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Operating Instructions For The Powerbond TR50.4 Total Melt Hot

1. bridges Make supply connections and settings Connect the TR 50 4 25 Glue Gun to the electric mains of 230 V 110 V and a compressed air line of max 6 bars Plug connecting cable into socket with earthing contact When the gun has warmed up approx 10 min check working temperature at the thermometer no 28 If necessary correct temperature at the thermostat no 21 to the right clockwise plus to the left anti clockwise minus Minor leaking during heat up phase is due to hot melt expanding in the nozzle heating chamber As soon as the working temperature is reached the hot melt will not leak out anymore Warning Once the gun has warmed up nozzle and cover are extremely hot Never work without wearing protective gloves Stand incl pressure controller and manometer Precise adjustment of compressed air ensures an exact regulation of the glue quantity to be applied The adjusted pressure may be read from the manometer indication Mount compressed air hose between glue gun and stand Connect compressed air hose for main connection to the rear side of the stand Loading of Glue As soon as the gun has warmed up open cover no 11 by turning the star grip no 18 to the left Load selected glue Fill tank only up to approx 1 5 cm below upper rim To close the cover turn grip to the right Allow approx 3 10 minutes depending on quantity and type of glue for the gun to melt the glue The quantity to be appl
2. Overheat protection temperature controller Heat up time 3 10 min depending on glue type Power cable approx 8m Tank capacity 250 ml Max application of glue per min 250 ml Weight hand gun 1200 g Accessories Foot switch art no 3518 Benchmount Stand art no 3618 Balancer art no 3544 Stand for depositing gun art no 3586 3587 Funnel for granular glue art no 3624 e Special nozzles upon request Please ask for our accessory nozzle leaflet Trouble Shooting POWERBOND Survey on Possible Fault Signals and Assistance in Trouble Shooting In case of damage send glue gun to Powerbond We shall not be responsible for any repair made by the customer Problems Possible Causes Trouble Shooting Faulty Operation No or too little glue comes off e clogged nozzle though the heat up time has Je pressure too low been exactly observed temperature too low defective valve Glue is too fluid or too con temperature too high or sistent too low Glue leaks out of nozzle sound absorber got stuck clogged nozzle spring pressure ball valve nozzle too low No temperature instrument switched off thermostat switched off defective thermostat unscrew nozzle clean or replace it check controller check temperature replace valve check temperature clean or exchange sound absorber Unscrew nozzle clean it carefully or replace it Unscrew nozzle at operating temperature wear gloves risk of burning re adjust pre
3. POWERBOND Operating Instructions For The Powerbond TR50 4 Total Melt Hot Melt Glue Gun DO NOT LIE ON THE GUN ON ITS SIDE DO NOT TIP BACKWARDS POWERBOND Table of Contents Product Description u EEN RENE ee RR ERGER ee GEE REG 3 Trouble Shooling is KEISER EE NEER 2ER 4 General Safety Instructions scenerne 5 Star UD EED EE RE HO EE 7 ODER ON Ne De Ee De Gee N ee Ee DR ker 9 Additional Information css nens 10 EC Conformity Certificate seen Re ER Re ER Reed 11 Exploded VIEWS nenne 12 Spare Parts Legend eed SN eeu seke SE Gee SR sek Ke 13 POWERBOND Dear customer The glue gun you purchased will help you to glue parts together more easily and more rapidly Before using the gun please read these instructions thoroughly Product Description Proper Use The gun works with hot glue which is dispensed under pressure Therefore the glue gun should only be used by qualified people Handling the gun properly will save you unnecessary accident hazards and problems Personal injury or material damage caused by an improper use of the Hot Melt Glue Gun shall not be the manufacturers but the user s responsibility Technical Data Connection 230 V 110V Heating capacity 400 W Air control glue 6 bars only in combination with a pressure controller A filter must be added Air consumption max 100 l min Temperature control thermostat Temperature control range approx 20 200 C approx 70 390 F infinitely variable
