Operating Instructions - Stahl
Contents
1. Observe national safety and accident prevention regulations Only run the device according to its performance data Servicing maintenance or repair work which are not described in the operating instructions must not be performed without prior agreement with the manufacturer Any damage may render explosion protection null and void No changes to the devices or components impairing their explosion protection are permitted Install and use the device only if it is undamaged dry and clean If you have questions Contact the manufacturer 3 2 Warning notes Warnings are sub divided in these operating instructions according to the following scheme Z WARNING Type and source of the danger gt Possible consequences Measures to avoid danger They are always identified by the signalling word WARNING and sometimes also have a symbol which is specific to the danger involved 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 E Wall Mounted Socket Plug 3 8570 11 8570 12 Intended Area of Application 3 3 Conformity to Standards The wall mounted socket 8570 11 and plug 8570 12 comply with the following directives and standards X Directive 94 9 EC X IEC EN 60079 0 IEC 60079 1 IEC EN 60079 7 IEC EN 60079 11 X IEC EN 61241 1 X IEC EN 60947 3 IEC EN 60947 4 1 IEC EN 60309 IEC EN 60529 4 Intended Area of Application The wall mounted socket 8570 11 and plug 8570 12 are explosion2. Ke U Klausmey Regierungsdirektor sheet 1 3 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt e Bundesallee 100 D 38116 Braunschweig Wall Mounted Socket Plug 150646 8570601300 8570 11 8570 12 S BA 8570 11 12 04 en 17 06 2009 EC Type Examination Certificate 13 2 EC Type Examination Certificate current supplement Physikalisch Technische Bundesanstalt Braunschweig und Berlin Ist SUPPLEMENT according to Directive 94 9 EC Annex III 6 to EC TYPE EXAMINATION CERTIFICATE PTB 03 ATEX 1227 Translation Equipment Plug and socket device type 8570 Marking 112G EEx ed ia IIC T6 2D IP66 T80 C Manufacturer R STAHL Schaltger te GmbH Address Am Bahnhof 30 74638 Waldenburg W rtt Germany Description of supplements and modifications e The wall mounting socket outlet mounted in a basket guard is designed as a portable socket outlet The type name for this version is 8570 6 e The cable entries used may also be of a type permitting mobile applications as certified under a separate test certificate The screw threads are mounted with interference fit using a tool e The inner contour line of t
3. Operating Instructions Sal Wall Mounted Socket ConeX Plu g gt 8570 11 8570 12 Contents 1 2 1 2 2 2 3 Contents 1 NE mare ai E E E E E E 2 2 G neral NNN 2 3 General Notes Regarding Safety rrrnnnnnnnnnnrnanrnnnrnnnnrnanenanennnennannnannnannnnnennnannene 3 4 Intended Area of Application rrrrrarennrnnnrnnnennnrnnrnnernanerannnnnnnnennnenunnnusnnnennsenuneneene 4 D FEN WIAA E D 6 Transport Storage and Disposal rarranenannnnnnnernanennrnnernnnnnannnernnnennnnnnsnnnenneenuneneenn 9 7 AN E 10 8 It UE Le W 11 9 COMMI SONN E 13 VAN EE 13 CE Ou Tuer 14 12 Accessories and Spare Parts rrrrrnanennnenannnennnnrnnnennnnnnnnnnennnnnnnnneennnennnnnennnnennnen 15 13 EC Type Examination Certificate rrrrarerarernorrnnrrnarernnrrnnennnrnnanenanennnernnnnaennne 16 14 EC Declaration of Conformity rrrrrrrareranenanernrnnnnrvanernnrrarnnnnnnanenanenanennsannasennee 18 General Information Manufacturer R STAHL Schaltger te GmbH Am Bahnhof 30 74638 Waldenburg Germany Phone 49 7942 943 0 Fax 49 7942 943 4333 Internet www stahl de Information Regarding these Operating Instructions ID NO 150646 8570601300 Publication Code S BA 8570 11 12 04 en 17 06 2009 We reserve the right to make technical changes without notice Symbols Used Action request Describes actions to be carried out by the user gt Reaction sign Describes the results or the reac
4. 2 5 mm solid finely stranded 1xM25x1 5 1xM25x1 5 7 mm 17 mm Cable entries on top and rear side 1 x M25 metal cable gland see R STAHL Catalogue Chapter 12 8570 11 3 1 12 kg 8570 11 4 1 35 kg 8570 11 5 1 45 kg 8570 12 3 0 31 kg 8570 12 4 0 38 kg 8570 12 5 0 43 kg 5000 switching cycles electrical and mechanical max 1 2 Nm max 1 8 Nm 8570 12 see sockets 8570 11 8 mm 20 mm max 1 0 Nm 150646 8570601300 S BA 8570 11 12 04 en 17 06 2009 Technical Data Dimension drawings all dimensions in mm subject to alterations 10338E00 10333E00 8570 11 4 and 8570 11 5 Type 8570 12 3 16A 2P 8570 12 4 16A 3P 8570 12 5 16A 3P N 10337E00 8570 12 150646 8570601300 Wall Mounted Socket Plug 7 S BA 8570 11 12 04 en 17 06 2009 8570 11 8570 12 Technical Data Position of the protective earth PE contact Position clock hour position View front face of the socket 1 3 Example clock hour position 06190E00 250 V 6 o clock 02395E00 Contact layout and terminal markings 2P 4 3P 4 3P N 4 06190E00 06556E00 06555E00 8570 11 3 8570 11 4 8570 11 5 Contact layout and terminal markings in the 6 o clock position view from the front face of shrouded socket onto the contacts 8 Wall Mounted Socket Plug 8570 11 8570 12 150646 8570601300 S BA 8570 11 12 04 en 17 06 2009 Transport Storage and Disposal Conta
