Operating Instructions Portable Ultrasonic Flowmeter KATflow 230
Contents
1. Error message Group Description Error handling USB INIT FAIL Hardware Internal board communic Power on off otherwise ation error call customer support NO SERIAL NO Hardware Failed to read from FRAM Call customer support NO VERSION NO Hardware Failed to read from FRAM Call customer support PARA READ FAIL Hardware Failed to read from FRAM Load defaults other wise call customer sup port PARA WRITE FAIL Hardware Failed to write to FRAM Load defaults other wise call customer sup port VAR READ FAIL Hardware Failed to read from FRAM Call customer support VAR WRITE FAIL Hardware Failed to write to FRAM Call customer support SYSTEM ERROR Hardware Call customer support VISIBILITY ERR Hardware Failed to read from FRAM Call customer support FRAM LONG WRITE Hardware Failed to write to FRAM Call customer support ERR FRAM READ ERR Hardware Failed to read from FRAM Call customer support RTC ERR Hardware Real Time Clock failure Power on off otherwise call customer support EXTMEM ERR Hardware Logger memory failure Power on off otherwise call customer support SPI ERR Hardware SPI bus failure Power on off otherwise call customer support I2C ERR Hardware I2C bus failure Power on off otherwise call customer support MATH ERR Software Internal calculation error Call customer support STACK ERR Software Internal calculation error Call customer support ADDR ERR Software In2. Use key UP as character backspace clear to correct for data entry errors If O is entered an additional screen appears that allows entering the pipe circumference WALL THICKNESS 3 4 Enter pipe wall thickness using alphanumerical keys and confirm by pressing ENTER Use key UP as character backspace clear to correct for data entry errors FLUID later Salt water Acetone Select fluid using cursor keys Confirm by pressing lt ENTER gt TEMPERATURE 20 0 C Enter process temperature using alphanumer ical keys and confirm by pressing ENTER Use key lt UP gt as character backspace clear to correct for data entry errors LINER MATERIAL Epoxy Rubber Select pipe lining material using cursor keys Confirm by pressing lt ENTER gt Select transducer configuration number of passes using cursor keys Auto Automatically 1 1 pass diagonal mode 2 passes reflection mode 3 passes diagonal mode 4 passes reflection mode 5 passes diagonal mode 6 passes reflection mode o Ci amp MN etC Confirm by pressing lt ENTER gt 23 KAT flow 230 Table 4 Quick setup wizard e 4 Operation QUICK START MEHU setup Wizard Single setup Wizard Qual Start Measurement Use cursor keys to select Start Measurement Confirm by pressing lt ENTER gt CHHLI SENSOR Sensor placement screen Mount transducers with sugges
3. 10 1000 s 1 Operating languages English German French Spanish Russian Response time 1 s faster rates upon request Calculation functions Average difference sum Quantity and units of measurement Volumetric flow rate m3 h m3 min m3 s l h l min l s USgal h US gallons per hour USgal min USgal s bbl d barrels per day bbl h bbl min bbl s Flow velocity m s ft s inch s Mass flow rate g s t h kg h kg min Volume ms gal US gallons bbl Mass g kg t Heat flow W kW MW only with heat quantity measurement option Heat quantity J kJ MJ only with heat quantity measurement option 42 KAT flow 230 9 Specification Internal data logger Storage capacity approx 30 000 samples 128 kByte optional gt 100 000 samples 512 kByte Logging data All measured and totalised values parameter sets Communication Serial interface RS 232 RS 485 optional Data Instantaneous measured value parameter set and configuration logged data Software KATdata Functionality Downloading of measured values parameter sets graphical presentation list format export to third party software on line transfer of measured data Operating systems Windows 2000 NT XP Linux Mac optional Process inputs Galvanically isolated from main electronics and from other I O s Temperature PT 100 four wire circuit measuring range 50 400 C resolution 0 1K accuracy 0 2
4. 34 851 34 851 5 272 59 C 5 692 59 F 6 531 9 918 14 956 5 263 15 020 8 5 5 63 F 3 346 3 346 8 5 6 563 185 158 68 F 29 245 29 245 37 KAT flow 230 Methanol Methyl acetate Methyl alcohol Methyl benzene Milk homogenized Naphtha Natural Gas Nitrogen Oil Car SAE 20a 30 Oil Castor Oil Diesel Oil Fuel AA gravity Oil Lubricating X200 Oil Olive Oil Peanut Propane 45 to 130 C 1 Propanol 2 Propanol Propene n Propyl alcohol Propylene Refrigerant 11 Refrigerant 12 Refrigerant 14 Refrigerant 21 Refrigerant 22 Refrigerant 113 Refrigerant 114 Refrigerant 115 Refrigerant C318 Sodium nitrate Sodium nitrite Sulphur Sulphuric Acid Tetrachloroethane Tetrachloro ethene CH40 C3H602 CH40 C7H8 N2 C11H1000 C3H8 C3H8O C3H8O C3H6 C3H8O C3H6 CCI3F CCI2F2 CF4 CHCI2F CHCIF2 CCI2F CCIF2 CCIF2 CCIF2 C2CIF5 C4F8 NoNO3 NoNO2 S H2504 C2H2Cl4 C2Cl4 0 791 20 C 0 934 0 791 0 867 0 76 0 316 103 C 0 808 199 C 1 74 0 969 0 80 0 99 0 912 0 936 0 585 45 C 0 78 20 C 0 785 20 C 0 563 13 C 0 78 20 C 0 563 13 C 1 49 1 516 40 C 1 75 150 C 1 426 0 9C 1 491 69 C 1 563 1 455 1 62 20 C 1 884 336 C 1 805 292 C 1 841 1553 20 C 1 632 89 C 128 F 1 076 3 530 2 1211 3 9734 1 076 3 530 2 1 328 4 3
5. Description settings Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1 K4 M Q Special Units Select from list t m s f s in s m3 h m3 min m3 s l h l min l s USgall h USgall min USgall s bbl d bbl h bbl min 9 s t h kg h kg min W kW MW enter medium heat capacity source and offset for each channel Pipe material Select from list 1 Stainless steel Carbon steel Ductile cast iron Grey cast iron Copper Lead PVC PP PE ABS Glass Cement User pipe c speed Pipe c speed Only if user pipe material selected 600 6553 5 m s Outside dia meter 6 6500 mm Wall thickness 0 5 75 mm Fluid Select from list 1 Water Salt water Acetone Alcohol Ammonia Carbon Tet carbon tetrachloride Ethanol Ethyl alcohol Ethyl ether Ethylene glycol Glycol water 5096 Kerosene Methanol Methyl alcohol Milk Naphtha Car oil Freon R134a Freon R22 Hydrochloric acid Sour cream Sulphuric acid Toluene Vinyl chloride User enter kinematic viscosity density medium c speed Kinematic vis cosity Only if user fluid selected 0 001 30000 mm s Density Only if user fluid selected 100 2000 kg m Medium c Only if user fluid selected speed 800 3500 m s Temperature 30 300 C Liner Material Select from list 1 None Epoxy Rubber
6. Move menu list selection item UP Character backspace clear Character entry decimal point Switch LCD backlight on off e gt D N 193 Character entry 0 Space character Move menu list selection item DOWN Character entry minus sign ESCape menu item Abort entry without saving VA ENTER menu item Confirm entry with saving 20 KAT flow 230 4 Operation 4 3 2 Display functions Display icons Menu header Uo Eb AR MN NY OX QM A AA A X pue 00 EA a AL LS A FLOW RATE Display line 1 20 078 ith lt Display line 2 WA ALE Date time optional Illustration 11 Main display functions Display icon Function v3 On Icon not used A Off all SIN On Datalogger recording Off Datalogger switched off i On 1 segment 33 battery power available HUL 2 segments 66 battery power available 3 segments 100 battery power available Off lt 5 battery power available Outline blinking Battery charging On LCD backlight switched on Off LCD backlight switched off On I O processor error Off I O processor functioning correctly On Without strike through Speaker on Off With strike through Speaker off On Poor sensor coupling low SNR Off Sensor coupling OK On Icon not used Off On Icon not used I l Off 21 KAT flow