4. ean glue into the premelting tank Contaminated glue nails clamps sand etc cause malfunctions If you observe the operating instructions the gun does normally not need cleaning The glue remaining in the gun will remelt when it is warmed up and can be used for glueing again The glue must not get too hot otherwise it may coke hot melts on a polyamide basis are particularly sensitive If this has happened the gun should be cleaned with REKA cleaning liquid If the gun is used very often it has to be maintained regularly To set a date please call our service depart ment Additional Information If you have any additional questions or requests We should be glad to help you Please contact us at phone no 44 0 1782 823874 or fax no 44 0 1782 837038 Our mailing address is Powerbond Adhesives Ltd 253 Scotia Road Tunstall Stoke on Trent Staffordshire ST6 6AB England e mail info powerbond co uk Internet www powerbond co uk 10 POWERBOND CE EC Conformity Certificate certifies that the design of the TR 50 4 25 Glue Gun is in conformity with the regulations of EC 73 23 EEC 89 392 EEC revised Guidelines 91 368 EEC 89 336 EEC The following harmonized standards have been applied EN 60335 EN 292 EN 60204 HD 400 EN 55014 EN 60555 EN 61000 Design modifications influencing the technical data specified in the operating manual and the in tended use thus meaning a considerable change of the device rend
5. er this conformity certificate invalid 11 POWERBOND A Detail 18 Detail TR 50 40 12 Legend for spare parts Glue Gun TR 50 40 No 5327 220 V 40 2695 No 5333 110 V Nozzle M 14 cpl O Ring SEV Silencer DT SEV D 16 Cap SEV D 18 Membrane SEV 90 fitting SEV Lid Disc Screw Sheet Intensification Distance O Ring 40x3 Star grip Lock nut Lid release shaft M8 Tr 10x3 Thermostat Spacer bush D14 20 Spring Lock nut for lid release Hinge link Thermometer Trigger L screwing O Ring DT SEV POWERBOND 13 POWERBOND 14
6. extremely hot Compressed air pressure max 6 bars Never start working without having mounted a nozzle Do not direct glue jet towards people Prior to any nozzle replacement unplug connecting cable When replacing a nozzle liquid glue might leak out Warning Risk of burning Never bring the hot nozzle into contact with the cable When your skin got into contact with hot glue immediately cool it with cold water Do not try to remove hot melt from the skin first If necessary consult your doctor When hot adhesive got into your eyes immediately cool them under running water for about 15 minutes and consult your doctor at once If the vent valve does not audibly de aerate hot glue might flow off the sound absorber after the trigger has been operated Always wear protective gloves Note Do not lay gun on its side Fill tank only up to max 1 5 cm below upper rim Gun must de aerate audibly Always de aerate before lid is opened Do not direct glue jet towards people Do not hold nozzle top upwards Never work without having mounted a nozzle Do not carry out overhead work Stop using the instrument if casing is damaged due to shock breakage or heavy wear Even if the gun has been switched off it may be under pressure and glue may flow off POWERBOND Start up and Operation To avoid risk of stumbling Lay all instrument connections cables hoses and lines so that they do not cause any risk of stumbling cable conduits
7. ied can be determined by pressing the trigger no 29 the longer you press the more glue comes out Application of Hot Melts Make yourself familiar with the instrument first Apply a little glue in varying forms small large dots on a piece of paper or cardboard This is very easy Try to find out the correct quantity and the ideal pattern by adjusting the pressure controllers at the stand to different pressures Observe the correct working temperatures of the individual hot melt Never start working without having mounted a nozzle POWERBOND Nozzle Replacement Only replace nozzles when the glue gun is warm instrument temperature 60 80 C approx 140 175 F and empty For the replacement you need a SW 13 open end spanner You are advised to wear gloves A Prior to exchanging nozzles unplug connecting cable Replacing a cold nozzle may damage the gun If the nozzle is replaced when it is too hot liquid adhesive may leak out A Warning Risk of burning When your skin got into contact with hot glue immediately cool it with cold water Do not try to remove hot melt from the skin first If necessary consult your doctor When hot adhesive got in your eyes immediately cool them under running water for about 15 minutes Consult your doctor at once AN Never start working without having mounted a nozzle Do not direct glue jet towards people Working with Stationary Eduipment in connection with pne
8. lways be at the operator s disposal Meaning of the Various Safety Symbols This operating manual shall give concrete advice as to safety to draw the user s attention to remaining un avoidable hazards These hazards imply dangers to e persons e product and equipment The symbols used in the operation manual shall in particular call attention to the safety instructions This symbol indicates that there is above all danger to persons but also to equipment and material Caution Hot surface Accident Prevention Regulations VBG 125 W26 Hot surfaces such as machine parts tanks or materials but also hot liquids cannot always be perceived The utmost caution is advised when this symbol is attached to a component Always wear protective gloves when you have to touch hot surfaces POWERBOND Safety Measures in Case of Normal Operation The instrument must only be used by persons trained and instructed and being allowed to use it They have to know the operating instructions and be able to work accordingly Prior to each use check the gun for visible damage and make sure that it is in perfect condition Advise de tected defects to your superior at once Safety Instructions for the Use of Holt Melt Glue Gun TR 50 4 25 Filltank only up to 1 5 cm below upper rim Never exceed operating temperature of the hot melt Overheating may lead to decomposition which may affect health Once the gun has warmed up nozzle and cover are
