 IP 68 0 2 bar housing investment casting stain less steel housing electro polished Aluminium and stainless housing in IP 66 IP 68 1 bar vestment casting optionally available Overvoltage category Ill Protection class lll 5 The prerequisites for maintaining the protection rating are a suitable cable as well as correct mounting 62 VEGAPULS 65 4 20 mA HART two wire LLOLGL NA SLS9E 36515 EN 121011 VEGA 11 Supplement Approvals Instruments with approvals can have different technical data depending on the version For that reason the associated approval documents of these instruments must be carefully noted They are part of the delivery or can be downloaded under www vega com and VEGA Tools as well as under Downloads and Approvals 11 2 Dimensions The following dimensional drawings represent only an extract of the possible versions Detailed dimensional drawings can be downloaded at www vega com downloads under Drawings Plastic housing 69mm 84 mm 3 31 2 72 79 mm 279mm 3 03 3 31 M16x1 5 RS E E E S S M20x1 5 o Ye NPT M20x1 5 D Y2 NPT Fig 47 Housing versions in protection IP 66 IP 68 0 2 bar with integrated indicating and adjustment modu
8. LLOL L NA SLS9E 36515 EN 121011 9 Diagnosis Asset Management and service Code Text mes sage Cause Rectification F264 Installation Setup error Adjustment not within the vessel height measuring range Max measuring range of the instrument not sufficient Check or correct installation and or parameter adjust ment Use an instrument with big ger measuring range F265 Measurement function dis turbed Sensor no longer carries out a measurement Operating voltage too low Check operating voltage Carry out a reset Separate operating voltage briefly Function check The following table shows the error codes and text messages in the status message Function check and provides information on causes as well as corrective measures Code Text mes sage Cause Rectification C700 Simulation ac tive A simulation is active Finish simulation Wait for the automatic end after 60 mins Out of specification The following table shows the error codes and text messages in the status message Out of specification and provides information on causes as well as corrective measures Code Cause Rectification Text mes sage S600 Temperature of the elec Check ambient temperature Unpermissi tronics in the non specified Isolate electronics f ble electronics Section Use in
9. max adjustment Wrong linearization curve Adapt linearization curve Installation in a bypass tube or standpipe hence running time error small measurement error to 0 close to 100 large error close Check parameter Application with respect to vessel form adapt if necessary bypass standpipe diameter 2 Measured value jumps towards 0 Multiple echo vessel top product surface with amplitude higher than the level echo Check parameter Application especially vessel top product type dished end high dielectric figure adapt if necessary 3 Measured value p Due to the process the ampli Carry out false signal suppres jumps towards 100 tude of the product echo sinks sion A false signal suppression was 1 not carried out Amplitude or position of a Determine the reason for the false echo has changed e g changed false echo carry out condensation buildup false false signal suppression e g signal suppression no longer with condensation matches 9 4 Measurement error during filling Fault description Error pattern Cause Rectification 4 Measured value re mains unchanged during filling too big or product echo too small Strong foam or spout genera tion Max adjustment not correct False echoes in the close range Eliminate false echoes in the close ra
10. meas distance 2 Max level min meas distance For this adjustment the distance is entered with full and virtually empty vessel If these values are not known an adjustment with distances for example of 10 and 90 is also possible Starting point for these distance specifications is always the seal surface of the thread or flange 1 Inthe menu Additional settings menu item Damping you have to adjust the requested damping of the output signal 2 Select the output characteristics in the menu item Current out put The quick start is then finished For further information see chapter Parameter adjustment VEGAPULS 65 4 20 mA HART two wire 3 Contents Contents 1 About this document Vel PUMCHON oie ies seeds covccpevsees seecces oops dreine caeweees ees da case 6 1 2 Tar Q6t QrOUD ss setcsss cssccpessess seascck vopeepsvececevesves sate eat cpecs arinira 6 1 3 SWMbOISM USC is sciscssctses seas cas vstesteeces eh estestestvyseesiee tsi cens 6 2 For your safety 2 1 Authorised personnel c cceecccee cesses eens eeeeeeeeeeneeeeetees 2 2 gt ANPPLOPMAte USE misias ieee ctevest cevediassksdeseaest desia RTE EEEa 2 3 Warning about incorrect use 2 4 General safety iNStruUCtiONS ccceeeeeeeteeeeeeceeeeeeeeeees 2 5 CE COMOMY sis sivcivcsicdesassecseeccesersevscvssesazy avacvanastaseeee canes 2 6 NAMUR recommendations 2 7 Radio license for Europe ce c
11. 1 2 5 and 10x signal magnification in dB e Unzoom Reset the presentation to the nominal measuring range with single magnification With the function Echo curve memory the echo curve can be saved at the time of setup This is generally recommended for using the As set Management functions it is absolutely necessary If possible the curve should be saved with a low level in the vessel With the adjustment software PACTware and the PC the high resolu tion echo curve can be displayed and used to recognize signal changes over the operating time In addition the echo curve of the setup can be also displayed in the echo curve window and compared with the actual echo curve Diagnostics Echo curve memory Simulation indication Save urve mer echo curve of the setup Device status SA The following circumstances cause interfering reflections and can influence the measurement e High sockets VEGAPULS 65 4 20 mA HART two wire 37 6 Set up with the indicating and adjustment module VEGA e Vessel installations such as struts e Agitators e Buildup or welded joints on vessel walls Note A false signal suppression detects marks and saves these false sig nals so that they are no longer taken into account for level measure ment This should be done with the low level so that all potential interfering reflections can be detected Proceed as follows 1 Select the menu item Additional settins
12. G1 A 1 2 NPT SRA ANA aR sie PVDF SW 46 mm 1 81 4 240mm 1 58 G1 A 1 NPT 933mm a 1 30 REE e lt Ele _ E E glg 7 N ped 33 mm M fej 1 30 E E ala N 3 SIA OJN TIS Ele Ele N Q T 00 x 0 t _ I Fig 50 VEGAPULS 65 threaded version 1 Thread and hexagon of PVDF for sockets with 50 mm height inactive length 82 mm 55 64 2 Thread and hexagon of PVDF or 316L for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 VEGAPULS 65 4 20 mA HART two wire 65 11 Supplement VEGA VEGAPULS 65 flange version 2 mm 0 08 94 mm 3 70 120 mm 4 72 270 mm 10 63 233mm 1 30 395 mm 15 55 545 mm 21 46 Fig 51 VEGAPULS 65 flange version for sockets with 100 mm height inactive length 120 mm 4 23 32 or 250 mm height inactive length 270 mm 10 5 8 66 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 11 Supplement 11 3 Industrial property rights Jinnnn npogykynn cbupmb BETA sa ynyaioTca no BCeMy Mupy npaBamn Ha VHTeNnNeKTyaNnbHylo coOcTBeHHocTb JanbHeliwyto nHupopma no cmoTpnTe Ha ca Tte VEGARI gt MEPRE RAAT AARP te BST M lt gt o 11 4 Trademark All the brands as well as trade and company names used a
13. Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing Seal between housing and housing cover Inspection window in housing cover optional Ground terminal Ohmic contact Process fittings Pipe thread cylindrical ISO 228 T1 American pipe thread tapered Flanges Torque of the flange screws min Weight PVDF 316L 316L PTFE plated FKM Viton Klingersil C 4400 attached PVDF PTFE PTFE plastic PBT Polyester Aluminium die casting AlSi10Mg powder coated basis Polyester 316L NBR stainless steel housing precision casting silicone aluminium plastic housing stainless steel housng electropolished Polycarbonate 316L Between ground terminal and metallic process fitting G1 A according to DIN 3852 A with 316L G1 2A similar to DIN 3852 A B with PVDF 1 NPT DIN from DN 25 ANSI from 1 60 Nm 44 25 Ibf ft 2 15 4 kg 4 409 33 95 Ibs Torque for NPT cable glands and Conduit tubes Plastic housing Aluminium Stainless steel housing Input variable Measured variable max 10 Nm 7 376 Ibf ft max 50 Nm 36 88 Ibf ft The measured quantity is the distance between process fitting of the sensor and product surface The reference plane is the seal surface on the hexagon or the lower side of the flange VEGAPULS 65 4 20 mA HART two wire 57 11 Supplement
14. and adjustment module Menu Menu item Default value Display Language Like order Displayed value __ Distance Display unit m Scaling size Volume l Scaling 0 00 lin 0 I 100 00 lin 100 I Backlight Switched off Additional adjust Distance unit m ments Temperature unit C Probe length Length of the standpipe Ex factory Linearisation Linear curve HART mode Standard Address 0 6 4 Saving the parameter adjustment data We recommended noting the adjusted data e g in this operating instructions manual and archiving them afterwards They are thus available for multiple use or service purposes If the instrument is equipped with an indicating and adjustment module the data in the sensor can be saved in the indicating and adjustment module The procedure is described in the operating instructions manual Indicating and adjustment module in the menu item Copy sensor data The data remain there permanently even if the sensor power supply fails The following data or settings for adjustment of the indicating and adjustment module are saved e All data of the menu Setup and Display e Inthe menu Additional adjustments the items Sensor specific units temperature unit and linearization e The values of the user programmable linearisation curve The function can also be used to transfer settings from one instru ment to another instrument of the same type If itis
15. false echo position jumps to multiple echo Remove reduce false echo minimize interfering installa tions by changing the polariza tion direction Chose a more suitable installa tion position 8 Measured value jumps towards 100 during filling Due to strong turbulence and foam generation during filling the amplitude of the product echo sinks Measured value jumps to the false echo Carry out false signal suppres sion 9 Measured value jumps sporadically to 100 during filling bs fj Varying condensation or con tamination on the antenna Carry out a false signal sup pression or increase false signal suppression with con densation contamination in the close range by editing 10 Measured value jumps to 100 or 0 m distance Level echo is no longer detected in the close range due to foam generation or false echoes in the close range The sensor goes into overfill protec tion mode The max level 0 m distance as well as the status message Overfill protection are outputted Check measuring site Antenna must protrude out of the socket Remove contamination on the antenna Use a sensor with a more suit able antenna 9 4 Measurement error during emptying Fault description Error pattern Cause Rectification 11 Measured value re mains unchanged in the close range during emptying a 3
16. operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGAPULS 65 is a sensor for continuous level measurement You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions 2 3 Warning about incorrect use Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a state of the art instrument complying with all prevailing regulations and guidelines The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for the trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula tions The safety instructions in this operating instructions manual the na tional installation standards as well as the valid safety regulatio
17. psig Installation reference conditions Min distance to installations gt 200 mm 7 874 in Reflector Plane plate reflector False reflections Largest false echo 20 dB smaller than the useful echo Deviation with liquids See following diagrams iD oo 20 mm 0 788 in 8 mm 0 315 in pee a 0 l gt 8 mm 0 315 in eps i ii _ I 20 mm 0 788 in i D Fig 45 Deviation under reference conditions 1 Reference plane 2 Antenna edge 3 Recommended measuring range Reproducibility lt 1 mm Variables influencing measurement accuracy Specifications apply to the HART signal and the current output Temperature drift Digital output 3 mm 10 K relating to the max measuring range or max 10 mm Additional deviation through strong high lt 50 mm frequency electromagnetic fields acc to EN 61326 Specifications apply also to the current output Temperature drift Current output 0 03 10 K relating to the 16 mA span max 0 3 Deviation on the current output by ana lt 15 pA logue digital conversion Deviation on the current output due to lt 150 pA strong high frequency electromagnetic fields acc to EN 61326 Characteristics and performance data Measuring frequency C band 6 GHz technology Measuring cycle time approx 350 ms Step response time lt 3s 2 Time span after a sudden measuring distance change by max 0 5 m in liquid applications max 2 m with bulk solids applications
18. service hotline Should these measures not be successful please call in urgent cases the VEGA service hotline under the phone no 49 1805 858550 The hotline is also available outside the normal working hours on seven days a week around the clock Since we offer this service worldwide the support is in the English language The service itself is free of charge the only costs involved are the normal call charges 9 5 Exchanging the electronics module If the electronics module is defective it can be replaced by the user In Ex applications only one instrument and one electronics module Ex with respective Ex approval may be used If there is no electronics module available on site the electronics module can be ordered through the agency serving you The electron ics modules are adapted to the respective sensor and differ in signal output or voltage supply The new electronics module must be loaded with the default settings of the sensor These are the options e Inthe factory e Oronsite by the user In both cases the serial number of the sensor is needed The serial numbers are stated on the type label of the instrument on the inside of the housing as well as on the delivery note When loading on site first of all the order data must be downloaded from the Internet see operating instructions manual Electronics module 9 6 Software update The following components are required to update the sensor soft ware e Senso
19. surface not the inflowing product Fig 8 Mounting of the radar sensor with inflowing medium Socket The active part of the antenna i e the conical antenna part should protrude completely out of the socket To meet the different socket dimensions sensors for socket lengths up to 50 100 and 250 mm 2 4 10 in are available 16 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 4 Mounting Sensor orientation Vessel installations Fig 9 Recommended socket mounting In case of very big socket diameters the active antenna part can be slightly recessed in the socket The following rule applies to the standard version of VEGAPULS 65 Socket diameter corresponds to max socket height Align the sensor in liquids as vertical as possible to the product sur face to achieve optimum measurement Fig 10 Alignment in liquids The mounting location of the radar sensor should be a place where no other equipment or fixtures cross the path of the microwave signals Vessel installations such as e g ladders limit switches heating spi rals struts etc can cause false echoes and impair the useful echo Make sure when planning your measuring site that the radar sensor has a clear view to the measured product In case of existing vessel installations a false echo st
20. 15 EN 121011 6 Set up with the indicating and adjustment module Key functions Fig 23 Insertion of the indicating and adjustment module with double chamber housing 1 Inthe electronics compartment 2 Inthe connection compartment with Ex d ia version not possible Note If you intend to retrofit the instrument with an indicating and adjust ment module for continuous measured value indication a higher cover with an inspection glass is required 6 2 Adjustment system Fig 24 Indicating and adjustment elements 1 LC display 2 Adjustment keys e OK key Move to the menu overview Confirm selected menu VEGAPULS 65 4 20 mA HART two wire 27 6 Set up with the indicating and adjustment module VEGA Adjustment system Main menu Edit parameter Save value e gt key Presentation change measured value Select list entry Select editing position e key Change value of the parameter e ESC key interrupt input Jump to next higher menu The sensor is adjusted via the four keys of the indicating and adjust ment module The LC display indicates the individual menu items The functions of the individual keys are shown in the above illustration Approx 10 minutes after the last pressing of a key an automatic reset to measured value indication is triggered Any values not confirmed with OK will not be saved 6 3 Parameter a
21. 4 Note to observe the instrument documentation 15 Notified authority for CE marking 16 Approval directive CNDA UNAS With the serial number of the instrument on the type label you have access to the following data on our homepage Article number of the instrument HTML Delivery date HTML Order specific instrument features HTML Operating instructions at the time of shipment PDF Order specific sensor data for an electronics exchange XML Test certificate Measuring Accuracy PDF For this purpose move to www vega com and VEGA Tools This operating instructions manual applies to the following instrument versions e Hardware from 2 1 0 e Software from 4 5 1 10 VEGAPULS 65 4 20 mA HART two wire LLOLZL NJ SLS9E 36515 EN 121011 VEGA 3 Product description Scope of delivery Application area Functional principle Packaging Transport Transport inspection The scope of delivery encompasses e Radar sensor e Documentation this operating instructions manual Test certificate measuring accuracy optional Operating instructions manual Indicating and adjustment module optional Supplementary instructions GSM GPRS radio module optional Supplementary instructions manual Heating for indicating and adjustment module optional Supplementary instructions manual Plug connector for con tinuously measuring sensors optional Ex specific Safety instructions
22. NPT cable gland or the Conduit steel tube must be screwed without grease into the threaded insert Max torque for all housings see chapter Technical data If screened cable is necessary connect the cable screen on both ends to ground potential In the sensor the screen must be connected directly to the internal ground terminal The ground terminal on the outside of the housing must be connected to the potential equalisa tion low impedance If potential equalisation currents are expected the connection on the processing side must be made via a ceramic capacitor e g 1 nF 1500 V The low frequency potential equalisation currents are thus suppressed but the protective effect against high frequency interfer ence signals remains VEGAPULS 65 4 20 mA HART two wire 19 5 Connecting to power supply VEGA Connection technology Connection procedure Warning Significant potential differences exist inside galvanization plants as well as on vessels with cathodic corrosion protection Considerable equalisation currents can flow over the cable screen if the screen is grounded on both ends To avoid this in such applications the cable screen must be connect ed to ground potential only at one end in the switching cabinet The cable screen must not be connected to the internal ground terminal in the sensor and the outer ground terminal on the housing must not be connected to the potential equalisation Information
23. RT two wire LLOLGL NA SLS9E 36515 EN 121011 9 Diagnosis Asset Management and service Status messages Further echo curves Up to 10 echo curves can be stored in a ring buffer in this memory section Further echo curves are stored via e PC with PACTware DTM e Control system with EDD 9 3 Asset Management function The instrument features self monitoring and diagnostics according to NE 107 and VDI VDE 2650 In addition to the status messages in the following tables there are more detailed error messages available under the menu item Diagnostics via the indicating and adjustment module PACTware DTM and EDD The status messages are classified in the following categories e Failure e Function check e Out of specification e Maintenance requirement and explained by pictographs ZATI Fig 29 Pictograms of the status messages 1 Failure red 2 Function check orange 3 Out of specification yellow 4 Maintenance blue Failure Due to a malfunction in the instrument a failure message is outputted This status message is always active It cannot be deactivated by the user Function check The instrument is in operation the measured value is temporarily invalid for example during simulation This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Out of specification The measured value is unstable because the instrument specification is excee
