Log Boiler Operating Instructions
Contents
1. On the User Level menu set the parameter Fuel Type to Woodchips in addition you should stack 2 3 layers of logs in between On User Level menu set mode to Emergency Manually set primary air vent motor to 50 and secondary air vent motor to 70 Flue draught fan as per output control Replace defective servo motor The cause of the boiler overheating must be identified if it happens frequently a heating engineer should be called in Check fuses on the boiler circuit board Unscrew oxygen sensor clean with soft brush vacuum and screw back in Tighten oxygen sensor On User Level menu set mode to Synchronous Replace oxygen sensor Clean fan Eliminate cause Fit insulators sleeves Order replacement motor On User Level menu set mode to Emergency Manually set primary air vent motor to 50 and secondary air vent motor to 70 Flue draught fan as per output control Replace defective controller 3 11 38 Replacing fuses Replacing fuses BMK Operating Instructions BS 12 00 00 00 01 BADE Repair work may only be carried out by authorised technicians Touching live electrical components can cause fatal injury Even when the Power switch is OFF some components of the system are still live Therefore when carrying out repair work it is imperative that the power supply is disconnected by means of the mains plug or a Circuit breaker Fuse function is indicated on the relevant elect2. 13 6 1 o Information level user St rung Fehler F116 Kessel IO nicht angeschlossen am Do 16 09 um 13 41 Infoebene 1 ABSENKEN BIS Di 21 9 2010 10 49 Infoebene Status Kesseltemperatur 44 C Betrieb STANDBY Programm Aus Brenndauer Oh Aussentemperatur 40 26 C Infoebene Kessel eat Betriebsart os REGELUNG Brennstoff Scheiter Rauchgas CO2 Gehalt Wirkungsgrad Infoebene Pufferspeicher Ot 0 lt Os Ga Puffer oben Puffer mitte Puffer unten Pufferiadung Kesselladepumpe Infoebene Regler 0 1 14 Warmwasser 0 25 C AUS Heizkreis 0 44 C AUS Heizkreis 1 26 C AUS Heizkreis 2 25 C AUS BMK Operating Instructions BMK 06 01 00 00 01 BADE You use the DOWN B and yp buttons to navigate through the Information Level menu Fault highest priority Plain language fault messages are displayed showing date and time of occurrence Fault is acknowledged by pressing Quit button Information level Only shown if the programme Low until has been activated Disappears after the set time has elapsed Can be prematurely deactivated by pressing Quit button Info level Boiler Th store Standard display on boiler Shows boiler temperature Thermal store charge level Bar indicator filled to right Thermal store fully charged Refill threshold Do not restoke boiler until level is
3. If the outside temperature falls below the anti freeze temperature set in the parameter HCP A F outside the heating circuit switches to Anti freeze mode Then the flow temperature is controlled according to the required temperature specified in HCP A V flow for the pump anti freeze function and the heating circuit pump is activated The anti freeze function is only active if the parameter Outside sensor pres service menu System Settings is set to Yes and the heating circuit is in OFF mode If Outside sensor pres is set to No the pump anti freeze function and subsequently the heating circuit anti freeze function as described above are not performed Important Ensure there is sufficient energy in the thermal store 23 7 7 1 24 User Settings Activating a heating programme 47 W Infoebene Status i Kesseltemperatur 44 C ce Betrieb STANDBY Programm BEN Brenndauer Aussentemperatur 40 26 C M Hausebene Programm Aus Programm AUS Programm NORMAL Programm WARMWASSER Beg Programm HEIZEN Programm ABSENKEN ft Hausebene Programm Normal Programm AUS Programm NORMAL Programm WARMWASSER Ko Programm HEIZEN Programm ABSENKEN Infoebene Status Kessellemperatur 44 C Betrieb STANDBY Programm Normal Brenndauer Oh Aussentemperatur 40 26 C BMK Operating Instructions SY 07 01 00 00 01 BADE To set the NORMAL programme proceed as set
4. Facility for setting heating and low temperature times Facility for setting daytime required temperature Facility for setting night time required temperature Facility for setting room effect thermostat function Uhrenprogramm 1 Solltemperatur Tag 22 0 C Solltemperatur Nacht 16 0 C Raumeinfluss R 25 Kundenebene Helzkreis 1 7 Heizkurve 1 Facility for setting heating characteristic Changeover from low temperature mode to night time set temperature Outside temperature mode cut off for heating circuits T Nacht aus AT Options Auto Heating circuit is switched ON OFF according to demand and timer programme Off The heating circuit is switched off Constant The pump runs continuously with mixer valve heating circuits the mixer valve is not operated Modulation to daytime required temperature is only possible in conjunction with a room stat or room controller raising or lowering the required temperature shifts the heating curve up or down accordingly Modulation to night time required temperature is only possible in conjunction with a room stat or room controller in addition the outside temperature must be below that set in menu option Night OFF OT hysteresis 2 C Options 0 No room effect programmed 25 Modulation of room temperature based 25 on room temperature and 75 on outside temperature 50 Modulation of room temperature based 50 on room temperature and 50 on outside temperatur
5. For setting boiler overcompensation added to required temp required boiler temp Enabling temperature for Heating circuit 1 For setting heating characteristic parallel shift For activating screed drying programme Screed prog For setting the flow temperature increment Screed prog For setting time until next flow temperature increase Screed prog For setting minimum flow temperature Screed prog For setting maximum flow temperature Screed prog For setting holding time for maximum flow temperature Screed prog For starting the screed drying programme The screed drying parameters must be set in consultation with the floor layer Maintaining the specified temperatures is not possible in modulating control mode but only when using automatic mixer valves Maintenance of the specified temperatures cannot be 100 guaranteed due to various safety circuits and special boiler functions in exceptional cases the temperatures can be significantly exceeded If that is a problem in terms of damage to building work the screed drying function should be operated manually 32 After activation of the screed drying programme the menu expands to reveal the screed programme parameters 21 BMK Operating Instructions 6 4 5 Service menu Hot water parameters Expert SY 06 04 02 00 01 BADE Facility for setting hot water parameters F Serviceebene Param WW 0 F ww vorhanden 0 Hot water circu
6. Complete cleaning At least once a year BMK Operating Instructions BMK 09 01 00 00 01 BADE Clean the ash out of the fuel box 1 and the grate area 2 Clean the ash out of the flame duct 17 combustion chamber 6 and the space above it Check the secondary air duct 18 vertical air duct Using the fire tool through the secondary air cleaning port clean the ash out from the rear right to the front repeat the operation several times Clean the ash out of the flue box 9 BMK 09 02 00 00 01 BADE Carry out interim cleaning as described above and then perform the following checks cleaning operations Unplug and clean the flue draught fan open the cover of the flue box 9 slide the intake baffle 19 upwards then pull forwards at the bottom to remove clean the fan blades Vacuum clean the primary air jets 5 on the right above the grate Vacuum clean the primary air jets on the right below the grate If necessary unscrew the primary air and secondary air servo motors 12 together with their mounting plates and vacuum clean the air ducts Clean the oxygen sensor 16 with a soft brush from below and check it is firmly seated re tighten it if necessary with the flue draught fan box 9 open vacuum clean the area around the oxygen sensor connection 10 Rectifying faults Control panel cannot be switched on Smoke escaping into boiler room Heat output too low Detonation Primary or secondary air
