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Operating Instructions - Floyd Automatic Tooling

1. 60 59 50756 9525 209 69 92 9212 616 2 9 8 9 6 9 6 98 6c 9292 2 9 61 96 9 85 99 92 20 96 65 61 999 916 8 2 8866 1882 9 6 9 2 5902 vi 9 06 05 6 75 6 60 6 08 seLxorw 8 22 58 666 260 80 S LEZ 3 296 59 6 50 9 506 295 298 5 2 48 682 80 92 662 8 2 5 002 00 00 S 00 00 6 00 00 N 2 00 8 00 9 00 00 S 00 6 00 N 5 56 97 6 5 0676 0692 6222 2 9 E 60 86 S 9 260 97706 0072 5 9 2 9 2 50 07 68 92 067 0802 699 s eri 98 62 6 0 99 2 0 12 579 2912 56 5 LLG 656 56 SZ L a LXOLIN 1622 46 266 57 0 20 S 3 55 0 5 8 W 5 9 206 69 49 82 926 5 9 2 trz 092 922 90 2 58 5 00 00 9 00 00 6 00 00 N 00 8 009 00 00 9 00 00 N gt 98 8r 92 56 4406 6282 48 2 9 00756 9856 16 96 56 52 8212 2 9 961 96782 440 022 597 48 01 86 96 82 465 284 899 vic 0612 0 6 526 296 916 S6 0 3 S 0xoLw 6222 05 6 5205 520 LO S 802 3 8 40 18 5 226 882 5 7 89 0 6 856 958 2 082 5 D 00 00 S 00 9 00 6 00 00 c N 006 007 00 6 00 S 00 6 00 5 N 2 8 04 24 96 9226 461 5262 592 2 9 6676 6 76 OLY 06 92 1622 6 2 9 x 88 57 2862 922 2252 998 992 z 660 6806 0116 05 6 69 vie 22 4226 026 696 217 86 0 3 29 22 244 1802 65 0 20 S 3 SZ 0X 8 95
2. N 2 00 3 00 3 00 6 00 5 00 6 00 2 16 2 50 2 50 3 31 3 06 3 31 11 0 5 E 6 00 3 94 8 57 18 34 13 39 21 21 B 15 65 22 65 17 77 49 26 35 82 41 39 B Z 15 65 28 25 23 87 49 26 92 72 48 29 N 2 00 3 00 4 00 6 00 5 00 6 00 2 62 3 03 3 39 4 01 3 71 4 01 11 0 75 E 0 83 3 98 9 44 18 54 14 50 20 98 B 14 87 21 65 27 04 47 57 34 36 39 69 B Z 14 87 27 25 33 14 47 57 41 26 46 59 N 2 00 3 00 4 00 6 00 5 00 6 00 3 00 3 46 3 87 4 58 4 24 4 58 M11x1 E 0 83 4 00 9 47 18 73 14 40 20 73 B 14 10 20 64 25 80 45 87 32 89 38 00 B Z 14 10 26 24 31 90 45 87 39 79 44 90 N 2 00 2 00 3 00 5 00 4 00 5 00 2 26 2 26 2 61 3 20 2 92 3 20 12 0 5 E 0 52 2 77 8 51 18 11 13 35 19 83 B 18 64 15 15 21 76 44 75 30 31 36 87 B Z 18 64 20 75 27 86 44 75 37 21 43 77 N 2 00 3 00 3 00 5 00 4 00 6 00 2 75 3 17 3 17 3 89 3 55 4 20 12 0 75 E 0 57 3 62 8 50 18 25 13 23 21 65 17 87 25 64 20 76 43 28 29 08 46 67 B Z 17 87 31 24 26 86 43 28 35 98 53 57 N 2 00 3 00 3 00 5 00 4 00 6 00 3 14 3 63 3 63 4 44 4 06 4 80 M12x1 E 0 61 3 69 8 48 18 38 13 10 21 48 B 17 09 24 63 19 75 41 82 27 84 44 97 B Z 17 09 30 23 25 85 41 82 34 74 51 87 N 2 00 3 00 3 00 5 00 4 00 6 00 3 48 4 01 4 01 4 92 4 49 5 31 12 1 25 E 0 63 3 74 8 45 18 50 12 96 21 30 B 16 32 23 63 18 76 40 36 26 61 43 29 B Z 16 32 29 23 24 86 40 36 33 51 50 19 N 2 00 3 00 4 00 6 00 5 00 6 00 3 77 4 35 4 92 5 75 5 33 5 75 12 1 5 0 65 3 79 9 24 18 17 14 45 21 09 B 15 56 22 64 28
3. 6L v 192 1942 5492 254 96 8 56 99 82 8202 8 60 6 se s 269 91 3 ZL 9VLL 0402 524 964 9 2 2 9 6 804 9 804 675 6 80 S 79 5896 91 655 s 00 00 00 002 002 00 5 00 00 00 002 Mvv8 MSIE 8 Mwa Mea Med 59 85 18 985 18 SQVAYHL LSN SIN3AHOV LLV 3 1 S318V 1 39NVH UST Threads RANGE TABLES FOR THREAD ROLLING ATTACHMENTS UST THREADS UST Threads N 1 00 2 00 3 00 2 00 3 00 2 98 E 3 65 4 21 3 65 4 21 3 4 32 UN E 2 84 5 52 14 46 9 45 17 20 B 20 60 x 30 50 48 77 27 55 40 89 B Z 20 60 36 60 48 77 34 45 47 79 N gt 2 00 3 00 2 00 3 00 5 6 02 6 96 6 02 6 96 13 16 12 UN E 5 18 14 03 9 23 17 04 B 31 18 49 82 28 23 41 95 B Z 37 28 49 82 35 13 48 85 N 2 00 3 00 2 00 3 00 5 5 28 6 10 5 28 6 10 13 16 16 UN E 5 00 13 68 9 32 17 22 B S 32 80 51 92 29 85 44 05 B Z 38 90 51 92 36 75 50 95 N 2 00 3 00 2 00 3 00 4 76 5 50 4 76 5 50 13 16 20 UNEF 4 87 13 45 9 37 17 31 B 33 78 53 20 30 84 45 33 B Z 39 88 53 20 37 74 52 23 N 1 00 2 00 3 00 2 00 3 00 gt 3 32 4 06 4 69 4 06 4 69 13 16 28 UN E 0 90 4 72 13 18 9 41 17 40 B 20 03 34 90 54 66 31 96 46 78 B Z
4. Diameter specification halved by the machine control system Feed control on machines with hydraulic feed systems Please proceed using exactlx the same sequence pattern as descri bed above The switchover point between approach fast feed and feed stroke slow feed is S 25 before the centre line of the workpiece Using the formula below the necessary rolling feed Vy can also be calculated in seconds for a certain arbitrary measuring length x k x 60 W S n tx Time in seconds for measurement length x x Measurement length in mm W Required work revolutions S Duty stroke n Spindle revolutions per minute 24 VAGNER Thread Rolling Attachments 6 0 Preparation For Thread Rolling Arm adjusting screw Arm locking screw Dovetail clamping system for attachment holder adapter Solid arm no 1 Oil mist lubrication unit connection Geared arm 1 in NC adapters Solid arm no 2 Gear cover Lock screw Geared arm no 2 Micrometer matching screw Roll pin set screw Slotted nut Roll pin Exception with B 15 the micrometer matching screw is positioned on the dovetail side VAGNER Thread Rolling Attachments 25 6 1 Mounting the thread rolls Before inserting or changing the thread rolls put the synchronal gear out of operation to simplify the subsequent adjustment of the attachment e Remove the gear cover unscrew the locking screws behi
5. 9 8 9 04 20 20 6v 982 5 65 625 65 86 s 00 00 00 002 001 N 00 00 00 002 002 N 7845 26 261 6v 1 2 8 01er AA 19 6898 Bele z 8 19 09 2066 264 6 sz 8 08 9 v8 72 19 6 06 9 12 8 676 ze 19 S 819 3 8Z 9VLL vs 229 9 102 3 5 8 9 08 62 626 6 29 009 29 009 029 s 00 00 00 002 N 00 00 00 00 002 N 2895 9616 2016 2 8 8 96 668 6 8 98 2 8 266 Lv 8 9516 2662 846 6042 S v 0 0 Sv 6 eg 894 129 2 9 11 2902 289 194 3 Li 8 6 914 29 29 00 6 829 16 9 829 s 00 00 00 002 N 00 s 00 00 00 N 8155 29 159 1 0 z 8 8155 69 55 625 0292 2 8 888 181 150 2 2 6L 92 626 5 62 0142 8 6 6 18 5 29 3 0Z 9VLL 2802 69 zu 68 LEZ 3 ze 91 6 294 go s go s SE y s 2 50 2 vie s 00 00 00 002 N 00 S 00 00 00 002 N 2265 6h er 526 6662 z LESS 9 9r 892 2656 vege 2 8 6296 6252 128 5 65 892 262 102 626 97 685 829 3 9L 9VLL 11 08 we 814 264 eez 3 89 6 529 199 6 ezt 98 s 00 00 00 002 N 00 s 00 00 00 002 N 7916 601 192 2172 sree z 8 2299 9859 61 9276 98 52 z 8
6. 15 NN 8 v L Z 06 8 00 84 x 971 z 56 8 5 5 007 2 9 06 78 u B 9 00 8 x 3 SLL lt s 58 N 00 2 8 06 8 2 8 00 8 3 9 65 698 5 119 N 007 2 9 06 78 8 00 812 3 5 65 998 2 9 5 N 0071 2 8 06 8 x 00 84 2 2 3 8 5 8 8 x 5 0 8 5 N 007 2 9 06 8 2 00 8 5 3 0 8 95 668 5 2901 N 007 z 2 8 06 8 06 5 00 8 0079 3 Nn9rS sc 926 89 0 5 65 9 649 N 00 00 2 9 06 78 06 9 00 8 00 29 3 NN2L8S 08 6 28 0 5 9 9 N 0071 00 z 8 9 8 06 5 49242 0079 3 NHn8 8 S 18 6 40 5 5 978 9r 5 N 007 00 2 8 92 28 06 95 6 00 29 3 Nnoccelc 00 55 5 1201 2204 N 0071 007 2 8 S0 08 06 5 5 Stel 00 9 5 3 9 5 15 6990 592 E 5 079 07 9 N 007 00 SQVAYHL LSN SIN3WHOV QV38HI 5371971 39NVH speo1u 1Sn 02 8 1 Z
7. 566 866 5 3 78 9 v8 9 78 9 B 5 002 002 002 N 02 9 06 95 00 56 LL ve 2 9 O Zv 0006 00 99 1982 5 00 927 79 6 92 a S LX 82 W gt 168 26 S 46 48 2 5 002 002 002 00 1 N 99 0695 00 99 8 9 E 2 9 v8 8v 00706 0096 8962 E e0 r 907 626 3 85 IN 26 26 26 0 s 5 002 002 002 00 N 2406 Sp aG 0616 6226 2 9 gt 9 95 8 0516 692 264 890 vs a ZXZW 5 9 5 002 002 002 00 N 0219 80 95 2 26 26 2 9 06 2 26 1992 5 50 974 50 69 3 SLX 12 989 98 S 989 817 E 5 002 002 002 001 5 N 5 29 0695 1 56 8 2 9 8 0006 LZ ES 89 2 E zv 09 7 95 3 8 er 8 v6 E s 002 002 002 001 z N EINIG u 4 RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS Fine Metric Threads DIN 13 Fine Metric Threads DIN 13 Thread desig Bew B13W B36 W B4W Thread desig 83 B4W _ 1 00 2 00 2 00 N 1 00 1 00 2 00 2 00 7 85 9 00 9 00 6 38 6 38 7 81 7 81 M33x3 E 4 12 13 20 19 17 M36x2 E E 6 77 3 16 11 79 19 48 B 32 45 57 72 57 72 43 53 40 58 67 00 69 77 B Z 39 35 64 62 64 62 2
8. E 5 00 00 006 00 N 1866 7272 5 2826 90 8 2 9 16 259 18 06 S 6 24 92 9098 05 6 Z 529 20 9 55 lt 3 0 9 156 06 2 6 5 00 00 00 2 00 2 00 N EINIG u 4 1019 698 722 85 Z 658 2 9 LLYS 61 Z vt 8 2 2 658 8 75 6 02 S 26 S 5 65 lt a sZ oxerw 48 48 SE E 722 5 00 00 00 00 2 00 1 N 6 5 6 9 9 LE VE 2 9 6876 282 94 6 82 07 69 90 S 06 S 9 a s oxerw 6 2 Z 82 2 5 00 5 00 00 00 2 00 N 166 6 6806 97 92 5 2 9 10 82 68 09 9902 8992 06 e 5 6 279 554 a X LL 9 00 9 9 02 S 029 5 00 6 00 00 00 lt 002 N 96726 221 6 6282 4926 2 9 9v sr 28 8 9 622 4042 526 28 65 6 65 9 gel a 06 S 829 06 9 44 46 s 00 00 00 002 002 N 18 6 S 6 5262 u 2 9 167 18 95 6 65 2 62 z 52 264 669 3 LX ZEN 68 6 6 6 5 00 00 00 00 2 N 5096 9 70 0906 2 099 2 9 18 5 9 70 09 2 5 099 8 87 6 68 289 15 9 202 a SZ ox LW 42 8 Lee 05 5 0 2 5 00 00 006 002 001 82 6 276 9217 16 2 9 88 09 28 85 971 4242 546 68 VA 229 90 z a 05 5 ue re 5
9. SZZ 5 00 00 9 00 00 00 006 007 00 6 009 00 S 00 6 N 96 56 620 66 5192 9802 57 2 9 B 6 LZ SE SZ S6 98 gz 6212 2 9 907 95 58 6 20 6 9292 6 8 8 5 4846 1882 S ay 9 999 vic 529 956 9 6 461 3 S 0x6W B 222 SE S 1502 550 60 9 z 892 192 892 2 2 06 06 5 52 682 092 822 02 5 00 009 00 00 00 00 u 00 6 007 00 6 00 S 00 6 00 N 9726 ZEZE 12432 26 92 8 72 2 9 E 529 8895 400 SZ vc 00222 6 2 2 9 z 995 er sz tv er 8 0c 8r er 55 65 8662 400 99 8 0 9 9 gt 9612 66 8002 v OL v0 S 602 3 LX SBW 2922 6v G 02 85 0 5 9 ere 3 S 0 5 09 466 09 49 SE E 00 5 2 692 LEZ 56 2 S 00 8 00 9 00 8 00 S 00 00 N 00 6 007 00 8 00 S 00 6 00 N gt 29 76 core 0999 09 8 1052 2 9 S0 9 29 76 492 882 69 2 9 2 22 0956 0622 6 gt 5 62 29 76 446 80 8 5 7842 89 06 6 65 01 20 S LEZ 3 soxsen 5 vL S 0 02 8 0 882 3 SZ 0X ZW 96 5 6v t 566 562 92 5 E 998 56 062 992 5 gt 00 8 00 9 00 8 00 S 00 6 00 N 00 s 00 0 00 9 00 S 00 Stay 9 13 SQVAYHL 3 443 1 SLNAWHOVLLV ONITIO4 QV34HL 803 537197 1 39NVH EINIG 9 13 Fine Metric Threads DIN 13 RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS
10. 43 53 47 48 73 90 76 67 N 2 s 1 00 1 00 2 00 2 00 N 5 1 00 2 00 2 00 1 79 1 79 2 19 2 19 x 7 71 9 44 9 44 M34x1 E 7 47 3 72 12 44 19 84 M36x3 3 32 12 11 19 37 B 42 34 39 40 67 00 67 69 B 38 45 66 72 66 72 B Z 42 34 46 30 73 90 74 59 B Z x 45 35 73 62 73 62 N E E 1 00 1 00 2 00 2 00 N 1 00 1 00 1 00 5 40 5 40 6 61 6 61 5 4 64 4 64 4 64 34 1 5 7 68 3 73 12 57 19 63 M37x1 5 73 2 57 8 20 B gt 40 61 37 66 65 30 65 30 B 47 68 44 74 39 81 2 E 40 61 44 56 72 20 72 20 B Z 47 68 51 64 46 71 N 1 00 1 00 2 00 2 00 N 1 00 1 00 1 00 5 6 19 6 19 7 58 7 58 gt 5 64 5 64 5 64 134 2 E 7 87 3 79 12 69 19 53 M37x1 5 5 96 2 68 8 16 39 53 36 58 63 77 63 77 E 46 61 43 66 38 73 B Z 39 53 43 48 70 67 70 67 B Z 46 61 50 56 45 63 N 1 00 2 00 2 00 N 1 00 1 00 1 00 7 47 9 15 9 15 9 70 4 70 4 70 M34x3 E E 3 88 12 89 19 30 M38x1 E x 5 09 2 14 8 06 S 2 34 45 60 72 60 72 B 49 63 46 74 41 81 B Z e 41 35 67 62 67 62 B Z 49 68 53 64 48 71 N 1 00 1 00 2 00 2 00 N gt 1 00 1 00 1 00 5 4 50 4 50 5 52 5 52 5 72 5 72 5 72 M35x1 E 6 93 3 33 11 95 19 65 38 1 5 s gt 5 34 2 27 8 04 43
11. Whitworth pipe threads DIN 2999 K1 16 Dimension A B x 1 A B1 Profile width M Y R 1 16 28 6 89 722 6 10 8 1 6 5 6 31 6 71 8 8 T2 3 25 R 1 8 28 8 89 9 30 8 10 8 1 6 5 8 31 8 72 8 8 152 3 25 1 4 19 11 92 17 58 10 80 12 0 Qr 11 07 11 66 13 0 1 7 4 85 R 3 8 19 15 40 16 03 14 30 12 4 10 1 14 55 15 18 13 4 1 7 5 1 R 1 2 14 19 28 20 10 17 85 16 3 13 2 18 11 18 94 17 7 2 3 6 6 3 4 14 24 68 25 59 23 40 17 6 14 5 23 62 24 52 19 0 23 7 25 R 1 11 31 12 32 17 29 40 20 8 16 8 29 64 30 69 22 6 2 9 8 4 R 11 4 11 39 63 40 83 37 90 23 1 19 1 38 15 39 35 24 9 2 9 9 55 R11 2 11 45 53 46 72 43 80 23 1 19 1 44 05 45 24 24 9 29 9 55 NPT threads K1 16 Dimension A B x Ay By Profile width M Y 1 16 27 6 88 7 31 5 91 8 2 6 6 6 14 6 55 9 0 1 2 3 3 1 8 27 9 24 9 65 8 17 8 3 6 7 8 48 8 89 2 1 1 2 3 4 V4 18 12 11 10 76 127 10 2 10 99 11 63 11327 1 8 3 8 18 15 54 16 20 14 22 1227 10 4 14 42 15 06 13 9 1 8 5 2 2 14 19 25 20 11 1497 16 6 13 6 17 80 18 66 18 1 2 3 6 8 34 14 24 58 25 45 22 91 16 7 13 8 23 13 24 00 18 3 2 3 6 9 1 11 30 83 31 90 28 85 21 4 17 3 29 05 30 14 22 8 2 8 8 7 114 111 39 54 40 66 37 59 21 8 18 0 37 79 38 91 23 5 2 8 9 0 12 11 45 61 46 76 43 63 22 2 18 4 43 86 45 00 Do 2 8 92 Special tapered threads according to customer drawingsh Kundenzeichnung customer drawing A B x h Ay By Profile width M VAGNER Thread Rolling Attachments 41 11 0 Special Applications For Thread Rolling Atta
12. vL E 59 6 80 0 3 85 95 L v6 v eo r 80 eo r 5 002 00 1 0071 0071 2 4619 976 1666 2 9 x Lv vG 9 05 1755 8 gt 4 99 220 3 05 9 L 185 222 9 2 002 00 1 00 N 56 09 90 5 u 02 6 2 9 0 rS 9105 0155 59 820 3 daNn 81 9161 2 9 66 66 5 002 001 E 001 2 65 09 2996 28 85 2 9 x 6 262 24726 8 8 59 75 0 3 NNY9L 9WEL 179 829 u 829 9 002 00 1 00 N 24786 55 55 0076 8976 2 9 4816 29 82 0076 8516 6 5 9 828 240 3 NncL 9U EL gt 122 509 122 60 9 5 002 00 1 002 001 2466 2 9 298 g 9 gt 3 NN89WEL 168 5 002 gt N E 9 96 v 0076 ere 2 9 gt 78 05 8082 0076 2016 96 5 28 9 080 3 Nn8C8 LL 08 266 08 266 5 002 00 1 002 00 N 19796 6 0096 75 95 2 9 46 6272 0096 ve 0E v6 E 8 96 8 260 3 0 8 1 596 19 999 19 5 002 001 002 00 N 5 9999 0695 00 99 89 2 9 9 8v 0004 0096 S 62 48 169 56 96 0 3 33 81 8 68 9 68 9 68 9 599 5 002 002 002 001 16 SQVAYHL LSN SLNAWHOVLLV GVAYHL 3034 5318 1 39NVH 995 06 99 00 95 9995 x 2 9 72 12 0006 00 95 562 56 5 469 126 201 3 9L 8 L 629 629 629 2 5 002 002 002 00 1 N 6685 0696 6 5 2 9 607 00
13. 00 00 00 00 2 x 00 1 N 967 2246 8 6292 19 62 2 9 97 07 28 05 22 6161 40 2 68 8 Lr 529 65 6 v8 3 s ix9Lw Lis 022 5 5 00 00 00 00 2 002 N 186 r2 6E 6 09 2892 0216 5 2 9 Le ey 1826 67 06 24 02 09 52 516 06 6 899 PA 3 LX9LIN 722 2 49 49 5 00 00 00 002 002 N 5016 r2 0r 20726 0472 4616 2 9 86 20726 0512 8 82 426 6 449 29 a sZ ox9Lw 56 0 026 026 00 00 00 002 002 N 8229 221 6266 1682 9 28 x 2 9 88 9 258 62 9 4222 522 5 6 16 05 6 699 vs a s oxorw 65 5 to e 65 5 592 592 5 00 00 00 002 002 N SQAV34HL 3 443 1 SIN3 AHOV AV34HL HOJ 31891 39NVH RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS Fine Metric Threads DIN 13 Fine Metric Threads DIN 13 Thread desig 8 B36 W B4W Thread desig 835 _ B44W _ 1 00 2 00 3 00 2 00 3 00 N 1 00 2 00 2 00 3 00 5 4 08 4 99 5 76 4 99 5 76 gt s id 4 39 5 38 5 38 6 21 20 1 5 3 07 5 29 14 15 9 34 17 14 M23x1 5 E 1 68 13 09 9 09 17 27 B 20 99 31 19 49 76 28 24 41 89 E B 23 48 40 17 37 23 53 87 B Z 20 99 37 29 49 76 35 14 48 79 2 29 08 40 17 44 13 6
14. 11 62 8 46 14 10 B 32 66 51 77 29 71 43 90 B gt 47 71 44 77 39 84 B Z 38 76 51 77 36 61 50 80 B Z 47 71 51 67 46 74 N 1 00 2 00 2 3 00 N E 1 00 2 00 2 00 2 00 3 08 3 78 3 78 4 36 4 59 5 62 5 62 5 62 M22x0 75 E gt 1 45 13 33 9 26 17 41 25 1 5 2 61 11 88 8 56 13 97 23 11 39 50 36 55 52 88 B 27 48 46 17 43 23 38 30 B Z 28 71 39 50 43 45 59 78 B Z 33 08 46 17 50 13 45 20 N 1 00 gt 2 00 2 00 3 00 N gt 1 00 2 00 2 00 2 00 5 3 54 4 34 4 34 5 01 5 5 25 E 6 43 6 43 6 43 M22x1 E 1 39 13 43 9 26 17 39 M25x2 E 2 44 12 13 8 63 13 82 22 57 38 72 35 78 51 88 B E 26 41 44 64 41 70 36 77 B Z 28 17 38 72 42 68 58 78 B Z 2 32 01 gt 44 64 48 60 43 67 N 2 00 3 00 2 00 3 00 N 2 1 00 2 00 2 00 2 00 5 33 6 07 5 25 6 07 3 86 4 73 4 73 4 73 22 1 5 4 15 12 33 9 25 17 33 26 1 1 97 10 91 8 06 14 14 B 36 00 56 00 34 24 49 89 B 25 68 50 71 47 77 42 84 B Z 42 10 56 00 41 14 56 79 2 31 78 50 71 54 67 49 74 N 2 00 3 00 2 00 3 00 N 1 00 2 00 2 00 2 00 5 6 00 6 93 6 00 6 93 5 E 4 69 5 74 5 74 5 74 M22x2 E 4 39 12 74 9 21 17 25 M26x1 5 E 2 08 11 20 8 19 14 04 gt B 35 66 55 00 32 71 47 90 B 24 60 49 17 46 23 41 30 2 gt 41 76 55 00 39 61 54 80 x B Z 30 70 49 17 53 13
15. 2 733453 15 1 2 Large idler gear 733447 16 2 Deep groove ball bearing 733449 17 2 Geared arm 1 733450 18 1 Geared arm no 2 733 445 19 1 Solid art 1 733446 20 1 Solid arm no 2 733443 21 1 Slotted nut 733444 22 4 Arm adjusting screw 721657 23 4 Arm locking screw 724031 24 4 Locking screw 724032 25 2 Spacer no 1 02045153 26 1 Spacer no 2 712180 27 1 Anti friction thrust bearing 712181 28 4 Drive gear 03410007 29 2 Roll 711975 30 2 Intermediate gear identical to no 3 712182 31 4 711976 32 2 Hexagonal wrenches 35 1 Spanner wrench 02679103 36 4 Arm adjusting screw 724032 109 1 Gear cover 734360 110 2 Fillister head screws 02015004 111 1 Locking screw 02045159 112 1 Hexagonal nut 02061005 113 1 Screw plug 02820075 114 1 Hexagonal wrenches 115 1 Single wrench Is supplied with the A S type adapter 02677005 02673005 Must be exchanged for supplied component if required see also fig on page 52 VAGNER Thread Rolling Attachments 51 15 3 A S Adapter Thread Rolling Attachment B 8 W B 10 W B 13 W B 18 W B 36 B 44 Qh Designation 64 65 66 51 1 Console 54 1 Clamping 55 2 Cylinder head screw 57 1 Bearing pin 58 1 Threaded pin 59 2 Hexagonal nut 60 1 Spring bolt 61 1 Pressure spring 62 1 Threaded pin 63 1 Setting spindle 64 1 Bearing 65 2 Cylinder head screw 66 2 Cylinder pin 67 1 Parallel key flat sliding blocks 68 2 Cylinder head screw 69 1 Basic plate 70
