Operating Instructions MOBI 500
Contents
1. Programming the COUNLSL seriinin dataene naar ion kassene dies de 28 MOBI500 Table of contents 10 10 4 10 10 5 10 11 10 11 1 10 11 2 10 12 10 12 14 10 12 2 11 12 Preset COM ii ia da iaa A Step by step mMOde mrnrrnrnvrnnnnvnnnnnrvnnnrrnnnnrnnennnnnennn Feed test and parameter settings dlls ee Focdiestiaiiiaia il a diia Parameter settings iii ii da ida Delivery device cnmniinnccccnoniccnnnnncccnnncrcn resu raidai barisa a teari va daaa araida ratara uada i Vaerota s aataid dad ndeaei Simple delivery device standard ooooncconnnncnnncnnncconocccnnnccnnanoccnoncc nana Conveyor belt OPtiONAl sisis dasunen aaaea ka a raea akaa a ea ka aAa EEEE KA300R hanger dispenser from reel optional rrsnnnvnnnnnnvnnnnnnvvnnnnnnvnnnnnnnnnnnnnnnnnnnnnvnnnnnnnennnnnnnnnnnnnnennnnnennnnnnennnnnnennnn Installation KASOO Ric eaea EE e EEEN EAE E RE E ANDE EE AE E EE EEEN Ea Change of the hanger reel ooncoocnicninnccinncccnnnccnnncccnonocononc cnn nn cnc nn Alignment of the realice dada Fixing Of the adhesive tapes occconcocinncnnonnccnnncconccnnnccnanncc rc nes nrneannnennnnessnrneennresennenen Alignment of the scrapers commcicincccnnnicinnccinocccnn rra names Error MESSAGES lola liir nacos Error messages on the display rrnnnnnvvnnnnnnvnnnnnnvnnnnnnnennnnnnnnnnnnnnnnnnnnnvnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnneennnnnennnnnneennunn INGOMOCE IM 01 EE sees stenn sitesiecateedaenshknainedeick E clay ansidhe2. SEC 13 Preset MOBI500 Setting up the MOBI 500 RENZ page 19 10 Setting up the MOBI 500 10 1 Changing the RING WIRE spool To change the RING WIRE spool please proceed as follows e Hold the feed plate with one hand e Open the two release handlesO and lower the feed plate into a horizontal position e Tighten the two release handles again e Move the pay off arm down by turning the crank of the winch counter clockwise The spring is under pressure If you open the release handle the spring and the clamping device possibly jumps off the shaft It could hurt you or your colleagues Please take care when you release the release handle Danger Loosen the release handleOand remove the clamping device and the compression spring from the shaft e Take the spool off the shaft e Push the new spool onto the shaft so that the RING WIRE pays off from the left side e Push the compression spring and the clamping device back onto the shaft e Stretch the compression spring and tighten the release handle e Move the pay off arm back to a vertical position e Place the feed plate into a slanting position again so that the paid off wire rests comfortably on the switching surface of the initiator MOBI500 Setting up the MOBI 500 RENZ page 20 10 2 Changing the paper separation spool The spring is under pressure If you open the clamping l
3. MOBI500 Default values and factory settings RENZ 15 Default values and factory settings 15 1 Default in the settings display page 41 RING WIRE diameter 3 16 factory settings for closing Current values 1 4 5116 3 8 7 16 1 2 9 16 5 8 7 8 7 8 1 1 1 8 1 1 4 15 2 Values in the parameter display factory settings Current values Feed wheel 3 1 Timing belt 3 1 Feed wheel 2 1 Timing belt 2 1 Paper feed Offset closing MOBI500 some space for your notes RENZ page 42 16 some space for your notes MOBI500 some space for your notes RENZ page 43 MOBI500 some space for your notes RENZ page 44
4. 1 Mechanical output 1000 bindings per hour 7 2 Electrical connections Voltage See page 5 Average power demand 600 VA Max power demand 900 VA Type of protection 1P42 7 3 Space requirement Length approximately 2 9 m Width approximately 1 5 m Height approximately 2 0 m 7 4 Site conditions Ambient temperature in operation min 15 C max 35 C Ambient temperature when not in use min 5 C max 50 C Maximum air humidity Max 85 relative air humidity non condensing 7 5 Weights MOBI 500 binder 500 kg approximately net without calendar device MOBI 500 with packing wooden box 640 kg approximately gross without calendar device page 14 MOBI500 RENZ RING WIRE Table RENZ page 15 8 RENZ RING WIRE Table Information Calendars with hangers should only be bound with diameters from 1 4 to 3 8 With diameters of 7 16 and above the hanger slides out of the binding Please refer to the table above when selecting the perforation the binding diameter and the block thickness Increasing the block thickness beyond the values specified above will inevitably lead to problems in quality and production pitch thickness wio thickness with MIN binding pinging Commended perforation hanger hanger width inch mm re i re round
5. contrast 73540 Heubach e You progress onto the next screen by pressing the next aa button Chr Renz GmbH 9 1 2 Settings e All the data required to process a particular product can be entered into the screen e All buttons can be operated and changed 34 0 0 e Pressing the Parameter switch causes the screen to Pitch SEE change to parameter settings I 89 e Pressing the Automatic switch causes all servo motors Ke Siena and knives to perform a reference run following which the paper width 2950 machine changes over to automatic operation Ring Wire 17 16 e Asa special option the MOBI 500 can be equipped with a cutting function The cutting function means that RING WIRE elements are cut off and ejected The binding machine is switched off If your MOBI 500 is equipped with BaKmGter automate this function pressing the button cut activates this mode of operation closing 256 hanger Off 9 1 3 Input screen When operating buttons that require numeric inputs after tapping the input screen the following appears e O This area displays the current data entered using the numeric buttons e 0 Negative values can be entered using this switch not required e O This button causes the value in the display to be accepted The input screen closes after this button has been pressed e 0 This button allows