7. output HP2 Mixer open command is operated for the period specified in the parameter Interlock RT provided the flue gas temperature on the log boiler is higher than the parameter FGT burner 130 C or the temperature at the top of the thermal store is greater than the required temperature At the same time if the oil gas boiler temperature drops 3 C below the temperature set for the parameter T4 burner the T3 sensor reading thermal store top is referred to again for enabling the heating circuits Off is preset Set running time for the mixer or changeover valve Running time can be set to from 1 5 minutes Set spring loaded motorised valves to Constant Important Use only limit stopped Triac compatible mixer valve motors If the oil gas boiler temperature exceeds the required temperature by the amount specified in the parameter Burner diff output HPO is switched off The oil gas boiler switches off Preset to 0 C Function OFF The temperature at the top of the thermal store T3 must be below the figure specified in the parameter TPO Interlock for the output HPO oil gas boiler to be activated The effect of this function is to force discharge of the thermal store until a desired temperature is reached Example Param TPO Interlock is programmed as 50 C Output HPO oil gas boiler is not activated until the temperature falls below TPO Interlock BMK Operating Instructions 6 4 7 Service menu Syst
8. 01 BADE You can change the required hot water temperature on the Hot Water menu The example set out below illustrates programming the required temperature for DHW cylinder 0 1 Press the House level button Ee 2 Press the User level button 3 Press the DHW cylinder 0 button 30 4 Press the DHW required temp 0 button 5 Use the and m buttons to set the required temperature 6 To save the setting press the worm button Analogue room stat Operating modes Installation site Digital room controller BMK Operating Instructions BS 07 06 00 00 01 BADE If your system is fitted with an outside temperature based heating circuit controller each heating circuit can be equipped with an analogue room stat if desired The control knob on the room stat allows adjustment of the required room temperature preset on the Heating Circuit menu Setting the control to a position in the positive range raises the room temperature by up to 3 C Setting it to a position in the negative range lower lowers the room temperature by up to 3 C Note This means that the room temperature shown in the Detail View will be inaccurate The room temperature shown will only match the actual temperature when the control knob is in the centre position Low Low temperature mode if during the low temperature phase the outside temperature falls below the temperature set in the parameter Night OF
9. BADE Firmly press in the red knob on the relief valve cools the boiler using water from the domestic water system if the boiler overheats in the event of malfunctions or leaks call in your installer or heating engineer BS 08 02 00 03 01 BADE If there are large pressure fluctuations between when the heating system is hot and cold check the charge pressure in the expansion vessel in the event of malfunctions or leaks call in your installer or heating engineer BS 08 02 00 04 01 BADE Check that the air supply vents ducts are clear 8 3 8 4 Fuel quality Coarse woodchips Fuel setting On User menu BMK Operating Instructions To ensure trouble free heating with the boiler the fuel must be of the right quality SY 08 03 00 01 01 BADE Logs should not be burned until they have been seasoned for at least 1 5 2 years Ideal log length 50 cm Maximum log size thickness 12 15 cm Always split thicker logs Pack in 1 2 metre logs as tightly as possible so that the fuel box is completely full Make sure the logs are always closely packed The logs should always be stacked against the rear panel SY 08 03 00 02 01 BADE Coarse woodchips should not be burned until they have been seasoned for at least 0 5 1 5 years Always cover each load of coarse woodchips with a layer of logs When refilling if the fire is well established always put in a layer of logs first before filling with coarse woodch
10. be allowed into the boiler room or the fuel storeroom Please follow the safety instructions below By doing so you will protect yourself and prevent damage to your heating system BS 02 04 00 01 01 BADE The power switch must remain switched on at all times and may only be switched off when the system is not in operation BS 02 04 00 02 01 BADE Risk of fatal injury from electric shock The mains power supply is brought to the boiler via the plug marked Mains That plug and other components of the system remain live even when the Power switch on the control panel is switched off BS 02 04 00 03 01 BADE Repair work may only be carried out by authorised technicians Touching live electrical components can cause fatal injury Even when the Power switch is OFF some components of the system are still live Therefore when carrying out repair work it is imperative that the power supply to the heating system is disconnected by means of the mains plug or a circuit breaker In an emergency In the event of electric shock disconnect the power supply immediately Administer first aid Call the duty doctor BS 02 04 00 04 01 BADE If faults occur the causes must first be eliminated on the basis of the information message on the display FO before resuming operation by means of the Quit button BS 02 04 00 05 01 BADE do not make any unplanned changes to the settings or any modifications to the he
11. below refill threshold A Info level Status Shows boiler status Shows boiler temperature Shows boiler operating mode Shows selected programme Shows combustion time Opening the fuel box door resets the time to 0 h Shows outside temperature Info level Boiler Shows boiler data Shows boiler mode Shows fuel setting Shows flue gas temperature Shows CO2 level Shows efficiency Info level Th store Shows thermal store data Shows thermal store temperature at top Shows thermal store temperature at middle Shows thermal store temperature at bottom Thermal store charge level Shows boiler charging pump speed Standard setting Speed not controlled Info level Controller 0 Heating circuit controller 0 HCC 0 Shows domestic hot water temperature and operating mode for cylinder 0 Shows operating mode for heating circuit O pump heating circuit Shows boiler temperature Shows operating mode for heating circuit 1 mixer heating circuit Shows flow temperature Shows operating mode for heating circuit 2 mixer heating circuit Shows flow temperature Additional information levels are displayed if multiple heating circuit controllers have been activated on the Commissioning menu Only shown if one or more heating circuit controllers are activated 6 2 x u u u No N N a xo Se S S u N 6 2 1 Automatic Ignition User 6 2 2 Ignition programme options User 3 House level
12. used its quality and heat output So that the combustion system and grate cooling function properly the ash box should not be full to higher than level with the top With low quality fuels and high dust content the intervals at which the ash must be removed are shorter The accumulated ash contains the residues of the fuel in concentrated form If you only use environmentally safe fuels the grate ash represents a high quality mineral fertiliser Danger Glowing embers can cause fires Only deposit or store the ash from the boiler IN in non combustible sites 9 Cleaning Care Cleaning the fuel box Tar formation Cleaning the heat exchanger Cleaning the secondary air passage Cracks Care BMK Operating Instructions SY 09 00 00 01 01 BADE To obtain the greatest possible efficiency levels and optimum fuel burning characteristics the boiler including the flue gas passages has to be regularly cleaned Thanks to the well thought out boiler design this can be done very quickly and easily BMK 09 00 00 01 01 BADE Use only the stainless steel tools supplied to clean or stoke the fuel box Do not damage the fuel box by using iron or steel items Iron must not be introduced into the stainless steel fuel box risk of corrosion SY 09 00 00 03 01 BADE A small amount of wood tar formation in the fuel box is normal If large amounts of tar are produced it may be that the heat draw is insufficient the fuel has been rep
13. user M Hausebene Programm Aus Programm AUS Programm NORMAL Programm WARMWASSER Eia Programm HEIZEN Programm ABSENKEN Hausebene Programm Aus Programm ABSENEKN BIS F WARMWASSER NACHLADEN Z ndung Kundenebene F Serviceebene ft Hausebene Programm Aus f Paramelermen BMK Operating Instructions BMK 06 02 00 00 01 BADE All heating programmes and menus are listed and described below Central heating and hot water switched off Heating and hot water on as per timer programme Hot water as per timer programme DHW summer Heating mode switched off Heating mode Day and night hot water heating as per timer programme Low temperature mode Day and night hot water heating as per timer programme Low temperature mode until a specified time Hot water as per timer programme Hot water heating outside programmed charging times Max duration 90 min Takes you to Ignition menu automatic ignition available as an option Takes you to User level Takes you to Service level CODE required Takes you to Parameters menu CODE required Pressing the buttons takes you to the relevant programme level M Hausebene Z ndung Sofortz ndung 9 Zeitz ndung ie Temperaturz ndung M Hausebene Z ndung Sofortz ndung Z ndung AUS Z ndung EIN Warten auf Ziindung Hausebene Z ndung Zeitz ndung M Hausebene Z ndung Temperatur
