Operating Instructions P4 Pellet 8 - 60
Contents
1. Troubleshooting 5 5 3 Faults with fault codes Heating 17 19 Sensor in DHW tank 1 faulty froling If a fault has occurred and has not yet been cleared w Status LED 1 flashes red A fault message is shown on the display 2 An internal distinction is made between 2 types of message Warning Boiler follows shutdown procedure Boiler shuts down immediately heating circuit controls and pumps remain active 5 3 1 Procedure for fault messages The procedure for a fault message as well as causes for faults and procedure for troubleshooting are described in the operating instructions of the boiler controls D See the operating instructions for the Lambdatronic P 3200 5 3 2 Acknowledging a fault message Trace and remove the fault and then g Press the 2 key w Status LED flashes green Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 29 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 6 Appendix Manufacturer information 6 Appendix 6 1 Guarantee conditions Our sale and delivery conditions generally apply These conditions have been made available to customers and customers have been made aware of them at the time of order completion You can also find the guarantee conditions in the enclosed guarantee certificate 6 2 Address of manufacturer FROLING Heizkessel und Behalterbau GesmbH Industriestr2. 33 2 CONTON INS DOIGT sicvecerivriannvecessnianeeviesaxesvenceieusserees ANE EAEE EENET 18 3 3 3 SWIPE OM the DOl einirireaner ene AN Er E satel E ENEN 18 4 Boiler servicing 19 4 1 General information on servicing 19 4 2 Inspection cleaning and maintenance 20 AeA bc PECON ee ne ee ee ee ee ee nC ee er eT ere 20 SER See VN Crete cee eae en eE OEE EN ene van dher nee sanageniaaeedets 20 Checking the SYSTEM DFESSUIC irrrisirni inre inini ENEE EE E AEA AORE E RNET 20 O22 E D EIS EEE E E T E A A E E E A T T 21 Emptying the ash drawers for P4 Pellet 8 15 20 25 nusonnenernennererserererrersrerrn 21 Emptying the ash container for P4 Pellet 32 38 48 60 cccccceeeee seen eee eeeeees 22 Check the grate ANd combustion chamber ccc ccccceee sees cece eee eeeeeeneeeeeeeeeeeneaes 23 A2 Vedy ChECK ee eC ee ee eer ee ee ee ee ee 24 Clean the flue gas collection chamber and the heat exchanger ccceeeeeeeees 24 Page 4 B0430408 en Contents C Cen WO eer eee er E E E ee ee E er re 25 Cleaning the induced draught Ventilator cc ccccccccee cesses eee eee eeeeeeeeeeeeeeeeeeenenaes 25 Clean the SMOKES MUE DIPO iccticantoeintirreeriimeteteccerres REEE A TEAR 25 Checking the draught controller flap and explosion flap cece eee e cece eee eeeeeeeees 25 Clean the flue GAS SENSOMS cccce cece cece ee eee seen eee eeeeeeeeeeeeeeeeeeeeeseeaaeeeeeeeestenaggges 26 4 3 Testing Emissi
3. Control follows the boiler shutdown procedure The pumps continue to run Safety temperature limiter Switches off the blower fan at the maximum boiler temperature of STL 105 C The pumps continue to run w Once the temperature falls to below approx 95 C the STL can be reset mechanically Safety valve w Protection against over heating When the boiler pressure reaches a maximum of 3 bar the safety valve opens and the heating water is released in the form of steam Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 13 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 2 Safety Safety Devices 2 5 Safety instructions for the installation room 1 Danger of fire due to flammable materials No flammable materials should be stored near the boiler 2 Damage due to impurities in combustion air Do not use any hydrogen halides or any cleaning agents containing chlorine in the room where the boiler is installed 3 Keep the air suction opening of the boiler free of dust 4 The room where the boiler is installed must be frost proof m froling Safety 2 Residual risks 2 6 Residual risks Do not touch the hot surface Hot parts and the flue pipe can cause serious burns 1 Protective gloves should generally be worn when working on the boiler 1 Only operate the boiler using the handles provided for this purpo
