Webasto Thermo Test Version 2.16 Operating Instructions
Contents
1. Jebasto Feel the Drive Webasto Thermo Test Operating Instructions Version 2 16 Teik T2 Ia 1 4 TS 1 6 EA 2 1 22 2 3 2 4 2 5 2 5 2 2 8 29 3 T Dele 29 9 4 1 General information installation 3 Genera erecta ta i ioa aetna oos EI o ee N 3 System requirements leere 6 Diagnostic capable units zoe za y eR ER 7 E abpplications with WEeBUS coda M x aree Rr rac te etie e 8 OF applications with K Line 20 0 0c cee ee 12 Installation on the hard disk 0 0 0 0 0c eee eee 14 CONDECION 4 8 RR TTE ot Gea ae ae aru SET 17 Heater specific diagnosis 000c eee eee eee 18 TEST ORO COGIC er ee E RUE TU RD ee 18 MEMES DIAGNOSIS quse decor fa S ooh Ge Ro Beto exce 19 lend IB See d a po Lee 23 Menu Error Memory a tede den bla Seta o rad cedo ner 24 Menu Control depending on heater version 25 Menu Calibralion ass uie verit ie DIEI EVER hase 26 Meni TOOS RM 27 Ment VVIDIGOUE ea uos eet Bade es a OR ate 28 Menun HeD sa bony are ee ee See Moai 29 Service modules for components and accessories 30 IPCU and LIN PWM Gateway 0 00 eee eee 30 IPMU Intelligent PWM Master Unit 20 31 Te lestart TIOO HIM s oue dieu 258 kan EUR ne et 32 Troubleshooting xx cede bee CERE towac E VERSOS 33 COROT 5 10 rae qe stos Soh Seid ab era gar sucer fontana 33 Thermo Test General information in2. E60 PIN 1 of the control unit 7 Series E60 PIN 1 of the control unit S Type X204 PIN 2 of the control unit Baby Range L320 TT V PIN 2 of the control unit or via Telestart Maybach Maybach W240 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk 6 J56 PIN 1 of the control unit Mazda MPV J16 PIN 1 of the control unit Mercedes C Class W203 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk Mercedes CL C215 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk Mercedes CLK A209 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk OE applications with W Bus General information installation M m SN NE LT Mercedes CLS C209 TT C PIN 1 of the control unit or via Telestart from 11 2004 Telestart is situated in the trunk Mercedes E Class W211 T PIN 1 of the control unit or via Telestart Telestart is situated in the trunk PIN 1 of the control unit or via Telestart Telestart is situated in the trunk S Class W220 TT Z PIN 1 of the control unit Mercedes SL R230 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk Mercedes S Class W220 T T C i i i Mercedes G Class G463 TT C PIN 1 of the control unit or via Telestart Telestart is situated in the trunk T C i i f Mercedes Sport Coup CL203 TT C PIN 1 of the control unit or via Telestart Telest
3. L30 TT Z C BMW PIN 2 of the control unit Range Rover L30 TT Z BMW PIN 2 of the control unit 75 R40 TT Z C BMW PIN 2 of the control unit 75 R40 TT Z BMW PIN 2 of the control unit 807 V TT Z PSA Vehicle diagnosis plug or directly at PIN 2 of the control unit Jumper U64 TT Z PSA Vehicle diagnosis plug or directly at PIN 2 of the control unit Partner M49 TT Z PSA Vehicle diagnosis plug or directly at PIN 2 of the control unit 13 Installation on the hard disk General information installation 1 6 Installation on the hard disk NOTE installation then please log on using the corresponding user name and Webasto does not accept liability for any data loss on your computer password Therefore we recommend you back up your hard disk Windows responds If you already have older versions of the software installed on your computer they must be uninstalled before the new installation Installer Language 1 6 10 Download from the Internet and installation The latest version of the program is available from our dealer area under http dealers webasto com G Please select a language If you do not have access please contact the regional manager responsible for your area or your Webasto dealer Download amp Clekiudowsladinkosdhedntemer 1 Select the required language and confirm your selection with OK e Select save file and save the file in a suitable folder on your hard drive Installation new installation or
4. OE applications with W Bus PC Diagnosis with W Bus enables NOTE At many OEM applications the error memory can only be deleted via the e overview of heaters parameters and components ij OEM interface e display error list in case errors occur e delete error memory e heater information e graphs of actual values of components e overview heaters operating data e component test e fuel prime e CO calibration e Protocol of the measured values e creation of a summary NOTE Vehicle specific W Bus capable heaters have been summarised here At device selection please select W Bus NOTE For PC Diagnosis a wire harness Diagnosis OEM order no 90167614 is required Bild 16 Wire harness Diagnosis OEM order no 9016761A NOTE Avoid switching on the heater via W bus in auxiliary heating mode because at applications without circulation pump control it can lead to overheating General information installation OE applications with W Bus wc WE O PANNE O A3 ABII TT V PIN 2 of the control unit or via Telestart Telestart is situated in the trunk A6 C6 TT V PIN 2 of the control unit or via Telestart Telestart is situated in the trunk A8 D3 TT C PIN 1 of the control unit or via Telestart Telestart is situated near the C pillar A8 D3 PIN 1 of the control unit Bentley Continental Coup GT PIN 1 of the control unit or via Telestart aum CC 5 Series E60 PIN 1 of the control unit 7 Series
