Operating Instructions - VEGACAP 63 -
Contents
1. Technical data Ambient conditions Relative humidity 20 85 10 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 4 Mounting Suitability for process conditions Switching point Welding work Handling Moisture 4 Mounting 4 1 General instructions Make sure that all parts of the instrument exposed to the process in particular the sensor element process seal and process fitting are suitable for the existing process conditions These include above all the process pressure process temperature as well as the chemical properties of the medium You can find the specifications in chapter Technical data or on the type label In general the level switch can be mounted in any position The instrument must be mounted in such a way that the probe is at the height of the requested switching point Before beginning the welding work remove the electronics module from the sensor By doing this you avoid damage to the electronics through inductive coupling With threaded versions the housing must not be used to screw in the instrument Applying tightening forces on the housing can damage its internal parts Use the hexagon for screwing in Use the recommended cables see chapter Connecting to power supply and tighten the cable gland You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry2. 7 4 Instrument repair If a repair is necessary please proceed as follows You can download a return form 23 KB from our Internet homepage www vega com under Downloads Forms and certificates Repair form By doing this you help us carry out the repair quickly and without having to call back for needed information Print and fill out one form per instrument Clean the instrument and pack it damage proof Attach the completed form and if need be also a safety data sheet outside on the packaging Please ask the agency serving you for the address of your return shipment You can find the respective agency on our website www vega com under Company VEGA worldwide VEGACAP 63 Relay DPDT 25 8 Dismounting 8 Dismounting 8 1 Dismounting steps Warning Before dismounting be aware of dangerous process conditions such as e g pressure in the vessel high temperatures corrosive or toxic products etc Take note of chapters Mounting and Connecting to power supply and carry out the listed steps in reverse order 8 2 Disposal The instrument consists of materials which can be recycled by specialised recycling companies We use recyclable materials and have designed the electronics to be easily separable WEEE directive 2002 96 EG This instrument is not subject to the WEEE directive 2002 96 EG and the respective national laws Pass the instrument directly on to a specialised recycling company a
3. Relay DPDT v09060 N3 8000 30008 EN 090604 6 Set up pio Switching point adapta tion 1 Measuring range selec tion switch 2 Mode adjustment 3 Signal lamp 6 Switching point adjust ment Mode max mode min Note Screw the housing cover tightly up to the thread stop so that the inspection glass is above the control lamp LED To adjust VEGACAP 63 first of all remove the housing cover You can adapt the switching point to the solid with the potentiometer With the potentiometer 1 and the measuring range selection switch 2 you can change the sensitivity of the probe to the electrical properties of the product and the conditions in the vessel This is necessary so that the level switch can also reliably detect products e g with very low or very high dielectric value range 1 0 20 pF Range 2 0 85 pF Range 3 0 450 pF With the mode switch 3 you can change the switching condition of the relay You can set the required mode max max detection or overfill protection min min detection or dry run protection We recommend connecting according to the quiescent current principle relay contact deenergizes when the switching point is reached because the relay always takes on the same safe condition if a failure is detected Control lamp for indication of the switching status green relay energized e red relay deenergized e red flashing failure T
4. Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 Email northernsales thorneandderrick co uk DERRICK UK weie www thorneanderrick co uk Operating Instructions VEGACAP 63 Relay DPDT Document ID 30008 Capacitive Contents Wels Contents 1 About this document SN Ge e EE 4 1 2 Targat group i iian ia et 4 13 Symbolism use 4 2 For your safety 2 1 Authorised personnel 5 2 2 Appropriate USE 5 2 3 Warning about misuse 5 2 4 General safety instructions 5 2 5 Safety label on the instrument 6 26 CEconformity eia naaa ia uia aar h a aa iha 6 2 7 Safety instructions for Ex areas 6 2 8 Environmental instructions 6 3 Product description 3 4 Configuration 7 3 2 Principle of operation LL 8 3 3 Operation cea srate 000 9 3 4 Storage and transport llllllllssss 9 4 Mounting 4 31 General instructions LL 11 4 2 Mounting instructions 12 5 Connect to power supply 5 1 Prepare the connection 14 5 2 Connection procedure 14 5 83 Wiring plan single chamber housing 15 6 Setup 6 1 General information 004 18 6 2 Adjustment elements 18 6 3 Functional chart 21 7 Maintenance and fault rectification 7 4 Maintenance 22 7 2 Removeinterferences lll llle 22 7 8 Exchange of the electronics