4. E ET 9 22 2 Nohi permitted TGS ciuneecotiecrlceatas sacieivenntaenpaendnndinreanantreeriamaban catia ery datacenters 9 22 3 Who May Operate the DOIIE vccrvitinisdxiaiataderdaranwei ed uw Anra AEEA TARARKEN 9 2 3 Design Information 10 2 3 1 Approvals and reporting obligations cece cc eee e seen cece ee eeeeeeeeeeeeeeeteseeeneneenngs 10 2 3 2 Requirements for hot water supplies ccc ceceee sees eee eeeeeeeeeeeseeeeeeeeteteeeaeneenngs 10 2 3 3 Ventilation Of boiler OOM cece cece cece eee e eee e eee eeeeeeeeaeeeeeeeeeeeeeeaeeeeeeettsnegannnengs 11 2 3 4 Installing the heating system Standards cece cece eee e ee eeeeeeeeeeeeeeeeeeeeeneneennes 11 2 39 Combination WIEN storage TANK srcssrrisakeor ER tee eeaee eerie Ravine Resa 11 2 3 6 Chimney connection CHIMNEY SYSTEM ccc cece eeee cess eee e tees eeeeeeeeeeeeeeetaneeeaeneennes 12 Dradont MIO eee er ee er ee re ee ee ee ee 12 Boiler data for constructing the flue gas system ccc cece eee e eee e eee eeeeeeeeeeeeeeeeeneas 12 2 4 Safety Devices 13 2 5 Safety instructions for the installation room 14 2 6 Residual risks 15 2 7 Emergency procedure 16 2 7 1 Overheating Of the SYSTE sinesine Leen A ANN 16 P se e EES e E E E A A E T A E E T ETA 16 Ee PO a E E E a E AE EEE A E E EE A 16 3 Operating the system 17 3 1 Initial startup 17 3 2 Filling refilling the store with fuel 17 3 3 Heating up the boiler 18 FANEN On TEDO e eE E E ETE E S AA E E E 18
5. ash door and pull out the ash drawer For P4 Pellet 32 38 48 60 O Open the insulating door take out the right ash container and open the ash door O Check the combustion grate and combustion chamber for dirt OO If there is a lot of dirt clean the combustion chamber D Page 24 Clean the flue gas collection chamber and the heat exchanger Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 23 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 4 Boiler servicing Inspection cleaning and maintenance 4 2 3 Yearly check Clean the flue gas collection chamber and the heat exchanger g Remove the insulating cover O Turn the screw handles on the cleaning cover anti clockwise to loosen them g Remove the cleaning cover O Clean the flue gas collection chamber and the opening to the induced draught fan with a brush g Remove any soot which has fallen in c We recommend that you use an ash vacuum g Remove the internal heat exchanger cover g Clean the flues and the combustion chambers beneath them with a cleaning brush 2 ohne ae Frolingo Boiler servicing 4 Inspection cleaning and maintenance Clean WOS g Remove the insulating cover and cleaning cover D Page 24 Clean the flue gas collection chamber and the heat exchanger O Push the lock bolt upwards and remove g Remove the WOS mount along with the springs g Cle
6. if the store is filled when the boiler is on MO Turn off the boiler by pressing the key for 5 seconds Allow the boiler to cool down for at least half an hour When the boiler has cooled down g Close all opening to the store to seal out dust g Fill the store with pellets rt Only use permitted pellets D Page 9 2 2 1 Permitted fuel Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 17 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 3 Operating the system Heating up the boiler 3 3 Heating up the boiler NOTE w Changing the factory settings for primary and secondary air can have a negative effect on efficiency and emissions of the system 3 3 1 Switching on the boiler g Press the key Automatic mode The heating system is controlled via the control system according to the selected mode 3 3 2 Controlling the boiler Necessary control steps Displaying or modifying parameters D See operating instructions Lambdatronic P 3200 3 3 3 Switching off the boiler Press and hold the key for 5 seconds The boiler follows the shut down program and switches to Burner OFF status w The combustion unit is switched off the chamber delivery unit and the active hydraulic system are active Page 18 B0430408 en Frolingo Boiler servicing 4 Inspection cleaning and maintenance 4 Boiler servi
7. times are shortened and lifespan is maintained NOTE I nstalling non original parts voids the guarantee 1 Only replace components or parts with original replacement parts Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 27 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 5 Troubleshooting 5 Troubleshooting 5 1 General faults in the power supply Nothing is shown on the General power failure display FI circuit breaker or line Switch on the FI circuit breaker or line No power to the controls protection is switched off protection 5 1 1 Behaviour of system after a power failure When the power supply has been restored the boiler returns to the previously specified mode and is controlled according to the specified program EXCEPTION If the boiler was at operating status Heating up Pre heating or Ignition it follows shutdown procedure and cleaning is started Only then does the boiler switch to Preparation operating status and the system starts again 5 2 Excessive temperature The STL shuts down the boiler when it reaches a maximum temperature of 105 C After the boiler has cooled down the safety temperature limiter 1 must be manually unlocked 5g Unscrew the cap on the safety temperature limiter meree g Reset the safety temperature limiter by pressing with a screw driver o froling