16. 25 63 41 00 54 66 38 86 53 68 N lt 1 00 2 00 3 00 2 00 3 00 3 10 3 80 4 39 3 80 4 39 13 16 32 UN E 0 92 4 67 13 09 9 43 17 43 E 20 28 35 26 55 00 32 31 47 24 B Z E 25 88 41 36 55 00 39 21 54 14 N 2 00 3 00 7 12 8 23 718 9 UNC E 9 10 17 06 E 30 83 45 49 B Z 37 73 52 39 N 2 00 3 00 2 00 3 00 6 27 7 25 6 27 7 25 7 8 12 UN E 4 30 12 62 9 18 17 22 B 35 94 56 00 33 00 48 30 B Z E 42 04 56 00 39 90 55 20 N 3 00 2 00 3 00 E E 6 75 5 85 6 75 7 8 14 UNF E 12 37 9 20 17 28 B 56 00 33 91 49 49 2 56 00 40 81 56 39 N B E 2 00 2 00 3 00 5 50 5 50 6 35 7 8 16 UN E 13 51 9 21 17 31 B 37 56 34 62 50 40 2 37 56 41 52 57 30 N 1 00 2 00 2 00 3 00 4 04 4 95 4 95 5 71 718 20 E 1 42 13 40 9 22 17 35 22 42 gt 38 55 35 60 51 68 2 28 02 38 55 42 50 58 58 N 1 00 2 00 2 00 3 00 5 3 44 4 22 4 22 4 87 718 28UN 1 51 13 27 9 22 17 38 B 23 21 39 67 36 72 53 13 B Z 28 81 39 67 43 62 60 03 N 1 00 2 00 2 00 3 00 s 3 23 3 95 3 95 4 56 78 32UN E 1 54 13 23 9 21 17 38 23 46 40 02 37 08 53 59 B Z 29 06 40 02 43 98 60 49 N 2 00 2 00 3 00 5 6 52 6 52 7 52 15 16 12UN E 12 88 8 94 17 14 B 40 70 37 75 54 64 B Z 40 70 44 65 61 54 N 1 00 2 00 2 00 3 00 5 4 66 5 71 5 71 6 59 15 16 16 UN 2 01 12 66 8 91 17
17. 5 9 76 9 76 M56x3 2 09 10 31 B 67 00 73 51 2 73 90 80 41 N I 1 00 S 7 11 M58x15 E I 9 51 B 78 00 2 I 84 90 N z 1 00 1 00 S 8 18 8 18 M58x2 0 50 9 59 B 67 00 78 00 2 73 90 84 90 N 1 00 1 00 S 9 94 9 94 M58x3 0 95 9 74 B 67 00 77 51 2 73 90 84 41 N A 1 00 5 7 24 M60x15 E 8 77 B 78 00 2 5 5 84 90 N 1 00 S 8 33 M60x2 8 88 B E 5 78 00 2 84 90 M68x2 voma 20 Z U m Z Z Z m m Z z m z 2 m z m 0 z Z 1 00 8 88 5 18 78 00 84 90 M68x3 N B Z 1 00 10 80 5 96 78 00 84 90 G10 822 OSI NIG edid 05 85 0076 x 2 9 0916 2 0076 2 219 E 3 8 19 5 567 2 567 2 5 00 1 E 00 u N gt 89 55 06 98 S9 rS 2 2 9 81 97 00 05 59 6 2 bed 99 0 60 5 3 211 224 5 E gt 5 00 1 0071 00 N x S9 Sr 8505 699 x 2 9 6 86 89 699 B 967 er 9 9 d 3 819 224 6 264 gt 5 E 00 1 00 1 00 5 5 N 9 9 679 821 2 9 9909 SS 09 8 8 Y D 6 66
18. 58 69 58 69 B 58 85 58 85 B Z 65 59 65 59 B Z gt 65 75 65 75 N S x 5 2 2 B B N G12 519 2 9 55 8 7 ou m 3 ANN 9 2 9 2 9 7 ou m 3 bb S 2 9 Ot S 7 ou m Z 8t t 2 9 Ot t 7 ou m Z ou m 96 6 2 9 8t 05 55 082 24 82 4692 55 2 9 0r 92 082 2922 05 g 56 05 480 599 9 3 NN 05 945 46 92 966 29 5 E 00 00 6 00 9 00 S 00 2 8 22 99 92 989 2 9 5 5 8 92 89 19 8912 966 989 P 627 99 02 980 194 9 5 3 INN 81 91 6 u 817 veS 8 5 00 00 6 009 00 S 00 2766 692 1992 12 92 561 2 9 29 82 692 1802 196 561 u 689 2012 609 22 3 AANN 5 896 50 62 80 092 5 gt 00 6 00 00 009 00 gt 91 9992 9p vc 2 9 9 2 98518 9v 6 98 8 2 9 0 42 9 409 892 3 dNn8e v L 06 2 42 6r e 926 972 5 e 00 6 00 00 00 9 00 u 0822 20 22 17 2 9 2222 0 9 59 9 5 5 s 0212 860 v6 S vee 3 INN 05 gt 00 vL E 123 5 002 00 009 00 S N 5 x 62
19. 62 93 69 83 1 15 16 20 UN N 1 00 6 11 4 83 63 62 70 52 1 00 6 11 11 65 63 62 70 52 2 8 UN N 1 00 9 65 4 65 62 67 69 57 1 00 9 65 11 33 62 67 69 57 2 12 UN N 1 00 7 96 4 37 64 97 71 87 1 00 7 96 11 38 64 97 71 87 2 16 UN 2 1 00 6 93 4 22 66 11 73 01 1 00 6 93 11 39 66 11 73 01 2 20 UN 2 1 00 6 20 4 12 66 80 73 70 1 00 6 20 11 39 66 80 73 70 2 1 8 8 UN 2 1 00 9 96 3 21 67 00 73 90 1 00 9 96 10 79 69 01 75 91 2 1 8 12 UN 2 2 m 2 2 Z Z m m 21 z 2 m z m Z m 0 z N 1 00 8 21 2 84 67 00 73 90 1 00 8 21 10 75 71 32 78 22 2 1 8 16 UN moz B Z 1 00 7 15 2 64 67 00 73 90 1 00 7 15 10 71 72 46 79 36 G20 29 06 8 00 08 007 06 8 00 82 v6 948 007 8 Z L 5 06 8 00 8906 85 6 001 05 8 5 06 8 00 82 59 007 91 8 6 2 06 8 00 82 196 z 007 21 8 5 06 8 00 82 G 16 007 8 8 6 5 06 8 00 812 6 S 9 6 007 NN 05 5 06 8 00 82 05 9 00 NN 9 5 06 8 00 4 569 001 06 8 00 8 LEZ Lu 007
20. B 13 23 15 02 B 14 16 15 67 20 80 40 80 27 85 B Z 13 23 20 62 B Z 14 16 21 27 26 90 40 80 34 75 gt N 8 00 10 00 N 5 00 7 00 8 00 13 00 5 1 72 1 90 5 5 2 53 2 92 3 10 3 87 5 M 3 5 x 0 35 E 4 07 6 90 gt 5 5 0 75 3 24 6 43 11 43 21 45 B 12 45 15 24 s B 12 70 18 75 18 64 42 50 lt gt B Z 12 45 20 84 B Z 12 70 24 35 24 74 42 50 N 9 00 11 00 S N 4 00 6 00 7 00 11 00 9 00 5 2 11 2 31 s 1 71 2 03 2 17 2 66 2 42 M 3 5 x 0 5 E 4 34 7 13 2 0 35 2 81 6 16 11 30 21 03 16 04 B 14 17 16 68 B 12 39 20 17 20 93 43 48 29 26 B Z 14 17 22 28 gt B Z 12 39 25 77 27 03 43 48 36 16 N 7 00 9 00 11 00 17 00 N 4 00 6 00 7 00 11 00 9 00 s 1 74 1 95 2 13 2 61 5 2 02 2 39 2 56 3 13 2 86 M4 x 0 35 3 94 6 88 12 15 22 09 M6x05 E 2 76 6 13 11 23 21 13 15 84 B 13 32 17 10 19 50 41 33 5 8 11 64 19 14 19 76 41 74 27 80 S B Z 13 32 22 70 25 60 41 33 B Z 11 64 24 74 25 86 41 74 34 70 N 7 00 9 00 11 00 18 00 N 5 00 6 00 7 00 12 00 9 00 gt 5 2 04 2 28 2 50 3 15 5 2 66 2 87 3 07 3 91 3 43 M4x0 5 E 3 83 6 76 11 99 22 12 0 75 3 33 6 06 11 09 21 14 15 48 B 12 17 15 68 17 80 42 31 gt B 15 67 17 45 17 83 44 16 25 42 B Z 12 17 21 28 23 90 42 31 B Z 15 67 23 05 23 93 44 16 32 32 N 6 00 8 00 9 00 15 00 gt N 4 00 5 00 6 00 10 00 8 00 5 1 74 1 97 2 08 2 63 5 1 79 1 96 2 12 2 65 2 40 M4 5 x 0 35 E 3 67 6 72 11 61 21 82
21. economic operation Our Thread Rolling Attachments are known for their high quality and long life cycle We hope that you are fully satisfied with our products This manual is made to help you taking the first steps with your new WAGNER product explain the operation and point out possible hazards If you need further advice training or ulterior help or if you are not satisfied with your WAGNER product please contact us Our sales team is at your disposal The contents of this manual should be read understood and followed in every aspect by everybody involved This is especially true for the safety instructions and notes on hazards found throughout this manual see chapter Safety instructions Following these instructions will help avoid accidents mistakes and malfunctioning This documentation includes all information necessary for using and maintaining your WAGNER Thread Rolling Attachment The documents are up to date at the time the product was manufac tured Use only these documents when working with the Thread Rolling Attachment WAGNER WERKZEUGSYSTEME M LLER GmbH reserves the right to make technical changes to improve the product if and when appropriate If the instructions in this manual are not followed and this negli gence results in mistakes damages loss of production etc WAGNER WERKZEUGSYSTEME M LLER GmbH will not be res ponsible for any subsequent damages Due to copyrights we must point
22. in the Annex C 1 Roll Roll with standard working face forms the basic version of all thread rolls C 2 Roll For the production of short threads behind the collar on the cut off side C 3 Roll Here the thread rolling attachment is required to be mounted as close as possible towards the collet on the cross side C 4 Roll In the application example depicted here a certain clearance is required between the attachment and the collet face In addition the thread roll is prevented from making contact with the surface to the left ofthe thread C 5 Roll Two threads of the same dimensions can be machined at the same time CR 1 Roll For manvfacturing of short rolls Double tool life due to reversible design the rolls 12 VAGNER Thread Rolling Attachments Thread rolls D 1 D 3 and D 5 Thread rolls K 2 and Q 2 CR 4 Roll For the manufacture of short threads behind a collar Double tool life due to reversible design of the rolls CR 5 Roll For rolling a short thread behind a narrow collar Double tool life due to reversible design of the rolls D 1 Roll A recessed drive slot permits a greater thread length on the workpiece than can be achieved using a C 1 roll D 3 Roll In this application example the thread rolling attachment has to be positioned closer to the collet face than would be possible with a C 3 roll D 5 Roll Two thre
23. the thread rolls must not under any circumstances be permitted to dwell at the centre line of the workpiece VAGNER Thread Rolling Attachments 19 Suggested workpiece revolutions W for duty stroke S m B 10 W B 13 W mm Brass Steel up to Steel up to Brass Steel up to Steel up to Brass Steel up to Steel up to aluminium 700 mm 900 N mm aluminium 700 N mm 900 N mm aluminium 700 N mm 900 mm alloys stainless steel alloys stainless steel alloys stainless steel 04 05 8 10 gs 1 2 06 08 11 18 18 15 ioa m Pioi 9 2s 1529177 1 See 12 14 4 16 10 12 2 14 15 17 17 252 4 16 17 19 1 25 13 15 6 18 12 14 4 16 18 20 1315 6 18 19 21 1 5 PAA 13 19 6 18 12 14 18 20 BAIS 6 18 20 22 1 75 11 12 14 16 7 19 13 15 6 18 20 22 19 17 8 20 22 24 2 14 5 16 15 17 8 20 14 16 7 19 21 23 15 18 8 21 22 25 25 18 21 22 25 26 29 en B 18 W mm Brass Steel up to Steel up to Brass Steel up to Steel up to Brass Steel up to Steel up to aluminium 700 N mm 900 N mm aluminium 700 N mm 900 N mm aluminium 700 N mm 900 mm alloys stainless steel alloys stainless steel alloys stainless steel 0 8 14 16 18 20 12 14 14 16 aN 3218 16 18 20 23 1 13 15 16 18 19 21 13 15 16 18 19 21 4 16 17 19 22 25 1 25 BEZ 16 20 2 24 15 14 18 20 21 24 5 18 19 22 24 27 15 OPES 19 22 23 26 16 18 18 21 22 25 6 19 20 23 25 28 MS 17 20 21 24
24. 00 1 00 00 5 SEYS 06 95 0056 2 9 1222 00 05 00 99 8 52 690 90 3 43NN 81 8 5 886 889 889 9 00 1 00 00 N 96 25 06 9S 46 795 E 2 9 907 0006 6 5 2 97 6 0 x 3 91 8 6 L 229 229 229 5 00 1 00 00 N 28726 0695 08 55 2 9 264 0006 0866 174 76 0 9v t z 3 Nncrg St 2 vL 1292 Y S 00 1 00 00 N 55 05 9995 2 9 9 r 9s 8y 494 8z a Nn8 8 S L 59 8 59 8 gt 5 00 1 00 N 15 8716 1999 626 2 9 86 15 6 99 29 Lu 142 Or x 3 NN 02 91 6 9v G 974 96 5 00 1 00 00 N 2 16 01 96 2 9 1977 026 26 gt Lu 6 8 3 J3Nn 81 946 1 3 9 5 9 5 92 S 00 1 00 00 N 6 09 24766 9 16 2 9 68 8 8 9716 Lu vs 82 3 NN 91 9106 0 9 0 9 0 9 5 00 1 00 00 N 596 89 5 2906 E 2 9 SZ ev 89 2906 974 696 z 3 NN 21 916 66 9 66 9 66 9 5 00 1 00 00 N 9227 6225 i k 2 9 9 0 65 5 4 66 s 3 NN 8 9 6 58 58 5 00 1 00 1 E N 606 20 5 90 09 2 9 9006 508 402 86 gt 3 NN 82 2 L L 696 SS r 996 s 00 1 00 00 N 068 5285 826 s 2 9 Or ls 55 9 826 5 50 8 22 9 6 3 NN 02 2 1 6 9 SE S 689 00 1 00 00 gt N 008 2625 6 8 2 9 209 16 87 20 8 re 529 3 33Nn 8L Z L 79 5 79 6 79 5 s 5 00 1 00 00 N 197 925 668 2 2 9 70 9 6 6
25. 1 00 2 00 2 00 N 1 00 1 00 2 00 2 00 5 5 43 5 43 5 43 6 65 6 65 5 6 53 6 53 8 00 8 00 1 1 4 16 UN 0 54 8 84 4 33 13 38 19 43 13 8 12 E 7 42 8 53 12 33 19 51 B 35 90 35 90 32 95 58 26 58 26 B 41 08 38 14 66 12 66 12 2 42 00 35 90 39 85 65 16 65 16 B Z 41 08 45 04 73 02 73 02 N 1 00 1 00 2 00 2 00 N 1 00 1 00 2 00 2 00 5 5 13 5 13 6 28 6 28 s 5 70 5 70 6 99 6 99 1 1 4 18 UNEF 8 79 4 32 13 36 19 49 1 3 8 16 7 21 3 45 12 18 19 59 B 36 27 33 33 58 79 58 79 B 42 25 39 30 67 00 67 78 B Z 36 27 40 23 65 69 65 69 B Z 42 25 46 20 73 90 74 68 N 2 z 1 00 1 00 2 00 2 00 N 2 1 00 1 00 2 00 2 00 5 E 4 87 4 87 5 97 5 97 S 5 39 5 39 6 60 6 60 1 1 4 20 UN 8 74 4 32 13 34 19 53 13 8 18 UNEF E E i 7 14 3 42 12 12 19 61 B 36 58 33 64 59 23 59 23 B 42 62 39 68 67 00 68 32 B Z 36 58 40 54 66 13 66 13 B Z 42 62 46 58 73 90 75 22 N 1 00 1 00 2 00 2 00 N 1 00 1 00 2 00 2 00 s 4 14 4 14 5 07 5 07 5 5 12 5 12 6 27 6 27 1 1 4 28 UN E 5 8 62 4 29 13 28 19 64 1 3 8 20 UN E 2 7 08 3 40 12 08 19 63 B 37 37 34 42 60 36 60 36 B 42 93 39 99 67 00 68 76 B Z S 37 37 41 32 67 26 67 26 B Z 5 42 93 46 89 73 90 75 66 N 1 00 2 00 2 00 N 1 00 1 00 2 00 2 00 s 7 69 9 42 9 42 S 4 35 4 35 5 33 5 33 1 5 16 8 UN E z
26. 15 2 15 3 15 4 Sizes Survey of technicol doto The method Applicability Length of thread Minimum distance Roll shapes and application criteria Thread roll bearings Engraving of thread rolls Position of the thread roll Adapter types Determining the power Rolling speed Duty stroke Calculating the feed rate Determining feed forces Mounting the thread rolls Adiusting the attachment arms Adjusting the thread rolls 04 05 06 07 09 11 12 14 14 15 17 18 18 19 21 22 26 27 29 Determining the pre machining diameter 31 Chamfering of the workpieces Examples of workpiece design Cam controlled machines Adjusting the attachment to center CNC machines Hydraulically controlled machines Retract mouvement Centering in the machine Correcting the setting Exchanging the thread rolls Service life of thread rolls Knurling Micrometer setting gauge Oil mist lubricator Rolling Attachments B 8 W to B 44 Rolling Attachment B 15 W 5 adapters A NC adapters 32 32 33 34 35 36 36 37 38 39 39 42 46 47 48 50 52 53 A Preface After Sales Service CAUTION Please implicitly read the ope rating instructions before initial operation and follow the safety instructions Regulations for the prevention of industrial accidents Dear customer congratulations on the purchase of this WAGNER product You bought a high quality commodity which facilitates effective and
27. 2 1652 LEZ 2 9 gt 5 7252 5 8 15 8 LEZ 9 52 3 33 2 1 2 00 50 5 292 5 3 00 00 8 00 00 S N 820 8 2 50 52 2 9 5 20 Lu 122 021 5612 0 959 9 3 ANN 82 21 2 ver 0 026 2 5 z 00 5 00 8 007 00 S N E 222 9792 8812 065 2 9 d 2222 98 02 829 089 8 562 829 99 3 INN 5 5 99 18 6 5 gt 00 006 007 00 9 N 59 07 92 0 22 2 9 gt 59 07 8 02 0 4 iv gt 5 7812 16 199 995 3 ANN 55 01 466 05 5 862 592 5 d 005 000 00 s 00 9 N 8962 02 06 2 9 5 957 58 05 7 279 06 2 3 95 01 d u 5 89 2 vie 5 5 000 0098 00 N gt 5 09 gz 2012 v6 l 2 9 B 047 274 v6 l E ve 9 8 6 3 dNn9t 8 LO S 6 2 992 5 00 006 00 N 985 18 SQVAYHL LSN SIN3AHOV LLV 9NITIOH 3 1 S318V 1 39NVH 7 ANN 99 2 5985 18 7 zoummzoummzwowuwm 95 3 UST Threads RANGE TABLES FOR THREAD ROLLING ATTACHMENTS UST THREADS N 3 00 4 00 5 00 9 00 7 00 2 99 3 34 3 66 4 73 4 23 5 16 24 UNF E 2 05 4 98 10 20 20 32 15 18 B 11 65 15 08 17 12 44 81 28 02 B Z 11 65 20 68 23 22 44 81 34 92 N 3 00 4 00 5 00 9 00 7 00 9 00
28. 2 Cylinder head screw 71 2 Screw nuts for T groove 109 1 Gear cover 110 2 Cylinder head screw 111 1 Locking screw 112 1 Hexagonal nut 113 1 Screw plug CAUTION Due to range conditions and the varied machine tool constructions the figure on the right might differ Thus when ordering components please specify the following items the engraved adapter number e the machine tool revolver with tool holder or slide position e therolling attachment size 52 VAGNER Thread Rolling Attachments 15 4 A NC Adapter Thread Rolling Attachment B 8 W B 10 W B 13 W B 18 W B 36 Qty Designation 80 1 Bearing 81 1 Console 82 1 Clamping piece 83 1 Bearing bolt 84 1 Coolant pipe 85 1 Threaded 86 2 Hexagonal nut 87 2 Threaded pin 88 1 Cylinder 89 2 Cylinder head screw CAUTION Due to range conditions and the varied machine tool constructions the figure on the right might differ Thus when ordering components please specify the following items e the engraved adapter number the machine tool revolver with tool holder or slide position e the rolling attachment size WAGER Thread Rolling Attachments 53 Annex Range Tables For Thread Rolling Attachments Standard Metric Threads Fine Metric Threads Whitworth Pipe Threads DIN ISO 228 NPT Threads Whitworth Pipe Threads DIN 2999 K1 16 UST Threads Gl G2 210 G
29. 21 83 52 41 34 17 44 54 B Z 32 34 27 96 52 47 41 12 51 49 B Z 32 30 27 93 52 41 41 07 51 44 N 2 00 3 00 2 00 3 00 N 2 00 3 00 2 00 3 00 5 6 47 7 45 6 47 7 45 E E 5 80 6 69 5 80 6 69 S 1 2 NPT E 5 4 91 13 58 9 24 17 11 R 1 2 4 90 13 52 9 31 17 20 32 83 51 79 29 89 43 92 gt 33 28 52 39 30 34 44 52 E B Z 38 93 51 79 36 79 50 82 2 39 38 52 39 37 24 51 42 N 2 00 2 00 2 00 5 N E 2 00 2 00 2 00 E 7 31 7 31 7 31 6 57 6 57 6 57 3 4 11 16 8 13 13 93 R 3 4 E 11 04 8 10 14 01 B 48 81 45 86 40 93 B E 49 62 46 67 41 74 B Z 48 81 52 76 47 83 B Z 5 gt 49 62 53 57 48 64 E N gt 1 00 2 00 2 00 N gt 1 00 2 00 2 00 5 3 7 39 9 03 9 03 gt E 6 80 8 31 8 31 1 4 09 13 09 19 32 R1 E 2 4 06 13 02 19 44 d 33 97 59 53 59 53 B d 34 81 60 79 60 79 B Z ka 40 87 66 43 66 43 B Z 5 41 71 67 69 67 69 N B 1 00 1 00 N E 1 00 1 00 8 37 8 37 5 gt 7 68 7 68 1 1 4 E 5 0 77 7 39 1 1 4 0 71 7 41 50 00 46 53 50 00 47 06 B Z E 3 56 90 53 43 B Z gt d 56 90 53 96 N E z 1 00 1 00 N E 1 00 1 00 5 5 3 8 99 8 99 8 23 8 23 1 1 2 E E 5 62 11 74 R11 2 E 2 5 67 11 80 8