5. ia IIC T6 Ex de IIC T6 Ex de ia IIC T6 x Il 2 D Ex tD A21 IP66 T80 C Ex tD A21 IP66 T80 C 30 C 55 C 50 C on request internal lubrication with silicone grease PTB 03 ATEX 1227 IECEx PTB 05 0023 PTB 03 ATEX 1227 IECEx PTB 05 0023 GL 26 296 05 HH Germanischer Lloyd 2P 4 3P t 3P N 4 optionally 2 pieces ON delayed OFF advanced max 690 V AC max 110 V DC max 500 V AC 110 V DC 0 Hz 60 Hz 10 6 16 A max 6A Main contacts AC 3 690 V 16A 4 kW 220 V 230 V 240 V 7 5kW 380 V 400 V 415 V 500 V 11 kW 600 V 690 V DC1 110 V 16 A Auxiliary contacts AC 15 500 V max 1250 VA AC 15 230 V max 1380 VA AC 12 500 V max 3000 VA DC 13 110 V 110 W 16 A gl 35 A gL Actuator is lockable in 0 and I position Wall Mounted Socket Plug 8570 11 8570 12 Technical Data Technical Data Material Enclosure Degree of protection Type of connection Connection cross section Main contacts Auxiliary contacts Cable entries Stopping plug Cable gland Cable dia range Special version Weight Service life Tightening torque Terminals Connection chamber cover Plug Further technical data Cable connection Cable dia range Tightening torque Plug enclosure Wall Mounted Socket Plug 8570 11 8570 12 Polyamide glass fibre reinforced IP66 Screw terminals 12 x 1 5 mm 6 mm solid 2x 1 5 mm 4 mm finely stranded 2 x 0 5 mm
6. if necessary Clean the connection chamber if necessary Check that the cables enter the casing correctly gt Check tighten all screws bolts and nuts gt Check tighten all cable entry glands and sealing plugs gt Observe the mains voltage Seal all cable entries which are not used with plugs certified in accordance with directive 94 9 EC and seal all holes which are not used with sealing plugs certified in accordance with directive 94 9 EC Only operate if fully assembled 10 Operation The wall mounted socket and plug must only be operated if fully assembled 10 1 Operation wall mounted socket type 8570 11 L X The wall mounted socket switch can only be operated if a plug is inserted X When the plug is disconnected lock the hinged cover with the bayonet ring Only type 8570 12 and 8575 12 plugs manufactured by R STAHL must be used 10 2 Operation plug type 8570 12 If a short circuit occurs in the circuit to which the plug is connected check the function of the plug The plug can be operated together with the following products manufactured by R STAHL X Wall mounted sockets 8570 11 8575 11 8575 13 7570 11 and 7575 11 X Flange sockets 8570 15 and 8575 15 X Coupling sockets 8575 14 and 8575 16 The plug fits industrial sockets compliant with CEE standard 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 Wall Mounted Socket Plug 13 8570 11 8570 12 Ma
7. 1 7 06 2009
8. ct layout and identification colour and terminal markings Number of poles Frequency Hz Voltage V Identification colour Position of the PE contact 60 250 440 265 460 1 red 11 o clock Identification colour and layout in relation to the keyway for the various voltages and frequencies in accordance with IEC EN 60309 2 1 Primarily for installation on board ships 2 Frequencies 100 Hz lead to increased heating behaviour This must be compensated for by a max ambient temperature of lt 40 C temperature class T5 or a reduction of current to 12 A 6 Transport Storage and Disposal Transport Shock free in its original carton do not drop handle carefully Storage Store in a dry place in its original packaging Storage temperature range 55 C 80 C Disposal Ensure environmentally friendly disposal of all components according to legal regulations 150646 8570601300 Wall Mounted Socket Plug 9 S BA 8570 11 12 04 en 17 06 2009 8570 11 8570 12 Assembly 7 Assembly 7 1 Assembly wall mounted socket type 8570 11 8 If exposed to the elements the casing must be provided with a protective Canopy or wall Position for use Hinged cover down connection chamber up Fasten the wall mounted socket in a vertical position to a flat wall using four screws L The securing holes are elongated This allows the casing to be adjusted both vertically and horizontally Assembling t