8. 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 4 Boiler servicing Inspection cleaning and maintenance 4 2 Inspection cleaning and maintenance ct Regular cleaning of the boiler extends its life and is a basic requirement for smooth running So clean the boiler regularly lt Recommended When cleaning use an ash vacuum 4 2 1 Inspection Check safety valve Check the boiler regularly for dirt Check the safety valve regularly following the manufacturer s specifications Checking the system pressure Check the system pressure on the pressure gauge The value must be 20 over the pre stressed pressure of the expansion tank D Expansion tank operating instructions If the system pressure decreases 1 Top up with water ct If this occurs frequently the seal of the heating system is faulty Inform your installer If large pressure fluctuations are observed g Have the expansion tank checked eee Froling Boiler servicing 4 Inspection cleaning and maintenance 4 2 2 Cleaning The ash drawers P4 Pellet 8 25 or ash container P4 Pellet 32 38 must be emptied at intervals according to energy requirements and pellet quality The grate and combustion chamber should also be checked at these intervals for dirt Emptying the ash drawers for P4 Pellet 8 15 20 25 O Open insulation door Open ash doors g Take the ash drawers out a bit w This p
9. Frolin Operating Instructions P4 Pellet 8 60 Read and follow the operating instructions and safety information Subject to technical change July 2009 Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com Introduction i Dear customer Congratulations on choosing a quality product from FR LING The FR LING P4 Pellet features a state of the art design that conforms to all currently applicable standards and testing guidelines Please read and observe the operating instructions and always keep them close to the boiler for reference Observing the requirements and safety information in the instruction manual makes a significant contribution to safe appropriate environmentally friendly and economical operation of the system The continuous development of our products means that there may be minor differences between the illustrations and other content of the document If you discover any errors please let us know Subject to technical change Fr ling Heizkessel und Beh lterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 3 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en C Contents 1 Product Overview 6 2 Safety 2 1 Safety Information 2 2 Permitted Uses 22 SEE MWC cnccrinctsterearinpent co eeceniuringnseneietar taupe E E E
10. afge 12 A 4710 Grieskirchen AUSTRIA TEL 43 0 7248 606 0 FAX 43 0 7248 606 600 E MAIL info froeling com INTERNET www froeling com oo Frolingo Appendix 6 Declaration of Conformity 6 3 Declaration of Conformity Froling EC DECLARATION OF CONFORMITY Product Pellet boiler Types P4 Pellet 8 P4 Pellet 15 P4 Pellet 20 P4 Pellet 25 P4 Pellet 32 P4 Pellet 38 P4 Pellet 48 P4 Pellet 60 with delivery systems Screw suction system universal suction system sack silo delivery EC Guidelines 98 37 EG Machine guidelines 2006 95 EG Low Voltage Directive 2004 108 EG EMC guideline Applicable standards and guidelines EN 60335 1 A14 Household and similar electrical appliances Safety EN 61000 6 2 Electromagnetic compatibility immunity to interference EN 61000 6 3 Electromagnetic compatibility interference emission Heating boilers for solid fuels up to 300 kW Requirements EN 303 5 Testing and Marking TRVB H118 Technical directives for fire protection prevention Automatic wood burning systems We hereby certify that the series produced versions of the above products comply with the directives guidelines and standards specified Grieskirchen 24 09 2007 Quality assurance Technical services Fr ling Heizkessel und Behdlterbau Ges m b H Industriestra e 12 A 4710 Grieskirchen Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froel