30. 4 04 13 12 19 15 1 3 8 28 UN 6 93 3 33 11 96 19 66 B 32 70 58 14 58 14 B 43 72 40 77 67 00 69 88 B Z 39 60 65 04 65 04 B Z 43 72 47 67 73 90 76 78 N 1 00 1 00 2 00 2 00 N 1 00 2 00 2 00 5 z 6 38 6 38 7 81 7 81 S 8 08 9 90 9 90 15 6 12 E 8 24 3 98 12 95 19 46 17 168 3 17 11 92 19 31 B 37 93 34 98 61 39 61 39 B E 39 04 67 00 67 65 2 37 93 41 88 68 29 68 29 B Z 45 94 73 90 74 55 N 1 00 1 00 2 00 2 00 N z 1 00 1 00 1 00 s 5 57 5 57 6 82 6 82 5 6 69 6 69 6 69 15 16 16 UN 8 06 3 93 12 85 19 58 1716 12 UN 6 53 2 99 8 12 B 39 07 36 12 63 02 63 02 B 44 27 41 33 36 40 5 B Z 39 07 43 02 69 92 69 92 B Z i 44 27 48 23 43 30 N 1 00 1 00 2 00 2 00 N 1 00 1 00 1 00 s 5 26 5 26 6 44 6 44 5 5 84 5 84 5 84 15 16 18 UNEF E z 8 00 3 91 12 81 19 62 1716 16 UN E 5 6 30 2 89 8 19 B 39 45 36 50 63 55 63 55 B 45 41 42 47 37 54 B Z 39 45 43 40 70 45 70 45 B Z 45 41 49 37 44 44 a N 1 00 1 00 2 00 2 00 N 1 00 1 00 1 00 S 4 99 4 99 6 12 6 12 S 5 52 5 52 5 52 15 16 20 UN i 7 94 3 90 12 78 19 65 1 7 16 18 UNEF 6 22 2 85 8 20 B 39 76 36 81 63 99 63 99 B 45 79 42 85 37 92 B Z 39 76 43 71 70 89 70 89 B Z 45 79 49 75 44 82 N 1 0
31. 40 17 81 13 36 19 99 B 19 47 15 98 22 92 46 56 31 80 38 69 B Z 19 47 21 58 29 02 46 56 38 70 45 59 N 2 00 2 00 3 00 5 00 4 00 5 00 2 95 2 95 3 40 4 17 3 80 4 17 1 2 32 UN 0 31 2 67 8 39 17 73 13 40 20 08 B 19 83 16 34 23 38 47 23 32 36 39 36 B Z 19 83 21 94 29 48 47 23 39 26 46 26 N 2 00 3 00 5 00 4 00 5 00 5 4 89 5 65 6 92 6 32 6 92 9 16 12 UNC E amp 2 40 8 12 17 26 13 25 20 07 B 17 03 24 45 49 05 33 80 41 17 2 22 63 30 55 49 05 40 70 48 07 N 2 00 3 00 4 00 4 00 5 00 4 32 4 99 5 58 5 58 6 11 9 16 16UN 2 39 8 06 17 47 13 38 20 42 B 18 64 26 54 39 32 36 38 44 23 B Z 24 24 32 64 39 32 43 28 51 13 N d 2 00 3 00 4 00 4 00 5 00 4 10 4 73 5 29 5 29 5 80 9 16 18 UNF 2 38 8 03 17 41 13 41 20 52 B 19 18 27 24 40 18 37 23 45 24 B Z 24 78 33 34 40 18 44 13 52 14 N 2 00 3 00 4 00 4 00 5 00 s 3 90 4 51 5 04 5 04 5 52 9 16 20 UN E 2 37 8 01 17 35 13 43 20 60 B 19 62 27 82 40 89 37 94 46 08 B Z 25 22 33 92 40 89 44 84 52 98 614 89 ee 2v 01 leer AA 9802 2 8 6105 209 911 2022 Gar z 8 v 0y 0242 1 8 106 ge 02 62er 9119 16 02 98 52 8 Si 946 18 2 3 82 026 2 985 099 oz 3 56 86 6v v 68 68 85 s 826 88 826 ze e 6 00 002 00 002 001 N 00 00 00 002 002 N 88 Sy 1805 98 9
32. 41 87 36 32 50 40 N 2 00 3 00 4 00 6 00 5 00 3 74 4 32 4 84 5 72 5 30 E 7 16 16 UN E 0 79 3 99 9 46 19 00 14 13 2 B 12 61 18 73 23 46 42 67 30 12 2 12 61 24 33 29 56 42 67 37 02 N 2 00 3 00 4 00 6 00 5 00 6 00 3 40 3 92 4 39 5 19 4 80 5 19 716 20 UNF E 0 81 3 98 9 46 18 81 14 30 20 54 B 13 59 19 99 25 01 44 80 31 96 36 93 B Z 13 59 25 59 31 11 44 80 38 86 43 83 UST Threads N 2 00 3 00 4 00 6 00 5 00 6 00 2 92 3 37 3 77 4 46 4 13 4 46 716 28 UNEF E 0 81 3 96 9 43 18 56 14 46 20 92 B 14 72 21 46 26 81 47 27 34 10 39 40 B Z 14 72 27 06 32 91 47 27 41 00 46 30 N 2 00 3 00 4 00 6 00 5 00 6 00 2 74 3 17 3 54 4 19 3 88 4 19 716 32UN 0 80 3 95 9 41 18 47 14 51 21 03 B 15 07 21 92 27 38 48 05 34 77 40 18 B Z 15 07 27 52 33 48 48 05 41 67 47 08 N 3 00 3 00 5 00 4 00 6 00 5 10 5 10 6 25 5 70 6 75 1 2 13 3 62 8 33 18 38 12 85 21 21 23 62 18 74 40 46 26 66 43 45 2 29 22 24 84 40 46 33 56 50 35 N 2 00 3 00 3 00 5 00 4 00 6 00 4 04 4 67 4 67 5 72 5 22 6 10 1 2 16 UN 0 47 3 54 8 37 18 21 13 05 21 47 B 17 37 25 07 20 19 42 58 28 44 56 90 B Z 17 37 30 67 26 29 42 58 35 34 52 80 N 2 00 3 00 3 00 5 00 4 00 5 00 3 66 4 35 4 22 5 17 4 72 5 17 1 220UNF 0 42 3 24 8 39 18 03 13 21 19 67 18 35 26 20 21 46 44 43 30 00 36 55 B Z 18 35 31 80 27 56 44 43 36 90 43 45 N 2 00 2 00 3 00 5 00 4 00 5 00 3 14 3 14 3 62 4 44 4 05 4 44 1 2 28 UNEF E 0 34 2 67 8
33. 5 62 vie 992 8 2 90 2 5 eor 19 285 ee 982 992 5 00 00 9 00 9 00 00 00 2 N 006 007 00 8 00 S 00 6 00 N z 9616 1976 628 2 06 9862 are 2 9 9266 9892 S z 2 9 905 0 62 20 2 926 9 892 97702 5 8 Z 4222 sey LLG 69 6 406 66 0 3 s 0xorw F S6 6 9 02 160 55 9 3 S ox8W 582 99 2 992 vee 002 5 6 2 41 692 962 LEZ 5 00 00 S 00 9 00 6 00 00 2 N 2 009 008 00 S 00 00 N 96 96 2856 0666 26 62 8292 69 2 9 65 56 6256 9 72 09 2 S 6 2 9 900 2682 0666 58 52 8902 vi 9 8 S 699 S 9c 9912 068 722 22 6 166 68 0 00 9 0 2 LX6N gt 6 10 09 9002 560 5 9 8 2 3 950 8 79 6 60 6 82 6 6 96 2 5 892 gez 892 ere 66 8Z L s 00 8 00 9 00 00 S 00 006 00 8 00 9 00 8 00 S 00 6 00 N 2 r er 2476 5819 1672 12972 2 9 9816 4606 4672 1852 449 2 9 5258 2906 58 08 92 1612 9 96 2 460 1512 6 499 5 6922 86 6 6 95 0 66 202 3 S OX6W 5 08 5902 680 89 S 582 LxS W 80 098 98 to e 222 5 566 696 023 5 00 8 00 9 00 00 S 00 006 007 00 6 009 00 S 00 8 ev 12 6 9 v 1 6c g1 82 8 2 9 6 5 LE E6 2 61 87 92 16 2 9 5 98 LEZE 9 ev 22 9182 8 6892 1082 8 12 164 61 S 596 596 96 002 3 lt 0 6 7 60 9 09 02 96 0 0 9 282 S 0X S W ste 46 89 192 192 522 5 K 8v t 68 628
34. 68 40 74 67 00 69 84 B 48 61 45 66 40 73 B Z gt 43 68 47 64 73 90 76 74 B Z 48 61 52 56 47 63 gt N 1 00 1 00 2 00 2 00 N 1 00 1 00 1 00 5 48 5 48 6 71 6 71 6 56 6 56 6 56 M35 x 1 5 E 7 13 3 41 12 12 19 60 M38x2 E 5 58 2 40 8 01 42 61 39 66 67 00 68 30 B 47 53 44 58 39 66 8 2 42 61 46 56 73 90 75 20 2 47 53 51 48 46 56 N gt 1 00 1 00 2 00 2 00 1 00 1 00 5 E 6 28 6 28 7 70 7 70 7 93 7 93 35 2 7 33 3 49 12 27 19 54 M38x3 E 2 62 7 92 gt B 41 53 38 58 66 77 66 77 E 42 45 37 52 2 41 53 45 48 73 67 73 67 B Z 49 35 44 42 N 1 00 2 00 2 00 N 1 00 1 00 1 00 7 59 9 30 9 30 4 76 4 76 4 76 M35x3 E 3 62 12 53 19 36 M39x1 E E 4 43 1 68 7 90 B 36 95 63 72 63 72 B 51 68 48 74 43 81 B Z Li 43 35 70 62 70 62 B Z 51 63 55 64 50 71 N gt 1 00 1 00 1 00 N 1 00 1 00 1 00 E 4 57 4 57 4 57 gt 5 80 5 80 5 80 gt M36x1 E 6 39 2 96 8 30 M39x1 5 E 4 69 1 83 7 89 B 45 68 42 74 37 81 B 50 61 47 66 42 73 B Z 45 68 49 64 44 71 B Z 50 61 59 56 49 63 N E 1 00 1 00 1 00 N 1 00 1 00 1 00 gt 5 56 5 56 5 56 5 6 65 6 65 6 65 M36x 1 5 5 6 56 3 06 8 24
35. 7 56 56 596 5 00 00 N 00 1 00 00 u N 2914 294 2 9 278 Sg gS 2 2 9 2179 21 79 z 9 241 59 E 996 3 S LXx0osw 697 8 B 3 XO0t IN 659 659 5 5 B 9 8 948 5 s 00 00 2 N E 00 1 00 1 x N 1779 9 2 9 99 09 8 95 2 9 1646 1646 5 99 869 8919 8 5 699 F 5 3 X8VW P 5 es 982 gt X Ot IN 66 8 66 8 2 5 719 vL 9 719 5 001 00 1 2 5 N 2 00 1 00 00 5 5 N 56799 9599 2 9 E 8919 96796 1926 2 9 5966 5966 gt p 5 7222 996 0925 Sz 6 9 gt 3 24 Ze Lov gt a S ixorw 222 222 9 28 S 28 S 9 0071 00 N gt 00 1 00 00 N 2979 2979 E 2 9 1 25 0695 89 55 E 2 9 24 09 24 09 185 0006 8966 6z 6e S z 3 9 8 4 oz vL E E 3 LX Ot IN 57 9 59 s 28 28 28 5 0071 00 N 00 1 00 00 E N 2786 x 2 9 0826 0695 9 2 2 9 2416 gt 8 06 9 00 05 9 5 59 9 2 3 XStIN E 087 84 08 5 3 S 0 x S 6 W 69 8 5 7 16 bye bye P Y S 00 1 N 00 1 00 00 N x 95 09 00 86 2 9 279 SELS 2 9 99 55 0086 5 25 68 1222 249 950 3 287
36. 97726 05 55 146 8 Lv 6 79 5 20 S 9 0 05 1 5 09 Str 09 2 762 E 5 00 00 2 00 00 2 00 1 z N 6 29 528 9 9 0 6252 2 9 68 7 ZELE 9 9 5961 122 05 6 gr e 26 S 0 3 9 0 05 bye 562 16 562 122 5 00 00 2 00 00 2 00 1 5 N 1666 54 9 9 26 2 9 10 56 58 07 9992 2 65 6 Zs 949 98 S gt 3 5 61 1 6 4 65 9 65 9 899 5 5 00 00 00 00 2 N 6Z vt 24 6 94 6 62 2 9 68 5 2826 94 6 6182 88 9 es 06 3 S LX6LW 194 195 194 986 5 00 5 00 00 00 2 N 81 97 vam 67 2856 90 02 2 9 8866 18 6 24 62 9002 0 4 96 29 9899 D 9 3 9 9 79 20 82 5 00 00 00 00 2 00 N 8 9 8 099 5 0902 2 9 880 5472 9 8v 05 05 0902 ieu 97 6 6 899 58 lt 3 S 0X6LW 09 2 09 2 982 5 00 00 2 00 5 002 001 62 87 529 9 6v 2676 6252 vibe 2 9 681 5882 9 6 121 5971 vile 082 156 54 162 3 S 0X6LW ze e 482 ze e 482 see SE c 5 00 00 2 00 00 2 00 1 00 1 N 1666 6 LL 6E 91 62 E 2 9 08 58 95 68 9982 x 92 6 9 4 8 9 3 56 9 029 029 8 9 5 00 00 00 00 2 E N 9g 8 2197 9217 62 2 9 99 09 28 85 9 16 619 07 6 6z 699 9 2 5 S IX8LW 60 9 69 9 56 22
37. Ezz 3 66 Lu 242 5 508 50 2 2 5 00 1 0071 N 00 1 00 1 N EINIG Stay aulg 50 3 1 II4L3WN SIN3AHOV ONITION QV38HI 803 31891 39NVH Fine Metric Threads DIN 13 RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS M60x3 2 Fine Metric Threads DIN 13 1 00 10 12 9 08 78 00 84 90 M62x 1 5 2 1 00 7 36 7 95 78 00 84 90 M62x2 2 1 00 8 47 8 08 78 00 84 90 M62x3 2 1 00 10 29 8 33 78 00 84 90 64 1 5 2 1 00 7 48 7 05 78 00 84 90 64 2 2 1 00 8 61 7 20 78 00 84 90 64 3 2 1 00 10 46 7 49 78 00 84 90 M65x2 2 1 00 8 68 6 73 78 00 84 90 M65x3 2 1 00 10 55 7 04 78 00 84 90 N a 1 00 1 00 s 6 92 6 92 M55x15 E 2 05 10 44 B 67 00 74 72 8 2 I 73 90 81 62 N n E 1 00 1 00 5 I 7 96 7 96 M55x2 2 25 10 49 B 67 00 73 65 2 3 73 90 80 55 N 1 00 1 00 S 9 66 9 66 M55x3 2 62 10 56 B 67 00 71 51 8 2 73 90 78 41 N 5 5 1 00 1 00 5 6 99 6 99 M56x15 E i 1 48 10 15 B 67 00 76 72 2 73 90 83 62 N 1 00 1 00 s 8 03 8 03 M56x2 1 69 10 21 B 67 00 75 65 8 2 I 73 90 82 55 N 5 1 00 1 00
38. centering stroke is too great the workpiece will be damaged and premature roll breakage can result In case of NC adapters this setting process is carried out using the two locking screws 87 see page 55 During this process the locking screws are set and locked in such a way that the existing clearance depending on the thread diameter max 1 mm permits each roll to touch the workpiece to therefore perfectly center the attachment VAGNER Thread Rolling Attachments 37 9 0 Thread Rolling 9 1 Correcting the rolling attachment setting symmetrical thread point Once all preparatory stages have been completed you can start to produce threads Never start work without correctly adjusted attachment All machine functions must be 100 correct This means The thread rolling cycle must run through fully automatically with the calculated advancement and at the planned speed Rolling must never take place in the inching mode in single record operation at reduced speed or with a reduced advance ment On completion gauge the rolled threads and make any necessary corrections Note The effective diameter of the thread is varied by the thread rolling attachment setting The major thread diameter is varied by altering the pre ma chined diameter Q of the workpiece If you are not happy with the sample thread correct the attachment setting Normally the thread rolling attachment can be left moun
39. do not apply for all types of rolls Please check them during setting up and transfer them into the control system Calculating sheet no Worpiece sketch No Instruction manual page Customer Customer no Adaptor no Machine Slide Tool size Type of roll Profile width Pb Thread Material Thread dimensions external thread tolerance as 186622 medium value d2 External dia d Pitch dia d2 Core dia d3 Data for thread rolling Instruction manual Nomber of starts on rolls Roll advance Setting value on thread roll engraved Shoulder dia max without modification Shoulder dia max with modification Required revolutions of workpiece Blank dia medium value d2 Rev p m of spindle Roll speed Rev p m of thread rolls note max Rev p m Calculation of feed Instruction manual page 21 Feed Vu S W Feed hydraulic Vin S n W Attention Feed stroke work stroke S 25 security Feed adjustment for hydr feed according Measuring X mm X 60 W S n seconds Presumed measuring stroke X Special setting values Dimensional micrometer setting at 0 Lm Dimension A for NC Adaptor NC sheet Dim for NC Adaptor Lm E Q 2 A Dimension C assists the toolcorrection Definate dim must be checked in the machine by means micrometer setting and corrected if necessary Instruction manual page 41 Measuring location y for taper threads Wagner Werkzeugsysteme Gutenberg Str 4 1 Telefon 0 71 27
40. else 956 z 8 v9 6y 7568 1995 5 92 0146 2 8 96 8 16 989 80 62 99 61 5 192 199 89 02 0452 004 viv 99 S AINN 05 516 06 64 099 ez 3 88 9 924 924 929 99 6 956 80 956 85 6 00 00 00 002 001 N 00 00 00 002 002 N 097 E 755 Ei FE z 8 6887 96 8 9867 9292 9 6 z 8 0446 292 14 80 82 664 9026 986 9102 052 8 78 9 2 26 vi S 3 ANN 91 10 6 98 60 9 099 8 3 JaNn 2 8 5 585 84 585 90 5 6 06 ger 06 08 08 s 00 00 00 002 N 00 00 00 002 002 N SS 6S ver 2626 2 8 84 2196 288 09 52 96 62 2 8 5924 S 0r 2759 2792 6 0 16 288 046 26 9s 814 98 S 3 NnzLi vie 96 8 18 029 099 8 3 0 8 9 999 599 9 4 s LLY 61 ert s 00 00 00 002 N 00 00 00 002 002 N 8975 7497 621 2216 2 8 Ty 019 9152 8562 z 8 8 09 78 85 61v 2152 820 9 0 019 506 g6 gz 8 26 95 464 664 3 18 n 089 099 18 3 8 8 9 S0 8 024 024 829 6 94 104 94 ver ver s 00 00 00 002 N 00 00 00 002 002 N eles 2 97 229 5818 2 8 829 896 524 29 2 00 62 z 8 8219 Ly 6 ey ev PLZ ey 9 6 6 62 92 258 ovez 156 2 955 119 812 3 Z 9VLL 118 er 179 09 9 16 3
41. manually or in inching operation for a few revolutions Dividing the feed path by the number of spindle revolutions results in the feed in mm per revolution Then move the cross slide forward using the manual adjustment device until the tip of the micrometer gauge touches the workpiece blank which has been formed or shaved to the correct rolling diameter Q VAGNER Thread Rolling Attachments 33 Cam controlled machines with cross Then restrict the cross slide in this position using the fixed stop It is slides not permissible to ever cross this point with the mounted rolling attachments When the ready adjusted thread rolling attachment is later moun ted in place of the micrometer setting gauge the centre axes of the thread rolls and the blank are positioned precisely one above the other Caution Never run over the center of the workpiece with the thread rolling attachment This will lead to broken die 8 2 Adjusting the attachment to center of the workpiece Micrometer screw set to the gauge Cam roll at highest point of cross slide cam marked on the thread roll Pre machined workpiecee didmeter Q Centre line of main spindle workpiecee and thread roll Cam roll at lowest point of cross slide cam Cross slide stroke 34 VAGNER Thread Rolling Attachments 8 3 CNC machines N A The adapters are fitted with shaft supports according to DIN 69880 or wi
42. outthatthis manual is for internal use only Providing this manual to third parties is prohibited During operation maintenance and repair the respective national and international regulations for the prevention of industrial acci dents apply in addition to the previously listed instructions The operating instructions particularly the chapter Safety instruc tions has to be read in any case Following the safety instructions and legal regulations helps to prevent doing damage to persons machines and our product VAGNER Thread Rolling Attachments 1 Warranty Limited liability CAUTION Do not use this product for any other purpose than its designated use Follow the safety instructions and notes on hazard Using the product only by trained specia lists otherwise its use may constitute a risk to life and limb of the user and cause da mage to material property For such cases the manufacturer declines all responsi bility Specified operation Initial Operation In case of buying and using original WAGNER spare parts and accessories we guarantee proper operation of the Thread Rolling Attachment We exclude any warranty for damage of persons machines and our producis in case of e improper mounting and operating using no original spare parts removing components and assemblies 9 arbitrarily modifying our products e using broken rolling attachments When using accessories which are not mad
