1068.D.01.0052_4 Automate and Maximate Installation Manual.cdr
Contents
1. 16 Wall Mount Pedestal cont d STEP 9 BOLT PEDESTAL ADAPTOR PEDESTAL ON TO WALL BRACKET ADAPTOR FLAT WASHER SPRING WASHER Gp WALL BRACKET NUT H Mount Gearbox and Connecting Hardware i STEP 10 BOLT GEARBOX IN PLACE LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT CUT CONNECTING ARM TO FIT INSIDE ADAPTOR PIECE DEEPER THAN FIXING HOLE CONTROL BOX GATE SHOWN CLOSED FOR STEPS 11 12 REFER TO STANDARD PEDESTAL POSITIONING ON PAGE 13 17 Connections N B Two controllers are available Select the correct controller drawing from those shown below 5 lt a 5 gt fr E z o o o o2. GATE SHOWN CLOSED CENTRELINE STEP 5 SWING GATE TO OPEN POSITION SAME POSITION AS STEP 2 MAKE MARK S5 ON GROUND DRAW SETUP LINE THROUGH 54 amp S5 AND EXTEND AWAY FROM DRIVEWAY ss SETUP LINE Y Standard Pedestal Positioning cont d Locate position of pedestal PLAN VIEW STEP 6 PEDESTALS CAN BE MOUNTED ANYWHERE ALONG A LINE AWAY FROM SETUP LINE TOWARDS THE PILLAR RECOMMENDED POSITION DRIVE ARM END JUST TOUCHES GATE See Step 7 S5 7 pd 7 S4 STEP 7 RECOMMENDED LOCATION OF PEDESTAL LIE DRIVE ARM OVER SETUP LINE SUCH THAT END OF DRIVE ARM LIES DIRECTLY OVER MARK S5 PEDESTAL POSITION LIES
3. Y STEP 3 MEASURE DISTANCE Z BETWEEN 1 amp S2 IN mm USING Z LOOK UP GATE OPENING ANGLE AND DIMENSION C FOR SIZE OF DRIVE ARM SUPPLIED See Table Overleaf e g SAY ZIS MEASURED AS 1482mm CLOSEST Z VALUE IN TABLE 1486mm DIMENSION C FOR A 400mm DRIVE ARM IS THEREFORE 538mm 251 Tabie 3 Pedestal Positioning Gate Inward Opening 7 OPENING DIMENSION FOR DRIVE ARMS umm 250mm LONG 400mm LONG 500mm LONG mm Degrees mm mm mm 1147 70 0 436 697 872 1161 71 0 431 689 861 1176 72 0 425 681 851 1190 73 0 420 672 841 1204 74 0 415 665 831 1218 75 0 411 657 821 1231 76 0 406 650 812 1245 77 0 402 643 803 1259 78 0 397 636 795 1272 79 0 393 629 786 1286 80 0 389 622 778 1299 81 0 385 616 770 1312 82 0 381 610 762 1325 83 0 377 604 755 1338 84 0 374 598 747 1351 85 0 370 592 740 1364 86 0 367 587 733 1377 87 0 363 581 726 1389 88 0 360 576 720 1402 89 0 357 571 713 1414 90 0 354 566 707 1426 91 0 351 561 7
4. ser oce lerra sip ETE amp T I I D HORIZONTAL 4 1 4 7 GATE SHOWN OPEN 15 Wall Mount Pedestal cont d Locate Pedestal USEMi2 RAWLBOLTS STEP 7 MOVE WALL BRACKET LEFT OR RIGHT ALONG LINE L1 UNTIL PLUM BOB IS 60mm BACK FROM SETUP LINE GATE CLOSED lt M 8 4 PLAN VIEW GATE SHOWI CLOSED STEP 8 INSTALL CABLE BOLT WALL BRACKET TO WALL USING AT LEAST M12 RAWL BOLTS CONTROL BOX
