Bench & Shop Presses Operating Instructions Manual
Contents
1. 11 When necessary replace the saddle of ram 11 with the bearing punch 15 12 The press is now ready to use NOTICE Before disassembly carefully slide bed to its fully lowered position Model 65123 at Size of Hardware Kits y lock washer M10__ 8 ut mio 8 9 bot 1ox30_ 2 10 flat washer M16__ 8 Figure 3 Assembly Illustration for model 65123 e Study understand and follow all printed materials provided with on this product before use e Do not exceed rated capacity e Burst hazard exists if hose or connection pressure exceeds rated pressure e Use the device only on a hard level surface e Always wear safety goggles when working on or near this equipment Always install and monitor an in line calibrated pressure gauge while operating e Always inspect hoses and connections for damage prior to use e Keep hands feet and all other body parts away from loading area e Never leave loaded press unattended e Projectile hazard Ensure workpiece is center loaded and a safety shield is installed around workpiece to protect against projectiles e Do not modify this device beyond installing a shield to protect against projectiles e Ensure the user is familiar with the controls and operational characteristics of this product and aware of the potential hazards associated with its use e Failure to heed these markings may result in personal injury and or property da2. of this jack remove from service immediately Inspect before each use Do not use if broken bent cracked or damaged parts are noted Any press that appears damaged in any way or operates abnormally shall be removed from service immediately If any component of this product has been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until checked by a factory authorized service center contact distributor or manufacturer for list of authorized service centers It is recommended that an annual inspection be done by qualified personnel Labels and Operator s Manuals are available from manufacturer PRODUCT DESCRIPTION This Shop Press is designed for automotive truck implement fleet and industrial repair shops where pressing bending straightening and forming is required Typical applications include installation and removal of alternator and power steering pump bearings axle bearings transmission bearings seals u joints and others It is not intended for use as an assembly table or as fixture stand used to secure a large final assembly component The pump on this press must be equipped with a pressure gauge so that loading may be monitored at all times This gauge shall be calibrated annually To reduce the risk of personal injury and or property damage ensure that the rated working pressure of each pressurized attachment be equal to or greater than the rated working pressure developed by t
3. Operating Instructions Manual OMEGA NS Bench Shop Presses Model Capacity 60123 12 Ton 60253 25 Ton 65123 12 Ton lol o lo o A pene o SE ve shown A is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death e Leer comprender y seguir las instrucci nes antes de utilizar el aparato e El manual de instrucci nes y la informaci n de seguridad deben estar comunicado en lengua del operador antes del uso e No seguir estas indicaci nes puede causar da os personales o materiales SFA Companies http www omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in China 60123 MO 12 07 SAFETY and GENERAL INFORMATION Save these instructions For your safety read understand and follow the information provided with and on this product before using The owner and operator of this equipment shall have an understanding of this product and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use
4. able container Note Dispose of hydraulic fluid in accordance with local regulations 4 With pump in its upright horizontal position use a small funnel to fill reservoir to within 1 4 6 mm of the opening 5 Wipe up any spilled fluid and reinstall the vented oil filler plug Rust prevention Check ram and hand pump piston for signs of rust on a regular basis Clean as needed with a lint free oil saturated cloth Never use sandpaper or abrasive material on these surface How to remove faulty coupler If ram does not retract Depressurize pump and hose then remove the ram from application Disconnect and replace with new coupler Important Do not attempt to grasp ram with pliers or wrench without first wrapping the jaws of such tool with rags or similar padding How to bleed air from system 1 Place pump at a higher elevation than the hose and ram as A shown in figure 4 2 Operate pump to fully extend and retract the ram 2 or 3 times The objective is to force the air bubbles up hill and back to the pump reservoir 3 To bleed the air from pump reservoir simply open the oil filler screw Re install after bleeding Figure 4 Illustration to bleed air from system TROUBLESHOOTING Symptom Possible Causes Corrective Action Ram will not press load e Release valve not tightly closed e Ensure release valve tightly closed e Overload condition e Remedy overload condition e Faulty Loose couplers e Repl