43. surface finish slivers or flakes on thread flanks Drunken threads Out of round thread Tapered threads Poor thread form Crests not filled out because blank walls are too thin dimension of bore changes Material particles are being rolled into the work profile Roll profiles are deformed particularly at the root High level of wear on thread roll bore and roll pins Cause VO N N With major diameters up to appr 20 mm the wall thickness for thread rolling should be at least 4 times the thread penetration Rolls not in match Centre line of rolls not parallel to centre line of workpiece Cross slide guide worn Bearing bolts or bearing bushes in adapter worn Overloaded threads Material not suitable for cold forming Rolls not in match Centre line of rolls not parallel to centre line of workpiece Work bending during rolling Outof round blanks Excessive feed rate insufficient workpiece revolutions Material not ductile enough for cold forming Notrolling to centre line of workpiece Tapered pre machined blank Centre line of rolls not parallel to centre line of workpiece workpiece bends away under strain Work bending during rolling Rolls not in match Too many work revolutions for rolling Excessive or restricted travel ofrolls depth With threads greater than 20 mm the wall thickness should be at least 5 6 times
44. the machine are clean Dirt may affect the precision of the work piece Generally shut down the machine at the main switch when mounting the attachment Make sure that the spindle cannot start unexpectedly when exchanging the rolls Remove all tools and inspection equipments from the working chamber of the machine before setting into operation There 15 a risk of injury by centrifuging tools and euipment Close the safety gate or protection cover before operating Hurtling chips and broken attachments or workpieces may cause damage to people and machines Make sure that the Thread Rolling Attachment cannot disengage during operation When closing the Thread Rolling Attachment do not touch the head do nottouch rotating tools risk of injury Please check and handle the thread rolls extremely carefully The rolls have square edges If necessary wear safety gloves Please make sure the Thread Rolling Attachment is protected and fastened approprietly when transporting VAGNER Thread Rolling Attachments 3 1 0 Basic Equipment 1 1 Sizes With this Thread Rolling Attachment you will produce external threads of highest surface quality in record times Due to their non interrupted fibre course the rolled threads are build for greatest strains The thread rolls are built to the thread that is to be produced in diameter angle and form Every pair of rolls is designed for one thread measure The ma
45. the thread penetration In marginal cases check by trial and error 1 2 When using emulsions as coolants ensure a grease content of 8 Rolling attachment is operating in the line of dropping chips from other machining stations Coolant has been soiled by material particles gt Use a magnetic or mechanical filter 1096 Thin emulsions are not suitable for rolling 44 WAGNER Thread Rolling Attachments 13 0 Care And Maintenance Maintenance Cooling and lubriaction If the thread rolling attachment has not been in use for some time it must be dismantled and the components thoroughly cleaned and oiled Deep groove ball bearing no 17 and anti friction thrust bearing no 28 must be lubricated with gear grease At regular intervals they should be relubricated using the lubricating connection in the gear cover The same applies when you have been working with the attach ment for some time and you suspect that fine chips or other dirt hay been able to penetrate Ensure sufficient feed of cooling lubricant 1 10 1 20 emulsions and low viscosity oils of the type used in metal cutting applications have proven successful High pressure additives tend to reduce friction between the thread rolls and the workpiece and so make a contribution to increasing tool life Good filtration of the cooling lubricant is very important to ensure that no particles chips can be rolled into the thread or gain access to th
46. to produce For higher strength materials gt 500 N mm it is even advisable to select the gauge some 0 05 0 10 mm smaller depending on the size and length of the thread so accounting for spring back of the attachment Gauge Flat gauge Round plug type Adjustable final dimension gauge gauge The gauge is held between the thread rolls and the arms are adjusted in such a way that the same setting is indicated by the scales on the head body This ensures symmetrical progression of force through the attachment Adjust the arms using the arm adjusting and locking screws and tighten the nuts lightly Caution The minor diameter must be adjusted precisely i e never greater to ascertain the pre machining diameter as otherwise the progression of the thread is not correct and damage can occur It is important during setting work for the roll pins to be parallel in relation to each other and later in relation to the work axis It is possible to check this roughly by releasing the roll pin set screws again after which it should be possible to easily displace them Precise testing of this condition can be carried out using the device described on page 24 During measurement the roll pin is pushed from one side to the other to permit it to be reached with the measurement probe At the same time attention must be paid to the roll gap a
47. 0 1 00 2 00 2 00 N 1 00 1 00 1 00 5 5 4 25 4 25 5 20 5 20 S 5 23 5 23 5 23 15 16 28UN E 7 81 3 85 12 69 19 72 1716 20 UN 6 15 2 82 8 22 5 40 55 37 60 65 12 65 12 B i 46 10 43 16 38 23 B Z 5 3 40 55 44 50 72 02 72 02 B Z z 46 10 50 06 45 13 N z 1 00 2 00 2 00 N 1 00 1 00 1 00 5 7 89 9 66 9 66 s 4 45 4 45 4 45 i 1 3 8 8 UN E a 3 65 12 59 19 30 1716 28 UN i 5 99 2 74 8 25 B 35 87 62 89 62 89 B 46 89 43 94 39 01 B Z 42 77 69 79 69 79 B Z 46 89 50 84 4591 G18 619 8899 0695 x 2 9 866 0006 6 9 S 0 5 3 8 1 668 668 2 5 00 1 0071 N 2876 0076 2 9 2606 0076 507 6z 3 9 699 699 E S 00 1 00 N 2476 0076 2 9 2906 0076 907 s 89 66 S 66 S gt 5 00 1 00 5 N YLS 0695 0076 2 9 209 00 05 0076 Y 8 80 LLO 66 3 NN 9L 9ULL v 9 75 9 75 9 5 00 1 00 00 N 0096 06 95 0096 2 9 01 6 0006 0096 z LEZ LLO LEZ 3 821 8227 827 5 00 1 00 00 u N r2 ES 06 96 2 9 18 9 0005 E 9rz 09 0 3 9 18 88 5 00 1 00 N 596 06 95 00 56 2 9 97 0006 0056 14273 79 0 862 3 02 8 61 899 899 899 5
48. 0 77 Li N s 2 00 3 00 2 00 3 00 N 2 00 2 00 3 00 5 5 69 6 57 5 69 6 57 5 6 15 6 15 7 10 gt M20x2 E 5 45 14 46 9 23 16 95 M23x2 E gt 13 27 9 09 17 23 8 29 66 47 77 26 71 39 90 B 2 38 64 35 70 51 88 B Z x 35 76 47 77 33 61 46 80 B Z 38 64 42 60 58 78 N 1 00 3 00 2 00 3 00 N 1 00 2 00 2 00 2 00 3 01 4 26 3 69 4 26 5 3 71 4 54 4 54 4 54 M21x0 75 E 1 06 12 70 9 40 17 45 M24x1 E 2 28 12 28 8 80 13 99 E B 21 11 gt 56 00 33 55 48 88 gt gt 26 56 44 71 41 77 36 84 B Z 26 71 56 00 40 45 55 78 2 32 16 44 71 48 67 43 74 N 1 00 2 00 3 00 2 00 3 00 N 1 00 2 00 2 00 3 00 E 3 46 4 23 4 89 4 23 4 89 5 4 49 5 50 5 5 6 35 M21x1 E 1 01 4 54 12 91 9 38 17 40 M24x1 5 2 12 12 51 8 86 17 10 B 20 57 35 72 55 00 32 78 47 88 B 25 48 E 43 17 40 23 57 87 2 26 17 41 82 55 00 39 68 54 78 E B Z E 31 08 E 43 17 47 18 64 77 2 00 3 00 2 00 3 00 1 00 2 00 2 3 5 5 12 5 92 5 12 5 92 5 5 13 6 29 6 29 7 26 M21x1 5 E 4 76 13 29 9 33 17 29 M24x2 E 1 98 12 73 8 90 17 12 B e 34 19 53 76 31 24 45 89 B 24 41 gt 41 64 38 70 55 88 B Z Li 40 29 53 76 38 14 52 79 B Z 30 01 41 64 45 60 62 78 N gt 2 00 3 00 2 00 3 00 N gt 2 00 2 00 2 5 E 5 85 6 75 5 85 6 75 4 64 4 64 4 64 M21x2 E 4 96 13 66 9 26 17 15 E M25x1 E
49. 00 2 N E 0011 006 8899 187 22 55 6222 08 2 8 E 2612 0 4 2 8 5 56 65 24 1827 2112 5912 08 5 lt 2191 0 4 4802 96 1 8 626 28 5 99 0 3 d x 922 92 3 2 5 9 699 4 9 6 5 t9 r 20 5 P 5 082 5 00 9 00 S 00 9 00 00 00 lt N 00 8 00 0 5 5 15 6895 162 9762 92 2 4421 2 8 E s v8 c 2 8 22 6662 52 98 2 998 4421 d x 5 782 8 20 22 20 6 876 180 3 LLN 5 99 3 SZN 58 6 108 8v G 59 292 86 5 5 d 961 5 gt 00 00 S 00 9 00 00 00 2 N 00 L 598941 SLOW SQV3HHL OlH13N SLNSWHOVLLV 9NITIOH QV34HL 531971 39NVH L 598941 54459 4 p1epuelis Fine Metric Threads DIN 13 RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS Fine Metric Threads DIN 13 N 12 00 gt N 5 00 6 00 8 00 12 00 9 00 s 1 70 lt s 1 79 1 94 2 20 2 64 2 31 M 2 5 x 0 35 E 4 51 gt 5 5 0 35 3 38 6 08 11 66 21 30 15 34 B 12 04 5 B 15 04 16 68 22 08 42 64 24 28 B Z 12 04 B Z 15 04 22 28 28 18 42 64 31 18 E N 10 00 12 00 N 5 00 6 00 8 00 12 00 10 00 1 74 1 89 s 2 11 2 28 2 59 3 11 2 86 M 3 0 x 0 35 E 4 43 7 12 B 5 M5 5x05 3 34 6 01 11 59 21 40 16 10 B
50. 06 6 9 68 5 8 7 65 6 5 3 ANN 51 8 6 4 6 4 61 gt s 002 002 002 gt N 9 06 6999 2 9 98 62 87 B 5 5 6 g 5 3 8 8 998 998 gt 5 002 002 lt 5 N 462 0696 9685 96 5 2 9 409 0006 5666 5872 Y zv 484 800 vs 3 NN 85 94 1 49 49 49 bee x 5 002 002 002 00 1 2 9815 8 99 5825 9455 2 9 886 5825 9072 80 697 LE O 5 3 NN 05 94 1 8v G 8 9 8v G 177 5 002 002 002 00 1 N 2716 6899 6 25 9825 2 2 9 24 69 6 662 9792 E 90 7293 0 0 99 3 81 9171 1 44 118 44 uv 5 002 002 002 00 1 N 48706 08 99 9815 lt 2 9 6 06 87 9815 50 6 4 160 a NN 9L 9L L 0 9 0 9 009 y 5 002 002 002 5 526 81 9 5205 lt 2 9 982 827 2206 76 5 6 58 0 3 NN ZL 9UL 469 469 469 5 5 00 2 00 2 00 2 N 109 76 05 5 E 2 9 LLEGE 0 69 5 2 8 E 3 Nn 8 9L E L 85 8 85 8 w 5 002 002 E N 449 6 vS 6v 2016 2 9 491 649 vS 6v 26 2 9 9 928 5 2 2 NN 55 1 tcv 9v t x 5 002 002 002 00 1 z N 168 616 24706 2 9 Lely 29 616 9 2 8 628 8 2 3 NN 82 1 24 24 24 698 2 5 00 2 00 2 00 2 00 1 lt N 5985 18 RANGE TABLES FOR THREAD ROLLING ATTACHMENTS UST THREADS UST Threads UST Threads N 1 00 1 00
51. 11 G12 G12 G13 G21 54 VAGNER Thread Rolling Attachments sanba uo 60 59 60 29 5 s 2 8 58 6 60 9 2 28 82 4 8 2 8 61 96 61 96 B s 52295 9 2 9681 5282 5 8 LO 6L 9251 2 S 5 s 3 66 5 2012 204 876 876 18 78 3 0 296 296 s 5 75 6 88 vS G 8 ser 26 S 002 002 E N 00 7 009 00 00 00 006 LLYS s 2 8 d 98 686 0582 4052 59 2 8 5 Lely s 5 s B S67 9272 5898 09 22 0 6 SI S 9 61 x lt s a 06 d 1812 89 1861 26 01 66 02 3 4 6 s lt s 59 59 sly 28 5 002 N 00 8 009 008 00 S 00 006 299 6519 z 2 8 E 46 9 8 1662 8892 2 8 2 6 S9 rr P B 1012 ry er 1282 8212 SLL ger vis s 3 2211 5 to s 6801 294 3 90 8 90 8 s B 70 6 22 066 6 5 002 002 s N 007 00 6 009 00 S 00 5 N 6886 99 27 2 8 68 55 Lo er 6 2 822 2 8 5 8616 999 S 6692 Lo er 4871 91 Liv 8071 56 8 lt 3 B vv G 4802 5701 v9 G 3 ZW 8 75 5 5 S 20 Sr r 958 62 00 5 00 002 N 00 8 00 0 009 00 S 00 7825 0185 18 56 620 2 8 E 96 v 801 072 6542 02 2 8 v6 Sy 05
52. 14 B 24 90 42 32 39 37 56 74 8 2 30 50 42 32 46 27 63 64 N 1 00 2 00 2 00 3 00 5 4 19 5 13 5 13 5 92 15 16 20 UNEF E 2 11 12 52 8 88 17 13 B 25 59 43 30 40 36 58 02 B Z 31 19 43 30 47 26 64 92 N 1 00 2 00 2 00 3 00 5 3 57 4 37 4 37 5 05 15 16 28UN 2 23 12 36 8 84 17 10 B 26 38 44 42 41 48 59 47 8 2 31 98 44 42 48 38 66 37 N 1 00 2 00 2 00 2 00 5 3 34 4 0 4 10 4 10 15 16 32 UN 2 26 12 30 8 82 14 03 B 26 63 44 78 41 83 36 90 8 2 32 23 44 78 48 73 43 80 N 2 00 3 00 5 8 09 9 35 18UNC E 8 64 16 88 B 39 27 56 78 B Z 46 17 63 68 N 1 00 2 00 2 00 2 00 5 5 51 6 75 6 75 6 75 1 12 E 2 61 11 93 8 52 13 82 B 26 92 45 44 42 50 37 57 B Z 32 52 45 44 49 40 44 47 N 2 00 2 00 2 00 5 5 91 5 91 5 91 1 16UN 11 66 8 43 13 97 B 47 08 44 14 39 21 B Z 47 08 51 04 46 11 N 2 00 2 00 2 00 5 5 31 5 31 5 31 1 20 UNEF 11 49 8 37 14 05 B 48 06 45 12 40 19 2 48 06 52 02 47 09 616 1109 E 1669 6986 723 80 2 9 19796 6 16 7423 8 ger 00 6 LET 3 1 19 29 29 29 5 002 00 1 00 1 00 N 8209 2 9 85 55 5 5 8 198 3 NN 8 E LV 6 u 7 2 S z 002 2 gt 0929 02 75 08 0 8 0999 62 02
53. 15 49 48 35 96 41 61 B Z 15 56 28 24 34 25 49 48 42 86 48 51 N 2 00 2 00 3 00 5 00 4 00 5 00 4 61 4 61 5 32 6 52 5 95 6 52 M 12 5 x 0 35 0 23 2 50 8 25 17 76 13 16 19 73 18 89 15 40 22 26 45 75 31 06 37 87 B Z 18 89 21 00 28 36 45 75 37 96 44 77 N 2 00 2 00 3 00 5 00 4 00 5 00 2 31 2 31 2 67 3 27 2 99 3 27 12 5 x 0 5 E 0 32 2 71 8 42 17 70 13 46 20 18 B 20 14 16 65 23 76 47 75 32 81 39 87 B Z 20 14 22 25 29 86 47 75 39 71 46 77 N E 2 00 3 00 5 00 4 00 5 00 2 36 2 73 3 34 3 05 3 34 13 0 5 E 2 62 8 30 17 23 13 53 20 47 B 2 18 15 25 76 50 75 35 31 42 87 B Z 23 75 31 86 50 75 42 21 49 77 Fine Metric Threads DIN 13 N 2 00 2 00 3 00 5 00 4 00 5 00 s 2 87 2 87 3 31 4 06 3 70 4 06 M13x0 75 E 0 17 2 63 8 33 17 43 13 47 20 30 B 20 87 17 37 24 76 49 28 34 08 41 41 B Z 20 87 22 97 30 86 49 28 40 98 48 31 N 2 00 2 00 3 00 5 00 4 00 5 00 s 3 28 3 28 3 79 4 64 4 24 4 64 Mi3x1 E 0 25 2 63 8 35 17 62 13 39 20 12 B 20 09 16 60 23 75 47 82 32 84 39 94 B Z 20 09 22 20 29 85 47 82 39 74 46 84 N 2 00 22 00 3 00 5 00 4 00 5 00 s 3 94 3 94 4 55 5 57 5 09 5 57 13 1 5 0 36 2 60 8 35 17 94 13 20 19 70 B 18 56 15 07 21 76 44 91 30 39 37 04 2 18 56 20 67 27 86 44 91 37 29 43 94 N 2 00 3 00 4 00 3 00 5 00 5 2 45 2 83 3 17 2 83 3 47 M14x05 E 2 36 7 94 17 17 11 74 20 86 B i 21 15 29 76 43 25 26 82 48 87 B Z 26 75 35 86 43 25 33 72 55 77 N 2 00 3 00 4 00 4 00 5 00 s 2 98 3 44
54. 18 889 1843 B 90 82 801 v6 0c SZ SL 02 9 6 09 5 3 55 1 90 9 2612 891 76 6 226 3 OW 997 599 997 59 9 s 5 90 89 5 ve e 006 5 00 002 00 002 s N 00 0 0021 0098 009 00 S N 8 226 1898 52 8 2 8 ve er 9 2 8 5 6 18 ev 898 6195 5 B 5 5 641 1981 29 8 2191 LE L 222 899 s a 6912 19 89 9 292 3 SW 922 922 922 829 5 5 E 10 212 10 5 992 5 00 00 00 002 N 00 00 6 00 8 009 0925 1 8766 62 82 2 8 s 62 2 5102 2 8 09 lt 8 sr es 622 s B x 611 2 8 606 99 9 6 529 3 sn S 5 6 1 vv 9 56 5 3 St N v9 7 58 9 9 269 5 60 9 2 092 5 00 006 00 00 lt E N 0001 00 8 007 N 16 98 6899 4876 5182 gt z 8 B 6 2 9922 266 2 8 10 85 6882 685 18 8952 2 88 9071 266 86 81 c9 L 19 9 174 S6 L 3 9 62 00 3 5 6 9 089 67 9 089 20 9 5 5 E 00 5 9 2 5 00 006 00 006 002 N 00721 00 0 00 8 2027 78 68 009 4862 2 8 s 6 2 9 762 008 899 d E 59 6 8 666 Sp ere 992 lt 3 vLW B 5 lt gt 202 92 3 Sen 85 9 09 899 8 9 49 5 B 052 8 2 5 5 00 S 00 00 S 00 s
55. 2 66 58 3 L9 1 8 1 8 589 589 5 x S 002 002 001 00 1 N E 9866 8295 00 89 er se u 2 9 gt 9626 8662 00786 z 8 9 6 29 867 40 3 8 9 0 2 08 s 0 2 08 6 s 002 00 002 001 u E N 868 989 99 67 2 5 2 9 891 199 56 E 8 2 96 2 90 8 0 L ved B 299 299 299 5 002 002 002 x N 0265 2658 96 85 2 9 18525 20 95 9686 E E gz 80 6 52 id 3 8 59 404 r o 5 00 00 2 00 2 5 N E 86716 5076 96726 0266 2 9 9v vv 9108 9829 8 2 926 988 3 59 719 ve g 9 789 5 gt 00 5 002 006 002 2 N 2 9 2416 6 26 6 22 2 26 2 9 9 29 vive 69 29 6912 995 8 3 59 61 6 284 164 9 3 859 5 6 9 819 6 9 122 5 N 00 00 00 002 002 N 2 9 E 68 2686 989 2 62 592 vS 6L 2 9 9 6686 2026 989 40 2 5091 vS 6L 8 3 els 566 626 697 58 442 20 3 5 P 866 60 S 899 69 76 5 v6 E S N 00 S 00 00 S 00 00 2 002 2 9 vS Sb 6 26 169 20 92 562 ve 6L 2 9 79 85 9892 169 266 5641 vr 6l 3 5 0119 512 Lee 9826 65 6 181 3 815 5 69 6 69 59 vee vC E 5 N 007 00 S 007 00 006 00 N SQAV34HL 3 443 1 SIN3AHOV LLV ONITION AV34HL 31891 39NVH 822 OSI spe u1 edid NPT Threads RANGE TABLES FOR THREAD ROLLING ATTACHMENTS METRIC THREADS Whitworth
56. 2 80 3 13 3 43 4 43 3 96 4 43 5 16 28 UN 2 09 5 03 10 27 20 20 15 33 22 31 B 12 27 15 84 18 02 46 27 29 20 38 40 B Z 12 27 21 44 24 12 46 27 36 10 45 30 N 3 00 4 00 5 00 8 00 7 00 9 00 2 64 2 95 3 23 3 96 3 73 4 17 5 16 32 UNEF E 2 12 5 06 10 31 20 37 15 43 22 48 B 12 72 16 39 18 68 40 18 30 06 39 47 B Z 12 72 21 99 24 78 40 18 36 96 46 37 N 3 00 4 00 5 00 7 00 6 00 8 00 3 95 4 42 4 84 5 59 5 23 5 93 3 8 16 1 94 4 91 10 26 19 85 14 67 22 01 B 15 89 20 42 23 57 39 62 28 65 39 76 B Z 15 89 26 02 29 67 39 62 35 55 46 66 N 3 00 4 00 5 00 7 00 6 00 8 00 3 59 4 02 4 40 5 08 4 75 5 39 3 8 20 UN E 1 93 4 91 10 28 19 70 14 91 22 40 B 17 15 21 97 25 41 42 03 30 78 42 47 B Z 17 15 27 57 31 51 42 03 37 68 49 37 N 3 00 4 00 4 00 7 00 6 00 7 00 3 32 3 71 3 71 4 70 4 39 4 70 3 8 24 1 91 4 88 9 54 19 58 15 05 21 01 B 18 00 23 01 18 13 43 65 32 20 35 78 B Z 18 00 28 61 24 23 43 65 39 10 42 68 N 3 00 3 00 4 00 7 00 6 00 7 00 3 10 3 10 3 46 4 38 4 10 4 38 3 8 28 1 89 4 14 9 58 19 48 15 14 21 21 B 18 60 15 11 18 87 44 81 33 21 36 93 B Z 18 60 20 71 24 97 44 81 40 11 43 83 N 3 00 3 00 4 00 7 00 5 00 7 00 2 91 2 91 3 26 4 12 3 57 4 12 3 8 32 UNEF E 1 87 4 16 9 61 19 40 13 77 21 36 B 19 06 15 57 19 44 45 69 25 25 37 82 B Z 19 06 21 17 25 54 45 69 32 15 44 72 N 3 00 4 00 6 00 5 00 7 00 4 59 5 14 6 08 5 63 6 50 7116 14 E 3 96 9 44 19 04 14 04 21 91 18 24 22 87 41 87 29 42 43 50 B Z 23 84 28 97