5. CP87 CONTROLLER GATE OPENING MOTOR STOPS DOES NOT REVERSE ON HITTING AN OBSTRUCTION 7 CENTURION THE AUTOMATIC CHOICE CENTURION SYSTEMS PTY LTD HEAD OFFICE TEL 27 0 11 699 2400 FAX 27 0 11 704 3412 or 462 6669 148 EPSOM AVENUE NORTH RIDING PO BOX 506 CRAMERVIEW 2060 SOUTH AFRICA WEB http www centsys co za General information e mail info centsys co za n dGdDDBLL Oa eLb QGUOEDA CAAAALR S ECCALLALOLAHkGLLVLLLULUL _ FOR TECHNICAL SUPPORT CONTACT SOUTH AFRICA EAST RAND 011 397 6401 PORT ELIZABETH 041 581 6994 5 DURBAN 031 701 9583 EAST LONDON 043 743 4923 NELSPRUIT 013 752 8074 5 BLOEMFONTEIN 051 448 1714 PRETORIA 012 348 2610 1 KIMBERLEY 053 832 3231 CAPETOWN 021 447 1295 VEREENIGING 016 422 5667 AFRICA EGHO EINE NAMIBIA e e EG EE CE BE ERE PER ak Ed ved Tel 61 220 8309 MOLECULAR CONSULTANTS 2222 Tel 803 3123182 SECURITY DISTRIBUTORS ZIMBABWE 22 22 Tel 4 795 873 SEKANYOLYA TIMBER WORKS UGANDA 22222222 Tel 41 231 40 EUROPE AUTOMATISME BATIMENT
6. SWOP MOTOR POLARITY TO CHANGE MOTOR DIRECTION SWOP TO STOP MOTOR S ON LIMIT S IF NECESSARY 29 Commissioning LIMIT SWITCH ADJUSTMENT w ARRANGE FOR FIXED PIN TO STOP MOTOR IN THE GATE CLOSED POSITION SEE FIG 1 BELOW IF ADJUSTABLE L S STRIKER ARM CAUSES GATE TO STOP THEN DISCONNECT L S COMMON SEE FIG 2 BELOW AND ALLOW MOTOR TO DRIVE PAST LIMIT SWITCH SPRING w WHEN L S STRIKER ARM IS CLEAR RECONNECT WIRE NOTE LHS MOTOR SHOWN FIG 1 GATE CLOSED TUER MICROSWITCH SHOWN ACTIVATED Z T MICROSWITCH FIG 2 g TO MICRO TO TO SWITCHES MOTOR EARTH ADJUSTABLE L S STRIKER DISCONNECT COMMON IF NECESSARY TO SET UP SEE DESCRIPTION ABOVE WITH LIMIT SWITCHES SET FOR THE CORRECT GATE CLOSED POSITION REFIT DRIVE ARM AND CONNECTING ARM ENSURING THAT THEY ARE IN A COMPLETELY STRAIGHT LINE TIGHTEN DRIVE ARM SECURELY USING ALLEN KEY DRIVE ARM BALL JOINT AND CONNECTING ARM MUST LIE DIRECTLY OVER AND IN LINE WITH THE SETUP LINE TIGHTEN USING ALLEN KEY SETUP LINE 30 Commissioning cont d OPEN AND ADJUST THE ADJUSTABLE LIMIT SWITCH STRIKER ARM SUCH THAT DRIVE ARM DESCRIBES 180 DEGREE ARC NOTE L H S MOTOR SHOWN
7. Tel 1 697 93120 CROWN AXXESS LTD U K UNITED KINGDOM eee Tel 1483 450 011 NESTOR sa coetu bey P E IURIS USE Tel 9 380 4020 NORTH AMERICA GATES CANADA IN MADE Du PUDE Tel 250 334 1553 AUSTRALASIA ABA GATES WESTERN Tel 8 933 03061 DOMINATOR SYSTEMS NEW ZEALAND Tel 3 384 5145 IGBT VICTORIA eed ER PRSE II Ive AS Tel 3 933 54213 ROTECH QUEENSLAND Tel 7 326 47330 SA GATES SOUTHERN AUSTRALIA ee e ees Tel 8 826 64235 SECURITE DU PACIFIQUE NEW 2222222222222 2 2 Tel 283 760 INDIAN OCEAN SEGULOGIX ITD MAURITIUS ie ERI RITE Te ERI QE IY Tel 467 8509 SECURITE AUTOMATISMES REUNION Tel 280 368 ASIA amp PACIFIC VAST VIDEO MALAYSIA n Rip P eh P Peter S adeps d reed Tel 3 214 34931 BLT ASSOCIATES TEIAILAND T birgt AN ae daa NE De dad ANE ede Tel 2 691 6793