14. vent motor unable to attain position STL high temperature limiter tripped warning Oxygen sensor defective Fan too noisy Controller defective Power supply disconnected Fuse blown Flue pipe leaking Flue draught regulator unfavourably positioned Flue not clear or not providing any draught Boiler very dirty Heating system inadequately balanced Boiler priority active Flue draught in chimney flue too low When burning very short and very dry fuel detonations can occur Air vent jammed Check connection on controller and motor Servo motor defective The amount of heat produced cannot be dissipated ensure boiler charging pump switches on at 65 C thermal store must be able to draw heat Oxygen sensor dirty Oxygen sensor loose Oxygen sensor defective Fan is dirty Fan or blades loose Noise created by bends or rigid connecting pipe junctions with chimney flue Fan bearing defective Damaged by high voltage Damaged by voltage surge due to lightning BMK Operating Instructions BMK 10 00 00 00 01 BADE Check external mains plug and or power supply lead between circuit boards Check fuse in supply lead and on the control panel circuit board Eliminate leaks Consult flue installer Check flue Carry out complete cleaning Balance heating system and heating pumps Wait until boiler charging has finished or deactivate boiler priority Increase flue draught in chimney flue if necessary
15. 2 8 5 2 Automatic heating up 32 8 6 Heating operation 33 8 7 Emptying the ash 34 Cleaning and Care cccsccccsessecseseeseeneesenneeseees 35 9 1 Interim cleaning 36 9 2 Complete cleaning 36 Rectifying faults une neeni 37 Replacing fuses 2200200000000000n0nan0nnnnnnnnn nn 38 1 1 1 1 2 1 3 Introduction Brief description Type approval Further information BMK Operating Instructions BS 01 00 00 00 01 BADE You have made an excellent choice with the purchase of your GUNTAMATIC boiler lt is a product of many year s experience in boiler making and it is Our sincere wish that your heating system provides you with many years of satisfaction These instructions are intended as a guide to operation and maintenance Even the best boiler cannot operate effectively without proper care and maintenance so please read through these instructions carefully and have your appliance commissioned by an engineer authorised by GUNTAMATIC Most importantly you should follow the safety instructions in Section 2 BMK 01 01 00 00 01 BADE The BMK log boiler is a modern boiler available with power outputs of 20 30 40 or 50 kW The boiler is stoked manually The fuel can be ignited automatically if required The automatic ignition feature is an optional extra which can also be retrofitted BS 01 02 00 00 01 BADE The boiler is designed as a Class 3 appliance as defined by the draft standard NORM EN 303 5 CEN T
16. 6 2 1 Intended use 6 2 2 Operating the heating system 6 2 3 Guarantee and liability 6 2 4 Safety instructions 7 3 System componeniS uu2uu20220002n000an00nann0nn 10 4 SalelVvSVsiemSs nassen 11 5 Description of control panel uusuanunnennnn 12 6 Overview of menu and levels 22u022000 13 6 1 Information level 14 6 2 House level 15 6 2 1 Automatic ignition 15 6 2 2 Selecting ignition programmes 15 6 3 User level 16 6 3 1 Heating Circuit menu 17 6 3 2 Hot Water menu 17 6 3 3 User menu 18 6 3 4 Detail View menu 18 6 3 5 Date Time menu 18 6 4 Service level 19 6 4 1 Service menu Reset Data 19 6 4 2 Service menu Fault Screen 19 6 4 3 Service menu Commissioning 20 6 4 4 Servicemenu Heating Circuit Screed Prog Parameters 21 6 4 5 Servicemenu Hot Water Parameters 22 6 4 6 Servicemenu HPO Parameters 22 6 4 7 Service menu System Settings 23 7 SCF SelliNgSs nenne 24 7 1 Activating a heating programme 24 7 2 Deactivating a heating programme 25 7 3 Setting a timer programme 26 7 3 1 Programming en bloc 26 7 4 Changing the heating characteristic 27 7 5 Changing the hot water temperature setting 28 7 6 Analogue room stat 29 7 7 Digital room controller 29 Contents 10 11 Page PET the heating system 0 000 30 Commissioning 30 Heating system checks 30 8 3 Fuel quality 31 8 4 Fuel setting 31 8 5 Heating up procedure 32 8 5 1 Manual heating up 3
17. Before starting up the system again in the autumn winter carry out the annual check of the control and safety systems to ensure they are safe and functional We recommend that you take out a maintenance contract so that the system operates safely and economically BS 08 01 00 03 01 BADE Clean the heating system precisely according to the instructions in the section Cleaning Care The amount of cleaning work required is heavily dependent on the quality of the fuel used and lower quality fuels may necessitate more cleaning work BS 08 02 00 01 01 BADE The operating pressure is normally between 1 bar and 2 5 bar If the system pressure is too low malfunctions may result If necessary top up the water in the heating system Note Completely draining and refilling the system or topping up a system filled with anti freeze or treated water must only be carried out by a heating engineer Topping up the heating system water e The heating system water must be cold when topping up make sure the heating system water temperature is below 40 C e Add water slowly until the required system pressure is indicated on the system pressure gauge e Bleed the heating system e Check the system pressure again and add more water if necessary BS 08 02 00 02 01 BADE Turn the red knob on the safety set check for leaks and correct operation in the event of malfunctions or leaks call in your installer or heating engineer SY 08 02 00 01 01
18. C7 WG 1 Doc N 36 D of 15 12 1996 and the agreement of the Austrian Federal States according to Art 15a BVG in accordance with the Austrian fire safety regulations safety systems CE and on safety measures for small combustion heating systems and the combustion heating system approval regulations LGBl 33 1992 of the Federal State of Steiermark The original type approval certificates are available for inspection at the manufacturer s offices BS 01 03 00 00 01 BADE The documentation consists of the following documents e Planning Document e Installation instructions e Operating instructions If you have any questions please consult our Customer Support BMK Operating Instructions 2 m po rta nt n otes BS 02 00 00 00 01 BADE Your boiler has been designed and produced in accordance with the latest technical advances and all applicable safety regulations Nevertheless incorrect operation the use of unapproved fuels or the failure to carry out necessary maintenance and repairs can result in personal injury or damage to property You will avoid dangerous situations by only using the boiler for the purpose for which it was designed and by operating cleaning and maintaining it correctly Only start up the heating system when it is in perfectly safe working order 2 1 Intended use Ten The boiler is designed for heating central heating water and for use as a central heating boiler Caution Do not use the boiler to burn r
19. F OT the system heats to the room temperature set in the parameter Night time Required Temperature Normal Heating and low temperature modes on as per timer programme Heating Continuous heating to Required Daytime Temperature Fix the room stat on an internal wall at a height of approx 1m 1 5m The most effective room is the one that is most frequently occupied In that room the radiators must not be fitted with thermostatic radiator valves valves must be fully turned on Note The room stat should not be fitted in a position where it will be exposed to warm sunshine or the heat from a stove Pull off the control knob from the front undo the fixing screw and remove the casing from the front Wire the room stat to terminals 1 and 2 BS 07 07 00 00 01 BADE An instruction manual is supplied with the room controller A maximum of 3 room controllers can be connected to the system Connection is established via the CAN bus 29 8 8 1 8 2 30 BMK Operating Instructions Operating the heating system Commissioning Initial commissioning Restarting Day to day operation Heating system checks Checking system pressure Pressure relief valve Temperature relief valve Expansion vessel Boiler room ventilation BS 08 01 00 01 01 BADE Initial commissioning and basic adjustment of the system may only be carried out by GUNTAMATIC engineers or authorised GUNTAMATIC agents BS 08 01 00 02 01 BADE