57. 2161 713874 713785 9 Gear cover version 730395 725703 724180 725896 731273 A S version see below 10 2 Fillister head screw 02016002 02016002 02016002 02016002 714280 13 p Bearing bolt 716208 713855 712171 713876 713790 14 1 Cover plate no 1 716237 713856 712172 713877 713805 15 1 Cover plate no 2 716238 713857 712173 713878 713810 16 2 Lorge idler geor 716212 713858 711977 713879 713795 17 2 Deep groove ball beoring 02401466 02401433 02402999 02401822 713800 18 1 Geared arm no 1 716177 713859 713928 713880 714317 19 1 Geared arm no 2 716178 713860 713930 713881 714318 20 Solid art 1 716179 713861 713929 713882 714319 21 1 Solid arm no 2 716180 713862 713931 713883 714320 22 4 Slotted nut 02070011 721657 721656 721656 714321 23 4 Arm adjusting screw 724027 724029 724031 724031 713835 24 4 Arm locking screw 724028 724030 724032 724033 713840 25 2 A Locking screw 02045052 02045102 02045153 02045153 714323 26 1 Spacer no 1 716215 713866 712180 713887 713825 27 1 Spacer no 2 716216 713867 712181 713888 713830 28 4 Anti friction thrust bearing 03410003 03410005 03410007 03410009 713820 29 2 Drive gear 716213 713868 711975 713889 713775 30 2 Roll pin 713726 713727 712182 713728 713729 31 2 Intermediate gear identical to no 3 716211 713851 711976 713872 713780 Accessories 32 2 3 Hexagonal wrenches 35 1 Spanner wrench 02679101 02679103 02679104 02679104 714275 36 4 Arm adjusting screw 724028 724030 724032 724033 713840 A S v
58. 24 28 16 19 20 23 23 27 8 21 22 25 26 30 2 22 26 25 30 17 20 21 24 24 28 9 22 23 26 27 31 25 21 225 25 29 30 35 20 23 24 27 27 31 211 25 25 29 30 35 3 21 24 25 28 28 32 22 26 26 30 31 36 For thread diameters below 6 mm 14 to 20 workpiece revolutions are recommended if the workpiece is not supported by a lathe centre or supporting rolls 20 VAGNER Thread Rolling Attachments 5 0 Feed 5 1 Formulas for calculating the feed rate Feed stroke The duty stroke S explained on page 18 is the path which the thread rolling attachment must cover from the beginning of the rolling cycle to the centre line of the workpiece For this the Sug gested number of workpiece revolutions W listed on page 19 are required The following calculations can be derived from this Machines with mechanical advance control Vu Tool carrier feed per workpiece revolution S Dutystroke W Number ofrequired workpiece revolutions Machines with hydraulic feed control Vm Tool carrier feed mm min S Duty stroke n Revolutions of the working spindle min W Number of required workpiece revolutions As all thread rolling attachments are mounted in self centering adapters the entire system should be rotating at commencement of the deforming process and a number of machine tools demon strate a certain delay when changing from approach fast feed to slow working speed a roll pickup allowance of 2596 for thr
59. 3 85 3 85 4 22 M14x0 75 i 2 39 8 00 17 29 13 50 20 75 B 20 37 28 76 42 02 39 08 47 41 2 i 25 97 34 86 42 02 45 98 54 31 N 2 00 3 00 4 00 4 00 5 00 S 3 41 3 94 4 41 4 41 4 83 14 1 2 42 8 06 17 40 13 47 20 63 B 19 60 27 75 40 79 37 84 45 94 B Z 25 20 33 85 40 79 44 74 52 84 N 22 00 3 00 5 00 4 00 5 00 s i 4 11 4 74 5 81 5 30 5 81 14 1 5 i 2 45 8 14 17 06 13 38 20 34 B 18 07 25 76 50 91 35 39 43 04 B Z 23 67 31 86 50 91 42 29 49 94 N 2 00 2 00 4 00 3 00 4 00 5 2 54 2 54 3 28 2 94 3 28 M15x05 E 2 00 6 75 16 42 11 92 19 03 B i 24 15 19 27 48 25 30 82 40 38 B Z 29 75 25 37 48 25 37 72 47 28 N 2 00 2 00 4 00 3 00 4 00 5 3 09 3 09 3 99 3 57 3 99 M15x0 75 E 2 06 6 75 16 58 11 85 19 03 B 23 37 18 50 47 02 29 81 40 38 B Z i 28 97 24 60 47 02 36 71 47 28 N n 2 00 2 00 4 00 3 00 4 00 5 3 54 3 54 457 4 09 4 57 15 1 E 2 11 6 73 16 73 11 77 18 72 B 22 60 17 72 45 79 28 81 37 91 B Z 28 20 23 82 45 79 35 71 44 81 N 2 00 3 00 4 00 3 00 5 00 5 4 27 4 93 5 51 4 93 6 04 M15x1 25 E 2 20 7 78 17 01 11 58 20 73 B 21 07 29 76 43 34 26 82 49 04 B Z 26 67 35 86 43 34 33 72 55 94 G4 995 8 09 8996 6716 2886 2 2 9 88 v 8 62 9 19 2 26 i ie 576 28 5 59 E 3 97 927 5 5 00 00 2 00 00 2 k N 8 19 9 9 29 0965 2 z 2 9 88 SS 0
60. 48 20 N 1 00 2 00 2 00 3 00 N 2 00 2 00 2 00 3 62 4 44 4 44 5 13 gt E 6 57 6 57 6 57 M23x1 E 1 81 12 88 9 06 17 28 M26x2 E 11 47 8 30 13 93 24 56 gt 41 71 38 77 55 87 gt B 47 64 44 70 39 77 B Z 30 16 41 71 45 67 62 77 2 47 64 51 60 46 67 4979 4979 8918 2 9 09 09 89 2 276 90 2 90 5 een 9 4 9 60 9 60 9 5 00 2 00 2 00 00 N 02 69 02 69 99259 19 85 2 9 08 29 08 29 99 19 85 656 962 20 028 E 3 9 1 169 169 be bes 5 002 002 00 00 E N 0 0 v9 Cv 8966 gt 2 9 78 59 78 59 7 95 8966 0 6 982 6 20 8 E 3 LX W SE S Ses 5 002 002 00 00 gt N 2919 9222 P 2 9 24 96 Stoe 8 9 zer 3 EXZEN 988 c 5 002 00 N 19 v9 9 9 9766 55 68 8918 2 9 2244 24748 892 5998 85 8 S 6 1572 O p 98 8 05 0 3 5 5 W vel vel 66 S 66 S 66 S 5 002 002 001 00 1 00 1 N 02 99 0299 99 0 099 2 2 9 08 659 08 695 99 55 1996 05 6 05 5 92 0 78 SLXeew 99 179 529 529 5 00 2 00 2 00 00 N 9 9 7918 8976 2 9 78 09 78 09 89 8 E 79 6 52 ve v 598 W 224 9 oer oet E 5 002 002 001 00 N 0269 02 59 95 85 19 0 2 9 06795 06796 991
61. 5 M39x2 E 2 4 94 1 93 7 88 44 61 41 66 36 73 49 53 46 58 41 66 B Z 44 61 48 56 43 63 2 49 53 53 48 48 56 69 1777 5227 2 9 29 19 x 2 9 1669 999 gt 2 E gt 9 2 LV 80 2 3 Sv 9 E a 85 6 85 6 5 5 29 2 2 5 00 00 N 00 E N 99 06 5 gt 2 9 gt 80726 0695 2 2 9 5979 0079 lt 0006 8r 8 E 3 ZXZSW 554 3 X cv 5 5 807 80 s gt s 00 00 2 E N 5 00 1 00 N 29 9 06 7 E 2 9 E 9S rS 06 9S 00 99 2 9 24 89 0079 997 0006 0056 LV 29 5 p 3 9 59 1 p 52 55 0 882 3 5 5 IN Z 9 219 gt 5 gt 269 269 269 gt 5 00 00 2 x N 2 00 1 00 00 5 5 N 89 89 2 2 9 6999 0695 00 99 2 9 1649 16119 7 P Z 8v 0006 0096 Sy 86 z gt E s 3 x0SW 622 75 0 892 2 a S ixevw 616 616 5 209 209 209 5 00 00 gt N 2 00 1 00 00 N 55 0 95 0 5 2 9 1496 0695 00 99 2 9 5969 5969 gt 2 186 0006 0096 2 16 69 5 3 927 0 222 3 89 86 E s
62. 6 1966 LIYE S 6 65 5 06 2 6 3 9 1 1 05 9 05 9 002 002 00 00 1 00 1 N vL Y9 9 7965 9995 91 2 9 6876 8 6 724 8995 89 8 256 8 20 6 S 0 3 LX LEW 89 8 5 52 tcv 5 002 002 001 00 0071 2999 gt x 2 9 5 21 87 08 3 EXOEN P 5 002 N 5 4986 8766 0076 6976 2 9 19 8982 00 9 59 8 8 89 95 8 440 3 X 0 W 607 6 5 607 6 9 5 s 002 001 002 00 1 N spee1u SQAV34HL oig SIN3 AHOV QV38HI 803 31891 39NVH 02 09 95 95 00 86 14786 E 2 9 0686 9962 00786 1926 Le 69 567 65 0 3 SLXOEN 6 9 90 S ero 90 S 5 002 00 1 002 001 N 19 79 5 00 859 8 6 2 9 v8 vG 0 00 89 998 6 69 g 120 E 3 LXO IN 9 gr 2 002 00 1 00 2 0071 N 0276 99 0076 1496 2 9 0606 9972 0076 1906 66 ver 88 8 06 0 3 S LX 62 80 9 46 809 46 x s 5 002 00 1 002 00 N 2 89 698 0076 8 2 9 x v8 IG 82 0076 8916 gt 66 2 98 6 8 5 0 3 LX 65 IN x 60 106 60 E 5 2 002 00 002 00 N gt 296 SG vG u 2 9 2 222 597 gt 08 5 5 2 d 3 528 228 7 5 002 002 u N 2 9 29 0695 9 59 2 9 x 24 46 0005 v9 tG 9
63. 6 3 32 6 32 6 B 12 8 14 8 20 0 23 2 27 4 0 4 0 4 0 4 0 4 0 4 D 12 2 1557 22 6 28 4 28 4 E 14 0 19 0 25 5 31 8 31 8 10 8 13 1 19 6 25 9 25 9 G 14 4 17 1 21 8 25 2 30 1 H 1 9 3 3 33 3 3 3 3 7 95 25 35 13 2 20 7 Normally the thread roll runs directly on the roll pin However for thread roll speeds in excess of 600 rpm we recommend using thread rolls with bronze bushings or bronze roll pins Speed ofthread roll speed of the workpiece N N number of thread starts on the thread rolls is specified in the work range tables G1 to C The thread rolls are marked with e Thecompany symbol e Type of thread e Thread pitch threads per inch e thread diameter e setting value for micrometer setting gauge and 9 synchronal marking C and D or A and B as well as C and D in reversible rolls R 14 WAGNER Thread Rolling Attachments 3 5 Position of the thread roll in rela tion to the workpiece The thread rolls are beveled at an angle a The angle a 30 should be used in preference Angle a 45 or 60 is used when the last complete thread of the workpiece has to lie close up to a collar Between the thread roll and the collar of the workpiece there should be a safety clearance The smallest possible distance ofthe usable thread section from the colla
64. 68 z r0 8 622 59 gt a NN 9L Z L 26 S 26 S 46 E 5 00 1 00 00 z N 979 8 2 9 99 65 8 gt 96 6 2 866 gt 3 ANN ZL Z L L 78 9 v8 9 78 9 u s 00 1 00 1 00 N 146 5 2 9 6276 leer 88 292 3 Nn 8 2 1 228 22 5 00 1 00 1 N 50 3 1 LSN SIN3WHOV 9NITIOH QV38HI 5371971 39NVH 5985 18 1 3 4 12 UN UST Threads RANGE TABLES FOR THREAD ROLLING ATTACHMENTS UST THREADS 1 00 7 42 6 69 52 27 59 17 1 3 4 16 UN 1 00 6 47 6 63 53 41 60 31 1 3 4 20 UN 1 00 5 79 6 59 54 10 61 00 1 13 16 8 UN 1 00 9 16 6 35 53 15 60 05 1 13 16 12 UN 1 00 7 56 6 20 55 45 62 35 1 13 16 16 UN 1 00 6 58 6 12 56 59 63 49 1 13 16 20 UN 2 1 00 5 90 6 06 57 27 64 17 1 7 8 8 UN 2 1 00 9 32 5 84 56 32 63 22 1 7 8 12 UN 2 1 00 7 69 5 65 58 62 65 52 1 7 8 16 UN vomo zumo zy omo Zy umo Zp omo Zomo zp omo Zumo 20 mo 2 2 N Z 1 00 6 70 5 55 59 76 66 66 1 7 8 20 UN moz B Z 1 00 6 00 5 48 60 45 67 35 1 15 16 8 UN N UST Threads 1 00 9 49 5 28 59 50 66 40 1 00 9 49 11 50 59 50 66 40 1 15 16 12 UN N 1 00 7 83 5 04 61 79 68 69 1 00 7 83 11 60 61 79 68 69 1 15 16 16 UN N 1 00 6 81 4 91 62 93 69 83 1 00 6 81 11 63
65. 973 300 Telefax 0 71 27 973 390 Quick Guide Changing thread rolls a Changing rolls for similar threads 1 5 the odjusting spindle and the springs 6 Take the tool out ofthe machine withoutthe adaptor Open the cover of the tool s gear unit see page 26 Remove the springs the adjusting spindle and the medium gear wheel gt see page 26 Replace the thread rolls Side 1 Roll C Side 2 Roll D gt see page 26 Synchronise the thread rolls and reintegrate the gear wheel gt see page 29 Make sure that the thread rolls and the gear can be easily moved The rolls must be rotary without braking resistance The axial clearance mus not be greater than 0 07 mm see page 40 Reintegrate the tool into the machine s adaptor at the exact position z direction Take the tool out of the machine without the machine s adaptor The adaptor remains attached Open the cover of the tool s gear unit See 26 Remove the springs the adjusting spindle and the medium gear wheel See page 26 Release the roll bolt and replace the thread rolls Side 1 Roll C Side 2 Roll D gt See page 26 Loosen the geared arm s clamping screws Set new thread diameter core diameter of the thread by means of the adjust gauge gauge block Tighten the clamping screws gt See page 27 Synchronise the thread rolls and reintegrate the gear wheel he adjusting spindle and the springs g
66. FLOYD THE TOOLING SPECIALISTS FOR PRECISION COMPONENT MACHINING Operating Instructions Thread Rolling Attachments VAGNER WERKZEUGSYSTEME M LLER GMBH Important information on commissioning and initial operation Before using your thread rolling attachment for the first time please read the operating instructions and follow the safety instructions You should atthe very least have worked through the following chapters Chapter 6 Preparation for thread rolling page 25 and Chapter 9 Thread Rolling page 38 For setting up the WAGNER Thread Rolling Attachment on your machine all you require is the calculation sheet and a drawing of the workpiece you wish to produce Below is an explanation of some of the terms used in the calculation sheet The page numbers refer to the detailed description provided in the operating instructions Calculation sheet no Customer no Adapter no Roll type and profile width Thread Tolerance zone screw thread Max min dimension S E B and B 7 ng Special setting values For archiving purposes Your customer number with us Please state in all enquiries orders Item number of the adapter based on the machine type and the turret or slide used We investigate this number which can be found in the annexes tables They are determined by the type of machining work required space conditions and economic factor
67. M6 5x0 35 E 2 94 5 75 10 89 10 86 15 67 B 13 18 17 96 17 22 42 06 B 14 89 17 53 18 79 43 34 28 12 s B Z 13 18 23 56 23 32 42 06 8 2 14 89 23 13 24 89 43 34 35 02 N 6 00 8 00 10 00 15 00 5 N 4 00 5 00 6 00 10 00 8 00 5 2 04 2 31 2 56 3 09 5 2 11 2 31 2 50 3 13 2 83 M4 5 0 5 E 3 58 6 63 11 98 21 92 M6 5x05 E 2 91 5 71 10 82 20 96 15 49 B 12 16 16 67 19 80 39 80 B 14 14 16 64 17 76 41 74 26 81 B Z 12 16 22 27 25 90 39 80 5 B Z 14 14 22 24 23 86 41 74 33 71 2 N 5 00 7 00 8 00 13 00 N 4 00 5 00 7 00 11 00 8 00 s 1 70 1 97 2 09 2 60 5 2 54 2 78 3 21 3 93 3 41 M5 x 0 35 E 3 26 6 46 11 41 21 60 M6 5x07 2 85 5 61 11 35 20 94 15 15 B 12 04 17 82 17 58 40 78 a B 12 91 15 18 21 83 44 90 24 65 B Z 12 04 23 42 23 68 40 78 B Z 12 91 20 78 27 93 44 90 31 55 N 6 00 7 00 9 00 14 00 N 4 00 5 00 6 00 9 00 7 00 2 16 2 31 2 59 3 17 5 1 86 2 04 2 20 2 63 2 35 M5x0 5 E 3 74 6 38 11 84 21 58 7 0 35 2 90 5 77 11 00 20 64 15 03 B 15 66 16 67 20 80 43 30 B 17 39 20 53 22 29 42 20 25 98 B Z 15 66 22 27 26 90 43 30 B Z 17 39 26 13 28 39 42 20 32 88 N 6 00 7 00 9 00 14 00 N 4 00 5 00 6 00 9 00 7 00 10 00 2 59 2 76 3 09 3 79 5 2 20 2 41 2 60 3 11 2 78 3 26 M5x 0 75 E 3 65 6 22 11 66 21 75 M7x05 E 2 90 5 75 10 96 20 73 14 84 22 83 B 13 97 14 75 18 42 39 77 B 16 64 19 64 21 26 40 75 24 81 39 37 B Z 13 97 20 35 24 52 39 77 5 2 16 64 25 24 27 36 40 75 31 71 46 27 G2 59
68. Pipe Threads DIN 2999 K1 16 N 3 00 5 00 6 00 9 00 7 00 N 3 00 4 00 6 00 9 00 7 00 3 20 3 91 4 22 5 04 4 51 gt x 2 83 3 16 3 73 4 46 3 99 x gt 1 16 NPT E 2 02 5 62 10 87 20 41 14 99 R 1 16 E 2 08 4 99 10 92 20 38 15 11 B 11 19 21 14 22 98 43 13 26 75 B 11 53 14 85 23 58 43 99 27 44 B x B Z 11 19 26 74 29 08 43 13 33 65 B Z 11 53 20 45 29 68 43 99 34 34 N 2 00 3 00 4 00 6 00 5 00 7 00 gt N 3 00 3 00 4 00 7 00 5 00 7 00 gt 3 22 3 71 4 15 4 90 4 54 5 24 3 21 3 21 3 59 4 53 3 93 4 53 1 8 0 90 4 09 9 55 19 31 13 93 21 65 gt R 1 8 E 1 81 4 14 9 59 19 26 13 81 21 43 gt B 11 51 17 09 21 28 39 41 27 40 40 60 B 19 55 16 06 19 99 46 42 25 86 38 55 B Z 11 51 22 69 27 38 39 41 34 30 47 50 2 19 55 21 66 26 09 46 42 32 76 45 45 gt N 2 00 3 00 5 00 4 00 5 00 N 2 00 3 00 5 00 4 00 5 00 5 x 4 52 5 21 6 37 5 82 6 37 3 92 4 52 5 52 5 04 5 52 1 4 NPT E 2 52 8 23 17 54 13 24 19 91 R 1 4 E E 2 60 8 32 17 68 13 29 19 93 B 16 46 23 46 47 22 32 40 39 35 gt 16 23 23 15 46 75 32 01 38 88 5 2 22 06 29 56 47 22 39 30 46 25 B Z 21 83 29 25 46 75 38 91 45 78 N 2 00 2 00 4 00 3 00 4 00 N 2 00 2 00 4 00 3 00 4 00 5 12 5 12 6 60 5 91 6 60 4 45 4 45 5 74 5 18 5 74 3 8 NPT E 1 41 6 39 15 43 11 77 19 12 R 3 8 E 1 49 6 46 15 51 11 84 19 19 gt B 26 74 21 86 52 47 34 22 44 59 B 26 70
69. ads of the same dimension have to be rolled simultane ously Using a C 5 roll the required thread lengths are not achiev ed DR 1 Roll These rolls are used in cases you wish to be able to reverse the rolls to double the tool life The width of the thread rolling profile is not sufficient with the CR 1 roll DR 5 Roll Rolling a short thread behind the collar You wish to be able to reverse the rolls to double the tool life The width of the thread rolling profile is not sufficient with the CR 1 roll K 2 Roll Rolling taper threads on the cut off side Q 2 Roll For rolling taper threads on the free end of the workpiece The profile widths of rolls for tapered threads are designed to comply with standardized thread reaches If other thread reaches are required a drawing must be provided which indicates the thread length and the position of the measurement surface see also pages 38 39 VAGNER Thread Rolling Attachments 1 3 3 2 Thread roll dimensions A gt D 1 B el E DR 1 I er 1 i 4 gt 3 3 Thread roll bearings 3 4 Engraving of the thread rolls Thread bitch compony symbol thread The dimensions for each roll form can be read in the follwing table B 8 W B 10 W B 13 W B 15 W B 18 W B 36 A 14 7 19 8 2