24. ading the connection cable downward in front of the cable entry Rain and condensation water can thus drain off This ap plies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels Make sure that all parts of the instrument exposed to the process in particular the active measuring component process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data and on the type label 4 2 Instructions for installation The flange screws must be tightened so that the PTFE washer of the encapsulated antenna system seals effectively You can find the required torque in the technical data You can counteract the material induced tension loss with PTFE by doing the following 1 Make sure the number of flange screws corresponds to the num ber of flange holes 2 Use disc springs in addition to the flange screws for fastening the flange 3 Tighten all screws with the torque stated in the technical data The emitted radar impulses of the radar sensor are electromagnetic waves The polarisation plane is the direction of the electrical wave component By turning the instrument in the connection flange or mounting boss the polarisation can be used to redu
25. ange 100 00 Max adjustment 2 Min adjustment 0 000n cee 1 971 n 2 Prepare the percentage value for editing with OK and set the cursor to the requested position with gt Max adjustment 100 00 10 00 110 00 et aai 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Max adjustment 0 000 0 000 75 000 Ee 4 Enter the appropriate distance value in m corresponding to the percentage value for the full vessel Keep in mind that the max level must lie below the min distance to the antenna edge 5 Save settings with OK The respective min and max measured value is saved in the sensor The values are displayed in the menu item Peak values Diagnostics Peak values Distance Setup Device status Min Display Peak values Distance GEEIRS IES Electronics temperature 0 108 m Additional adjustments Meas reliability Max Info Simulation 12 911 m When non contact level sensors are used the measurement can be influenced by the respective process conditions In this menu item the measurement reliability of the level echo is displayed as dB value The measurement reliability equals signal strength minus noise The higher the value the more reliable the measurement With a function ing measurement the values are gt 10 dB Diagnostics Meas reliability Peak values Distance Electronics temperature 15 dB Sim
26. applications 32 VEGAPULS 65 4 20 mA HART two wire LLOLGL NA SLS9E 36515 EN 121011 6 Set up with the indicating and adjustment module Silo slim and high e Vessel of metal weld joints e Process measurement conditions Filling too close to the sensor System noise with completely empty silo increased Automatic false signal suppression with partly filled vessel Bunker large volumed e Vessel of concrete or metal Structured vessel walls Installations present e Process measurement conditions Large distance to the medium Large angles of repose Bunker with fast filling e Vessel of concrete or metal also multiple chamber silo Structured vessel walls Installations present e Process measurement conditions Measured value jumps e g by truck loading Large distance to the medium Large angles of repose Heap e Sensor mounting on movable conveyor belts e Detection of the heap profile e Height detection during filling e Process measurement conditions Measured value jumps e g by the profile of the heap or trav erses Large angles of repose Measurement near the filling stream Crusher e Vessel installations wear and protective facilities available e Process measurement conditions Measured value jumps e g by truck loading Fast reaction time Large distance to the medium Demonstration e Adjustment for all app
27. appropriate keys save your settings and jump to the next menu item with the ESC and gt key Caution Note the following if the instrument with corresponding approval is used as part of an overfill protection system according to WHG If a linearisation curve is selected the measuring signal is no longer linearly proportional to the level This must be taken into consideration by the user particularly when setting the switching point on the level switch With a reset certain parameter adjustments carried out by the user are reset Additional adjustments PIN Factory settings Basic settings Setup False signal suppression Peak val measurenent Date Time HART operation mode Copy sensor settings The following reset functions are available Delivery status Restoring the parameter settings at the time of ship ment from the factory incl the order specific settings A created false VEGAPULS 65 4 20 mA HART two wire 39 6 Set up with the indicating and adjustment module VEGA signal suppression user programmable linearization curve as well as the measured value memory will be deleted Basic settings Resetting the parameter settings incl special and laboratory parameters to the default values of the respective instru ment A created false signal suppression user programmable lineari zation curve as well as the measured value memory will be deleted Setup Resetting of the parameter s
28. at Time zone Ex factory Measurement electronics temerature Resolution Accuracy Voltage supply Operating voltage Non Ex instrument M20 x 1 5 cable 5 9mm Ve NPT M20 x 1 5 NPT 0 5 mm AWG 20 lt 0 036 Q m lt 1200 N 270 Ibf 5 m 16 4 ft 180 m 590 6 ft 25 mm 0 984 in with 25 C 77 F 8 mm 0 315 in Blue Blue through the sensor LC display in dot matrix 5 WxH 7x13mm 4 keys IP 20 IP 40 ABS Polyester foil Day Month Year 12 h 24 h CET 1 C 1 8 F 1 C 1 8 F 9 6 36 V DC VEGAPULS 65 4 20 mA HART two wire 61 11 Supplement VEGA Ex ia instrument 9 6 30 V DC Ex d ia instrument 14 36VDC Ex d ia instrument with ship approval 15 36 V DC Operating voltage with illuminated indicating and adjustment module Non Ex instrument 16 36 V DC Ex ia instrument 16 30VDC Ex d ia instrument 20 36 V DC Interpolation protection Integrated Permissible residual ripple Non Ex Ex ia instrument for 9 6 V lt Up lt 14 V lt 0 7V 16 400 Hz for 18 V lt U lt 36V lt 1 0V 16 400 Hz Permissible residual ripple Ex d ia instrument for 18 V lt U lt 36V lt 1V 16 400 Hz Load see diagram Q 1200 927 750 4 500 4 250 4 Fig 46 Voltage diagram 1 HART load 2 Voltage limit Ex ia instrument 3 Voltage limit non Ex Ex d instrument 4 Operating voltage
29. ator 375 475 0 cccccccccsssceceseeeessseseesseeceseaees 45 9 Diagnosis Asset Management and service 9d MAINTE MAN CE se ceeteevevedeveveesvesvessvereesiassten naer EE E ETERNE 46 9 2 Measured value and event Memory eee eens 46 4 VEGAPULS 65 4 20 mMA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA Contents 9 3 Asset Management fUNction 0 ccecceeeeeeeeeeeeeeeeeeeees 47 9 4 Rectify faults is 9 5 Exchanging the electronics module cc eee 54 9 6 Software Update sic cen veces niia nataieiansiare 54 9 7 How to proceed in case of repair eects 55 10 Dismounting 10 4 DISMOUMLING StE PSs 2scccississsssscscdsccsessadoassaacicnoossessasartoees 56 10 2 DISPOSAl ssstssstisscespseseczcasnesseaseeevansessbsazsndeasisedsdssoisnaszensces 56 11 Supplement 114 Teeh ial Cate sviicccvsstascecstecvssec teases ces ssbezusavancacsscessastevai vests 57 Ail s2 DIMENSIONS sstvereeivdivestacartave cvsleeivatea ces soveavatavecvsssebeavertetreses 63 Safety instructions for Ex areas Please note the Ex specific safety information for installation and op x eration in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments Editing status 2012 09 27 VEGAPULS 65 4 20 mA HART two wire 5 1 About this document VEGA gt me 1 About this document 1 1 Function This operating instructions manual pr
30. auge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Smooth water surface Exact measurement result required Distance to the water surface normally relatively high Rain water overfall weir e Gauge rate of change slow gauge change e Process measurement conditions Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Turbulent water surface Sensor flooding possible Demonstration e Adjustment for all applications which are not typically level meas urement e Sensor accepts all measured value changes within the measuring range immediately e Typical applications Instrument demonstration Object recognition monitoring additional settings required Caution If a separation of liquids with different dielectric figure occurs in the vessel for example through condensation the radar sensor can detect under certain circumstances only the medium with the higher dielectric figure Keep in mind that layer interfaces can cause faulty measurements If you want to measure the total height of both liquids reliably please contact our service department or use an instrument specially de signed for interface measurement The following options are available when Bulk solid is selected Application silo Bunker Bunker quick filling Heap Crusher a The following features form the basis of the
31. ce the effects of false echoes The position of the polarisation plane is marked on the process fitting of the instrument 14 VEGAPULS 65 4 20 mA HART two wire LLOLZL NJ SLS9E 36515 EN 121011 4 Mounting Installation position Fig 5 Position of the polarisation level 1 Marking hole When mounting the VEGAPULS 65 keep a distance of at least 500 mm 19 69 in to the vessel wall If the sensor is installed in the center of dished or round vessel tops multiple echoes can arise These can however be suppressed by an appropriate adjustment see chapter Setup If you cannot keep this distance you should carry out a false echo storage before setup This applies mainly if buildup on the vessel wall is expected In this case we recommend repeating a false echo stor age later with existing buildup gt 500 mm 19 69 Fig 6 Mounting of the radar sensor on round vessel tops In vessels with conical bottom it can be advantageous to mount the sensor in the center of the vessel as measurement is then possible down to the lowest point of the vessel bottom VEGAPULS 65 4 20 mA HART two wire 15 4 Mounting VEGA Fig 7 Mounting of the radar sensor on vessels with conical bottom Inflowing medium Do not mount the instruments in or above the filling stream Make sure that you detect the product
32. ceceeeseeeseseceeseeeeeeeeeeeeteee 2 8 Radio license for USA Canada eee eee eerie 8 2 9 Environmental instructions 00 0 0 eee eee eee renee eeeeeeeee 9 3 Product description 3 1 CONFIQUIATION eee eee eet ceeeeeeeeceeeeeeeeeeeeeeeeeeceeeeeeeeeeees 3 2 Principle of operation tes 3 3 Packaging transport and storage 11 3 4 Accessories and replacement parts cece ee 12 4 Mounting 44 General inStruCtiOnS cirina 14 4 2 Instructions for installation 0 0 ee eee eee reer renee 14 5 Connecting to power supply 5 1 Preparing the CONNECTION cee cece eeeeteeeeteaeeeeeeaees 5 2 COMMOCUAG ea e iad ease REN ISSE 5 3 Wiring plan single chamber housing ne 5 4 Wiring plan double chamber housing ceeeeeeee 22 5 5 Wiring plan double chamber housing Ex d ee 23 5 6 Wiring plan version IP 66 IP 68 1 bar i 5 7 SwitCh On phaser aee Ei TST 6 Setup with the indicating and adjustment module 6 1 Insert indicating and adjustment module 26 6 2 Adj stMent SYStOM ssiri irsarsan nierit 27 6 3 Parameter adjUStMent cssscsecccessrssesseecessesseeeseeeee 28 6 4 Saving the parameter adjustment data 41 7 Setup with PACTware FAY Connectthe PC ieoa iite as evianstedevenideesdeas 7 2 Parameter adjustment with PACTware xs 7 3 Saving the parameter adjustment data 8 Set up with other systems 8 1 DD adjustment programs c cccceeeeceeeeeeeeeeeeeeeeeeeesnaees 45 8 2 Communic