8. gm LOAD e g FLUORESCENT 0 5mm CABLE MIN LIGHT 12V DC TO MOTOR ANGLE X LOCATION 30 JOHANNESBURG 40 PE amp EAST LONDON POWER CABLE 2 5mm e g PDI 120505L 3 5DC 45 CAPE TOWN BATTERY DEEP CYCLE NOTE 1 TO PREVENT THE STATUS LED ON THE CP77 2 CONNECT MOTOR DIRECTLY TO BATTERY U RATED FAILURE IT IS NECESSARY TO CONNECT TERMINAL 13 TO TERMINAL 15 CONTROLLER FROM INDICATING MAINS NLESS LOAD SHED FUSE IS SUITABLY 26 Commissioning CONTROL CARD SETUP GREEN POWER ON LED ON WITH MAINS POWER PRESENT AUTOCLOSE COLLISION e GATESTATUS 69 LED RED 5 545 SECS OPEN CLOSE WITCH NO CP77 AND CP87 LED GATE STATUS LED OFF GATE CLOSED LED ON GATE OPEN FAST FLASH CLOSING SLOW FLASH OPENING 2 FLASH 2 SECS MAINS FAILURE FLASH 2 SECS BATTERY LOW DESCRIPTION OF OPERATION MODE SINGLE MOTOR SYSTEM WITHOUT AUTOCLOSE SINGLE MOTOR SYSTEM WITH AUTOCLOSE DOUBLE MOTOR SYSTEM WITHOUT AUTOCLOSE DOUBLE MOTOR SYSTEM WITH AUTOCLOSE CONDOMINIUM MODE SINGLE MOTOR PIRAC MODE SINGLE MOTOR CONDOMINIUM MODE DOUBLE MOTOR PIRAC MODE DOUBLE MOTOR LINEAR MOTOR S WITHOUT AUTOCLOSE LINEAR MOTOR S WITH AUTOCLOSE SEE NO
9. 2 o Q 1 o o CP77 CONTROL CARD H31SVW 112 3 4 5 6 7 8 9 10111213141516 eoseeosesos AHaLIvg HOLON 3AV 1S 53N SNOWINOO 1VN5IS 9924 Ienu lod 19V1NOO OV ASL OV 2815 GION31OS 2 435010 MS 3AV1S N3dO MS 435019 MS H3LSVW N3dO MS 1 G3H VH3NI aaisnivis 1 35010 O1nv dOO1 LIX3 3383 Y39944 1VINHON 10053201 NVIHLS3Q3d 622466 40 42 44 46 a CP87 CONTROLLER sINGLE MOTOR CONTROLLER WITH BASIC FEATURES CP87 CONTROL CARD 1 OV ASL OV ASL YL AZL 85010 5 390 H LIMS 5 1123456789 ORONONONO B C D 18 Electrical Connections cont d MOTOR AND LIMIT SWITCH CONNECTIONS MOTOR FUSE RATING Ane AUTO MATE MAXI M
10. 5 38 S3 18V 3S3H L S impiitied Pedestal Mounting Position M ounting Control Box Space to mount intercom power CONTROL BOX 4 supply behind 77 if required PREFERABLY MOUNTED AT EYE LEVEL TRANSFORMER CP13E x x lt REMOVE CHASSIS PLATE 3 2 MOUNT ENCLOSURE TO WALL 3 4 DRILL CABLE ENTRY HOLES REPLACE CHASSIS PLATE AND WIRE EQUIPMENT S tandard Pedestal Positioning Gate Inward Opening See Page 14 for Wall Mount Pedestals Determine Gate Opening Angle STEP 1 MEASURE 1M ALONG GATE MAKE MARK S1 ON THE GROUND MARK ON GATE AT 1M FROM GATE SHOWN CLOSED Standard Pedestal Positioning cont d STEP 2 SWING GATE TO DESIRED OPEN POSITION 70 120 DEGREES MAKE SECOND MARK S2 ON THE GROUND
11. REFER TO PAGE 6 7 STEPS 1 3 5 STEP 4 Ss 89 E AFFIX GATE BRACKET TO GATE USING DIMENSION C FROM HINGE CENTRE LINE MARK S4 ON GROUND USING A PLUMB BOB e t S4 PLUMB BOB GATE SHOWN CLOSED 14 Wall Mount Pedestal cont d STEP 5 MARK POINT S5 ON THE GROUND USING A PLUMB BOB PLUMB BOB N 4 Y 1 I 1 7 7 7 7 GATE SHOWN SETUP LINE OPEN STEP 6 MARK HORIZONTAL LINE SHOWN ON PILLAR 100mm BELOW TOP OF GATE BRACKET L