5. Webasto Thermo amp Comfort SE 2013 Doc Nr 120894 EN
6. control unit by clicking it and then click the lt OK gt button The diagnostic process will be started or e Double click the relevant control unit The diagnostic process will be started 2 2 20 Exit the diagnosis End the current diagnosis using the Diagnosis End diagnoses menu command F3 function key or by clicking the x button 2 2 3 Restarting the diagnosis You can restart the diagnosis of the control unit you have specified earlier by selecting the Diagnosis Start diagnosis menu command pressing the F2 function key or clicking the Elbutton 2 2 4 Component test Open the dialogue box of the same name using the Diagnosis Component test menu command or by clicking the 3 button e Mark the components that you wish to test in the options box for 19 Menu Diagnosis example the combustion air fan e Click the Start button to start the test on the selected component e Enter the time for which the component is to be tested in the Running time field e Click the Stop all button to terminate the current test NOTE This function is not available for BBW 46 S DBW 46 S Note on Air Top 2000 Heating mode is terminated with a short slowdown time after which the test functions are available diagnostic mode The test starts after a further acknowledgement by pressing the Enter key or clicking the OK button After the component test has been ended by clicking the Cancel button the heater will resume normal
7. individual values by clicking here The same thing applies to the displays in chapter 2 3 5 Protocol display page 23 e Use the View Trend graphic menu command or click the EA button to open the trend graphic 23 Menu Error memory 2 4 Menu Error memory 2 4 1 Display error lists e Use the Error memory display error list menu command or click the I button to open the Error display window e This view displays a list of all the errors saved in the control unit together with the values that occurred during the error Each error is listed separately to distinguish clearly between them e f you click an error an explanation of that error will be displayed 2 4 2 Clear fault memory To delete all the entries in the error memory select Fault memory clear fault memory the F5 function key or by clicking the EZ button NOTE Please note that after they have been deleted the error values can no longer be reviewed If necessary you should print out the error values before you delete them see chapter 2 5 Menu Control depending on heater version page 25 24 Heater specific diagnosis Heater specific diagnosis Menu Control depending on heater version 2 5 Menu Control depending on heater version 2 5 1 Off To switch off the heater select the Control Heater off menu command the F4 function key or by clicking the J button 2 5 2 On To switch on the heater select the Control Heater o
8. install the Installation on the hard disk Webasto Thermo Test software If you wish to change the specified path C Program Files WebastoThermoTest click Browse and select a different folder Please note Please note that if you select your own path any folders with the same name on the hard disk will be overwritten 4 Confirm the settings with Next L7 Webasto Thermo Test Installation Die Installation ist vollstandig Die Installation wurde erfolgreich abgeschlossen Fertig PEELE EEE EEE EEE EE Erstelle Verzeichnis c Dokumente und Einstellungen muellean WEBDESTO1 Startme A Erstelle Verkn pfung c Dokumente und Einstellungen muellean WEBDESTO1 Startm Erstelle Verkn pfung c Dokumente und Einstellungen muellean WEBDESTO1 Deskto Erstelle Verkn pfung c Dokumente und Einstellungen muellean WEBDESTO1 Startm Erstelle Deinstallations Programm C YProgrammelYwWebasto Thermo Test Uninstall exe Starte C Programme webasto Thermo Test INF_INST exe i Matrix USB Dongletreiber erfolgreich installiert Starte C Programme Webasto Thermo Test DRV_INST EXE exe exe 1 Matrix LPT Dongletreiber erfolgreich installiert Starte C Programme Webasto Thermo Test Wusb_Inst exe exe i WUSB Adapter Treiber erfolgreich installiert Fertig lt Zur ck Beenden Abbrechen 5 The installation is completed Close the window with Close Connect the USB adapter to a vacant USB connection on
9. read out and displayed under Current settings A list of vehicle modules can be found in Vehicle specific parameters When selecting a vehicle the the predefined parameter are set under New Free Programming settings een ee If the check box Free programming is enabled the parameter values can ee uals also be adapted individually Programming the selected parameters is not carried out until the Frequency Frequency 2 Program button is pressed i NOTE ee Hu When selecting user defined parameters make sure they are suitable for the requirements of the fan motor Incorrect parameters can lead to a Function dnas z malfunction or damage to the fan motor when the module is operating Close programming Dia gnosis adapter is not connected 30 Service modules for components and accessories 3 2 IPMU Intelligent PWM Master Unit 3 2 1 Reading out vehicle specific parameters via IPMU IPMU Dialog Box DutyCycle Frequenz Spannung Funktion IPMU IPMU UI PU r IPMLI aktuelle Werte 30 400 7 2 Hz Volt High side active Beenden IPMU zur Messung bereit NOTE The IPMU and the necessary measuring equipment can be purchased under order no 90166564 IPMU Intelligent PWM Master Unit In case the correct vehicle specific parameters for programming the IPCU module are unk