33. cs compartment double chamber housing 1 Internal connection to the connection compartment 2 For indicating and adjustment module or interface adapter 3 Internal connection to the plug connector for external indicating and adjust ment unit optional VEGAPULS 65 4 20 mA HART two wire 23 5 Connecting to power supply Connection compartment Plug M12 x 1 for external indicating and adjust ment unit Wire assignment con nection cable Fig 19 Connection compartment Ex d double chamber housing 1 Voltage supply signal output 2 Ground terminal for connection of the cable screen Fig 20 Top view of the plug connector 1 Pint 2 Pin2 3 Pin3 4 Pin4 Contact pin Colour connection ca Terminal electronics ble in the sensor module Pin 1 Brown 5 Pin 2 White 6 Pin3 Blue 7 Pin 4 Black 8 5 6 Wiring plan version IP 66 IP 68 1 bar oe Fig 21 Wire assignment fix connected connection cable 1 brown and blue to power supply or to the processing system 2 Shielding 5 7 Switch on phase After connecting the instrument to power supply or after a voltage recurrence the instrument carries out a self check for approx 30 s e Internal check of the electronics 24 VEGAPULS 65 4 20 mA HART two wire LLOLOL NA SLS9E 36515 EN 121011 VEGA 5 Connecting to power supply e Indication of the ins
34. ded e g electronics temperature This status message is inactive by default It can be activated by the user via PACTware DTM or EDD Maintenance Due to external influences the instrument function is limited The measurement is affected but the measured value is still valid Plan in maintenance for the instrument because a failure is expected in the near future e g due to buildup This status message is inactive by default It can be activated by the user via PACTware DTM or EDD VEGAPULS 65 4 20 mA HART two wire 47 9 Diagnosis Asset Management and service VEGA Failure The following table shows the error codes in the status message Failure and gives information on the reason and rectification Keep in mind that some information is only valid with four wire instruments Code Cause Rectification Text mes sage F013 Sensor does not detectan Check or correct installation no measured echo during operation and or parameter adjust value avail Antenna system contami ment able nated or defective Clean or exchange process component or antenna F017 Adjustment not within Change adjustment accord Adjustment specification ing to the limit values dif span too small ference between min and max gt 10 mm F025 Index markers are not con Check linearization table Error in the tinuously rising for examle Delete table Create new lin
35. djustment Through the parameter adjustment the instrument is adapted to the application conditions The parameter adjustment is carried out via an adjustment menu The main menu is divided into five sections with the following func tions Display Diagnostics Additional adjustments Info Setup Settings e g for measurement loop name medium applica tion vessel adjustment signal output Display Settings e g for language measured value display lighting Diagnosis Information e g on the instrument status pointer reli ability simulation echo curve Further settings Instrument unit false signal suppression linearisa tion curve reset date time reset copy function Info Instrument name hardware and software version calibration date instrument features Information In this operating instructions manual the instrument specific param eters in the menu sections Setup Diagnosis and Additional set tings are described The general parameters in these menu section are described in the operating instructions manual Indicating and adjustment module 28 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 6 Set up with the indicating and adjustment module Setup Medium Setup Application You can find in the operating instructions manual ndicating and ad justment module also the description of the menu sections Display and Info In the main m
36. e device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or con cealed defects must be appropriately dealt with VEGAPULS 65 4 20 mA HART two wire 11 3 Product description VEGA Storage Storage and transport temperature Indicating and adjust ment module Interface adapter External indicating and adjustment unit External indicating and adjustment unit with HART protocol External radio unit Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Notin the open Dry and dust free Not exposed to corrosive media Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement Technical data Ambient conditions e Relative humidity 20 85 3 4 Accessories and replacement parts The indicating and adjustment module PLICSCOM is used for meas ured value indication adjustment and diagnosis It can be inserted into the sensor and removed at any time You can find further information in the operating instructions ndicat ing and adjustment module PLICSCOM Document ID 27835 The interface adapter VEGACONNECT enables the connection of communication capable instrument
37. earization unlogical value pairs table F036 Failed or interrupted soft Repeat software update No operable ware update Check electronics version software Exchanging the electronics Send instrument for repair F040 Hardware defect Exchanging the electronics Error in the Send instrument for repair electronics F080 General software error Separate operating voltage briefly F105 The instrument is still in the Wait for the warm up phase Determine start phase the measured Duration depending on measured value could not yet be the version and parameter value determined adjustment up to approxi mately 3 min F113 EMC interferences Remove EMC influences Communica 7 Transmission error with the Exchange 4 wire power tion error external communication supply unit or electronics with 4 wire power supply unit F125 Temperature of the elec Check ambient temperature Unpermissi tronics in the non specified Isolate electronics ble electronics Section Use instrument with higher temperature temperature range F260 Error in the calibration car Exchanging the electronics Error in the ried out in the factory Send instrument for repair calibration Error in the EEPROM F261 Error during setup Repeat setup Error in the False signal suppression Repeat reset configuration faulty Error when carrying out a reset 48 VEGAPULS 65 4 20 mA HART two wire
38. eiling in case of certain applications Setup Vessel type Vessel bottom Medium Vessel top Asal ite Dished boiler ly M Vessel type Conical Vessel height Me range Vessel bottom Angular Max adjustment Dished boiler v Vessel top Straight Dished boiler Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Since a radar sensor is a distance measuring instrument the distance from the sensor to the product surface is measured For indication of the real level an allocation of the measured distance to the percent age height must be carried out To perform the adjustment enter the distance with full and empty ves sel see the following example 34 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 6 Set up with the indicating and adjustment module Setup Min adjustment 100 2 10m 393 7 o Fig 25 Parameter adjustment example min max adjustment 1 Min level max meas distance 2 Max level min meas distance If these values are not known an adjustment with the distances of for example 10 and 90 is possible Starting point for these distance specifications is always the seal surface of the thread or flange By means of these settings the real level will be calculated The real product level during this adj
39. enu point Setup the individual submenu points should be selected subsequently and provided with the correct parameters to ensure the optimum adjustment of the measurement The proce dure is described in the following Setup Each medium has different reflection properties With liquids further interfering factors are fluctuation product surface and foam genera tion With bulk solids these are dust generation material cone and additional echoes from the vessel wall To adapt the sensor to these different measuring conditions the selection Liquia or Bulk solid should be made in this menu item Vessel height Me range Medium Medium Powder dust Granules pellets Setup Medium Measurement loop name yan Liquid v Solvent Application Chem mixtures Vessel type Water based Mallater based Ballast pebbles v vE Through this selection the sensor is adapted perfectly to the product and measurement reliability particularly in products with poor reflec tive properties is considerably increased Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key In addition to the medium also the application i e the measuring site can influence the measurement With this menu item the sensor can be adapted to the applications The adjustment possibilities depend on the selection Liquid or Bulk solid u
40. ettings to the default values of the respective instrument in the menu item Setup User generated false signal suppression user programmed linearization curve measured value memory as well as event memory remain untouched The linearization is set to linear False signal suppression Deleting a previously created false signal suppression The false signal suppression created in the factory remains active Peak values measured value Resetting of the measured min and max distances to the actual measured value The following table shows the default values of the instrument De pending on the instrument version not all menu items are available or differently assigned Menu Menu item Default value Setup Measurement Sensor loop name Medium Liquid Water Bulk solids Crushed stones gravel Applications Storage tank Silo Vessel form Vessel bottom dished boiler end Vessel top dished boiler end Vesell height Recommended measuring range see Measuring range Technical data in the supplement Min adjustment Recommended measuring range see Technical data in the supplement Max adjustment 0 000 m d Damping 0 0s Current output 4 20 mA lt 3 6 mA mode Current output Min current 3 8 mA max current Min Max 20 5 mA Lock operation Released 40 VEGAPULS 65 4 20 mA HART two wire LLOLZL NJ SLS9E 36515 EN 121011 6 Set up with the indicating
