SupraMatic S
Contents
1. Anleitung fir Montage und Betrieb Garagentorantrieb SupraMatic S SupraMatic K Fitting and operating instructions Garage door operator SupraMatic S SupraMatic K Instructions de montage et de man uvre Manoeuvre lectrique SupraMatic S SupraMatic K Handleiding voor montage en bediening Garagedeuraandrijving SupraMatic S SupraMatic K Istruzioni per il montaggio e l uso Motorizzazione per porte da garage SupraMatic S SupraMatic K Instrucciones para el montaje y funcionamiento Operador dom stico SupraMatic S SupraMatic K Instrukcja monta u i obs ugi Nap du do bram gara owych SupraMatic S SupraMatic K Szerel si s m k dtet si tmutat SupraMatic S SupraMatic K gar zskapu mozgat HORMANN 10 97 3 96 Art Nr 84 138 ENGLISH ENGLISH Dear Sirs The SupraMatic Garage Door Operator is in a class of its own with its patented maintenance free operating system and smoothness of operation thanks to soft start soft stop functioning in its travel limits Continuous control during production gua rantees a high technical standard lt goes without saying that the SupraMatic Garage Door Operator features Telecom approved remote control for optimal effciency Please read the information and instruc tions in this manual thoroughly you will find important advice for the installation and use of the device Keep the instruction manual in a safe place for later reference 20 We hope that you will2. Programming switch for Stop button 28 1 open but Stop button not connected Switch programming switch 25 1 accordingly or connect Stop button opener ENGLISH Test instructions for the specialist only Trouble shooting Fault Cause Remedy Drive only operates in Open direction but not in Close direction Programming button for photocell 28 2 is open but photocell is not connected Adjust programming switch 25 2 accordingly or connect photocell Indicator yellow does not flash after impulse sig nal from hand transmitter Electronic aerial is not plugged in Connect aerial to control unit 21 2 Hand transmitter coding incorrectly pro grammed Re programme coding as in 22 2 22 3 Battery flat Insert new 9 volt IEC 6F22 battery 22 2 Flashing LED in transmitter shows battery status Hand transmitter control unit or electronic aerial defective Have all three components checked Remote control range too small less than 5 m Battery empty Insert new 9 volt IEC 6F22 battery 22 2 Flashing LED in transmitter shows battery status Electronic aerial incorrectly laid Re position aerial casing Ensure that the connecting lead to the control unit is fully paid out Maintain proper distance from the garage door leaf Lay the aerial opposite the boom to its side or behind it Align the aerial wire preferably hanging free
3. as 1 External Stop button connected extras 2 External photocell connected 30 ENGLISH Test instructions for the specialist only Trouble shooting Fault Cause Remedy Indicator green does not light up No voltage Check mains supply check socket outlet Check mains fuses 18 Q R Thermal overload protection in the transfor mer has been activated Allow transformer to cool down Control unit is defective Disconnect drive unit from mains Remove control unit Pull control unit forward pull out connecting plug and remove unit Have the control unit checked Indicator red lights up Setting of automatic cut out too sensitive Door operation too sluggish Door blocks Drive unit is blocked mechanically Adjust automatic cut out to less sensitive setting by turning adjusting screws 18 H for Close and 18 I for Open clockwise Ensure door moves easily Separate drive unit from mains Check drive belt and belt travel in the boom Have drive unit checked Indicator red flashes slowly External photocell defective or interrupted Remove obstruction or have have photocell checked No response to impulse signal Connecting terminals for Impulse button bridged e g because of line short circuit or incorrect clamping Try disconnecting wired key switches or interior buttons from the control unit Take out plug 18 0 and check wiring faults
4. Indicators yellow and red flash RPM monitor not functioning Have the drive unit checked Disconnect drive unit from mains then reconnect to mains Alternate flashing of the yellow and red indicators Malfunction in the control unit Have the control unit checked Disconnect drive unit from mains then reconnect to mains ENGLISH Figs 26 28 Shortening the boom Please note the boom can be shortened by a maximum 200 mm in certain cases The boom can only be shortened at the lintel end Fig 26 Detach the drive unit and remove from the boom Unlatch the carriage and remove bracket a by loosening hexagonal nut b Remove plain washer and spring Note Remember the initial tension of the drive belt Move the deflection roller unit towards the motor head Mark the length by which the boom is to be shortened and saw off at right angles Make the necessary measurement for the topside securing hole drill hole y 5 mm Fig 27 Release drive belt on the smooth side at the coupling piece Leave the belt threa ded in Pull out double the length by which itis to be shortened Re fasten the belt and cut off the excess length Align the belt and connect the deflection roller unit to the bracket under initial tension Carry out the initial tensioning as in fig 28 33