12. 01 1439 92 0 348 556 695 1451 93 0 345 551 689 1463 94 0 342 547 684 1475 95 0 339 543 678 1486 96 0 336 538 673 1498 97 0 334 534 668 1509 98 0 331 530 663 1521 99 0 329 526 658 1532 100 0 326 522 653 1543 101 0 324 518 648 1554 102 0 322 515 643 1565 103 0 319 511 639 1576 104 0 317 508 635 1587 105 0 315 504 630 1597 106 0 313 501 626 1608 107 0 311 498 622 1618 108 0 309 494 618 1628 109 0 307 491 614 1638 110 0 305 488 610 1648 111 0 303 485 607 1658 112 0 302 482 603 1668 113 0 300 480 600 1677 114 0 298 477 596 1687 115 0 296 474 593 1696 116 0 295 472 590 1705 117 0 293 469 586 1714 118 0 292 467 583 1723 119 0 290 464 580 1732 120 0 289 462 577 SELECT VALUE Z TABLE CLOSEST TO THAT MEASURED 250mm Limited space or outward opening applications ATION TH 400mm Standard double Auto Mate kits 500mm Standard Maxi Mate or single Auto Mate kits 8 Standard Pedestal Positioning cont d Positioning Gate Bracket STEP 4 POSITION GATE BRACKET AT DIMENSION C WELD OR BOLT BRACKET TO GATE MARK S4 ON GROUND GATE CLOSED
13. 60mm CLOSER TO THE WALL FROM CENTRE LINE OF DRIVE ARM MOUNTING HOLE GATE BRACKET DRIVE ARM 10 PEDESTAL Standard Pedestal Positioning cont d NOTE THIS SHOWS AN ALTERNATIVE POSITION OF THE PEDESTAL IF SPACE IS LIMITED LIMITED SPACE PLAN VIEW OF GEARBOX amp PEDESTAL POSITIONING S4 NOTE GEARBOX JUST CLEARS S5 THE GATE IN THE FULLY OPEN POSITION 180mm Figure 1 NOTE ALTERNATIVE POSITION WHEN THERE IS ABSOLUTE MINIMUM SPACE BETWEEN WALL AND GATE IN OPEN POSITION NOT RECOMMENDED PLAN VIEW OF GEARBOX amp PEDESTAL POSITIONING CONSULT CENTURION S4 CONSULT CENTURION FOR CORRECT POSITION OF PEDESTAL S5 SEE SITE PREPARATION DRAWING PAGE 3 Figure 2 11 Standard Pedestal Positioning cont d Install pedestal and determine j correct height 4 5 8 E DIG HOLE FOR PEDESTAL INSTALL CONDUIT TO PEDESTAL FROM CONTROL BOX CONCRETE PEDESTAL IN PLACE AS SHOWN
14. AC DC CP77 SUPPLY CP87 22 Electrical Connections cont d REMOTE AUTOCLOSE SWITCH TOGGLE SWITCH IS SHOWN FITTED TO AN INTERCOM TELEPHONE SIGNAL COMMON AUTO CLOSE TOGGLE CONTROLLER MODEL CP77 CP87 MOTOR xd CONTROLLER GATE STATUS FITTED TO HANDSET BASE SEPARATELY SIGNAL COMMON LED INDICATION MAINS LOSS 2 FLASHES 2 sec BATTERY LOW 3 FLASHES 2 sec COLLISION DETECTION 4 FLASHES 2 sec GATE CLOSED OFF GATE OPEN ON GATE OPENING SLOW EVEN FLASH GATE CLOSING FAST EVEN FLASH 23 Electrical Connections cont d PILLAR LIGHT S t 0 5mm NORSK CABLE OR S W A Y CONTROLLER 220V AC SUPPLY MODEL OR OTHER VOLTAGE TO SUIT TYPE OF GLOBES USED GPZ CP87 REMOTE PILLAR LIGHT CONTROL TOGGLE SWITCH IS SHOWN FITTED TO AN INTERCOM TELEPHONE SIGNAL COMMON 02mm CABLE CONTROLLER MODEL ZZ g CP87 D TOMOTOR CONTROLLER CP77 24 Electrical Connections cont d BATTERY CHARGER TRANSFORMER SUPPLY 220V AC OPTION 1 PLUG IN TRANSFORMER IN HOUSE PLUG IN OR ENCLO
