0359 WARNING Assembly and Operating Instructions for Aurora 2
Contents
1. Lifestyle Assembly and Operating Instructions for Aurora 2 Flat Lid Aurora 3 Flat Lid amp Aurora 4 Flat Lid TRG2213 TRG3213 TRG4213 Drawings are not to scale Specifications subject to change 0359 without prior notice e For outdoor use only Not for commercial use e Use only Propane regulator 37mbar e Read instructions before using the appliance Failure to follow instructions could result in death serious bodily injury and or property loss e Warning accessible parts may be very hot Keep young children away e Do not move the appliance during use e Turn off the gas supply at the gas bottle after use e Any modification of the appliance misuse or failure to follow the instructions may be dangerous and will invalidate your warranty This does not affect your statutory rights e Retain these instructions for future reference WARNING e Leak test your barbecue annually Check the hose connections are tight and leak test them each time you reconnect the gas bottle FOR YOUR SAFETY FOR YOUR SAFETY If you smell gas Do not store or use petrol or other flammable l Shut off gas to the appliance vapours or liquids in the vicinity of this or any 2 Extinguish any open flame other appliance 3 Open barbecue lid or hood 2 A gas bottle not connected for use shall not be 4 If odour continues discontinue use and contact stored in the vicinity of this or any other your local de2. a dishwasher If the cast iron surfaces become rusty between use or storage they should be cleaned with a brass wire brush and re oiled and cured 12 Burner Maintenance In normal usage burning off the residue after cooking will keep the burner clean The burner should be removed and cleaned annually or whenever heavy build up is found to ensure that there are no signs of blockage debris insects in either the burner portholes or the venturi tubes Use a pipe cleaner to clear obstructions A wire brush can be used to remove corrosion from the burner surfaces When refitting the burner be careful to check that the venturi tubes of the burner fit over the valve outlets 13 Flame Tamer Remove any food residue from the flame tamer surface with a plastic or wooden scraper or brass wire brush Do not use a steel scraper or wire brush Clean with hot soapy water and rinse well 14 Drip Tray After every use check the drip tray for fat build up in the sand Discard any saturated sand and replace it with fresh sand Failure to fill with sufficient clean dry loose sand may result in a fat fire or excessive flare up This can severely damage your barbecue and is not covered by the warranty 15 Barbecue Body Regularly remove excess grease or fat from the barbecue body with a soft plastic or wooden scraper It is not necessary to remove all the grease from the body If you need to clean fully use hot soapy water and a cloth or
3. burners heat up the flame tamers underneath the grill which in turn heats the food on the grill The natural food juices produced during cooking fall onto the hot flame tamers below and vaporise The subsequent rising smoke bastes the food as it travels upwards imparting that unique barbecued flavour More even cooking of food will be achieved by using the BBQ with the lid down This should only be done with the burners on low H6 Griddle Plate Cooking The stainless steel burners heat the griddle plate directly which then cooks the food on contact Plates allow for the cooking of smaller items such as seafood which could fall through the spaces of a grill They are also suitable for cooking items that require high temperature short duration cooking such as vegetables and smaller cuts of fish Similarly it can be used in exactly the same way as a griddle in the kitchen for searing steaks cooking eggs etc Alternatively it can be used for heating pans or keeping food warm 12 H7 Flare Up Control Flare ups occur when meat is barbecued and its fat and juices fall upon the hot lava rock Smoke helps give food its barbecued flavour but avoid excessive flare up to prevent food being burned To control flare up it is advisable to trim away excess fat from meat and poultry before grilling The burner should always be placed on the low setting during cooking Flare ups can be extinguished by applying baking soda or sa