5. atic cut out adjusting screw Open J Test button Close K Test button Open L Connecting terminals for external impulse buttons if installed M 1 Programming switch for connecting external Stop button 2 Programming switch for connecting external photocell or closing edge safety device N Programming button for remote control coding O Plug socket for external control elements with system plug IOommoog gt ENGLISH P Plug socket for electronic aerial and external photocell or closing edge safety device Q ains fuse max 2 5 A oD Motor fuse max 10 A Adjusting pin attached to the inside of the cover cap Legend Symbols O r ZOO OF Ole Explanation Operation mains cur rent Impulse signal Malfunction Open Close Power limitation External connecting terminals Dual coding switch Programming button Stop button DO External control elements Electronic aerial External photocells transmitters Y I Fig 19 Test run The drive unit s factory adjusted pre settings are not matched to the door When adjusting the settings please ensure that there are no persons or objects within the door s area of travel danger of accident Set up the mains connection and open the front cover of the control unit Setting the automatic cut out The automatic cut out can be separately adjusted in 16 stag
6. erated in the event of a power failure Fig 16 1 Connection to H rmann Berry Doors Series 2000 Fit toggle lever 2 as shown and screw in place using the flat headed screw a with lock nut already attached to It Take second screw b from the pack of fastenings supplied with the drive unit pos 24 fig 3 Fig 16 2 Fit toggle lever 2 to the carriage using the SL safety bolt a already attached to the carriage Connect toggle lever to the door link bracket 19 using the SL safety bolt from the pack of fastenings sup plied with the drive unit 26 Fig 16 3 Connection to H rmann Sectional Doors Fit toggle lever ed as shown and screw in place using the flat headed screw a with lock nut already attached to it Take second screw from the pack of fastenings supplied with the drive unit fig 3 Fig 16 4 Fit toggle lever ed to the carriage using the SL safety bolt a already attached to the carriage Connect toggle lever to the door link bracket using the SL safety bolt from the pack of fastenings supplied with the drive unit Fig 17 Re engagement Press the red lever on the boom to re engage the carriage Slowly open the door manually until the carriage engages Fig 18 Malfunction indicator Impulse signal indicator Mains current display Travel limit adjusting screw Close Travel limit adjusting screw Open Close indicator Open indicator Automatic cut out adjusting screw Close I Autom
7. es in both directions If the arrows on control buttons Hand 1 are pointing upwards this means that the most sensitive setting has been selected You will automatically get this setting again after a complete rotation of the adjusting Screw Setting the travel cut out Press test buttons J or K so that the door travels to the respective travel limits as set at the factory Turn adjustment screws E and Dto increase or decrease the travel distance for Open and 5 Close Turning in the direction increases the travel distance turning in the direction shortens the travel distance Turning the adjustment screw by one notch adjusts the travel distance by approx 3 mm One complete rotation produces an adjustment of approx 48 mm You can use the adjusting pin S to make these adjustments 27 ENGLISH The LEDs G and Pin the electronic control unit light up when the travel limits have been reached Figs 20 1 20 2 Setting the security device to prevent the door from being forced open Operate the door to reach its CLOSE end of travel position Once this travel limit has been reached hook of toggle lever e engages into the boom If necessary re adjust the travel limit Establish measurement x up to the carriage and unlatch the carriage Clamp bottom clamp clip e3 into the slot in the boom see fig 20 2 and screw to the top clamp clip 2 using the flat headed screws and nuts 4 see