41. he sensor housing against soiling and intense heat from solar radiation You will find additional information in the supplementary instructions manual Protective cover Document ID 34296 Screwed flanges are available in different versions according to the following standards DIN 2501 EN 1092 1 ANSI B 16 5 JIS B 2210 1984 GOST 12821 80 You can find additional information in the supplementary instructions manual Flanges according to DIN EN ASME JIS Document ID 31088 The electronics module VEGAPULS series 60 is a replacement part for radar sensors of VEGAPULS series 60 There is a different version available for each type of signal output You can find further information in the operating instructions Elec tronics module VEGAPULS series 60 Document ID 36801 VEGAPULS 65 4 20 mA HART two wire 13 VEGA 4 Mounting 4 Mounting 4 1 General instructions Screwing in With instruments with threaded process fitting suitable tools must be applied for tightening the hexagon Warning A The housing must not be used to screw the instrument in Applying tightening force can damage internal parts of the housing Moisture Use the recommended cables see chapter Connecting to power Suitability for the process conditions Sealing of the encapsu lated antenna system Polarisation plane supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by le
42. iation in the process industry in Germany The published NAMUR recommendations are accepted as the standard in field instrumentation The device fulfills the requirements of the following NAMUR recom mendations e NE 21 Electromagnetic compatibility of equipment e NE 43 Signal level for malfunction information from measuring transducers e NE 53 Compatibility of field devices and indicating adjustment components e NE 107 Self monitoring and diagnosis of field devices For further information see www namur de 2 7 Radio license for Europe The instrument is approved according to EN 302372 1 2 2006 04 for use in closed vessels 2 8 Radio license for USA Canada The instrument is in conformity with part 15 of the FCC regulations Take note of the following two regulations e The instrument must not cause any interfering emissions e The device must be insensitive to interfering immissions including those that may cause undesirable operating conditions Modifications not expressly approved by the manufacturer will lead to expiry of the operating licence according to FCC IC The instrument is in conformity with RSS 210 of the IC regulations The instrument may only be used in closed vessels made of metal concrete or fibre reinforced plastic 8 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 2 For your safety 2 9 Environmental instructions Protection of the environment is one
43. le the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version Aluminium housing 116 mm 4 57 87 mm 3 43 86 Mmm 86 mm 3 39 73 39 M16x1 5 l KI l f 2 N z Ss E E o E e AA S M20x1 5 M20x1 5 I Ye NPT M20x1 5 Ye NPT Fig 48 Housing versions in protection IP 66 IP 68 0 2 bar with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version VEGAPULS 65 4 20 mA HART two wire 63 11 Supplement Aluminium housing in protection rating IP 66 IP 68 1 bar 150 mm 5 91 84 mm 3 31 a 6 z E E e E M20x1 5 M20x1 5 105 mm 4 13 io 84mm 6 31 M16x1 5 120 mm 4 72 M20x1 5 Ye NPT D Fig 49 Housing versions in protection IP 66 IP 68 1 bar with integrated indicating and adjustment module the housing is 9 mm 0 35 in higher 1 Single chamber version 2 Double chamber version 64 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 11 Supplement VEGAPULS 65 threaded version 1 61 22 mm 0 87 70mm 2 76 1 97 1 4435 SW 50 mm 1 97 o
44. lications which are not typically level meas urement e Sensor accepts all measured value changes within the measuring range immediately e Typical applications Instrument demonstration Object recognition monitoring additional settings required Through this selection the sensor is adapted optimally to the applica tion or the location and measurement reliability under the various basic conditions is increased considerably VEGAPULS 65 4 20 mA HART two wire 33 6 Set up with the indicating and adjustment module VEGA Setup Vessel height measuring range Setup Vessel form Setup Adjustment Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key With this selection the operating range of the sensor is adapted to the vessel height and the reliability with different frame conditions is increased considerably Independent from this the min adjustment must be carried out Setup Vessel height Meas range 35 000m Max adjustment 4A Enter the requested parameters via the appropriate keys save your settings with OK and jump to the next menu item with the ESC and the gt key Also the vessel form can influence the measurement apart from the medium and the application To adapt the sensor to these measure ment conditions this menu item offers you different options for vessel bottom and c
45. nder Medium Setup Measurement loop name Medium Vessel type Yessel height Me range The following options are available when Liquid is selected Application Storage tank v Application Stilling tube vSAESEN Storage tank agitation Storage tank on ships Stirred vessel Dosing vessel Open waters p VEGAPULS 65 4 20 mA HART two wire 29 6 Set up with the indicating and adjustment module VEGA Application Mob plastic vessel Open waters Woren flume Rainwater overfall Demonstration The selection Standpipe opens a new window in which the inner diameter of the applied standpipe is entered Application Tube inner diameter Stilling tube _ m0 500 Tube inner diameter 0 500 m 0 015 1 000 if ea The following features form the basis of the applications Storage tank e Setup large volumed upright cylindrical spherical e Product speed slow filling and emptying e Process measurement conditions Condensation Smooth product surface Max requirement to the measurement accuracy Storage tanke with product circulation e Setup large volumed upright cylindrical spherical e Product speed slow filling and emptying e Vessel small laterally mounted or large top mounted stirrer e Process measurement conditions Relatively smooth product surface Max requirement to the measurement accuracy Condensation Slight foam generation O
46. necessary to exchange a sensor the indicating and adjustment module is inserted into the replacement instrument and the data are likewise written into the sensor via the menu item Copy sensor data VEGAPULS 65 4 20 mA HART two wire 41 7 Setup with PACTware Via the interface adapter directly on the sensor Via the interface adapter and HART 7 Setup with PACTware 7 1 Connect the PC Fig 26 Connection of the PC directly to the sensor via the interface adapter 1 USB cable to the PC 2 Interface adapter VEGACONNECT 4 3 Sensor Information The interface adapter VEGACONNECT 3 is not suitable for connec tion to the sensor ifn Fig 27 Connecting the PC via HART to the signal cable Sensor HART resistance 250 Q optional depending on processing Connection cable with 2 mm pins and terminals Processing system PLC Voltage supply Interface adapter for example VEGACONNECT 4 QAOM Note With power supply units with integrated HART resistance internal resistance approx 250 Q an additional external resistance is not necessary This applies e g to the VEGA instruments VEGATRENN 149A VEGAMET 381 VEGAMET 391 Common Ex separators are also usually equipped with a sufficient current limitation resistance In 42 VEGAPULS 65 4 20 mA HART two wire LLOLGL NA SES9E 36515 EN 121011 7 Se
47. nge Check measurement situation Antenna must protrude out of the socket installations Remove contamination on the antenna Minimize interfering instal lations in the close range by changing the polarization direction Create a new false signal sup pression Adapt max adjustment 5 Measured value re mains in the bottom section during filling Echo from the tank bottom larger than the product echo for example with products with lt 2 5 oil based solvents Check application parameters Medium Vessel height and Floor form adapt if necessary 6 Measured value re mains momentarily unchanged during fill ing and then jumps to the correct level s 3 Turbulence on the product surface quick filling Check application parameters change if necessary e g in dosing vessel reactor 52 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 9 Diagnosis Asset Management and service Fault description Error pattern Cause Rectification 7 Measured value jumps towards 0 during filling Amplitude of a multiple echo vessel top product surface is larger than the level echo Check parameter Application especially vessel top product type dished end high dielectric figure adapt if necessary The level echo cannot be distin guished from the false echo at a
48. nloads and Software The full version is available on CD from the agency serving you 7 3 Saving the parameter adjustment data We recommend documenting or saving the parameter adjustment data via PACTware That way the data are available for multiple use or service purposes 44 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 8 Set up with other systems 8 Setup with other systems 8 1 DD adjustment programs Device descriptions as Enhanced Device Description EDD are available for DD adjustment programs such as for example AMS and PDM The files can be downloaded at www vega com downloads under Software 8 2 Communicator 375 475 Device descriptions for the instrument are available as DD or EDD for parameter adjustment with the Field Communicator 375 or 475 The files can be downloaded at www vega com downloads under Software VEGAPULS 65 4 20 mA HART two wire 45 9 Diagnosis Asset Management and service VEGA Measured value memory Event memory Echo curve memory 9 Diagnosis Asset Management and service 9 1 Maintenance If the device is used correctly no maintenance is required in normal operation 9 2 Measured value and event memory The instrument has several memories which are available for diagno sis purposes The data remain even with voltage interruption Up to 60 000 measured values can be stored in the sensor in a ring memo
49. ns and accident prevention rules must be observed by the user For safety and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbi trary conversions or modifications are explicitly forbidden The safety approval markings and safety tips on the device must also be observed Depending on the instrument version the emitting frequencies are in the C or K band range The low emitting frequencies are far below the internationally approved limit values When used correctly there is no danger to health VEGAPULS 65 4 20 mA HART two wire 7 2 For your safety VEGA 2 5 CE conformity The device fulfills the legal requirements of the applicable EC guide lines By affixing the CE marking we confirm successful testing of the product You can find the conformity certificate in the download section of our homepage Only with Ex d ia version The instrument is designed for use in an industrial environment Nevertheless electromagnetic interference from electrical conductors and radiated emissions must be taken into account as is usual with a class A instrument according to EN 61326 1 If the instrument is used in a different environment its electromagnetic compatibility with other devices must be ensured by suitable measures 2 6 NAMUR recommendations NAMUR is the automation technology user assoc