9. nts Should the sound absorber no 6 got stuck the adhesive tank may be under pressure The vent valve sound absorber must audibly de aerate each time you operate the trigger no 29 AN Warning With this hot glue might come off the sound absorber If the vent valve does not de aerate audibly the adhesive tank must be de aerated by unscrewing the sound absorber no 6 the DT SEV no 7 and the swivelling screw no 33 For this you are advised to wear gloves No liquid glue should get into the sound absorber when the gun is ready for operation Always deposit the gun on its stand or use the wire strap or a balancer When using the stand remove wire strap If nevertheless glue should have got into the vent valve either clean that valve or replace sound absorber DT SEV and swivelling screw Never fill the premelting tank up to its upper rim POWERBOND Note Do not lay gun on its side Fill tank only up to max 1 5 cm below upper rim Gun must de aerate audibly Always de aerate before lid is opened Do not direct glue jet towards people Do not hold nozzle top upwards Never work without having mounted a nozzle Do not carry out overhead work Stop using the instrument if casing is damaged due to shock breakage or heavy wear Even if the gun has been switched off it may be under pressure and glue might flow out When using the stand remove wire strap Cleaning and Maintenance Only fill cl
10. ssure is cable properly connected to socket check thermostat and switch it on if neces sary replace thermostat POWERBOND General Safety Instructions User s Care and Diligence The Glue Gun has been designed and fabricated according to the applicable harmonized standards and further technical specifications So it is state of art and ensures a maximum of safety This safety however can only be achieved in practice if all necessary measures have been taken The user of the device shall be obliged to plan these measures and to make sure that they are taken In particular the user shall ensure that the gun is in working order the required personal protective equipment protective gloves for the operating personnel is available and used the entire operating instructions are in legible condition and available to the operator only sufficiently qualified and authorized personnel operates and maintains the gun this personnel is regularly instructed in the applicable aspects of operational safety and environmental protection and knows the operating instructions and in particular the safety instructions Make the information available This operating manual shall be kept on the site of operation It must be ensured that all persons operating the gun can look into the manual at any time In addition to the operating manual the instructions pursuant to the Factory Act and the regulations as regards the use of equipment shall a
11. umatic foot switch To work with stationary eduipment mount glue gun and foot switch according to enclosed drawings Connection of Foot Switch and Stationary Equipment Then proceed as follows Press trigger no 29 down to stop and hold it Plug enclosed screw into the borehole provided for this purpose at one side of the casing handle Let trigger loose Trigger is locked POWERBOND Operation The glue gun shall only be used applied according to its intended use Please see Section General Safety Instructions Improper use of the gun may cause personal injury or material damage Non observance of the safety instructions when working with the gun may lead to serious burns Make a functional test acc to the following list before you switch on the glue gun Check List Did you make sure that compressed air is supplied to the glue gun Is pressure max 6 bars and min 2 bars Is the glue gun connected to 230 volts 110 volts ls the nozzle clean and free of any foreign matters Is hot melt in the premelting tank Has the heat up time of approx 10 minutes depending on the glue type been observed While you are working the glue gun always has to be deposited on its stand or wire strap unless it is fitted to a balancer Never lay gun on its side Open premelting tank only if required Keep hot melt free of dirt and humidity When using the stand remove wire strap General Hi

Operating Instructions For The Powerbond TR50.4 Total Melt Hot

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