8. fig 3 Observe the measurement given in the drawing 3 to 6 mm Make a test run and check whether hook aJof toggle lever eD dips behind the clamp clips If necessary re adjust the position of the clamp clips 28 Figs 21 1 21 2 Electronic aerial Protection category only for dry buildings A Electronic aerial Antenna wire C Connecting lead with plugs D Fitting accessories Plug the connecting lead into the control unit s plug socket P pay it out fully and then connect it to the electronic aerial A Please note The plugs must be heard to snap in Having coded and activated the hand transmitter pt 25 adjust the aerial to find an optimal range Be sure to keep a distance from the door since the door leaf can have a screening effect Pay out the aerial wire B Figs 22 1 22 3 Hand transmitter A Function display Control button C Battery compartment cover D 9 volt battery To change the battery first remove the cover C by pressing it in and sliding it downwards Check for correct polarity when changing batteries Remote control coding E 10 digit coding switch S Adjusting pin N Programming button Set your personal security code via the 10 digit coding switch E and close the battery compartment Use the adjusting pin S to activate the programming button ENGLISH N for about 2 seconds until the display Fig 24 X3a Plug socket for operating elements G fla
9. get a lot of pleasure out of our product Your partner for gates doors frames and windows General information The SupraMatic Garage Door Operator can be fitted to Up and over doors fig 1 1 universal installation set included in the supply package Sectional doors fig 1 2 universal installation set included in the supply package for H rmann Series 30 Sectional Doors LTE LPU and LTH For other brands a mounting bracket item no 564 312 is required ENGLISH Installation Conditions Do nat install the operator outdoors Protection category only suitable for dry locations Functional testing of the door Ensure that the garage door meets the manufacturer s functional description The door should be no more than 3m in height Before installing the operator test the door for trouble free smooth travel corrosion and signs of cracks wear of the turning hinges and bearing functioning of the compensating springs Please follow the operating and maintenance instructions supplied with the doors Any faults you might find should be rectified by a qualified specialist Structural Conditions The garage ceiling s design must be such as to enable the optimal mounting of the operator The clearance b between the door s top edge and the ceiling must be at least 40 mm also when the door is moved Please check the respective dimensions see fig 1 1 1 2 Fit extended door l
10. inks if the clearance is less than specified If the ceiling is too high it will be necessary to make use of additional cross braces when fixing the drive unit into place The specified safety socket should be fitted approx 50 cm alongside the motor head see fig 23 Ensure that on site electrical fittings comply with the relevant safety regulations 220 240 volt 50 Hz Installation Advice Follow the corresponding safety regulations when carrying out the installation Always pull out the mains plug before starting installation work involving the motor head When adjusting the basic settings ensure that there are no persons or objects within the doors area of travel Excessive closing force can lead to injury of persons and property damage adjust accordingly If your garage does not have a second access we recommend using our emer gency unlocking device art no 152 352 for N80 DF95 DF98 Berry and Series 2000 retractable Doors or art no 561 371 for Sectional Doors Always ensure that the doors are closed when carrying out installation and fitting 21 ENGLISH Fig 1 1 1 2 Ceiling clearance H rmann up and over Doors with sheet steel infill 20 mm a with surface mounted timber infill 35 mm a H rmann up and over garage doors DF80 DF95 DF98 with sheet steel infill or timber infill 45mm a H rmann sectional doors Series 30 LTE LPU and LTH Normal tracks N with side
11. le To fasten the door link bracket insert door link bracket spacer 8 as shown in fig 10 1 into door link bracket 19 Attach door link bracket 19 to centre of the door s top edge and fix in place with 4 screws 0 Drill holes 5 mm Use the engraved upward pointing arrow as orientation to align lintel bracket 47 centrally to the door link bracket screw onto the door frame using 2 screws 0 With the N80 Berry Door you can use the pre drilled holes in the frame see fig 10 2 ENGLISH Figs 10 3 Fitting to the DF95 DF98 Series 2000 Double Door H rmann DF80 DF95 and DF98 Berry Doors To fasten the door link bracket insert door link bracket spacer 8 as shown in fig 10 1 into door link bracket 9 Attach door link bracket to centre of the door s top edge and fix in place with 4 screws 20 Drill holes 5 mm Use the engraved upward pointing arrow as orientation to align lintel bracket 47 centrally to door link bracket and fasten to the lintel Use screws with 10 mm wall plugs 2 Observe the measurements given in the drawing Figs 10 5 10 6 H rmann Series 30 Sectional Doors Fit as for Berry Doors but without the door link bracket spacer For timber doors use the 5 x 35 Spax screws from the pack of fastenings supplied with the door Drill hole 3 mm Fig 10 6 10 7 Use the engraved upward pointing arrow as orientation to align lintel bracket 47 centrally to door li