15. ADJUST ADJUSTABLE LIMIT SWITCH STRIKER PLATE USING 10 SPANNER DIRECTION OF ROTATION FOR L H S TO OPEN 222 DRIVE ARM POSITION WITH GATE CLOSED DRIVE ARM POSITION FOR GATE FULLY OPEN 31 Sensing Adjustment ADJUST SETTING S ON CONTROL CARD SEE FIGURE 2 SUCH THAT GATE S WILL OPEN AND CLOSE RELIABILY BUT NOT CAUSE DAMAGE TO PERSONS OR OBJECTS IN THE PATH OF THE GATE NOTE DIFFERENCE DURING CLOSING FIG 1 AND OPENING FIG 3 DIRECTIONS GATE CLOSING FIG 2 SETS SENSITIVITY FOR MASTER AND SLAVE GATE WHILE OPENING CLOSING MOTOR STOPS AND REVERSES ON HITTING AN OBSTRUCTION A gt SETS SENSITIVITY FOR BOTH OPENING AND CLOSING CP77 CONTROLLER
16. ATE eit AT qoron2 8A Slow Blow 16A Slow Blow SLAVE RE R 77 PURPLE BLACK Motor 1 EARTH WI p p ORANGE ORANGE PURPLE FOR EARTHING DETAILS REFER TO PAGE 26 N A N A N A N A RADIO CONNECTIONS REFER TO CENTURION FOR CODING DETAILS CENTURION SMART RX EXAMPLE 1 NO CODING SWITCHES 12V TRG TYPICAL RADIO RECEIVER 12V EXAMPLE 2 CODE SWITCHES TYPICAL TRANSMITTER REMOTE RECEIVER CONTROLLER MODEL yr FOR DETAILS OF SETTING CODE SWITCHES REFER TO IO MANUFACTURER RAD OPTIONAL EXTERNAL LINK IF NOT INTERNALLY FITTED 19 CP77 CP87 Electrical Connections cont d INTERCOM CONNECTIONS NOTE Many different intercom types are available Only signals necessary to interface intercom to Centurion s controller are shown Consult intercom manufacturer for full wiring diagrams CONTROLLER MODEL CP77 CP87 SOLENOID LOCK MAGNETIC LOCK OPTION 1 SOLENOID LOCK p e OR N OPTION 2 MAGN
17. Auto TU agat SWING GATE OPERATORS INSTALLATION mm Latest Revision 08 03 04 Document Ref 1068 D 01 0052 4 CENTURION THE AUTOMATIC CHOICE S wing Gate Installation Manual Tavie of Contents INTRODUCTION BASIC KIT RECOMMENDED TOOLS SITE PREPARATION 1 CRITICAL DIMENSIONS TABLE 2 CABLE REQUIREMENTS SIMPLIFIED PEDESTAL MOUNTING POSITION MOUNTING CONTROL BOX STANDARD PEDESTAL POSITIONING TABLE 8 STANDARD PEDESTAL POSITIONING OUTWARD SWING PEDESTAL POSITIONING WALL MOUNT PEDESTAL ELECTRICAL CONNECTIONS COMMISSIONING COLLISION SENSING ADJUSTMENT Page 2 Page 2 Page 3 Page 3 Page 3 Page 4 Page 5 Page 6 Page 6 13 Page 8 Page 14 Page 14 17 18 26 Page 27 31 Page 32 ntroduction A CENTURION GATE AUTOMATION system is a quality product designed to give many years of trouble free service This MANUAL has been compiled to assist you the customer with a trouble free installation PLEASE READ THE INSTRUCTIONS CAREFULLY Basic Kit The swing gate kit comprises of components shown in the identification list below GEARBOXES CONNECTING ARMS LONG CONNECTING ARM 4 AUTO MATE MAXI MATE GEARBOX GEARBOX SHORT CONNECTING ARM DRIVE ARMS with ADAPTOR PIECE 500mm DRIVE ARM BALL JOINT q 400mm DRIVE ARM ADAPTOR PIECE GATE BRACKET 250mm DRIVE ARM 4 PEDESTALS FASTENERS gt lt g