20. Log Boiler BMK Operating Instructions sige opto eae DE B30 004 V05 0411 V3 0 UK Distributor Treco Ltd Pyramid House Tiverton Business Park Tiverton Devon EX16 6TG www treco co uk info treco co uk 0845 130 9012 01884 250 970 Information on this documentation Please read through this documentation carefully lt is intended as a reference document and contains important information on the design safety operation maintenance and care of your heating system We are always looking to improve our products and documentation Any ideas and suggestions you may have will be gratefully received GUNTAMATIC Heiztechnik GmbH a Georg Fischer Group Company Bruck 7 A 4722 PEUERBACH Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com It is important that you pay particular attention to the safety issues highlighted in the text by these symbols The entire contents of this document are the property of GUNTAMATIC and therefore protected by copyright Reproduction of any kind communication to third parties by any means or use for purposes other than those intended without the written consent of the owner is prohibited Subject to printing errors and technical amendments Contents BMK C 00 00 00 01 BADE Page 1 Introauetion a 5 1 1 Brief description 5 1 2 Type approval 5 1 3 Further information 5 2 Important noles uu 4uunaeuunannan anne ann unnnnennaenn
21. Z ndung Puffer oben T 3 45 45 C _ Z ndung wenn eingesteliter Wert am F hler Puffer oben T3 unterschritten BMK 06 02 01 00 01 BADE All heating programmes and menus are listed and described below Takes you to Immediate Ignition programme Takes you to Delayed Ignition programme Takes you to Temperature Dependent Ignition programme BMK 06 02 02 00 01 BADE Immediate Ignition option For ignition at any time of your choice e g Now Press Ignition ON button and save setting by pressing OK button Delayed Ignition option For ignition on a specified day at a specified time Set date and time using buttons and save setting by pressing OK button Temperature Dependent Ignition option For ignition when the temperature at the top of the thermal store falls below a specified level Set desired temperature using buttons and save setting by pressing OK button Only displayed if the boiler is equipped with the optional automatic ignition feature 15 BMK Operating Instructions 6 3 User level user BMK 06 03 00 00 01 BADE Depending on the system configuration the menu levels and submenus may contain different items Kundenebene 1 Heizkreis 0 Heating Circuit 0 menu Timer controlled pump heating circuit on HCC 0 1 Heizkreis 1 Heating Circuit 1 menu Timer controlled mixer heating circuit on HCC 0 1 asec Heating Circuit 2 menu Timer con
22. ating system Loss of guarantee entitlement BMK Operating Instructions Servici ng WO rk BS 02 04 00 06 01 BADE service the boiler regularly or make use of our Customer Service Em ptyi ng as h BS 02 04 00 07 01 BADE Glowing embers can cause fires The ash should only be removed from the boiler or stored in non combustible containers Boiler cleaning BS 02 04 00 08 01 BADE Caution Touching hot components can cause skin burns A The boiler must only be cleaned when it is cold flue gas temperature lt 50 C Flue gas fan BS 02 04 00 09 01 BADE Risk of injury from rotating parts The fan must only be removed when it is disconnected from the power supply unplugged Gaskets BS 02 04 00 10 01 BADE Risk of gas poisoning lt is possible that flue gas could escape if gaskets are damaged Have defective gaskets replaced by an authorised technician In an emergency Take the person affected into the open air immediately Call the duty doctor Air supply BS 02 04 00 11 01 BADE Danger Risk of suffocation A Inadequate air supply can be fatal Make sure there is an adequate supply of air Note If there is more than one boiler in the same room a greater supply of fresh air must be provided BMK Operating Instructions Heati ng ope ration SY 02 04 00 01 01 BADE Danger Risk of detonation During normal heating operation of the boiler the boiler doors and the inspection cover
23. by the heating or hot water circuits and the thermal store charge level is below 40 fixed setting Burner Output is enabled if the temperature at the top of the thermal store T3 is lower than the temperature required by the heating or hot water circuits once the temperature at the top of the thermal store T3 has increased by 10 C fixed setting the output switches to OFF again Interlock If the thermal store top temperature T3 is lower than the temperature required by the heating or 22 35 36 37 hot water circuits and the flue gas temperature on the BMK SYNCHRO boiler is less than 130 C FGT burner the oil gas boiler is started up via output HPO Interlock At the same time the mixer motorised valve changeover valve is operated via output HP1 Mixer closed command for the period specified in the parameter Interlock RT As soon as the oil gas boiler temperature exceeds 45 C T4 burner the T4 sensor reading sensor in oil gas boiler is used as the enabling variable for the heating circuits If the temperature at the top of the thermal store T3 is higher than the required temperature or the oil gas boiler temperature T4 is higher than the required temperature 6 C burner diff or the flue gas temperature on the log boiler is higher than 130 C FGT burner output HPO Interlock is switched off again If the temperature in the oil gas boiler T4 falls 3 C below the parameter T4 burner
24. e 75 Modulation of room temperature based 75 on room temperature and 25 on outside temperature 100 Modulation of room temperature based 100 on room temperature gt TI1 C If the required room temperature is exceeded by 1 C the heating circuit pump is switched off T2 C If the required room temperature is exceeded by 2 C the heating circuit pump is switched off T3 C If the required room temperature is exceeded by 3 C the heating circuit pump is switched off A higher heating characteristic figure produces a higher required flow temperature at the same outside temperature If the temperature drops below the set temperature during the low temperature phase the boiler heats to the required night time temperature The set outside temperature is exceeded during the heating phase the heating circuits are switched off BS 06 03 02 00 01 BADE The Hot Water menu allows you to enter the settings for the various domestic hot water circuits ok Kundenebene Warmwasser 0 Oil Ot Betrieb Pumpe Uhrenprogramm WW 0 Uhrenprg WW Sommer 0 AUTO Hot water circuit control status Facility for setting hot water charging times Facility for setting summer hot water charging times gt Y WW Solitemp 0 va 65 C Facility for setting required hot water temperature se Facility for setting hot water priority Nein Options Auto Charging pump is switched ON OFF according to demand and timer pro
25. em Settings Expert BMK 06 04 04 00 01 BADE 28 38 39 40 41 42 42 Facility for setting special boiler and system parameters F Serviceebene Anlageneinst 38 39 40 41 42 F F F F F S F S F F F F F S F F F F F S F Anlage For setting system type stated on rating plate Type For setting boiler type stated on rating plate For setting speed control for BCP and TSCP For setting thermal store mode For setting automatic ignition options available as an option Puffer Z ndung vorh erviceebene Aniageneinst HKR 0 vorhanden For setting heating circuit controller O external wall controller HKR 1 vorhanden For setting heating circuit controller 1 external wall controller FKR 2 vorhanden For setting heating circuit controller 2 external wall controller sg For setting outside temperature sensor Lambdasonde p For setting oxygen sensor erviceebene Aniageneinst Lambdaheizung AUTO Oxygen sensor heater operating status Lambda Kalb For activating oxygen sensor calibration er aen Facility for entering oxygen sensor compensation Facility for setting oxygen sensor characteristic only during operation For activating monitoring mode Lambda Kenniinie 0 0 PC berwachung Terminal erviceebene Anlageneinst SD Logging Facility for data recording on SD memory cards SD Dslen Facility for reading data from SD mem
26. eration is suspended if the STL has tripped identify and eliminate the cause and then press in the STL button with a thin object Note The system must not be started up again until any faults have been rectified and the boiler has been checked If necessary a heating engineer must be called in BS 05 00 00 04 01 BADE Pressing lightly with your fingertip on the relevant buttons on the display opens the various program levels menus and submenus All settings are made directly on the touch screen display Never use sharp objects such as ball point pens or the like to operate the touch screen BMK Operating Instructions 6 Overview of menu and levels menu structure BMK 06 00 00 00 01 BADE Fault screen a a a RE a aa a a a 7 asain nn _ i Information l i ae ee A e a ma oane eaa q Boiler Th store info ie a I Statusinfo er Pammomeon u ea 1 i i ER Off i Thermal store info T ara a a I i EEE Run EEE Dae ee Normal _______ i r MK Controller 0 T ONA iio es a ee ee ener ana HERNE 1 Hot water _____ MK Controller T E L en cae eres rere nenne RER 1 E Heating ______ r MK Controller2 i T E WMO ES ances i eee eee r Low BEE anne i Ir Bere 71 ees FT RECHARGE HW Perameters menu v Sane nsnsnsacne Tress hg arameters menu ee Ignition 1 v ign IO cases i OOE mee E ISTE STREET EEEE EELEE TEET E EEEE EEEE E E EEEE EAA CODE ___ Heating circuit Of nee CODE ___ L Heating circu
