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Operating instructions - Rapid Welding and Industrial Supplies Ltd

1. After having remedied the cause of malfunction the AVM has to be reconnected to the mains supply After having switched off the cutter motor to position 0 it may be restarted 11 7 Servicing customer service For ordering spare parts refer to the separate spare parts list For troubleshooting please contact the branch responsible directly Please indicate the following details e Type of machine GF 4 GF 4 AVM or GF 4 MVM GF 6 GF 6 AVM or GF 6 MVM GF 20 AVM RA2 RA 8 RA 8 AVM or RA 8 MVM RA 12 RA 12 AVM or RA 12 MVM e Machine no see type plate 56 Cy orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions 090000009000000099000000990900000000000009900000000000000090900000090000900909090000009090000009000000990000000900000909000000090900000999 EU declaration of conformity 090000009090000099990000909900000090000009009000090090000009900009009090000009900900090090909900000090000000000000099009000009000000090000000909000009999 12 EU DECLARATION OF CONFORMIT Y 12 1 EG Konformitatserklarung Declaration of conformity Dichiarazione di conformita D claration de conformit Declaraci n de conformidad GF 4 GF 6 RA 2 RA 8 RA 12 Standard MVM Orbitalum Tools GmbH Josef Sch ttler Strafe 17 78224 Singen Deutschland Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 524 As in appendix II
2. 0090900090090009090000900000900099000909000090000900090000000090000009000000000000000900090009000000090000000090000009000000000000900000090000000000009000000000000009090000000000009090000000000000000000909000000000000900000000090000000000000090000000000000000000900009000090 06 12 11 OT GF RA BA 790142766 02 EN CO orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 9 Information and safety instructions for the responsible body GF RA Operating instructions 90000099900000099090000009990009009090000009900000009900000090990000009090000009099000000009090000909000000099090000099000000900000009000000090900000009090900000900900009009909090000990000090900000090900090090909900000009090000000090000009900000009900000009000000000000000900000009090000009900000090999009 0909000909090009999009090000099009000900009009099009000000900000900000900090000090000009000009000900000090000909000000900000000090000900000009090090009000090000009000009000000000000090000000909000900000090000090000090900900000000000900000009090000000000090000900900000900009000009000009000009000099 If the mains cable is damaged live parts may cause death if touched directly Fatal electric shock DANGER Keep the mains cable of the cutter motor away from the saw blade or bevel cutter G Donotlet the cut off pipe piece drop in an uncontrolled manner G Donotrun the machine unattended gt Secure the falling pipe piece During proces
3. e When working with the AVM the AVM stops automatically after each cut If you are working manually switch off the machine after each working cycle ON OFF switch of the pipe cutter and allow the machine to run to a stop e When working with the AVM do not stand in the swiveling range GF 20 AVM up to 2 m of distance while the auto matic rotary housing is rotating e When working with the AVM the machine may only be operated with the AVM protective bar assembled for information on the protective bar see chap 3 5 p 16 e nextreme operating conditions conductive dust can settle inside the machine so to increase safety the customer should ensure that an SPE PRCD or FI protect switch is installed by a qualified electrician between the mains supply and the machine e When working with the machine wear safety shoes in accordance with EN ISO 20345 at least S1 safety goggles in accordance with DIN EN 166 tight fitting safety gloves in accordance with DIN EN 388 and ear protection in accor dance with DIN EN 352 NOTE The recommendations concerning Personal protective equipment only apply to the product being described Other requirements resulting from the ambient conditions on site or of other products or from combining with other products are not taken into account These recommendations do not in any way release the responsible body employer from its statutory health and safety at work obligations towards its employees
4. 34 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Setup and assembly 90000099090900000990000000999000900900000009900000909090000090990000090900000090900000009900000900000009909000009090000009090000009000000000900000009090000090900009009909090000990000090900000090900000090900000009909000000090000900990090900009900000090000090000000000900000009990000099000009090999009 8 4 Adjusting the pipe dimension NOTE We recommend supporting pipes longer than 1 m with a pipe feeder or extension unit see chap 8 1 3 p 32 8 4 1 Saw blade without additional cutter 1 Turnthe slide with saw blade all the way down using the hand wheel 1 2 Insertthe pipe so that it almost reaches the saw blade 3 and tighten using the multifunctional wrench 4 3 Usethe handle to turn the motor upwards for about 30 clockwise until the saw blade is in cutting position Turn the hand wheel 1 until the teeth of the saw blade 3 protrude about 1 to 2 mm 0 039 0 079 inch inside the pipe 2 5 If desired perform a test cut cutting the pipe see chap 9 1 3 p 41 for machines with AVM chap 9 2 2 p 43 for machines with MVM and chap 9 3 2 p 46 for working without AVM MVM check the cut result and readjust the hand wheel 1 if necessary 6 Turn the motor back to its home position When working with the AVM Hold down the STOP button 6
5. 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 37 Setup and assembly GF RA Operating instructions 90000099909000009909000000999000009000000099090900000900000909900000990000000909000000090900009090000000990090000909000000909000000900000009090000000090900000909900009009909000099000009090000009909000900909099000000090000000090000009009000009090000000900000900900000090090000000909000009990000090999009 8 5 Selecting the motor speed 090090090900909000900900090000090000090900090900090000090090000000000009000000000000009000090000009009000000009000009000009000000900900000009009000090000900000090900000900000900090090000009009000000000000000000000000900909000090000000000000900900009000900000090000009000000000000000000009000009 0090000090900909009000090900009009099009009000009000000000000000009000000090000920900000000009000900000900000000000000000000900090000000000000000000000900000090000900000000909000000090000009000000000000000000009000900900009000900000000000009000009000000000000000000009000009009000000 0999000009099090999000090909090000090900900009000090000009009090000090090009000000900000900090909000090909000000090000000009000009090000900090000009009000000090900000090009000000900900900000909900000000009009000000090900000000090909000000900900900000000900900000000009090900000000090000000090099909 Pipe material RPM control setting 1 Spindle speed rpm Force feed level AV
6. Slide jaw 19 Slide housing 20 ON OFF switch line laser 000909000000900000009099000000090000900000000090000009000000000900000000000000909900000099000000090000000000000000000000000000900000009099000009090000009000000000000000000000009000000000000009000000000000000900000000000000000000090000000000000090000000090900000009090009090990 14 Cy orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Product design 9000009990000009900000009990000090000000990000090099000009099000009090900000909000000090900000900000009900000009090000000990000009900000000909000000090909000009090000900990900009900000909900000099090000090909090000009000000000000900990090000099000000099000009009000000900909000000909000000990900009090999009 3 3 Pipe Cutting and Beveling Machine GF 20 AVM Star handle 2 AVM design see chap 3 5 p 16 3 Cover plate 4 Saw blade bevel cutter 5 Multifunctional wrench vice handle 6 Chips guard 7 Slide block 8 Handle 9 ON OFF switch 10 RPM regulator Rotating speed indicator 11 Motor 12 Plug connection with quick disconnect coupler 13 Height adjustable lift ing bench 14 Chiop collection tray 15 Slide housing 16 Slide jaw 17 Oil level indicator and oil fill plug 18 Flexible hose Cooling System see chap 10 p 49 not included as standard 19 Cooling pipe for con tinuous compresse
7. 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Operation 9000009909090000090000000909900000900000009900000009000009099000009900000009090000000099000009000000099090900000909000000909000000900000009090900000009090000009090000900990909000090900000909000000909000090090909000000099000000009000090099009090000990000000900000900900000000900000009900000099900009090999009 9 1 2 Initial operation 1 Connectthe pipe cutter to the socket 1 of the AVM 2 Connectthe mains cable of the AVM to the main power supply 9 1 3 Cutting the pipe with AVM IMPORTANT Ifthe pipe cutter was out of operation for a relatively long time P Swivel the cutter motor by 180 GF 20 AVM 150 P Switch on the AVM and the pipe cutter see chap 9 1 2 p 41 let the cutter motor run for about 10 seconds This relubricates all gear components 0909000909000909099000090000909000090900090900000900000900000000000009000000000000090000090000000900000009000009000000000000900000009000009000000090000009009000009000000000000090000000000000090900000000000900000090090000000900000000000900000900000009090000000000090000009000009090000900 Adjust the pipe dimension see chap 8 4 p 35 Adjust the saw blade to the pipe dimension see chap 8 4 p 35 1 2 3 Ifnecessary tighten the hexagon nut of the saw blade fixture a fraction see chap 8 3 p 33 4 Adjust the spindle speed and the feed force level for standard values see chap 8 5 1
8. 099 40 05 099 999 08 0 9000 00 9 Q6 0 0 6 009 0 09 98 0 96 0 0 6 8 9 2 0 8 0 8 00 0 0 00 2 9 00 9 05 089 0008 09 006 0 9 9 99 0 60 99 4 99 015 lo 6096 99 0 2 eV sU Role CU d C4 V C909 08 009 9 99 Qe Gis iowa HP 2 54 2 54 2 54 2 54 2 54 kW 0 05 0 05 0 05 0 05 0 05 Power AVM E E L E A E E S E E E a E E L E E L T E E L N E E E E L E E L E E A E E A E E E EE HP 0 07 0 07 0 07 E 0 07 0 07 Protection class Double insulated according to Class Il DIN EN 60745 1 9090909900990990000009099000009099000009900000090009000009000090000900900900009000090000090000090000009090000090900000900900900000990000000000909000900909900090000009090900000000000009000000000000090000009000090009090000900000000090090000090000009000009090900009090000090990000000009000000099999 00900900000000000000090000000000090000000000000000000000000000009000000000000000000000000000900000000000000000000000000000900000000000090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009000000000000000090990 0099090000990009009000909090009009000009090000099000009000009090000900000000090900000900000000009090000000900000000000900000000009000000000009000000900000900000090000000000900009000000909000900090000900000009000009000009090000900000090000090009000090000009900000000090000000900000000099009 Tool speed rom 65 215 65 215 50 163 65 215 65 215 65 215 areas spega rpm 0 1 3 9 0 3 3 5 0 1 1 1 2 0 1 2 3 0 1 1 8 in LE mex Nm 101 353
9. A of the EC Machinery Directive 2006 42 EC and the EMC Directive 2004 108 EC Die Bauart der Maschine The following product Il seguente prodotto Le produit suivant El producto siguiente 9000009900009900090000009090090009009000009090009099000009000090009000090000009000000909090000090900090009000009900009009000900000000900000999 Seriennummer Series number Numero di serie Nombre de s rie N mero de serie 0909900090909900009090090090000090009000909000009000009000090000090900090090090990900000900000900000000900090900900090909000009900000000000999 00990000909900000990000090000900000090090090090000009000000000900900000090000900900000900000000000000000090000000000000900000000000099 ist entwickelt konstruiert and gefertigt in bereinstimmung mit folgenden EG Richtlinien was designed constructed and manufactured in accordance with the following EC guidelines stata progettato costruito e commercializzato in osservanza delle seguenti Direttive a t dessin produit et commercialis selon les Directives suivantes ha sido proyectado construido y comercializado bajo observaci n de las siguientes Directivas Folgende harmonisierte Normen sind angewandt The following harmonized norms have been applied Le seguenti norme armonizzate ove applicabili Les normes suivantes harmonis es o applicables Las siguientes normas armonizadas han sido aplicadas 99000009990000900000090009000900009000009000000000090090000
10. Start button 3 Stop button 4 EMERGENCY STOP button 5 Buttons for the feed force level Light barrier 7 Protective bar 00090000009090000000909900000929000009009900000009000009000000090090000000000000900000009000000009000000000000000000000090000009000000000090000090900000000000000900000000000000090000009000000009000000000000000000000000000000000000090090000900000000000000090900000009090009090999 16 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Product design 900000999090000099090000009990009009000000099090000900090000090990000090900000090900000009090000090000000990090000909000000909000000000000090909000000090900000090900009009909090000990000009090000009090000900909900000009909000000090000900990090900009900000090900000900000000900990000009090000009900000909099009 3 5 1 Description of the AVM buttons Fi Display If the control unit is connected to the power supply the display shows the feed force level currently selected A point is shown in the bottom right of the display to signal that the light barrier recognizes the reflector The AVM can only be started with reflector recognition If a fault occurs this indicator blinks every second and displays F and a number from 1 to 6 For error messages trouble shooting see chap 11 5 p 55 OG Feed buttons By pressing these buttons it is possible to preset the desired feed
11. WARNING 790 142 289 Dangerous laser radiation 090090099090009009009090900009090090900900000090009009000000090900009090000090000000000909090009000000090009090900090000000090909000909000000900090990000000000909090000000009000000000000900009090900090000900000900009000000900000900000909900090000000000000009000000090090000009009000000090000090900900000000900999 GF 6 AVM MVM Directly on laser WARNING 790 142 288 Laser class l 09900099000099000909000900000900990000900009000009090090900000000090900000000090009000000900900900000000000009000000090090090000000000000000000090000900900000000000000009000000900000009009900000000000000000000000099 GF6 AVM MVM Slide housing WARNING 790 142 289 Dangerous laser radiation 0090900090900090900000000090000009000009090000000000000000090000000000000000900009000000000000000000000000000900000000000009000000000000000000000092000000000009090000000000000000000000090000090000090000090900009000009000000000900000000000000000900000090900000000000009090999 Warning symbol with Code 790 142 298 000990000000900000009099000009090000090000000000000009000000900090000000000009009099000000909000000090000900000000909000000000009000000000000099000009900000000000000000000900000000090000000000000090000000000000009000000000000000000000900000000000000900000000990000000990009090999 12 G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA
12. With error messages the O button can be used to switch off the AVM the error then no longer appears in the display 3 6 Manual Feed Module MVM Cannot be used in combination with the RA 2 and the GF 20 AVM Gear Fastening screws Gear drive with free wheel 4 Hand wheel 06 12 11 OT GF RA BA 790142766 02 EN Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 17 Product design GF RA Operating instructions 9000009900000009090000009990000090000000990900009000900000909000009909000000900000000909000009000000099000000990000000900000900000000909000000000900000909000090099009000099000000909000000909000900909000000090000000090000009900090000990000000900000009000000900909000000909000009900000090999009 3 7 Accessories Not included as standard 0900009990000909900009099000990009900090000000000909900000900000090000090000090000090090900000090000099000009099000009000000009000009000009090000900900000009000000900000900000000009000000000900000909000000900000090090000090000090990000009000000900000009000009090000009000000009000009090000990909 Danger presented by using poor quality accessories and tools not approved by Orbitalum Tools Diverse physical injuries and material damage WARNING gt Use only original tools spare parts materials and accessories from Orbitalum Tools 990900090900009000090900090000990000990009090000009090009000000000900000990000909000000900000009000009090000090900000000000000900000900
13. adequate feed force correct dimension see chap 8 4 p 35 and speed see chap 8 5 p 38 settings Hold on to the motor unit tightly by the handle and guide it with low adequate feed force dur ing the machining process 90000990000090900009900099000990009000090900090009090000090000900090000090000090909000000000000900000900000900000009000000900000900000900000000000000900000009000009090000009090000009000000909000000900000009000000900900000090000009090900000000000090000090000090000000000000090000009000000990 Risk of machine and pipe falling Irreversible crushing WARNING P Check the machine s position and secure it so it cannot fall gt Support pipes using pipe stands 0090900009900009000099000090900909090900090000000000090000000000009900000000000900000000000002090000090000090000000000000090000009000099000000000000000000090000909900000000000090000009000000090000090900000900000090900000000900009099000000000000909000000000009000000000000099000009909 Trapped fingers between the vice clamping shell and pipe Irreversible crushing G Donotinsert fingers between the vice clamping shell and pipe 00909000990000900009000090990009009000900000900000000000000000000900000900000000000000090000090000009000000090000000900009090000909090000909009000000000009000000909000009000009000000009000009090000009000000090000900900000900000009000000900900000000000909900000000000000900000000000900000090 Restarting the machine following blockage Diver
14. and pivot the motor back into the normal position or cH s Di o D AV M NOTE Scale of the hand wheel a readjustment by one graduation mark results in a radial feed or bevel alteration of 0 1 mm 0 004 inch for the GF 6 and GF 20 AVM of 0 2 mm 0 008 inch 00090000900000000009099000000900009009000000900000900000000090000000000000909900000092090000000900000000000009000000000009000000000009090900000990000009000000000000000000000009000000000000009000000000000000000000000000000000000090090000000000009000000009090000000990009090999 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 35 Setup and assembly GF RA Operating instructions 90000099909000009909000000999000009000000099090900000900000909900000990000000909000000090900009090000000990090000909000000909000000900000009090000000090900000909900009009909000099000009090000009909000900909099000000090000000090000009009000009090000000900000900900000090090000000909000009990000090999009 8 4 2 Saw blade with additional cutter 1 Turnthe slide with the saw blade and additional cutter 2 all the way down using the hand wheel 1 2 Insert the pipe so that it almost reaches the additional cutter 2 and tighten using the multifunctional wrench 4 3 Usethe handle to turn the motor upwards for about 30 until the saw blade is in cutting position Turn the hand wheel 1 until the teeth of the additional cu
