Ionizing Air Gun Installation and Operating Instructions
Contents
1. lonizing Air Gun Coiled Air Tube Quick Disconnect Extension Brush Adapter Power Supply AA Rechargeable Batteries Certificate of Calibration A a S Ss S Item 94101 lonizing Air Gun Coiled Air Tube Quick Disconnect Adapter Extension Brush Alkaline Batteries Certificate of Calibration A NOTE The power supply packaged with item 94100 does not recharge the included rechargeable batteries The power supply may be used only to power the lonizing Air Gun ESD Systems com 432 Northboro Road Central Marlboro MA 01752 508 485 7390 Fax 508 480 0257 Website ESDSystems com TB 5511 January 2009 Page 1 of 3 2009 DESCO INDUSTRIES INC Employee Owned Installation Open the Battery Container Lid by using a coin to turn the plastic lock ll Insert 4 AA Batteries then close and lock the lid Ill Insert the 4 mm diameter air tube to the Air Inlet and check to see if the connection is secure IV Connect one end of the Quick Disconnect Adapter to the air supply source and the other end to the air tube from the Ionizing Air Gun NOTE Ensure that the air supply source is set within the 10 65 PSI range po Extension Brush Holder Active s Power LED Trigger Battery Container Lid 7 Power Jack Mono Jack for 94049 Static Locator Ge Air init Figure 2 lonizing Air Gun Features and Components Operation Air Injection Test Pulling the trigger lightly appro2. ESD SYSTEMS cor TECHNICAL BULLETIN TB 5511 lonizing Air Gun Installation and Operating Instructions Figure 1 94100 Ionizing Air Gun Description The SPI lonizing Air Gun is a ready to use unit for use in applications and areas where electrostatic charge can create manufacturing or handling problems This unit quickly and effectively neutralizes bulk static charges and aids in controlling contamination by dislodging dust and debris attracted by static electricity The lonizing Air Gun meets or exceeds the recommended technical requirements of ANSI ESD 20 20 tested in accordance with ANSI ESD 3 1 The lonizing Air Gun is designed for point of use applications lonizers are useful in preventing electrostatic charge generation ElectroStatic Discharge and ElectroStatic Attraction ANSI ESD 20 20 Paragraph 6 2 3 1 Protected Areas Requirement states Ionization or other charge mitigating techniques shall be used at the workstation to neutralize electrostatic fields on all process essential insulators if the electrostatic field is considered a threat lonization is used to neutralize charges on process necessary insulators and isolated semiconductors Some examples of process necessary insulators are the PC board itself plastic test stands plastic housing where a PCB may be mounted as well as computer monitor screens and regular cleaning wipes Examples of floating or isolated conductors are loaded PCB mounted in a stand
3. SCO INDUSTRIES INC Employee Owned
4. lized Filters must therefore be used at all times upstream of the air nozzle A water trap type pre filter should be used in conjunction with an oil coalescing type filter Also drain all moisture traps regularly to prevent moisture in the line Several drains per day may be necessary especially in areas of high humidity The lonizing Air Gun may be operated over a range of 10 65 PSI The specific pressure needed will depend upon the application Pressures exceeding 65 PSI are not recommended since these higher pressures are detrimental to effective ion production and may damage the unit CAUTION These air nozzles are not explosion proof Do not use in environments where volatile materials are present Contact and Warranty ESD Systems 432 Northboro Road Central Marlboro MA 01752 Phone 508 485 7390 Fax 508 480 0257 ESD Systems com 432 Northboro Road Central Marlboro MA 01752 508 485 7390 Fax 508 480 0257 Website ESDSystems com TB 5511 January 2009 Page 2 of 3 2009 DESCO INDUSTRIES INC Employee Owned Limited Warranty SPI expressly warrants that for a period of one 1 year from the date of purchase SPI lonizing Air Guns will be free of defects in material parts and workmanship labor Within the warranty period the product will be tested repaired or replaced at our option free of charge Call our Customer Service Department at 909 664 9986 for a Return Material Authorizatio
5. n RMA and proper shipping instructions and address Include a copy of your original packing slip invoice or other proof of purchase date Any unit under warranty should be shipped prepaid to the SPI factory Warranty repairs will take approximately two weeks If your unit is out of warranty call Customer Service at 909 664 9986 for a Return Material Authorization RMA and proper shipping instructions and address SPI will quote repair charges necessary to bring your unit up to factory standards Warranty Exclusions THE FOREGOING EXPRESS WARRANTY IS MADE IN LIEU OF ALL OTHER PRODUCT WARRANTIES EXPRESSED AND IMPLIED INCLUDING MERCHANTABILITY AND FITNESS FORA PARTICULAR PURPOSE WHICH ARE SPECIFICALLY DISCLAIMED The express warranty will not apply to defects or damage due to accidents neglect misuse alterations operator error or failure to properly maintain clean or repair products Limit of Liability In no event will SPI or any seller be responsible or liable for any injury loss or damage direct or consequential arising out of the use of or the inability to use the product Before using users shall determine the suitability of the product for their intended use and users assume all risk and liability whatsoever in connection therewith ESD Systems com 432 Northboro Road Central Marlboro MA 01752 508 485 7390 Fax 508 480 0257 Website ESDSystems com TB 5511 January 2009 Page 3 of 3 2009 DE
6. where the pins are not contacting the dissipative workstation NOTE The unit is not recommended for continuous use bs Made in m Theory of Operation The emitter is located inside of the nozzle This emitter produces large amounts of positive and negative ions which mix with the air supply and create a highly effective neutralizing field Any material within this field will be neutralized rapidly The ionizing air flow removes contamination by dislodging dust and debris which is attracted to a material s surface by static charges Once static charges are neutralized dust particles and other forms of contamination are freed and carried away by the air stream SPI ionizers meet the ANSI ESD 20 20 minimum recommended technical requirement range of less than 50 V voltage offset tested in accordance with ANSI EOS ESD S3 1 The SPI lonizing Air Gun provides 80 volt balance CAUTION The lonizing Air Gun is not water resistant therefore keep it away from water and mist as they will cause short circuit and insulation failures Keep the air gun away from vibration corrosive flammable gas and dust as they can be the cause of fire short circuits rust etc Do not operate the lonizing Air Gun near the face Keep the lonizing Air Gun away from children DO NOT use the lonizing Air Gun for purposes other than its designed purpose DO NOT damage the nozzle or connectors DO NOT disassemble the unit Packaging Item 94100
7. ximately halfway will release air from the emitter nozzle The Active Power LED located on the backside of the unit should not illuminate If the air does not come out vigorously with a hissing sound check the following Make sure that the air tube is attached firmly to the gun Make sure the air supply connections are secure lon Injection Test When the trigger is completely pulled the gun will release an ionized air flow This is indicated by the illuminated green LED located on the backside of the unit If the LED does not illuminate check the following Battery installation Battery power Using The Ionizing Air Gun To blow ionized air pull the trigger all the way in Ensure that the green LED is illuminated To blow air pull the trigger halfway Ensure that the green LED is not illuminated Specifications Air Pressure Range 10 65 PSI Rated Voltage for Power Supply Output 6 VDC 2 5 W Maximum Relative Humidity 90 non condensing Operating Temperature Range OC 50C Storage Temperature Range 10C 50C Storage Humidity Range 20C 90C Air Requirements Always supply the lonizing Air Gun with filtered dry compressed shop air Using nitrogen is not recommended with this product If the air is not dry damage to the equipment may result and the warranty will be voided Dirty air can introduce moisture and oil contaminating the units emitter assembly along with the materials to be cleaned or neutra
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