7. PVDF PP Glass Cement User liner c speed Liner c speed Only if lining material selected 600 6553 0 m s 26 KAT flow 230 Liner thickness 5 Commissioning Only if lining material selected 1 0 99 0 mm Passes Select from list 1 Auto 1 16 Setup Wizard Dual As setup wizard single for channel 1 Start Measurement Sensor type Indication of sensor type and serial number if automatically detected otherwise select from list K1 K4 M Q Special Sensor fre SP1 only for special unrecognised sensors quency Wedge angle SP2 only for special unrecognised sensors Wedge c SP3 only for special unrecognised sensors speed 1 Wedge c SP4 only for special unrecognised sensors speed 2 Crystal offset SP5 only for special unrecognised sensors Spacing offset SP6 only for special unrecognised sensors Zero flow offset SP7 only for special unrecognised sensors Upstream off set SP8 only for special unrecognised sensors Sensor place ment Select channel Channel 1 Channel 2 Pipe Material Select from pipe material list 7 Outside dia 6 6500 mm meter Wall thickness 0 5 75 mm Pipe c speed 600 6553 5 m s Pipe circumfer 18 8 20420 4 mm ence Roughness 0 0 10 mm Medium Fluid Select from fluid list Kin
8. 1337 1320 1302 1283 1264 1244 1220 1200 1180 1160 1140 1110 9082 9079 9076 9076 9072 9069 9066 9063 9063 9046 9026 5000 5007 4944 4912 4879 4843 4807 4767 4725 4679 4633 4587 4538 4488 4439 4387 4331 4272 4210 4147 4082 4003 3937 3872 3806 3740 3642 8 Technical data 41 KAT flow 230 9 Specification 9 Specification General Measuring principle Ultrasonic time difference correlation principle Flow velocity range 0 01 25 m s Resolution 0 25 mm s Repeatibility 0 15 of measured value 0 015 m s Accuracy Volume flow 1 3 of measured value depending on application 0 5 of measured value with process calibration Flow velocity 0 5 of measured value Turn down ratio 1 100 Gaseous and solid content of liquid media lt 10 of volume Flowmeter Enclosure Portable Degree of protection IP 65 according EN 60529 Operating temperature 10 60 C 14 140 F Housing material Extruded Aluminium Al Mg Si 0 5 lids die cast zinc alloy GD Zn AL4 CU1 Flow channels 2 Power supply Internal rechargeable batteries 8 x NIMH AA 2850 mAh daily discharge rate approx 296 per day operating range 0 30 deg C or external power supply 9v DC Display LCD graphic display 128 x 64 dots backlit Dimensions H 266 x W 168 x D 37 mm Weight Approx 2 0 kg Power consumption 5 W Signal damping 0 99 s Measurement rate
9. 644 6 929 Toluol C7H8 0 866 1 308 4 291 3 4 2 0 58 6 24 Eur THIS CCI3F 1 49 e TE 3 56 Turpentine 0 88 1 255 4 117 5 1 4 15 064 Water distilled H20 0 996 1 4498 4 914 7 2 4 1 00 10 76 Water heavy D20 1 400 4 593 Water sea 1 025 1531 9023 2 4 1 00 10 76 Temperature Sound Speed in Water eC e F m s ft s 0 32 0 1402 4600 1 33 8 1407 4616 2 35 6 1412 4633 3 37 4 1417 4649 4 39 2 1421 4662 5 41 0 1426 4679 6 42 8 1430 4692 7 44 6 1434 4705 8 46 4 1439 4721 9 48 2 1443 4734 10 50 0 1447 4748 11 51 8 1451 4761 12 53 6 1455 4774 13 55 4 1458 4784 14 Dice 1462 4797 15 59 0 1465 4807 16 60 8 1469 4820 17 62 6 1475 4830 18 64 4 1476 4843 19 66 2 1479 4853 20 68 0 1482 4862 21 69 8 1485 4872 22 71 6 1488 4882 23 73 4 1491 4892 24 75 2 1493 4899 25 77 0 1496 4908 26 78 8 1499 4918 27 80 6 1501 4925 28 82 4 1504 4935 29 84 2 1506 4941 30 86 0 1509 4951 31 87 8 1511 4958 32 89 6 1513 4964 33 91 4 1515 4971 34 93 2 1517 4977 35 95 0 1519 4984 36 96 8 1521 4984 37 98 6 1523 4990 39 KAT flow 230 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 100 4 102 2 104 0 105 8 107 6 109 4 111 2 113 0 114 8 116 6 118 4 120 2 122 0 123 8 125 6 127 4 129 2 131 0 132 8 134 6 136 4 138 2 140 0 141 8 143 6 145 4 147 2
10. 713 0 713 2 18 1 253 1 113 0 545 143 2C 0 974 1 113 0 785 20 2C 0 785 20 C 0 81 0 162 89 C Sound Speed m s ft s 1 180 3 871 4 1 180 3 871 4 1 290 4 232 3 1 085 3 559 7 1 211 3 973 1 1 174 3 851 7 1 015 3 330 1 1 207 3 960 1 729 5 672 6 33 C 27 C 1 306 4 284 8 1 306 4284 8 889 2 916 7 1 085 3 559 7 5 C 23 C 1 240 4 068 2 1 240 4 068 2 1 019 3 343 2 20 C 68 F 1 140 3 740 2 926 3038 1 875 2 2 871 5 150 C 238 F 979 3 211 9 774 1 2 539 7 1 207 3 960 1 085 3 559 7 1 207 3 960 1 338 4 89 8 20 C 68 F 985 3231 6 985 3231 6 995 3264 4 1 193 3 914 1 658 5439 6 403 1322 2 143 C 225 F 1 127 3697 5 774 2 2540 1658 5439 6 1 578 5 177 1 170 3 838 6 20 C 68 F 1 170 3 838 6 20 C 68 F 1 324 4 343 8 405 1 328 7 8 Technical data Change Kinematic Viscosity v 2C x10 6 m s C m s 2 5 2 5 4 1 4 4 4 5 3 8 4 0 6 68 4 65 4 65 3 0 5 8 3 3 3 3 4 57 2 48 6 61 3 4 4 24 4 0 4 4 4 0 4 87 4 87 2 1 11 31 4 02 2 1 3 6 17 5 0 769 0 769 0 441 0 467 0 407 0 399 0 400 1 396 0 292 33 C 0 711 0 711 0 323 3 239 3 239 0 49 15 C 0 529 15 C 0 607 0 55 1 39 0 489 1 396 0 797 17 C 0 311 0 311 0 79 0 61 17 208 20 C 2 18 2 18 ft s 8 274 8 274 4 745 5 025 4 379 4 293 4 304 15 02 3 141 27 F 7 65 7 65 3 475
11. K Process outputs Galvanically isolated from main electronics and from other I O s Current 0 4 20 mA active RLoad lt 500 Ohm 16 bit resolution U 30 V accuracy 0 1 Voltage Upon request 0 10 V Ri 500 Ohm Digital Open Collector Totaliser value 0 01 1000 unit width 30 999 ms U 24 V Imax 4 mA Digital relay Alarm fault programmable Form C SPDT CO contacts U 48 V Imax 250 mA 43 KAT flow 230 Clamp on sensors Type K1L K1N K1E Diameter range 50 3000 mm Dimensions 60 x 30 x 34 mm Material Stainless steel Temperature range Type K1N 30 130 C 22 266 F Type K1E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional Type K4L K4N K4E Diameter range 10 250 mm Dimensions 43 x 18 x 22 mm Material Stainless steel Temperature range Type K4N 30 130 C 22 266 F Type K4E 30 200 C 22 392 F for short periods up to 300 C 572 F Degree of protection IP 66 acc EN 60529 IP 67 and IP 68 optional 9 Specification 44 KAT flow 230 10 Index Diagnostics Diagonal mode Digital open collector output Digital relay output Dimensions Dis play Display icons Display settings Disturbance sources Dual channel calculations Electrical connections Error messages Fluid selection Fluid te
12. from RoHS compliance until at least 2010 when it and other exemptions will be reviewed Regardless of this all products manufactured by KATRONIC are compliant with the RoHS Directive KAT flow 230 Clamp on transit time flowmeter Measuring principle 2 Introduction 2 Introduction The KATflow 230 is a portable battery operated ultrasonic flowmeter employing clamp on sensors for the measurement of liquids in full enclosed pipes Flow measurements can be undertaken without interruption of the process or interfer ence with the integrity of the pipeline The clamp on sensors are attached to the outside of the pipes The KATflow 230 uses ultrasonic signals for the measure ment of the flow employing the transit time method Illustration 1 Clamp on ultrasonic flowmeter configuration Ultrasonic signals are emitted by a transducer installed on a pipe and received by a second transducer These signals are emitted alternately in the direction of flow and against it Because the medium is flowing the transit time of the sound signals propagating in the direction of flow is shorter than the transit time of the signal propagating against the direction of flow The transit time difference AT is meas ured and allows the determination of the average flow velocity along the path of acoustic propagation A profile correction is then performed to obtain the average flow velocity over the cross sectional area of the pipe which is proportio