15. barcompressedair 192 sn 425 47 with 6 9 bar compressed air 227 090000909000990009090000909000090000900009000090000900000090090009000000900090000909000900900090900000090000009000009000000900090009009000900009009000900000090900900090909900000900900909000000009099000000000090900900000000 The temperature of the air current can also be reduced by 11 C Lower air current temperatures can also be achieved by increasing the flow of hot air through adjusting the pin valve The pin valve is located in the hot air outlet Vortex tubes produce a lower air current at lower temperatures and at lower BTUH or kcal h performance ee Code Continuous cooling system Compressed air 5 5 8 0 bar required 790 050 773 09000000090099090000009090009090000000090000900900000090000000000900000000000000000000000000009000090000000000000000000000000000000000009000009000000000000000000000000090000000090000000000000000000000000000000000090000000000000000090000090090000000000000090900900900000000000000 3 7 41 Aluminum clamping shells for GF 20 AVM For GF 20 AVM Ideal for clamping thin walled pipes When ordering please indicate the outside diameter of the tube to be worked on Included in the scope of delivery e 4clamping shells e 8cylinder screws e 8cylinder pins 90990990099009000990090090090009000009090000000000000909090909009000900000900000009009000909000000090090000090000090000009090000000090000000000000090000900900009009009000009000
16. chap 8 3 p 33 4 Adjustthe spindle speed see chap 8 5 1 p 38 5 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 9090900909009099009909090009090009900090900090900000000009090909009000900000900000000000000900000900000000900000000000000000900900090000000000000900000009000000000000000000009000009009000900000000000000900000900000900009000000009009000090900000909000000000000000009000009099000009 6 Apply saw blade lubricant to the bevel cutter Recommendation 2 e upto 2 atleast every 3 cuts e over 2 and with chrome and high quality steel pipes prior to every cut ec M NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 0090000909090009090900009090000000000099000900009009000000000000000009090000000000000900000000009090000000000000900000000000009000000000000000000000000000000000000009000009000000000900000000000000000000000000000000000000000000000000090900000000000000000900000000090000009000909090 NOTE For continuous operation after beveling loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 0909900090900099900090000090000090000909000009000090000000900000900000000000009000000000000900000000000090000000000009000009000000900000900000909000009000000009000009000000090000090900009000000000
17. every 3 cuts e over 2 and with chrome and high quality steel pipes prior to every cut bo NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 06 12 11 OT GF RA BA 790142766 02 EN C orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 43 Operation GF RA Operating instructions 0900000990909000099000000099900000909000000990900000009000009099000009990000090909900000000990000090000000990900000909000000909900000990000000090900000009009000009090000900990090000990000009090000009090009009099000000009000000090000900900000009900000009000000090000000090900000099000009990000090999009 090900909900099990090900000090090090000090009099000000090900009000000909000000000000009000009000009090000000900000090900000090000090000000090090000900000900090090090000090000000909000000000000090000909090000000000900900009000900009000000000000009090009000000000000000090000900900000009000009090000099 NOTE For continuous operation after cutting loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 000900090900009000000000000000009009090000009000000000000000000000000009000000000000000000009000000900000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000000000000000000000009000000900000000000000000009000009000009 7 Switch pipe cutter on Carefully turn th
18. force in 9 levels If the device is ready for operation these buttons may be pressed at any time to set the feed force level or to vary it during processing If one of the buttons remains pressed by the user the display runs in the direction select ed by the user D START button The machining process is initiated by pressing this button when the cutter motor is running After start up this button serves no further function It also has no function during a fault or while the soft ware version is being displayed 0 STOP button Pressing this button during the machining process stops the feed and the cutter motor The cutter motor then has to be returned to the starting position By pressing the zero button the cutter motor can be turned back more easily The cutter motor must not be running As soon as a point lights up in the bottom right of the display the AVM can be restarted Calling up the current version of the AVM The version is displayed when the OO buttons are pressed simultaneously The following sequence then flashes S 2 0 0 H 1 2 3 The first letter S stands for software the next three letters stand for the software version then there is an H for hardware and the three numbers that indicate the hardware version Then the display returns to the last feed force level that was set EMERGENCY STOP button Only press in an emergency Pressing the EMERGENCY STOP button interrupts the power supply Unlock the button to restart
19. jaws for GF 4 RA 4 and RA 41 Plus ee 790042201 3 7 5 Set of stainless steel caps For GF 4 and GF 6 AVM MVM Prevents contact corrosion between tube and clamping parts The stainless steel caps are supplied as standard with the GF 4 and GF 6 AVM MVM 090900009909000090909000900090000090000090900909009000900000900000909000009090090000900900009000900000000000090900000909000000900000000090000090000090090009090090000009000009090000000000000900009000000900900009000909000009090000090900900090009009000900000900000009009000000000090990909090090000000000000000 Article d Code Set of stainless steel caps forGF4 right left 5 s 790142241 Set of stainless steel caps for GF 6 right left 790 143 200 3 7 6 Quick mounting plate with screw clamps With integrated screw clamps for quick mounting of the machine on workbenches Ideal if changing location often 00000009000000000000000009000000000000090000000000090000000900000000000000000000000000000000009000000000000000000000090000090000000000000000900000000000000000000000000000000000000000000090009000000000000000000090000000000000000000000000000000000090000000000000000000 0909090990090090090090009000009000009000900900090000900900090000900000009000090000090900000900900000090000090000090000009090090000090000090009000000900009000000900000000090000090900009090000000900009000900000900000909000009009000009009000909000900000090000009000909000090000000000000000 00909000090909
20. plate is clamped directly to the workbench without pre drilling 8 1 1 Mounting the quick mounting plate on the workbench 1 Markand punch the bolt holes on the workbench Use the quick mounting plate as a template 2 Drill 9 13 mm holes 3 Fasten the quick mounting plate with screws 8 1 2 Mounting the pipe cutter on the quick mounting plate 1 Onlyinsert the pipe cutter in the assembled quick mounting plate on the side with the help of a crane or a similar lifting tool 2 Boltthe pipe cutter securely in place with the hexa gon bolt 06 12 11 OT GF RA BA 790142766 02 EN C orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 31 Setup and assembly GF RA Operating instructions 90000099909000009909000000999000009000000099090900000900000909900000990000000909000000090900009090000000990090000909000000909000000900000009090000000090900000909900009009909000099000009090000009909000900909099000000090000000090000009009000009090000000900000900900000090090000000909000009990000090999009 8 1 3 Pipe feeder base and extension unit mobile workstation When using the Orbitalum Tools pipe feeder base unit the pipe cutter is directly fitted to the mounting plate of the base unit without special accessories special accessories code no 790 068 051 NOTE We recommend supporting pipes longer than 1 m with one of the pipe feeders listed below all special accessories IMPORTANT When working with th
21. process the pipe while it is loose in the vice G Never use a damaged or deformed saw blade or bevel cutter gt Clamp the pipe to be cut into the vice gt Immediately replace worn out tools gt Ensure that the cutting tools are correctly fitted gt Pipe dimension must be set correctly During cutting the saw blade must saw through the entire pipe wall gt Avoid breaking tool through low adequate feed force correct dimension see chap 8 4 p 35 and speed see chap 8 5 p 38 settings gt Hold onto the motor unit tightly by the handle and guide it with low adequate feed force dur ing the machining process 0000000009090000000090990000029290000900090000009000000900000009009000000000000009090000009090000009090000000000009090000000000000000000000099000009090000000000000000000000000000090000000000000009000000900000000000009000000000000000009000000000000090000000099000000099000090999 06 12 11 OT GF RA BA 790142766 02 EN C orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 33 Setup and assembly GF RA Operating instructions 9000009990900900099000000099000009000000099090900090009000009099000009909000000909000000099000009000000099009000009090000009009000000000000090900000000909000009099000090099009000090900000090900000009000900909099000000090900000000900000099009900000990000000990000000900000000909000000999000009990000090999009 0909009099090099990090900000900900090000900909090000009090000900000
22. units the mobile workstation etc Authorised to compile the technical file is Mr Gerd Riegraf Orbitalum Tools GmbH D 78224 Singen Markus Tamm Managing Director Singen 22 01 2010 08 12 11 OT GF RA BA 790142766 02 EN Hasan Caglar Manager Division Process Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 57 EU declaration of conformity GF RA Operating instructions 90000090990900000990900000099900000900000009900000000900000909900000909000000090000000099000009000000009909900000090900000009000000900000000909000000090909000009090000900990090900009900000090900000099090000009009900000009000000009000000990090900009900000009000000090000000099000000099000000999000009099009 12 2 GF 4 AVM GF 6 AVM RA 8 AVM RA 12 AVM EG Konformitatserklarung Orbitalum Tools GmbH Declaration of conformity Josef Sch ttler Straf e 17 Dichiarazione di conformit 78224 Singen Deutschland D claration de conformit Tel 49 0 77 31 792 0 Declaraci n de conformidad Fax 49 0 77 31 792 524 As in appendix II A of the EC Machinery Directive 2006 42 EC and the EMC Directive 2004 108 EC 09090009099000009009000090000900900090000009009000090900000900000000090009090090000090000009000000000000090009000900000900000000000000000909000900000000090000090000000000090000000900000000000000000900000000000090900000000000000000000000900000090900000900000000009090000009000009090 d rd edid GF 4 AVM Pipe Cutting and Beve
23. 0 4 ASSENIDUV uires eso ve rau ea EE Fe eh poet aue ec s s 50 11 Servicing maintenance troubleshooting 52 11 1 Maintenance eese eene ene 52 II Uy ALAS EL ueste vedoriv und Poesie cepe PUVERUFI DIR UEESUR ME 52 11 2 Checking the oil level of the gear and tODDIHE UD cueve cie see beeo pers vesbesuoseub va a Use Evers 53 11 3 Cleaning the slide guide 53 11 4 Mounting instruction for laser Change of batteries eere 54 11 4 1 GF 4 GF 6 AVM MVM err 54 11 5 What to do if General trouble shooting 54 11 5 1 What to do in the event of tool breakage 55 11 6 Error messages trouble shooting AVM 55 11 7 Servicing customer service 56 12 EU declaration of conformity ees 57 12 1 GF4 GF6 RA2 RA8 RA 12 Standard MVM eere nnne 57 12 2 GF 4 AVM GF 6 AVM RA 8 AVM RA asses set Saree nace st tuas E 58 123 GP ZO AVM E 59 4 O orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions About these instructions 9000009909090000090900000099900000900000009909090009000900000909900000909000000909000000099000009000000099090000090900000090900000000000000909000000009090000090990000900990009000099000009090000009909000009099000000099000000009000090090009000
24. 000000000000000000000009000000000000000090000000009000000000009 NOTE Some of the work mentioned depends a great deal on the use and on the ambient conditions The cycles specified are minimum specifications In individual cases differing maintenance cycles are possible To ensure machine safety carry out maintenance with VDE testing on an annual basis If the machine does not function as previously described the machine must also be sent into an authorized service center 0909009090090990909909000900009000990000909000000900009009090000090000090000000000090090900000900000900000000000009000000090000090000000000000900900000900900090000000000000009000000900900090000000000009009000009000009000000000000900900009090000090090000000000900900000090090009009000009 Danger of death by electric shock Non observance could result in death or serious injury gt Before the maintenance work is carried out allow the machine to run to a stop and pull the mains plug 990900900009099009090090090000909000900009000000009000090900900090000090900000000900009009000009000009000900000000009000000090090009090000000000000000000900000900000000000090090090009000009000000009000090090090009000009000000090000090090000090000090090000909000090090000090000090090000900 Risk of electric shock due to poor electrics Fatal electric shock DANGER gt Before the maintenance work is carried out allow the machine to run to a stop and pull the mains plug gt Repair and maintenan
25. 000000000000000900000000000000090000009000000900000000090009000900000009000000090000009000900090009000000900909009009009000900900000000090090090000909 090909000990900090909900900099000009900900000000090000900090000090000090900000900090000900000000000900900009000900000900000909000000000090009000009000009090900000000000000090000090009000009900000909000009000000009900009000000909000900000090000009090000900090000009090099090900909000000000000000 0000000900990000009000009000000009000009009000009000090000009000000009090000000000009000000000000000000009000000000000000000000090000900000000000000000000009000000000000090000000000000900900000000000090000000009000000000000900000000000000090090000000000090009000090009009000000000009 18 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Product design 9000009909090000099000000099900000900000900990000000909000009099000009090000009090000000909000009000009009909909000009090000009090000009000000009090000000909000000909000090099009090000990000090900000009000090090099000000909000000900000099000000990000009090000000900000000900000090900000099000009090999009 3 7 4 Special high quality stainless steel clamping jaws E EY For RA 2 GF 4 RA 4 and RA 41 Plus In pairs Can be retrofitted ps i While stock last re Special stainless steel clamping jaws for RA2 2 2t 790041323 Special stainless steel clamping
26. 00000000000009000000000000090000000909000000099000090999 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31792 0 27 Initial operation GF RA Operating instructions 900000990900000090900000099900000900000009900000000090000009090000099000000909000000090900000900000009900900009090000009099000000909000000909000000090909000009000000099090900009900000090900000090900000090909000000090900000009000000990090900009900000009000000000000090090900000099000009990000090999009 6 INITIAL OPERATION 6 1 Checking the parts of delivery e Check delivery for completeness and damage caused by transport e Report any missing parts or damage caused by transport to your supplier immediately 6 2 Included with the machine e 1 Pipe Cutting and Beveling Machine GF 4 GF 6 GF 20 RA 2 RA 8 or RA 12 AVM MVM e 1 Transport case e 1Lifting bench Code 790 050 051 for GF 20 AVM only e 1 Set of stainless steel caps for GF 4 and GF 6 AVM MVM only e 1 Saw blade GF 4 Code 790 042 064 GF 6 790 043 018 GF 20 Code 790 047 026 RA 2 790 041 035 RA 8 790 043 018 RA 12 790 043 018 e 1 Mounting plate not for GF 20 AVM e jToolkey set e 1 Tube of saw blade lubricant GF TOP Code 790 060 228 not for GF 20 AVM e 1 Bottle of special gear oil Code 790 041 030 e 1Pump sprayer cutting lubrication KSS TOP Code 790 060 226 for GF 20 AVM only e jSetinstruction manual and spare parts
27. 0000000000009000000900000000000009000000000000000000009000000000000000000000000000000000000000000000090009000000000000000000000000000000000000000000000000000000000900909000000000000 3 7 13 Warning symbols Overview of warning symbols with order numbers see chap 2 5 p 12 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 21 Features and scope of application GF RA Operating instructions 9000009909900900999000000999000009000000099009000900090000090990000099900000090909000000099000009000000099000000909000000909900000099090000000909000000909000000900000900990090900009090000009090000090900090090990900000090900000009000000909009000099000000090000000900000090090900000090900000099900009090999009 4 FEATURES AND SCOPE OF APPLICATION 4 1 Features The pipe cutters are distinguished by the following characteristics e Enhanced safety due to stationary pipe rotating tool e Arestart inhibit function prevents the machine from starting in an uncontrolled way after it has been re connected to the electric mains or after the voltage supply has been re established following a power failure e Self centering clamping system e Low maintenance gear with oil lubrication e Saw motor with RPM control and ergonomically optimized motor for more secure operator position e Burr free cutting surface and deformation free pipe cross section e Cold machining process e Quick
28. 0000000000900090009009000000000000090900090000900000009000000900000000900900000000000000000000000000009 11 6 Error messages trouble shooting AVM In case of faults concerning the AVM the machine will stop automatically The display will flash at 1 second intervals alternately showing F and a figure from 1 to 6 Before restarting the AVM it has to be disconnected from the mains supply by pressing the EMERGENCY OFF button or by pulling the mains plug 0909090000900990900000900000090090000009000000900900000009090000000000000009000000900900000009000000000000090900000090000090009000009000000900900000909000090090000900909000000000000900000090000000000900000000000000000000900900000000009000090090000000090900009009000000009090000909009000000090999 Error message fault Possible cause Remedy Alert F1 Feed force level too high P Selecta lower feed force level Cutter motor overload Alert F2 Feed force level too high P Selecta lower feed force level Feed motor overload Pipe dimension not correctly set P Set the pipe dimension correctly see chap 8 4 p 35 Chips between slide housing and P Remove the chips pipe The slide housing is running slug gt Make the slide housing run gishly smoothly Obstacle in the swiveling range P Remove the obstacle Alert F3 Power supply of the cutter motor P Check the connecting cable and The cutter motor stops during interrupted the plug connections processing The overload protection rel
29. 000000000900000000000900090000009000009090000000000000009000009000009000000009000000000909000090009090000000000000000 20 Ce orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Product design 900000999009000009909000000909900090090000000990009000909090000090900000990900000909000000099000009000000099090000009090000009090000009000000090090000000990000009009000090099090900009090000090900000090900090090909090000009900000000900009009900900009900000009900000900900000090090900000090900000099900009090999009 3 7 12 Cutting lubrication KSS TOP The water soluble fully synthetic cooling fluid extends the tool life of the tool bits Contains no hazardous substances no labeling requirements according to GefStoffV Meets drinking water requirements in accordance with DVGW work sheet W521 Good anti corrosion properties 9000009000000900090090090000090000090900000900090000090009000090000000909000090000090000000900000009000000900900090900000900090000009000009000000000900000090000090900000090090000009000009000900090090000909009090000090000090000090009000009000900009000000900900000090900009090990090000000000000000 Article Yyy d Code Cutting lubrication KSS TOP 500 ml pump sprayer 790060226 Cutting lubrication KSS TOP 10 refill canister 790 060 227 009000900909090000990000000900090000000000000900000000009000000900000000090000090000000090