18. DRILL FIXING HOLE HORIZONTALLY THROUGH CONNECTING ARM 8 5mm FIT BOLT AND NUT CONNECTING M8 x 40 SET SCREW STEP 12 ALIGN GATE END POINTS LOCK ADAPTOR PIECE TO BALL JOINT WITH LOCK NUTS Vt 11 ALIGN GATE END POINTS ROTATE CONNECTING ARMS DRIVEARM AND ADAPTOR PIECES TO GET GATE END POINTS TO ALIGN 180 180 THE CORRECT ARC THE CORRECT ARC FOR LHS DRIVE ARM FOR RHS DRIVE ARM 13 Swing Pedestal Positioning NOTE DIMENSIONS CRITICAL GATE OPENS OUTWARDS BUT MOTOR REMAINS INSIDE PROPERTY 250mm DRIVE ARM MUST BE USED LONG CONNECTING ARM REQUIRED DRIVE ARM SHOWN IN GATE CLOSED POSITION Wai Mount Pedestals Gate Inward Opening Positioning Gate Bracket STEPS 1 3 TO DETERMINE GATE OPENING ANGLE AND DIMENSION C FOR POSITIONING THE GATE N lt S Pd BRACKET
19. EN POWER SUPPLY CONNECTED AND SWITCHED ON SUPPLY u PLUG IN CONNECTOR OPTION 2 LOW VOLTAGE SUPPLY TO GATE PLUG IN TRANSFORMER AND SWITCH ON CIRCUIT CHECK POWER ON INDICATION 77 87 CONTROLLER GREEN POWER SUPPLY CONNECTED AND SWITCHED ON 15V TO CONTROLLER CONNECTING BATTERY LOOSEN OR REMOVE DRIVE ARMS CONNECT BATTERY BATTERY 12V CP4 BATTERY NOTE IF A LARGE BATTERY IS USED THE CABLES CONNECTING THE BATTERY TO THE CP80 CARD SHOULD BE BETWEEN 6 amp 10 mm FOR CABLE LENGTHS LESS THAN 5 METRES 28 Commissioning cont d SET MOTOR AND LIMIT SWITCH POLARITY TRIGGER CONTROL CARD MAKE SURE MOTOR DIRECTION S CORRESPOND S WITH STATUS LED COMPARE FIG 1 AND FIG 2 BELOW SWOP MOTOR WIRES TO GIVE CORRECT MOTOR ROTATION IF NECESSARY SEE FIG BELOW w TEST THAT MOTOR STOPS WHEN IT HITS THE LIMIT SWITCH SWOP LIMIT SWITCH WIRES IF MOTOR DOES NOT STOP ON LIMIT SWITCH SEE FIG 3b BELOW L H S GATE MOTOR FIG 1 R H S GATE MOTOR VIEWED FROM INSIDE THE PROPERTY ARROW SHOWS Re PE coni arg UQ OC CP77 CP87 CONTROLLER CONTROLLER STATUS STATUS FAST FLASH CLOSING SLOW FLASH OPENING LED ON GATE OPEN LED OFF GATE CLOSED CONNECTOR BLOCK IN MOTOR
20. ENSURE PEDESTAL IS VERTICAL k BRACKET E r J OL lt 108 120mm CONCRETE BEND OUT TABS Mount gearbox and connecting hardware MOUNT GEARBOX ONTO PEDESTAL AND BOLT gf STEPS 9 amp 10 INTO PLACE NA WHEN CONCRETE IS DRY BOLT GEARBOX ONTO PEDESTAL WITH 4 BOLTS M10 x 20 AND WASHERS LOOSELY FIT DRIVE ARM TO OUTPUT SHAFT USING M12 x 25 CAP 5 M10 x 20 BOLTS CUT CONNECTING ARM TO FIT INSIDE ADAPTOR PIECE DEEPER THAN THE FIXING HOLE HCUT HERE FIXING HOLE M12 x 25 CAP SCREW 12 Mount gearbox and connecting hardware contd STEP 11