13. gas pockets developing at the top will not influence the propagation of the signal nar IA Correct Incorrect KAT flow 230 3 Installation For a free inlet or outlet pipe section Select the measuring point at a location where the pipe cannot run empty Correct Disadvantageous gt Correct Disadvantageous For a vertical pipe Select the measuring point at a location where the liquid flows upward to ensure that the pipe is completely filled Correct Incorrect y Table 1 Recommendations for sensor mounting location Ee Look for a sensor installation location with sufficient straight pipe to obtain accurate measurements Please refer to Table 2 as a guideline for recommended distances from disturbance sources Disturbance source 90 elbow Inlet Outlet L210D L25D y L gt 10D L gt 5D I d V Disturbance source 2 x 90 elbows in one plane Inlet L gt 25D 10 KAT flow 230 3 Installation Disturbance source 2 x 90 elbows in different planes Inlet Outlet L gt 40D L gt 40D Disturbance source T section Inlet Outlet L gt 50D L gt 10D y L 10D Disturbance source diffuser Inlet Outlet L gt 30D L gt 5D L 5D LS 30 D Disturbance source reducer Inlet Outlet L gt 10D L gt 5D L gt 10D L gt 5D gt gt Disturbance source valve Inlet Outlet L gt 40D L gt 10D L gt 40D L gt 10D Disturbance sour
14. mains plug is sup plied for specific countries as shown in the order code 081119 1 Illustration 9 Battery charging The red mark on the plug aligns with the mark on the socket Remove plug by slid ing the outer casing away from the socket to release the latch During the charging process the battery icon will blink For a fully charged battery all segments of the battery icon will be filled 18 KAT flow 230 4 Operation 4 3 Keypad and display Display O01919 g oe oq Keypad RS 232 Serial Interface Illustration 10 Keypad and display overview 4 3 1 Keypad key functions Key Main function Secondary function lt a Character entry Show NEXT available item Keypad 1 1 short key stroke 2 short key strokes 3 short key strokes _ 4 short key strokes Character entry Qon Start totaliser function A C 2 Ko Character entry Show next DISPIay D 9 F 3 2 Q Character entry Q Show negative total value H I 4 19 KAT flow 230 Table 3 Menu structure lt 4 Operation Character entry vorne Character entry AODOZE Q Show positive total value Character entry SJSOVDIDJOT Toggle MUltipleXer where multi channel functions are provided Character entry 0 C 4 Qorr Stop totaliser function Character entry ON lt gt x lt DIRECT access to trend plot
15. the pipe O and the presence of gas bubbles and solid particles in the medium Check that the temperature at the selected location is within the operating temper ature range of the transducers see technical specification in the Appendix Acoustic propagation is given when the flowmeter is able to receive sufficient signal from the transmitted ultrasonic pulses The signals are attenuated in the pipe ma terial the medium and at each of the interfaces and reflections External and in ternal pipe corrosion solid particles and gas content in the medium do heavily con tribute to signal attenuation Sufficient straight lengths of pipe on the inlet and outlet of the measuring location guarantee an axi symmetrical flow profile in the pipe for good measurement accur acy If no sufficient straight lengths of pipe are available for your application meas urements are still obtainable but the uncertainty of the measurement can be com promised 3 3 Installation location Select an installation location following the recommendations in Table 1 and try to avoid measuring e inthe vicinity of deformations and defects of the pipe near welding seams where deposits could be building up in the pipe Select a location where the transducers can be mounted on the side of the pipe so that the sound waves emitted by the transducers propagate horizontally in the pipe In this way the solid particles deposited on the bottom of the pipe and the
16. which should be respected in order to avoid damaging or destroying the equipment Follow the the precautions given in these instructions to avoid the hazard Call our service team if necessary Call service Where this symbol is shown call our service team for advice if necessary Note This symbol indicates a note or detailed set up tip Information point Operator keys are printed in bold typeface and placed in pointed brackets 1 2 Safety instructions Do not install operate or maintain this flowmeter without reading under standing and following these operating instructions otherwise injury or damage may result Study these operating instructions carefully before the installation of the equipment and keep them for future reference Observe all warnings notes and instructions as marked on the packaging on the equipment and detailed in the operating instructions Do not use the instrument under wet conditions with the battery cover re moved or opened Follow the unpacking storage and preservation instructions to avoid dam age to the equipment Install the equipment and cabling securely and safely according to the rel evant regulations If the product does not operate normally please refer to the service and troubleshooting instructions or contact KATRONIC for help KAT flow 230 CE marking WEEE Directive 2 ROHS Directive 1 Safety instructions legal requirements warranty return policy 1 3 Warranty O
17. 149 0 150 8 152 6 154 4 156 2 158 0 159 8 161 6 163 4 165 2 167 0 167 0 170 6 172 4 174 2 176 0 177 8 179 6 181 4 183 2 185 0 186 8 188 6 190 4 192 2 194 0 195 8 1525 1527 1528 1530 1532 1534 1535 1536 1538 1538 1540 1541 1543 1543 1544 1545 1546 1547 1548 1548 1548 1550 1550 1551 1552 1552 1553 1553 1553 1554 1554 1554 1554 1554 1555 1555 1555 1555 1555 1554 1554 1554 1554 1554 1553 1553 1553 1552 1552 1552 1551 1551 1550 1549 4997 5010 5013 5020 5026 9033 9036 5040 5046 5049 5053 5056 5063 5063 5066 5069 5072 5076 5079 5079 5079 5086 5086 5089 5092 5092 5092 5095 5095 5099 5099 5099 5099 5099 5102 5102 5102 5102 5102 5099 5099 5099 5099 5099 5095 5095 5095 5092 5092 5092 5089 5089 5086 5082 8 Technical data 40 KAT flow 230 92 93 94 95 96 97 98 99 100 104 110 116 121 127 132 138 143 149 154 160 166 171 177 182 188 193 199 204 210 216 221 227 232 238 243 249 204 260 197 6 199 4 201 2 203 0 204 8 206 6 208 4 210 2 212 0 220 0 230 0 240 0 250 0 260 0 270 0 280 0 290 0 300 0 310 0 320 0 330 0 340 0 350 0 360 0 370 0 380 0 390 0 400 0 410 0 420 0 430 0 440 0 450 0 460 0 470 0 480 0 490 0 500 0 1549 1548 1547 1547 1546 1545 1544 1543 1543 1538 1532 1524 1526 1507 1497 1487 1476 1465 1453 1440 1426 1412 1398 1383 1368 1353