50. ntial equalisation 19 R Reflection properties 29 Repair 55 Replacement parts Electronics module 13 Reset 39 S Sensor orientation 17 Service hotline 54 Shielding 19 Socket 16 Status messages 47 Storage 12 68 VEGAPULS 65 4 20 mA HART two wire LLOLZL NJ SLS9E 36515 EN 121011 VEGA INDEX T Type label 10 V Vessel form 34 Vessel height 34 Vessel installations 17 Voltage supply 19 VEGAPULS 65 4 20 mA HART two wire 69 Notes 70 VEGAPULS 65 4 20 mMA HART two wire LLOL L NA SLS9E 36515 EN 121011 Notes VEGAPULS 65 4 20 mA HART two wire 71 Printing date VEGA All statements concerning scope of delivery application practical use and operat ing conditions of the sensors and processing systems correspond to the information available at the time of printing Subject to change without prior notice VEGA Grieshaber KG Schiltach Germany 2012 Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK e EE www thorneanderrick co uk 36515 EN 121011
51. of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental pro tection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGAPULS 65 4 20 mA HART two wire 9 3 Product description VEGA Type label Serial number Scope of this operating instructions manual 3 Product description 3 1 Configuration The type label contains the most important data for identification and use of the instrument 2 VEGAPULS 620 Gy CIBFC2HKMAX IECEx PTB 04 0008X Ex ia IC T6 T1 Ga Ga Gb Gb FCC_ID O4QPS60XK1 IC_ID 3892A PS616263 IMA HART two wire F e m Temperature pro See manual and approval documents Process p e f 4000kPa Oy Wetted pat Fl s n 22528518 77761 Schi I tach Germany www vega com Fig 4 Layout of the type label example Instrument type Product code Approvals Power supply and signal output electronics Protection rating Measuring range Process and ambient temperature process pressure Material wetted parts Hardware and software version 10 Order number 11 Serial number of the instrument 12 Symbol of the device protection class 13 ID numbers instrument documentation 1
52. onditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 10 2 Disposal The instrument consists of materials which can be recycled by spe cialised recycling companies We use recyclable materials and have designed the electronics to be easily separable Correct disposal avoids negative effects on humans and the environ ment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no way to dispose of the old instrument properly please contact us concerning return and disposal WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a spe cialised recycling company and do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive 56 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 11 Supplement 11 Supplement 11 1 Technical data General data 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread flange Process seal Thread PVDF Process seal Thread 316L Antenna for sockets 50 mm 1 969 in Antenna for sockets 100 mm 3 937 in and 250 mm 9 843 in
53. onger matches the metrological conditions in the vessel The menu item Extend is used to extend an already created false signal suppression This is useful if a false signal suppression was carried out with a too high level and not all false signals could be de tected When selecting Extend the distance to the product surface of the created false signal suppression is displayed This value can now be changed and the false signal suppression can be extended to this range A linearization is necessary for all vessels in which the vessel volume does not increase linearly with the level e g in a horizontal cylindri cal or spherical tank and the indication or output of the volume is required Corresponding linearization curves are preprogrammed for these vessels They represent the correlation between the level percentage and vessel volume By activating the appropriate curve the volume percentage of the vessel is displayed correctly If the volume should not be displayed in percent but e g in or kg a scaling can be also set in the menu item Display Additional adjustments Linearization Setup Instrument units Display False signal suppression z Diagnostics Linearization curve Linear v Additional adjustments PIN Info Date Time EEG Venturi trapezoidal weir Horiz cylinder U Notch triangle weir Sphere Palmer Bowlus Flume Venturi trapezoidal weir Enter the requested parameters via the
54. or on an Exchanging the electronics device inter Send instrument for repair face M505 Level echo can no longer Clean the antenna No echo avail e detected Use a more suitable able antenna sensor Remove possible false echoes Optimize sensor position and orientation 9 4 Rectify faults The operator of the system is responsible for taking suitable meas ures to rectify faults The first measures are e Evaluation of fault messages for example via the indicating and adjustment module e Checking the output signal with 4 20 mA instruments e Treatment of measurement errors Further comprehensive diagnostics options offer a PC with the soft ware PACTware and the suitable DTM In many cases the reasons can be determined in this way and faults can be rectified Connect a handmultimeter in the suitable measuring range according to the wiring plan The following table describes possible errors in the current signal and helps to remove them 50 VEGAPULS 65 4 20 mA HART two wire LLOLOL NA SES9E 36515 EN 121011 9 Diagnosis Asset Management and service Treatment of measure ment errors with liquids Error Cause Rectification 4 20 mA signal Level fluctua Set damping according to the not stable tions instrument via the indicating and adjustment module or PACTware DTM 4 20 mA signal Electrical con Check connection according to mi
55. orage should be carried out during setup If large vessel installations such as struts or supports cause false echoes these can be attenuated through supplementary measures Small inclined sheet metal baffles above the installations scatter the radar signals and prevent direct interfering reflections VEGAPULS 65 4 20 mA HART two wire 17 4 Mounting Fig 11 Cover smooth profiles with deflectors Agitators If there are agitators in the vessel a false signal memory should be Foam generation carried out with the agitators in motion This ensures that the interfer ing reflections from the agitators are saved with the blades in different positions Fig 12 Agitators Through the action of filling stirring and other processes in the vessel dense foams which considerably damp the emitted signals may form on the product surface If foams are causing measurement errors the biggest possible radar antenna should be used As an alternative sensors with guided microwave can be used These are unaffected by foam generation and are best suited for such ap plications 18 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 5 Connecting to power supply Safety instructions Voltage supply Connection cable Cable gland 1 2 NPT Cable screening and grounding 5 Connecting to power supply 5 1 Preparing the connec
56. ovides all the information you need for mounting connection and setup as well as important instruc tions for maintenance and fault rectification Please read this informa tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and put into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure Battery disposal This symbol indicates special information about the disposal of bat teries and accumulators VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this
57. r Voltage supply Interface adapter VEGACONNECT 4 PC with PACTware Current sensor software as file 54 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 9 Diagnosis Asset Management and service You can find the actual sensor software as well as detailed infor mation of the procedure under www vega com downloads and Software Caution Instruments with approvals can be bound to certain software ver sions Therefore make sure that the approval remains effective with a software update You can find detailed information on www vega com downloads and Approvals 9 7 How to proceed in case of repair You can find a repair form as well as detailed information on how to proceed under www vega com downloads and Forms and certifi cates By doing this you help us carry out the repair quickly and without hav ing to call back for needed information If a repair is necessary please proceed as follows e Print and fill out one form per instrument e Clean the instrument and pack it damage proof e Attach the completed form and if need be also a safety data sheet outside on the packaging e Please contact for the return shipment the agency serving you You can find the agency on our home page www vega com VEGAPULS 65 4 20 mA HART two wire 55 10 Dismounting 10 Dismounting 10 1 Dismounting steps Warning Before dismounting be aware of dangerous process c
58. re property of their lawful proprietor originator VEGAPULS 65 4 20 mA HART two wire 67 INDEX INDEX A G Accessories Grounding 19 External indicating and adjustment unit 12 External radio unit 12 H Flanges 13 HART resistor 42 Indicating and adjustment module 12 Interface adapter 12 K Protective cover 13 Key function 27 Adjustment Max adjustment 36 L Min adjustment 35 Linearisation curve 39 Adjustment system 28 Applications M Bulk solid 32 Main menu 28 Liquid 29 Meas reliability 36 Standpipe 30 Cc Cable entry 19 Check signal 50 Connection cable 19 Connection procedure 20 Connection technology 20 Curve indication Echo curve 37 False signal suppression 37 D DD Device Description 45 Default values 40 E Echo curve memory 46 Echo curve of the setup 37 EDD Enhanced Device Description 45 Electronics and connection compartment single chamber housing 22 Electronics compartment double chamber housing 22 Electronics compartment with Ex d double chamber housing 23 Error messages 47 Event memory 46 F False signal suppression 37 Fault rectification 50 Functional principle 11 Measured value memory 46 Measurement error 51 Medium Liquid Bulk solid 29 Moisture 14 N NAMUR NE 107 Failure 48 Function check 49 Maintenance 49 Out of specification 49 O Overfill protection according to WHG 39 P Packaging 11 Peak value 36 Pote
