OPERATING INSTRUCTIONS FOR AL
Contents
1. purchase e r Fig 1 AL KO Security Device Fig 2 Safety ball OPERATING INSTRUCTIONS FOR ALKO AL KO SECURITY DEVICE FOR AKS 1300 STABILISERS GUAT FOR L FE OPERATION REMOVAL 1 Insert left and right lugs of safety cover into cutaway portion 1 Open dust cap of the attached locking plates 2 Insert key and turn to the right as far as it will go about 60 2 Push the AL KO Security Device firmly forward until it can go no further As a result the lock cylinder will slide up automatically If necessary press the safety cover forward and pull out the 3 Hold security device in place turn key to the right and press lock cylinder with the key turned about 60 the lock cylinder in until it clicks into place Fig 3 Turn the key to the left into the locked position The strain bolt 3 Pull security device back then moves out and locks 4 Remove security device and stow in vehicle or caravan So 4 Swing the dust cap over the lock cylinder to protect from dirt that the dust cap is not damaged during transit remove key inserting lock and swing dust cap over the lock cylinder IMPORTANT INFORMATION Never attempt to fix or remove the security device with a hammer as this may result in damage to the cover Fig 3 Lock security device and swing cover over lock OPERATING INSTRUCTIONS FOR AL KO SECURITY DEVICE FOR AKS 1300 STABILISERS OUALE FORLIFE ASSEMBLY INSTRUCTIONS REMOVAL OF EXISTING FIXING BOLTS Before you star2. O 90S 905 3 70NM OTHER OVERRUNS WITH M12 8 8 BOLTS 86NM Fig 9 Torque settings for vertical bolts AL KO Kober Ltd South Warwickshire Business Park Kineton Road Southam Warwickshire CV47 OAL E Mail maili AL KO co uk www AL KO co uk Tel 01926 818500 Due to a policy of continuous improvement AL KO reserves the right to change technical specifications Part No 1385108 Iss 4 08 13 4
3. OPERATING INSTRUCTIONS FOR AL KO SECURITY DEVICE FOR AKS 1300 STABILISERS THESE INSTRUCTIONS SHOULD ALSO BE FOLLOWED FOR THE AL KO SECURITY DEVICES FOR AK 160 300 COUPLINGS INTRODUCTION The AL KO Security Device Hitch Lock helps protect against the following unauthorised operations 1 Uncoupling from the towing vehicle 2 Coupling onto another towing vehicle 3 Theft of the stabiliser coupling from the trailer caravan MAINTENANCE Clean strain bolt locking bolts and the cutaway portion in the locking plates if they become dirty A little grease may be applied but remove excess with a cloth so that only a thin film remains Operate the locking cylinder periodically if the cover has not been used for a while If the lock only operates with difficulty spray the cylinder with WD 40 or comparable releasing fluid For general lubrication use a Graphite based spray powder ALKO QUALITY FOR LIFE SAFETY BALL The safety ball is designed to be used in conjunction wth with the AL KO Security Device The Safety ball is inserted into the coupling area of the Stabiliser before the AL KO Security Device is locked into position This prevents your caravan from being coupled to any other tow hook or smaller towball and being towed away APPROVAL This product holds full TUV approval WARRANTY Product warranty is given in accordance with S10 Clause 1 7 of the General Terms of Business and is usually 12 months from date of
4. necessary so that the fixing holes line up If present position the spacer sleeve in the draw shaft Fit parts as shown in Figs 6 or 7 If a spacer sleeve is in the draw Shaft thread this on as well Push retaining pin Fig 5 Item 1 through with the bolt behind horizontal or vertical Shock absorber damper is threaded on FOR YOUR OWN SAFETY PLEASE CHECK To make sure the shock absorber damper is threaded on push the draw shaft in and out If you can feel resistance then it is correctly positioned Always insert horizontal bolts as shown in Figs 6 and 7 ie from right to left when facing caravan as this allows correct clearances Always insert vertical bolt from top to bottom and re use original shim used on the overrun Fig 8 Spacer sleeve options ALKO QUALITY FOR LIFE With cross type bolt fixing do not forget to insert half moon shaped plates Fig 7 Item 4 and section washer Fig Item 5 For horizontal bolts tighten with Allen Key size 8 as the nuts are fixed and cannot be moved For vertical bolts tighten nut and torque as shown in Fig 9 secure gaiter with tie wrap Put security device on and lock If the cover is difficult to put on or lock unlock then you need to reposition the locking plates Loosen front bolt and the plates can now move laterally Re tighten bolts to correct torque and check if safety cover now fits OVERRUN TYPE TORQUE SETTING AL KO 308 60NM AL KO 60S 605 2 60NM AL K
5. t to remove the existing fixing bolts please note the following On most overrun assemblies the shock absorber is secured by the fixing bolt Fig 4 Item 2 WARNING The shock absorber damper extends independently Enclosed with this box is a retaining pin Fig 5 Item 1 to aid assembly a Remove gaiter and loosen self locking nut from hexagon cap bolt Fig 4 ltem 1 and Fig 5 Item 2 Push or knock out hex cap bolt Fig 4 ltem 1 Knock through retaining pin Fig 5 2 with Fig 5 1 Leave the pin in the shaft for centring the shock absorber damper Any spacers originally fitted must be re used ALKO FITTING OF AL KO SECURITY DEVICE Horizontal Bolt Fitting for AL KO Overruns Fig 1 Locking plates left right 2 Inner Hex Bolt M12 8 8 with flat head to DIN 7984 3 Self locking nut M12 Cross type Bolt Fitting for other overruns Fig 7 Locking plates left right Inner Hex Bolt M12 8 8 with flat head to DIN 7984 Dome Head Bolt M12 8 8 Half moon shaped fixing lugs Section washer not included in this kit please use original washer from coupling head you are removing 6 Self locking nut M12 O amp OO PO Illustrations show AK 160 300 couplings but assembly procedure for AKS 1300 is identical OPERATING INSTRUCTIONS FOR AL KO SECURITY DEVICE FOR AKS 1300 STABILISERS PROCEDURE Push Gaiter onto the drawshaft followed by the AK160 300 coupling or AKS 1300 stabiliser with spacers Fig 8 if
Download Pdf Manuals
Related Search