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Hydraulic Service Jack w/ Air Motor Operating Instructions & Parts

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1. fluid level e With ram fully retracted remove oil filler plug screw to let pressurized air escape Reinstall oil filler plug e Fluid level low e Ensure proper fluid level Replacement Parts Illustration for model 21032 Figure 2 Replacement Parts Illustration for Model 21032 5 Replacement Parts List for model 21032 se 5303 00010 000 LockWasherfto 2 e Gg3woo000 RetumSpring Handle Fork 1 9 Go7o 00008 10 Pin Ct 10 Go7o os001 00 ________ HamdeFok 1 E Gest oooosoo ______ Reumspin ia _ 66340000300 HandeFokBotk______ 1 23 68310300010 Cd Hydraulic Power Unit 1 24 6831 032000 _____ Airmotor tC 25 G831 03400 000 Arhoseasy 1 zo Gespoooroeo _____ ose ____ ti ar oo ariete fi Quick coupler male A20060 0007 Lift Tan valve G8X 90038 K0 Seal Kit includes 41 A K 21032 L0 Label s te Seal Kit Contents B osi ______ i osi SSCS D Backup washer A 1 i 1 Replacement requires special skills knowledge and equipment Only an authorized service center may perform the repair and or replacement of these items Contact Omega technical service for list of service centers ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This
2. saddle under lift point 4 Verify lift point then pump handle to contact lift point To lift pump handle or squeeze lift control valve until load reaches desired height Release grip on lift control valve to stop lifting if using air function 5 Transfer the load immediately to appropriately rated jack stands NOTICE NEVER operate air motor and pump handle simultaneously Doing so will not increase the lifting capacity of the device and will likely damage the hydraulic unit NEVER use hydraulic jack as a stand alone device ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately rated jack stands Use one pair of jack stands per vehicle Rated capacity is per pair only Do not exceed rated capacity Lowering Be sure all tools and personnel are clear before lowering load Slowly open the release valve The more you turn the handle counter clockwise the faster the load will come down Maintain control of the rate of speed at which the load lowers at all times 1 Raise load high enough to clear the jack stands 2 Remove jack stands carefully always used in pairs 3 Slowly turn the handle counter clockwise but no more than 1 2 full turn If the load fails to lower a Use another jack to raise the vehicle high enough to reinstall jack stands b Remove the malfunctioning jack and then the jack stands c Use the functioning jack to lower the vehicle 4 After removing jack from under the vehicle full
3. sleeve Tighten the bolt on handle sleeve to prevent accidental removal of handle while in use Before Use 1 Verify that the product and application are compatible if in doubt call Omega Tech Service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 To familiarize yourself with basic operation locate and turn the release valve handle a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to raise the saddle b Counter clockwise but no more than 1 2 turn from the closed position This is the OPEN release valve position used to lower the saddle 4 With saddle fully lowered remove the oil filler plug Pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Check oil level Fill until oil nearly covers the inner cylinder as seen from the oil filler hole Reinstall the oil filler plug See page 4 Maintenance Section for details 5 Pour a teaspoon of good quality air tool lubricant into the air supply inlet of the lift control valve Connect to air supply and operate for 3 seconds to evenly distribute lubricant 6 This product is equipped with the popular 1 4 NPT air coupler When installing a different air coupler of your choice ensure that thre
4. FA Companies OMEGA 10939 N Pomona Ave Kansas City MO 64153 888 332 6419 sales omegalift com
5. Operating Instructions amp Parts Manual OMEGA NS Hydraulic Service Jack w Air Motor Model Capacity 21032 3 Ton A This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes To avoid crushing and related injuries de utilizar el aparato e NEVER work on under or around a El manual de instrucci nes y la informaci n de load supported only by a hydraulic seguridad deben estar comunicado en lengua del jack ALWAYS use adequately rated Operador antes del uso jack stands e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China 21032 MO rev 01 08 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this jack before using The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of th