11. alves open to max flow temperature setpoint DHW tank and puffer loading pump are controlled as per regular settings When is it possible to measure lt Flue gas temperature at approx 140 180 C ts CO2 content of the flue gas between 10 and 13 ct Boiler temperature above 40 C oe Froling Boiler servicing 4 Inspection cleaning and maintenance 4 4 Maintenance agreement Customer service e We recommend a yearly inspection by Fr ling customer services or an authorised partner third party maintenance Regular maintenance and servicing by a heating specialist will ensure a long trouble free service life for your heating system Regular servicing will ensure that your system stays environmentally friendly and operates efficiently and cost effectively In the course of this maintenance the entire system is inspected and optimised particularly regulation and control of the boiler The emission measurement carried out can also be used to draw conclusions about the combustion performance of the boiler For this reason Fr ling offers a service agreement which maximises operating safety Please see the details in the accompanying guarantee certificate Your Fr ling customer service office is also glad to provide consultation 4 5 Replacement parts With Fr ling original replacement parts in your boiler you are using parts which are perfectly matched to each other As the parts fit together so well installation
12. an the heat exchanger pipes with cleaning brush Cleaning the induced draught ventilator Detach the induced draught ventilator on the back of the boiler J Check for dirt and damage g Clean the blower wheel with a soft brush or paint brush e Do not move the balancing weights on the blower wheel Clean the smoke flue pipe g Clean the connecting pipe between the boiler and the chimney regularly with a chimney sweeping brush t Depending on the layout of the flue pipes and the chimney draught cleaning yearly may not be enough Checking the draught controller flap and explosion flap 5g Check the draught controller flap and explosion flap for ease of operation rt Maximum permissible setting 25 Pa Ideal setting 20 Pa Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 25 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 4 Boiler servicing Inspection cleaning and maintenance Clean the flue gas sensors g Remove the insulating cover Loosen the wing screw and remove the flue gas sensor J Carefully wipe off the flue gas sensor with a clean cloth J Slide in the flue gas sensor and secure it hand tight 4 3 Testing Emissions 4 3 1 Measurement at rated load g Press this key w The boiler is operated for 45 min at rated load Boiler temperature setpoint is set to 70 C Heating pumps switch on and the mixer v
13. ble standards ONORM DIN EN 12828 Heating Systems in Buildings The following prior standards still apply Austria Closed systems as per ONORM B 8131 Germany Closed systems as per DIN 4751 Part 2 2 3 5 Combination with storage tank NOTE It is not necessary to use a storage tank for the system to run smoothly However we recommend that you use it with a storage tank as this allows you to achieve continuous reduction within the ideal performance range of the boiler Please contact your installer or a Fr ling technician directly for the right measurements of the storage tank D Page 30 6 2 Address of manufacturer Fr ling Heizkessel und Beh lterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 11 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com BO 2 Safety Design Information 2 3 6 Chimney connection chimney system EN 303 5 specifies that the entire flue gas system must be designed to prevent wherever possible damage caused by seepage insufficient feed pressure and condensation It should be noted here that flue gas temperatures of less than 160 K above room temperature can occur within the permitted operating range of the boiler The flue gas temperatures when cleaned and the additional flue gas values can be found in the technical specification sheets D See Boiler data for constructing the flue gas system Establish the connection to the chimn