21. ETIC 12V RELAY LOCK S CONTROLLER MODEL d MAGNET SUPPLY Could be 12V from gate motor battery CP77 depending on type of magnetic lock used CP87 NOTE SOLENOID LOCK OR MAGNET IS USED TYPICALLY ON SINGLE SWING GATES 20 Electrical Connections cont d INFRA RED BEAMS NOTE TYPICAL SAFETY BEAM IS SHOWN REFER TO MANUFACTURER FOR DETAILS RECEIVER 12V DC POWER SUPPLY J CONTROLLER MODEL NOTE THE INFRA RED BEAM INPUT ONTO THE STANDARD CP77 IS NORMALLY OPEN CP77 CP87 PEDESTRIAN KEYSWITCH SIGNAL COMMON CONTROLLER MODEL CP77 CP87 21 Electrical Connections Cont d HOLIDAY LOCKOUT sukmbucs L X NEG 1COM LATCH TYPE RADIO RECEIVER 2 POSITION SWITCH RELAY MUST HAVE LATCHING CONTACT ELECTRONICS CONTROLLER MODEL CP77 PUSHBUTTON CP87 KEYPAD FREE EXIT LOOP PROCON LD100 INDUCTIVE LOOP DETECTOR IS SHOWN BELOW MODIFY WIRING IF OTHER MAKES OF DETECTORS ARE USED LD101 12V DC DETECTOR UNIT TWISTED WIRES CONTROLLER 11PINPLUG MODEL IN RELAY BASE 12V
22. NORSK IN CONDUIT OR S W A INTERCOM CABTYRE REMOTE RECEIVER G P IN CONDUIT INTERCOM CABTYRE PEDESTRIAN KEYSWITCH G P IN CONDUIT INTERCOM CABTYRE INFRA RED BEAM G P IN CONDUIT SOLENOID STRIKE not shown CABTYRE OR G P IN CONDUIT K SOLAR PANEL not shown 2 1 5 X CABTYRE OR G P IN CONDUIT CABLE IS MINIMUM RECOMMENDATION S W A STEEL WIRE ARMOURED G P GENERAL PURPOSE HOUSE WIRING OR PANEL FLEX ni CONSULT INTERCOM SUPPLIER FOR REQUIRED NO OF CORES n2 CONSULT INTERCOM SUPPLIER FOR REQUIRED NO OF CORES FOR OPTIMUM LIGHTNING PROTECTION USE SCREENED CABLE EARTHED AT BOTH ENDS 4 Uone jejsur 92 8 uo spuedep 99 uod iv u 002 029 WHY 9298 074 N3dO 9 992 09 H1SN31 20 1 3499 ___ 5 916 01 4141008 004 075 985 8 o06 N3dO 31v9 m m 2 9 AR Y N3dO 5349 ees 035019 31 9 1NIOd 0L 9 S39Vd NO 5 135 JHL OL J3ALLVNH3IETV v SV
23. SURE MOUNTED 2 UA CONTROLLER MODEL CP77 CP87 220V AC MAINS SUPPLY lt OPTIONAL CONTROL BOX CONTROLLER MODEL CP77PSU 15 16 F G CP87 N A N A N A N A NOTE CP77 CONTROLLER CARD MUST BE MODIFIED FOR PSU SUPPLY REFERENCE CP77PSU 25 Electrical Connections cont d RECOMMENDED EARTHING FOR LIGHTNING PROTECTION USE ONE OF THE STUDS THAT SECURE THE TRANSFORMER IN POSITION TO ESCOM EARTH d mn 1 INTERCOM CABLE EARTH ROD CONNECT GREEN YELLOW EARTH WIRE TO EARTH EARTH SCREEN AT HOUSE AS WELL GREEN YELLOW WIRE OF CONTROL CARD or MAINS MASTER SUPPLY MOTOR 1 SEE SABS 1063 FOR ROD ELECTRODE DETAILS SOLAR PANEL TO SECOND SOLAR PANEL SOLAR REGULATOR WITH LOAD SHED EARTH SYSTEM AT THE GATE USING A COPPER EARTH SPIKE ENSURE THAT SYSTEM IS CONNECTED TO ESCOM OR MAIN EARTH CABLING FROM EARTH ROD TO PSU MUST BE AS HEAVY AS POSSIBLE x 4mm TYPE WITH LOAD SHED IF FITTED lt SOLAR PANE X NOTE1 POWER CABLE 2 5mm MINIMUM SENSE CABLE 0 2mm