6. ad tape or compound is used when servicing connections To ensure dependable trouble free operation an inline air dryer and oiler is recommended 7 Ensure that jack rolls freely Raise and lower the unloaded saddle throughout the lifting range before putting into service to ensure the pump operates smoothly Replace worn or damaged parts and assemblies with Omega authorized replacement parts only Bleeding Venting Trapped Air With the release valve in the OPEN position 3b and with saddle fully lowered locate and remove the oil filler plug Pump 6 to 8 full strokes This will help release any pressurized air which may be trapped within the reservoir Reinstall the oil filler plug SPECIFICATIONS Model Capacity Jack Size Lx W x H Min Max Saddle Volume of Height Height Dia Hyd Oil 21032 3 Ton 30 x 14 5 8 x 6 3 8 5 1 4 19 5 150 ml release valve pump handle air control valve dh ddl bolt securing 3 saddle handle to sleeve z front wheel handle sleeve pump piston o 4 oil filler plug on reservoir SI not shown air hose rear caster Figure 1 21032 Nomenclature Study understand and follow all printed materials provided with on this product before use Do not exceed rated capacity This is a lifting device only Immediately after lifting support the load with a pair of appropriately rated jack stands Use only on hard level su
7. at wheels casters and pump assemblies move freely Cleaning Periodically check the pump piston and ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle fully lowered REPLACEMENT PARTS refer to page 5 thru 7 Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number part number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Website http www omegalift com CorrectiveAction Action Jack will not lift load e Release valve not tightly closed e Ensure release valve tightly closed e Load is too heavy e Consider higher capacity jack Jack will lift but not maintain pressure Jack will not lower after unloading Reservoir overfilled e Linkages binding Poor lift performance Fluid level low e Air trapped in system Will not lift to full extension e Release valve not tightly closed e Hydraulic unit malfunction e Ensure release valve tightly closed e Discontinue use contact Omega technical service e Drain fluid to proper level e Clean and lubricate moving parts e Ensure proper
8. is jack is authorized If any doubt exists as to the safe and proper use of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION This Air Lever actuated Hydraulic Service Jack is designed to lift but not support one end of a vehicle Immediately after lifting loads must be supported by a pair of appropriately rated jack stands It can be pumped manually or connected to shop air capable of providing 7 8 CFM 150 psi required for rated capacity lifts NEVER use a hydraulic jack as a stand alone device After lifting immediately support the lifted vehicle with a pair of appropriately rated jack stands NEVER place ANY portion of your body beneath the vehicle when lifting OR lowering PREPARATION Assembly see Fig 2 3 1 Assemble the 2 piece handle with provided bolt 2 Insert handle into the handle
9. limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state S
10. rface Do not use adapters or accessories that are not provided initially Lift only on areas of the vehicle as specified by the vehicle manufacturer Never wire clamp or otherwise disable the lift control valve to function by other than operator s hand Do not move or dolly loads with this device No alterations shall be made to this product Failure to heed these markings may result in personal injury and or property damage To avoid crushing and related injuries e Never work on under or around a load supported only by hydraulic jack e Always use adequately rated jack stands e Chock each unlifted tire in both directions Do not use this device to lift level lower support nor move a house mobile home travel trailer camper or any building structure Be alert and sober when using this product Do not operate under the influence of drugs or alcohol OPERATION Lifting Only attachments and or adapters supplied by the manufacturer shall be used Lift only on area of the vehicle as specified by the vehicle manufacturer 1 Follow the vehicle manufacturer s recommended guidelines for lifting Engage the emergency brake and chock each unlifted wheel in both directions to prevent inadvertent vehicle movement 2 Close the release valve by turning the handle clockwise until firm resistance is felt 3 Refer to the vehicle manufacturer owner s manual to locate approved lifting points on the vehicle Center jack
11. y lower the saddle to reduce ram exposure to rust and contamination MAINTENANCE Use only Mobil DTE 13M or equivalent hydraulic jack oil Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load Adding oil It is difficult to confirm the correct oil level by simply looking into the oil reservoir after removing the oil filler plug Correct oil level allows the saddle to reach its advertised maximum height and its advertised minimum height e Too much oil will not allow the saddle to lower completely e Too little oil will not allow the saddle to raise completely 1 With saddle fully lowered set jack in its upright level position Remove oil filler plug 2 Fill until oil nearly covers the inner cylinder as seen from the oil filler hole Reinstall the oil filler plug Changing oil For best performance and longest life replace the complete fluid supply at least once per year 1 With saddle fully lowered remove the oil filler plug 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Fill until oil nearly covers the inner cylinder as seen from the oil filler hole Reinstall the oil filler plug ee Symptom PossibleCauses Causes Lubrication A periodic coating of light lubricating oil to pivot points axles and hinges will help to prevent rust and assure th

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