27. g special output HPO After completing system configuration save customer data Options Off BCP BCP TSCP TSCP Options None Pump Mixer Speed control deactivated Factory setting Boiler charging pump speed is controlled Boiler charging pump speed and thermal store charging pump speed are controlled Thermal store charging pump speed is controlled Note Speed of energy saving pumps must not be controlled Heating circuit is deactivated The heating circuit pump can be controlled by the timer programme The heating circuit pump and the mixer valve can be controlled by the timer programme 30 Options 31 Options None RFF RS Full RS HC CP FP RFI Burner Interlock BMK Operating Instructions No room stat connected Analogue room stat is connected Digital room controller is connected facility for setting all heating circuits Digital room controller is connected facility for setting assigned heating circuit only Charging pump function with diff control based on sensor T3 thermal store top and T5 oil gas boiler The feeder pump also runs as soon as a heating circuit in the system calls for heat Refill indicator the output is active if the temperature at the top of the thermal store T3 is lower than the temperature required by the heating or hot water circuits and the thermal store charge level is below 40 fixed setting Output i
28. gramme Off The charging pump is switched off Constant The charging pump runs continuously All charging times programmed in the DHW timer programme are active when the programme is set to Normal All charging times programmed in the DHW summer timer programme are active when the programme is set to Hot Water Options No Yes During charging of DHW cylinder heating circuits can be enabled During charging of DHW cylinder heating circuits cannot be enabled factory setting recommended 17 BMK Operating Instructions 6 3 3 User menu User BMK 06 03 01 00 01 BADE Depending on the system configuration the menus may contain different items ok Kundenebene Kundenmen 18 Jpetrebsen REGELUNG For selecting operating mode Boa RS Required boiler temperature 75 C 85 C 19 Pene enea TST For selecting flue draught mode 19 miimi Be For selecting boiler charging pump mode Gluterhaltung Optimal r 20 For Keep fire in option RBT min 2 Timer 2 only on SYNCHRO with oxygen sensor Kundenebene Kundenmen 21 Lautst rke Optimal For selecting maximum flue draught fan speed 22 RGT max 200 C Facility for setting maximum flue gas temperature 23 zen dee Facility for setting residual heat utilisation 2 4 Brennstoff Scheiter re f z i Facility for setting fuel type only on SYNCHRO with oxygen sensor P HPO AUTO Dga e 25 Facility for setting special output HPO K
29. ips BMK 08 04 00 01 01 BADE The fuel setting on BMK type boilers is an electronic function You will find it on the User menu Logs setti ng SY 08 04 00 02 01 BADE You are burning logs You are burning logs mixed with layers of coarse woodchips Woodchibps setting You are burning extreme fuels such as coarse woodchips brush ultra dry twigs or woodworking waste 31 8 5 Heating up procedure 8 5 1 Manual heating up 8 5 2 Automatic heating up 32 Caution BMK Operating Instructions Carry out the heating up procedure exactly according to the instructions BMK 08 06 01 00 01 BADE e Switch on the power switch e Select the desired heating programme e Open the boiler casing doors and the fuel box door e Operate the heat exchanger cleaning lever 5 10 times and then return it exactly to its resting position align with sticker e Open the ash box door empty the ash if necessary carry out an interim cleaning procedure e First place a layer of smallish logs in the fuel box with the split side facing upwards e On the left hand side loosely stack twigs brush woodchips together with some paper and cardboard about 5 10 cm high e Fill up the fuel box with logs or alternating layers of logs and coarse woodchips mixed with logs e Close the fuel box door ensuring it is properly sealed open the ash box door and light the boiler with burning paper on the left through the grate e Leave the ash bo
30. it 1 Boiler parameters Fault screen i_____Heating circuit 2 A i i Teal woe ee eee ae S 1 Les ating Reis a Heating circuit 4 ___HCO parameters i ____Heating circuit 5 i____HCi parameters __ Heating circuit 6____ ___HC2 parameters L Heating circuit 7 _____ ____HC3 parameters t Heating circuit 8 ___HCA parameters __ a O ad L HC5 parameters __ ae I ad ___HC6 parameters __ ee ee Note ____HC7 parameters __ Usermenu_ ___HC8 parameters __ Detail View e Menus shown with a dashed border only appear if ee un I BHWOoP t i activated on the Commissioning menu a De ae me DHWi Parameters ___DHW1 Pe rameters e Changes to the settings on the Service and EINEN haa DHW2 P I Parameters levels may only be made with the LE ande agreement of GUNTAMATIC ___HPO parameters Layout of touch screen display BS 06 00 00 01 01 BADE Header Scroll bar Scroll buttons amp Informat un Status Eji _Kesseltemperatur Betrieb ja Programm O Leistung 0 Aussentemperatur 40 26 C E Symbols i Select button The header contains information about the level or menu selected Operating statuses sensor readings and switch conditions can be queried in the Selection window The various buttons can be used to change and save settings or switch to different levels or menus for example You switch between the levels and menus by touching the buttons directly on the display screen
31. it operating mode 33 F Warmwasser Hysterse 10 C Facility for setting hot water hysteresis Hot water cylinder recharging 7 ee Enabling temperature for cylinder charging pump ccP 0 33 Ifthe temperature in the hot water cylinder falls 10 C hysteresis below the required temperature the hot water cylinder is heated up again the precondition is that the charging time is enabled in the timer programme on the Hot water menu 6 4 6 Service menu HPO parameters Expert SY 06 04 03 00 01 BADE Facility for setting the parameters for special output HPO 34 Ff Serviceebene Parameter HPO f a ae ee Operating status of special output HPO F RGT Bronner ns Facility for setting the OFF temperature for output HPO F 14 Brenner 45 C Facility for setting the temperature for switchover from sensor T3 to sensor 7 T4 35 F Facility for setting the changeover valve running time 36 Facility for setting the burner switching difference F Serviceebene Parameter HPO F Brenner verz 0 Min Facility for setting the burner ON delay 37 F TPO Verblock 0 C Facility for setting the thermostat function 34 Function CP Charging pump function with diff control based on sensor T3 thermal store top and T5 oil gas boiler FP The feeder pump also runs as soon as a heating circuit in the system calls for heat RFI Refill indicator the output is active if the temperature at the top of the thermal store T3 is lower than the temperature required
32. lenished too frequently or the fuel is not sufficiently dry BMK 09 00 00 02 01 BADE Before starting up the boiler each time the heat exchanger cleaning lever on the left of the boiler must be operated at least 5 10 times by moving it in both directions as far as the stops The resting position for the heat exchanger cleaning lever is slightly to the left in line with the Resting position sticker SY 09 00 00 05 01 BADE To clean the ash box area and below the combustion chamber secondary air passage you should use the steel cleaning tool painted black supplied with the boiler SY 09 00 00 06 01 BADE So called stress cracks in the combustion chamber and also slight erosion in and on the combustion chamber are caused by temperature fluctuations and temperatures above 1 000 C in the combustion chamber What is decisive for the proper functioning of the appliance however is that the components retain their shape Stress cracks do not impair function and efficiency during combustion in any way whatsoever and are as with a stove heater for instance entirely normal BS 09 00 00 03 01 BADE If the casing panels or the controls become dirty they are best cleaned with a soft damp cloth Use only gentle solvent free cleaners to dampen the cloth On no account should solvents such as alcohol white spirit or thinners be used as they will attack the surface of the boiler 35 9 1 9 2 36 Interim cleaning Every 1 2 weeks
