Declaration of Conformity Mounting and Operating Instructions
Contents
1. l Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 5 Double acting with Shock Absorber Item Article No Designation Quantity 1 690201001 Dust cap C51 2 2 690203001 Quick coupling male E402 2 3 690203107 Angular screw in union VA12LK 1 2 2 4 690201310 Hydraulic hose 5500 mm 3 8 st 45 2 5 690206435 Accumulator HO700R 100 bar 1 6 690203102 Straight screw in union GA12LK 3 8 without DM 1 7 690203106 Angular screw in union VA12LK 3 8 without DM 7 8 690200280 Cylinder 100 40 SL 185 mm 2 9 690201207 Hydraulic hose 400 mm 3 8 st st 2 10 660501400 Three block 1 11 690201219 Hydraulic hose 350 mm 3 8 st st 2 12 690203110 Cutting ring 12 mm 1 13 690203111 Union nut 12 mm 1 14 690203017 Adjustable bracket SL12L without DM 1 loo Oo Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 6 Double acting with Spring Suspension and Shock Absorber Articl2. HE VA Declaration of Conformity Mounting and Operating Instructions Spare Parts List HE VA Integrated Front Lift 55 01 Front Lift 55 01 Table of Contents Table of Contents Declaration of Conformity 1 D Delivery Check Machine Description 2 1 22 Application Technical Specifications Mounting Instructions 3 1 32 3 3 3 4 3 5 3 6 General Information Mounting of Front Lift Mounting of Absorber Spring Suspension and Double acting Hydraulics Double acting Hydraulics Shock Absorber ST Spring Suspension AF Operating Instructions 4 1 4 2 4 3 4 4 4 5 4 6 Lift Arms Coupling of Tools Uncoupling of Tools Lubrication Maintenance Locking Pin for Lift Arm Spare Parts List Hydraulic Diagram 6 1 6 2 6 3 6 4 6 5 6 6 Single acting Single acting with Shock Absorber Double acting Double acting with Shock Absorber Double acting with Spring Suspension Double acting with Spring Suspension and Shock Absorber Notes RA AAR M IQLIJRRIRINR 11 12 13 14 15 16 17 03 05 2006 Front Lift 55 01 03 05 2006 DS EN 45 014 Declaration of Conformity HE VA N A Christensensvej 34 DK 7900 Nyk bing Mors declares under our sole responsibility that the product HE VA Integrated Front Lift 5500 kg for Type 55 01 E E ST D D ST D AF ST To which this declaration relates is in conformity with the provisions of 98 37 EF Machinery Di
3. 45 1 7 690203106 Angular screw in union VA12LK 3 8 without DM 1 8 690203110 Cutting ring 012 mm 1 9 690203111 Union nut 12 mm 1 10 690203017 Adjustable bracket SL12L without DM 1 11 690201207 Hydraulic hose 400 mm 3 8 st st 1 NG5 Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 2 Single acting with Shock Absorber Article No Designation Quantity 1 690201001 Dust cap C51 1 2 690203001 Quick coupling male E402 1 3 690203107 Angular screw in union VA12LK 1 2 1 4 690201310 Hydraulic hose 5500 mm 3 8 st 45 1 5 690206435 Accumulator HO700R 100 bar 1 6 690203102 Straight screw in union GA12LK 3 8 without DM 1 7 690210001 Filter plug F38 3 8 2 8 690200280 Cylinder 100 40 SL 185 mm 2 9 690203106 Angular screw in union VA12LK 3 8 without DM 5 10 660501400 Three block 1 11 690201219 Hydraulic hose 350 mm 3 8 st st 2 1 ddf T 4 7 VY ie 7 i J RE Ke 8 9 ra P 9 DN N Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 3 Double acting Item Article No Designation Qu
4. antity 1 690201001 Dust cap C51 2 2 690203001 Quick coupling male E402 2 3 690203107 Angular screw in union VA12LK 1 2 2 4 690201310 Hydraulic hose 5500 mm 3 8 st 45 2 5 690200280 Cylinder 100 40 SL 185 mm 2 6 690201207 Hydraulic hose 400 mm 3 8 st st 2 7 690203106 Angular screw in union VA12LK 3 8 without DM 4 8 690203110 Cutting ring 12 mm 2 9 690203111 Union nut 12 mm 2 10 690203017 Adjustable bracket SL12L without DM 2 1 2 Lf D gt Y i a 7 wl V R 5 if N Yn NS 8 9 5 7 Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 4 Double acting with Spring Suspension Item Article No Designation Quantity 1 690201001 Dust cap