18. 230 Quick start wizard 00059 O o o o o 060 4 Operation On RTC operating Off RTC failure On Error recorded in error log Off No error detected IN On Serial output RS 232 switched on Off Serial output RS 232 switched off 4 4 Quick setup wizard The quick setup wizard allows for a speedy setup of the most important parameters in order to achieve successful measurements in the shortest possible time Display screen Operation MAIN HEHU Quick start System Installation Diagnostics Output Datalogger Input Serial Comm Upon first power on and the boot up sequence the main menu is displayed Use lt UP gt and lt DOWN gt cursor keys to select Quick start Confirm by pressing lt ENTER gt QUICK START MENU setup Wizard Single setup Wizard Dual start Measurement Use cursor keys to select Setup Wizard Con firm by pressing lt ENTER gt If sensors are recognised the serial number will be shown If not recognised or not connec ted they may be selected from a list Units man mais Select units of measurement using cursor keys and pressing ENTER PIPE MATERIAL Stainless Steel Carbon Steel Ductile cast iran Choose pipe material using cursor keys and pressing lt ENTER gt 22 KAT flow 230 e OUTSIDE DIAMETER 76 1 4 Operation Enter outside pipe diameter using alphanumer ical keys and confirm by pressing ENTER
19. 57 20 C 68 F 1 548 5 080 1 225 4 019 753 2 470 5 103 2C 153 2F 962 3 156 2 199 C 326 F 870 2 854 3 1 477 4 845 8 1 250 4 101 1 485 4 872 1 580 5 019 9 1 431 4 694 9 1 458 4 738 5 1 003 3 290 6 45 C 49 F 1 222 4 009 2 20 C 68 F 1 170 3 838 6 20 C 68 F 963 3159 4 13 C 92 1 222 4 009 2 20 C 68 F 963 3159 4 13 C 9 F 828 3 2 717 5 0 C 32 F 774 1 2 539 7 40 C 40 9C 875 24 2 871 6 150 C 268 F 891 2 923 2 0 C 32 F 893 9 2 932 7 50 C 122 F 783 7 2 571 2 0 C 32 F 665 3 2 182 7 10 C 14 F 656 4 2 153 5 50 C 58 F 574 1 883 2 10 C 14 F 1 763 3 5 785 1 336 C 637 F 1876 8 6157 5 292 C 558 F 1177 3861 5 250 C 482 F 1 257 6 4 126 1 170 3 838 6 20 C 68 F 1 036 3 399 292 292 4 27 3 6 3 2 79 9 7 6 32 6 32 3 56 4 24 6 61 3 97 4 79 3 44 3 73 4 42 3 88 0 74 1 13 1 43 8 Technical data 0 695 0 407 0 695 0 644 0 217 199 C 190 0 670 100 2 718 2 549 1 37 336 C 11 16 1 19 7 478 4 379 7 478 7 144 2 334 326 F 2 045 093 7 209 1 076 365 29 245 21 427 14 74 637 F 120 081 12 804 38 KAT flow 230 8 Technical data Tetrachloro Methane CCI4 1 595 20 C 926 3 038 1 0 607 6 531 MON os uwo Qao aim 66 Toluene C7H8 0 867 20 C 5 pee 427 0
20. 61326 A CE Declaration of Conformity has been issued in that respect a copy of which can be found in the Appendix of these operating instructions The Waste Electrical and Electronic Equipment Directive WEEE Directive aims to minimise the impact of electrical and electronic goods on the environment by in creasing re use and recycling and by reducing the amount of WEEE going to land fill It seeks to achieve this by making producers responsible for financing the col lection treatment and recovery of waste electrical equipment and by obliging dis tributors to allow consumers to return their waste equipment free of charge KATRONIC offers its customers the possibility of returning unused and obsolete equipment for correct disposal and recycling The Dustbin Symbol indicates that when the last user wishes to discard this product it must be sent to appropriate fa cilities for recovery and recycling By not discarding this product along with other household type waste the volume of waste sent to incinerators or landfills will be reduced and natural resources will be conserved Please use the Customer Return Note CRN in the Appendix for return to KATRONIC The European Union s RoHS Restriction of the use of certain Hazardous Sub stances Directive 2002 95 EC came into effect on July 1 2006 All of the instru mentation manufactured by KATRONIC falls under Category 9 Measurement and Control Equipment Currently this category is exempt
21. Any product purchased from KATRONIC is warranted in accordance with the relevant product documentation and as specified in the sales contract provided it has been used for the purpose for which it has been designed and operated as outlined in these operating instructions Misuse of the equipment will immediately revoke any warranty given or implied e Responsibility for suitability and intended use of this ultrasonic flowmeter rests solely with the user Improper installation and operation of the flow meter may lead to a loss of warranty e Please note that there are no operator serviceable parts inside the equip ment Any unauthorised interference with the product will invalidate the warranty 1 4 Return policy If the flowmeter has been diagnosed to be faulty it can be returned to KATRONIC for repair using the Customer Returns Note CRN attached to the Appendix of this manual KATRONIC regret that for Health amp Safety reasons we cannot accept the return of the equipment unless accompanied by the completed CRN 1 5 Legislative requirements The flowmeter is designed to meet the safety requirements in accordance with sound engineering practice It has been tested and has left the factory in a condi tion in which it is safe to operate The equipment is in conformity with the statutory requirements of the EC directive and complies with applicable regulations and standards for electrical safety EN 61010 and electro magnetic compatibility EN
22. Operating Instructions Aaah BD RAE kh A Portable Ultrasonic Flowmeter KATflow 230 Katronic Technologies Ltd 23 Cross Street Leamington Spa Warwickshire CV32 4PX United Kingdom Tel 44 0 1926 882954 Fax 44 0 1926 338649 Internet www katronic co uk E mail mail katronic co uk Operating Instructions KATflow 230 Version V10E0310 Copyright 2010 All rights reserved KAT flow 230 Table of Contents KATflow 230 Operating Instructions Table of Contents Page 1 Safety instructions legal requirements warranty return policy 5 1 1 Symbols used in these operating Instructions naaaansanannnnnnnnnannnnann 5 122 ale ASTUCIA I a 5 Vi WV AU AIM Ys lied 6 As a PEE OO a 6 1 5 Legislative requirements aanaaanaaaananaaannananananannnnanannnannnaananannnnnnanaanann 6 2 IMFrOdUCION rs is 7 3 Isaaks A N 8 3 1 LINPACKING and SIOFdgeus eid etomte tette laches ioe telat es a ia ria 8 IS NY NDA CIN Da T Rr 8 3 1 2 Storage and preservation esee isses eese 8 3 1 3 Identification of components sss enean nna 8 3 2 Clamp on sensor installation iaaaainaaananaannnananunanannnnananannnnnnnnananannni 9 SIS locatio aa 9 9 4 Pipe Prepa t 12 3 5 Clamp on sensor mounting configuration and separation distance 12 3 0 FloWmeter Install AO 13 3 0 1 QUUIRSCAIMEASION i em 13 9 0 2 ElCCIICA CONNEC NONS e i
23. al values depend on exact composition temperature and to a lesser extent on pressure and stress 36 KAT flow 230 Substance Acetic anhydride Acetic acid anhydride Acetic acid nitrile Acetic acid ethyl ester Acetic acid methyl ester Acetone Acetylene dichloride Alcohol Ammonia Benzene Benzol Bromine n Butane 2 2 Butanol sec Butylalcohol n Butyl bromide 46 n Butyl chloride 22 46 Carbon tetrachloride Carbon tetrafluoride Freon 14 Chloroform Dichlorodifluoromethane Freon 12 Ethanol Ethyl acetate Ethyl alcohol Ethyl benzene Ether Ethyl ether Ethylene bromide Ethylene chloride Ethylene glycol Fluorine Formaldehyde methyl ester Freon R12 Glycol 50 Glycol 50 H20 Isopropanol Isopropyl alcohol 46 Kerosene Methane Chemical Formula CH3CO 20 CH3CO 20 C2H3N C4H802 C3H602 C3H6O C2H2Cl2 C2H6O NH3 C6H6 C6H6 Br2 C4H10 C4H100 C4H100 C4H9Br CAH9CI CCl4 CF4 CHCI3 CCI2F2 C2H6O C4H802 C2H6O C8H10 C4H100 C4H100 C2H4Br2 C2H4Cl2 C2H602 F C2H402 C2H602 C3H8O C3H8O CH4 All data given at 25 C 77 F unless otherwise stated Specific Gravity 1 082 20 C 1 082 20 C 0 783 0 901 0 934 0 791 1 26 0 789 0 771 0 879 0 879 2 928 0 601 0 C 0 81 0 81 1 276 20 C 0 887 1 595 20 C 1 75 150 C 1 489 1 516 40 C 0 789 0 901 0 789 0 867 20 C 0