9. h have an EC Type examination certificate gt Conductor insulation must reach right to the terminal The conductor must not be damaged e g notched when stripping the insulation Always connect the protective earth conductor 8 1 Installation wall mounted socket type 8570 11 L Two conductors can be clamped under a single terminal Conductor material and cross sectional area must be identical The conductors can be connected without special preparatory measures Dimensions mm A Main contacts Auxiliary contacts Auxiliary contacts Ex Open enclosure Pass the cable through the cable entry into the connection chamber Insert the conductors into the corresponding terminals and clamp them tightening torque see Chapter 5 Technical Data The stripped ends of the wire must be fully beneath the terminal clamping plate Align the wires clamped ends must be relieved of strain gt Tighten the cable gland s Close enclosures Tightening torque see Chapter 5 Technical Data 150646 8570601300 Wall Mounted Socket Plug 11 S BA 8570 11 12 04 en 17 06 2009 8570 11 8570 12 Installation Installing auxiliary contacts 11202E00 gt Open enclosures Pass the cable through the cable entry into the connection chamber Unlock screwless terminals with a slotted screwdriver 0 6x3 5 mm ISO 2380 2 and secure stripped wire ends The stripped wire ends must be entirely placed under the clam
10. he auxiliary contacts 11203E00 Open enclosure Insert the auxiliary contacts into the left or right receptacle until they engage Both can be fitted if necessary Close the casing 7 2 Assembly plug type 8570 12 L ITo prevent dirt from contaminating the contacts a compatible sealing cap can be used see Chapter 12 Accessories and Spare Parts Position for use When the plug is disconnected it must be hung with the pins pointing downwards 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 10 Wall Mounted Socket Plug 8570 11 8570 12 Installation 8 Installation AA WARNING Danger from live parts gt Risk serious injury All connections and wiring must be disconnected from the power supply Secure the connections against unauthorised re connection Z WARNING Danger of explosion gt There is a risk of injury to persons and material damage Choose a suitable conductor so that the maximum permissible conductor temperature is not exceeded If using wire end ferrules fit these in a gastight manner using the appropriate tool Only use 2 core cables without screen braiding in intrinsically safe circuits Observe the insulating capacity and spacing between intrinsically safe and non intrinsically safe circuits in accordance with IEC EN 60079 11 and IEC EN 60079 14 section 12 Only use separately tested cable entry glands and sealing plugs whic
11. he switch element has been modified e Alternative materials are used for the plug and socket device Applied standards EN 50014 1997 A1 A2 EN 50018 2000 A1 EN 50019 2000 EN 50020 2002 EN 50281 1 1 1998 Test report PTB Ex 05 15305 Braunschweig February 10 2006 Sheet 1 1 EC type examination Certificates without signature and official stamp shall not be valid The certificates may be circulated only without alteration Extracts or alterations are subject to approval by the Physikalisch Technische Bundesanstalt In case of dispute the German text shall prevail Physikalisch Technische Bundesanstalt Bundesallee 100 38116 Braunschweig Germany 150646 8570601300 Wall Mounted Socket Plug 17 S BA 8570 11 12 04 en 17 06 2009 8570 11 8570 12 EC Declaration of Conformity 14 EC Declaration of Conformity EG Konformitatserklarung EC Declaration of Conformity D claration de Conformit CE Wir we nous R STAHL Schaltgerate GmbH Am Bahnhof 30 74638 Waldenburg Germany 69 0 erkl ren in alleiniger Verantwortung dass das Produkt Steckvorrichtung hereby declare in our sole responsibility that the product Plug and socket d clarons sous notre seule responsabilit que le produit Prise de courant mit der EG Baumusterprifbescheinigung under EC Type Examination Certificate PTB 03 ATEX 1227 avec Attestation dexamen CE de type auf das sich diese Erkl rung bez