C51 2 2 690203001 Quick coupling male E402 2 3 690203107 Angular screw in union VA12LK 1 2 2 4 690201310 Hydraulic hose 5500 mm 3 8 st 45 2 5 690206403 Accumulator HO700R 15 bar 2 6 690203102 Straight screw in union GA12LK 3 8 without DM 2 7 690203106 Angular screw in union VA12LK 3 8 without DM 10 8 690200280 Cylinder 100 40 SL 185 mm 2 9 690201223 Hydraulic hose 500 mm 3 8 st st 3 10 660501400 Three block 2 11 690201213 Hydraulic hose 300 mm 3 8 st st 1 12 690203017 Adjustable bracket SL12L 1 13 690203110 Cutting ring 12 1 14 690203111 Union nut 12 1 15 690203007 Test nipple for manometer tap 1 16 690203008 Test hose for manometer 1 17 690206802 Manometer G63 D250B 1 12 15 D 4
5. bolts after the first 10 hours of operation Check cylinders hoses and fittings for leaks and retighten Then check that the Front Lift bolts are tightened and that the hydraulic system does not leak oil In case of a standstill of some duration the Front Lift should be lifted to protect the piston rods If this is not possible if a tool is mounted the protruding part of the piston rods should be lubricated in grease 4 6 Locking Pin for Lift Arms By fitting the locking pin in various ways the movability of the arms can be determined On page 8 the various possibilities are shown Front Lift 55 01 al J fr K Put up the arms if the Front Lift is not used for any length of time Remove the locking pin to obtain full movability Put the pin in a holder 03 05 2006 The lift arms are equipped with a shaft for locking position The lift arms are equipped with a shaft for floating position Front Lift 55 01 03 05 2006 5 Spare Parts List Front Lift 55 01 03 05 2006 Item Article No Designation Quantity 1 690200280 Cylinder 100 40 SL 185 2 1 690200259 Cylinder 90 40 SL 185 Buck Rake linkage 2 2 668201010 Cylinder pin 40 L 184 2 3 668202010 Cylinder pin 40 L 170 2 4 630532500 Bushing 17x2 1 L 6 5 mm 4 5 690115006 Face plate 12 8 6 690101101 Set screw M12x25 4 7 690113006 M12 self locking nut 2 8 668201007 Mounting plate for accumulator 1 9 690101103 M12x35 s
6. city t 190 bar oil pressunes lt i c224ceossaseayeuseiwengeedacaaseangesdguad ven kasus 5500 kg Maximum load in coupling eyes uadsgake SR eS aeavauassepaabegbveeteunabeagted cacenesnartaeeeas 5500 kg Quick couplings standard xc otscssssasassesacsaneasseesdosacatanasteswactesteretoateaavactat 1 2 cone type ISO 7241 Hydraulic Oil Aled Upi an n ra e e e a e a s i Agip OSO 32 NOISE EVE A AE EEE EE ESE E EEE EEE ET A tesa EE Whe below 70 dB A The Front Lift complies with DS ISO 8759 2 Nov 86 as regards the dimensions locations and lift ing height categories ITI II of the coupling points 825 mm between the quick couplings 28 mm pin Front Lift 55 01 03 05 2006 3 Mounting Instructions 3 1 General Information As standard the Front Lift is supplied with a complete mounting kit consisting of bolts nuts wash ers hydraulic hoses quick couplings and cable binders strips 3 2 Mounting of Front Lift The following mounting instruction is a general instruction for the mounting of a HE VA Front Lift There may be deviations in special cases and if in doubt please contact HE VA l N cals dt a Dismantle the basic weight of the tractor Dismantle the lift in one side so that the side plates can pass the front block Mount the first side plate and tighten slightly Mount the second side plate and tighten slightly Mount the top link attachment cylinders and lifting console Now tighten all bolts Remember it is very imp