10. 2 2 9 Open summary To open an existing summary of diagnostic data open the report file dialogue box using the Diagnosis Open summary menu command e Mark the file you want to review by clicking it The name of the marked file will be transferred into the file name box e Click the Open button or double click the file name to open the text file e The Display summary view will be opened e Click the OK button to close the view 2 2 10 Print report Select the menu command Print Print summary or press the function key F12 to create a summary printout NOTE Before printing out can enter a description for the summary in the Description for printout dialogue window 2 2 11 Start test record Use the Diagnosis Start measurement recording menu command to open the Protocol file dialogue box e Enter a clear name as possible into the protocol file name box for the new text file e g protocol dated 011213 The file extension TXT s added automatically or may be entered as part of the file name e g Test 011214 txt e Enter the recording interval the default is 10 seconds NOTE When you have finished the diagnosis end the measurement recording 2 2 12 Ending the measurement recording e The OK button starts the recording e Use the Diagnosis measurement recording menu to end measurement recording 22 Heater specific diagnosis Heater specific diagnosis Menu View 2 3 Menu View You can se
11. C and the vehicle Voltages in excess of 5 V may damage both the diagnostic adapter and the PC First connect the adapter to the positive pole and then to the earth to ensure this Connect the type specific test adapter to the 4 pole connector of the diagnostic adapter and the heater The heater may be switched on Connection ATTENTION Contact with moving parts of the vehicle e g ventilator can lead to damages ATTENTION Risk of tripping over the supply line or data line of the adapter WARNING Don t let the heater run without exhaustion ATTENTION Don t open the body of the heater because of risk of injuries and loss of warranty NOTE The connection cable to the heater is not allowed to be routed near the vehicle ignition system or activated electrical devices e g electric drill Exit the diagnostic program before disconnecting the cables No particular sequence must be observed for disconnecting the cables 17 Test procedure 2 Heater specific diagnosis 2 1 Test procedure NOTE The heater must be connected to the vehicle s electrical system but not necessarily operating to execute a test function If the adapter is not connected or connected to the wrong port or the heater is not on or not properly connected an error message will be displayed In this case check the above causes The program monitors the connection to the heater and identifies disconnects Irregular disconnects e g pulling a pl
12. always 10 minutes The heating duration between these two temperature values varies with an approximately linear progression Troubleshooting 4 Troubleshooting 4 1 General When you select a test function an error message is displayed Check if the diagnostic adapter is connected to the selected serial port or the USB port on the PC and that heater is properly connected Check whether the heater is switched on and is receiving power Is there an earth connection apart from via the diagnostic cable between the PC and the vehicle If so Immediately disconnect the diagnostic cable and disconnect the relevant connection to prevent damage to the adapter and PC The control unit may be defective check with a different unit before replacing it A control unit that has no diagnostic capability may have been selected An incorrect connection on the control unit has been used for the diagnostic cable If you are using an RS232 COM port If another program e g keypad or mouse is accessing the port this application must be closed General 33 Webasto Thermo amp Comfort SE Postfach 1410 82199 Gilching Germany Visitors address Friedrichshafener Str 9 82205 Gilching Germany Internet www webasto com The telephone number of each country can be found in the Webasto service center leaflet or the website of the respective Webasto representative of your country e 09 13 Errors and omissions excepted e