30. 00000000090000900000000000000000000000000000090000900000009000000000000000000000000000000090900000090090009099 Please see our latest product catalog for a large selection of saw blades and bevel cutters 3 7 2 Aluminum clamping shells for GF 6 RA 8 RA 12 For deformation free clamping of thin walled pipes The aluminum clamping shells are produced for specific customers When ordering please indicate the outside diameter and or inside diam eter and the wall thickness of the pipe to be processed 4 cylinder screws and 1 set of clamping shells are included When ordering clamping shells for RA 8 you also receive 1 drilling jig for assembling clamping shells and 2 cylinder screws for the drilling jig Other dimensions are available Please see our latest product catalog for a large selection of aluminum clamping shells 3 7 3 Aluminum clamping shells for GF 4 and RA 41 Plus For deformation free clamping of thin walled pipes Other clamping shells are available for various outer diameters 999990999099009909090090900990099009099009900900909909900900900909000909000909090900090900090090090900900900900900000900000090000009000000090000009009090000000000000000090900000000900000000090000000009009090000000090090009009000900009000900090009000000090009000090009000900090909009009000090909009009000090909 09090009000900000909090900909000909909009000090009090909090900900909000990009009009009009009009009009009000900000090000000000909000900909000900090009
31. 0000000090090990000000909000000090000000900000900000000090000000000000090900000909000000009000000000000900000000090000000000000090000000900000000000000000000000000000090000000000000900000000909000000099000090990 54 orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Servicing maintenance troubleshooting 9000009900900000990000009990000090000000990900000099000009099000009990000009090000000909000009000000099090000009090000009090000009000000009090000000909000009090000900990090000909000000909000000090000900900990000009090000009000090099000000099000000909000000000000000900000009090000009900000090999009 11 5 1 What to do in the event of tool breakage HH Stop the machine Press the EMERGENCY STOP button 1 remove the mains plug and undo the hexagon nut on the saw blade Reinsert the mains plug and engage the EMERGENCY STOP button 1 vw VO 1 Keep pressing the red stop button 2 on the AVM and if required turn the E machine back to its starting position with additional assistance another person Bi P Fita new tool remove the mains plug before replacing the tool see from G chap 8 3 p 33 ff for details of saw blade milling cutter fitting NOTE Ifa new tool breaks do not enter the old cut as the tool can break again 00990999009099000099000000000090000090000000000000009090090000000000000000009000090090900090
32. 000000090000009090000900990909000090900000909000000909000000909099000000090900000000900009009900909000099000000090000090090000000090000000990000009990000090999009 7 Switch the motor on Carefully turn the motor clockwise using the handle 1 until the pipe wall has been pierced through 9 Continue turning steadily until the pipe has been cut off 10 Switch the motor off and allow the machine to run to a stop 9 3 3 Beveling the pipe manually 9090090090090900090909000909000909000900090900000000900000900000900000900000000000900909000009009000909000090000000000900000900000900000000090000900900000900900090090000000000009000009000009000000000000900900000900000900900000000000090009009009000009009000090000000000009000009090000909 IMPORTANT Ifthe pipe cutter was out of operation for a relatively long time gt Turn the cutter motor by 180 P Switch the pipe cutter on and let it run for about 10 seconds This relubricates all gear components 09000999000909000099000990009090009000000909090009090000000000009090000090900000909000000000000900000900000090000000000000900000900000900000000000000900000900000909000000900000009000000000000909000000900000090090000090000090000000000000909000009000009090000000000000000000090000009099 Adjust the pipe dimension see chap 8 4 p 35 Adjust the bevel cutter to the pipe dimension see chap 8 4 p 35 1 2 3 Ifnecessary tighten the hexagon nut of the bevel cutter fixture a fraction see
33. 00000009009000009000009000000000000000900000900900090090000000000900900000090090009009000090000009009000009000009090000009000090090000009000009009000009 NOTE For continuous operation after beveling loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 09090090900099990090909009009090000090000900000900000900000909090900009090090000009000000900009009000000900000000000009000000000009000000090000000000000900009090000090000000900000000000900000009009000000000000900009009090009009000000000009009000090000000009000000000090090000000909000099000009 7 Switch pipe cutter on Press the OD START button This starts the pipe processing The cutter automatically shuts off after the correct bevel has been cut 9 1 5 Cutting and beveling pipes simultaneously e Pipes with a wall thickness of up to 7 mm 0 276 inch can be simultaneously cut and beveled e If using an additional cutter the cutter motor has to be turned around the pipe more slowly than during normal cut ting as two tools are being used at the same time The procedure is the same as described in chap 9 1 3 p 41 NOTE e f necessary lubricate the saw blade and the additional cutter again during work e For continuous operation after cutting loosen the hexagon nut on the saw blade to avoid dam age caused by tension e The evenness of the bevel height depends on the roundness of the pipe 909009009000090000990900009000090990099009009090000090000000900000
34. 000000900900000000900900990000990909009000090000000 0909000099090900090000009000900000900000900000000900000900000909000900909090909000009000090090000009090000009000009000000909000000009000009090000090900000909009000009000009900000000000009000090009000900900009000090000009000009000000090009000009900009000000900090000009090900090900909000000000000000 0099900000990900000000009000000900000000000000000000090090000000000009000009000000900900000090000909000000000000000000090090000000000000000000000000900900009009000009009000009000000000000000000090000009000000000900000000000009000009000000900000000000900900009000900900000000009 3 7 10 Continuous cooling system For GF 20 AVM For GF 4 GF 6 RA 8 and RA 12 on request To increase the service life of the tool and for improved surface finish to the pipe Infinitely variable The system is cooled with compressed air fed through a vortex tube The cooling air rate can be configured to the optimum level for your application Also suitable for cutting plastic pipes Cooling without coolants The tool is constantly cooled during the cutting process with cold air to 37 C 09090900909000909900900000900090090009000090000909000090000090090000090000090000000000009090090009090000000000900000000090000000000900009000900000009000000900090090000900000009000990000000090009000000009000090000000009090090090000009 Consumption slpm Temperature decrease C kcal h 351 s 46 with 5 5
35. 000009000000000000090000009009000900090000000000009000000090009999 06 12 11 OT GF RA BA 790142766 02 EN CO orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 5 About these instructions GF RA Operating instructions 90000099909000099090000009900090090000000990909000900090000090990000090900000090900000090900000900000000990909000009090000009090000000000000900909000000090900000909000000990090900009090000009090000009090009009009000000099000000009000000990000009900000090900000900000000009900000090900000099900009090999009 090090009090090900090090000090090900000909090000900000090000900000009000000000000000000900000090000000009000000000009000000900909000000900090009090900000000000909000009000000900000900000090090900000090900000000000090000900909000900000000000000090000090090000000000009000000000000000000009000009 Abbr Meaning a Gearon ies atime AVM Automatic Feed Module MVM Manual Feed Module 000000090900090990000900000900000000000000000000090000000900000000000009000000000090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009009000000000000000000009000000000000090000000000000090000099 9009009090000000000009090090000029000000909000000900000900000000900000090000090900900000029209000090090000000000000090000000009000000090000900909000009090000900000000909000009000000009000000000009090090000090000000000000009000000
36. 00000900000000000090000000009000000000000000000000909000000009000090999 30 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Setup and assembly 90000099090900000990000000999000900900000009900000909090000090990000090900000090900000009900000900000009909000009090000009090000009000000000900000009090000090900009009909090000990000090900000090900000090900000009909000000090000900990090900009900000090000090000000000900000009990000099000009090999009 8 SETUP AND ASSEMBLY 009009000909000090900000000000009000009000900009000000900000900000000000000000000909000000000000000000000000090000000000000000000000000000000000000909000000000000000000000000900000000000000000000000000900000000000000000000000000000900090009000000000090000000090090000009000009 00090009090009090900000000909090009009900900000009000000000000900009009000000000000090000009000090009900000090000090900000000000090900000000000000000009000000090000009000000000000000000009000090090000000000000000009090000900900009000000000000000090000000000090000000000000900009090009090 8 1 Mounting the pipe cutter on the workbench Not required for GF 20 AVM This is already supplied on a height adjustable lifting table see chap 3 3 p 15 Mount the pipe cutter together with the vice either e onthequick mounting plate see chap 8 1 1 for assembly or e onthequick mounting plate with screw clamps
37. 000009000009000000090000090000090000000900000009000900000000000000000000009000090000000000000000000000900009009000000900000000000009000090090000000000000000000090000090000090 000990090909009000000009990000099000090099900000090000090000000900900000000000009099000000909000000090000900000000000000000900000000000000090909000009090000000000000000000000000000090000000000000090000000000000009000000000000000000000900000000000000900000000990000000909000090999 38 Ce orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Operation 90000099900000099090000009990009009000000099009000009000009099000009090000090900000000990000090000000990900000909000000909000000900000009090900000009090000009090000900990909000090900000909000000909000900909099000000099090000000900009009900909000099000000099000000090000000090000000909000000990900009090999009 9 OPERATION 0090090009090000909000000000900090000090900000090000090000000000000000000000000900000000000900000000000000900000000000000000000000000000000000009000000000000000000000000009000000000000000000009000000900090000000000000000000000000900090000000000000900000000090000000000090 A Machine start up due to unintentional pressing of the ON OFF switch or the speed regulator Fatal electric shock DANGER Diverse physical injuries and material damage gt Prior to assembly dismantling maintenance and adjustment work di
38. 00000900009000009000009000000000000009000090090000090000000000009009000090090000090900000000000090900000090000090090009009 6 Apply saw blade lubricant to the saw blade Recommendation 2 e upto 2 atleast every 3 cuts e over 2 and with chrome and high quality steel pipes prior to every cut n v NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 090000909009090000000000000000090009000000900009000000000000000000000000000090900000000000900000000000000090000090000900000000000000000000000000000000000900000000000009000000000000000000000000000000000000000900000000000000000000000000900000000000000000090000000900009090 NOTE For continuous operation after cutting loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 09090009090090090000990009090900090000909000009000000000000000009000000090000000900000000000090000000000090090000000000000000009000000000000900000090000090900000090000090000000000000090900000000000900000000900000909000000000009000000000000090909000009000009090000000900000909090000090 46 Cy orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Operation 9000009090900000990000000999000009000000099090900000900000909900000909000000990900000009900000900000000990900000909000000909000000900000000909
39. 0000900000000090000909090 DANGER Vvww VO WARNING Y Y YYYY OOO 10 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Information and safety instructions for the responsible body 9000009909090000090900000099900090090000000990000090090000090990000099000000090900000009090000090000000990900000909000000909000000900000009009000000099000000900000009909090000990000090990000000900000909900000009090900000909000000990090900009900000090900000900000000009090000009090000009900000090999009 90909009090909009990900909090000990000900000090090990000000900000090000090090900000090000090000009000000000900000900000090000090000900009000000090900000900009000000900000900000000900000009000009090090000000000090000090900900000009000000000009090090000009000909000900000000900009000009000009000009000099 Danger caused by vibration and unergonomic monotonous work Discomfort tiredness and disruptions to the locomotor system WARNING Limited ability to react and cramps P Dorelaxation exercises gt Ensure activity is varied gt Assume an upright and relaxed posture when working 0990009990000900900990000900099000990000900000090000000900900000090000009000000900900000990000009000000900900000090000090900000909009000009900000900000009009000000990000909000000900900000990000090900000090090000009000090900000090090000090900009000099000090900009900099000
40. 0000900900000090900000000000900000000900000099090000909090000090900000090000009090000090 009009090000000900000909009000002900000009000000900000900000000900000090000900900900000292090000900000000090000000000000009000000900009009090009009200000900000000009900000900000000900000000000909090000009000000000000000000000900000090090000000000000000000090909000009000000099 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 47 Operation GF RA Operating instructions 900000909090090009909000000999000009090000009900000000900000909900000990000000909000000009090000090000000990000009090000009090000009090000000909000009009090000009090000900990909000099000009090000009090000090990000009000000009000090090009000099000000090000000000000900909000000990000009990000090999009 7 Switch the motor on Carefully turn the motor clockwise using the handle 1 until the pipe wall has been pierced through 9 Continue turning steadily until the pipe has been beveled completely 10 Switch the motor off and allow the machine to run to a stop 9 3 4 Cutting the pipe manually and beveling it simultaneously e Pipes with a wall thickness of up to 7 mm 0 276 inch can be simultaneously cut and beveled e fusingan additional cutter the cutter motor has to be turned around the pipe more slowly than during normal cutting as two tools are being used at the same time The procedure is the same as
41. 00009090009009000000900000900000909000999 009090009090009909009000009000900900900009000000000000000000000090090000009000000000090009000090900000000900000900000009000090000000090000090000009000090000009009000009000000090000000000900000000000000090000000000900000000900000090000009000090000000090000009000000000090900900000999 A Direct danger Non observance could result in death or critical injury DANGER Restrictions if applicable gt Measures to prevent danger 09090900990990090990000090009090009090990090000090090000090000090000000090000090090000090000900000009090000009900000000000000000900000900000000900000000000000000909000900000000090000000000000900000000000090000000000000090900000000000000000000000009000900900000090000009000000900900009999 Possible danger Non observance could result in serious injury G Restrictions if applicable gt Measures to prevent danger Dangerous situation gt Non observance could result in minor injuries Dangerous situation P Non observance could result in material damage 000900000900009090000000090909009000000900090000000990000009000009000090000000090000090090000900000000000000000000090000009000009090090000909000090090000009000000000009000000000000009000000000000000000090000000900000900000000000000000000000000090000000900000000000000000090909000099 1 2 Further symbols and displays 0990900909009090000909000909090000990090090000090000090000090000000900000000000000000000000000009000000
42. 00009900000009000000909000000009900000009909000009990000090999009 Protection against corrosion Anthracite colored coated components for improved sliding properties and protection against corrosion Multifunctional wrench Detachable It is possible to make 6 different adjustments on the machine using this multifunctional wrench Fixture for clamping jaws GF 4 AVM MVM only Locking mechanism of the slide housing prevents unauthorized usage and theft 0090990900000900000000090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009000000090090000009000000000000000000000000000000000000000000000000900000000000000000000000000000000000000000000000000000000000000000000000000990 00090000900000000009090990000009000090000000009000000900000009009000000000000009099000000920900000009000009000000000000000009000000000000009099000009090000000000000000000000000000090000000000000090000000900000000000000000000000000000090000000000000900000000990000000990009090999 9 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 23 Features and scope of application GF RA Operating instructions 9000009909090090009990000009990000090900000099009000900900000909900000990000000999000000099000009000000099000000909000000909000000909000000900990000000909090000090000090099090900009090000009000000090900009009099000000909000000090000009000900009900000090
43. 00090000000000000090000009000009090000090900000009000900090000090000000000000090000099000009000000000000090000090909000090000000000000900000909000099090 3 7 1 Saw blades and bevel cutters maximum strain and have a maximum tool life 4 different saw blades and bevel cutters are available for different uses 09099009099090009000000900900000009009000090009090009000000900909000000000000090000900000000009090000900090000000000900000090000900000000000009009090000900090900000900000900000000000000000000900000900000900000900000900000000090009000000900909000009000000090000090900000900000000000000909000099 Mild steel Cu INOX V2A V4A Ti Duplex CuNi CuZn CuSn 304 316 L Inconel 090900009900090909000000009000000000000900090000909000000000909000000900009090000000000090009009000900000090000900000900000009000000000909090000900090000900000009000009000000000909000090000000000900000000000000090000000000000009000900000900000000900000000000000090000000000900000909 2b c Performance range for high alloy steels stainless steel 2 High Performance range for high performance materials x r and high alloy steels E Premium range especially made for stainless steel applications with extra long durability 909099009090900090909000000000000000090000000900090099000000009090900900090000090000090909000009005900000000900000090090000900009090000000000009000000000900900900009000000000900000000