7. e No Designation Quantity 1 690201001 Dust cap C51 2 2 690203001 Quick coupling male E402 2 3 690203107 Angular screw in cap VA12LK 1 2 2 4 690201310 Hydraulic hose 5500 mm 3 8 st 45 2 5 690203111 Union nut 12 3 6 662000801 Hydraulic pipe 12 L 35 mm 1 7 690203106 Angular screw in union VA12LK 3 8 without DM 10 8 690203110 Cutting ring O12 3 9 690206403 Accumulator HO700R 15 bar 2 10 660501300 Three block 2 11 690203102 Straight screw in union Gal2LK 3 8 without DM 5 12 690203017 Adjustable bracket SL12L 1 13 690200280 Cylinder 100 40 SL 185 mm 2 14 690206435 Accumulator HO700R 100 bar 1 15 690201223 Hydraulic hose 500 mm 3 8 st st 3 16 690201219 Hydraulic hose 350 mm 3 8 st st 1 17 690203007 Test nipple for manometer tap 1 18 690203008 Test hose for manometer 1 19 690206802 Manometer G63 D250B 1 20 660501400 Four block 1 EE 5 for 7 Notes Subject to design modifications without notice
8. e any damage to the hydraulic sys tem of the tractor Front Lift 55 01 03 05 2006 4 Operating Instructions 4 1 Lift Arms The rest position of the lift arms may either be vertical or backwards and depends on the tractor de sign For vertical rest position the supplied lock fittings shall be used and fitted when the lift is low ered The lift arms will be locked when the lift is lifted to top position In rest position backwards the arms shall be tipped manually up until they hit the limit stop and no locking fittings shall be used 4 2 Coupling of Tools Fit the balls on the tool drive the tractor into position and lift the Front Lift so that the quick cou plings catch the tool 4 3 Uncoupling of Tool We recommend that you place the tool on a plane ground Release the locking mechanism when the tool is hanging freely and then lower the Front Lift When the tractor motor is started no persons may stay within the ng Warning reach of the tractor Front Lift or mounted tool 4 4 Lubrication When lubricating the Front Lift and any mounted tool lower the Front Lift brake the tractor stop the motor and remove the ignition key There are 6 lubricating points on the Front Lift which shall be lubricated after everv 25 hours of operation points on the Front Lift which shall be Iv ry 8 hours of operation eaning in order to press any water out of tk Front Lift 55 01 03 05 2006 4 5 Maintenance Retighten all
9. et screw 2 10 690206403 Accumulator HO700R 15 bar 2 11 690206435 Accumulator HO700R 100 bar 1 12 690113004 Self locking nut M8 6 13 690110001 U bolt M8x 92 3 14 690134004 Tractor split pin 10 3 15 662000107 Top link pin 25 L 127 1 16 690302011 Top link 1 17 Side plate right 1 18 668201000 Top link console 1 19 690113008 M20 self locking nut 12 20 690117013 20 bevelled washer 24 21 Side plate left 1 22 690103148 M20x75 bolt qual 8 8 8 23 690136002 Lub nipple M6x1 2 24 668204001 Bearing bushing 115 110 L 40 2 25 668202005 Lifting console 1 26 690104001 Stop bolt M16 4 2 690112101 Lock nut M16 4 28 690134003 Tractor split pin 8 2 29 668202006 Locking pin for lift arm lock position 2 30 668202007 Locking pin for lift arm floating position 2 31 668203002 Lift arm left 1 32 668203003 Lift arm right 1 33 690134006 Lift arm ball Cat 3 2 64 28 4 1 34 690200288 Gasket set 100 40 2 34 690200268 Gasket set 90 40 Buck Rake linkage 2 35 668003005 Torsion bar 1 36 690103170 Screw M20x110 qual 10 9 8 37 668202003 Bearing housing 2 Front Lift 55 01 03 05 2006 6 Hydraulic Diagram 6 1 Single acting Hydraulics Article No Designation Quantity 1 690201001 Dust cap C51 1 2 690203001 Quick coupling male E402 1 3 690203107 Angular screw in union VA12LK 1 2 1 4 690206001 Filter plug F38 3 8 2 5 690200280 Cylinder 100 40 SL 185 mm 2 6 690201310 Hydraulic hose 5500 mm 3 8 st