13. art is situated in the trunk Cayenne E1 PIN 1 of the control unit Caddy PQ35 TT V PIN 2 of the control unit or via Telestart starting week 22 2004 Golf V Plus PQ35 TT V PIN 2 of the control unit or via Telestart starting summer 2004 Connection with Telestart is very complex VW Golf V PQ35 TT V PIN 2 of the control unit or via Telestart Connection with Telestart is very complex Multivan T5 PIN 1 of the control unit or via Telestart Multivan T5 PIN 1 of the control unit VW Passat PQ46 TT V PIN 2 of the control unit starting 11 2004 10 General information installation OE applications with W Bus Passat PQ46 TT V PIN 2 of the control unit or via Telestart starting 11 2004 VW Phaeton D1 PIN 1 of the control unit or via Telestart Phaeton D1 PIN 1 of the control unit LN Pnom WW Touaeg Mac TC pNioWecmmiwkovaTAsat LC 0 11 OE applications with K Line 1 5 OE applications with K Line Vehicle specific K Line capable heaters have been summarised here At device selection please select the device specified in the column device selection of the table below NOTE For PC Diagnosis a wire harness Diagnosis OEM order no 9016761A is required See fig 16 General information installation NOTE Avoid switching on the heater via K line in auxiliary heating mode because at applications without circulation pump control it can lead to overheating NOTE At many OEM applications t
14. control mode Note on Thermo 50 MAN trade The component test is only available when the heater is OFF CO adjustment may only be carried out in combustion mode with the heater in full load 2 2 5 Line priming Open the dialogue box of the same name using the Diagnosis Prime line menu command or by clicking the xj button e Enter the time for priming the line in seconds in the priming time box The default is 30 seconds e Click the Start priming button to start the line priming process e Click the Stop priming button to cancel your entry or to stop the line priming prematurely NOTE The priming process cannot be stopped on some heaters 20 Heater specific diagnosis 2 2 6 Fuel pump test Measuring the fuel discharge flow to the heaters Thermo Top Z E C P trade with PC Diagnosis Webasto Thermo Test CAUTION Perform the following steps when testing the fuel pump measuring discharge flow 1 Loosen the fuel line at the heater and put it into a suitable metering box range 30 ml Make all necessary connections for Webasto Thermo Test Select heater Thermo Top C E trade C Z MB DC Open display Overview Select menu Fuel pump test Start measurement SO seme gms Xe MI During the filling check the fuel pump frequency 5 263 Hz displayed in the overview 8 Wait 60 s Analysis 1 Compare the fuel quantity in the metering box with the set point value of 20 ml 2 ml 2 When the
15. enu provides you with two menu commands to configure your computer 2 7 1 COM port e Open the COM port selection dialogue box using the Tools COM port menu command e Select the COM port COM1 or COM2 you want to use to connect to the external device e Click the OK button to confirm your selection CAUTION If the COM port you wish to use is not displayed this means that the port is being used by a different program In this case quit all your applications and restart Thermo Test 2 7 2 Start up Select the Tools Startup menu command if you wish to restart the connection to the control unit automatically after an interrupt This is an advantage if the operating voltage is disconnected frequently during the test The selection will be confirmed by a tick being placed next to the Startup menu command If you reselect the menu command or terminate the connection this selection will be cancelled 27 Menu Window 2 8 Menu Window The Window menu enables you to influence how open dialogue boxes and view windows are displayed 2 8 1 Overlapping Select the Window overlapping menu command if you want open windows to be arranged overlapping each other 2 8 2 Side by side Select the Window Side by side menu command if you want open windows to be of the same size and arranged next to each other without any overlap 2 8 3 Close all Select the Window Close all menu command if you want to close all open w
16. he error memory can only be deleted via the OEM tester Heater Device selection Diagnosis via TT Z Fiat BMW X5 E53 TT C BMW X5 E53 TT Z Chrysler Voyager RG Minivan TT Z PSA TT Z PSA TT Z PSA TT Z PSA Citro n Xsara Picasso N68 TT Z TT Z Fiat TT Z C Fiat Stilo 192 TEC TT Z C Fiat Vehicle diagnosis plug adapter required or directly at PIN 2 of the control unit PIN 2 of the control unit PIN 2 of the control unit Vehicle diagnosis plug or directly at PIN 2 of the control unit Vehicle diagnosis plug or directly at PIN 2 of the control unit Vehicle diagnosis plug or directly at PIN 2 of the control unit Vehicle diagnosis plug or directly at PIN 2 of the control unit Vehicle diagnosis plug or directly at PIN 2 of the control unit TT Z C Fiat Vehicle diagnosis plug or directly at PIN 2 of the control unit Ulysse V TT Z PSA Vehicle diagnosis plug or directly at PIN 2 of the control unit 12 General information installation OE applications with K Line Brand LG ER Heater Device selection Diagnosis via Hyundai Trajet FO TT Z TT Z PSA Vehicle diagnosis plug below steering column or directly at PIN 2 of the control unit Kia Sorento BL TT Z TT Z PSA Vehicle diagnosis plug front fuse box or directly at PIN 2 of the control unit Thesis 841 TT Z C Fiat Vehicle diagnosis plug or directly at PIN 2 of the control unit Discovery L25 TT Z BMW PIN 2 of the control unit Range Rover