59. rrent output Display E Diagnostics E Additional settings Info Min max adjustment Set distances for level percentages Sensor reference plane Max adjustment c gt Distance A Min adjustment gt Distance B Software version Serial number Max adjustment in percent 100 00 Distance A max adjustment 0000 m OFFLINE Min adiustment in percent 000 Distance B min adjustment 20 000 m ok Cancel Apply Qp Disconnected C Data set E Administrator lt P fe lt noname gt Administrator Fig 28 Example of a DTM view All device DTMs are available as a free of charge standard version and as a full version that must be purchased In the standard version all functions for complete setup are already included An assistant for simple project configuration simplifies the adjustment considerably Saving printing the project as well as import export functions are also part of the standard version In the full version there is also an extended print function for complete project documentation as well as a save function for measured value VEGAPULS 65 4 20 mA HART two wire 43 7 Setup with PACTware VEGA and echo curves In addition there is a tank calculation program as well as a multiviewer for display and analysis of the saved measured value and echo curves The standard version is available as a download under www vega com dow
60. ry Each entry contains date time as well as the respective measured value Storable values are for example Distance Filling height Percentage value Lin percent Scaled Current value Meas reliability Electronics temperature When the instrument is shipped the measured value memory is active and stores distance measurement certainty and electronics temperature every 3 minutes The requested values and recording conditions are set via a PC with PACTware DTM or the control system with EDD Data are thus read out and also reset Up to 500 events are automatically stored with a time stamp in the sensor non deletable Each entry contains date time event type event description and value Event types are for example e Modification of a parameter Switching on and off times Status messages according to NE 107 Error messages according to NE 107 The data are read out via a PC with PACTware DTM or the control system with EDD The echo curves are stored with date and time and the corresponding echo data The memory is divided into two sections Echo curve of the setup This is used as reference echo curve for the measurement conditions during setup Changes in the measure ment conditions during operation or buildup on the sensor can thus be recognized The echo curve of the setup is stored via e PC with PACTware DTM e Control system with EDD e Indicating and adjustment module 46 VEGAPULS 65 4 20 mA HA
61. s to the USB interface of a PC For parameter adjustment of these instruments an adjustment software such as PACTware with VEGA DTM is required You can find further information in the operating instructions Interface adapter VEGACONNECT Document ID 32628 VEGADIS 61 is an external indicating and adjustment unit for sensors with single chamber housing and Ex d double chamber housing It is suitable for measured value indication and adjustment of plics sensors and is connected to the sensor with a four wire standard cable up to 50 m long You can find further information in the operating instructions VE GADIS 61 Document ID 27720 VEGADIS 62 is suitable for measured value indication and adjustment of sensors with HART protocol It is looped into the 4 20 mA HART signal cable You can find further information in the operating instructions VE GADIS 62 Document ID 36469 The PLICSMOBILE T61 is an external GSM GPRS radio unit for transmission of measured values and for remote parameter adjust ment of plics sensors The adjustment is carried out via PAC Tware DTM by using the integrated USB connection You can find further information in the supplementary instructions PLICSMOBILE T61 Document ID 36849 12 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 3 Product description Protective cover Flanges Electronics module The protective cover protects t
62. screen For further information see chapter Connecting to power supply 1 Go via the indicating and adjustment module to the menu Setup Display Diagnostics Additional adjustments Info 2 Inthe menu item Medium you select the medium of your applica tion for example Aqueous solution VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 Quick start Setup Measurement loop name Solvent Application Chem mixtures Vessel type v ECAI Vessel height Me range 3 Select in the menu item Application the vessel the application and the vessel form for example storage tank Setup Application Measurenent loop nane v SREP ERET Medium Storage tank agitation Storage tank on ships Vessel type Stirred vessel Vessel height Me range Dosing vessel 4 Carry out the adjustment in the menu items Min adjustment and Max adjustment Setup Max adjustment Min adjustment Vessel height Me range Max adjustment 100 00 0 00 Q Min adjustr vent Danpina 0 000n 35 000m Current output mode 1 971 m 1 971 m Parameterization example The radar sensor measures the distance from the sensor to the Further steps product surface For indication of the real level an allocation of the measured distance to the percentage height must be carried out 100 2 0 693 7 D Fig 3 Parameterization example 1 Min level max
63. ssing nection faulty chapter Connection steps and if necessary correct according to chapter Wiring plan Voltage supply Check cables for breaks repair if missing necessary Operating volt Check adapt if necessary age too low or load resistance too high Current sig Electronics Exchange the instrument or send it nal greater than module in the in for repair 22 mA or less sensor defec than 3 6 mA tive The below tables show typical examples of application related meas urement errors with liquids The measurement errors are differentiated according to the following e Constant level e Filling e Emptying The images in column Error pattern show the real level with a bro ken line and the level displayed by the sensor as a continuous line Level 0 time 1 Real level 2 Level displayed by the sensor Instructions e Wherever the sensor displays a constant value the reason could also be the fault setting of the current output to Hold value e Incase of a too low level indication the reason could be a line resistance that is too high VEGAPULS 65 4 20 mA HART two wire 51 9 Diagnosis Asset Management and service VEGA 9 4 Measurement error with constant level Fault description Error pattern Cause Rectification 1 Measured value shows a too low or too high level Min max adjustment not correct Adapt min
64. strument with higher temperature temperature range S601 Danger of vessel overfilling Make sure that there is no Overfilling further filling Check level in the vessel Maintenance The following table shows the error codes and text messages in the status message Maintenance and provides information on causes as well as corrective measures Code Text mes sage Cause Rectification M500 Error with the reset delivery status With the reset to delivery status the data could not be restored Repeat reset Load XML file with sensor data into the sensor VEGAPULS 65 4 20 mA HART two wire 49 9 Diagnosis Asset Management and service VEGA Reaction when malfunc tions occur Procedure for fault recti fication Check the 4 20 mA signal Code Cause Rectification Text mes sage M501 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair non active linearization table M502 Hardware error EEPROM Exchanging the electronics Error in the Send instrument for repair diagnosis memory M503 The echot noise ratio is the Check installation and Reliability too small for a reliable meas process conditions low urement Clean the antenna Change polarisation direc tion Use instrument with higher sensitivity M504 Hardware defect Check connections Err
65. the cable entry Cable gland M20 x 1 5 cable 5 9mm Cable entry Ye NPT Blind stopper M20 x 1 5 2 NPT Closing cap M20 x 1 5 2 NPT Plug options Signal circuit M12 x 1 according to ISO 4400 Harting HAN 7 8 FF Indication circuit M12x 1 Wire cross section spring loaded terminals Massive wire cord 0 2 2 5 mm AWG 24 14 Stranded wire with end sleeve 0 2 1 5 mm AWG 24 16 5 Outside the specified beam angle the energy of the radar signal has a level which is reduced by 50 3 dB 4 EIRP Equivalent Isotropic Radiated Power 60 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 11 Supplement Electromechanical data version IP 66 IP 68 1 bar Options of the cable entry Cable gland with integrated connec tion cable Cable entry Blind stopper Connection cable Wire cross section Wire resistance Tensile strength Standard length Max length Min bending radius Diameter approx Colour Non Ex version Colour Ex version Indicating and adjustment module Voltage supply and data transmission Indication Measured value indication Number of digits Size of digits Adjustment elements Protection rating unassembled mounted into the sensor without cover Materials Housing Inspection window Integrated clock Date format Time form
66. tion Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage e f overvoltage surges are expected overvoltage arresters should be installed Power supply and current signal are carried on the same two wire cable The voltage supply range can differ depending on the instru ment version The data for power supply are specified in chapter Technical data Provide a reliable separation between the supply circuit and the mains circuits according to DIN VDE 0106 part 101 Keep in mind the following additional factors that influence the operat ing voltage e Output voltage of the power supply unit can be lower under nomi nal load with a sensor current of 20 5 mA or 22 mA incase of fault message e Influence of additional instruments in the circuit see load values in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 1 for industrial areas screened cable should be used For instruments with housing and cable gland use cable with round cross section A cable outer diameter of 5 9mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter exchange the seal or use a suitable cable gland We generally recommend the use of screened cable for HART multi drop mode With plastic housing the
67. trument type hardware and software version measurement loop name on the display or PC e Indication of the status message F 105 Determine measured value on the display or PC e The output signal jumps to the set error current As soon as a plausible measured value is found the corresponding current is outputted to the signal cable The value corresponds to the actual level as well as the settings already carried out e g factory setting VEGAPULS 65 4 20 mA HART two wire 25 6 Set up with the indicating and adjustment module VEGA 6 Set up with the indicating and adjustment module 6 1 Insert indicating and adjustment module The indicating and adjustment module can be inserted into the sen sor and removed any time Four positions displaced by 90 can be selected It is not necessary to interrupt the power supply Proceed as follows 1 Unscrew the housing cover 2 Place the indicating and adjustment module in the requested position onto the electronics and turn to the right until it snaps in 3 Screw housing cover with inspection window tightly back on Removal is carried out in reverse order The indicating and adjustment module is powered by the sensor an additional connection is not necessary Fig 22 Insertion of the indicating and adjustment module with single chamber housing into the electronics compartment 26 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 365