24. amplifier gain 55 2 Gain Line 2 displays the signal strength 20 3 Signal Line 3 indicates the noise 10 0 Noise Change to more diagnostic displays by press 111116 10 56 ing lt NEXT gt 4 5 3 Totalisers The totaliser displays will only be shown when the totalisers are activated Display screen Operation The flow totaliser can be started or reset by pressing lt Qon gt TOTALISER 4 Pressing lt Q gt shows the total accumulated flow in positive flow direction Pressing lt Q gt 0 0 m3 shows the total accumulated flow in negative 0 0 flow direction O 0 The totalisers can be stopped by activating lt Qorr gt Pressing lt Qon gt again will reset to Tl 10 56 07 zero Change to other displays or revert to the total izer screen without resetting by pressing lt DISP gt or lt NEXT gt 4 5 4 Datalogger The datalogger is enabled from the Main Menu and operates when a non zero value is entered for the interval Setting an interval value of zero stops the datalog ger though measured values are retained Changing from an interval of zero to any non zero interval will clear the logger En sure all required measurements are downloaded before doing this Changing between two non zero intervals will not clear the logger area 25 KAT flow 230 Menu structure 5 Commissioning 5 1 Menu structure 5 Commissioning Main menu Menu level 1 Setup Wizard Single Menu level 2
25. awing 1 Outline dimensions KATflow 230 Drawing 2 Transducers 13 KAT flow 230 3 6 2 3 Installation Electrical connections Flow channel 1 Battery charger Flow channel 2 Top connections S Ev 9 je e 6 Bottom connections 1 Temperature RS 232 serial Input output sensor Pt100 1 interface connector Temperature e sensor Pt 100 2 Drawing 3 Electrical connections overview KATflow 230 3 Clamp on sensor mounting Before the sensors can be mounted the installation location should have been determined a sensor mounting method should be chosen the flowmeter batteries must be sufficiently charged the sensors must be connected to the transmitter Depending on which sensor mounting method is being used the clamp on sensors are either mounted on the same side of the pipe Reflection Mode or on opposite sides of the pipe Diagonal Mode See Section 2 5 14 KAT flow 230 3 Installation 3 7 1 Sensor pipe mounting configurations Illustration 4 Sensor pipe mounting configurations 3 7 2 Acoustic coupling gel In order to obtain acoustical contact between the pipe and the sensors apply a bead of acoustic coupling gel lengthwise down the centre of the contact area of the sensors Illustration 5 Application of acoustic coupling gel 15 KAT flow 230 3 Installation 3 7 3 Correct position
26. ce pump Inlet L gt 50D Table 2 Recommended distances from disturbance sources 11 KAT flow 230 Reflection Mode Diagonal Mode Transducer separa tion distance 3 Installation 3 4 Pipe preparation e Clean dirt and dust from around the area of the pipework where the sensors are to be placed e Remove loose paint and rust with a wire brush or file Firmly bonded paint does not necessarily need to be removed provided the flow meter diagnostics indicate sufficient signal strength 3 5 Clamp on sensor mounting configurations and separation distance The most common clamp on sensor mounting configuration is the Reflection Mode sometimes known as V Mode see Illustration 3 sketch 1 Here the ultrasonic signal passes twice through the medium 2 signal passes The Reflection Mode is the most convenient mounting method as the transducer separation distance can be measured easily and the sensors can be accurately aligned This method should be used whenever possible An alternative mounting configuration Illustration 3 sketch 3 is the Diagonal mode Z Mode The signals travel only once through the pipe This method is of ten used for larger pipes where greater signal attenuation might occur Further variation of the Reflection and the Diagonal Modes are possible by altering the number of passes through the pipe Any even number of passes will require mounting the sensors on the same side of the pipe while wit
27. e typically supplied please refer to your delivery note for a detailed description KAT flow 230 portable flowmeter Clamp on sensors usually one or two pairs depending on pipe sizes to be measured sensor extension cable s optional Sensor mounting accessories Coupling component Measuring tape Operating instructions Calibration certificate s optional Temperature measurement probes optional Process output terminal box optional KAT flow 230 Acoustic propagation Straight pipe lengths For a horizontal pipe 3 Installation 3 2 Clamp on sensor installation The correct selection of the sensor location is crucial for achieving reliable meas urements and a high accuracy Measurement must take place on a pipe in which sound can propagate see Acoustic Propagation and in which a rotationally sym metrical flow profile is fully developed see Straight Pipe Lengths The correct positioning of the transducers is an essential condition for error free measurements lt guarantees that the sound signal will be received under optimal conditions and evaluated correctly Because of the variety of applications and the different factors influencing the measurement there can be no standard solution for the positioning of the transducers The correct position of the transducers will be influenced by the following factors O diameter material lining wall thickness and general condition of the pipe e the medium flowing in
28. elop and deposits could accumulate at the bot tom of the pipe Take the spring end of the chain in one hand and insert the last ball ele ment in the vertical slot of the retaining clip Mount the chain around the pipe Pull the chain firmly around the pipe and fasten it in the lateral slot of the retaining clip There should be no air pockets between the transducer sur face and the pipe wall Mount the second transducer the same way Using a measuring tape adjust the sensor separation distance as sugges ted by the flowmeter When the sensor positioning screen Section 3 3 is displayed the middle bar allows fine adjustment of the sensor location Illustration 8 Sensor mounting with fixtures and chains retaining clip 17 KAT flow 230 4 Operation 4 Operation 4 1 Switching On Off The flowmeter is switched on by holding the lt ON gt key for more than 2 seconds continuously Equally it can be switched off by pressing the lt OFF gt key for more than 2 seconds 4 2 Battery charging The internal batteries can be recharged with the external battery charger supplied Important Ensure that only Nickel Metal Hydride NiMH AA size re chargeable batteries are installed attempting to recharge other battery types is dangerous and may cause damage Connect the battery charger to the charging socket of the flowmeter and to the mains supply 100 240 VAC 50 60 Hz The battery charger
29. ematic vis 0 001 30000 mm s cosity Density 100 2000 kg m C speed 800 3500 m s Temperature 30 300 C Lining Material Select from material list Thickness 1 99 mm C speed 600 6553 0 m s Passes 27 KAT flow 230 5 Commissioning Passes Select from list 1 Display Select channel Channel 1 Channel 2 Units Select from unit list 1 Damping Reduces fluctuations in the display output 1 255 s Current Mode Yes Current output on No Current output off Flow 1 or 2 Math SOS Speed of sound Min Value Min process variable PV value that corres ponds to 0 4 mA Max Value Max process variable PV value that corres ponds to 20 mA Damping Additional smoothing of the current output the higher the damping factor 1 255 s Span 0 20mA or 4 20mA Error Defines output behaviour in the event of error Select from list 1 Hold hold last value 3 8mA 21 0mA Open Collector Mode Yes Pulse output on No Pulse output off Pulse Value Totaliser value of selected PV at which a pulse is generated e g PV m3 h Pulse Value 10 a pulse is output every 10 m3 0 01 1000 Pulse Width Width of the pulse 30 999 ms Calc Max This is the calculated max number of pulses per second i e the max pulse rate in Hz Relay Mode Off Permanently off On Permanently energised Alarm PV ala