17. indows 2 8 4 Select an open window Select the Select an open window menu command if you want to switch between windows that are open at the same time 28 Heater specific diagnosis Heater specific diagnosis 2 9 Menu Help 2 9 1 Help This menu displays help topics relating to this diagnostic software e To obtain help on the program and problems select the Help Help menu command or click the button w From this window you can go to instructions that will give you a step by step guide to using Webasto Thermo Test or you can view various types of reference information e As soon as you have opened the help topic you can click the Contents button at any time to return to the contents window 2 9 2 Program information This displays the version of this diagnostic software e To obtain information on your WTT version select the Help Program information or click on the F button e Click OK to close the program information window Menu Help 29 IPCU and LIN PWM Gateway Service modules for components and accessories 3 Service modules for components and accessories 3 1 IPCU and LIN PWM Gateway 3 1 1 Programming IPCU Intelligent PWM control unit and LIN PWM Gateway 10 x This dialogue box is used for programming the electrical systems IPCU module and LIN PWM Gateway for controlling vehicle fan motors ub ecc Kanaren The current settings of the IPCU module or the LIN PWM Gateway are continuously
18. ion installation Bild 4 Testadapter for Thermo Top Z C trade and Air Top 2000 S Bild 7 Test adapter for DW 230 300 350 and Thermo 230 300 350 heaters order no 92566B heaters order no 88336D Bild 5 Test adapter for Air Top 3500 5000 ST and Air Top 2000 ST Bild 8 Test adapter for DW 230 300 350 and Thermo 230 300 350 heaters order no 92555B Van Hool heaters order no 92637A 2 2 Bild 6 Testadapter for DW 230 300 350 and Thermo 230 300 350 Bild 9 Test adapter for DW 230 300 350 and Thermo 230 300 350 heaters order no 9017820A MB Citaro heaters order no 66265A General information installation General Bild 10 Test adapter for Thermo 230 300 350 Rail heaters order Bild 13 Test adapter for Air Top ST heaters no 9012265C MB Actros MP 2 3 order no 9006911A Bild 11 Test adapter PC Diagnosis 1533 timer Bild 14 Test adapter Telestart DC heaters order no 1301783B order no 9013346A Bild 12 Test adapter IPCU programming cable order no 9011069A no 9017819D System requirements 1 2 System requirements 500 MHz processor or higher depending on the requirements of the operating system Min 256 MB of RAM depending on the requirements of the operating system Microsoft Windows XP SP2 Vista 32 64 Bit 7 32 64 Bit 8 32 64 Bit 30 MB available space on the hard disk Avacant COM port RS232C or a vacant USB port Internet access for software updates Ge
19. lect between different views in order to see different displays 2 3 5 Protocol display and data about the heaters This protocol display view lists all the statuses of the heater during the diagnosis 2 3 1 Overview window e Open the last of the five views of the diagnostic results using View Protocol display Menu command or by clicking the button El e To close this view click the square at the far right of the window title bar This view gives you an overview on the values during the diagnosis In addition to the operating voltage temperature etc the device status is also shown e Use the View Overview window menu command or click the Fl button to open the overview window 2 3 2 Operating data The operating data view gives you an overview of a number of parameters in addition to the values that have been found and the units for them e Use the View operating data menu command or click the lE button to open the operating data 2 3 3 Control unit information The device information view contains a list of all the information and values relating to the connected device e Use the View control unit information menu command or click the EJ button to open the control unit information 2 3 4 Trend graphic The graphical trend view shows the sequence of the heater values over time in a diagram Right clicking the display with the mouse displays a shortcut menu for the displayed values You can show or hide the
20. n menu command or click the button 2 5 3 Parking heating If you wish to use parking heating mode select the Control parking heating mode or click the 52 button 2 5 4 Auxiliary heating If you wish to use auxiliary heating mode select the Control auxiliary heating mode or click the 53 button 2 5 5 Ventilation If you wish to use ventilation mode select the Control ventilation mode or click the E button 2 5 6 Boost mode If you wish to use boost mode select the Control Boost mode menu command 2 5 7 Circulating pump To switch on the circulation pump select the Control circulating pump menu command NOTE Not all of the control commands are available for all of the heaters 25 Menu Calibration 2 6 Menu Calibration 2 6 1 CO adjustment To carry out the calibration process select the Calibration CO adjustment or by clicking the button NOTE This function is only available when the heater is in certain statuses Please also read the corresponding chapter in the workshop manual of the heater in question 2 6 2 Resetting Master Slave System Select the menu command Reset Master Slave System to reset the Master Slave behaviour of Air Top heaters 26 Heater specific diagnosis Heater specific diagnosis Menu Tools 2 7 Menu Tools NOTE If the diagnostic adapter is connected to the USB port it will be automatically recognised by Windows No settings are required The Tools m