5. Rain and condensation water can thus drain off This applies mainly to outdoor mounting as well as installation in areas where high humidity is expected e g through cleaning processes or on cooled or heated vessels e Fig 3 Measures against moisture penetration VEGACAP 63 Relay DPDT 11 4 Mounting VEBA Transport Pressure Vacuum Agitators and fluidiza tion Inflowing medium Do not hold VEGACAP 63 on the probe Especially with heavy flange versions or long rod versions the sensor can be damaged simply by the weight of the instrument The process fitting must be sealed if there is gauge or low pressure in the vessel Before use check if the seal material is resistant against the measured product and the process temperature The max permissible pressure is specified in chapter Technical data or on the type label of the sensor 4 2 Mounting instructions Agitators equipment vibration etc can cause the level switch to be subjected to strong lateral forces For this reason do not use an overly long probe for VEGACAP 63 but check if you can mount a short level switch on the side of the vessel in horizontal position Extreme vibration caused by the system e g due to agitators or turbulence in the vessel from fluidisation can cause the probe of VEGACAP 63 to vibrate in resonance If a longer rod version is necessary you can secure the probe by fast
6. This applies particularly to instruments used in hazardous areas 8 Compare the settings of the two electronics modules Set the adjustment elements of the new electronics module to the same setting of the old one NO Nasa Information Make sure that the housing is not rotated during the electronics exchange Otherwise the plug may be in a different position later 9 Insert the electronics module carefully Make sure that the plug is in the correct position 10 Screw in and tighten the two holding screws with a screwdriver Torx size T10 or Phillips 4 24 VEGACAP 63 Relay DPDT v09060 N3 8000 30008 EN 090604 7 Maintenance and fault rectification Insert the wire ends into the open terminals according to the wiring plan Press down the opening levers of the terminals you will hear the terminal spring closing Check the hold of the wires in the terminals by lightly pulling on them Check cable gland on tightness The seal ring must completely encircle the cable Mount the probe into the vessel Make sure that the probe is uncovered 17 18 28 Compensation key Measuring range selection switch compensation key Control lamp Push the measuring range selection switch 1 as long as the control lamp 2 flashes green Carry out the adjustment again See chapter Set up adjustment elements Screw the housing cover on The electronics exchange is now finished
7. 9 3 Industrial property rights 9 4 Trademark VEGA product lines are global protected by industrial property rights Further information see http www vega com Only in U S A Further information see patent label at the sensor housing VEGA Produktfamilien sind weltweit gesch tzt durch gewerbliche Schutzrechte N here Informationen unter http www vega com Les lignes de produits VEGA sont globalement prot g es par des droits de propri t intellectuelle Pour plus d informations on pourra se r f rer au site http www vega com VEGA lineas de productos est n protegidas por los derechos en el campo de la propiedad industrial Para mayor informaci n revise la pagina web http www vega com JinHuu npopykynn pupmbi BETA 3aujaujarorcs no BceMy Mupy npaBaMM Ha NHTENNeKTyaANbHYIO co6crBeHHOCTE QanbHe wyio NHpopmaynio cMorpure Ha ca Te http www vega com VEGA SI RESTRESANENRRI Xt 2518 BIBS DLP X lt http www vega com gt All brands used as well as trade and company names are property of their lawful proprietor originator 34 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 9 Supplement VEGACAP 63 e Relay DPDT 35 VEBA Tel 44 0 191 490 1547 THORNE amp Fax 44 0 191 477 5371 DERRICK UK dee ra www thorneanderrick co uk 0 CE e All statements concerning scope of delivery application practical use and operating conditi