10. ortant that the bolts are lubricated in order to achieve adequate tightening If in doubt about tightening moments please contact HE VA Fit the hydraulic hoses to the hydraulic PTO of the tractor The hoses must not hang but shall be attached e g by means of strong cable binders strips The hoses must not touch any sharp edges which may damage them Pay special attention to the movements of the front end With Front Lifts with spring system the manometer incl test hose shall be fitted to a place visible from the driver s seat e g on the guard It may be necessary to adjust the control swing after the mounting of the Front Lift depending on the tyre fitting and wheel distance Attention No hydraulic hoses may be fitted in the driver s cab When connecting the hydraulics there shall be accordance between the movements of the hydraulic lever and the movement of the Front Lift Clean contact surfaces before mounting Front Lift 55 01 03 05 2006 3 3 Mounting of Absorber Spring Suspension and Double acting Hydraulics Generally As standard the Front Lift is equipped with single acting hydraulics and not equipped with ab sorber spring suspension and double acting hydraulics These are available as accessories HE VA DOUBLET supplies the accessories in sets which are thus ready for mounting The purpose of the absorber ST is to absorb the hardest impacts when driving with lifted tools on uneven surfaces With double acting h
11. rective with later amendments Nyk bing Mors 01 01 2000 Villy Christiansen HE VA does not assume any responsibility for damages to the tractor Front Lift 55 01 03 05 2006 1 Delivery Check Both on delivery to the distributor supplier and to the customer the Front Lift shall be checked for any damages Check the hydraulic hoses for cuts and squeezing damages Check that the other hydraulic compo nents have not been damaged in transit 2 Machine Description 2 1 Application The Front Lift is for mounting at the front of tractors The Front Lift is developed for a variety of tractor models and may be equipped with short or long bearers according to the tractor design Ab sorbers spring suspension and double acting hydraulics can be fitted as accessories In the Front Lift different tools can be fitted roller land packer harrow sweeper snow plough etc The Front Lift then lifts and lowers the tools and puts them in the required working position When working with swinging land packers etc causing considerable torsional stresses in the Front Lift and the tractor the additional support of the lift arms shall be used Such additional sup port is available as accessories If the tractor is exposed to such torsional stresses HE VA DOUBLET does not assume any responsibility for damages to the tractor Attention The Front Lift must not be used for passenger transport 2 2 Technical Specifications Lifting capa
12. ydraulics the weight may be transferred from the tractor onto the tool In this connection we recommend that the Front Lift is equipped with a spring suspension system AF thus achieving a shock absorbing connection between the tractor and the tool 3 4 Mounting of Double acting Hydraulics When mounting double acting hydraulics remove the filter plugs from the cylinders and fit the fit tings and hydraulic hoses The cylinders are prepared for the double acting system 3 5 Shock Absorber ST Fit the accumulator 1 pc is fitted on the lifting side of the cylinders in accordance with the dia gram on page 11 13 or 15 3 6 Spring Suspension AF Fit the accumulators 2 pcs with I pc on the lifting side and 1 pc on the lowering side of the cyl inders in accordance with the diagram on page 14 or 15 Before the hydraulic system is dismantled the system shall be depres Important surised Be especially careful if the Front Lift is equipped with accu mulators ST AF When a dismantling of the hydraulic system is required the Front Lift shall be totally lowered Any tools shall be placed on a firm support Stop the tractor and move the control handles of the Front Lift backwards and forwards until no more oil is flowing to back to the tractor After the mounting of accessories the Front Lift hydraulic system Important shall be flushed thoroughly so that chips from the cutting ring fittings used are removed and will not caus
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