33. m HEIZEN 4 Press the Info button Programm ABSENKEN Infoebene Status Kesseltemperatur 44 C Betrieb STANDBY Programm ween eR 5 The Off programme is now shown on the Status information screen Aussentemperatur 40 26 C After deactivating the NORMAL heating programme check the selected programme on the Status information screen 25 7 3 Setting a timer programme SY 07 03 00 00 01 BADE Kesseltemperatur 44 C Betrieb STANDBY Programm Brenndauer Aussentemperatur 40 26 C ft Hausebene Programm Normal Programm ABSENEKN BIS WARMWASSER NACHLADEN Kundenebene Serviceebene Parametermen E Kundenebene Heizkreis 0 Heizkreis 1 Heizkreis 2 Heizkreis 3 Heizkreis 4 gt Kundenebene Helzkreis 1 Beirieb Pumpe Uhrenprogramm 1 Solllemperatur Tag Solllemperatur Nacht Raumeinfluss t Kundenebene Helzkreis 1 Uhrenprogramm 1 Be Di wi Do Fr sa so EIN 1 04 00 AUS 1 21 00 EIN 2 AUS 2 EIN 3 AUS 3 7 3 1 Programming en bloc ot Kundenebene Helzkreis 1 Uhrenprogramm 1 Mo D Mi Do EIN 1 04 00 AUS 1 21 00 EIN 2 AUS 2 EIN 3 AUS 3 The heating circuits charging pumps can only be called into action during the times enabled in the timer programme The example set out below illustrates programming the timer programme for heating circuit 1 1 Touch the touch screen with your finger 2 P
34. must not be opened In an emergency Cool skin burns with cold running water Administer first aid Call the duty doctor Flue draught regulator BS 02 04 00 12 01 BADE Risk of detonation A flue draught regulator with a pressure surge compensator is an essential requirement Safety clearances BS 02 04 00 13 01 BADE Fire risk Do not store any flammable items in the close vicinity of the boiler Follow the local regulations Protection against freezing BS 02 04 00 16 01 BADE Anti freeze function The system can only perform its freezing prevention function if sufficient fuel is available and there are no faults Fire extinguisher BS 02 04 00 17 01 BADE Provide a fire extinguisher There must be a fire extinguisher placed immediately outside the boiler room door BMK Operating Instructions 3 System components 3 1 Cutaway diagram of BMK BMK 03 01 00 00 01 BADE oe Oo ee A T Large fuel box Close mesh hot grate Ash box Regulated preheated secondary air Regulated preheated primary air Turbo combustion chamber Helix baffles Cleaning lever Flue draught fan Flue pipe Boiler control panel Servo motors for primary and secondary air Thick overall insulation Gas expansion duct Optional feature automatic ignition 10 4 Safety systems Safety level 1 Safety level 2 Safety level 3 Safety level 4 Power failure Opening fuel box door BMK Operating Ins
35. n the ash box door To do so open the ash box door from the right press the black release button on the relevant servo motor and turn the air flap control anticlockwise as far as the stop As soon as the electricity supply is restored the controller takes control of the heating system again SY 04 00 00 06 01 BADE Danger Risk of detonation A Do not open any boiler doors during these operating modes SY 04 00 00 07 01 BADE e The flue draught fan switches to maximum speed e The supply of combustion air is shut off e After the fuel box cover is closed resumption of operation is initiated 11 5 12 BMK Operating Instructions Control panel description Power switch 1 STL 2 Touch screen display 3 The appliance has a large touch screen control panel with a menu based interface All setting and query options are shown on the display All settings can be entered by pressing the buttons on the touch screen Any system messages are displayed on the screen BMK 05 00 00 01 01 BADE BS 05 00 00 02 01 BADE Normally remains permanently switched on The power switch may only be switched off when the system is not in operation The system must also be disconnected from the mains by unplugging the power lead when carrying out repairs or servicing work BS 05 00 00 03 01 BADE Excessive temperature approx 100 C trips the safety temperature limiter STL located under the cap 2 appliance op
36. ntroller O internal controller or external wall controller possible For activating DHW cylinder 0 For programming DHW cylinder 0 charging times for NORMAL programme For programming DHW cylinder 0 charging times for HOT WATER programme For setting required temperature for DHW cylinder 0 For setting hot water priority for DHW cylinder 0 For activating heating circuit 0 Enabling temperature for Heating circuit 0 effective for sensor T3 thermal store top For setting heating times for heating circuit 0 For activating room stat or room controller for heating circuit 0 For activating heating circuit 1 Enabling temperature for Heating circuit 1 effective for sensor T3 thermal store top For setting maximum flow temperature for heating circuit 1 Setting for heating characteristic for heating circuit 1 For setting heating times for heating circuit 1 For activating room stat or room controller for heating circuit 1 For activating heating circuit 2 Enabling temperature for Heating circuit 2 effective for sensor T3 thermal store top For setting maximum flow temperature for heating circuit 2 Setting for heating characteristic for heating circuit 2 For setting heating times for heating circuit 2 For activating room stat or room controller for heating circuit 2 For activating heating circuit controller 1 external wall controller For activating heating circuit controller 2 external wall controller For activatin
37. on the service menu Commissioning Options Auto Output is controlled automatically Off Output is switched off Constant Output is continuously on 6 3 4 Detail View menu User BS 06 03 05 00 01 BADE All possible system operating statuses sensor readings and switch conditions can be queried in Detail View No settings can be made on this menu Its primary purpose is to aid telephone diagnosis of possible fault causes and to assist the GUNTAMATIC engineer with fault rectification 6 3 5 Date Time menu User BS 06 03 06 00 01 BADE 18 BMK Operating Instructions 6 4 Service Level Expert BS 06 04 00 00 01 BADE CODE entry required Changes to the settings on the Service Level may only be made with the agreement of GUNTAMATIC or an authorised GUNTAMATIC engineer F Serviceebene Reseldaten Service menu Reset data Caution All system settings may be lost IL Fetuerticte Service menu Fault screen Fault memory Tesiprogramm Service menu Test program Function test of all system components Service menu Commissioning Activation of all system components Service menu HCO Parameters Parameters for HCO gt Inbetriebnahme 1 Parameter HKO F Serviceebene 1 gt Parameter HK1 Service menu HC1 Parameters Parameters for HC1 1 Parameter HK2 Service menu HC2 Parameters Parameters for HC2 1 ae eer seen aes Service menu DHWO Parameters Parameters for DHW cylinder 0 Parame
38. ory cards Sein For querying manufacturer code Facility for setting flue draught fan control Facility for setting duration of pump anti jamming function once a week Saugzug TAKT Zeit ABS Pumpe 60 Sek erviceebene Anlageneinst Facility for setting temperature for forced activation of all heating circuit pumps Facility for setting boiler residual heat temperature NE Facility for setting activation temperature for anti freeze function TOV Funktion Facility for setting required flow temperature for anti freeze function Increases boiler temperature until switched off by STL HKP Zwangsein T1 Restw rme HKP Frost TA Options None No oxygen sensor or oxygen sensor is deactivated NGK Oxygen sensor type fitted is NGK BOSCH Oxygen sensor type fitted is BOSCH Options Auto The oxygen sensor heater is switched on off according to operating mode Constant The oxygen sensor heater is permanently switched on Oxygen sensor heater does not switch off until boiler has been in OFF mode for more than 50 h Options Terminal Data querying via Windows hyper terminal display DAQ Data querying via online recorder only usable at factory GSM module Data querying information messages and boiler control via GSM module In Keep in mode the boiler charging pump continues running until the boiler temperature is below the set temperature The anti freeze function for all heating circuits is only active in OFF mode
39. out below step by step 1 Touch the touch screen with your finger 2 Press the House level button mia The programme currently selected Off is shown in the header 3 Press the Normal button Oo The new programme selected Normal is now shown in the header 4 Press the Info button o 5 The Normal programme is now shown on the Status information screen After activating the NORMAL heating programme check the selected programme on the Status information screen As soon as heat is called for and there is sufficient heat in the thermal store the heating circuits start up fully automatically BMK Operating Instructions 7 2 Deactivating a heating programme SY 07 02 00 00 01 BADE To set the NORMAL programme to OFF proceed as set out below step by step o 4 lil 1 Touch the touch screen with your finger A Infoebene Status t Kessellemperatur 44 C cm Betrieb STANDBY Programm Normal BEA _Brenndauer om Y 2 Press the House level button liana Aussentemperatur 40 26 C M Hausebene Programm Normal The programme currently selected Normal is shown in the header Programm AUS Programm NORMAL Programm WARMWASSER Programm HEIZEN 3 Press the Off button Programm ABSENKEN M Hausebene Programm Aus The new programme selected Off is now shown in the header Programm AUS Programm NORMAL Programm WARMWASSER Program