8. and if so remove it Unfavourable installation location Check if the probe is covered by buildup on the socket Mount the instrument at a location in the vessel where e g no mounds can form Signal lamp flashes red e gt Electronics module has detected a failure Exchange instrument or return instrument for repair Reaction after fault rec Depending on the failure reason and measures taken the steps tification described in chapter Set up must be carried out again if necessary VEGACAP 63 Relay DPDT 23 7 Maintenance and fault rectification VERRA pale 7 3 Exchange of the electronics module In general all electronics modules of series CP60 can be inter changed If you want to use an electronics module with a different signal output you can download the corresponding operating instructions manual from our homepage under Downloads Proceed as follows Switch off power supply Unscrew the housing cover Lift the opening levers of the terminals with a screwdriver Pull the connection cables out of the terminals Loosen the two screws with a screw driver Torx size T10 or slot 4 DI A GO M A Fig 27 Loosening the holding screws Electronics module Screws 2 pcs Pull out the old electronics module Compare the new electronics module with the old one The type label of the electronics module must correspond to that of the old electronics module
9. levers of the terminals with a screwdriver see following illustration 6 Insertthe wire ends into the open terminals according to the wiring plan 7 Press down the opening levers of the terminals you will hear the terminal spring closing 8 Check the hold of the wires in the terminals by lightly pulling on them 14 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 VERBA 5 Connectto power supply 9 Tighten the compression nut of the cable entry The seal ring must completely encircle the cable 10 If necessary carry out a fresh adjustment 11 Screw the housing cover on The electrical connection is finished Fig 5 Connection steps 5 and 6 5 3 Wiring plan single chamber housing Housing overview Fig 6 Material versions single chamber housing Plastic not with dust Ex Aluminium Stainless steel Filter element for air pressure compensation A obh za VEGACAP 63 Relay DPDT 15 5 Connect to power supply Electronics and connec tion compartment Wiring plan Fig 7 Electronics and connection compartment Potentiometer for switching point adaptation DIL switch for measuring range selection DIL switch for mode adjustment Ground terminal Connection terminals Control lamp DIAL Gah za We recommend connecting VEGACAP 63 in such a way that the switching circuit is open when there is a level
10. probe is completely covered 9 Turn the potentiometer 1 very slowly clockwise until the control lamp lights green lights red 10 Note the position of the potentiometer 1 We recommend documenting the value of the empty switch point and the full switch point as well as the range 11 If the control lamp does not light green light red then you have to set the meas range switch 2 to the next higher stage and repeat the setting with the potentiometer until the control lamp lights green lights red 12 Set the potentiometer 1 to the average value of the two noted values The measuring system is now ready for operation Empty adjustment Full adjustment range 1 range 2 range 3 Tab 1 Note the position of the potentiometer e Note 1 If you do not find the full switch point in one of the ranges we recommend setting the meas range selection switch 2 to the lowest range in which you have found the empty switch point Set the potentiometer 1 to the average value between empty switch point and 10 Vertically mounted probes Mode max 1 Set mode switch 3 to mode max max detection 2 0 nm Set meas range selection switch 2 to range 1 Fill the vessel up to the requested level Turn potentiometer 1 to position 10 When the control lamp 6 lights red set the measuring range selection switch 2 to the next higher measuring range When the control lamp 6 lights green continue with the next item Tur
11. signal line break or failure safe condition The relays are always shown in non operative condition 16 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 5 Connect to power supply Fig 8 Wiring plan 1 2 3 Relay output Relay output Power supply VEGACAP 63 Relay DPDT 17 6 Set up Wale Function Configuration bio 6 Set up 6 1 General information The figures in brackets refer to the following illustrations On the electronics module you will find the following indicating and adjustment elements e Potentiometer for switching point adaptation DIL switch for measuring range selection e DIL switch for mode adjustment min max e Control lamp Note As a rule always set the mode with the mode switch 3 before starting setup VEGACAP 63 The switching output will change if you set the mode switch 3 afterwards This could possibly trigger other connected instruments or devices 6 2 Adjustment elements Fig 9 Oscillator with relay output Potentiometer for switching point adaptation DIL switch for measuring range selection with compensation button DIL switch for mode adjustment Ground terminal Connection terminals Control lamp The switching status of the electronics can be checked with closed housing only plastic housing see Function chart ob obh za 18 VEGACAP 63