21. neral information installation General information installation 1 3 Diagnostic capable units Stevergersteauswahl USB SCHNITTSTELLE Sie verwenden de USE Schretstele Das Gerat DEW BBW 465 ist uber die USB Schnittstelle recht verf gbar Fur Diagnose am DEW BBW 465 stecken Sie bitte de USB ab und Sie den Adapter uber die R5232 Schnittstelle Theme Top L E Handel P CZ MEDC Ae TOD AM Hs 0C IPMU Intelbgente PM Su Unit Tete tait Heater selection for USB interface NOTE If the device is not listed in Device selection the heater must be a model with W Bus W Bus capable heaters are grouped under the heading of W Bus In this case use the W Bus selection The W Bus selection contains a list of various heaters that use the same diagnostic port See also chapter 1 4 OF applications with W Bus page 8 Diagnostic capable units Steuerger teauswahl X AS232 SCHNITTSTELLE Bitte beachten Sie dats die nachl lgende Liste kene Heizgerate sondem beschreibt Heizgeate neuerer Gereration sind 22 im Diagnozeprotokolle W Bus W ebasto Bus zusammengefa t Thermo 230 300 350 E l DEW BEW 465 IPCU Inteligente PWM Steuereinheit IPMLI Inteligente PM Master Und Telestart Heater selection for COM interface Diagnosis of the following units is only possible via serial port the USB interface cannot be used with these units BBW 46S DBW 46S OE applications with W Bus General information installation 1 4
22. nown these can be read out via a IPMU module and special measuring equipment After the IPMU module is connected to the USB Diagnostics Adapter and to the vehicle with measuring equipment reading out can be started with the this dialogue box To do this click on Start measurement Following a successful measurement the following message appears PWM VALUES SUCCESSFULLY MEASURED To program and IPCU with these values select the IPCU from the control unit selection list without ending the Webasto Thermo Test program beforehand The measured values are then automatically transferred in the Program IPCU window of the IPCU dialogue box Programming the measured values is not carried out until the Program IPCU button is pressed NOTE The function High Side active or Low Side active cannot be determined with the IPMU After a successful measurement the function is always shown as High Side active Should it not be possible to control the fan after programming the IPCU the function must be changed to Low Side active 31 Telestart T100 HTM 3 3 Telestart T100 HTM 3 3 1 Programming the system level DialogBox Telestart T100 HTM Comfort level 1 Comfort level 2 Comfort level 3 Comfort level 4 System level 0 20min 30min 40min 50min System level 1 20min 35min 50min 65min System level 2 20min 40min 60min 80min System level 3 20min 45min 70min 90min Read system level Info REC Service m
23. odules for components and accessories Comfort level 5 60min 80min 100min 120min Heating Time Management HTM in the Telestart receiver calculates the heating duration depending on the prevailing temperature and the comfort level C1 to C5 selected using the hand held transmitter Comfort level We recommend comfort level 2 3 as the basic setting However the user can adapt the comfort level according to his or her individual requirements using the HTM transmitter The specialist workshop can select a higher system level in advance to adapt the system in accordance with specific requirements System level The system level setting is used for the default setting depending on the corresponding vehicle type This setting can only be made by the Webasto specialist workshop or an installation partner using the diagnostic software 32 We recommend the following typical default settings for the system level SO For small cars and saloons S1 For off roaders estate cars SUVs and in general for vehicles with a spacious interior 2 S3 Only in regions with very cold outdoor temperatures or if the customer has special requirements Altering the system levels makes it possible to adapt the heating duration to the given features of a particular vehicle heating system The maximum heating duration below 20 C is specified for each system level in the dialogue box The minimum heating duration above 10 C is
24. organg fortzusetzen Fertigstellen des Assistenten Zur ck Abbrechen 7 Click No not this time and Next to proceed with the USB driver installation gt Die Software f r die folgende Hardware wurde installiert o USB K Line Adapter Klicken Sie auf Fertig stellen um den Vorgang abzuschlie en lt Zur ck Fertig stellen Abbrechen 9 Click Finish to complete installation of the USB drivers successfully 16 General information installation 1 7 Connection CAUTION The work MUST be completed in the following sequence Connect the 9 pin plug or the USB plug both cables are supplied to a vacant serial port COM1 or COM2 or a vacant USB port on the PC the plug can remain connected if necessary Connect the 9 pin plug or USB plug to the diagnostic adapter NOTE The system must be switched manually between COM1 and COM2 if the PC has more than one serial port There is no need to switch between the COM and USB ports manually The USB port to which the hardware is connected will be recognised automatically This applies even if there is more than one USB port Both COM and USB connections are not allowed to be used at the same time ATTENTION To avoid potential differences the vehicle must not be connected to a charger during the diagnostic procedure ATTENTION Before connecting to the heater ensure that there is no voltage between the earths of the P