14. cing 4 1 General information on servicing Working on electrical components Danger Serious injuries from electric shocks 1 Work on electrical components should only be carried out by authorised technicians Do not carry out maintenance when the boiler is hot Hot parts and the flue pipe can cause serious burns 1 Protective gloves should generally be worn when working on the boiler Only operate the boiler using the handles provided for this purpose Before starting any maintenance work 1 Press and hold the key for 5 seconds w Boiler follows shutdown procedure and changes to the operating status Burner off g Allow the boiler to calm down for at least 1 hour After maintenance has been carried out switch the boiler on in the desired mode r In service mode the boiler does not start automatically Non permitted cleaning and maintenance Incorrect or insufficient cleaning and maintenance of the boiler can cause serious faults in combustion e g spontaneous combustion of carbonisation gases flash fires and this can lead to serious accidents Clean the boiler following the instructions Follow the boiler operating instructions pA te We recommend that you keep a maintenance book in accordance with ONORM M7510 of the Technical Directive for Fire Prevention TRVB Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 19 Tel 43 0
15. d light malfunction P4 Pellet 18 60 Ash screw and stirrer of the combustion chamber peere O Lever Lever ofthe ash box lock the ash box lock Fr ling Heizkessel und Beh lterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 7 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 2 Safety Safety Information 2 Safety 2 1 Safety Information Non permitted use Incorrect use of the boiler can cause severe injuries and damage i The instructions and information provided in the instructions should be observed Details on procedure for operation maintenance and cleaning as well as troubleshooting for the boiler are included in the individual instructions Any further work should be carried out by authorised heating engineers or by Fr ling customer services External influences Negative external influences such as insufficient combustion air or non standard fuel can cause serious faults in combustion e g spontaneous combustion of carbonisation gases or flash fires which can in turn cause serious accidents Instructions and information for versions and minimum values as well as norms and guidelines for heating components in the instructions must be observed i Severe injuries and damage can be caused by an inadequate flue gas system Problems with the flue system such as poor cleaning of the flue pipe or insufficient chimney draugh
16. d to damage to the boiler and also voids the warranty Using non standard fuels can lead to severe faults with combustion 2 2 3 Who may operate the boiler Only trained operators are permitted to operate the boiler No unauthorised access to the boiler room VT Te Danger Personal injury and damage to property It is the responsibility of the operator to ensure that unauthorised persons especially children are kept away from the boiler Fr ling Heizkessel und Beh lterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 9 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com BO 2 Safety Design Information 2 3 Design Information It is forbidden to carry out modifications to the boiler or to change or deactivate safety equipment In addition to the operating instructions and the applicable regulations for the country in which the boiler will be operated for installation and operation of the boiler system all fire police and electrical regulations must be observed 2 3 1 Approvals and reporting obligations NOTE Each heating system must be officially approved When installing or modifying a heating system you must inform the inspectors from the supervisory authority and get authorisation from the building authorities Austria Report to the construction authorities of the community or magistrate Germany Report new installations to an approved chimne
17. ey via the shortest path ascending as much under 30 45 as possible Insulate the connecting piece The entire flue gas system chimney and connection must be calculated as per NORM DIN EN 13384 1 or prior standards NORM M 7515 DIN 4705 1 Local and other legal regulations also apply e The chimney must be approved by a smoke trap sweeper or chimney sweeper gt As per TRVB H 118 only in Austria an explosion flap must be installed in the flue pipe or in the chimney Draught limiter w We recommend that you install a draught limiter 1 co Install the draught limiter directly under the mouth of the flue line as there is always low pressure there Boiler data for constructing the flue gas system P4 aoe Component Unit 25 48 60 ruesetenpntrem c 10 10 0 0 9 Te sco aco a0 Fl fl NL Flue gas mass flow NL kale 0 007 0 010 0 014 0 018 0 022 0 025 0 039 0 043 PL J 0 003 0 004 0 006 0 007 0 009 0 011 0 017 0 019 Feed pressure NL required Feed pressure o 0 08 0 08 0 08 0 08 0 08 0 08 0 08 0 08 docs 0 06 0 06 0 06 Es 06 cs 06 0 06 EE 06 E E 06 Fue pve daneter mm 230 130 130 NL Nominal Load PL Partial Load hl Frolingo Safety 2 Safety Devices 2 4 Safety Devices Heating 09 29 l Boiler 60 i Flue gas 151 froling Key for automatic mode In case of overheating of the boiler Press and hold the key for 5 seconds w Automatic mode is switched off gt