44. 0009000009000000090009000000000000000900000000000000000000000000900000000000000000000000000900000000000000009000000000090000000000090000000000000090000000000000000000000000000000000000000000000000000000009000000000000000000000000009000000000000090000099 10 2 Position of the cooling system on the GF 20 AVM The continuous cooling system is mounted on the right hand side of the GF 20 s lifting bench 1 and on the GF 20 slide at the front 2 3 The machine already has the appropriate mounting holes 000900009000000000090990000009000090090000000900000900000000000000000000000909900000090900000009000090009000000000000000009000000000009090000099000000000000000000009000000000900000000000000900000009000000000000000000000000000000900900000000000000000009090000000990009090999 06 12 11 OT GF RA BA 790142766 02 EN O orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 49 Continuous cooling system for the GF 20 AVM GF RA Operating instructions 900000999090000090900000099900000900000009900000900900000909900000090090000090909000000090900009090000000990000009090000000900000000000000909000000009090000090000000990909000099000000900000009099000000909090000000909000000009000090099000000099000000090000000900000000909000000999000009900000090999009 10 3 Product design 1 Cold air outputs 1 4 18 NPT Cooling pipe Warm air outputs 1 18 NPT Filter 5 Airintake compressed air attachment 1 2
45. 000900900000090000000009000000090000990090090000000000000090 0900909000000000000909009000002900000009000000900000900000000900000090000900900900000292000009000000000000000090000000009000000900000900909000900900000900000000909000009000000009000000000009090900000900000000000000000000090000000009000000000000000000009090000009000000099 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 19 Product design GF RA Operating instructions 9000009900000009090000009990000090000090099090900090090000090900000990000000900000000990000090000000990900000909000000000000099090000000909000000090909000009090000900990900000990000090900000909000000909099000000090000000090000009900000009900000009000009009000000009090000009900000099090000090999009 3 7 9 Saw blade lubricant GF LUB For cutting and beveling Increases the tool life of the saw blade The ecological lubricant em is the environmentally friendly successor to ROCOL with a new name and improved qual E ity GF LUB complies with the latest environmental guidelines and ecological standards The chlorine free GF LUB can be ordered using the same article number as the previous lubricant ROCOL 0909909090909900009000000090900000900090009000009000000000000009000090090000090909090009000900009009000009090090000090000009000000090900009090000000900009009000009090009000009000009009000009090000000000090000000900000000000000900000090000090000000
46. 0009090999 24 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Features and scope of application 90000099090000009909000000999000009000000099000000099000009090000099000000909090000000990000090000090099090900000909000000909900000099090000009090900000090000000909000090099090900009900000909000000909000900900990000009000000900900009009900000009900000090990000090090000000090900000090900000099000009090999009 4 3 Scope of application 4 3 1 Working range 0900000909909000990000909000009000900909000000900900000000900009090000000000900009000000900900900900909009009090090090090090009009000009000009000090000090000090000000000000000909000090000000090090009000909000909000900900009090000090000000000000000009000000000000000000009090000000000000009000009099 ivreoteistilins GF 4 GF6 GF 20 RA8 RA 12 AVM MVM AVM MVM AVM AVM MVM AVM MVM M oe uM c 2M Pipetb BipedbswODe A E E lupum e ee meee eter du i same Li iem ditte inch 0472 4724 0 839 6 626 1114 20 0472 2480 4488 9 055 6063 1295 Wall thickness nm 1 9 1 5 15 15 0 1 5 5 5 2 10 2 10 E m De ne ue pn nu RR ERE m em ses C Em T oma AEA due A ie etum QE dietus a ler P E PAA Ea P O m nu uc gum a v5 E m PME i eene ee RM RM MR ia os o ee Seen tat ana M NE AEE A ENT E SHE al ME CREE aaa ar oasis oe US ME ie ee oet Aes PEERS D ee al Cu bie BO TI BHEU
47. 0009990000000900009009000000090000090000000900000000000000009090000009090000000900000900090000009000000009000000000000000909000009900000000900000000000000000000090000000000000090000009000000000000000000000000000900090090000000000090000000099000000090009090999 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 41 Operation GF RA Operating instructions 900000909090090009909000000999000009090000009900000000900000909900000990000000909000000009090000090000000990000009090000009090000009090000000909000009009090000009090000900990909000099000009090000009090000090990000009000000009000090090009000099000000090000000000000900909000000990000009990000090999009 9 1 4 Beveling the pipe with AVM IMPORTANT Ifthe pipe cutter was out of operation for a relatively long time P Swivel the cutter motor by 180 GF 20 AVM 150 P Switch on the AVM and the pipe cutter see chap 9 1 2 p 41 let the cutter motor run for about 10 seconds This relubricates all gear components Adjust the pipe dimension see chap 8 4 p 35 Adjust the bevel cutter to the pipe dimension see chap 8 4 p 35 Adjust the spindle speed and the feed force level for standard values see chap 8 5 1 p 38 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 1 2 3 If necessary tighten the hexag
48. 00900000000900000009000009000000909900000009000000909000090090000090000000090000000000900009009009000009090000009000009000000900000090090000000000900900009000900009000000000000009000090000000000000000000090090000000900000909000009 IMPORTANT Before fitting the saw blade or bevel cutter Move the slide 9 all the way down using the hand wheel 8 00090009090000900000000090000000900090909000090000000000000000009009000000000000000000000000009000000000000000000000000000000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000009000000900000000000000000009000009000009 8 3 1 Inserting the saw blade or bevel cutter Turn the chip guard 1 down for approx 90 Loosen the hexagon nut 4 Remove the clamping plate 3 and the saw blade 2 Clean the saw blade shaft 6 and vicinity with a brush Fit the saw blade 2 or bevel cutter and the clamping plate 3 Tighten the hexagon nut 4 a fraction nun Fwn P Move the saw chip guard 1 back to its original position 8 3 2 Inserting the saw blade bevel cutter combination Turn the chip guard 1 down for approx 90 Loosen the hexagon nut 5 Remove the clamping plate and the saw blade Clean the saw blade shaft 6 and vicinity with a brush Fit the additional cutter 2 the saw blade 3 and the special clamping plate 4 Tighten the hexagon nut 5 a fraction eS a a Move the saw chip guard 1 back to its original position
49. 0090009009090000000000000000000000000000000000000090900909000000090090000090000000900000000000000000000000000000090009000000000000000900000000000909 099090900900999090099009009009009009099009009909900900990990099009009099009009009909900900900900900900900900090000009000900090090000000000090009000000009009009000000900000090000000000090009000009009000000900090090090009000900000900090009000900009000090009000900090909009009000000090090090000090909 0990090090090009009009000000000900000000090900000090000009000000900000909000000990900900909000000000000000000000000000000909000000009000900900900009000900090090900090000000000000000000090900000090000000000000000000000000000000000000000000000000000000900000000000000000000009000000000909 09909909090909009090900900090090009000090090009000900900990090909009090900909000909009909000900090090090009009009000900090000000009000000000009000900090000000000000000000000000090000000000000000000009000900000090000000000000000900000000090009000000000000900000090009090090090090000000090900900090909 090900009000900000900900909000900900909009009009009000000000000090090900000909009090090900900900090090090900900000900090000000000000009090090009009090090900000000000909009000990099000900000000000000000000009000009090000000000000090009090009090000000000000000909009090090900909000000000000000000090000000000009 9990900909090090099000900009000090900900900900909009090990990909099099099009009900990099009009009009009009000900000090009000009000009000009000909090009
50. 00900090990000090090090000009099000000000909000000099909 11 1 1 Laser gt No maintenance for the laser required P Forthe Laser is no service allowed P The laser has to be returned to the factory for any service or repair gt Itisnotallowed to open modify or to remove protective covers or housings except for battery change 52 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Servicing maintenance troubleshooting 90000099900000099000000999000900900000009900900000900000909900000909090000090000000909000009000009009900900000909000000909000000909000000090900000009090000009090000900990009000090900000090900000090900090090099000000090900000009000000990000000990000000900000000000000099000000990000009900000090999009 11 2 Checking the oil level of the gear and topping up The gears of the pipe cutters have an oil level indicator The oil level should be visible in the middle of the inspec tion glass IA Check the oil level through the inspection glass 2 and top up if necessary 2 Totop up unscrew the oil filler screw 1 Fill with special Orbitalum Tools gear oil 3 Re insert and tighten the oil filler screw 11 3 Cleaning the slide guide A Danger of being injured by a not sufficiently secured slide G Never dismount the slide by pulling it downwards WARNING gt Always tighten the safety screw when assemblin
51. 00900900090900000909000000000900900090000090000090000900009000000090000090000900000000900900000900000900000000000090000900009009000900000900000009000000090900000900009000090000090000009000009090000009090900000000000900000900000009 42 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Operation 900000999009000009909000000999000009000000099009000090900000909900000900900000090900000009090000090000000990900000909000000909000000990900000009090000000990900000909000090099009090000990000009090000009000090090909909000000990900000009000090099000000909000000090000000900000000900000009900000099900009090999009 9 2 Processing the pipe with MVM For more information on pipe processing with AVM see chap 9 1 p 40 For manual operation without AVM or MVM see chap 9 3 p 46 0900009909000090900009900099000990009000900000000909000009000000900000900000900000900900000009000009000009090000009000000009000009000009090000900900000009000000900000900000000000000000009000009000000900000090090000090000090000000900000900900000900000900000009009000000900000900000990 909090090900909900000909000990009000909000000090000900000009000009000000900009090900000009000009009000900090090000000000900000900000909009000900090000009000009000009009000000000000900000900000900000900000009009000009000009009000000000090090000090000090090000090900000090000090000090090009009 0090909000
52. 00990000000999000900909000090099090900000090000090900000990000000909000000009090000090000090099000000909000000909900000099000000009090000090090900000090900009009909000099000000909000000909000000909090000000900000000900009009900000009900000090990000000900000000900000009900000099090000090999009 9 3 Processing the pipe manually For more information on pipe processing with AVM see chap 9 1 p 40 For more information on pipe processing with MVM see chap 9 2 p 43 9 3 1 Shutting down even in an emergency 0090900000000090900009000000000000000000000000900000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000900000000000000000000000000000000000000000000000000009000000000000000000099 A Pulling the plug does not perform the EMERGENCY STOP function Diverse physical injuries and material damage DANGER Do not use crimped cables gt Ensure the plug is not obstructed gt Simulate an emergency by carrying out a practice plug removal 09909099090090000000900090900090090900900900000900000090000000000009000000900900000000000000000900000009900000000009000000090000009009000000090000000000000900009090909000000000000000000000909090000000000090000000000000909090000000000000000000000090900000090000900000000000000090009999 P Activate by switching the ON OFF toggle switch 12 If the ON OFF toggle switch 12 fails to work remove the plug from the socket or vacate the dan
53. 0099909900009000900990000900909000900000090900009000090090009009090900090000090900000909000009000090090000009090090009090000090000000900090099 Folgende harmonisierte Normen sind angewandt The following harmonized norms have been applied Le seguenti norme armonizzate ove applicabili Les normes suivantes harmonis es o applicables Las siguientes normas armonizadas han sido aplicadas 00990000999000009090009090009000909090000090000090000000000009000900009900900090000909090000090000009900090900990009009000090900000000000090900000090900090000000 GF 20 AVM Pipe Cutting and Beveling Machine with Automatic Feed Module 09090909090090909000090900909009090009090009000900000000009009000090900000009000009000090090000900900009090000090900000000000090000000000000000000000009090090000 0090000000900000000009009000000000000000000000000000009000000000000000000000000000000000000000000000000000000000000000090000000000009090000 9900000909099090009900009900000000090900000909000000900000090000909009000900000090000000909000000900000000009000000900000090090000099000009000090000099 Maschinen Richtlinie 2006 42 EG EMV Richtlinie 2004 108 EG 090900009990000909000090090000090900000900009009000090090000090000000000909000090000000900000009000000000900000090090000900000009090000000009090000 9 EN ISO 13849 1 2008 EN ISO 13849 2 2008 EN ISO 12100 2010 EN 1037 2008 EN 60204 1 2006 including all accessories of Orbitalum Tools e g the pipe feed
54. 0099990000909090000009000000900000090090000090990000900909000000990900090090909900000090000009009000000990900000900000090000000909000009999 Orbitalum Tools GmbH Josef Sch ttler Strafe 17 78224 Singen Deutschland Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 524 As in appendix II A of the EC Machinery Directive 2006 42 EC and the EMC Directive 2004 108 EC 0909000909900000900009009000090009000900000090900900909000090000009009000909009000900900000900000900000000090000000009000000009000009000000999 Die Bauart der Maschine The following product Il seguente prodotto Le produit suivant El producto siguiente 9090990900909090000090900000900000000900090900900090909009000000000090000000000000900000900000090090009900009090000009090009000900090000009000009090000099 Seriennummer Series number Numero di serie Nombre de s rie N mero de serie 99000009990000909909000000000909009000090090009000009090000000000900900009090000900000900009009000000090900900090000090000099000000900000099 ist entwickelt konstruiert und gefertigt in bereinstimmung mit folgenden EG Richtlinien was designed constructed and manufactured in accordance with the following EC guidelines stata progettato costruito e commercializzato in osservanza delle seguenti Direttive a t dessin produit et commercialis selon les Directives suivantes ha sido proyectado construido y comercializado bajo observaci n de las siguientes Directivas 090990
55. 0900000090090000900990000000990000000900000000000000090900000090900000099900009090999009 2 5 Warning symbols Observe all of the warnings and safety instructions affixed to the machines The following labels also appear on the machine 00900000990000990900009000090909009000000900900900900000900009000000000000000009000000000000900090000000000000000090000000000090900000090009900000000000000000000090000009000090000900000090000000000000090000000000900900090000000000009000000000000090000000000000000000000000090090 9000090990009090900000900990009099090090000000900900900909000090000900000090000009000090909000900000009000909090900000000090000090000000900900900900000000909000000000900000000000000000900000000900009000000000900009000000900000000090000090000090990000090900000009090000000900000000000000090900 GF 4 AVM MVM Motor side Instruction 790 086 200 GF 6 AVM MVM Wear safety goggles in ac GF 20 AVM cordance with DIN EN 166 RA 2 ear protection in accordance RA 8 AVM MVM with DIN EN 352 and tight RA 12 AVM MVM fitting safety gloves in accor dance with DIN EN 388 Read the operating instructions GF 4 AVM MVM Chips guard front WARNING 790 046 196 GF 6 AVM MVM Danger of being injured by GF 20 AVM sharp cutting edges RA 2 RA 8 AVM MVM RA 12 AVM MVM GF 4 AVM MVM Directly on laser WARNING For Laser 790 142 125 Laser class l 790 142 288 For Laser 790 142 135 790 142 298 GF4 AVM MVM Holder indicut laser
56. 0900000900090090900909090000090900000090900000900000900000090000009000000909000009000000000090090090900090900000090900000900000000090090900000000000900000090000009090000000900000000000000000090000000000009000000000000090000900900000000000000000900000099000090000000000009000009999 Folgende harmonisierte Normen sind angewandt EN ISO 13849 1 2008 The following harmonized norms have been applied Le seguenti norme armonizzate ove applicabili EN ISO 13849 2 2008 Les normes suivantes harmonis es o applicables Las siguientes normas armonizadas han sido aplicadas EN ISO 12100 2010 EN 1037 2008 EN 60745 2009 EN 61029 1 2009 including all accessories of Orbitalum Tools e g the pipe feeder base and extension units the mobile workstation etc Authorised to compile the technical file is Mr Gerd Riegraf Orbitalum Tools GmbH D 78224 Singen Singen 22 01 2010 Markus Tamm Hasan Caglar Managing Director Manager Division Process 58 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 08 12 11 OT_GF_RA_BA_790142766_02_EN GF RA Operating instructions 090000009000000099000000990900000000000009900000000000000090900000090000900909090000009090000009000000990000000900000909000000090900000999 GF 20 AVM 12 3 EG Konformitatserklarung Declaration of conformity Dichiarazione di conformita D claration de conformit Declaraci n de conformidad EU declaration of conformity 0900000099000
57. 09000090000000009900 A Pressing the ON OFF switch unintentionally Diverse physical injuries and material damage WARNING gt Before changing tools cleaning or performing any maintenance adjustment or repair work allow the machine to run to a stop and pull the mains plug A Dangerous laser radiation The retina of the eyes can be damaged and can thereby impair sight WARNING Do not look at the laser beam or view it using optical instruments G Do not point the laser beam at other people G Do not misuse the line laser and do not remove from the pipe cutter Caution use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure 090900990900909900990909009090009000090090090000000000000090000009000000090000000090000900090909000900000900090000909009000000090000000000000090900090000000090009000090090000000000009000900009000000000000009009000009009000009009000000000000900090009000009090900090090090000909090090090090090009090009099 06 12 11 OT GF RA BA 790142766 02 EN Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31792 0 11 Information and safety instructions for the responsible body GF RA Operating instructions 900000990909000009909000000999000900900000009900000009000009099000009900000909000000009900009090000000990909000009900000090900000090000000909900000009009000009090000900990909000099000009090000009090000090909900000
58. 09900000009000000000000000900000009900000990900009090999009 1 ABOUT IHESE INSTRUCTIONS To allow quick understanding of these instructions and safe handling of the machine all the warning messages notes and symbols used in these instructions are presented here along with their meaning 1 1 Warning messages In these instructions warning messages are used to warn you against the dangers of injury or material damage Always read and observe these warning messages 00090000900000900009000090909900990000009000900000090090000090000000000909090000990000909000090900000900000009000000090000090000090000000000000009090000900000900090000009000000900900909000009000000009000000909000009000009000000000000000000000900000990000000000000000000090000909090000999 A This is a warning symbol It should warn you against dangers of injury Follow all instructions which are identified with this safety symbol in order to avoid injuries or death 09000099000009000099000090009900090000000000990000090000900099000099000099000009000000090000090990000909000000900000000900000900000090000009000000009900009000009090000090000000099000000000009000000000000009000009090000009000000900000009000000990000900000090090000000000090000009090 90909090090990090990000990000999009090009009000090000909000009000000000900000090000099000090000009000000000900009000000900000009090000009009009009000090000000009000000900009900000900000090009000000900090090000909000000000000090900000900000909900000000