40. quality and correct operation with the thermal store Carefully read through the following points and follow the directions precisely AN Important notes e The fuel box and the ash box door must always be closed when the boiler is lit as otherwise combustion control will not function correctly or a boiler fire could occur e After manually lighting or after re stoking the boiler only fire up the boiler via the ash box door with the fuel box door closed e During heating operation the inspection covers must on no account be opened e The fuel box and ash box doors must not be opened when the boiler is running at maximum output Be sure to follow the information messages on the boiler control panel e Never open the fuel box and ash box doors at the same time when the boiler is in normal heating operation Heating correctly The fundamental rule is that the boiler should not be re heated re stoked until the boiler has burned down to the glowing fire bed and the thermal store is discharged or has cooled down to the recharging threshold shown on the display In the case of thermal stores smaller than 1 400 litres with combination cylinders only the thermal store capacity excluding the DHW capacity counts the refill threshold must be adjusted to suit the size of the thermal store For example thermal store capacity of 1 000 litres hardwood do not refill wood beyond middle of fuel box Boiler Th store info sc
41. reen indicator for thermal store charge level Bar filled to right thermal store fully charged Recharge threshold indication Caution Failure to follow these instructions or too frequent refilling while fire is burning down can cause damage to the fuel box protective lining Caution Failure to follow these instructions will lead to extreme contamination of the heat exchanger 33 8 7 34 Observe the flame A Important notes Emptying the ash BMK Operating Instructions Afterwards check whether there is still an adequate fire bed present then re stoke otherwise repeat the heating up procedure Adjust the refuelling amount to suit the heat demand check Th store Boiler info on the display and decide on the amount of fuel to add on that basis Immediately re close the fuel box cover as combustion control is only active and the combustion process can only be effectively continued with the fuel box cover closed The combustion chamber has a viewing window for observing the flame If no flame is visible the boiler has shut down or the viewing window is dirty Inspection covers must not be opened during boiler operation Never clean the viewing window while combustion is in progress Visual and audible warnings can be activated via the boiler control unit as additional safety features SY 08 08 00 00 01 BADE The ash box has to be regularly emptied according to the amount of fuel
42. ress the House level button ae 3 Press the User level button 4 Press the Heating circuit 1 button u 5 Press the Timer programme 1 button 6 Press the button for the day of the week to be set 7 Press the ON or OFF time to be altered 8 Use the and ae buttons to set the time 9 To save the setting press the BB ution BS 07 03 01 00 01 BADE En bloc programming can be used to programme the same on and off times for every day of the week To activate programming en bloc press the same weekday button twice in succession all days are then highlighted and can be programmed collectively to the same times 26 BMK Operating Instructions 7 4 Changing the heating characteristic BS 07 04 00 00 01 BADE The heating circuits charging pumps can only be called into action during the times enabled in the timer programme The example set out below illustrates programming the heating characteristic for heating circuit 1 information Status Wi _Kesseltemperatur Betrieb Programm NORMAL Leistung o Vv 1 Press the House level button ln Ausseniemperalur 25 25 C ft Hausebene Programm NORMAL Programm ABSENKEN BIS WARMWASSER NACHLADEN Programm HANDBETRIEB ROSTREINIGUNG v 2 Press the User level button Kundenebene Kundenebene 2 Kundenmen Heizkreis 0 Heizkreis 1 O Heizkreis 2 v 3 Press the Heating circuit 1 button ES a0 Wa
43. rical wiring diagrams in the installation instructions 1 Set the system to the programme OFF and allow it to cool down for at least 10 minutes 2 Switch the Power switch to 0 and unplug the mains plug on the back of the boiler to fully disconnect it from the power supply Unfasten the controller cover and remove it Locate the defective fuse with the aid of the wiring diagram in the installation instructions and replace it 5 Press in the fuse holder 2 3 mm using a medium sized screwdriver and turn it half a turn anticlockwise to release it The holder and fuse will then pop out a few mm Remove the blown fuse and replace with a new one Insert the fuse holder press it in 2 3 mm and secure it in position by turning it half a turn clockwise BMK Operating Instructions N otes BS D 00 00 00 01 BADE 39 Treco GreenHeat UK Distributor Treco Ltd Pyramid House Tiverton Business Park Tiverton Devon EX16 6TG www treco co uk info treco co uk 0845 130 9012 or 01884 250790 GUNTAMATI GUNTAMATIC Heiztechnik GmbH A 4722 PEUERBACH Bruck 7 Tel 0043 0 7276 2441 0 Fax 0043 0 7276 3031 E mail info guntamatic com
44. rmwasser 0 ok Kundenebene Helzkreis 1 Za Heizkurve 1 Nacht aus AT Mid AT Abschalltung 4 Press the Heating characteristic 1 button Of Kundenebene Helzkreis 1 Helzkurve 1 Heizkurve 1 0 6 0 6 _ 1 2 1 4 gt Heizk rper 5 Use the and buttons to set the heating characteristic 0 5 0 7 gt Fussbodenh 6 To save the setting press the wore button Heating characteristic graph Vorlauftemperatur C 5 0 5 AuBentemperatur C 27 7 9 28 Changing the required hot water temperature information Status Kesseltemperatur Betrieb Programm NORMAL Leistung 0 Ausseniemperalur 25 25 C f Hausebene Programm NORMAL Programm ABSENKEN BIS WARMWASSER NACHLADEN Programm HANDBETRIEB ROSTREINIGUNG Kundenebene Of Kundenebene a o 8 To Kundenmen Heizkreis 0 Heizkreis 1 Heizkreis 2 Warmwasser 0 or Kundenebene Warmwasser 0 Ot Oti j v Betrieb Pumpe AUTO Uhrenprogramm WW 0 Uhrenprg WW Sommer 0 WW Solltemp O 55 WW Vorrang 0 Ne c in Kundenebene Warmwasser 0 WW Solltemp 0 WW Solltemp 0 55 55 C Warmwasser Solltemperatur BMK Operating Instructions BS 07 05 00 00
45. s enabled if the temperature at the top of the thermal store T3 is lower than the temperature required by the heating or hot water circuits once the temperature at the top of the thermal store T3 has increased by 10 C fixed setting the output switches to OFF again Function for outside temperature based control of an oil gas boiler in conjunction with a changeover valve 3 way mixer or zone valve for interlocking the thermal store for implementing system configuration diagram BMK 16 X Note The function Interlock FP can only be activated in conjunction with an outside temperature based heating circuit controller 6 4 4 Service menu Heating Circuit Screed Drying Programme Parameters Expert ss 06 01 04 00 01 Bane 32 F Serviceebene Parameter HK1 Betrieb HK1 Raumger t HK1 Mischerlaufz Vorlauft min m Voriauft 1 max Mischer RFF 120 Sek 25 C 50 C F Serviceebene Parameter HK1 Kessel ber F HKP1 Freigabe F Parallelversch F Estrichheizen Fv sates 5 C F Serviceebene Parameter HK1 F i Anstieg nach Est VL Min Est VL Max Est Haltezeit Start Estricht A CAUTION 1 Tage 20 C 45 C 4 Tage Nein Options for setting the heating circuit and screed drying parameters Heating circuit operating status Room stat setting For setting mixer valve running time For setting minimum flow temperature For setting maximum flow temperature
46. t messages are displayed showing date and time of am Fr 21 01 um 12 02 v occurrence 19 6 4 3 20 28 17 29 30 29 30 31 Service menu Commissioning Expert F Serviceebene inbetriebn 28 29 F Anlage Type Pumpendrehzahl Puffer Z ndung vorh Serviceebene Inbetriebn KR 0 vorhanden WW vorhanden 0 Uhrenprogramm WW 0 Uhrenprg WW Sommer 0 WW Solltemperatur 0 Serviceebene Inbetriebn F WW Vorrang 0 Betrieb HKO HKPO Freigabe Uhrenprogramm 0 Raumger t HKO Serviceebene Inbetriebn F Betrieb HK1 HKP1 Freigabe Vorlauft max 1 Heizkurve 1 Uhrenprogramm 1 Serviceebene Inbetriebn F Raumgerat HK1 Betrieb HK2 HKP2 Freigabe Vorlauft max 2 Heizkurve 2 Serviceebene Inbetriebn F Uhrenprogramm 2 Raumger t HK2 HKR 1 vorhanden HKR 2 vorhanden Betrieb HPO F Serviceebene Inbetriebn F Kundendaten speichern 60 C Mischer 38 C 75 C 1 3 RFF Mischer 38 C RFF Nein Nein VERBLOCK BMK Operating Instructions BMK 06 04 01 00 01 BADE All system components present can be programmed and activated from the service menu Commissioning For setting boiler type For setting boiler output stated on rating plate For setting speed control Can be set for BCP and TSCP For setting Thermal Store mode For activating automatic ignition available as an option For activating heating circuit co