12. any Siy 3 4 5 Os 6 7 8 AS Relay deenergized flashes red VEGACAP 63 Relay DPDT 21 7 Maintenance and fault rectification VERRA Reaction when malfunc tions occur Causes of malfunction Remove interferences 24 hour service hotline Checking the switching signal 7 Maintenance and fault rectification 7 1 Maintenance When used in the correct way no special maintenance is required in normal operation 7 2 Remove interferences The operator of the system is responsible for taken suitable measures to remove interferences A maximum of reliability is ensured Nevertheless faults can occur during operation These may be caused by the following e g Sensor Process Power supply Signal processing The first measure to be taken is to check the output signal In many cases the causes can be determined this way and the faults rectified However should these measures not be successful call the VEGA service hotline in urgent cases under the phone no 49 1805 858550 The hotline is available to you 7 days a week round the clock Since we offer this service world wide the support is only available in the English language The service is free of charge only the standard telephone costs will be charged VEGACAP 63 signals covered when the vibrating element is not submerged overfill protection VEGACAP 63 signals uncovered when the vibrating element is submerged dry r
13. ening a suitable brace or guy directly above the end of the rod If the instrument is mounted in the filling stream unwanted false measurement signals can be generated For this reason mount the instrument at a position in the vessel where no disturbances e g from filling openings agitators etc can occur This applies particularly to instrument versions with a longer probe 12 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 VERBA 4 Mounting Fig 4 Inflowing medium Socket The probe should protrude into the vessel to avoid buildup For that reason avoid using mounting bosses for flanges and screwed fittings This applies particularly to use with adhesive products Torque with PTFE plated To compensate the normal voltage loss due to sealing materials you flanges have to additionally use disc springs for fastening flange screws on PTFE coated flanges Tighten the screws moderately with the torque stated in the technical data VEGACAP 63 Relay DPDT 13 5 Connect to power supply Note safety instructions Select power supply Selecting connection cable 5 Connect to power supply 5 1 Prepare the connection Always keep in mind the following safety instructions e Connect only in the complete absence of line voltage Connect the operating voltage according to the following diagrams The electronic
14. g M12 x 1 1 x blind stopper M20 x 1 5 for wire cross section up to 1 5 mm AWG 16 Mode switch Min Max DIL switch for measuring range selection range 1 range2 range 3 Potentiometer Power supply Min detection or dry run protection Max detection or overflow protection 0 20 pF 0 85 pF 0 450 pF Switching point adaptation Operating voltage VEGACAP 63 e Relay DPDT 29 9 Supplement VERBA 20 253 V AC 50 60 Hz 20 72 V DC at U gt 60 V DC the ambient temperature can be max 50 C 122 F Power consumption 1 8 VA AC approximately 1 W DC Electrical protective measures Protection rating IP 66 IP 67 Overvoltage category Ill Protection class Functional safety SIL Functional safety is already activated on instruments with SIL qualification ex factory On instruments without SIL qualification ex factory the functional safety must be activated by the user via the indicating and adjustment module or via PACTware for applications according to SIL Functional safety according to IEC 61508 4 Single channel architecture 1001D up to SIL2 double channel diversitary redundant up to SIL3 architecture 1002D You can find detailed information in the supplied Safety Manual of the instrument series or under www vega com Downloads Approvals Approvals Depending on the version instruments with approvals can have differen