12. ieht mit den folgenden Normen oder normativen Dokumenten bereinstimmt which is the subject of this declaration is in conformity with the following standards or normative documents auquel cette d claration se rapporte est conforme aux normes ou aux documents normatifs suivants Nummer sowie Ausgabedatum der Norm Number and date of issue of the standard Num ro ainsi que date d mission de la norme Bestimmungen der Richtlinie terms of the directive prescriptions de la directive EN 60079 0 2006 EN 60079 1 2007 EN 60079 7 2007 EN 61241 0 2006 EN 61241 1 2004 94 9 EG ATEX Richtlinie 94 9 EC ATEX Directive 94 9 CE Directive ATEX 2004 108 EG EMV Richtlinie 2004 108 EC EMC Directive 2004 108 CE Directive CEM Qualit tssicherung Produktion Production Quality Assessment PTB 96 ATEX Q006 6 Assurance Qualit Production Kenn Nr der benannten Stelle Notified Body number N de Forganisme de certification 0102 p p 5 Waldenburg 08 Sept 2009 i V a hue LV 77 go 5 7 5 Ort und Datum B Limbacher Dr S Jung Place and date Leiter Entwicklung Leiter Qualit tsmanagement e Lieu et date Head of Development Director Quality Management Dept 3 Directeur D veloppement Directeur Dept Assurance de Qualit 18 Wall Mounted Socket Plug 150646 8570601300 8570 11 8570 12 S BA 8570 11 12 04 en 17 06 2009 150646 8570601300 S BA 8570 1 1 12 04 en
13. intenance 11 Maintenance AA WARNING Danger from live parts gt Risk serious injury All connections and wiring must be disconnected from the power supply Secure the connections against unauthorised re connection A WARNING Danger through defective switch contacts gt There is a risk of injury to persons and material damage The complete flange socket must always be replaced if a short circuit occurs in the switch s main circuit as the state of the switch contacts of hermetically sealed devices can not be determined Regular Maintenance Work Refer to the corresponding national regulations e g IEC EN 60079 17 for the type and scope of tests The maintenance intervals must be chosen such that the occurrence of deficiencies anticipated in the system can be avoided gt The plug must be disconnected at regular intervals to prevent contact corrosion The following items must be checked as part of the maintenance schedule X Check that no cable connections are loose X Inspect the casing for visible signs of damage X Check that the permitted temperatures in accordance with IEC EN 60079 0 are adhered to Check that female contacts are clean Inspect seals for damage Check that the device functions correctly Check that surfaces of the plug pins are not damaged x e e Ze 11 2 Cleaning 14 X Clean with a cloth brush vacuum cleaner or similar items X When cleaning with a damp cloth use
14. p plate Align the wires clamped ends must be relieved of strain gt Tighten the cable entry gland s Close enclosures Tightening torque see Chapter 5 Technical Data 8 2 Installation plug type 8570 12 12 11222E00 Screw the cable gland 1 off and remove the dust exclusion plate 2 Remove the pressure ring 3 and seal 4 Remove the shell securing screws 5 and remove the plug shell 6 gt Insert the cable max 4 mm through the cable gland 1 pressure ring 3 and seal 4 If necessary cut the seal out to match the cable diameter gt Open the strain relief 7 and swivel it by 90 gt Insert stripped cable ends in corresponding terminal and clamp 1 2 Nm The stripped wire ends must be entirely placed under the clamp plate gt The stripped ends of the wire must be fully within the terminal clamp Swivel the strain relief back into position and fit it to the cable The clamped end must be relieved of strain Fit the plug shell insert and tighten screws tightening torque see Chapter 5 Technical Data Press the seal into the plug shell apply the pressure ring and screw the cable gland tight 150646 8570601300 S BA 8570 11 12 04 en 17 06 2009 Wall Mounted Socket Plug 8570 11 8570 12 Commissioning 9 Commissioning Before commissioning Check for correct assembly and installation Inspect the casing for damage Remove foreign objects
15. protected electrical devices They serve the connection of portable and fixed electrical devices and the connection of cable or circuits respectively in areas where an explosion hazard exists They have an area classification for use in Zones 1 2 21 and 22 A WARNING Only use the device for its intended purpose gt Otherwise the manufacturer s liability and warranty expire The device may only be used under the operating conditions described in these operating instructions The device may only be used in hazardous areas according to these operating instructions 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 4 Wall Mounted Socket Plug 8570 11 8570 12 5 Technical Data Socket Explosion protection Gas explosion protection ATEX IECEXx Dust explosion protection ATEX IECEx Ambient temperature Certificates Gas explosion protection ATEX IECEx Dust explosion protection ATEX IECEx Marine certification Number of pins Auxiliary contacts Rated operational voltage Main contacts Auxiliary contacts Frequency Voltage tolerance Rated operational current Main contacts Auxiliary contacts Rated operational power Back up fuse without thermal protection with thermal protection Operating handle 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 8570 11 16 A amp Il 2 G Ex de IIC T6 Special version with intrinsically safe auxiliary contacts x Il 2 G Ex de