24. TE 60 00 99 16 CP77 V1 X NOTE MAINS FAILURE DOES APPLY TO CP87 CONTROL CARD o o NOTE LIMIT SWITCH LEDS ONLY VERSION 1 1 CARDS AND ABOVE COLLISION SENSITIVITY MAX MIN GREEN POWER ON LED ON WITH MAINS POWER PRESENT AUTOCLOSE GATE STATUS AUTOCLOSE LED RED OFF 1 COMMISSIONING INSTRUCTIONS IDENTIFY STATUS LED WHICH WILL GIVE INFORMATION ON GATE STATUS e g WHETHER GATE SHOULD BE OPEN OR CLOSED SELECT DIP SWITCH SETTINGS TO GIVE REQUIRED MODE OF OPERATION CP77 ONLY SELECT AUTOCLOSE IF REQUIRED e g USING SW1 ON CP77 JUMPER ON CP87 SET AUTOCLOSE TIMER POTENTIOMETERS TO MINIMUM INITIALLY AND ADJUST TIME TO SUIT AFTER COMMISSIONING SET COLLISION SENSITIVITY POTENTIOMETERS TO MID POSITION SEE PAGE 32 FOR CORRECT FINAL ADJUSTMENT Commissioning APPLYING MAINS POWER OPTION 1 220v AC SUPPLY TO GATE APPLY 220V AC POWER CHECK POWER ON INDICATOR CHECK POWER ON INDICATION APPLY 220V AC POWER 1 87 CONTROLLER 15V AC TO CONTROLLER GRE
25. TICAL DIMENSIONS I STANDARD DRIVE ARM MUST LENGTHS AVAILABLE 1 LESS THAN gt VALUE 250mm 400mm 500mm 1 SHOWN IN I TABLE FOR FOR FOR addi Limited Standard Standard A MUST BE GREATER s space or anca Maxi Mate THAN VALUE H EHE E LI outward or single SHOWN IN TABLE opening ate Auto Mate HINGE applications its kits Hi ez I CENTRE LINE ZA BH 1 Egg BEBHHHH RECOMMENDED See page 10 400 240 635 560 790 760 Md MIN NORMAL j OPERATION 315 150 430 365 530 515 5 See page 11 Fig 1 DRIVE pe ARM ABSOLUTE MINIMUM FOR A E 220mm FOR AUTO MATE See page 11 Fig 2 260mm FOR MAXI MATE 3 Requirements INTERCOM GOOSENECK 50009 L ces n li i 220V MAINS D INTERCOM TO HOUSE DESCRIPTION MASTER MOTOR MOTOR and G P IN CONDUIT OR NORSK MASTER MOTOR LIMIT SWITCH SLAVE MOTOR MOTOR and G P IN CONDUIT OR NORSK SLAVE MOTOR LIMIT SWITCH EITHER 220V AC SUPPLY CABLE NORSK IN CONDUIT OR S W A OR 15V AC TRANSFORMER SECONDARY 3 CORE CABTYRE IN CONDUIT INTERCOM IN HOUSE amp STATUS SIGNALLING INTERCOM IN CONDUIT INTERCOM CONTROL BOX TO GOOSENECK INTERCOM IN CONDUIT PILLAR LIGHTS
26. t gt 8 FLAT WASHER M8 NYLOC PADLOCK NUTS M12 CAP SCREW M8 x 40 SET SCREW 10 20 SET SCREW SHORT PEDESTAL STANDARD PEDESTAL BATTERIES f 6 5AH BATTERY WALL MOUNT PEDESTAL ELECTRONICS LJ 1 al i p 198 6 BATTERY ENCLOSURE poen 87 SINGLE CONTROLLER CP77 CONTROLLER PLUG IN TRANSFORMER R ecommended Tools 2 5 5 ELECTRIC DRILLING Sig MACHINE I PLIERS SIDE 22mm 19mm SCREW DRIVERS CRIMPING TOOL CUTTER HAMMER G CLAMP 17mm 3 5mm FLAT AND PIN LUGS MASONRY BITS 6mm 2x13mm No1 PHILLIPS 20mm FOR WALL MOUNT PEDESTAL 10mm STEEL BITS 8 5mm 4 0mm 5 0mm TAPE MEASURE No 8 ALLEN KEY HACKSAW LEVEL PLUMB BOB SOLDERING IRON C Dimensions CHECK DIMENSIONS MUNICIPAL BYLAWS WATER SEWERAGE ELECTRICAL CABLES Ll CRI
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