15. he adjustment of the switching point is only possible in installed condition The specifications in parenthesis refer to the preceding illustration Horizontally mounted probes angled probes 1 Set mode switch 3 to mode max min 2 Set meas range selection switch 2 to range 1 3 Make sure the probe is not covered by the medium 4 Turn the potentiometer 1 to 0 the control lamp 6 lights red lights green 5 To determine the empty switch point turn the potentiometer 1 very slowly clockwise until the control lamp lights green lights red If the control lamp still lights red lights green then you have to set the meas range selection switch 2 to the next higher stage and repeat the setting with the potentiometer 1 until the control lamp lights green lights red 6 Note the position of the potentiometer 1 VEGACAP 63 Relay DPDT 19 p In some cases the lowest range range 1 highest sensitivity is not sufficient to adjust the full switch point This would make another filling procedure necessary For this reason we recommend setting and noting the empty switching point in all three meas ranges Set the meas range selection switch 2 to the next higher range and repeat the setting Also note the values for the next ranges 7 Reset meas range selection switch 2 to the next lower range in which the control lamp lights green lights red 8 Fill the vessel until the
16. ical capacitor The capacitance is influenced by three main factors Fig 2 Functional principle Plate capacitor 1 Distance between the electrode surfaces 2 Size of the electrode surfaces S Type of dielectric between the electrodes The probe and the vessel wall are the capacitor plates The measured product is the dielectric Due to the higher dielectric constant DK value of the product compared to air the capacitance increases as the probe is gradually covered The capacitance change is converted by the electronics module into a switching command VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 VEB 3 Product description Power supply Packaging Transport Transport inspection Storage VEGACAP 63 is a compact instrument i e it can be operated without external evaluation system The integrated electronics evaluates the level signal and outputs a switching signal With this switching signal a connected device can be operated directly e g a warning system a PLC a pump etc The data for power supply are specified in chapter Technical data 3 3 Operation The probe can be adapted to the dielectric constant of the product directly on the electronics module A switching command can be triggered when the probe is covered or laid bare On the electronics module you will find the following indicating and adjustment elements Signal lamp for indication of the
17. module 24 7 4 Instrument repair 2 2 ee eee 25 8 Dismounting 81 Dismounting steps 26 8 2 Disposalnz acrilici iii 26 9 Supplement 9 1 Technical data ii ccce e 27 92 DIMENSIONS 31 2 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 VEBA Contents Supplementary documentation Information Supplementary documents appropriate to the ordered version come with the delivery You can find them listed in chapter Product description bio Instructions manuals for accessories and replacement parts Tip To ensure reliable setup and operation of your VEGACAP 63 we offer accessories and replacement parts The associated documents are e 30174 Electronics module VEGACAP series 60 e 34296 Protective cover e 31088 Flanges according to DIN EN ASME JIS GOST buo VEGACAP 63 Relay DPDT 3 1 About this document Wale 1 About this document 1 1 Function This operating instructions manual provides all the information you need for mounting connection and setup as well as important instructions for maintenance and fault rectification Please read this information before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device 1 2 Target group This operating instructions manual is directed to trained qualified personnel The contents of this manual should be made available to these personnel and p
18. n the potentiometer 1 very slowly anticlockwise until the control lamp 6 lights red 20 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 Veale 6 Set up Mode min min detec tion The measuring system is now ready for operation Set mode switch 3 to mode min Set meas range selection switch 2 to range 1 Turn the potentiometer 1 to 0 the control lamp 6 lights green 1 2 3 Lower the level to the requested min level 4 5 Turn the potentiometer 1 very slowly clockwise until the control lamp 6 lights red If the control lamp does not light red set the meas range selection switch 2 to the next higher stage and repeat the setting with the potentiometer 1 until the control lamp lights red The measuring system is now ready for operation 6 3 Functional chart The following chart provides an overview of the switching conditions depending on the adjusted mode and level Level Switching status Control lamp Mode max Overflow protec Le 3 4 5 O un 7 6 fin Relay energized Green Mode max Overflow protec d 3 tion 3 4 5 X 6 7 8 i Relay deenergized Red Mode min a vi Dry run protection r i Sec ni 6 7 8 Relay energized Green Mode min Dry run protection OE 111 x 6 7 8 Relay deenergized Red Failure of the sup any ply voltage p 5 min max mode ei RA Relay deenergized Failure