30. h an odd number of passes the sensors must be mounted on opposite sides of the pipe Commonly for very small pipes sensor mounting configurations such as 4 passes W mode or 3 passes N mode are used Illustration 3 sketch 2 Illustration 3 Clamp on sensor mounting configurations and sensor spacing The transducer separation distance A is measured from the inside edges of the sensor heads as shown in illustration 3 It is automatically calculated by the flow meter based on the parameter entries for pipe outside diameter wall thickness lin ing material and thickness medium process temperature the sensor type and the selected number of signal passes A negative separation distance A lt 0 can occur for mounting configurations on small pipes where diagonal mode operation has been selected see Illustration 3 sketch 3 Negative separation distances may be suggested for reflection mode in stallations but are not possible In these cases use diagonal mode or a larger number of passes 12 KAT flow 230 Flowmeter outline di mensions K1 type transducer K4 type transducer 3 Installation 3 6 Flowmeter installation 3 6 1 Outline dimensions The KATflow 230 is a portable battery operated device with the following outline di mensions Shock Protectors 168 i m i Uncuc 272 266 222 LAE EO f e A ey s romo 1 32 Dr
31. ing of the sensors Illustration 6 Correct positioning of the sensors Always mount the transducer pair so that the free front edges of the sensors face each other There is a different engraving on the top of each transducer The transducers are mounted correctly if the engravings on the two transducers form an arrow The transducer cables should point in opposite directions Later the arrow in conjunction with the indicated measured value will help to de termine the direction of flow The sensor separation distance is automatically calculated by the flowmeter based on the parameter entries for pipe outside diameter wall thickness lining material and thickness medium process temperature the sensor type and the selected number of signal passes The sensor positioning screen above and Section 3 3 allows fine adjustment of the sensor location 3 7 4 Sensor mounting with fixtures and chains Illustration 7 Sensor mounting with clips and chains O Insert the retaining clip into the groove on the top of the transducer and se cure it using the screw knob eo Apply some acoustic coupling component to the contact surface of the transducer 16 KAT flow 230 p 3 Installation Place the transducer on the side of the pipe or alternatively up to 45 de grees from the horizontal plane through the pipe This is advisable to establish the best acoustic contact since on top of the pipe air pockets could dev
32. lled and assigned to flow channel 1 or 2 using the menu structure Wiring M Electrical Form C SPDT CO contacts characterist V 48 V ics ax 250 mA 32 KAT flow 230 Inputs 5 Commissioning 5 5 Input configuration There are two 4 wire circuit PT100 inputs available at the bottom of the enclosure 5 5 1 PT100 inputs Wiring 4 wire configuration Plug connection Electrical PT100 4 wire circuit characterist Measuring range 50 400 C ics Resolution 0 1 K Accuracy 0 2 K 5 6 Heat quantity measurement HQM Where equipped heat quantity energy and heat flow energy flow can be measured on Channel 1 of the flowmeter If a heat quantity unit is specified for the Process Value the KF230 will prompt the user for the Specific Heat Capacity of the medium in J g K for example 4 186 J g K for water The Setup Wizard will then allow the user to select the temperature input source either PT100 temperature sensors or a fixed value for measurement against a Known inlet or outlet temperature Where PT100 sensors are selected the Wizard will prompt the user for a temperature offset which may be useful where the temperature of the medium differs from the temperature of the pipe wall for example with unlagged pipes If a fixed value is selected the Wizard will ask the user to specify this value The Wizard will then proceed with the installation parameters as i
33. low 230 8 Technical data Material Steel 1 Carbon hardened Carbon Steel Mild Steel Steel 1 Carbon 302 Stainless Steel 303 Stainless Steel 304 Stainless Steel 304L Stainless Steel 316 Stainless Steel 347 Stainless Steel Aluminium Aluminium rolled Copper Copper annealed Copper rolled CuNi 70 Cu 30 Ni CuNi 90 Cu 10 Ni Brass Naval Gold hard drawn Inconel Iron electrolytic Iron Armco Ductile Iron Cast Iron Monel Nickel Tin rolled Titanium Tungsten annealed Tungsten drawn Tungsten carbide Zinc rolled Glass pyrex Glass heavy silicante first Glass light brate crown Nylon Nylon 6 6 Polyethylene LD PVC CPVC Acrylic Sound Speed Shear Wave at 25 2C m s 3 150 3 230 3 235 3 220 3 120 3 120 3 141 3 070 3 272 3 095 3 100 3 040 2 260 2 325 2 2 0 2 540 2 060 2 120 1 200 3 020 3 240 3 240 3 000 2 500 2 20 2 960 1 670 3 125 2 890 2 640 3 980 2 440 3 280 2 380 2 840 1 150 1 070 540 1 060 1 430 ft s 10 335 10 598 10 614 10 565 10 236 10 236 10 306 10 073 10 735 10 512 10 171 9 974 7 415 7 628 7 448 8 334 6 759 6 923 3 937 9 909 10 630 10 630 9 843 8 203 8 924 9 712 5 479 10 253 9 482 8 661 13 058 8 005 10 761 7 808 9 318 3 772 3 510 1 772 3 477 4 690 8 Technical data Please note these values are to be considered nominal Solids may be inhomogeneous and aniso tropic Actu
34. meup Upstream transit time offset in us allows for fixed delays in special sensors buffer rods and exten sion leads Math Select from list 1 None Sum Difference Average mean Heat Capacity Specific heat capacity of medium User Identifier Example Pump P3A 9 character string Tag No Example 1FT 3011 9 character string Test Test Mode Control system simulation 60 second ramping up of flow velocity in m s from 0 to programmed Max F Cut and subsequent 60 second ramping down i e the process variable would change over com plete possible range All configured outputs will exhibit their programmed behaviour Yes No Settings Date Example 03 10 07 Time Example 09 27 00 Date Format Select from list 1 dd mm yy mm dd yy yy mm dd Language Select from list 1 English 29 KAT flow 230 5 Commissioning German French Keypad Enable keypad sound Yes No Battery Low warning yes no Auto off timer 0 59 min Defaults Reload factory default settings except for date and time Yes No Temperature Shows control unit temperature Log Memory Percentage of unused datalogger memory re maining Battery Battery charge level percentage Volts Battery voltage Interval A value of zero turns the datalogger off a non zero value turns the datalogge