25. ppropriate bonding agents and dispose environment friendly Make sure that no fuel Menu Diagnosis is spilled in the soil In particular avoid fire open light and sparks in the circumference of 20 meters around the workspace 2 2 7 Summary view Open the Summary view dialogue window with the menu command Diagnosis Summary view or by clicking on the Ej button with the mouse The summary shows operating data control unit information and error lists For additional information see chapter 2 3 2 Operating data page 23 chapter 2 3 3 Control unit information page 23 and chapter 2 4 1 Display error lists page 24 e Click OK to close the dialogue box e Click the Print button to print the summary e Click on the lt storange into file button to save the summary For additional information see 2 2 8 Save summary page 21 NOTE Before displaying the Summary view dialogue window you can enter a description of the summary in the Description for printout dialogue window 2 2 8 Save summary Use the Diagnosis Save summary Menu command to open the report file dialogue box e Enter a file name as clear as possible in the file name box for the new text file e g report dated 011213 The file extension TXT s added automatically or may be entered as part of the file name e g Test 011214 txt e Click the Save button to save the summary of the diagnostic data 21 Menu Diagnosis
26. re are deviations from the set point value disconnect the fuel pump from the vehicle s fuel tank CAUTION Remove fuel tank cap relief pressure close fuel tank Collect fuel that runs Heater specific diagnosis out in a suitable container and respectively close fuel line with an appropriate tool Connect the suction side to an unpressurised container and lead the pressure side with a short line directly to the metering box Then repeat the measurement 3 n case of the same deviation the fuel pump may be defect Otherwise search and remedy the failure at the fuel extraction e g too high or too low pressure or fuel line e g kinked or blocked AN CAUTION When starting the fuel pump test fuel is pumped Consider the relevant rules for safety and for the prevention of accidents prescribed by the professional associations the legislator other generally recognised safety relevant rules and rules according to industrial medicine as well as the legal environmental protection amendments Smoking and any kind of open fire is prohibited Fuels can contain solvent similar substances Avoid skin and eye contacts Wear protective gloves Change and clean protective clothing frequently Don t bring fuel in contact with clothes If case fuel comes in contact with clothes change clothes immediately Do not inhale fuel Inhalation of fuel can cause physical damage Do not spill fuel When spilling fuel bind immediately with a
27. stallation 1 General information installation 1 1 General The Webasto heater diagnostic software is used for checking heaters with a diagnostic capability in all voltage versions with the help of a personal computer The PC diagnostic adapter and the type specific test adapter supplied with the software are required to connect the heater to the PC see fig 1 up to 15 The test adapters are identical as used in combination with the diagnostic computer Although the program has been tested successfully on many computers it is not impossible that it will not run properly on certain PCs In this case please let us know so that we can make improvements if necessary CAUTION Observe precautions for handling Electrostatic sensitive components Caused by high frequency distortion Burst orelectrostatic discharge a diminution of performance quality regarding the USB interface might occur Both may cause a break off in communication In such a case the user has to restart the communication manually and re contact the diagnosis adapter if necessary By using an electrostatic protected working place or wearing an earthing strap by the user the danger of electrostatic discharge can be minimized Bild 1 Bild 2 Bild 3 General Test adapter for Thermo 90 S ST Thermo Top Evo and Thermo 50 MAN trade heaters order no 92556B Test adapter for BW 80 and DW 80 heaters order no 21333B General General informat