19. nd do not use the municipal collecting points These may be used only for privately used products according to the WEEE directive Correct disposal avoids negative effects to persons and environment and ensures recycling of useful raw materials Materials see chapter Technical data If you have no possibility to dispose of the old instrument professionally please contact us concerning return and disposal 26 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 Velen 9 Supplement 9 Supplement 9 1 Technical data General data Material 316L corresponds to 1 4404 or 1 4435 Materials wetted parts Process fitting thread Process fitting flange Process seal insulation fully insulated Probe rod fully insulated o 16 mm 0 63 in Materials non wetted parts Plastic housing Aluminium die casting housing Stainless steel housing precision cast ing Stainless steel housing electropolished Seal between housing and housing cover Ground terminal Process fittings Pipe thread cylindrical ISO 228 T1 American pipe thread tapered Flanges Weight Instrument weight depending on proc ess fitting Rod weight 16 mm 0 63 in Sensor length L Process fitting thread and flanges Process fitting Flanges PTFE plated Max lateral load Torque of the flange screws min Max torque process fi
20. nditions Process pressure Threaded versions Flange version Flange version 2 3 DN 80 plated Process temperature VEGACAP 63 of 316L Insulation PE Insulation PTFE Process temperature thread or flange tem perature with temperature adapter option with PTFE 40 80 C 40 176 F 40 80 C 40 176 F 1 64 bar 100 6400 kPa 14 5 928 psig depending on the process fitting 1 64 bar 100 6400 kPa 14 5 928 psig depending on the process fitting 0 4 64 bar 40 6400 kPa 5 8 928 psig depending on the process fitting 40 80 C 40 176 F 50 150 C 58 302 F 50 200 C 58 392 F 28 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 9 Supplement 50 C 122 F 212 F 302 F 392 F 100 C 150 C 200 C Fig 29 Ambient temperature Process temperature 1 Process temperature 2 Ambient temperature 3 Temperature range with temperature adapter Dielectric figure Electromechanical data Cable entry plug dependent on the version Single chamber housing Spring loaded terminals Adjustment elements e 1xcable entry M20 x 1 5 cable 5 9 mm 1 x blind stopper M20 x 1 5 attached 1 x cable entry M20 x 1 5 or e 1xcable entry NPT 1 x blind stopper v NPT 1 x cable entry NPT or e 1x plu
21. of the following components Housing cover e Housing with electronics e Process fitting with electrode i Fig 1 VEGACAP 68 with plastic housing 1 Housing cover 2 Housing with electronics S Process fitting Type label The type label contains the most important data for identification and use of the instrument Article number Serial number Technical data Article numbers documentation VEGACAP 63 Relay DPDT 3 Product description VEBA Application area Functional principle The serial number allows you to access the delivery data of the instrument via www vega com VEGA Tools and serial number search In addition to the type label outside you can also find the serial number on the inside of the instrument 3 2 Principle of operation VEGACAP 63 is a point level sensor with fully insulated capacitive electrode for level detection VEGACAP 63 is very rugged and maintenance free and can be used in all areas of industrial process technology Fully insulated probes such as VEGACAP 63 are preferably used in conductive liquids Typical applications are overfill and dry run protection The capacitive measuring principle places no special requirements on installation Hence many different applications can be equipped with VEGACAP 63 The instrument can also be used problem free in corrosive products Probe measured product and vessel wall form an electr
22. ons of the sensors and processing systems correspond to the information avail able at the time of printing VEGA Grieshaber KG Schiltach Germany 2009 Subject to change without prior notice 30008 EN 090604
23. s module with relay output is designed in protection class 1 To maintain this protection class it is absolutely necessary that the ground conductor is connected to the internal ground terminal Take note of the general installation regulations As a rule connect VEGACAP 63 to vessel ground PA or in case of plastic vessels to the next ground potential On the side of the housing there is a ground terminal between the cable entries This connection serves to drain off electrostatic charges The data for power supply are specified in chapter Technical data The instrument is connected with standard two wire cable without screen If electromagnetic interference is expected which is above the test values of EN 61326 for industrial areas screened cable should be used Use cable with round cross section A cable outer diameter of 5 9 mm 0 2 0 35 in ensures the seal effect of the cable gland If you are using cable with a different diameter or cross section exchange the Seal or use a suitable cable gland 5 2 Connection procedure With Ex instruments the housing cover may only be opened if there is no explosive atmosphere present Proceed as follows Unscrew the housing cover 2 Loosen compression nut of the cable entry Remove approx 10 cm 4 in of the cable mantle strip approx 1 cm 0 4 in insulation from the ends of the individual wires Insert the cable through the cable gland into the sensor 5 Lift the opening