4. nylon bristled brush only Remove cooking surfaces and burners before full cleaning Do not immerse the gas controls or manifold in water Check burner operation after carefully refitting into body 16 Fixings All screws and bolts etc should be checked and tightened on a regular basis 17 Storage Store your barbecue in a cool dry place Cover the burners with aluminium foil in order to prevent insects or other debris from collecting in burner holes If the barbecue is to be stored indoors the gas bottle must be disconnected and left outside The gas bottle should always be stored outside in a dry well ventilated area away from any sources of heat or ignition Do not let children tamper with the bottle 13 Technical Specifications Approval Aurora 0359 3 ampar 3 Flat Lid 359BU944 Propane 37mbar Aurora 0359 3 Flat Lid 359BU944 Countries of Use l3 4 28 3037 GB IE Specifications are subject to change without prior notice CE Injector Gas Size Pressure Aurora 0359 2 2 Flat Lid 359BU944 Butane 28 NOTE 14 K Troubleshooting Problem Possible Cause Solution Burners will not light using the ignition system LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Electrode wire is loose or disconnected on electrode or ignition unit Faulty push button ignition Replace with full bottle Ha
5. Left Front Leg with Velcro Left Rear Leg Right Front Leg with Velcro Right Rear Leg Front Screen Trolley Base TROLLEY Trolley R L Bracket Hubcap Locknut Axle Washer M6 x 10 Bolt M6 x 25 Bolt M5 x 15 Bolt M5 Nut M5 Washer M6 x 110 Bolt M6 Spacer D2 D3 D4 D5 HARD WARE D7 Pre Assembled Component A Appearance size and construction may differ according to model purchased B Parts Diagram Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see Hardware Reference Diagram C Hardware Reference Diagram Specifications subject to change without prior notice M x 0 Bolt l6pcs l l l 1 l d M6x25 Bolt 16pcs D6 D7 M x110 Bolt 8pcs 6 Spacer Bpcs Tools Required not supplied c oO 2 pan 3 oO ra U Y U as oO I 7 v O lt U oO G Cc C Q Y 2 Q C Pi lt D Assembly TOOLS NEEDED FOR ASSEMBLY Medium size flat blade or Philips crosspoint screwdriver adjustable spanner or metric spanner set Please lay out all nuts and bolts and check lengths before assembling Whilst every care is taken in the manufacture of this product care must be taken during assembly in case sharp edges are present Attach one
6. aler appliance A Parts List Quantities vary according to model purchased Specifications subject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram for your barbecue model CODE PART 2 Burner Flat Lid 3 Burner Flat Lid 3 Burner Flat Lid gt O oz Al A2 Lid Pre assembled to Body Lid Handle IPC A IPC A IPC A 2PCS IPC A 2PCS IPC A IPC A IPC A 3PCS IPC A 3PCS IPC IPC A IPC A 2PC S IPC IPC IPC IPC A 2PCS IPC IPC IPC IPC IPC A IPC A 2PCS 2PCS A IPC 2PCS 2PCS 2PCS 2PCS I 6PCS I 6PCS 4PCS 4PCS 4PCS 8PCS 8PCS IPC A IPC A IPC A 4PCS IPC A 4PCS IPC IPC A IPC A 2PC S IPC IPC IPC IPC A 2PCS IPC IPC IPC IPC IPC A IPC A 2PCS 2PCS A IPC 2PCS 2PCS 2PCS 2PCS I 6PCS I 6PCS 4PCS 4PCS 4PCS 8PCS 8PCS E a Barbecue Body JJ N Burner B B4 B WwW Control Panel wo v Q Hose Regulator Assembly IPC A IPC A 2PC S IPC IPC IPC IPC A 2PCS IPC IPC IPC IPC IPC A IPC A 8 2PCS 9 Trolley F B Bracket 2PCS A CIO Axle IPC CII Wheel 2PCS CI2 2PCS CI3 2PCS Cl4 2PCS I 6PCS I 6PCS 4PCS 4PCS 4PCS 8PCS 8PCS Cooking Grill Cooking Griddle BODY B7 B8 Flame Tamer Drip Tray Left Bracket Drip Tray Right Bracket Drip Tray Handle BI2 CI C2 3 C4 C5 6 7 Drip Tray Side Shelf
7. body Position the gas supply bottle on level ground next to the barbecue and safely away from any source of heat Should you need to change the gas bottle confirm that the barbecue is switched off and that there are no sources of ignition cigarettes open flame sparks etc near before proceeding Inspect the gas hose to ensure it is free of any twisting or tension The hose should hang freely with no bends folds or kinks that could obstruct free flow of gas Apart from the connection point no part of the hose should touch any hot barbecue parts Always inspect the hose for cuts cracks or excessive wear before use If the hose is damaged it must be replaced with hose suitable for use with LPG and meet the national standards for the country of use The length of the hose shall not exceed 5m N B The date on U K orange hose is the date of manufacture not the expiry date 11 G3 Connecting Hose Regulator to Barbecue Connect the gas hose to the gas rail inlet on the valve manifold assembly Do not over tighten Do not use any sealing tape or liquid on the connection G4 Fixing the Regulator to the Gas Bottle Confirm all barbecue control knobs are in the off position Connect the regulator to the gas bottle according to your regulator and bottle dealer s instructions G5 Leak Testing To be performed in a well ventilated area Confirm all control knobs are in the off position Open the gas control valve on