12. lock with centre lock 185 mm a 185 mm a Low headroom tracks L with side lock with centre lock 90 mm a 90 mm a Other brands Up and over doors Sectional doors 40 mm b 40 mm b a H rmann Berry Doors Series 2000 Retractable Top edge of door frame to ceiling 22 H rmann Sectional Doors Top edge of door leaf to ceiling b highest point of door to ceiling Observe headroom c clearance H rmann up and over Doors with sheet steel infill 65 mm with surface mounted timber infill 80 mm H rmann up and over garage doors DF80 DF95 DF98 with sheet steel infill or timber infill 85 mm H rmann sectional doors Series 30 LTE LPU and LTH Normal tracks N with side lock with centre lock 245 mm 245 mm Low headroom tracks L with side lock with centre lock 150 mm 150 mm Other makes The lintel height must be determined according to the respective model Fig 2 You will need the following to install the SupraMatic Spirit level Folding rule or measuring tape Combination wrench KW 10 Combination wrench KW 13 Socket wrench KW 10 Socket wrench KW 13 Screwdriver size 8 Screwdriver size 5 Phillips screwdriver size 2 Masonry drill 10 mm Masonry drill 6 mm Metal drill 5 mm Metal drill 3 mm Pliers Hack saw Electric drill Fig 3 SupraMatic Garage Door Operator Supply package Motor head Fastening screws M6 x 12 x4 prefitted on the m
13. nk bracket and fasten to the lintel If the door is side or central locking fasten 135 mm above the door s top edge For sectional doors with normal tracks N low headroom tracks L above the top edge of the door To fasten the lintel bracket use screws with 10 mm wall plugs 2 135 mm 40 mm Fig 11 Lift the pre assembled drive unit over the rearspacer bar and fasten the boom to the lintel bracket with the M8 x 80 hexagonal head screw 16 When fixing the lintel bracket to the ceiling use the upper drill hole on the boom s attachment Fig 12 Drive unit alignment Ensure that the boom 3 is parallel with the door tracks and horizontally aligned Measure the distance y between the upper edge of the motor head and the ceiling Fig 13 Bend the anchor fixture as shown see sketch and shorten if necessary Screw the anchor fixtures onto the motor head Use the screws provided D See fig 3 Fig 14 Align the drive unit so that it is again parallel to the door track mark and drill holes on the ceiling Secure the door operator under the ceiling with two screws and 10 mm wall plugs 42 Subsequently check that the operator is positioned horizontally adjust if necessary 25 ENGLISH Fig 15 Disengagement Pull the cord knob g and move the carriage towards the door The carriage can be freely moved in the boom by pulling the cord knob This means that the fitted door can be manually op
14. nt cover b Plug connection Connection of external operating 1 Programming switch lead a for external control elements fitted elements and function of the 2 digit for connecting external Stop with H rmann system plugs into the control code switch M button unit as shown or connect site fitted control All H rmann operating elements are fitted 2 Programming switch elements to terminal block L with ready to plug in mains cables Use for connecting external photocell the plug socket to connect Each of the See table for connection Close the front cover when the connecting external control elements in the H rmann b Front cover of the control unit plug or button connection has been range comes with a connection plan inserted Control elements without a H rmann system connection can be connected via terminals 1 and 2 in the terminal block D Functions of the dual coding switch M Explanation 1 External Stop button not connected 2 External photocell not connected a Connection leads for H rmann control elements interior and exterior buttons 1 External Stop button connected are not part of the SupraMatic supply 2 External photocell not connected package but are available as extras L Connection for site fitted control 1 External Stop button not connected elements use metal connecting termi 2 External photocell connected nals which are not part of the SupraMa tic supply package but are available