24. switching condition green red Potentiometer for switching point adaptation DIL switch for measuring range selection DIL switch for mode adjustment 3 4 Storage and transport Your instrument was protected by packaging during transport Its capacity to handle normal loads during transport is assured by a test according to DIN EN 24180 The packaging of standard instruments consists of environment friendly recyclable cardboard For special versions PE foam or PE foil is also used Dispose of the packaging material via specialised recycling companies Transport must be carried out under consideration of the notes on the transport packaging Nonobservance of these instructions can cause damage to the device The delivery must be checked for completeness and possible transit damage immediately at receipt Ascertained transit damage or concealed defects must be appropriately dealt with Up to the time of installation the packages must be left closed and stored according to the orientation and storage markings on the outside Unless otherwise indicated the packages must be stored only under the following conditions e Not in the open e Dry and dust free e Not exposed to corrosive media VEGACAP 63 Relay DPDT 9 3 Product description VEBA Storage and transport temperature Protected against solar radiation Avoiding mechanical shock and vibration Storage and transport temperature see chapter Supplement
25. t technical data For these instruments the corresponding approval documents have to be taken into account These are part of the delivery or can be downloaded under www vega com via VEGA Tools and serial number search as well as via Downloads and Approvals 30 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 VERBA 9 Supplement 9 2 Dimensions VEGACAP 63 69 mm 2 23 32 59 mm 2 21 64 69 mm 116 mm 4 9 46 84 mm 3 5 46 p 77mm io 77 mm 1 3 1 32 3 1 32 I 5j B NES P Ze 8 az OH E x x d E E E E E x x E i M20x1 5 M20x1 5 M20x1 5 NPT Ye NPT Ye NPT Fig 30 Housing versions 1 Plastic housing 2 Stainless steel housing electropolished S Stainless steel housing precision casting 4 Aluminium housing VEGACAP 63 Relay DPDT 81 9 Supplement G34A G1A G11 2A 216mm 5 s Fig 31 VEGACAP 63 threaded version G1 A ISO 228 T1 L Sensor length see chapter Technical data 32 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 9 Supplement 9 40 mm 1 58 Fig 32 Temperature adapter VEGACAP 63 Relay DPDT 33 9 Supplement VEBA
26. tting thread Frequency Output variable Output 316L 316L Klingersil C 4400 PTFE PE 316L plastic PBT Polyester Aluminium die casting AISi10Mg powder coated basis Polyester 316L 316L NBR stainless steel housing investment casting silicone Aluminium plastic housing stainless steel housing electro polished 316L G A G A G1 A GIZA Ve NPT 34 NPT 1 NPT 1 NPT DIN from DN 25 ANSI from 1 0 8 4 kg 0 18 8 82 Ibs 1100 g m 12 oz ft 0 1 6 m 0 328 19 69 ft 0 15 6 m 0 492 19 69 ft 10 Nm 7 4 Ibf ft 60 Nm 44 25 Ibf ft 100 Nm 74 Ibf ft 430 kHz Relay output DPDT 2 floating spdts VEGACAP 63 e Relay DPDT 27 9 Supplement Turn on voltage Min Max Switching current Min Max Breaking capacity Min Max Contact material relay contacts Modes adjustable Switching delay When immersed When laid bare Incase of failure 10 mV 253 V AC 253 V DC 10 pA 3A AC 1 ADC 50 mW 750 VA AC 54 W DC If inductive loads or stronger currents are switched through the gold plating on the relay contact surface will be permanently damaged The contact is then no longer suitable for switching low level signal circuits AgNi or AgSnO and Au plated min max 0 7 s 0 7 s 1s Ambient conditions Ambient temperature on the housing Storage and transport temperature Process co