70. chments 11 1 Knurling Alongside the production of threads WAGNER thread rolling attachments can also be used for other applications such as knur ling The attachment can also be used for smoothing short shaft seats or ring shaped premachined grooves without pitch If you are interested in thistype of application please enquire with us Using the right knurling rolls it is possible to produce knurls in accordance with DIN 82 and similar As synchronous running of the rolls is no longer required for this type of application or can actually be a disadvantage the com pensating gear 3 the compensator block 2 and the compen sator springs must be removed The micrometer screw 4 and the locking screws 7 should then be replaced in order to avoid dirt from gaining access to the gear chamber When producing knurls always remember that the pitch circle circumference is a whole multiple of the knurling pitch Only then is it possible to achieve a perfect result This also means that not any optional knurl diameter can be achieved but that it is necessary to coordinate the diameter to the relevant pitch When setting up the thread rolling attachment set the distance between the rolls to pitch circle 1 2 It is easy to work out the gauge setting value by measuring the dimension from the rear edge of the dovetail to the front edge of the roll when the attachment is set and taking away half the roll diameter and
71. complete thread It requires aroll chamfer of 60 Pitch 10 W 13 W B 18 W B 36 B44 15 1 2 0 45 0 5 80 65 0 6 80 65 0 7 82 67 0 8 85 70 11 7 14 8 17 8 22 9 i 1 72 11 9 15 3 18 3 23 4 1 25 90 75 12 2 15 5 18 6 23 7 15 92 77 12 5 15 8 18 8 23 9 1 75 100 85 132 163 19 3 244 2 10 3 13 2 16 5 19 6 24 7 2 5 17 3 20 3 25 4 3 21 4 26 4 1 With chuck head diameter over 31 75 mm 2 With chuck head diameter below 31 75 mm VAGNER Thread Rolling Attachments 11 3 0 The Rolls 3 1 Roll shapes and application criteria Thread rolls 1 and C 2 Thread rolls C 5 and CR 1 It is generally true to say that the roll diameter is dependent on the thread diameter you wish to roll and on the tolerances which have to be adhered to If customer drawings are submitted which contain no specification of thread tolerance we assume on the basis of the valid standard that DIN threads are produced to 6 g for Acme threads 7 e i e to medium tolerance or in the event of UN threads to 2 A Should other dimensions be required these must be submitted in the form of a drawing or clearly stated in the order as correctly dimensioned rolls are essential if optimum tool life is to be achieved Depending on the required application differently shaped thread rolls can be used The D shapes cannot be produced for all types of threads see work range tables G1 to C
72. cribes a normal air supplying maintenance unit which dewaters and easily oils the medium This componant available as accessories kit will be attached to the gear cover of the rolling attachment and delivers an adjustable working pressure of 0 5 1 bar The excess power anticipates an ingress of lubricant and metal particles into the rolling attach ment s gear and bearing positions We would strongly advise you to use this device if the rolling attachments run on cross slides on emulsion 52 D VAGNER Thread Rolling Attachments 47 15 0 Components And Their Arrangement 15 1 Thread Rolling Attachments 8 W 10 W 13 W 18 W 36 44 48 VAGNER Thread Rolling Attachments P Ve Thread Rolling Attachments B 8 W B 10 W B 13 W B 18 W B 36 B 44 Designation B 10 W 13 W B 18 W B 36 Order No 716191 713848 713940 713869 731300 Pos Designation on Components 1 1 Head body 716160 713849 713924 713870 731274 2 1 Compensator block 71620 713850 712159 713871 713770 3 1 Compensator gear 716211 713851 711976 713872 713815 4 1 Micrometer matchingscrew 716206 713852 712160 713873 713760 5 1 Locking screw 02045052 02045102 02045154 02045154 714311 6 2 Compensator spring 03310004 03310061 03310041 03310148 713765 7 2 Locking screw 02045102 02045153 02045203 02043204 714312 8 2 Bearing bolt for intermediate gear 716209 713853 71
73. d primarily on CNC or cam controlled single or multiple spindle lathes They also have other uses in the special machine sector The most common fields of application for WAGNER thread rolling attachments are e Threads behind a collar e Threads close to a collar e Very short threads e Threads with a very short run out e Incase axial machining is not possible due to lack of space e Incase the end of the workpiece is not free 2 1 The method The thread is produced by cold forming Proceeding from a mean diameter the root of the thread is impressed and the displaced material is forced outward to form the crest The thread rolling attachment is mounted on the machine tool holder a cross slide for example by means of the adapter It is moved against the rotating work at a constant feed rate The thread rolls which are synchronized by means of a gear chain are set in rotation as the tool holder continues to advance As soon as the thread rolls are on the centre line of the work the rapid return motion is initiated and the work is released Only a few revolutions of the work are needed for rolling the thread The exact number of work revolutions depends on the thread pitch the material and the size of the tool The flow of the fibers within the thread profile is not interrupted so that the notch 6 VAGNER Thread Rolling Attachments 2 2 Applicability The method effect is minimized The surface of the thread
74. e by WAGNER or explicitly approved by us we exclude any warranty Generally we are not liable for damages of all kind caused by removing safety equipment on the machine We imply that our products are only set up on technically proper operating machines CAUTION Do not use this product for any other purpose than its designated use Follow the safety instructions and notes on hazards This product should only be used by trained specialists otherwise its use may constitute a risk to life and limb of the user and cause damage to material property For such cases the manvfacturer declines all responsibility Do not use force when mounting demounting and operating You could otherwise damage the attachment or the machine Please carry out an operational check before initial operation of the Thread Rolling Attachment 2 VAGNER Thread Rolling Attachments B Safety instructions Following the safety instructions and the notes on hazard makes sure that the Thread Rolling Attachments are used se curely Persons in charge of operating maintaining and repairing always have to read and understand the manual and the safety instructions People who are under the influence of alcohol and or drugs may cause accidents When mounting please bear in mind the weight of the thread rolling attachment and if necessary lift by means of a lifting equipment Take care that the cutting sides between the attachment and
75. e roll bearings If you require advice on the subject of coolants and lubricants the advisory services of the mineral oil suppliers will be able to help you VAGNER Thread Rolling Attachments 45 14 0 Accessories 14 1 Micrometer setting gauge A special setting gauge is required for each attachment size Plate no 77 is identical to the relevant tool sizes and micrometer screw no 75 is designed in such a way that all the setting values E in the range tables G1 to C are plus values This means that the micrometer setting gauge is always extended by the dimension E beyond 0 zero Micrometer screw 75 Measurement insert 76 TERRE ON 4 VO SQ AYAQ YAQA Plate 77 Pas If the measurement insert no 76 is lost or worn the gauge can easily be readjusted by taking into consideration the basic dimen sions below length of overall gauge on setting O at the micrometer screw Basic dimensions in the O position B 10 W 13 W B 15 W 18 W B 36 B 44 41 4 mm 55 9 mm 64 9 mm 59 5 mm 74 5 mm 86 4 mm 46 AGH ER Thread Rolling Attachments 14 2 Oil mist lubricator 81 82 83 84 85 86 1 1 Maintenance unit Coupling socket Connection plug Hose assembly fitting Swivel screw fitting Choose optionally according to moun ting conditions This term des
76. ead roll advancement should be included VAGNER Thread Rolling Attachments 21 5 2 Determining feed forces 1 Detremining A Feed force length of thread A C Feed force in N Length of thread and thread diameter in mm A Tangential force in N mm length of thread B Material constants C Attachment constant A can be found in the above graph by starting at the thread pitch and the thread diameter Their point of intersection is the factor A in Newton inches mm 2 2 60 2 50 1 1 40 1 30 1 3 20 10 Ya No 5 0 pitch 1 2 3 4 mm 80 48 28 20 16 113111 9 7 64 36 24 19 14 12 10 8 6 starts inch Graph Determining A 2 Determining B 3 Determining C Example 0 7 for materials with tensile strength of up to 600 N mm B 1 0 for unalloyed and low alloyed steel up to 700 N mm B 1 4 for steel up to 900 N mm and stainless steel C 1 2forB8 B 10 C 1 0forB 13 B 15 B 18 B36 B 44 Thread 20 1 5 Length ofthread 27 Material strength 700 N mm Attachment 18 Feedforce Lengthofthread A B C 27 195 1 0 1 0 5265 22 VAGNER Thread Rolling Attachments Advancement control on cam controlled machines When designing thread rolling cams a maximum slide stroke should be aimed at in order to avoid the possibility of chips soiling the attachment The rolling cam should not c
77. ents the appropriate drawings must be available which contain the necessary information Pre machined diameter for tapered Withworth pipe threads and NPT threads minimum dimension for workpieces with collar standardized thread reach Gauge dimensions used for correct and precise adjust ment of thread rolls in relation to each other flat bar steel gauges with a thickness between 3 and 8 mm have proven successful profile width M Distance between roll face and gauge face on thread length position of the measured plane and other requirements Enter these measurements which affect the special dimensions requested in the table provided on page 42 Distance Y Distance Y is the dimension from the work face to the point of contact of the micrometer setting gauge The setting value E in the range tables G1 to C is calculated on the basis of the workpiece diameter at Y L1 Y Distance M Distance M must be adhered to at all costs during lateral alignment of the rolls Only if she prescribed dimension is precisely correct is it possible for optimum interplay between the thread rolls and the work profile width yo Caution All roll positions which fail to comply with this regulation result in faulty threads and premature roll breakage 40 WAGNER Thread Rolling Attachments Measurement tables to accompany page 41
78. ersion gear cover assembly 780455 780456 780457 780459 780460 109 1 Gear cover 716210 713854 712170 713875 714313 110 2 Fillister head screws 02018014 02016004 02016004 02016005 714280 111 1 Locking screw 02045111 02045159 02045159 02045160 714315 112 1 Hexagonal nut 02061004 02061005 02061005 02061005 714316 113 1 Screw plug 02820075 02820075 02820075 02820075 Accessories 114 1 Hexagonal wrenches 02677005 02677005 02677005 02677005 115 1 Single wrench 02673003 02673005 02673005 02673005 Is supplied with the A S type adapter Must be exchanged for supplied component if required see also fig on page 52 VAGNER Thread Rolling Attachments 49 15 2 Thread Rolling Attachment B 15 W 50 VAGNER Thread Rolling Attachments Thread Rolling Attachment B 15 W Components 1 1 Head body 733442 2 1 Compensator block 712159 3 1 Compensator gear 711976 4 1 Micrometer matchingscrew 733441 5 1 Locking screw 02045154 6 2 Compensator spring 03310041 7 2 Locking screw 02045203 8 2 Bearing bolt for intermediate gear 712161 8 1 2 Bearing bolt for intermediate gear 733452 9 1 Gear cover A NC version 733448 A S version see below 10 2 Cylinder head screw 02016002 12 2 Countersink screw 02018011 13 2 Bearing bolt 733451 14 1 Cover plate no 1 733974 15 1 Cover plate no
79. f the workpiece The duty stroke S is the path covered from first contact of the thread rolls with the workpiece until the centre line of the workpiece Q Pre machining diameter of the workpiece usually corresponds to the medium effective diameter d gt d3 Minor diameter at the workpiece R Major diameter of the thread roll S Duty stroke U Depth of penetration of the thread roll mo f Distance between thread roll centres Q R 2 U If not specified in tables G1 to G it is possible to calculate the duty stroke S as follows N41 N Number of thread starts on the roll R Roll diameter count measure on delivered rolls During the entire duty stroke of the thread roll S the thread profiles of both rolls must assume a precisely defined position in relation to each other For this reason the thread rolls have been provided each with a synchronization or match marking C and D in reversible rolls A and B as well as C and D by the manufacturer see page 13 If the rolls have been correctly mounted and set in relation to each other see page 29 both tools will be working in the same thread groove at the beginning of the deformation process As the rolling cycle continues the rolls turn radially in relation to each other This is visible at the compensator block of the synchro nous gear The stroke of this compensator block is limited For this reason
80. fine threads in easily formable materials such as aluminum or brass it may be necessary to shorten the original compensator screws no 6 somewhat or to use less aggressive springs In this type of application case it is also essential to ensure during function testing that the compensator block returns to its starting position after releasing the rolls The gear cover is then mounted again 30 VAGNER Thread Rolling Attachments 7 0 Preparation of the workpieces 7 1 Determining the pre machining diameter Cone point slightly Cone point rolled down Equal in area Graph Profile suppression when thread rolling at the starting results b at the thread Work preparation is carried out in accordance with the type of material flow which takes place by cold formation during the thread rolling process The volume displaced from the crests of the thread profile on the rolls must be equal to the volume flowing into the thread crests on the workpiece For this reason the pre machining diameter required for thread rolling corresponds approximately to the effective diameter of the thread and the flow properties of the material also play an important role The precise pre machining diameter can only be ascertained by testing It should be selected to ensure the thread cannot be overloaded with the correct effective diameter but preferably with an unfinished crest The pre machining diameter ascertained in
81. ges 2610 29 If you are changing to a different thread dimension take the attachment and the adapter off the cross slide Remount and ad just again from scratch Roll life depends on a variety of factors and normally ranges bet ween several thousand to a hundred thousand threads per set of rolls Certain factors affecting the service life of rolls to varying degrees include e Material strength and elongation 55 e Material hardening during cold forming e Fill out level the thread overloading Correct starting and run out chamfer e Correct tool setting and mounting in the machine Roll speed and advance of thread rolling attachment e Quality and feed of lubricant Chip free i e ensure there are no chips on the workpiece or the thread rolls before starting the rolling cycle Alongside several different types of starting materials for thread rolling there are also several surface treatment types available These are recommended from case to case on the basis of available experience Delivery periods for specially produced rolls are naturally longer than for standard types This should always be taken into account when ordering tools The prices for special tools are listed VAGNER Thread Rolling Attachments 39 10 0 Rolling Tapered Threads The explanations provided here on the subject of ta pered threads refer exclusively to standardized thread reach l For threads with different thread reach measurem