15. otor head 3 Lamp cover x1 4 Light bulb 40 watt x1 ENGLISH GO 00 0 GAO es COO Electronic aerial with connecting lead x1 Screws with 6 mm wall plugs x2 for fastening the electronic aerial DHO1 single channel hand transmitter x1 Battery 9 volt x1 Velcro tape for attaching the hand transmitter wherever required Slotted anchor x2 Hexagonal head screw M8 x 16 x2 Plain washer 8 4 x2 Serrated lock washer 8 4 x2 Hexagonal nut M8 x2 Screws with 10 mm wall plugs x4 Boom Carriage with cord knob Clamp clip x2 for fastening the carriage to the motor head Hexagonal head screw M8 x 80 with locking nut x1 Lintel bracket x1 Door link bracket spacer for Berry Doors N80 DF80 and DF 95 x1 Door link bracket x1 Self tapping screw B6 2 x 16 x6 Toggle lever device to prevent forced opening of door x1 Top clamp clip device to prevent for ced opening of door x1 Bottom clamp clip with plastic clips device to prevent forced opening of door x1 Flat headed screw M6 x16 with nut x3 Door latch pin set N80 DF80 Door latch pin set DF95 Spacer ring for sectional doors SL safety bolt x1 bolt clip SINS Q Lighting Screw light bulb max 40 watt into the socket on the motor head and clip on the lamp cover Figs 4 7 Locking Device Ensure that the door locking devices are so firmly fixed that automatic locking cannot take place once
16. per track rollers on sectional doors in the 30 series Loosen the roller retainer 0 and move it upwards approx 10 mm until the marking on the retainer is visible above the roller bracket b Screw the roller retainer on tightly 24 Fig 8 2 Setting the top track rollers on Series 30 sectional doors using normal tracks N Remove pressure spring a see dia gram Loosen roller holder c and push upwards approx 10 mm until the marking is visibly centered in slotted holes a of roller bracket b The track roller must locate in the top third of the track radius in accordance with the diagram Carry out this adjustment on both sides of the door Fig 8 3 Setting the top track rollers on Series 30 sectional doors using normal tracks L Loosen roller holder c and push upwards approx 10 mm until the marking is visibly centered in slotted holes a of roller bracket b The track roller must locate in the top third of the track radius in accor dance with the diagram Carry out this adjustment on both sides of the door Figs 9 1 9 2 Fitting the motor head and boom Unscrew the pre fitted fastening screws 2 see fig 3 on the motor head Place the boom 43 onto the drive shaft d and fix in place on the motor head with the clamp clips 45 and fastening screws 2 Figs 10 1 10 7 Fitting to H rmann Berry and Sectional Doors Figs 10 1 10 2 H rmann N80 Berry Doors Series 2000 Retractab
17. shes SupraMatic circuit diagram from the H rmann series O The Display will flash slowly Press the Open with press and release X3b Operating elements from the control button on the hand transmitter until Close with press and release H rmann series the display light flashes quickly Function sequential phase control X3c Connecting terminal for Impulse The coding is now stored and the remote 1 Impulse drive operates button site fitted terminals 1 2 control system is ready for use 2 Impulse drive stops To tap a supply voltage of 24 volts use ter You can change the code as often as you 3 Impulse drive operates in minals 1 and 3 like opposite direction X4a Plug socket for electronic aerial P Function directional control X4b Electronic aerial 1 Drive stationary la Impulse Open door opens 1b Impulse Close door closes 2 Drive operates Fig 23 2a Impulse Open drive stops Assembly plan 2b Impulse Close drive stops A SupraMatic drive unit F1 Fuse2 5A Q Safety plug 240 volt 50 Hz F2 Fuse 10 A R site fitted H4 Drive unit lighting max 40 watt C Electronic aerial T1 Transformer with thermal contact D Interior button if installed M1 Motor E Key switch if installed S Main switch site fitted S1b Impulse button site fitted S22 Reference point button X1 Safety socket site fitted X2 Safety plug ENGLISH Fig 25 M Dual coding switch Open the fro
18. the door has been closed Use the supplied door latch spacers when fastening the latches to H rmann doors Fig 4 1 4 2 H rmann up and over garage door Berry N80 Series 2000 retractable old door latch version Pull the door latch out with the locking bar and insert the door latch spacer 5 Bend the upper half DF80 down and repeat the procedure on the opposite side Fig 4 3 Move the yellow spring brakes a on both sides of the retractable door towards the centre of the door Figure 4 4 4 6 H rmann up and over garage door Berry N80 Series 2000 retractable new door latch version Loosen hex head nut a on door latch and remove screw b from underneath Pull back the plastic latches and push latch bearing c approx 15 mm in direction of the door leaf From above now introduce screw b into the rear drill hole and screw tight From below screw hex head nut a onto screw b 23 ENGLISH Figs 5 1 5 3 H rmann DF95 DF98 Berry Door Series 2000 Double Press in door latches and insert latch pin 26 as shown Repeat the procedure on the opposite side Figs 6 1 6 2 H rmann Berry Door DF80 First remove the lower halves N80 of the door latch spacer 26 Use the locking rod to pull out the door latch and then insert the door latch spacer Figs 7 1 7 2 H rmann Sectional Doors Unlatch the door and clip on the spacer ring 27 as shown Fig 8 1 Adjustment of the up
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