18. ing com C 012 02 07 Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 31 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en
19. ons 26 4 3 1 Measurement at rated load ccccccce cece cece eee eeeeeeeeeeeeeeeeeeeesaeeeeeeeeeteeeaaeeeeeeeeegs 26 4 4 Maintenance agreement Customer service 27 4 5 Replacement parts 27 5 Troubleshooting 28 5 1 General faults in the power supply 28 5 1 1 Behaviour of system after a power fallUle cece cece cece cece cece eeeeeeeeeeeeseeneenneneenees 28 5 2 Excessive temperature 28 5 3 Faults with fault codes 29 5 Ji Procedure for fault MESSAGES errire aniran E basen cord iaa ta iee erin deena 29 5 32 ACKNOWICIGING a fault MESSAGES sds ciinnssspiramirsensanimertevieeineeseieee earnestness 29 6 Appendix 30 6 1 Guarantee conditions 30 6 2 Address of manufacturer 30 6 3 Declaration of Conformity 31 Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 5 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 1 Product Overview 1 Product Overview Ash drawer module P4 Pellet 8 15 20 25 Ash drawer module P4 Pellet 32 38 48 60 Below the insulating cover Page 6 B0430408 en Product Overview 1 Component P4 Pellet with integrated Pellets cyclone container Lambdatronic P 3100 control system Navigation keys to move around in the menus and to change the parameter values Status LED operating status slow green flashing light boiler activated fast green flashing light boiler deactivated flashing re
20. se O Insulate the flue pipes or simply avoid touching them during operation Before carrying out maintenance work on in the boiler O Press and hold the B key for 5 seconds gt Boiler follows shutdown procedure and changes to the operating status Burner off Do not open the ash doors during operation This may cause injury damage and smoke It is forbidden to open the doors behind the insulating door during operation Do not use unauthorised fuel Non standard fuels can cause serious faults in combustion e g spontaneous combustion of carbonisation gases flash fires which can lead to serious accidents Only use fuels specified in the chapter on Permitted Uses in these instructions ral Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 15 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 2 Safety Emergency procedure 2 7 Emergency procedure 2 7 1 Overheating of the system If the system overheats in spite of the safety devices proceed as follows g Keep all the doors on the boiler closed J Turn off the boiler by pressing the key for 5 seconds g Open all mixer taps switch on all pumps Fr ling heating circuit control takes over this function in automatic operation g Leave the boiler room and close the door Open any available radiator thermostat valves If the temperat
21. t can cause serious faults in combustion such as spontaneous combustion of carbonisation gases or flash fires You can only be guaranteed of optimum performance from the boiler if the flue gas system is running smoothly E T T Safety 2 Permitted Uses 2 2 Permitted Uses The boiler should only be operated when it is in full working order It should be operated in accordance with the instructions observing safety precautions and you should ensure you are aware of the potential hazards Ensure that any faults which might impair safety are rectified immediately The Fr ling P4 Pellet is intended exclusively for heating up heating water Use only the fuels specified under 2 2 1 The manufacturer or supplier is not liable for any damages resulting from non permitted uses 2 2 1 Permitted fuel Wood pellets made from natural wood with a diameter of 6mm Applicable standards Austria NORM M 7135 HP 1 and or DINplus certification program Germany DIN 51731 HP 5 DINplus certification program and or NORM M 7135 HP 1 Applies generally Before refilling the store check for pellet dust and clean if necessary 2 2 2 Non permitted fuels The use of fuels not defined under 2 2 1 and particularly the burning of refuse is not permitted Non permitted fuels Burning non permitted fuels increases the cleaning requirements and leads to a build up of aggressive sedimentation and condensation which can lea