82. h can be produced is restricted Guideline values for the greatest rollable thread length The thread dimensions marked below with a can be produced in the length specified on page 5 provided the attachment does not bend away under the influence of the feed force B 10 W B 13 W Steel up to Brass Steel upto 56 up to Brass Steel upto _ Steel up to 900 N mm aluminium 700 900 mm aluminium 700 N mm 900 mm stainless steel alloys stainless steel alloys stainless steel 12 8 25 11 14 24 11 12 J 9 24 11 12 22 11 12 22 10 11 20 10 12 20 10 12 19 8 11 8 0 18 16 11 z 19 14 10 18 12 8 gt 16 16 11 z 19 2 14 10 18 12 8 2 16 e 16 11 s 9 19 14 10 18 e 16 20 14 18 22 16 20 14 20 18 12 22 16 20 14 20 18 12 18 16 22 16 10 18 12 22 16 18 For B 15 W to 36 see overleof VAGNER Thread Rolling Attachments 9 Greatest rollablethread length The thread dimensions marked below with a gt lt can be produced in the length specified on page 5 provided the attachment does not bend away under the influence ofthe feed force Thread Thread pitch diameter up to Brass Steel upto Steel up to Brass Steel upto Steel up to Brass Steel upto up to up to aluminium 700 N mm 900 aluminium 700 N mm 900 mm alumi
83. half the pre machined diameter of the work The result is the overall length of the setting gauge From this take away the basic gauge dimension page 41 and you will arrive at the setting value Further setting work is carried out analogous to the process for thread rolling Remember that the thread rolling attachment must be set precisely in relation to the centre line of the workpiece using the two locking screws at the adapter The maximum cleareance to either side should be 0 3 mm Roll speeds should be between 40 and 80 m min Select an advance between 0 5 and 1 0 mm per revolution Dwell ofthe rolls at the centre line of the work should be avoided 42 VAGNER Thread Rolling Attachments Duty stroke S The duty stroke S is calculated using the follwoing formula duty stroke X aa R ds R Rolldiameter do Pitch circle diameter d3 Distance between rolls minor diameter Caution As also applies to thread rolling the thread crests should not be completely filled in when knurling Overloading the threads and flaking off of material are the result It is not possible to achieve precisely specified flank angles Rolling of serrations is only possible under certain circumstances as straight flanks cannot be produced Should you have thistype of requirement please enquire WAGNER Thread Rolling Attachments 43 12 0 Failures on rolled threads and their cause Fault Unsatisfactory
84. iameter minus 0 1 0 4 At the start of the thread the pre machined workpiece has to be equipped with a phase of 30 flat in relation to the tool axis and also where applicable at the relief groove Depending on the pitch you require the chamfer should start between 0 1 and 0 4 mm under the minor diameter of the thread After rolling a 30 chamfer will produce a thread start up and run out of approximately 45 Caution A steeper chamfer will considerably reduce roll life In addition excessive handling is detrimental to the thread startup Excessively small chamfers lead to bulging on the face side when the thread is rolled atthe open end of the workpiece Finished workpiece Thread roll LOU ULL AA N Thread roll Minor diameter minus 0 1 0 4 Thread roll Minor diameter minus 0 1 0 4 32 VAGNER Thread Rolling Attachments 8 0 Mounting The Rolling Attachment On The Machine 8 1 Cam controlled machines with cross slides Collet face Locating surface of the cross slide Sketch How a gauge can be used for simple and reliable determination of the highest point of the actuating cam Before mounting the attachmet on the machine the workpiece
85. is compacted and the thread flanks become burnished Threads produced by the thread rolling process are characterized by high fatigue strength wear resistance and corrosion resistance The following characteristics are also typical of rolled threads e Rolling times are shorter and thus production rates are higher than with other thread making methods and the threading time does not determine the cycle time The feed rate of the thread rolling attachment is in a definite relation to the spindle speed so that the attachment may be operated at the same speed the other operations e The type and size of thread are determined by the use of appropriate thread rolls We recommend as a general rule always using the biggest rolling attachment that will fit on your machine This ensures that the greatest possible working range of the machine can be utilized if you ever have to change over for different machining processes In determining the suitable rolling attachment size please take the following points into consideration 1 Therollability of the material page 8 2 The working range of the rolling attachment in view of the thread and shoulder diameter measurements pages G1 to G see annex Length ofthe thread you wish to produce page 9 Removal of the thread from the collet page 10 Selection of thread rolling roll type page 11 12 Machine tool on which you wish to use the thread rolling a
86. ls used havethe following meaning N Number of thread starts on the thread roll B Maximum collar diameter without modified thread rolling ee 7 n Rd B Z Collar diameter with modified arms 8 8 W u ion 22 B 10 1 or micrometer setting gauge BI3W 0 8 mm AME EUM The solid be replaced if required by modified arms B18 W Bam solid arms can gt ar i iu r arms In B36 O 9 OBI 4 measurement IS dics 1 a B 44 Comm n fhis case it is necessary to replace the axial thrust bearing by a collar bush If modification is necessary we recommend to ask our technical advisory service 8 VAGNER Thread Rolling Attachments 2 3 Greatest rollable thread length Thread diameter up to mm su 20 22 30 32 Thread pitch up to mm Brass Steel up to aluminium 700 N mm alloys 12 11 12 12 11 Higher strengths on request The greatest rollable thread length is specified in the table of guideline values on pages 9 and 10 The maximum length can only be achieved if thread rolls with a recessed drive slot are used see page 13 shape D In addition the deforming force incurred during the thread rolling process must not exceed the load limit of the rolling attachment When processing materials with higher strengths and when pro ducing relatively coarse thread profiles the thread length whic
87. nd finally the nuts in the arms tightened always starting with the nuts on the solid arms VAGNER Thread Rolling Attachments 27 Parallel adjustment of the roll pins max deviation 0 02 mm gt Z Was NC Sasa E t FE Measuring plate View A Magnetic stand or adapter Measuring plate 28 VAGNER Thread Rolling Attachments 6 3 Adjusting the thread rolls order to roll a perfect thread it is essential for the profiles of the two thread rolls to be in absolute alignment in relation to each other For preparation gt see page 21 To help the operator achieve this setting the rolls are marked with C and D on the drive slot side In reversible rolls the second side is marked A and B However all markings are only correctly in place when facing the gear side To carry out adjustment the two markings are positioned opposite each other as shown in the sketch below Lock screw Line marking Application of hex wrench into Application of hex wrench into micrometer matching screw in micrometer matching screw 8 W 10 W 13 W 15 18 W 36 44 In this position hold the rolls firmly and place the gear wheel with compensator block irn the next possible positi
88. nd the compression screws on the compensator block and take out the compensator screws e Then release the micrometer matching screw lock and unscrew the micrometer screw completely It is now possible to remove the compensator block together with the mounted gear wheel from the gear chamber Then release the roll pin set screws and push the roll pin out in the direction ofthe gear far enough to permit the rolls to be inserted The thread rolls are marked with C and D and reversible rolls with A and B on the second side The rolls should only be used in sets Insert Roll C in attachment side 1 Roll D in attachment side 2 or Roll A in side l and B in side 2 The marking should always be facing the gear side When using thread rolls with recessed drive slot type D the solid arms must additionally be pulled out by the depth of the drive slot This is made possible by loosening the nuts and releasing the arm locking screw After mounting the thread rolls tighten the roll pin set screws and position the nuts on the arms in such a way that the arms are able to move without backlash 26 VAGNER Thread Rolling Attachments 6 2 Adjusting the rolling attachment arms The thread diameter is determined by adjustment of the thread attachment arms For this reason a gauge must be used which corresponds to the smallest minor diameter d3 of the thread you wish
89. nium 700 N mm 900 mm mm mm alloys stainless steel alloys stainless steel alloys stainless steel 6 1 5 2 2 5 1 o o o E o E o o o 8 1 25 1 30 o 10 1 5 5 d 5 T 28 T 5 d 1 30 9 12 1 5 24 28 2 1 75 22 26 gt 1 28 9 14 1 5 o 23 e 4 26 2 19 24 29 o o 26 16 1 5 22 24 29 2 o 18 29 22 27 1 24 29 1 5 21 29 22 G 27 18 2 25 17 27 20 26 2 5 22 16 26 19 25 1 5 20 29 22 27 20 2 24 17 27 20 25 725 20 15 2 19 24 1 5 25 18 29 20 25 24 2 22 16 27 19 24 3 25 18 23 1 5 24 17 25 19 25 27 2 21 15 24 18 24 3 22 16 23 149 23 16 25 18 G 24 30 2 20 14 24 17 G 22 3 22 16 20 1 5 20 15 24 17 24 36 2 18 13 22 16 22 3 20 15 2 20 1 5 5 20 15 24 16 9 22 42 2 18 13 22 15 29 20 3 20 14 G 27 19 ES 29 22 2 27 21 50 2 5 26 20 3 25 19 1 5 e 27 20 2 26 19 60 2 5 25 18 3 24 17 Higher strengths request 10 VAGNER Thread Rolling Attachments 2 4 Minimum distance The minimum distance determines the distance from the front edge of the chuck head to the first
90. ocedure as that outlined on page 34 for cam controlled machines Experience has shown thatthe most accurate roll feed is achieved if the time tx see page 21 second half is ascertained for as long a measurement path x as possible Then draw the measurement path x on the slide locating surface and regulate the slide speed so that the marked path is crossed by the slide in the time tx Then set approach fast feed in such a way that it switches off at S 2596 pickup allowance before the centre line of the work The duty stroke S 25 is traversed with roll feed corresponds to Vu and after reaching the front most slide position rolls positioned precisely at the centre line of the workpiece immediate switchover to retract fast feed must be effected with zero dwell A fixed stop to limit the front slide position is essential The setting work carried out so far affected tool carrier forward movement Tool carrier retraction should also be checked again according to the following points e For cam controlled machines Fast feed retraction of the rolling slide with zero dwell in the foremost position A restoring cam return motion device or forcing plug are absolutely essential to ensure reliable retraction of the tool which has been tensioned by rolling process If a fast feed switchover facility is available the start of the fast feed and the start of the rolling slide retract movement should coincide e For CNC machines the a
91. olling attachments can be and have been used Please enquire with us 16 VAGNER Thread Rolling Attachments 4 1 Adapters Adapters for NC machines with cross slides are included inthe A NC lists To fix the thread rolling attachments on the different machine tools in some cases widely differing types of adapter can be necessary All adapters have been ideally adapted to the relevant machines and attachments For reasons of economy wherever possible a modular system of adapter construction is used The adapter lists A S to A NC which are continuously being updated contain a wide ranging variety of adapters In addition it is possible to assemble adapters from modular components to fit machines which are not included on the list of machine types When thread rolling tangentially it is always necessary for the thread rolls to reach the centre line of the workpiece However the thread rolling attachment can also be made longer or shorter by setting different thread diameters swivel movement of the pairs of arms For this reason the tool carrier must be fitted with an adjustment facility manual adjustment on cam controlled machines x axis correction in CNC machines As mentioned above the adapter lists attached in the annex are divided according to A S and A NC This is intended to make it easier for you to find the right adapter for the various tool machine types The adapter lists also offer information on any neces
92. on nearest the rolls in the gear exception B 15 W Here the gear wheel with com pensator block is inserted into the next possible position in the dovetail VAGNER Thread Rolling Attachments 29 Then screw in the micrometer matching screw and mount the two compensator springs with locking screws Using the micrometer matching screw set the correct position of the two line markings in relation to each other and secure the micrometer screw by tightening the lock screw The correct setting has been attained when the C marking is pointing towards the centre of the opposite roll and the D mar king due to gear backlash can be moved by the same amount to each side of the C marking The same applies analogously to the A B marking It is possible that this setting may have to be corrected slightly Correcting the setting ET depending on the sense of direction of the machine spindle or the mounting position ofthe thread rolling attachment After completion of setting work it is essential to check whether the rolls and the gear are still easy running The function and easy running properties of the compensator block must also be checked To do this hold on to one of the rolls and turn the other one towards the attachment head When doing so the compen sator block must compress the integrated compensator screws and return to its starting position after the roll is released To roll extremely
93. ontain a concentric cam section at its highest point The roll slide must be restricted without fail in the front most working position by a fixed stop For machines with fast approach speed switchover the start of work retraction should coincide with the start of fast feed When using a thread rolling attachment positive retraction of the rolling slide is unavoidable When buying control cams from other sources as well as the above mentioned factors the cam producer also requires the fol lowing information e Machine manufacturer type of machine and machine number Spindle position cross slide number e Planned spindle speed e Planned time per piece e Required thread duty stroke S4 2596 e Slide feed per spindle revolution Cross slide stroke Cross slide Zero dwell Approach Duty stroke S 25 of feed for roll pick up Feed stroke Retract Cross slide retracted M ast feed fast feed retracted Complete revolution of cam VAGNER Thread Rolling Attachments 23 Feed control on CNC machines The movement sequence of the tool carrier should be effected as shown in the sketch below Move attachment to the working position Z Approach on x axis with fast feed until posi tion Xo S 25 2 Travel on x axis with calculated Vy until Xo centre of spindle Retract on x axis with zero dwell in fast feed to come full circle