8. ctions for future reference A For outdoors use only do not use indoors Do not use below ground level A For use with LPG bottled gas only A regulator of 37mbar must be used for propane A Remove plastic wrap from any parts before lighting A Do not use within Im of any flammable structure or surface A LP gas cylinders should not be placed directly underneath the barbecue A LP gas cylinders must not be stored or used in the horizontal position A leak would be very serious and liquid could enter the gas line A Open the barbecue lid before lighting A Do not move the barbecue while alight A This barbecue must not be left unattended when lit A On models with lids the lid handle can become very hot Grip only the centre of the handle Use of a cooking glove is advised A Use caution when opening barbecues with lids as hot steam inside is released upon opening A Parts of this barbecue become very hot care must be taken when children elderly people and animals are present A Always turn off the gas bottle when the barbecue is not in use A Never cover the barbecue until completely cooled A Leak test annually and whenever the gas bottle is removed or replaced A Do not store flammable materials near this barbecue A Do not use aerosols near this barbecue A Failure to follow this manual s instructions could result in serious injury or damage A If you have any queries regarding these ins
9. lt directly onto the lava rocks Always protect your hands when handling anything near the cooking surface of the barbecue H8 End of Cooking Session After each cooking session turn the barbecue burner to the high position and burn for 5 minutes This procedure will burn off cooking residue thus making cleaning easier Make sure the lid is open during this process H9 Turning Off Your Barbecue When you have finished using your barbecue turn all the control valves fully clockwise to the Off position then switch off the gas at the bottle Wait until the barbecue is sufficiently cool before closing its lid l Care and Maintenance Regularly clean your barbecue between uses and especially after extended periods of storage Ensure the barbecue and its components are sufficiently cool before cleaning Do not leave the barbecue exposed to outside weather conditions or stored in damp moist areas e Never douse the barbecue with water when its surfaces are hot e Never handle hot parts with unprotected hands In order to extend the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Il Cast Iron Cooking Surfaces Scrub the cooking surfaces with a brass wire brush to remove food residue If required wash with soap and water and dry thoroughly We do not recommend cleaning grills or griddles in
10. oking Griddle B7 as shown Note Place the flame tamers into barbecue body Make sure that they lie a level Note The cooking grill must be located over the flame tamers on LEFT side of barbecue body II MM II Attach Drip Tray Right Bracket B10 onto Barbecue Body BI using M5xI5 Bolts D3 5 Washers D5 and M5 Nuts D4 as shown Repeat for Drip Tray Left Bracket B9 Make sure that the tabs which stops drip tray are located at front 8 Slide the drip tray underneath the barbecue body completely Attach the Front Screen C6 onto the rear of the front legs using the Velcro tabs as shown IMPORTANT Carefully screw the hex male fitting onto the threaded gas inlet assembly IMPORTANT Screw hand tight only Then using the spanner attached on the hose turn the hex nut a further 1 8 of a turn to ensure tightened DO NOT OVERTIGHTEN DO NOT USE ANY SEALING TAPE OR LIQUID ON THE CONNECTION ASSEMBLY IS NOW COMPLETED PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE Important Please ensure the gas hose is free of kinks twists and from its transit position IMPORTANT LEAK TESTING BEFORE USE FAILURE TO CHECK AND PERFORM THE LEAK TEST COULD CAUSE SERI OUS INJURY AND DAMAGE THE BARBECUE 10 E Important Information Please read these instructions carefully before assembly and use A Retain these instru
11. pc Trolley Front Back Bracket C9 between Left Front Leg amp Right Front Leg C2 C4 using the M6x10 Bolts D1 as shown Attach one pc Trolley Front Back Bracket C9 between Left Rear Leg amp Right Rear Leg C3 C5 using the M6x1I0 Bolts DI as shown The left legs will be noticeably shorter than the right legs and also have holes to accommodate the wheel axle Note The legs with Velcro are located on front The groove of Trolley Front Bracket The groove of Trolley Back B et Face inside as the Velcro Face down 2 Attach the Trolley Right Left Brackets to the Legs C2 C3 C4 C5 using M6 x10 DI Left Right Lay the trolley assembly upside down Unscrew the Locknuts C13 from both end of Axle C10 Thread the axle through the holes in Left Legs C2 C3 then place a Wheel CI 1 on each end of axle and secure with the locknuts Note The wheels should be placed outside of the left legs Stand the trolley assembly upright Attach the Side Shelves CI to trolley assembly using M6x25 Bolts D2 as shown Lay the Trolley Base C7 to the trolley assembly as shown Insert M6x110 Bolts D6 through legs Spacers D7 Don t let the bolts over the spacers it s easy to assembly Place the body in correct position and screw the bolts into the sidewalls of Barbecue Body BI Two more people are required Lay Flame Tamers B8 Cooking Grill B6 and Co