68. tup with PACTware Prerequisites Standard Full version pale such cases the interface converter can be connected parallel to the 4 20 mA cable dashed line in the previous illustration 7 2 Parameter adjustment with PACTware For parameter adjustment of the sensor via a Windows PC the con figuration software PAC Tware and a suitable instrument driver DTM according to FDT standard are required The up to date PACTware version as well as all available DTMs are compiled in a DTM Collec tion The DTMs can also be integrated into other frame applications according to FDT standard Note To ensure that all instrument functions are supported you should always use the latest DTM Collection Furthermore not all described functions are included in older firmware versions You can download the latest instrument software from our homepage A description of the update procedure is also available in the Internet Further setup steps are described in the operating instructions manu al DTM Collection PACTware attached to each DTM Collection and which can also be downloaded from the Internet Detailed descrip tions are available in the online help of PACTware and the DTMs Sensor Parametrierung Device name VEGAPULS 62 HART Description Radar sensor for continuous level measurement with hom antenna Measurement loop name Sensor VEBA O SN e a E Setup Application Min max adjustment Damping Cu
69. ulation Info Curve indication 36 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 6 Set up with the indicating and adjustment module Diagnoses Curve indica tion Diagnostics Echo curve memory Additional adjustments False signal suppression The Echo curve shows the signal strength of the echoes over the measuring range in dB The signal strength enables an evaluation of the quality of the measurement Diagnostics Curve indication Setup Meas reliability Display Simulation Curve indication Echo curve menory a a False signal suppression Additional adjustments Info _ Echo curve 120 CI 0 0 H 30 0 The False signal suppression displays the saved false echoes see menu Additional settings of the empty vessel with signal strength in dB over the measuring range Diagnostics Curve indication Setup Meas reliability Display Simulation Echo curve Curve indication Echo curve memory Info ps _ ie False signal suppression Additional adjustments False signal suppression 120 dB 60 L 0 0 30 0 A comparison of echo curve and false signal suppression allows a more accurate conclusion on measurement reliability The selected curve is continuously updated With the OK key a submenu with zoom functions is opened e X Zoom Zoom function for the meas distance e Y Zoom
70. ule or interface adapter For external indicating and adjustment unit Ground terminal for connection of the cable screen KO 5 4 Wiring plan double chamber housing The following illustrations apply to the non Ex as well as to the Ex ia version Fig 15 Electronics compartment double chamber housing 1 Internal connection to the connection compartment 2 For indicating and adjustment module or interface adapter Information The connection of an external indicating and adjustment unit is not possible with this double chamber housing 22 VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 VEGA 5 Connecting to power supply Connection compartment Radio module PLICSMO BILE integrated in the connection compartment Electronics compartment val Fig 16 Connection compartment double chamber housing 1 Voltage supply Signal output 2 For indicating and adjustment module or interface adapter 3 Ground terminal for connection of the cable screen Fig 17 CConnection of the voltage supply of the radio module 1 Voltage supply You can find detailed information for connection in the supplementary instructions PLICSMOBILE GSM GPRS radio module 5 5 Wiring plan double chamber housing Ex d Fig 18 Electroni
71. until the output signal has taken for the first time 90 of the final value IEC 61298 2 VEGAPULS 65 4 20 mA HART two wire 59 11 Supplement VEGA Tracking speed of the measuring window 1 m min max Beam angle 24 Emitted HF power depending on the parameter adjustment Average spectral transmission power 31 dBm MHz EIRP density Max spectral transmission power 24 dBm 50 MHz EIRP density Specific absorption rate SAR 0 47 mW kg Ambient conditions Ambient storage and transport tempera 40 80 C 40 176 F ture Process conditions For the process conditions please also note the specifications on the type label The lower value always applies Process temperature measured on the process fitting Process fitting thread PVDF 40 130 C 40 266 F Other process fittings 40 150 C 40 302 F Vessel pressure Screwed part PVDF 1 2 bar 100 200 kPa 14 5 29 0 psig Screwed part and flange 316L 1 16 bar 100 1600 kPa 14 5 232 psig Vessel pressure relating to the flange see supplementary instructions manual Flanges ac nominal stage cording to DIN EN ASME JIS Vibration resistance 4gat5 200 Hz according to EN60068 2 6 vibration with resonance Shock resistance 100 g 6 ms according to EN 60068 2 27 mechanical shock Electromechanical data version IP 66 IP 67 and IP 66 IP 68 0 2 bar Options of
72. up to slow filling with short up to long bypass tube possible Often the level is hold via a control facility e Vessel Lateral outlets and inlets Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Separation of oil and water possible Overfilling into the antenna possible Plastic tank e Vessel Measurement fix mounted or integrated Measurement depending on the application through the vessel top With empty vessel the measurement can be carried out through the bottom e Process measurement conditions Condensation on the plastic ceiling In outside facilities water and snow on the vessel top possible Transportable plastic tank e Vessel Material and thickness different Measurement through the vessel top e Process measurement conditions VEGAPULS 65 4 20 mA HART two wire 31 6 Set up with the indicating and adjustment module VEGA Measured value jump with vessel change Open water gauge measurement e Gauge rate of change slow gauge change e Process measurement conditions Distance sensor to water surface to big Extreme damping of output signal due to wave generation Ice and condensation on the antenna possible Spiders and insect nestle in the antennas Floating material and animals sporadically on the water surface Open flume flow measurement e Gauge rate of change slow g
73. ustment is not important be cause the min max adjustment is always carried out without chang ing the product level These settings can be made ahead of time without the instrument having to be installed Proceed as follows 1 Select the menu item Setup with gt and confirm with OK Now select with gt the menu item Min adjustment and confirm with OK Setup Min adjustment Vessel height Me range Max adjustment 0 00 Min adjustment Danpina 35 000m Current output mode 1 971 m 2 Edit the percentage value with OK and set the cursor to the requested position with gt Min adjustment 000 00 10 00 110 00 Si See 3 Set the requested percentage value with and save with OK The cursor jumps now to the distance value Min adjustment Fi5 000 0 000 75 000 i S C paalia VEGAPULS 65 4 20 mA HART two wire 35 6 Set up with the indicating and adjustment module VEGA Setup Max adjustment Diagnosis Peak value Diagnosis Measurement reliability 4 Enter the suitable distance value in m for the empty vessel e g distance from the sensor to the vessel bottom corresponding to the percentage value 5 Save settings with OK and move with ESC and gt to the max adjustment Proceed as follows 1 Select with gt the menu item max adjustment and confirm with OK Setup Max adjustment Vessel type Vessel height Me r
74. verfilling possible l Storage tank on ships Cargo Tank e Product speed slow filling and emptying e Vessel Installations in the bottom section bracers heating spirals High sockets 200 500 mm also with large diameters e Process measurement conditions Condensation buildup by movement Max requirement on measurement accuracy from 95 Stirrer vessel reactor e Setup all vessel sizes possible e Product speed Fast to slow filling possible Vessel is very often filled and emptied e Vessel Socket available Large agitator blades of metal Vortex breakers heating spirals e Process measurement conditions Condensation buildup by movement VEGAPULS 65 4 20 mA HART two wire LLOL L NA SLS9E 36515 EN 121011 6 Set up with the indicating and adjustment module Strong spout generation Very agitated surface foam generation Dosing vessel e Setup all vessel sizes possible e Product speed Fast filling and emptying Vessel is very often filled and emptied e Vessel narrow installation situation e Process measurement conditions Condensation buildup on the antenna Foam generation Standpipe e Product speed very fast filling and emptying e Vessel Vent hole Joins like flanges weld joints Shifting of the running time in the tube e Process measurement conditions Condensation Buildup Bypass e Product speed Fast
75. with gt and confirm with OK With gt you have to select the menu item False signal suppression and confirm with OK Additional adjustments Instrument units False signal suppression Linearization curve PIN Date Time gt d 2 Confirm again with OK False signal suppression Change 3 Confirm again with OK False signal suppression Create new 4 Confirm again with OK and enter the actual distance from the sensor to the product surface 0 000 0 000 35 000 5 All interfering signals in this section are detected by the sensor and stored after confirming with OK Note Check the distance to the product surface because if an incorrect too large value is entered the existing level will be saved as false signal The filling level would then no longer be detectable in this area If a false signal suppression has already been created in the sensor the following menu window appears when selecting False signal suppression False signal suppression Update Create new 38 VEGAPULS 65 4 20 mMA HART two wire LLOL L NA SLS9E 36515 EN 121011 6 Set up with the indicating and adjustment module Additional adjustments Linearization curve Additional adjustments Reset The menu item Delete is used to completely delete an already cre ated false signal suppression This is useful if the saved false signal suppression no l

Operating Instructions - VEGAPULS 65 - 4 … 20 mA/HART - two-wire

Contents

Download Pdf Manuals

Related Search

Related Contents

Operating Instructions - VEGAPULS 65 - 4 &hellip; 20 mA/HART - two-wire

Contents

Download Pdf Manuals

Related Search

Related Contents

Operating Instructions - VEGAPULS 65 - 4 … 20 mA/HART - two-wire