5. ace Tighten couplers e Oil lever in pump is low e Fill and bleed system Ram bleeds off after press e Oil lever in pump is low e Fill and bleed system operation e Ram malfunction e Contact Omega Tech Service Ram will not retract after e Pump reservoir overfilled e Drain fluid to proper level unloading e Linkage binding e Clean and lubricate moving parts Poor lift performance e Oil level low e Ensure proper oil level e Air trapped in system e Bleed system Oil leak from ram e Ram malfunction e Contact Omega Tech Service 6 REPLACEMENT PARTS Not all components of the press are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number and parts description Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A E Mail sales omegalift com Tel 888 332 6419 Fax 816 891 6599 Website http www omegalift com Item Part for model Description Qty 60253 60123 65123 7 184 00007 000 T184 02000 000 T213 01000 000 T184 01000 000 T184 00002 000 T184 00003 000 PumpBracket T125 00008 000 FO40 90107 K02 1125 03000 000 F250 30000 000 F040 90009 K04 F040 90009 K05 F100 90009 K01 55255 T125 04000 000 T184 04000 000 T213 02000 000 6 8 9 el E Figure 5 Parts Illustration for 60123
6. ace the saddle of ram 11 with 10 the bearing punch 18 16 The press is now ready to use A NOTICE Before disassembly carefully slide bed to its fully lowered position OJORA OON 187 17 Size of Hardware Kits Lee nee of Hardware Kits 3 fe 19 bolt f1ox25_ 2 o 10 10 fiat washer M16__ 8 Figure 2 Assembly Illustration for model 60123 8 60253 Assembly Model 65123 Refer to Figure 3 Note Do not tighten any bolts unless told to do so 1 2 3 4 5 6 7 8 9 Attach base legs 1 and lower cross member 4 to upright channels 2 with bolts lock washers and nuts 3 Hand tighten only Attach support links 5 to the base No 1 and upright channels 2 with bolts lock washers and nuts 3 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 Slide head plate 7 to into upper cross members 8 Then secure with bolts 9 Attach the upper cross members assembly 8 to the upright channels 2 with bolts flat washers lock washers and nuts 10 Thread the ram 11 to head plate 7 on upper cross members 8 Tighten all aplicable nuts and bolt assemblies Connect the male coupler end of hydraulic hose 12 to the female coupler of the ram 11 to complete the connections Bring the bed frame 6 up and secure it with pins 13 10 Place the Arbor Plates 14 on Bed Frame 6
7. amp 60253 Figure 6 Parts Illustration for 65123 ONE YEAR LIMITED WARRANTY For a period of one 1 year from date of purchase SFA Companies will repair or replace at its option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY Some states do not allow limitations on how long an implied warranty lasts so the above l
8. he hydraulic pump SPECIFICATIONS Model Capacit Dimensions Min Working Max Working Hydraulic pacity WxDxH EE Space em Stroke 60123 12 12 Ton 4 MEUS 36 3 8 28 x 28 x 59 60253 2 1 2 MES 1 4 65123 21 1 4 x 16 1 8 x 31 1 2 17 5 8 UN Ram Hydraulic Couplers 1 4NPT lt Hydraulic Hose Pump Handle If IM aan Release Valve Hand P Bed Frame gt oe ump O Oil Filler Screw er Pump Bracket Arbor Plate Supper ine E lt Upright Channel L C Member lt Base Leg Air actuated hand ower Cross Member pump optional Figure 1 Shop Press Components 60253 shown 2 PREPARATION Before Use 1 Verify that the product and application are compatible if in doubt call Omega technical service 888 332 6419 2 Before using this product read the operator s manual completely and familiarize yourself thoroughly with the product its components and recognize the hazards associated with its use 3 To familiarize yourself with basic operation of hand pump turn the release valve a Clockwise until firm resistance is felt to further turning This is the CLOSED release valve position used to extend the ram b Counter clockwise but no more than 1 full turn from the closed position This is the OPEN release valve position used to retract the ram 4 With release valve opened remove the oil filler screw Ensure the oil
9. imitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies e 10939 N Pomona Ave Kansas City MO 64153 SA 888 332 6419 Rone sales omegalift com
10. level is within 1 4 6mm of the opening Reinstall the oil filler screw Assembly Models 60123 amp 60253 Refer to Figure 2 Note Do not tighten any bolts unless told to do so 1 Attach base legs 1 to upright channels 2 with bolts lock washers and nuts 3 Hand tighten only Attach lower cross member 4 to upright channels 2 with bolts lock washers and nuts 3 Attach support links 5 to the base 1 and upright channels 2 with bolts lock washers and nuts 3 Carefully slide bed frame 6 down to lowest possible position between the upright channels 2 Slide head plate 7 to into upper cross members 8 Then secure with bolts 9 Attach the upper cross members assembly 8 to the upright channels 2 with bolts flat washers lock washers and nuts 10 7 Thread the ram 11 to head plate 7 on upper cross members 8 8 Attached pump support bracket 12 to upright channel 2 with three bolts lock washers and nuts 3 9 Tighten all aplicable nuts and bolt assemblies 10 Place the hand pump 13 on pump support bracket 12 11 To hold the pump attach the fixed backets 14 and secure with bolts lock washers and nuts 3 12 Connect the male coupler end of hydraulic hose 15 to the female coupler of the ram 11 to complete the connections 13 Carefully bring the bed frame 6 up and secure it with pins 16 14 Place the Arbor Plates 17 on Bed Frame 6 15 When necessary repl
11. mage OPERATION Y Projectile Hazard Wear ANSI approved eye protection Never stand directly in front of loaded press Ensure that workpiece is center loaded and secure Reduce risk of flying debris by carefully following all operating instructions Know your press and hazards associated with its use vis da Crush Hazard Keep hands and feet from bed area at all times 1 Insert the support pins to desired height then lower the bed Ensure bed frame is fully rested on the support pins 2 Place arbor plates on the bed frame as needed 3 Place workpiece on bed frame using every precaution necessary to ensure your safety and prevent property damage Position workpiece in a manner which will not allow it to inadvertently fall from bed 4 Close release valve by turning it clockwise firmly and pump the handle to extend the ram until ram nears workpiece 5 Align ram and workpiece to ensure center loading 6 Apply load to workpiece by pumping handle Do not overload workpiece monitor the pressure gauge and calcualte the applied load using the following formula as basic guideline Force Pressure X Area 1 Effective Area of models 60123 65123 2 41 in 2 Effective Area of model 60253 5 14 in Problem 1 Determine the applied load in lbs force on a workpeice being pressed by a 60123 whose pressure gauge is reading 5000 psi Solution 1 9000 X 2 41 21 690 Ibsf Problem 2 Determine the applied load in lbs force on a workpeice bei
12. ng pressed by a 60253 whose pressure gauge is reading 2200 psi Solution 2 2200 X 5 14 11 308 Ibsf 7 Stabilize workpiece in a manner which will not allow it to inadvertently fall from the bed once the load is removed then turn release valve counter clockwise to retract the ram and remove workpiece Do not turn the release valve counter clockwise more a 1 full turn Note To protect your ram do not continue to operate pump after it is fully extended or retracted To reduce the risk of personal injury and or property damage ensure that the rated working pressure of each pressurized attachment be equal to or greater than the rated working pressure developed by the pump MAINTENANCE Before each use inspect press for damage Do not use if bent broken cracked leaking or otherwise damaged components are noted Periodically lightly oil all moving parts including the pump piston and ram Adding Changing oil to hand pump Important Use only good grade hydraulic oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the ram and pump and the potential for sudden and immediate loss of load Mobil DTE 13M or equivalent recommended For best results change fluid once a year 1 Depressurize and disconnect hydraulic hose from application 2 Remove oil filler screw located on top of the reservoir 3 Pour used fluid into a seal
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