59. 099000000090000000090000000909000000990900009090999009 7 Switch pipe cutter on Carefully turn the hand wheel 1 of the MVM clock wise until the pipe wall has been pierced through 9 Continue turning steadily until the pipe has been beveled completely 10 Switch the motor off and allow the machine to run to a stop 9 2 4 Cutting the pipe with MVM and beveling it simultaneously e Pipes with a wall thickness of up to 7 mm 0 276 inch can be simultaneously cut and beveled e fusing an additional cutter the cutter motor has to be turned around the pipe more slowly than during normal cutting as two tools are being used at the same time The procedure is the same as described in chap 9 2 2 p 43 NOTE e f necessary lubricate the saw blade and the additional cutter again during work e For continuous operation after cutting loosen the hexagon nut on the saw blade to avoid damage caused by tension e The evenness of the bevel height depends on the roundness of the pipe 0009900009000000000009099000000090000900000000000000090000009000000000000000009090000009090000000900000000000000000000090000000000000090990000099000000900000000000000000000000900000000000000900000000000000000000000000000000000009009000000000009000000099000000099000090999 06 12 11 OT GF RA BA 790142766 02 EN Ce orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 45 Operation GF RA Operating instructions 900000990909000
60. 2 5 138 6 Machine weight approx ERE EA A 05 56 E 615 Wim 66 E 616 616 IIO III W5 5 W n ET E E 516156 6 61501601616 A E A 6 0 06 5 556 EE E 6 515 86 W100 SWS 606 A NEWS Fb 1 ON 5S 56 650 EEE ESO SE ee eeSnes lbs 121 2 204 4 99 2 225 9 305 6 Machine weight approx kg 64 5 101 7 482 0 110 0 146 1 with AVM lbs 142 2 224 2 1 062 6 E 242 5 322 1 Machine weight approx ks 60 0 dA S NERA AREE ee A ae with MVM lbs 132 2 215 6 E 230 6 310 2 GF 20 AVM max load kg 1 200 capacity of lifting bench mmm approx lbs m 2 645 5 V Hz 230V 50 60Hz 230V 50 60Hz 230V 50 60Hz 230V 50 60Hz 230V 50 60Hz 230V 50 60 Hz Versions 1 phase AC ibibo e US 2596990 09596 909 009 9 0 9699990100198 9 02 0 0 VV 0800 0 E 0 9 9 V8 0 0 04 2 9 00 990 09 09 0 00 0009 U 09 69 0 00 0 98 019 60 0 0 0 9 9 0 0 0 m 99 0 0 90 88 0 0 R9 0 0 0 0 0 090 9 09 03 08 9 8 9 0 08 69 90 9 9 1 0 9 00 VIVUM D T UU V 0 0 9 916 0 8 90 0 09 Q0 9E V Hz 120V 50 60Hz 120V 50 60Hz 120V 50 60Hz 120V 50 60Hz 120V 50 60Hz 120V 50 60 Hz kW 1 8 1 8 E 1 8 1 8 1 8 Power without AVM H n A ROI ET LETT HP 2 41 2 41 2 41 2 41 2 41 kW 1 9 1 9 1 9 7 1 9 1 9 Power with AVM E4968 A 990999 095009999059 099 0099010499 6 0 E 16 10116 00 8 0999990 8 0 09
61. 3 7 12 p 20 10 1 Features Infinitely variable The system is cooled with compressed air fed through a cooling pipe The cooling air rate can be configured to the optimum level for your application Also suitable for cutting plastic pipes Cooling without coolants The saw blade is constantly cooled during the cutting process with cold air to 37 C The amount of warm air flowing out into the cooling pipe can be set adjusted by turning the valve 4 This way the operator can control the temperature of the cold air output NOTE The valve 4 can only be adjusted when the machine is at a complete stop P Make sure that the flexible hose 2 is aligned toward the teeth of the saw blade 099090090990099900909090000909009090009009090000900009090090090000090009000000900900009000090000009009090000009009009090000090000009000000009099009000000009000000090000000909000900990000090000009000900000090009009000090000000900000909000900900000909000000000000909000900900000009000000900000909090099099 NOTE The compressed air hose must not be located behind the machine since this would pose a risk of jamming The compressed air hose may never be tangled 0909000909900090090009000009090900090090090090000900000000900900000090900000090090000000000090000000900000900900000000009000000090000009009000900090000000000000000090090000000000900000009000000900900000000000900000009000000909000000000000900000090000090900000000009000000090900000090000000999 00990009000000
62. 350 165 210 Sound pressure level at the workplace approx 0B A 79 d m dd dd gs Vibration level m s 2 5 in accordance with DIN EN 28662 Part 1 Mains fuse by customer A 16 16 16 16 16 16 9099000099000090900900000909090000090000000090009000909090009000009009009000009009000900000900000009000000909000000090009090000909009000909009009090000009000000090000090000090009000000009000900900000900009009009000009000090090900090000000900009000000090090090009000090900000900000000090000009000000000990999 Weight without packaging and accessories Weight GF 20 AVM lifting bench included The sound pressure level was measured under normal operating conditions in accordance with EN 23741 Dimensions of GF 20 AVM incl lifting bench h x wx d approx 145 171 x 94x 63 cm 57 1 67 3 x 37 x 24 8 inch Dimensions lifting table min max h xw x t approx 44 5 70 5 x 94 x 63 cm 17 5 27 8 x 37 x 24 8 inch 26 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Technical data 90000099900900900099090000009990000090000000990090000900900000909900000990000000909000000090900000900000009900900000909000000909000009909000000909000000090000000909000090099009000099000009090000000900009009009900000009090000009000000900900000990000009090000090000000000909000000990000009990000990999009 5 2 Line laser Component for the GF 4 and GF 6 AVM
63. 8 4 3 Adjusting the bevel cutter 1 Turnthe slide with the bevel cutter 2 all the way down using the hand wheel 1 2 Insertthe pipe so that it almost reaches the bevel cutter 2 The pipe must not project over the cutter Tighten using the multifunctional wrench 3 3 Usethe handle to turn the motor upwards for about 30 until the bevel cutter is in beveling position Turn the hand wheel 1 until the teeth of the bevel cutter 2 cover the wall thickness of the pipe and the desired beveling position is reached 5 If desired perform a test bevel beveling the pipe see chap 9 1 4 p 42 for machines with AVM chap 9 2 3 p 44 for machines with MVM and chap 9 3 3 p 47 for working without AVM MVM check the bevel and read just the hand wheel 1 if necessary 6 Turn the motor back to its home position When working with the AVM Hold down the STOP button 6 and pivot the motor back into the normal position i E g a i E ra n i o A NOTE Scale of the hand wheel a readjustment by one graduation mark results in a radial feed or bevel alteration of 0 1 mm 0 004 inch for the GF 6 and GF 20 AVM of 0 2 mm 0 008 inch 00090000000000000099900000090000900000000090000090000000900900000000000000909900000092090000000900000000000000000000000000000000000009000009090000000090000000000000000000009000000000000009000000090000000009000000000000000000000900900000000000900000000909000000099000090999
64. 9000000000000000009000000900900000900009000000090009000900900000000000000000000000900900000000000900000090000009009000000000090000000900000090909000000900009000000009000009000000999 00909000900000000090000000900000000000000000000090090009000000000900000000000000900000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000090000000090000009000000090000099 000900009000090000900009090990090900000900090000000090000009000000000009090000990900009009000090000090000000990000900900000900000090000000000000090900000090000090009000000000000900000909000009000000000000090000090000090000000000009000000000900000900000090900000000090000009000090900000909 0090900090900909000000900009000090900090000909000009000000090000909000000000000900000000000090000000000000000000000000900000009000000000000000000000000009000090900000090000009000000000900009000000000000000000009000000000000090000000090000900900009090000000000000900000909000090 1 Request for action in a sequence of actions You have to do something here Single request for action You have to do something here Conditional request for action You have to do something here if the specified condition is met 09909009090900990900009090009090009000000000000900900090000009000000000000900900000000000000000900000009000000900009000000090000000090000009000000000009090000909090900000000900000000000009009000000000009000000090000009009
65. 9000000009000000000000000000009090000009000000099 6 O orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Information and safety instructions for the responsible body 900000990900000099090000009990000090000000990000000090000090990000099900000909090000000909000009000000099090000009090000009090000009909000000099000000099000000900000009909000099000009090000000900000009090000009909000000900000090000000990000009090000090000000000909000000909000000990900009090999009 2 INFORMATION AND SAFETY INSTRUCTIONS FOR THE RESPONSIBLE BODY 2 1 Requirements for the responsible body Workshop outdoor field application The responsible body is responsible for safety in the danger zone around the machine and should allow only qualified personnel to enter the zone or operate the machine in the danger zone Employee safety The safety regulations described in chap 2 p 7 must be observed and work must be carried out with safety in mind using the prescribed protective equipment 2 2 Using the machine 2 2 1 Proper use e The machine is to be used solely for processing cutting and beveling materials as specified in chap 4 3 2 p 25 with an outer pipe diameter of a max of 508 mm 20 inch application range see chap 4 3 1 p 25 e The machines must only be operated using the voltage levels specified on the drive identifica tion plate and in the technica
66. 9000000090000000090900000090900000099900009090999009 Line laser to display cut off point To mark the cut off point on the pipe Ideal for checking whether the pipe is adjusted to the desired cut off point A red line that marks the cut off point appears on the clamped pipe once the red button on the line laser has been pressed If necessary the pipe position can be corrected until the desired cut off point is marked Reversible clamping jaws The reversible clamping jaws are a standard feature of the GF 4 and GF 6 AVM MVM Turning the clamping jaws allows the following pipe diameters to be processed Machine Pipe OD Pipe OD n 11 L5 m GF4 AVM MVM 12 56 0 472 2 205 20 120 0 787 4 724 GF6 AVM MVM 21 3 106 0 839 4 173 106 168 3 4 173 6 626 Plug connection with quick For easy and comfortable replacement disconnect coupler of power cables Also prevents cables from twisting Optimized chip guard Optimized chip guard protects against flying chips and comes with a meter rule slot for measuring the pipe length GF 4 only Stainless steel clamping attachment a Ideal for processing stainless steel pipes For protection against contact corrosion 000990900900900000000909900000990000090000000009000009000000090090000000000000090900000090900000009000000090000000000000090000000000000000900000990000000090000000000000000000009000000000000009000000000000000090000000000000000000009000000000000000000000909000000099
67. 9000009 6 Apply saw blade lubricant to the bevel cutter Recommendation 2 e upto 2 atleast every 3 cuts e over 2 and with chrome and high quality steel pipes prior to every cut pL NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 0909000090900909000000000000900009000900000000000000000000000090000000000000900000000000000000000000000900000000000000000000000000000000000009000000000000000000000000000000000009000000000000000000000000000000000000000000000000000909000000000000000000909000000909000090 NOTE For continuous operation after beveling loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 009000009009090000000909900000009090000900000000000000090000009000000000000000009099000000909000000090000900000000090000000000000000000000900990000090900000090000000090000000000000009000009000000000900000000000000900000000000000000000000900900000000000090000000090900000009090009090990 44 Ce orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Operation 90000099900000099090000009990009009000000099009000009000009099000009090000090900000000990000090000000990900000909000000909000000900000009090900000009090000009090000900990909000090900000909000000909000900909099000000099090000000900009009900909000099000000
68. 90009000009000009009000900000009009000909000900009000009000000090000000000900999 GF 4 Pipe Cutting and Beveling Machine GF 4 MVM Pipe Cutting and Beveling Machine with Manual Feed Module RA 2 Pipe Cutting and Beveling Machine GF 6 Pipe Cutting and Beveling Machine GF 6 MVM Pipe Cutting and Beveling Machine with Manual Feed Module RA 8 Pipe Cutting and Beveling Machine RA 8 MVM Pipe Cutting and Beveling Machine with Manual Feed Module RA 12 Pipe Cutting and Beveling Machine RA 12 MVM Pipe Cutting and Beveling Machine with Manual Feed Module 99000000900090090000099000000000909009000900000000900000090000000900090009000909009000009000009000000000090009000909900000000900900009000009000090000000 0099000099900099900090099090009090000090000090000090909000909000990000090000090000009900000090090009000900090900000909090000090990000000000099000090909009090000 009090000009000090900009009900000000900900000090000900900000000000009000000000090900000090000090000009009000000000090000000900000000000000000090009 EG Maschinen Richtlinie 2006 42 EG MaschR EMV Richtlinie 2004 108 EG EN ISO 13849 1 2008 EN ISO 13849 2 2008 EN ISO 12100 2010 EN 1037 2008 EN 60745 2009 EN 61029 1 2009 9090900009090090090000009000009000009009000909009000009000090090000909000009000000009000009009000909000090909000090900000000900000909000009000000090009090090000 including all accessories of Orbitalum Tools e g the pipe feeder base and extension
69. 900900090090000009990009900000000000009000000900090000900000090900900000099000009000000000000009090000000000900900000090000000000000000009090900000090000009000000900000000000900000000000000000000099000090000009000000090900000009000090090000000000099090009000000000000000 9090990090909900090900900000009009090009090000000009000009000090099000000000009000000000000000090000900000009000000900000090000000000000009000000900000009090009000900000000000000900000000009000000000000090000000000090009000000000000000000900900000900000000000000000090090990900000090000000 00900000090990000000000000900009009000000000000000000000000000000000000000090000000090000000000000000000000000900000000000009000000000000000000000000000000000000000000090000000000000000000000000090000009000000000000000000000000000000000000000090009009000009000000000000 3 7 7 Special gear oil i For all GF and RA machines 3 7 8 Saw blade lubricant GF TOP os Synthetic high performance lubricant for cutting and beveling machines Increases the ami tool life of the saw blade Compliant with the NSF H2 food approval The screwable brush guarantees an easy and uniform application of lubricant on the saw blade mj ee Saw blade lubricant GF TOP 790 060 228 09090000990090900900090090009000009000009009009000090000090900000090000000909090000909000009000000090000000900000900000909090000900090000090000000000009000000009000000900000000000000909000090000900000909000900090000090000090000090090
70. 990009000009090000090090090000900009000900900000090000909000000900000900000000900009090000009000009000000000009000000900900000000000000000900900009000900000000000000000000000900900000000000000000090000009000000009000000000000000009000000000000000900000000000090900099 Pulling the plug does not perform the EMERGENCY STOP function Diverse physical injuries and material damage DANGER Do not use crimped cables gt Ensure the plug is not obstructed gt Simulate an emergency by carrying out a practice plug removal 09090009099000999000909009009090900900900909000990900009000000900000909000000000000900000090000009009000000909000090000090000009000000000900009000009000000000000090900009000000900000090000000909000900000009000000900000009090000000000090000000090000090900090000000909900000009000009090000990 P Activate by switching the ON OFF toggle switch 12 If the ON OFF toggle switch 12 fails to work remove the plug from the socket or vacate the danger zone as quickly as possible 9 2 2 Cutting the pipe with MVM 9000090090090900000990009900090900090000909000900000000900000000090000090900000090090000000000090000909000000090000000000009009000900000900000009000000900000090000090900000090000090000000090000090000000900000009090000090000090900000090900000900000090000090900000000000000000009000000900 IMPORTANT Ifthe pipe cutter was out of operation for a relatively long time gt Turn the cutter motor by 180 P Switch the pipe cu
71. D a al ee ansat i ist 5 E a ACTAE MON a Mu NU ec ee SEIS nuu oo ede o0 S925 ae EE A nM Penates E nm s E Pipe ID min eee AE oO MN RN DES MTS Saw blade 110 mm 4 331 inch 0 10 433 z 0909000909099009090000090000000000090000099000000000000900000000000000000000000000000000000000000000000000000000000000000000000900000090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000009099 i The pipe elbows can only be separated with the GF 4 and GF 6 AVM MVM A With automatic cutting process Greater wall thicknesses possible through manual feed or through another cut off point depending on the diameter of the saw blade Special clamping shells accessory may be necessary for thin pipe wall thicknesses max wall thickness 7 5 mm 0 296 inch 4 3 2 Materials e High quality steel any Cr and Mo content e High quality stainless steel any Cr and Mo content e High quality steel Cr lt 12 and Mo 2 596 Cr lt 2096 and Mo 0 case hardened steels high speed steels tempering steels bearing steels tool steels e Black and galvanized steel pipe e General structural steel e Annealed cast iron pipe GGG e Aluminum e Brass e Copper e Plastics PE PP PVDE PVC 06 12 11 OT GF RA BA 790142766 02 EN Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 25 Technical data GF RA Operating inst
72. M irae pear Fidei de aes Dx ARN ee dui NES c id disks Aic dl eM Ea seni irs une a Tw io Were n DR ME beue Polio NR m emere en ee dd ER 0090900900000909090909000000990000009090900000000009900000000090000000009000000900000000000000000000000009000000009000000000900000000900000009000000900090000000900090000000000000000000000000000000000000090000000000090000000909000000000009000000000009009000000000090920000000000999 0009090009000000000000000000090000000000000000000000090000000900000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000090090000000000009000000000000099 IMPORTANT 5 When first starting to process the pipe with the AVM a low feed force level is recommended NOTES which may be increased later Higher levels result in a higher chip production and possibly REGARDING also in a higher wear of tools The intelligent control system of the AVM monitors the feed force AVM continuously depending on the torque and the parameter settings gt When cutting thin walled pipes wall thickness 3 5 mm always start with level 1 and select a higher level afterwards P Select the feed force level L 9 using the buttons on the AVM display for standard values see the table above 00909000090009090000900090090009900090090000900000000000090000000090000000000000000009000000090000000
73. MVM only Dimensions lxb E ET inch 2 7 x 0 59 2 30 Weight 18 lbs 0 012 mW 5 Power Total Emitted O Em HP 5x10 6 Power for Classification uW 390 m 1 Beam range EPER ae 6 6 a 6 5 16 ola PI da Uc Ue I EIERMISEL E ME S S aia e103 01a ITA EI T E EFFET REEL A EIFE SPD EO S E UNUM URN URDU NIE YRTV EOD CUI TU Woe Gide ERERENURCU UNS RET ECR Ge ERTES LU inch 3 937 Wave length Nm 650 Operating voltage V DC 2 8 to 4 5 Operating current mA 20 Operating temperature C 10 to 40 Storage temperature C 40 to 80 Laser class Class 1 Battery type 2 x LR44 AG13 900900000000009090000000090000000000000900000090000000000000000000090090000000000000000000000000009000009000000090000000000000000000000000000000000009000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000000090000000900000000000099 000990000000000000099900000009000090009000000090000090000009000900000000000000909000000909000000090000000900000000000000900000000000000099000009900000000900000000000000000000090000000000000090000000000000000000000900