47. ter HPO v Service menu HPO Parameters Parameters for HPO tt Anlageneinstellungen Service menu System settings System parameters 6 4 1 Service menu Reset Data Expert BS 06 04 01 00 01 BADE Caution If the service menu option Reset Data is incorrectly used reconfiguration of the entire system may be necessary Ff Serviceebene Resetdaten F Kundenparameter laden For importing stored customer data if necessary Kundenparameter speichern For saving changes to system configuration in customer data 26 esta masse ee Imports only the modified parameters of a new software version cpap ce nee a For resetting duty hours counter is to 0 Servicezeit reset For resetting service interval timer to 0 Ff Serviceebene Resetdaten 27 FR nme Loads factory settings The system then has to be reconfigured FE Lermbdakelib reset For resetting calibration after replacing the oxygen sensor 26 After a change of software version only those parameters that have changed or been added in the new version are imported 27 Caution All system settings including hours of duty and service interval timer readings are lost after a controller reset the system is in the as delivered condition the system then has to be reconfigured 6 4 2 Service menu Fault Screen Expert BS 06 04 02 00 01 BADE F Serviceebene Fehlerliste St rung stop F hler T1 Kesseltemperatur Unterbrechung Plain language faul
48. trolled mixer heating circuit on HCC 0 1 esse Heating Circuit 3 menu Timer controlled pump heating circuit on HCC 1 1 ea Heating Circuit 4 menu Timer controlled mixer heating circuit on HCC 1 Kundenebene 1 Heizkreis 5 Heating Circuit 5 menu Timer controlled mixer heating circuit on HCC 1 1 Heizkreis 6 Heating Circuit 6 menu Timer controlled pump heating circuit on HCC 2 1 herero Heating Circuit 7 menu Timer controlled mixer heating circuit on HCC 2 1 ee Heating Circuit 8 menu Timer controlled mixer heating circuit on HCC 2 1 pace Hot Water 0 menu on HCC 0 Kundenebene 1 EO Warmwasser 1 Hot Water 1 menu gt on HCC 1 1 TO Warmwasser 2 Hot Water 2 menu on HCC 2 4 EE User Level menu User settings 5 Ci Detail View menu Boiler data and operating modes are shown 6 m Date Time menu 4 Important settings on User menu 5 Facility for querying operating modes sensor readings and switch conditions on Detail View menu 6 Facility for viewing setting date and time on Date Time menu 16 6 3 1 Heating Circuit menu User 11 12 13 6 3 2 Hot Water menu User 14 15 16 17 10 11 12 13 14 15 16 17 BMK Operating Instructions BS 06 03 01 00 01 BADE The Heating Circuit menu allows you to enter the settings for the various heating circuits ok Kundenebene Heizkreis 1 of SiO AT Abschaltung T Betrieb Pumpe Heating circuit control status
49. tructions To prevent the boiler overheating the controller reduces the heat output in certain situations If the boiler still threatens to overheat the controller responds according to a set of defined safety levels SY 04 00 00 01 01 BADE Boiler temperature 87 C The flue draught fan stops and the combustion air supply is shut off SY 04 00 00 02 01 BADE Boiler temperature 95 C The boiler is cooled by letting cold water into the temperature relief heat exchanger via the temperature relief valve SY 04 00 00 03 01 BADE Boiler temperature 100 C All heating pumps and the cylinder charging pump are switched on to carry heat away from the boiler SY 04 00 00 04 01 BADE Boiler temperature above 100 C The STL safety temperature limiter trips and switches all boiler control functions off while the heating circulation pumps continue to run The system remains switched off even if the boiler temperature drops back below 90 C The system must not be started up again until any faults have been rectified and the boiler has been checked SY 04 00 00 05 01 BADE The controller the flue draught fan and all circulation pumps switch off due to lack of electricity if there is a power cut The glowing fuel bed on the grate continues burn with the natural draught of the flue As this operating mode is not ideal a larger amount of ash collects on the grate as well In addition the combustion air supply should be manually shut off o
50. ubbish Burning rubbish will cause extensive corrosion and consequently a substantial reduction in the service life of the boiler 2 2 Operating the heating system BS 02 02 00 00 01 BADE The heating system may only be operated and cleaned by demonstrably trained persons as per check list Children unauthorised persons or persons with a mental impairment may only enter the boiler room under the supervision of an authorised person When unsupervised the boiler room fuel store must be locked and the key kept in a place where it is inaccessible to such persons Caution even if the opposite is requested servicing and repair work may only be carried out by authorised specialists 2 3 Guarantee and liability BS 02 08 00 00 01 BADE Guarantee and liability claims for personal injury and or property damage are inadmissible if they are attributable to one or more of the following causes e use of the boiler for purposes other than that intended e failure to follow the instructions guidance and safety precautions given in the documentation e incorrect commissioning operation maintenance or repair of the boiler e operation of the boiler when safety systems are inoperative e unauthorised modifications 2 4 Safety instructions Power switch Mains plug Repair work Fault rectification Unauthorised modifications BMK Operating Instructions BS 02 04 00 00 01 BADE To prevent accidents small children should not
51. undenebene Kundenmen Deutsch Menu language setting 18 Options Controller Servo A1 primary air controlled according to FGT Servo A2 secondary air controlled according to oxygen sensor reading Emergency Flue draught fan runs at 100 Servo A1 A2 primary secondary air powered off Manually open Servo A1 clockwise to approx 50 Servo A2 to approx 70 19 Options Auto Output is controlled automatically Off Output is switched off Constant Output is continuously on 20 Options Optimum Keep In mode if FGT is below 130 C for longer than 10 min RBT min 2 Timer 2 02 Sensor Keep In mode if FGT is below 130 C for longer than 10 min and the oxygen sensor reading has dropped below 4 RBT min 2 Timer 2 CO2 21 Options Optimum Maximum flue draught fan speed 100 FD max rpm Quiet Maximum flue draught fan speed 75 reduces boiler maximum output 22 Maximum boiler output is available with FGT max at factory setting 23 Options No No residual heat utilisation Yes Precondition is Keep in mode the boiler charging pump runs until the boiler temperature is below the temperature set on service menu System settings for the parameter Residual heat utilisation 24 Options Logs You are burning logs or logs mixed with coarse woodchips Woodchips You are burning coarse woodchips brush ultra dry twigs or woodworking waste 25 Output HPO is programmed for the desired special function
52. x door open until the flue gas temperature has risen to approx 150 C then close the ash box door the fuel box door re check and the boiler casing doors to check FGT Info level BMK 08 06 02 00 01 BADE e Switch on the power switch e Select the desired heating programme e Open the boiler casing doors and the fuel box door e Operate the heat exchanger cleaning lever 5 10 times and then return it exactly to its resting position align with sticker e Open the ash box door empty the ash if necessary carry out an interim cleaning procedure There must be no glowing embers on the grate e First place a layer of smallish logs in the fuel box with the split side facing upwards place several sheets of tightly screwed up paper cardboard or 5 10 litres of coarse woodchips in front of the ignition opening on the left hand side loosely pile some twigs about 10 cm high e Fill up the fuel box with logs or alternating layers of logs and coarse woodchips mixed with logs e Close the fuel box door the ash box door and the boiler panel doors select the desired ignition programme and save it e The ignition programme will then start fully automatically BMK Operating Instructions 8 6 Heating operation correct operation with thermal store SY 08 07 00 00 02 BADE Modern woodburning boilers are always operated in conjunction with one or more thermal stores The basic precondition for trouble free heating is the correct fuel
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