27. ty and warranty reasons any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer Arbitrary conversions or modifications are explicitly forbidden 2 3 Warning about misuse Inappropriate or incorrect use of the instrument can give rise to application specific hazards e g vessel overfill or damage to system components through incorrect mounting or adjustment 2 4 General safety instructions This is a high tech instrument requiring the strict observance of standard regulations and guidelines The user must take note of the safety instructions in this operating instructions manual the country specific installation standards as well as all prevailing safety regulations and accident prevention rules The instrument must only be operated in a technically flawless and reliable condition The operator is responsible for trouble free operation of the instrument During the entire duration of use the user is obliged to determine the compliance of the required occupational safety measures with the current valid rules and regulations and also take note of new regulations VEGACAP 63 Relay DPDT 5 2 For your safety VEBA 2 5 Safety label on the instrument The safety approval markings and safety tips on the device must be observed 2 6 CE conformity This device fulfills the legal requirements of the applicable EC g
28. uidelines By attaching the CE mark VEGA provides a confirmation of successful testing You can find the CE conformity declaration in the download area of www vega com 2 7 Safety instructions for Ex areas Please note the Ex specific safety information for installation and operation in Ex areas These safety instructions are part of the operating instructions manual and come with the Ex approved instruments 2 8 Environmental instructions Protection of the environment is one of our most important duties That is why we have introduced an environment management system with the goal of continuously improving company environmental protection The environment management system is certified according to DIN EN ISO 14001 Please help us fulfil this obligation by observing the environmental instructions in this manual e Chapter Packaging transport and storage e Chapter Disposal VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 3 Product description 3 Product description 3 1 Configuration Scope of delivery The scope of delivery encompasses e VEGACAP 63 point level sensor e Documentation this operating instructions manual Safety Manual 31814 VEGACAP series 60 Relay DPDT optional Supplementary instructions manual Plug connector for level sensors optional Ex specific Safety instructions with Ex versions if necessary further certificates Components VEGACAP 63 consists
29. un protection e Wrong mode selected gt Set the correct mode on the mode switch max overflow protection min dry run protection Wiring should be carried out according to the quiescent current principle Operating voltage too low Check operating voltage Electronics defective Press the mode switch min max If the instrument then changes the mode the instrument may be mechanically damaged Should the switching function in the correct mode still be faulty return the instrument for repair gt Push the mode switch If the probe then does not change the mode the electronics module may be defective Exchange the electronics module Veve 22 VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 7 Maintenance and fault rectification Shortcircuit in the probe e g because of moisture in the housing gt Remove the electronics module and check the resistance between the marked plug connections according to the following illustration Fig 26 Check the resistance in the probe 1 Shielding 2 Probe 3 Ground potential gt gt gt gt There should be no contact between any of the connections high resistance However if there is somehow contact exchange instrument or return it for repair Buildup on the probe Check if there is buildup on the vibrating element
30. ut into practice by them 1 3 Symbolism used Information tip note This symbol indicates helpful additional information Caution If this warning is ignored faults or malfunctions can result Warning If this warning is ignored injury to persons and or serious damage to the instrument can result Danger If this warning is ignored serious injury to persons and or destruction of the instrument can result Ex applications This symbol indicates special instructions for Ex applications List The dot set in front indicates a list with no implied sequence Action This arrow indicates a single action Sequence Numbers set in front indicate successive steps in a procedure VEGACAP 63 Relay DPDT V09060 N3 8000 30008 EN 090604 2 For your safety 2 For your safety 2 1 Authorised personnel All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator During work on and with the device the required personal protective equipment must always be worn 2 2 Appropriate use VEGACAP 63 is a sensor for level detection You can find detailed information on the application range in chapter Product description Operational reliability is ensured only if the instrument is properly used according to the specifications in the operating instructions manual as well as possible supplementary instructions For safe
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