94. r is marked by dimension L The section of the thread roll with a full profile height must reliably cover the produced thread also taking into account a safety mar gin This condition is fulfilled when the measurement M is adhered to or exceeded These two requirements bring about the need for the minimum width O for cut off The measurements L M and O depend on the profile depth T and can be calculated as follows 30 45 a 60 L 2 65xT 1 88xT 1 42 xT M 2 24xT 1 46xT 1 02 xT 3 05xT 2 28xT 1 84 x T Z 1 84 x T 1 06 x T 0 62 x T The thread depth T can be derived from the thread pitch P using the table below Type of thread Standard Thread pitch factor thread depth Metric ISO DIN P 0 62 Whitworth BS P 0 65 Whitworth pipe BS P 0 62 DIN P 0 50 0 25 Valve DIN P 0 7 Armoured pipe DIN 0 5 e UN ASA P 0 62 T VAGNER Thread Rolling Attachments 15 4 0 Machine Tool Attachment sizes see page 5 Tool carrier gt Please note pages 22 and 231 The space requirement ofthe various attachment sizes is indicated on_page 5 When moved forward into the extended position the attachment should not be allowed to collide with adjacent ma chine components tools or workpieces In the reversed position there should be no obstruction to work with adjacent tools In the case of multi spindle lathes the attachment must move back far enough
95. s Please note The roll must only be used to produce this one thread According to the workpiece drawing If no specification is available always 6 g as per DIN From the limiting tables of the applicable standard Information from the range tables depending on the relevant thread and tool type Number of required workpiece revolutions Must be adhered to without fail Mean value 42 of the effective diameter It offers a guide line value for the pre machining diameter The pre machining diametercan vary depending on the material used Targeted revolutions A roll speed of 50 60 m min results in _ 1000 From 600 rpm thread rolls with bronze bushes or bronze roll pins must be used Speed of workpiece Number of thread starts For application on CNC machines For programming measurements required for the application of thread rolling attachments on CNC machine tools see the calculation sheet an the attached sheet on programming dimensions These are standard values and must be checked and corrected if applicable Programming Dimensions positive negative A Mouvement sequence Retract fast feed Q 2 e 2 o gt 5 Thread roll advancement w S 25 41 4 617 2 add 55 9 723 2 64 9 e Basing point 59 5 These dimensions see evaluation sheet 745 86 4 The dimensions F and K
96. sary modi fication of existing tool carriers restrictions regarding adjacent cross slides or infringement of adjacent clamping stations by the thread rolling attachment A NC version with shaft support as per DIN 69 880 A S version with slide plate VAGNER Thread Rolling Attachments 17 4 2 Determining the power Example M20 x 1 5 x 27 V 60 m min Ne 2240501 60 000 4 3 Rolling speed Roll bearings see page 11 Drive power To determine the necessary driving power the feed force and the selected rolling speed are required The following then applies Feed force rolling speed 60 000 Drive powe Experience has shown that the best results are achieved at rolling speeds of between 50 and 80 m min Rolling should never take place at speeds below 30 m min as otherwise the rolled material is not given a chance to flow Higher rolling speeds require very high grade coolants which ensure minimum friction of the roll bearings etc Caution For CNC lathes a certain speed but not V constant must be programmed Feed force N 18 WAGNER Thread Rolling Attachments 4 4 Duty stroke Calculation of the duty stroke S Example Thread M 10 Rolling attachment B 8 W Roll diameter R 25 8 Rolls N 3 Turning diameter Q 8 94 mm Core diameter d3 8 16 mm Depth of penetration U 2 S V8 94 0 45 3 1 4 Revolutions o
97. t See page 29 Make sure that the thread rolls and the gear can be easily moved The rolls must be rotary without braking resistance The axial clearance mus not be greater than 0 07 mm see page 40 VAGNER Thread Rolling Attachments 10 8 Define a new z position and reintegrate the tool into the adaptor In case of thread rolling close to a collar take care of the maximum shoulder diameter and make sure that the thread roll s face surface has a minimum distance of 0 3 0 5 mm to the collar on the workpiece 9 Adjust the attachment to center of the workpiece in x direc M tion see page 34 Set the adaptor pendular adjustment gt see page 37 VAGNER Thread Rolling Attachments Table of Contents 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 0 10 0 12 0 13 0 14 0 15 0 Basic Equipment Capacity Of The Rolling Attachment The Rolls Machine Tool Feed Preparation For Thread Rolling Preparation Of The workpieces Mounting On The Machine Thread Rolling Rolling Tapered Threads Special Applications Failures And Their Causes Care And Maintenance Accessories Componants And Their Arrangement 12 16 21 25 31 33 38 41 43 46 47 48 50 2 1 2 2 2 3 2 4 3 1 3 3 3 4 3 5 4 1 4 2 4 3 4 4 5 1 5 2 6 1 6 2 6 3 7 1 7 2 7 3 8 1 8 2 8 3 8 4 8 5 8 6 9 1 9 2 9 3 11 1 14 1 14 2 15 1
98. ted on the machine for this purpose If you are producing a cylindrical thread and it turns out to be tapered or if in the case of a tapered thread the taper deviates from the target value both geared arms or solid arms must be adjusted by the same amount If only one arm is adjusted this can result in incorrect thread roll adjustment markings C and D see page 29 After adjusting the thread rolling attachment arms always check whether the roll pins can still be moved in the retaining holes It is advisable to take a closer look at the sample thread under the magnifying glass If the thread rolls have been correctly set the thread crests look symmetrical as indicated in the first diagram If you discover one sided formation of the thread crest picture below adjust the micrometer screw once again 38 VAGNER Thread Rolling Attachments 9 2 Exchanging the thread rolls 9 3 Service life of thread rolls If you have to insert new thread rolls for the same thread dimension after the existing ones have come to the end of their life take the thread rolling attachment out of the adapter When inserting the rolls follow the instructions on pages 26 and 29 Due to manufacturing tolerances in the production of thread rolls it is possible that minimal adjustment may be necessary at the thread rolling attachment arms Bring the C and D markings into alignment using the micrometer screw as described on pa
99. terial and the production of our thread rolls has been deve loped for the special requirements ofthe non cutting technology The adaptor is the component between the Thread Rolling Attachment and the tool machine The prism clamping enables a fast exchange of tools The exact positioning of the Thread Rolling Attachment allows automatic focusing on the centre ofthe workpiece WAGNER thread rolling attachments are available in seven standard sizes and designed to permit the machining of an out standingly wide diameter range with each of the offered attach ments 4 VAGNER Thread Rolling Attachments 1 2 Survey of technical data A Thread Rolling Attachment on a cross slide Type ER mS nsn Tool ds secte os Adaptor Width Height Depth B 8 W l 12 2 13 14 1 0 461 112 1600 36 6 76 2 47 5 10 W 2 16 3 16 19 7 1 ge Z 2490 50 92 65 B 13 W 3 22 3 30 25 5 3 8 2 0 4890 66 114 79 5 BI5 W 6 2 6 45 25 5 45 ca 20 5700 E ced 18 W 6 27 6 42 32 7 0 ca 3 0 6230 79 156 95 5 36 8 33 8 56 32 131 9 ca 4 5 9790 90 200 115 Measures in mm VAGNER Thread Rolling Attachments 8 2 0 Capacity Of The Thread Rolling Attachment WAGNER Thread Rolling Design with omitted Design with porched rolls Attachment standard design head body Thread rolling attachments are use
100. th machine specific screw on brackets or plates and are retained directly in the tool carrier There is a fixed stop pin on the adapter against which the thread rolling attachment makes contact during clamping Lateral alignment of the attachment relative to the blank and any existing interfering edges must be effected using the Z axis of the machine control The micrometer setting gauge must be set to the measurement engraved in the rolls Clamp the correctly adjusted gauge into the adapter Then move the tool carrier with the adapter and micrometer in position far enough forward for the tip of the gauge to touch the premachined diameter Q of the blank The tool carrier position ascertained in this way is now taken as Xo This means that the axes of the thread rolls and the blank are ona line with each other Never run over this tool carrier position The dimension C specified in the calculation sheet only serves as a guideline value for programming purposes and must be checked as described above In machines with integrated tool gauging the tip of the micrometer can be gauged Caution Remember to add Q 2 Using this process it is essential to check your result i e always move the tip of the micrometer gauge to the pre machined blank diameter Q once again VAGNER Thread Rolling Attachments 35 8 4 Hydraulically controlled machines with cross slides 8 5 Retract movement Setting is carried out using the same pr
101. this way is the maximum dimension and the permissible tolerance towards minus corresponds to appr 1 6 ofthe major diameter tolerance of the thread If this tolerance is adhered to the major diameter will be formed within the permissible tolerance Alterations of the machining or initial diameter have between 3 and 5 times as great an effect on the major diameter of the rolled thread An alteration of 0 02 mm in the initial diameter can therefore cause a difference of 0 1 mm on the major diameter of the thread When first determining the pre machining diameter it is advisable to select a diameter equal to the mean effective diameter This offers a basis from which the thread can be rolled For this the setting of the thread rolling attachment arms see 6 2 on page 27 must be selected so that the correct effective diameter is achieved Depending on the major diameter you achieve the pre machining diameter can be corrected accordingly On no account should you overload the thread by using an ex cessive initial diameter as this will place too high a strain on the rolls and lead to roll breakage VAGNER Thread Rolling Attachments 31 7 2 Chamfering of the workpieces chamfer on the finished Chamfer on the thread appr 45 workpiece 30 Graph Phase for strting the thread rolls 7 3 Examples of workpiece design Pre machined workpiece T A 2 us L 2 Minor d
102. to permit indexing ofthe turret The tool carrier drive system must be designed to cover the re quired thread roll advancement both in fast feed and at work speed After achieving the foremost position the thread rolling attach ment should move back immediately in rapid traverse pages 22 and 23 Cross slides with cam control or hydraulic drive systems comply with this requirement In certain cases modification may be necessary to permit a certain attachment size to be used The modifying process can affect the thread rolling attachment the machine tool the adjacent tools and tool holders Occasionally it is necessary to increase the stroke of the cross slide Rolling in of chips and scale can damage both the work piece and the thread rolls The attachment should therefore be arranged so that no chips from adjacent machining stations are able to gain access to the thread rolling process Another solution is to mount a protective cover In multiple spindle lathes it is generally advisable to fit the thread rolling attachment in the uppermost spindle position When using thread rolling attachments on CNC machines with several tool carriers ensure that thread rolling attachments are not used where they can be affected by chips falling from adjacent tools The table on pages A S and A NC offers a guideline regarding application possibilities In addition there are many other ma chine types on which WAGNER thread r
103. ttachment pages A S and A NC see Annex We will deal with these different selection criteria more detailed in the following Before reaching a final decision we would recom mend that you call back as we will look into your machining application and work out the best solution in conjunction with the machine tool producer VAGNER Thread Rolling Attachments 7 Rollable Material 65 determines the material s elongation Working ranges and max collar The material used must be cold formable In the case of V threads the elongation 85 should not be greater than 796 and in the case of Acme standard screw threads and not less than 1296 For standard threads it is possible to roll materials with strengths of up to appr 800 N mm Fine threads can also be produced at up to 1000 N mm provi ded 85 is sufficiently high High strength low elongation temp ered steels are not as a rule capable of being rolled Free cutting brass MS 58 is not usually suitable for thread rolling The collar diameter is dependent on the thread you wish to roll diameter and the necessary thread roll diameter This depends not only on thethread diameter but also on the size of the attachment In the working range table G1 to see Annex the symbo
104. ttachment must be retracted in fast feed with zero dwell along the X axis until itis completely clear of the workpiece For hydraulically controlled machines after reaching the foremost slide position switchover to retract fast feed is effected with zero dwell Once these processes have been completed remove the microme ter setting gauge from the adapter and ensure that the machine is working correctly by carrying out a number of automatic working cycles 36 VAGNER Thread Rolling Attachments 8 6 Centering the rolling attachment in the machine Clamp the ready assembled thread rolling attachment into the adapter carry out lateral adjustment and traverse forward until the rolls are almosttouching the workpiece In case of slide adapters the adjusting spindle 63 located on the adapter see page 55 is used to set the thread rolling attachment in such a way that it is positioned a maximum of 1 mm below the centre line of the workpiece depending on the thread diameter Then lock the adjusting spindle with the lock nut Adjust the adap ter components spring bolt 60 and compensator spring 61 using locking screw 62 in such a way that the attachment centers itself correctly Then also secure locking screw 62 If the thread rolling attachment is held in position by suspension interchange the adjusting spindle 63 and the spring bolt 60 the compensator spring 61 and the locking screw 62 Caution If the self
105. with the calculated pre machining diameter Q and with the requi red chamfer must be positioned correctly in the working spindle Please check the pre machining diameter once again Before being fixed on the slide the adapter must be aligned in such a way that the rolls assume the correct position in relation to the workpiece Now the entire system can be used without any ob structions Please pay attention that the correct distance between the workpiece collar the collet face and any adjacent tools A precise correction can be carried out using the stop screw mounted on the gear cover This gear cover with stop spindle is supplied with the A S type adapter and must be exchanged on demand for existing parts see also picture on page 50 Once the adapter has been firmly positioned move the cross slide to the rear position using the manual adjustment device Set the micrometer setting gauge to the reading marked on the thread rolls This reading is also allocated in the form of an E value to the relevant threads and the attachment sizes in the range tables G1 to G The adjusted gauge is then locked into place in the mounted adapter Now position the machine cross slide in its foremost position i e so that the cam roll has reached the highest point of its actuating cam Using a similar device the roll advance per spindle revolution can also be checked To do this couple the spindle and feed drive Turn the spindle onwards

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