28. ter a TRS condition has been triggered the heater may only be restarted as follows e Switch off the heater e exit the diagnosis e Wait at least 10 s Heater specific diagnosis 2 2 Menu Diagnosis 2 2 1 Device selection Start diagnosis Open the dialogue box to select the control unit using the Diagnosis Device selection menu command or by clicking the button E Unit Applications with W Bus Thermo Top V All existing applications Thermo Top C Z DC C Class W203 and W203 Facelift starting 09 04 DC E Class W21 1 DC S Class W220 and W220 Facelift starting 09 02 DC SL Class R230 DC CLK Class W209 Porsche Cayenne AUDI A8 D3 VW Phaeton D 1 VW T5 VW Touareg MAC BMW 7 Series E65 Mazda 6 Mazda MPV both U222 AT2000ST all AT3500ST all Thermo 90ST all GBW 300 all Thermo Top Evo Jall Menu Diagnosis NOTE If the device is not listed in Device selection the heater must be a model with W Bus W Bus capable heaters are grouped under the heading of W Bus In this case use the W Bus selection The W Bus selection contains a list of various heaters that use the same diagnostic port see also chapter 1 4 OE applications with W Bus page 8 2 2 1 1 Selecting the control unit and start the diagnostic process e Click the Auto Search button The system performs an automatic search using the device identifier and then starts the diagnostic process Or e Mark the appropriate
29. ug during the test will result in the message Timeout being displayed in the status window Specific notes on the various types of heaters Thermo Top Z C If the diagnostic cable is connected the heater depending on the version cannot be started using the timer or the Telestart In this case first disconnect the diagnostic cable start the heater and then reconnect the diagnostic cable BBW46S DBW46S After the diagnosis has been started the heater enters a diagnostic mode with a run down Thermo Top P The UP circulating pump button is not permanently activated during diagnosis instead it flashes at various frequencies depending on the operating status of the circulating pump Thermo Top 98 When using USB diagnosis adapter ID 9008487B test adapter ID 92566B Is required 18 Heater specific diagnosis When using USB diagnosis adapter ID 9008487D via a RS232 COM port test adapter ID 92566B is also required When using USB diagnosis adapter ID 9008487D via a USB port an additional test adapter is not required DW 230 350 Thermo 230 350 The diagnostic port may suffer malfunctions when errors from this unit are saved The diagnostic program detects these malfunctions and will rectify the problem by deleting the error memory saved error data will be lost The pump pressure test is not possible Thermo 50 MAN trade The Thermo 50 MAN trade heater does not need to be switched on during the diagnosis Af
30. update e Close all Windows programs e Open Explorer and go to the folder in which you saved the file from the Internet e Double click this file e The Windows Set up Manager will then guide you through the installation Please note If you are working in a network and require administrator rights for the 14 General information installation Webasto Thermo Test Installation Willkommen beim Installations Assistenten f r Webasto Thermo Test Dieser Assistent wird Sie durch die Installation von Webasto Thermo Test begleiten Es wird empfohlen vor der Installation alle anderen Programme zu schlie en damit bestimmte Systemdateien ohne Neustart ersetzt werden k nnen Klicken Sie auf Weiter um fortzufahren Abbrechen 2 Click Next to continue 2 5 Webasto Thermo Test Installation Zielverzeichnis ausw hlen w hlen Sie das Yerzeichnis aus in das Webasto Thermo Test installiert werden soll Webasto Thermo Test wird in das unten angegebene Verzeichnis installiert Falls Sie in ein anderes Verzeichnis installieren m chten klicken Sie auf Durchsuchen und w hlen Sie ein anderes Verzeichnis aus Klicken Sie auf Installieren um die Installation zu starten Zielverzeichnis Programme Webasto Thermo Test Ben tigter Speicher 5 6MB verf gbarer Speicher 113 4GB Nullsoft Install System v2 46 Unicode Installieren Abbrechen At this point you are asked in which folder you want to
31. your computer 6 After connecting the USB adapter the following message will be 15 Installation on the hard disk displayed Neue Hardware gefunden j USB K Line Adapter s Assistent f r das Suchen neuer Hardware Willkommen Es wird nach aktueller und aktualisierter Software auf dem General information installation Assistent fiir das Suchen neuer Hardware Mit diesem Assistenten konnen Sie Software f r die folgende Hardwarekomponente installieren USB K Line Adapter C Falls die Hardwarekomponente mit einer CD 4 oder Diskette geliefert wurde legen Sie diese gt jetzt ein Wie mochten Sie vorgehen Software automatisch installieren empfohlen Software von einer Liste oder bestimmten Quelle installieren f r fortgeschrittene Benutzer Klicken Sie auf weiter um den Vorgang fortzusetzen Computer auf der Hardwareinstallations CD oder auf der Windows Update Website mit Ihrer Erlaubnis gesucht Datenschutzrichtlinie anzeigen Zur ck Abbrechen 8 Click Install the software automatically Recommended and confirm with Next Soll eine Verbindung mit Windows Update hergestellt werden um nach Software zu suchen Ja nur diese eine Mal Ja und jedes Mal wenn ein Ger t angeschlossen wird Nein diesmal nicht Assistent f r das Suchen neuer Hardware Klicken Sie auf Weiter um den V
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