35. mperature Heat quantity measurement Identification of components Input configuration Installation Keypad Keypad function Legislative requirements Liner material Maintenance Maths functions Measurements Measuring principle Menu structure Negative separation distance Outer Diameter 30 12 32 32 13 21 21 31 10 33 14 34 23 23 33 33 19 19 23 33 33 24 26 12 23 9 Specification Process value PT100 inputs Quick Start Reflection mode Retaining clip Sensor mounting Return Policy RS 232 Safety Sensor configuration Sensor Location Sensor mounting Sensor mounting fixtures Sensor placement screen Sensor Separation Serial interface Setup Wizard SOS Speed of Sound Sound passes Sound velocity measurement Specification Storage Sw itching on off Totalizer Transit time method Troubleshooting Units of measurement Wall thickness Wall thickness measurement Warranty Wizard quick setup 24 33 22 12 17 31 12 14 16 24 12 31 22 33 23 33 42 18 25 34 22 23 33 22 45 KAT flow 230 Appendix A Certificate of Conformity Appendix A Katronlc Technologles Ltd 23 Cross Street Leamington Spa CV32 4PX GREAT BRITAIN Phone 44 0 870 3000 110 Fax 44 01870 3000 111 E mail mail katronic co uk Web www katronic co uk Declaration of Conformity We Katronic Technologies Ltd declare under our sole responsibility that the
36. n section 3 3 When heat quantity units are selected these behave as any other Process Value and may be totalized logged or applied to a Process Output 5 7 Sound velocity measurement SVM The measured sound velocity SOS is available as a diagnostic function during measurement and may be applied to a Process Output by selecting SOS from the appropriate output menu 5 8 Dual channel flow calculations maths functions Where suitably equipped dual channel calculations are available from the System Calculation Math menu These allow the user to select the sum difference average mean or maximum of the two flow channels This value may be displayed or applied to a Process Output by selecting MATH from the appropriate output menu 5 9 Wall thickness measurement WTM Optional sensor probes to measure pipe wall thickness are available Connect to the sensor input and select Start Measurement The KF200 will recognise the probe and display the measurement screen Wall thickness will be shown when the sensor is in good acoustic contact with the pipe 6 Maintenance No general maintenance is required for this equipment 33 KAT flow 230 Error list 7 Troubleshooting Should there be the need to call customer service please let us know the following details Model code O Serial number e SW HW revision e Error log list Possible error messages may include the following 7 Troubleshooting
37. nal to the volumetric flow rate Illustration 2 Transit time measuring principle KAT flow 230 3 Installation 3 Installation 3 1 Unpacking and storage 3 1 1 Unpacking Care should be taken when opening the box containing the flowmeter any mark ings or warnings shown on the packaging should be observed prior to opening The following steps should then be taken Unpack the flowmeter in a dry area The flowmeter should be handled with care and not left in an area where it could be subject to physical shocks If using a knife to remove packaging care should be taken not to damage the flowmeter or cables The flowmeter package and contents should be checked against the deliv ery note supplied and any missing items reported immediately The flowmeter package and contents should be checked for signs of dam age during transport and any problems reported immediately The vendor accepts no responsibility for damage or injury caused during the unpacking of the instrumentation supplied Excess packing materials should be either recycled or disposed of in a suit able way 3 1 2 Storage If storage is necessary the flowmeter and sensors should be stored in a secure location away from water and harsh environmental conditions in such a way as to avoid damage small items should be kept together in the bags and small plastic boxes provided to avoid loss 3 1 3 Identification of components The following items ar
38. o 14 3 7 Clamp on Sensor MOUMUNG shicsinrntenenstediniawl cid radecontamrenuetanvcdldtomehddsadenokdnmaves 14 3 7 1 Sensor pipe mounting CONfIQUratiONS ccoooonccncccoonnccnnconoanccnncnnannnnnnnnnnns 15 3 7 2 ACOUSTIC COUDIING DO Pm 15 3 7 3 Correct positioning Of the SEenSOFS oooocccccccoocnconccononncnnononanccnnnnccnncnnnnnnns 16 3 7 4 Sensor mounting with fixtures and CHA NS cccccccococccnnccnnncconnconnnonanoss 16 HOPET Ns iio iD MeL M ccabada 18 2E Wicho ON Merci 18 A a Dd tate t Cut cd s a E 18 4 3 Keypad and dliSplay coccoooonncnncccconncnnccononccnncnnnonconnonnnnnrnnnnnnnancnnnnonnnnennnonanos 19 A 1 Keypad Key TUDGHOPDS used te a ae REDE SUP oe eu Heat in uim tienes 19 4 32 DISpIaV FUNCION SA a uataae 21 Le See Sonico Cr 22 4 5 Measurement cues secvE ee sud se exa dee add 24 4 5 1 Main process value PV display sess 24 SAC ONS DIA asa TT a 25 45 2 Dago SiC AS play S A Ei 25 AO LOSOS A E 25 VON DAIJI Cl en 25 gt COMMISSION Usario ES 26 Se ie E HUI UU Gs srl a 26 52 lA QMO Sabio E TM Ep 30 SNCEEI T ACIE D D TD 31 SD M IUE i ERN E 31 SA OULD UL COMING UPA OM EN ETT 31 5 4 1 Serial interface RS 232 aaaaninaananaananannnnnnnunnnnanunnnnnnnnnnnnanunnnnanannnannannanna 31 KAT flow 230 Table of Contents 5 4 2 Analogue current output 0 4 20 MA oooccoconcnnccnononconononnonononnoncnnanonanonos 32 5 4 3 Digital Open Collector
39. on box 5 4 1 Serial interface RS 232 The RS 232 serial interface can be used to transmit data on line or to download the integral datalogger content The settings can be found in submenu Serial Comm 31 KAT flow 230 Analogue outputs Digital outputs y y ON Qorr 5 Commissioning 5 4 2 Analogue current output 0 4 20 mA The analogue current output operate in 4 20 mA mode by default 0 20 mA operation is possible please contact customer support The current output can be programmed scaled and assigned to flow channel 1 or 2 within the menu structure Wiring 4 Jd 1 T ji Je am GND _ wy T i Electrical Range 0 4 20 mA characterist Resolution 16 bit ics U 30V R Load lt 500 QA Accuracy 0 1 Galvanically isolated from main device and other I O 5 4 3 Digital Open Collector output The totaliser function is enabled and controlled using the lt Qon gt lt Q gt lt Q gt and lt Qorr gt keys and from the menu structure where the pulse value and width are se lected The digital Open Collector output can be assigned to flow channel 1 or 2 Wiring Electrical U 24V characterist Imax 4 mA ics Value 0 01 1000 Pulse width 30 999 ms 5 4 4 Digital relay output The relay outputs are enabled contro
40. output aannanvnanannsnnnnanunnananunnannnnnnnnnanunnnnannnnnna 32 5 14 Digital relay OUPO xcci os itio e OA etos uva exa Perna Ce ers 32 5 9 Input contigul edo usus pua equo us at uitae bu Vul ula dba dun Mt ctu o aS vet uui dos 33 D I TTOO IA St A ND UP EMIT T UN eres 33 5 6 Heat quantity measurement HQM ssseeeeeeeeeer nne 33 5 7 Sound velocity measurement SVM aaaanaaaaaaaaaaaaaaaaaaaaaanaaaananuaanaanaaanaanaann 33 5 8 Dual channel flow calculations maths functions 33 5 9 Wall thickness measurement anaaaanaaananaaa nasanananannnnananaaannnaananaaanan 33 eA iigti Tor igrel C X 33 T TFOUDIESNOOUING Ene aia 34 o Technical dalla iii 36 9 SpeciticaliON ee 42 O AAA 45 ADDENAIX e no a 46 eerlQp dfe 47 KAT flow 230 lt BRK gt 1 Safety instructions legal requirements warranty return policy 1 Safety instructions legal requirements war ranty return policy 1 1 Symbols used in these operating instructions Danger This symbol represents an immediate hazardous situation which could result in a serious injury death or damage to the equipment Where this symbol is shown do not use the equipment further unless you have fully understood the nature of the hazard and have taken the required precautions Attention This symbol indicates important instructions