74. Machines 26 1 1 Warning messages eene 5 Dee LIMO NASON ENIMS 27 1 2 Further symbols and displays 5 u 1 3 Abbreviations cesses 6 6 Initial operation cscceeeceeccsecscessceesceeceeeceecs 28 6 1 Checking the parts of delivery 28 2 Information and safety instructions for the 6 2 Included with the machine 28 responsible body eere 7 2 1 Requirements for the responsible body E 7 f Storage and PAINS ODE ose oes uic ohp U ees e DpEREmUTPUMES 29 2 2 Using the machine serrer 7 7 1 storage TETA eene 29 2221 Proper WS C ressens 7 7 1 1 Position of the cutter in the transport 2 2 2 Improper use ccecccscssssesecsesscsessesecsesecsesscaeeees 7 CS e 29 2 2 3 Machine Constraints ececocccccccccccccccccccccccccecee 7 7 2 Transport 29 2 2 4 Shutting down the machine 8 7 24 Transporting the GF 4 GF 6 RA 2 2 3 Environmental protection disposal g RA 8 AVM MVM 30 2 3 1 Chips and gear lubricant oil 8 7 2 2 Transporting the GF 20 AVM sss 30 2 3 2 Electric tools and accessories 8 7 2 3 Transporting the RA 12 eeeneenee 30 2 3 3 Returning batteries seeeee 8 g Setup and assembly eere 31 2 4 Basic safety instr
75. Operating instructions Product design 900000999009000009909000000909900090090000000990009000909090000090900000990900000909000000099000009000000099090000009090000009090000009000000090090000000990000009009000090099090900009090000090900000090900090090909090000009900000000900009009900900009900000009900000900900000090090900000090900000099900009090999009 3 PRODUCT DESIGN 00900900090900009090000000000090009000009000000090000009000009000000000000000000000900000009000090000000000000090000000000000000000000000009000000000090090000000000000000000000009000000000000000000009000000900090000000000000000000000000900090000000000000900000000090000009000009 NOTE The chips guard is a safety component The functionality of the chips guard must be checked daily The chips guard must be able to bend back into the original position see figures independently on all of the machines below 909090090900090990909000009000090000090090000090000090900009000000000000900000000000000900000000909000900000000000000000009090900000090000009009000000000090000000000000000000000009000900000900000000000090000909090000090000000000090090000900909000000000009000000000000090000009000009 1 Starhandle 2 Laser beam pointer 3 Cover plate 4 Saw blade bevel cutter 5 Opening for meter rule 6 Chips guard 7 Identification plate machine number Slide block 9 Motor 10 Rotating speed indicator 11 RPM regulator 12 ON OFF switch 13 Handle 14 Retainer for vice han
76. aterial damage WARNING Intheir home position the saw blade or bevel cutter must not touch the pipe gt Make sure that the slide housing is in the home position when the cutting process starts gt Clamp the pipe to be cut into the vice gt Pull off the hand wheel from the spindle before the slide housing starts rotating gt Before switching the motor on make sure that the gap between the saw blade bevel cutter and the pipe is sufficient and that the pipe is securely clamped in the vice P Place sufficient pipe supports under the pipe 9000090090090900009900000990009090090900900909000000000900009000000090000909000000900009009000000090000090000009009000090090000090000090000000000009000000090000090000090000000900009009009000009000009000000090000000900000900000009000000000000909000009000009000900000000000000000900000009 ATTENTION Damage to material When using an additional cutter only use the special Orbitalum Tools clamping plate code 790 046 188 not the clamping plate supplied as standard with the cutters G Never use a damaged or deformed saw blade or bevel cutter P The saw blade or bevel cutter must be free from chips and dirt gt Only use original tools by Orbitalum Tools gt Mount the saw blade bevel cutter or additional cutter with the inscription facing you The teeth will then be pointing in the correct direction ATTENTION Flying parts breaking tool Diverse physical injuries and material damage Do not
77. ay ofthe 9 With the switch on 0 switch cutter motor has tripped the pipe cutter back on and allow to run at idle for about 1 minute Alert FA The processor is defective gt Contact the service department Internal control error Alert F5 The temperature of the control sys P Self regulating after cooling Overheating tem is too high down Alert F6 Wrong basic setting gt Contact the service department Internal control error No alert The cutter motor is not running or is P The cutter motor must be AVM does not start not running long enough running for at least 5 seconds before the AVM can be started The feed stops at the cut in area Blocking by chips P Remove the chips Pipe dimension not correctly set P Correct the adjustment Saw blade worn out gt Insert new saw blade 0090900000090900000900090990000090900009000009090000000900000000000000090000000000000000909000000000000009000000090000000000000090000009000000000900009000000000000000900000900000000000009090000000900000000000000909000000000000000090000000090000009090000000000000090900009090000000000990 0009000000909000000099900000909000000009000000000000900000009000000000000000090990000002920900000090900000090000090000000009000900000000000909900000909000000090000000000000000000009000000000000000900000000900000000000000000000000000900090000000000000900000009900000009000090999 06 12 11 OT GF RA BA 790142766 02 EN Cr orbitalum tools GmbH D 78224 Singen www orbi
78. ce work on the electrical equipment may only be carried out by a quali fied electrician 090900099090000900009900009090000900090900000900000099000009000090009000009090000990000090000000900000900000909000000900000000900000900000900000000000000900000900000090900009000000000900000000000000000090000000900000990000009000009000000009000000909000090900000090900000000009090000090 11 1 Maintenance Before starting work Remove chips and dirt from the saw blade Keep the vent holes free from chips Check the oil level of the gear and top up if necessary see chap 11 2 p 53 Make sure that the felt ring 1 is on the locking sleeve replace if necessary Felt ring for GF 4 GF 6 RA 2 RA8 RA 12 Code 790 041 416 gt Felt ring for GF 20 AVM Code 790 050 168 Every time the cutteris Do not use compressed air to clean the area at the end cleaned of the shaft marked with an arrow as the rotary shaft Every time the tool is seal may otherwise be damaged by chips changed MI M2 P Usea cloth or brush to clean the end of the shaft oc Every week gt Clean and oil e The spindle of the hand wheel 1 e The sliding block 2 e The guide bush 3 e Vice tracks 4 Vice spindle 5 0900009000099000090000909000090000900009000090000900009000000990000000009009000090000000900900000900900009009000000900000900009090000900090000000909000009090900900000900900009000990000090000000900900000909090000000000900000090090000
79. coupling disk 6 Bracket for securing cooling system to side of lifting bench 7 Flexible hose 8 Airintake for flexible hose G 1 4 9 Air output for flexible hose 10 Manual rotating con densation blow out 11 Filter indicator 12 Compressed air hose 10 4 Assembly 1 Use an Allen wrench and 4 M5x12 cylinder head screws 1 to mount the filter unit 2 to the right hand side of the lifting bench There is no need to drill mounting holes since the lifting bench comes with 4 threaded holes already drilled 2 Connectthe quick disconnect coupler of the compressed air hose 3 to the air outlet of the filter unit 4 00000000000900000099900000909000090090000000900000090000000900900000000000009099000009090000009090000000000000000000009000000000000000090000090900000000000000000000000000000900000000000000900000009000000090090000000000000000000009000000000000009000000009900000009090009090999 50 orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Continuous cooling system for the GF 20 AVM 9000009990000000909000000999000900900000009900000909900000909900000990000000909000000099000009000000099090000090900000090900000090000000090900000009909000009090000900990090000909000009090000009090000900909099000000099090000000900009009000000099000009090000000900000090090900000099900000099000009090999009 4 Usea fork ring wrench t
80. cutting process e Production of standardized welding bevels e Cutting of pipe elbows e Quick tool change e Plug connection with quick disconnect coupler for easy and comfortable replacement of the power cable Also prevents cables from twisting e Working without getting tired when cutting and beveling pipes with larger pipe dimensions and thicker walls e laser beam for optically marking the cutting area for GF 4 and GF 6 AVM MVM only e Locking mechanism of the slide housing prevents unauthorized usage and theft for GF 4 and GF AVM MVM only Additional properties of the GF 4 AVM GF 6 AVM GF 20 AVM RA 8 AVM or RA 12 AVM e The intelligent control system of the AVM monitors the feed force continuously depending on the torque and the parameter settings e The operator position guarantees the best possible protection against hot chips flying around e Advancing the pipe cutter in a usual way by operating the handle of the pipe cutter motor is always possible e g when cutting thin walled pipes 22 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Features and scope of application 90000090909000009909000000909900090090000000990090009009900000909900000909000000909000000909000009000000009909909000090900000009000000990000000909090000000090900000909000090099090900009900000909000000909000900909090000000990900000909000090099000
81. d air cooling see chap 10 p 49 not included as standard 20 Vice body 21 AVM outlet 22 Filter Cooling System see chap 10 p 49 not included as standard 23 AVM power cable 00099000000900000000090990000009000090000000000000009000000909009000000000000009090000009090000000900000009000000000000009000000000000000909000009090000009000000009000000090000090009000000000000009000000900000000000000000000000000000090090900000000000900000000909000000099000090999 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 15 Product design GF RA Operating instructions 90000090909000009909000000999000900909000000990090900000900000909000009900000090900000009090000090000000099000000909000000909000000900000000990000000990000009090000900990909000099000000900900000909900000090909900000009900000000900000090900000099000000909000009000000009009090000009090000099000009090999009 3 4 Pipe Cutting and Beveling Machines RA 2 RA 8 RA 12 Star handle Cover plate L es Saw blade bevel cutter Chips guard wm FF WN Bp p Identification plate sk orbitalum machine number taglia Fai Bipap aquis mh LJ o Mounting plate Oh 92 7 Rotating speed indicator 8 RPMregulator 9 ON OFF switch 10 Vice body 11 Slide block 12 Multifunctional wrench vice handle 13 Motor 14 Handle 3 5 Automatic Feed Module AVM 1 Display 2
82. d saw blade or bevel cutter In the event of tool breakage with a new tool do not enter the old cut because the tool can break again for details of what to do in the event of tool breakage see chap 11 4 1 p 55 Clamp the pipe to be cut into the vice Immediately replace worn out tools Ensure that the cutting tools are correctly fitted Pipe dimension must be set correctly During cutting the saw blade must saw through the entire pipe wall Avoid breaking tool through low adequate feed force correct dimension see chap 8 4 p 35 and speed see chap 8 5 p 38 settings Hold on to the motor unit tightly by the handle and guide it with low adequate feed force dur ing the machining process 0909000999000909090009900090000909000090000090900090900000090090000090900000090000090009000009000000000000090090000090000009090000900090000000000000000000009000000000009090000900000000090000090000000000000000900000900000000000000000000000000900000000009900000000090000000900009000099 A Falling objects or tilting and bending pipes Irreversible crushing WARNING P Wear safety shoes in accordance with EN ISO 20345 at least S1 P Place sufficient pipe supports under the pipe 0900009909000999000099000990009000000000090090000000000900900000090900900000090000090000000009000000000009009000000090000090000090000000000000000900000900900009000900000900900009000000090000900000900000900900000900900009090000000000000009000900009900090000000000900
83. described in chap 9 3 2 p 46 NOTE e fnecessary lubricate the saw blade and the additional cutter again during work e For continuous operation after cutting loosen the hexagon nut on the saw blade to avoid damage caused by tension e The evenness of the bevel height depends on the roundness of the pipe 000000090090000000090990000029090000090090000000900000090000009090000000000000000909900000090900000009000090000000000000000000000000000000900900000990000000000000000000090000000009000000000000009000000900000009090000000000000000000009000000000000000000000909000000990009090990 48 Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Continuous cooling system for the GF 20 AVM 90000099909000009900000009099000900900000009900000000900000909000009900000009090000000909000009000000099090900009090000009090000000900000009090000000090900000909000090099009000090900000090900000090900000090990000000990900000009000000990090900009900000909900000000000000099000000909000000990900009090999009 10 CONTINUOUS COOLING SYSTEM FOR THE GF 20 AVM This cooling system which extends the life of the cutter blade and provides a better quality finish on the pipes is not supplied in the standard scope of delivery for the GF 20 AVM It can however be ordered using the code number pro vided and retrofitted onto the machine Ordering and technical data see chap
84. dimension 35 3 7 5 Set of stainless steel caps 19 8 4 1 Saw blade without additional cutter 35 3 7 6 Quick mounting plate with screw clamps 19 8 4 2 Saw blade with additional cutter 36 3 7 7 Special gear Oil eee 19 8 4 3 Adjusting the bevel cutter e 37 3 7 8 Saw blade lubricant GF TOP 19 8 5 Selecting the motor speed eee oe ene E 38 3 7 9 Saw blade lubricant GF LUB 20 8 5 1 Standard values for spindle speed and 3 7 10 Continuous cooling system 20 feed force level AVN eere 38 3 7 11 Aluminum clamping shells for GF 20 AVM 20 9 OBI dO accasstsscmiseiurtesis crm dba qe Ove OPI RRRUPAI US 39 3 7 12 Cutting lubrication KSS TOP 21 9 1 Processing the pipe with AVM 40 3 7 13 Warning symbols eere 21 9 1 1 Shutting down even in an emergency 40 4 Features and scope of application 22 9 1 2 Initial operation teeeeneennennennnenennnennennnnnnenns 41 4 1 Features scsssssssssssssecessssesesnssssesssseseese 22 9 1 3 Cutting the pipe with AVM 41 4 2 Additional properties of the GF 4 and GF 6 9 1 4 Beveling the pipe with AVM m 42 AVM MVM eere 23 9 1 5 Cutting and beveling pipes 4 3 Scope of application 25 simultaneous
85. dle Holding fixture for length gauge 15 Mounting plate 16 Multifunctional wrench vice handle 17 Vice body 18 Circular clamping jaws 19 Slide jaw 20 Slide housing 21 Holder indicut laser 22 ON OFF switch line laser 0009900009000000000099900000090000900900000009000009000000090000000000000000909000000920900000009000090090000000000000090000000000000000990000099000000000000000000000000000009000000000000009000000000000000000000000000000000000090090000000000090000000092090000000990000909990 06 12 11 OT GF RA BA 790142766 02 EN Cr orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 13 Product design GF RA Operating instructions 9000009900000009090000009990000090000090099090900090090000090900000990000000900000000990000090000000990900000909000000000000099090000000909000000090909000009090000900990900000990000090900000909000000909099000000090000000090000009900000009900000009000009009000000009090000009900000099090000090999009 3 2 Pipe Cutting and Beveling Machine GF 6 1 Star handle 2 Cover plate 3 Circular clamping jaws 4 Saw blade bevel cutter 5 Chips guard 6 Identification plate machine number 7 Slide block 8 Motor 9 Rotating speed indicator 10 RPM regulator 11 ON OFF switch 12 Handle 13 Mounting plate 14 Retainer for vice handle Holding fixture for length gauge 15 Multifunctional wrench vice handle 16 Vice body 17 Laser beam pointer 18
86. e GF 20 AVM support pipes with a length of more than 0 2 m using the optional unit listed below Code 790 050 061 n gt hl F Extension unit for GF 20 AVM Code 790 050 061 Mobile Workstation Code 790 068 071 8 2 GF 4 and GF 6 fitting the clamping jaws Clamping jaw characteristics see chap 4 2 p 23 000990900090090000000090990000029290000090000000009000009000000000000000000000009099000000909000000090000000900000000000000900000000000000909900000990000009000000009000000000000000900000000000009090000000900000009009000000000000000000000900000000000009000000009900000009090009090999 32 O orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT_GF_RA_BA_790142766_02_EN GF RA Operating instructions Setup and assembly 90000099090900000990000000999000900900000009900000909090000090990000090900000090900000009900000900000009909000009090000009090000009000000000900000009090000090900009009909090000990000090900000090900000090900000009909000000090000900990090900009900000090000090000000000900000009990000099000009090999009 8 2 1 Fitting the clamping jaws 1 Loosen the hexagon bolt 1 on the side of the vice of the GF 4 using a multifunctional wrench 2 and on the GF 6 with an SW8 socket head key Insert the clamping jaws Tighten hexagon bolts 1 A When switching the motor on the pipe cutter may revolve around the pipe automatically Diverse physical injuries and m
87. e hand wheel 1 of the MVM clock wise until the pipe wall has been pierced through 9 Continue turning steadily until the pipe has been cut off 10 Switch the motor off and allow the machine to run to a stop 9 2 3 Beveling the pipe with MVM IMPORTANT _ Ifthe pipe cutter was out of operation for a relatively long time gt Turn the cutter motor by 180 gt Switch the pipe cutter on and let it run for about 10 seconds This relubricates all gear components 900009909000990000999000990009000009000900909090000900000000000000900000000000090900000000000090000090000090000000900000009000900090000090909000009000000090900000900000909090000090000000000009000009000000900000009090000090000009000009000000909090000009000009090000009000000009000009000000909 Adjust the pipe dimension see chap 8 4 p 35 Adjust the bevel cutter to the pipe dimension see chap 8 4 p 35 1 2 3 Ifnecessary tighten the hexagon nut of the bevel cutter fixture a fraction see chap 8 3 p 33 4 Adjustthe spindle speed see chap 8 5 1 p 38 5 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 0090900090900000900000000000000000000000000000000000000000000900000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000
88. e straps and insert in the assembled quick mounting plate on the side 4 Boltthe pipe cutter securely in place on the mounting plate with the hexagon bolt 1 7 2 2 Transporting the GF 20 AVM NOTE The GF 20 AVM pipe cutter comes with the height adjustable lifting bench already assembled The product is delivered in a wooden crate see chap 7 1 1 p 29 000000009900000000090000000000000000000000000000009000000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000000090000000000000000000000000000000000000000000000000000000000000000000000000000000900000000000009000090999 IMPORTANT The bases of the lifting bench for the GF 20 AVM must be adjusted to the flooring conditions so that all the bases are in contact with the floor 1 Usea screwdriver to remove the front and top panels of the wooden crate 2 Useascrewdriver to remove the wooden retaining mounts in the crate 3 Usea hand forklift to lift the pipe cutter out of the crate and move it to the desired location 7 2 3 Transporting the RA 12 1 Suspend the crane hooks in the catch 2 lift and insert in the assembled quick mounting plate on the side 2 Boltthe pipe cutter securely in place on the mounting plate with the hexagon bolt 1 0009009000900000000909900000909000009009900000090000009000000090090000000000000909900000092090000000000009000000000000000009000000000000000090900000990000000000000000000000000000090000000000000090000009000