12. s After successful lighting of the left side ignite the remaining burner from left to right If the burner fails to ignite after following above procedure turn all the knobs to the off position Close the gas valve on the gas bottle Wait 5 minutes then repeat the above steps If the barbecue still fails to light please refer to the manual ignition instructions in section below e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The lid where applicable should be open during preheating e After completion of preheating press and turn the control knob to the low position for best cooking results H4 Manual Ignition Instructions e nsert lit match through the match lighting hole on the right side of the barbecue e Push and turn the rightmost control knob anti clockwise to the high position e After the right portion of the burner is lit light the remaining portion of the burner e f burner fails to ignite contact your local dealer for assistance e After ignition the burner should be burned at the high position for 3 5 minutes in order to preheat the barbecue This process should be done before every cooking session The lid should be open during preheating e After completion of preheating turn the burner to the low position for best cooking results H5 Grill Cooking The stainless steel
13. the bottle or regulator Check for leaks by brushing a solution of 2 water and 4 soap over all gas system joints including all valve connections hose connections and regulator connections NEVER USE AN OPEN FLAME to test for leaks at anytime If bubbles form over any of the joints there is a leak Turn off the gas supply and retighten all joints Repeat test If bubbles form again do not use the barbecue Please contact your local dealer for assistance Leak test annually and whenever the gas bottle is removed or replaced H Operation HI Warning e Before proceeding make certain that you understand the IMPORTANT INFORMATION section of this manual H2 Preparation Before Cooking To prevent foods from sticking to the cooking grill please use a long handled brush to apply a light coat of cooking or vegetable oil before each barbecuing session Note When cooking for the first time paint colours may change slightly as a result This is normal and should be expected H3 Lighting the Barbecue e Open the barbecue lid e Ensure all knobs are in the off position Open the gas control valve on the gas bottle or regulator e Push and turn the leftmost control knob to the high position Press the ignition button rapidly several times until left portion of the burner is lit If burner fails to ignite turn control knob to the off position and turn gas off at the bottle or regulator Wait five minutes then repeat the above step
14. tructions contact your local dealer F Gas and Regulator This barbecue can use propane bottled gas Propane bottles normally red coloured will supply gas all year round even on cold winter days A spanner may be required to change gas bottles The bottle should never be stood on the trolley base and placed directly under the barbecue Gas bottles should never be stored or used laid on their side Never store gas bottles indoors For optimal performance we suggest the following Butane Minimum Propane Minimum Bottle Size Bottle Size Aurora 2 Flat Lid 15kg 6kg Aurora 3 Flat Lid 13kg Aurora 4 Flat Lid 13kg Suitable regulators for butane must have an outlet pressure of 28 30mbar For propane the regulator must have an outlet pressure of 37mbar YOU MUST HAVE THE PROPER REGULATOR AND BOTTLE IN ORDER FOR THE BARBECUE TO OPERATE SAFELY AND EFFICIENTLY USE OF AN INCORRECT OR FAULTY REGULATOR IS DANGEROUS AND WILL INVALIDATE ANY WARRANTY If in doubt please consult your gas dealer distributor G Installation GI Selecting a Location This barbecue is for outdoor use only and should be placed in a well ventilated area Take care to ensure that it is not placed UNDER any combustible surface The sides of the barbecue should NEVER be closer than metre from any combustible surface Keep this barbecue away from any flammable materials G2 Precautions Do not obstruct any ventilation openings in the barbecue
15. ve regulator checked or replace Clean burners Clean jets and gas hose Reconnect wire Change ignition Burner will not light with a match LP gas bottle is empty Faulty regulator Obstructions in burners Obstructions in gas jets or gas hose Replace with full bottle Have regulator checked or replace Clean burners Clean jets and gas hose Low flame or flashback fire in burner tube a hissing or roaring noise may be heard LP gas bottle too small Obstructions in burners Obstructions in gas jets or gas hose Windy conditions Use larger bottle Clean burners Clean jets and gas hose Use BBQ in a more sheltered position Gas valve knob difficult to turn Gas valve jammed Replace gas valve For reference and correspondence record your serial number here See sticker on side of barbecue body Serial No This number may be required when ordering spare parts or accessories A part reference number may also be required where applicable Published February 2009 15
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