22. ure does not drop inform the installer or Froling customer services D Page 30 6 2 Address of manufacturer 2 7 2 Smell of flue gas Smell of flue gas Flue gases can cause fatal poisoning Keep all the doors on the boiler closed Turn off the boiler by pressing the key for 5 seconds Air the room where the boiler is installed Close the fire protection door and doors to living areas eee 2 7 3 Fire Fire In case of fire there is risk of burns and explosions 1 Turn off the boiler 1 Use a tested fire extinguisher for fire class AB to fight the fire iD AB powder pone froling Operating the system 3 Commissioning 3 Operating the system 3 1 Initial startup NOTE w Optimum efficiency and efficient low emission operation can only be guaranteed if the system is set up by trained professionals and observing the standard factory settings Take the following precautions g Initial startup should be carried out with an authorised installer or with Fr ling customer services The individual steps for initial startup are explained in the operating instructions for the controller D See the operating instructions for the Lambdatronic P 3200 NOTE If condensation escapes during the initial heatup phase this does not indicate a fault co If this occurs clean up using a cleaning rag 3 2 Filling refilling the store with fuel Damage and injuries can occur
23. ushes the ash lying in front of the drawer into the ash bowl J Thread in the transport cover as illustrated and pull out the ash drawer until the cover settles into position O Take the ash drawer to the emptying point and empty it gt To remove the transport cover the locking lever must be pushed up Fr ling Heizkessel und Behalterbau Ges m b H Industriestrasse 12 A 4710 Grieskirchen Page 21 Tel 43 0 7248 606 0 Fax 43 0 7248 606 600 info froeling com www froeling com B0430408_en 4 Boiler servicing Inspection cleaning and maintenance Emptying the ash container for P4 Pellet 32 38 48 60 Open insulation door 5g Push the locking lever upwards a oe he f SB ig eer Z X i AN A g Pull out the ash container 5g Put the cover cap supplied on the flange of the ash container Take the ash container to the emptying point and empty it gt To remove the cover the clamp must be unlocked and opened a Froling Boiler servicing 4 Inspection cleaning and maintenance Check the grate and combustion chamber t Only clean the grate and combustion chamber when the boiler has cooled down OF Press and hold the key for 5 seconds Boiler follows shutdown procedure and changes to the status Burner off The ID fan turns at a controlled speed and the combustion grate stays in open position for P4 Pellet 8 15 20 25 O Open the insulating door open the right
24. y sweeper the building authorities 2 3 2 Requirements for hot water supplies The requirements pertaining to the water used to fill the boiler are based on the following standards and guidelines Applicable standards and directives S Austria NORM H 5195 1 Germany VDI 2035 Switzerland SWKI 97 1 There are no other special requirements for domestic hot water apart from this t Note for filling with make up water Bleed the filling hose before connecting to prevent air from getting into the system oa Froling Design Information Safety 2 2 3 3 Ventilation of boiler room The openings for the supply air and the exhaust air should be arranged as nearly opposite each other as possible to achieve a good thermal draught effect gt The supply air must be drawn in directly from outside The exhaust air must be discharged directly outside Unless otherwise provided by the relevant building regulations for the room where the boiler is to be installed the following standards apply Applicable standards TRVB H 118 ONORM H 5170 Rule of thumb Provide a supply air cross section of 2 cm per kW of boiler rated output as per NORM H 5170 but a total cross section of at least 200 cm 2 3 4 Installing the heating system Standards The boiler shall only be operated within a pressurized closed hydraulic system The following standards govern the installation of heating systems Applica
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