89. er base and extension units the mobile workstation etc Authorised to compile the technical file is Mr Gerd Riegraf Orbitalum Tools GmbH D 78224 Singen Markus Tamm Managing Director Singen 22 01 2010 08 12 11 OT GF RA BA 790142766 02 EN Hasan Caglar Manager Division Process CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 59 We value your opinion Please send us your comments and queries I orbitalum orbital cutting welding Orbitalum Tools GmbH Josef Schuettler Str 17 78224 Singen Germany Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 524 tools orbitalum com www orbitalum com 790 142 766_02 EN 12 11 Orbitalum Tools GmbH D 78224 Singen Printed in Germany
90. g the slide 1 Remove the safety screw 1 2 Turnthe slide housing upwards by 180 3 Turn the hand wheel 2 counterclockwise 4 Pulloutthe slide 3 with the motor upwards 5 Cleanthe guides of the slide housing and slide Lightly lubricate both parts using HD 30 engine oil 6 Remountthe slide Insert and tighten the safety screw 1 ms orbitZzium beris Fes Glip upuimm Position of the safety screw for the GF 4 and Position of the safety screw for the GF 20 AVM GF 6 AVM MVM RA 2 RA 6 RA 8 RA 12 AVM MVM 009099000090000000000999000009090000900090000000000000000000009000000000000009099000000909000000090000900000000900000000000000000000000909000009900000000000000000000000000090090000000000000090000000900000000000000090000000000000009009000000000000900000000909000000099000099999 9 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 53 Servicing maintenance troubleshooting GF RA Operating instructions 9000009990900000999000009990009009090000009900000900900000909900000900900000009000000090900000900000009909000000909000000909900000090900000090099000000090900000090000090099090900009090000090900000090900000909099000000009000000009000000990000000990000009000009000000009009900000099000000990900009090999009 11 4 Mounting instruction for laser Change of batteries It is not allowed to open to modify or to remove protective covers or h
91. ger zone as quickly as possible 9 3 2 Cutting the pipe manually 090900909000909909009900900009000090000909000000000000909000009000009000000000009000090000090000090000090009000900900000009000009000009000000000000000900000900090000000000900000000900000900000000000000900000900000909000000000000900009090000090900000900900000090000009009000909000009 IMPORTANT Ifthe pipe cutter was out of operation for a relatively long time gt Turn the cutter motor by 180 P Switch the pipe cutter on and let it run for about 10 seconds This relubricates all gear components 900009009009990000990009900090900009009009009000000000000000009000009090000090000000000000090000090000000000000000000900000900000909090000090000000900000900000090900000090000000900000090000090000000900000009000009000009090000090000000909000009000009000000090000000090000009000000900 1 Adjustthe pipe dimension see chap 8 4 p 35 2 Adjustthe saw blade to the pipe dimension see chap 8 4 p 35 3 Ifnecessary tighten the hexagon nut of the saw blade fixture a fraction see chap 8 3 p 33 4 Adjustthe spindle speed see chap 8 5 1 p 38 5 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 09090090900099900090909009090900900900900900090000000090900900009009000900000900000000000000900000900000900000900000000009000000900000900000000909000000000009000009000000
92. ight fitting safety gloves in accordance with DIN EN 388 Make sure the chips guard is working 9 1 Processing the pipe with AVM For more information on pipe processing with MVM see chap 9 2 p 43 For manual operation without AVM or MVM see chap 9 3 p 46 0900009090009090000000000000009090090009090000909000000000090000000909000090900000000000900000009000000090900000090000000000000000000000009090000000000000000000000000000000090000000000009000000000000900000090000000909000000000009000000000000090090000909000000900000009000000090000090 09090009090090990000090000090000090090000000900900000000900000000900000909900000900000000000090000009090000009000000000009000000909000000900000900000090090009009000900000000000000000000900900000000000909000000000000900000000990000900000000000009090000009000000000000900900000909000099 IMPORTANT Only operate AVM in combination with the Orbitalum Tools pipe cutters GF 4 GF 6 GF 20 RA 8 or RA 12 G Do not connect any other devices to the socket of the AVM 0099000900900099000909000020900900990090000090000000000000000000090000000090000000000000090000900900090099000009000000000009000000900900000900009000000090000009000900000900000090000009000000900900000900000000000090000009009000009000000000000900000000900000009000000900000000000090000099 9 1 1 Shutting down even in an emergency A EMERGENCY STOP cannot be reached if the operator is not standing correctly in front of the GF 20 AVM Diverse physical injurie
93. l data see chap 5 p 26 e The Automatic and Manual Feed Module AVM MVM may only be operated in combination with the Orbitalum Tools pipe cutter GF 4 GF 6 GF 20 RA 8 or RA 12 e For GF 4 AVM GF 6 AVM GF 20 AVM RA 8 AVM or RA 12 AVM only the mains cable of the pipe cutter may be connected to the socket of the AVM e The machine may only be used on pipes and containers that are empty unpressurized do not have explosive atmospheres and are not contaminated Proper use also includes the following e observing all safety instructions and warning messages included in these operating instruc tions e carrying out all inspection and maintenance work e sole use in the original condition with original accessories spare parts and materials e processing only materials set out in the operating instructions 2 2 2 Improper use e Auseotherthan that defined under proper use ora use that goes beyond this or the speci fied constraints shall be considered improper use due to the potential risks involved e Do not use the machine as a drive for applications other than those listed under proper use chap 2 2 1 e The responsible body shall be solely responsible for damages that arise through improper use and the manufacturer shall assume no liability whatsoever e The removal of safety equipment is not permitted e Do not misuse the machine e The machine is not intended for use by private consumers e The technical values defi
94. ling Machine pases s with Automatic Feed Module ogee dee GF 6 AVM Pipe Cutting and Beveling Machine with Automatic Feed Module RA 8 AVM Pipe Cutting and Beveling Machine with Automatic Feed Module RA 12 AVM Pipe Cutting and Beveling Machine with Automatic Feed Module 9909000909009090099000099000009000099090009090909000009000009900000000000900000900000000000900990000090000090000000000000000909090000000090000900000909009090000900000900000900000090090000000000090000000900900090000909000090009900900090000009000000900000900900000090000090000000000000900000090999 Seriennummer Series number Numero di serie Nombre de s rie N mero de serie 0000900090900000000900000900000090000000000000000000009000000000090000000000000000000909000000000000000000000000000000900000000000000000900000000000000000000000000000000920000000000000000000000000000000000000000000000000000000000000000000000000000000090000000000090999 ist entwickelt konstruiert and gefertigt in bereinstimmung mit folgenden EG Richtlinien was designed constructed and manufactured in accordance with the following EC guidelines EG Masch in en Richtli ni e 200 6 42 EG Masch R stata progettato costruito e commercializzato in osservanza delle seguenti Direttive E a t dessin produit et commercialis selon les Directives suivantes EMV Richtlinie 2 004 1 08 EG ha sido proyectado construido y comercializado bajo observaci n de las siguientes Directivas 09090990099
95. list The automatic and manual feed module AVM MVM is already fitted to the pipe cutter upon delivery 28 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Storage and transport 9000009900009000990900000099900090090000000990000000990000090990000090900000090900000009090000090000000990909090000090900000090990000009909000000090900000009090000009090000900990909000090900000090900000009000090090909900000090900000009000090099009090000990000009099000000000000090090900000099090000009990000909099009 A Incorrect machine storage Diverse physical injuries and material damage ATTENTION gt Store the machine in its original crate in a dry environment NOTE For GF 4 GF 6 GF 20 RA 8 or RA 12 with AVM MVM The automatic and manual feed module AVM MVM is already fitted to the pipe cutter upon delivery 7 1 1 Position of the cutter in the transport case NOTE The accessories in the GF 6 AVM MVM must be taken out of the transportation case before the frame is removed Fatal electric shock gt Before transportation or changing the workplace allow the machine to run to a stop and pull the mains plug During transportation the ON OFF switch may unintentionally be activated causing the machine to start up Diverse physical injuries and material damage gt Before transportation or changing the workplace allow the machine to run to a
96. lubricant oil according to the regulations 2 3 2 Electric tools and accessories Discarded electric tools and accessories contain large quantities of valuable raw and synthetic materials that can be recycled Therefore e Electrical electronic devices that are marked with the symbol to the left may not be mE disposed of with household waste in accordance with EU regulations as per RL 2002 96 EO e By actively using the available return and collection systems you actively contribute to the reuse recycling and utilization of electrical electronic devices e Used electrical electronic devices contain parts that must be handled selectively according to EU regulations Separate collection and selective treatment is the basis for environment friendly disposal and the protection of human health e Appliances and products that you bought from us after August 13 2005 will be disposed of in accordance with legal standards after they have been supplied to us at no cost e We may refuse to accept old appliances that pose a risk to human health or safety due to contamination produced during use e The end user is responsible for disposing of used appliances introduced to the market before August 13 2005 Please contact a disposal center near you for this purpose e Important for Germany our products may not be disposed of in municipal disposal sites as they are only used for industrial purposes 2 3 3 Returning batteries Some of our uni
97. ly Pd dd Md MELLE 42 4 3 1 Working range eere 25 9 2 Processing the pipe with MWM eee 43 S P MM TS ETSI TET TO 25 9 2 1 Shutting down even in an emergency 43 9 2 2 Cutting the pipe with MVM 43 5 Technical dat ssecesssetomos ases re rER E aRP ssa e Po sn pi eUSES 26 9 2 3 Beveling the pipe with MVM 44 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 3 GF RA Operating instructions 9000009990000009909000000999000009000000099009000900900000909900000909000009099090000009090000090000000990000009090000009090000090900000090090000000909090000090900000099009000099000000909900000090900000909090000009000000009000000990090900009900000090900000009000000009900000009090000099900009090999009 9 2 4 Cutting the pipe with MVM and beveling it simultaneously eere 45 9 3 Processing the pipe manually 46 9 3 1 Shutting down even in an emergency 46 9 3 2 Cutting the pipe manually 46 9 3 3 Beveling the pipe manually 47 9 3 4 Cutting the pipe manually and beveling it simultaneously eere 48 10 Continuous cooling system for the GF 20 AVM 49 ROME ull meer 49 10 2 Position of the cooling system on the GF 20O nid R 49 10 3 Product design eese 50 1
98. ned for normal operation must not be exceeded 2 2 3 Machine constraints e Keep your working area clean Disorder or unlit working areas can lead to accidents e The workplace can be in pipe preparation in plant construction or in the plant itself e Aradial space requirement freedom of movement of approx 2 m around the machine is required for people 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 Information and safety instructions for the responsible body GF RA Operating instructions 90000009909000009990000009990009009000000099090900090090000009099000009090900000909000000009090000090000000990090000099000000909900000090000000090990000000909000009009090009009909090000990000009090000000900000090909900000090000000090000009900090000990000000900000900900000000990000009090000099900009090999009 e Work lighting min 300 lux e Operated by one person e Climate conditions temperature range for machine operation 15 C to 40 C 8096 rel humidity e Do not use outdoors in fog rain or during a thunderstorm 2 2 4 Shutting down the machine Information on the EMERGENCY STOP or the shutting down function For processing with AVM see chap 9 1 1 p 40 For processing with MVM see chap 9 2 1 p 43 For manual processing see chap 9 3 1 p 46 2 3 Environmental protection disposal 2 3 1 Chips and gear lubricant oil Dispose of chips and used gear
99. ng tools and the pipe 09099009090099990000990009090900900990099000900009000009000090000000009000000909000000000000000009000000909900000000000000000000000900900000000000000000909000900000000000009090000000000009009000000000000000000900000090090000000000900000000000000090000090900000000000090900000909000099 WARNING Y Y YYYY OOO gt gt A 06 12 11 OT GF RA BA 790142766 02 EN CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 39 Operation GF RA Operating instructions 90000099090900000990000000999000900909000090099090900000090000090900000990000000909000000009090000090000090099000000909000000909900000099000000009090000090090900000090900009009909000099000000909000000909000000909090000000900000000900009009900000009900000090990000000900000000900000009900000099090000090999009 90909009090000999090090900000990009090000900909900000090900009000000090000000000000090900009090000009090000009000000909000090090000090000000900000009000000000090090900009000000090009000000000909000009090090000000000900900009000900009090000000000000090000900000000090000009000090090000000900000909000009 Flying hot and sharp edged chips pipe surfaces cutting edges and tools Danger of injury to eyes and hands G Donottouch the running tool while the machine is in operation G Never work without the saw chip guard mounted gt Wear recommended protective clothing gt gt WARNING Only remove chips with t
100. o screw the output side of the compressed air hose 8 into the cooling pipe 5 Theflexible hose 9 has G1 4 threads in it for screwing onto the front side of the slide 6 Next flex the flexible hose 9 so that the cutter blade and or bevel cutter has optimal compressed air feed during subsequent processing 7 Connect the compressed air attachment 10 1 coupling disk to the compressed air supply 5 5 to 8 0 bars 000900009009090000000909900000929000090009000000090000000000009000000000000000090900000090900000009000000000000000000000900000000000000900990000090900000090000000000000000000000090000000000000090000000900000000000000000000000000000090090000000000090000000990000000990000909999 06 12 11 OT GF RA BA 790142766 02 EN C orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31792 0 51 Servicing maintenance troubleshooting GF RA Operating instructions 9000009990900000999000009990009009090000009900000900900000909900000900900000009000000090900000900000009909000000909000000909900000090900000090099000000090900000090000090099090900009090000090900000090900000909099000000009000000009000000990000000990000009000009000000009009900000099000000990900009090999009 11 SERVICING MAINTENANCE TROUBLESHOOTING 0090900090900009090000000009000900000900000009000009000009000000009000000000000900000009000000000000000000090000000000000000000000000000000000000900900000000000000000000000090000000000000000000000000090009000
101. on nut of the bevel cutter fixture a fraction see chap 8 3 p 33 4 5 09000090000999000990009900099000900009009000900000000000000900000090000090900000900000009000009000000909000000000000900000900000900090000900000009000009000000000000900000900900000900000000000090000000909000009000000900000900900000090900000900000909000009000000000000009000000900 0909009099009090909090000909009000900000900900000090000090000000900000909000000009000090000000900000900000000000900900900000900000900000000090090900009000000000090000000090000000000009090000900000000900009009000009000000909000000000000009000000900000900090000009000090900000000000000900009 6 Apply saw blade lubricant to the bevel cutter Recommendation e for GF 20 AVM prior to every step e up to 2 at least every 3 cuts e over 2 and with chrome and high quality steel pipes prior to every cut 9090090090909009090000909000090000099000090000000000900000009000000090000009000090000000090000000900000900000000000090000000900000900000000900009000090009000009000000000000900009009000000090000000000000000000900000900000900000000900000090000090900000090900000000000009000009000000099 NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 9090099090090990090090900909000900900900009000000009009009009000009000009000900000000900900900000900000900090000090009009000000090000090900000
102. ousings except for battery change 11 4 1 GF 4 GF 6 AVM MVM 7 1 Loosen the threaded pin M6x5 1 Code 445 001 210 by using allen key SW4 to remove the laser from the slide housing Exchange the batteries After putting the laser in the slide housing the laser has to be adjusted and the threaded pin M6x5 Code 445 001 210 has to be tightened with allen key SWA 11 5 What to do if General trouble shooting The motor is not running The overload protection relay has tripped With the switch on 0 switch the pipe cutter back on and allow to run at idle for about 1 minute Set the switch to 0 then switch the pipe cutter back on Set the pipe dimension correctly see chap 8 4 p 35 The saw blade is not cutting and is Slipping through Hexagon nut on the saw blade shaft not tightened The saw blade has been inserted the wrong way round Insert the saw blade correctly The labelling of the saw blade must be visible when viewed from the front of the machine 0090090000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000999 It is no longer possible to set the pipe dimension Clean the slide guide see chap 11 3 p 53 low 000900000090000000090990000090900009009090000000000009000000090090000
103. p 5 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 0090909009090900909000090900099900990900900900909009000090000009000000000000009099000000000090000009000900000909000000900000000000900900009090000090000090000009009000090900000900000900000000090900009000000090000090900000000900009009000000000090000009000000090900090090000000000000909000009090000099 6 Apply saw blade lubricant to the saw blade Recommendation gt e for GF 20 AVM prior to every step e upto 2 atleast every 3 cuts Ty e over 2 and with chrome and high quality steel pipes prior to every cut AN NOTE Use only saw blade lubricant no oils from Orbitalum Tools e g GF LUB or GF TOP Keep the machine clean Always remove residue from lubricant from the machine 009900000900099000090909000099009009009009000000000009000000000000900000090000000090000000000009000009090900000090000000900009009000090090000090000000000090000000090000009900000900000009000000000000009000000000009009000000900000090000090900000090000000000000090000090000000000009000900000999 NOTE For continuous operation after cutting loosen the hexagon nut on the bevel cutter to avoid damage caused by tension 7 Switch pipe cutter on 8 Pressthe O START button This starts the pipe processing The cutter automatically shuts off after the complete cut has been made 0009000090000000