41. products listed below to which this declaration relates are in conformity with the EEC directives EMC Directive 2004 108 EC for Electromagnetic Compatibility Low Voltage Directive 2006 95 EC for Electrical Safety Description of products Ultrasonic flowmeters KA THow 150 200 and 230 with associated KATROMC transducers The mentioned products are in conformity with the following European Standards Class EMC Directive immunity Emission Low Voltage Directive Standard BS EN 61326 12006 BS EN 67326 12006 BS EN 61000 4 2 1995 BS EN 61000 4 3 2006 BS EN 61000 4 4 2004 BS EN 61000 4 5 2006 BS EN 61000 4 6 1996 BS EN 61000 4 11 2004 BS EN 61326 1 2006 BS EN 55022 2006 BS EN 61010 1 2001 Leamington Spa 01 September 2007 Description Electrical equipment for measurement control and laboratory use EMC requirements Electrical equipment for continuous unattended use Electrostatic discharge RF field Electric fast transtent burst Surge RF conducted AC mains voltage dips and interruption Electrical equipment Class B Disturbance voltage Class B Safety requirements for electrical equipment for measurement control and laboratory use For and on behalf of Katronic Technologies Ltd Karsten Frahn Managing Director Slt da b _ O L aw SGS i Reg No GBOX58999 Registered in England No 3298028 Registered Office as above 46 KAT flow 230 Appendix B Appendix B Cu
42. r on and defines the logging interval Going from a value of zero to a non zero value clears the log memory 0 999 s Overwrite When the log memory is full i e 0 remaining the logger wraps around and starts to overwrite memory Yes No Low Memory Warning output The amount of memory remain ing at which the flowmeter begins to give an aud ible warning O 100 96 Log Download Sends logger content to selected serial commu nication port Mode Select from list 1 None Printer Diagnostic Log download Cal Test Baud Select from list 1 2400 9600 Default 19200 Parity Select from list 1 None Even Default Odd 5 2 Diagnostics Table 5 Firmware menu structure Diagnostic screens can be viewed directly during measurement or through the menu structure KAT flow 230 Serial interface RS232 5 Commissioning 5 3 Display settings Customer specific settings for data to be displayed can be achieved by accessing the appropriate menu items 5 3 1 Main PV The main Process Value PV is the primary measurement data 5 4 Output configuration There are 2 output connectors at the bottom of the KF230 enclosure One is for serial communication through a standard 9 pin D type RS 232 connector process outputs analogue and digital outputs are available using a system I O connector which must be connected via an I O interface cable to a breakout terminal juncti
43. rm switch Math Calculated value alarm switch Fault Allocated to system failures see error re port list On Point Value of PV at which the relay energises when in alarm m ode Off Point Value of PV at which the relay de energises when in alarm m ode Temperature Select channel Channel 1 Channel 2 Source Fixed A fixed temperature can be entered under value PT100 Value read from PT100 temperature sensor in C Value Enter fixed user defined value 0 250 C Offset Enter fixed user defined value 100 100 C 28 KAT flow 230 5 Commissioning Instrument info Model Code 230 Serial No Example 23000013 HW Revision Example 1 1 1 2 SW Revision Example 2 3 1 4 Calculation Select channel Channel 1 Channel 2 Low F Cut Low flow velocity cut off 0 0 025 m s Max F Cut Maximum flow velocity cut off 0 30 m s Corrected Apply flow velocity profile correction Yes No PV Offset Calibration process variable zero offset 30 30 units PV Scaling Calibration process variable gradient scaling 0 10000 units Zero Cal Zero calibration settings Zero Perform auto zero calibration Yes NO Track Track zero offset Yes NO Delta Zero flow delta time offset in ns read from sensor PROM or entered directly for special sensors Ti
44. stomer Return Note CRN Company Address Name Tel No E mail Instrument model Katronic contract no Serial number ey Sensor type s Sensor serial number s The enclosed instrument has been used in the following environment please v Nuclear radiation Water endangering Toxic Caustic Biological Other please specify We confirm delete if not applicable O that we have checked the instrument and sensors are free of any contamination O neutralised flushed and decontaminated all parts which have been in contact with hazardous substances and or environments O that there is no risk to man or environment through any residual material Date Signature Company stamp 47
45. ted spacing and use middle bar for fine adjustment of position central position is desired Observe signal to noise upper bar Spacing We mm and quality lower bar These should be of Using 2 passes identical length signal 26 dE Confirm by pressing ENTER to obtain Success FLOW RATE 20 078 math Wa 10 56 00 4 5 Measurements 4 5 1 Main process value PV display Measurement is started using the Quick Setup Wizard Once all the parameters are programmed any subsequent power on sequences will bring up the main PV dis play immediately Display screen Operation FLOW RATE 20 078 math Tre 10 56 00 The main process value can be changed by accessing the menu structure Press lt ESC gt at any time to access the main menu Change to the 3 line display by pressing lt DISP gt 24 KAT flow 230 9 C C3 a Diagnostic screens Totalisers 4 Operation 3 line display format Display screen Operation The three line display screen is configure able to show flow totalizers and diagnostic FLOW functions Pump PA Change to diagnostic displays by pressing 25 578 mith lt DISP gt and to totalizer screens by press ing lt NEXT gt 1 370 m s Cycle through screens using lt NEXT gt WAV 10 56 00 Cycle through available flow channels us ing lt MUX gt 4 5 2 Diagnostic displays Display screen Operation DIAGHOSTIC 4 Line 1 shows the
46. ternal calculation error Call customer support OSC ERR Software Internal calculation error Call customer support ADC ERR Software Internal calculation error Call customer support IO ERR Software Internal calculation error Call customer support TIMING ERR Software Internal calculation error Call customer support COMM INIT ERR Hardware Internal communication Power on off otherwise error call customer support COMM START ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS0 ERR Hardware Internal communication Power on off otherwise error call customer support COMM HS1 ERR Hardware Internal communication Power on off otherwise 34 KAT flow 230 7 Troubleshooting error call customer support COMM READ AVE Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ RAW Hardware Internal communication Power on off otherwise ERR error call customer support COMM READ HIS Hardware Internal communication Power on off otherwise TORY ERR error call customer support COMM CRC ERR Hardware Internal communication Power on off otherwise error call customer support SENSOR COUP Application Weak sensor coupling Recouple sensors LING ERR low SNR check installation re duce number of passes look for other location then have a cup of tea and call cus tomer support Table 6 Error messages 35 KAT f
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