16. table variation thereto are specified in the schedule to this certificate and the documents therein referred to 8 The Physikalisch Technische Bundesanstalt notified body No 0102 in accordance with Article 9 of the Council Directive 94 9 EC of 23 March 1994 certifies that this equipment has been found to comply with the Essential Health and Safety Requirements relating to the design and construction of equipment and protective systems intended for use in potentially explosive atmospheres given in Annex II to the Directive The examination and test results are recorded in the confidential report PTB Ex 04 13432 9 Compliance with the Essential Health and Safety Requirements has been assured by compliance with EN 50014 1997 A1 A2 EN 50018 2000 EN 50019 2000 EN 50281 1 1 1998 10 If the sign X is placed after the certificate number it indicates that the equipment is subject to special conditions for safe use specified in the schedule to this certificate 11 This EC type examination Certificate relates only to the design examination and tests of the specified equipment in accordance to the Directive 94 9 EC Further requirements of the Directive apply to the manufacturing process and supply of this equipment These are not covered by this certificate 12 The marking of the equipment shall include the following amp 112 G D EExed ia IIC T6 IP 66 T80 C fizierungsstelle Explosionsschutz Braunschweig March 24 2004
17. tions to the actions taken x Bullet L Information sign Describes the notes and recommendations Warning sign Danger from energised parts Warning sign Danger due to an explosive atmosphere 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 Wall Mounted Socket Plug 8570 11 8570 12 3 General Notes Regarding Safety General Notes Regarding Safety 3 1 Safety instructions for installation and operating personnel The operating instructions contain basic safety instructions which are to be observed during installation operation and maintenance Non observance can lead to endangerment of persons plant and the environment A WARNING Risk due to unauthorised work being performed on the device gt There is a risk of injury to persons and damage to equipment Assembly installation commissioning operation and maintenance must only be performed by personnel who are both authorised and suitably trained for this purpose Before assembly commissioning Read through the operating instructions Give adequate training to the assembly and operating personnel Ensure that the contents of the operating instructions are fully understood by the personnel in charge The national installation and assembly regulations e g IEC EN 60079 14 apply When operating the device gt Ensure the operating instructions are made available on location at all times Observe safety instructions
18. water or mild non abrasive non scratching cleaning agents X Never use aggressive cleaning agents or solvents X Avoid the ingress of water or cleaning agents into the female contacts 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 Wall Mounted Socket Plug 8570 11 8570 12 12 Accessories and Spare Parts Designation Illustration Sealing plugs Auxiliary contacts Protection caps 05365E00 150646 8570601300 S BA 8570 11 12 04 en 1 7 06 2009 Description 8290 3 M 25 x 1 5 1 NO 1 NC 1 NO gold contact 1 NC gold contact for plug 16 A 3 pole not for extra low voltage version for plug 16A 4 pole for plug 16A 5 pole Accessories and Spare Parts Wall Mounted Socket Plug 8570 11 8570 12 Order number 143524 150682 150680 150686 150684 150496 150510 150520 15 EC Type Examination Certificate 13 EC Type Examination Certificate 13 1 EC Type Examination Certificate Page 1 16 Physikalisch Technische Bundesanstalt PIB Braunschweig und Berlin 1 EC TYPE EXAMINATION CERTIFICATE Translation 2 Equipment and Protective Systems Intended for Use in Potentially Explosive Atmospheres Directive 94 9 EC 3 EC type examination Certificate Number PTB 03 ATEX 1227 4 Equipment Plug and socket device type 8570 5 Manufacturer R STAHL Schaltger te GmbH 6 Address 74638 Waldenburg Wirtt Germany 7 This equipment and any accep
Download Pdf Manuals
Related Search