104. precision 1 orbitalum s ower orbital cutting welding simplicity Operating instructions For responsible bodies and persons using the machine Pipe Cutting and Beveling Machines GF 4 GF 6 AVM MVM GF 20 AVM RA2 RAS8 RA12 E AVM MVM Machine no 6 6 6 6 6 06 6 6 G6 0 6 6 9 O6 6 9 06 GO 9 06 G6 9 6 0 9 GO 6 9 6 6 6 6 6 9 6 O 9 6 6 9 6 6 6 9 c 6 6 6 6 9 06 6 6 6 0 6 6 6 O6 6 6 9 06 0 9 6 6 6 0 9 GO 6 6 9 06 6 6 6 9 6 O 9 6 9 6 6 6 9 c Translation of original operating instructions Code 790 142 766 EN To work safely with this machine please read through the operating instructions in full before initial operation Retain the operating instructions for future reference All rights reserved in particular the rights of duplication and distribution as well as translation Duplication and repro duction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH GF RA Operating instructions 90000090909000009090000009990000090000000990909000009000009099000009900900000990000000090900000900000009909090000090900000090900000090000000099000000090900000090900009009909090000909000009090000009090009009090990000000990000000090000900990009000099000000090000090000000000909000000909000000990900009090999009 TABLE OF CONTENTS 1 About these instructions eere 5 5 1 Pipe Cutting and Beveling
105. refore e Observe warning messages at all times e Keep complete documentation close by the machine e Observe country specific regulations standards and guidelines e Always ensure that the machine is in good working order Observe the maintenance information see chap 11 1 p 52 e Report any unusual machine behavior to the person responsible immediately e Only use the dimensions and materials specified in these instructions Other materials should be used only after consulting with Orbitalum Tools customer service e Repair and maintenance work on the electrical equipment may only be carried out by a qualified electrician e Atthe end of each working cycle before transportation changing tools cleaning and performing any maintenance adjustment or repair work switch off the machine allow it to run to a stop and pull the mains plug e Only operate the machine if all the safety equipment such as the restart inhibitor overload protection and chips guard are in good working orderand the machine is firmly positioned e Donotcarry the machine by the cable and do not use the machine to pull out the plug except in an emergency Protect the cable from heat oil and sharp edges chips e During operation keep hands away from the tools e Check that the work piece is correctly clamped e Switch on the machine only when the pipe has been clamped e When working with the AVM in case of danger immediately press the EMERGENCY OFF button
106. ructions 900000999090090099090000009990000090000000990000000090000090990000090900000099000000009900009090000000990909000090900000009000000909000000009000000090900000090900009009909090000990000090900000090000900909099000000090900000000900000099009090000990000009090000000900000000909000000999000000990900009090999009 5 TECHNICAL DATA 5 1 Pipe Cutting and Beveling Machines 00909090090090000000090090000009000000000000009000000000000000000009000009000000000099000000000009900000900000900009000090000000000900000000900000900090000000900000000000000000000000000000900009000009000000000000000000900000000000009000009000000009090000000000000090999 Type of machine GF 4 AVM MVM GF6 AVM MVM GF20AVM RA2 RA 8 AVM MVM RA 12 AVM MVM mm 680x325x480 920x3527x574 620x350x420 778x485x430 940x592x374 Dimensions Ixwxh Wwssescpesvesevceeseseseeseveevreseedssseseveveesvssaeceseevezevesesevsevevecussevecseecvecusesceevusseecssesecesoscetecesveseocvecevessepsveeucuscevesseipeueceeveveescesuveceecotess s unsspseudemaveucvesesos eoe Weis inch 26 8x12 8x18 9 36 2x13 9x22 6 24 4X13 8x16 5 30 6x191x16 9 370x23 3x14 7 Dimers ons inan mm 810x325x480 972x352 7x574 918x485x430 1 070x 592x374 with AVM inch 31 9x12 8x18 9 38 3x13 9x22 6 z 36 1x19 1x16 9 42 1x23 3x14 7 Binenstons hawah Imm 780x325x480 920x3527x574 2 788 x 485x430 1 090 x592 x374 with MVM inch 30 7x12 8x18 9 36 2x13 9x22 6 31 0x19 1x16 9 42 9x23 3x14 7 kg 55 0 92 7 E 45 0 10
107. s and material damage DANGER gt While the housing is rotating only stand to the side of the machine P The EMERGENCY STOP button 12 must be within reach at all times 0900900909090090990090900090009090000009090090000000000909000090900900009090000090900000000000009090000000000000000000090000900000000900000900090000909000000000090090900009000000000000000000000000009000000000000009000090000000909000000000000900000000000000090000009000090000000009000009090000099 A Pulling the plug does not perform the EMERGENCY STOP function Diverse physical injuries and material damage DANGER Do not use crimped cables gt Ensure the plug is not obstructed gt Simulate an emergency by carrying out a practice plug removal 09000099000009090000990009900090900090900009099000009090000090000000909000000090000090090000000900000900000900000900000000000009000009000009000000090000000900000900000900900000900000090000000900000900000090009009000000090000090000009000000909000009090000090000000000000000000900000009 IMPORTANT EMERGENCY STOP button 12 on the AVM Only press in an emergency Pressing the EMERGENCY STOP button 13 interrupts the power sup ply Unlock the button to restart P Activate by switching the ON OFF toggle switch 13 If the ON OFF toggle switch 13 fails to work remove the plug from the socket or vacate the danger zone as quickly as possible 40 CG orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792
108. sconnect the machine from the mains supply and allow it to run to a stop 90900090900099099009900009900090090090090090900000000000090000000900000900000900000900900000009009000900000000900000900000009000009000000009000000000009000009000009000000090000009009000009000009000000090000000900000900000900000009000000090900000900000009090009090000000090000090090000099 When the slide housing is rotating excess lubricant can get into the motor unit Fatal electric shock P Remove excess lubricant from the machine after every step 09000090990090099000999000990009000090000900000090000000000000900000909000000000000000000090000090000000000000000000900000900000909000009000000090000090000090909000009000000090000009000009090000000000000909000000900000909000000900000900000009000009090000000000000090000009000000909 Flying parts breaking tool Diverse physical injuries and material damage Do not process the pipe while it is loose in the vice Never use a damaged or deformed saw blade or bevel cutter In the event of tool breakage with a new tool do not enter the old cut because the tool can break again for details of what to do in the event of tool breakage see chap 11 4 1 p 55 Clamp the pipe to be cut into the vice Immediately replace worn out tools Ensure that the cutting tools are correctly fitted Pipe dimension must be set correctly During cutting the saw blade must saw through the entire pipe wall Avoid breaking tool through low
109. se physical injuries and material damage gt Inthe event of a blockage always disconnect the machine from the power supply before clearing it gt If necessary remove any tensioned parts before restarting the machine Vapors when working with lubricants Damage to lungs skin and the environment ATTENTION gt Only use original lubricant recommended by Orbitalum Tools A Unexpected start up Serious injury or death DANGER gt Before connecting the machine to the power supply check the on off switch is switched off 0090000990009009000900000900000900900000000000000090000000900009009000000090000000000090000009090000000000000090000000000009000000009000000000000090000900000090090000090000009000000000090000000000000009000000900009000000009000000900000000009000000009000000900000090000000900000999 A Loose baggy clothing long hair or jewelry can get caught in rotating machine parts Serious injury or death DANGER During operation do not wear loose baggy clothing e g neckties gt Tie up long hair to prevent it from being caught 099090090900900900009090009090000099009009000090000090000090000000900000090000000900000900000009000000009900000000000000000900000090090000009000000000000900000900900000000000000000000000909090000000000000000090000000900900000000000900000090000009090900009009000090000000090000090090000999 Body parts can fit between the cutting tools and the pipe Serious injury WARNING G Do not place body parts between the cutti
110. sing always keep an eye on the position of the mains cable Keep the machine clean Always remove lubricant residues from the machine The electrical supply cable on the AVM may only be replaced by a qualified electrician 0909000909000009000900900090090009099009009000090000000000900000000900000009000000900000000900000009000000900000000900000000900000900000000900090000000000900000000900000000000009000090000900000000000009090000000900000000000009000000000000090000000009000009000000009000009000009000090000999 Damaged insulation Fatal electric shock G Do not screw any indicators or signs to the drive motor P Use stickers 09909009099009099000909000099900909900009000090000990000090000900090900099000099000009000000900900000909000090000009009000000090000090900009000090000009000009000000090009000000900000090000000909000009000000900000009090900000900900000900000090000000090000909900009090000900000090000900909090000900090999 A Damaged plug Fatal electric shock DANGER Do not use adapter plugs with ground protected electrical tools gt The machine connector plug must fit the socket 0090000909000909090000000090000090000090900000900000000009009000000900000009000090009000000900000000000000900000090000009000009000900009000000000000009009000000900000009000000000000090000000000009000000009000009000000000000000000000000090000000000900000000090900009009000090009099 A Loose baggy clothing long hair or jewelry can get caught in rotating machine par
111. stop and pull the mains plug 0000000000090000900000000000000000000000000009000000000000000000000000009000000000000000000000000090000000000000000000000000000000000000000000000000000000000000000000000000000090000000000000000000000009090000000000000000000000000000000000000000000099000000000 A Heavy weight when transporting the pipe cutters Danger of being injured through overstraining WARNING gt Transport pipe cutters over long stretches with corresponding lifting aids 000990000900000000009990000000900009000900000009000009000000909000000000000000090900000090900000009000000090000000000000000000000000000009000009900000090000000090000000000000009000000000000009000000900000000000000000000000000000090090000000000090000000990000000990000909999 06 12 11 OT GF RA BA 790142766 02 EN G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 29 Storage and transport GF RA Operating instructions 900000990900090009990000099900090090000090099009000000900000909900000990000000990000000099000009000000099009000090900000090000000909000000909090000000909000000909000090099009000090900000909000000990900090090909900000009909000000090000009009090000990000009900000009000000900909000000990000099900009090999009 7 2 1 Transporting the GF 4 GF 6 RA2 RA 8 AVM MVM 1 Loosen the hexagon bolt 1 on the quick mounting plate 2 Guide suitable transport straps through the pipe cutter slide housing 3 Carefully lift the cutter at th
112. talum com Tel 49 0 77 31792 0 55 Servicing maintenance troubleshooting GF RA Operating instructions 9000009990900000999000009990009009090000009900000900900000909900000900900000009000000090900000900000009909000000909000000909900000090900000090099000000090900000090000090099090900009090000090900000090900000909099000000009000000009000000990000000990000009000009000000009009900000099000000990900009090999009 0909900900090900000090900000009090000009090900000090900000909009000000090000000009090000000000000900909000009000009009000000000000009090000900000900900000909000000009000009000000090000000090000090000000099000090900900000000009000900090000009090009000900090000009090090000009000000909009090000009000000090999 Error message fault Possible cause Remedy The feed does not stop at the stop Light barrier or reflector defective P Replace the defective parts position contact the service depart Display No decimal point at the ment if necessary 0090000900990000909009000090900909000009000000900909000000000009000900000009000009009090000000000090900990000009000000000909000000090000000900909000000900000009009090900000090900000090090900000000000000099 stop position 009090000009090009000000099000009000000000000000090000000000000000900000000000000009090000000000000090900000090000000000000000000000000000900000099000009000000000090000009000000000009090900000990000090009000000000000909000000000090000090000900000000000090000000000900000900000000009900
113. ts Serious injury or death DANGER During operation do not wear loose baggy clothing e g neckties gt Tie up long hair to prevent it from being caught 9000090990009900009900099000990009000900000009090000090900900000990000909000009090090000090000090900000909009000000900000909000000900090009009000009090000090900900000090900009009000090009000009090090090000090990090000099000090000009090090000009000900009900090000909000000000090000000009000009090 Safety components that are contaminated or worn are defective The failure of safety components can cause physical injury Do not misuse the cable e g such as using it to suspend or carry the machine Replace defective safety components immediately and check them daily to ensure proper op eration Clean and perform maintenance on the machine after each use Keep cables away from heat oil sharp edges and moving equipment parts Inspect the machine daily for visible signs of damage or defects and have them repaired by a specialist if necessary 0909000909000090900009000009000090900090900000900009000000909090000000000000900000900000009009000000900000909009000009000000090090000090000000090000009000009000000009000000090000090000000090000000000009000000000000000000000900000000000000000000000900009000000000900000009000090009099 Flying parts breaking tool Diverse physical injuries and material damage Do not process the pipe while it is loose in the vice Never use a damaged or deforme
114. ts are battery powered e Accumulators and batteries that are marked with one of the symbols to the left may not be disposed of with household garbage according to EU directive 91 157 EEC e In batteries containing harmful substances the chemical sign for the heavy metal contained is indicated below the garbage can Cd Cadmium Hg Mercury Pb Lead e Valid for Germany the end user is required to return defective or used batteries to the dis tributor or to a recycling center established for the purpose 8 O orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Information and safety instructions for the responsible body 9000009909090000090900000099900090090000000990000090090000090990000099000000090900000009090000090000000990900000909000000909000000900000009009000000099000000900000009909090000990000090990000000900000909900000009090900000909000000990090900009900000090900000900000000009090000009090000009900000090999009 2 4 Basic safety instructions The pipe cutting and beveling machine hereinafter referred to as the GF 4 GF 6 GF 20 RA 2 RA 8 or RA 12 AVM MVM is a state of the art machine designed for safe use The risks involved in using the machine are described in the operating instructions below Using this machine in a way other than that described in these instructions can lead to serious physical injury and material damage The
115. tter 2 cover the wall thickness of the pipe 5 If desired perform a test cut Cutting and beveling the pipe see chap 9 1 5 p 42 for machines with AVM chap 9 2 4 p 45 for machines with MVM and chap 9 3 4 p 48 for working without AVM MVM check the cut and bevel and readjust the hand wheel 1 if necessary 6 Turn the motor back to its home position When working with the AVM Hold down the STOP button 6 and pivot the motor back into the normal position or 3 ok Bi 5i pI at AA NOTE Scale of the hand wheel a readjustment by one graduation mark results in a radial feed or bevel alteration of 0 1 mm 0 004 inch for the GF 6 and GF 20 AVM of 0 2 mm 0 008 inch 0090990000090000000090990000009000090009000000090000090000000900900000000000000909900000099000000000000900900000000000000000000000000000009900000990000000000000000000000000000090000000000000090000000000000009000000900000000000000090000000000000090000000090900000009090009090990 36 G orbitalum tools GmbH D 78224 Singen www orbitalum com Tel 49 0 77 31 792 0 06 12 11 OT GF RA BA 790142766 02 EN GF RA Operating instructions Setup and assembly 90000099090900000990000000999000900900000009900000909090000090990000090900000090900000009900000900000009909000009090000009090000009000000000900000009090000090900009009909090000990000090900000090900000090900000009909000000090000900990090900009900000090000090000000000900000009990000099000009090999009
116. tter on and let it run for about 10 seconds This relubricates all gear components 090900099000009000099000090900099000990000000000990000000000009090000990000990000090000000900000909000090900000000000009000009000000900000090000000090000090000009000009000000090000000000000000000090000090000009090000090000000009000009000000909090000090000009000000000000900000090 1 Adjustthe pipe dimension see chap 8 4 p 35 2 Adjustthe saw blade to the pipe dimension see chap 8 4 p 35 3 Ifnecessary tighten the hexagon nut of the saw blade fixture a fraction see chap 8 3 p 33 4 Adjustthe spindle speed see chap 8 5 1 p 38 5 Push the pipe through the vice up to the desired length and clamp it securely Support pipes longer than 1 m using a pipe feeder see chap 8 1 3 p 32 900009909009909000900009900090090099000009000000009000000000009000009090090000909000090000000900000900000000000009000000090000090000000000009000000090000090000000000009000000009000009000009000000090000000909000009000009000000000000009090000090000090900000090000000000000900000900 900909000900900909090909000090090090090009000090900000090900009009000000909000090900900900909000000900000909000009000900000909000090000000090000090000000000090090090000090000090000000090000009000090000000900000000000000900000900000090000000090000009000090900000900000000000000900000090009000009000009 6 Apply saw blade lubricant to the saw blade Recommendation S e upto 2 atleast
117. uctions eeeee 9 8 1 Mounting the pipe cutter on the 2 5 Warning symbols ssssssssssssssssssssererrerereeeees 12 WOLK DOME Misvaccsioscerencuccsacnvetesessacdeteniioscadves 31 3 Product design eese erret 13 8 1 1 Mounting the quick mounting plate 3 1 Pipe Cutting and Beveling Machine GF 4 13 on the workbench M eee 31 3 2 Pipe Cutting and Beveling Machine GF 6 14 8 1 2 Mounting the pipe cutter on the quick 3 3 Pipe Cutting and Beveling Machine mounting DIG B cotes marit tet eudi Un PMI INSURERS 31 GF 20 AVM cernerent 15 8 1 3 Pipefeeder 3 4 Pipe Cutting and Beveling Machines base and extension unit RA 2 RAB RA 12 cce 16 mobile workstation E 32 3 5 Automatic Feed Module AVM 16 8 2 GF4and GF 6 fitting the clamping jaws 32 3 5 1 Description of the AVM buttons 17 8 2 1 Fitting the clamping jaws eee 33 3 6 Manual Feed Module MVM 17 8 3 Fitting the saw blade bevel cutter 3 7 Accessories eese 18 additional cutters seee eene 33 3 7 1 Saw blades and bevel cutters 18 8 3 1 Inserting the saw blade or bevel cutter 34 3 7 2 Aluminum clamping shells 18 8 3 2 Inserting the saw blade bevel cutter 3 7 4 Special high quality stainless steel combination ee LE 34 clamping jaws ener nnne 19 8 4 Adjusting the pipe

Operating instructions - Rapid Welding and Industrial Supplies Ltd

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