6. e Where the clamp above setting is used the block should be moved sufficiently upwards so that the RING WIRE element lightly presses against the upper plate of the binding station e If the stroke limiter is positioned too far upward the RING WIRE element presses too heavily on the plate Evidence of this is the paper bulging out under pressure This means the RING WIRE element cannot move freely during the binding process and the binding becomes out of round Gy o e If the stroke limiter is positioned too far downward the RING WIRE element only presses against the plate on one side This misadjusted setting also results in a binding that is out of round 6 MOBI500 Setting up the MOBI 500 RENZ page 30 When set to clamp down the paper is deliberately bent by a special device Because the block is effectively shortened the stroke limiter must be set at around 1mm above the default value on the scale Achtung The sketch on the right shows the principle of the special device that bents the paper There is a risk of crushing hands or feet in the area of the closing unit Never reach into the closing unit Danger step by step mode e Press the foot switch again 34 Lo o The binding procedure is carried through and the machine feeding speed 80 returns to the automatic operation con
7. number of items e Switch to pre selection After the number of items has been reached the accompanying screen appears By pressing the exit switch you come straight back to automatic mode and the last pre selected number of items is displayed again Warning The preselected number of books is reached MOBI500 Setting up the MOBI 500 RENZ page 29 10 10 5 Step by step mode In order to check the settings it is advisable to produce the first item in step by step mode Here the process is interrupted at certain points allowing you to check your settings step by step mode 34 Lo O feed ing speed 80 Push the automatic mode button The display now shows step by step mode 1 0 conveyor e Hang the block in the prepared RING WIRE element and operate the foot switch The block is transported into the binding machine The machine then stops e When the foot switch is operated again the block is clamped and moved upward into the binding station The machine stops again no of pieces clamp hanger 13 Preset wire feeding test e You can now check if the settings of the stroke limiter are correct You must check which setting was selected for the clamp The description in this field applies to the clamp above setting Information
8. out such that no unauthorised personnel can enter the danger area e The transport of the equipment may only be carried out by qualified authorised personnel e The individual components of the machine may only be transported with a fork lift truck or a pallet truck that has sufficient load carrying capacity e Use only those lifting devices that have forks of a sufficient length to reach through the entire machine frame thus ensuring safe transport conditions e Take note of the position of lifting points in the diagram below e Transport across ramps should only be attempted with suitable lifting devices Danger 6 2 Unpacking the machine If the machine has been delivered in a transport crate please proceed as follows e Undo the screws on the upper cover Remove the cover Undo the screws on the sides and remove them Remove the machine s rear and side covers Remove the clamps that fasten the machine to the floor of the crate Remove the accessories which can be found inside the machine Using a suitable stacker truck lift the MOBI 500 off the floor of the crate e The sides and the cover of the transport crate are relatively heavy Two people are needed to remove these items Danger e When transporting the machine and lifting it from the floor of the crate ensure the cables are not damaged Caution MOBI500 Transport and start up RENZ page 12 6 3 Lifting points wh
9. shift p re UA the KA 300 back and forth Please adjust the KA 300 in Made SPENN A such a way that it is positioned approximately 1mm in SES front of the loop guide Mie G 7 12 2 2 Change of the hanger reel Open the star grip screwO Move the de spooling shaft upwards off the holding 3 anglesO hig i e Release the knurled screw at the right side an move the set collar off the shaft You can now pull off the empty reel from the shaft e Move a full reel onto the shaft and fix it with the set collar Please remind that the hangers are wind off to the front e Put the shaft back into the holding angles and tighten the AT star grip screwO Y MOBI500 KA300 R hanger dispenser RENZ page 37 12 2 3 Alignment of the reel Release the two knurled screws e Move the reel on the shaft as long as it is in a centred position in relation to the guiding rail The formed part of the hanger must be in a line with the guiding rail amp Tighten the knurled screws 12 2 4 Fixing of the adhesive tapes the sketch at the lower right side move it to the left the shaft must fit to the pin in the hole Put the adhesive tapesO through the scrapers to the rear e Atthe rear side there is a re winder shaft where you put the adhesive tape onto Glue the adhesive tape onto the shaft The correct track of the adhesive tape is shown at e If the shaft at the rear is full
10. RENZ Operating Instructions MOBI 500 semi automatic Ring Wire Binding Machine Firmensitz Renz international Headquarter Si ge Domicilio social Renz France SARL Chr RENZ GmbH Rechbergstr 44 73540 Heubach Germany Phone 49 0 7173 186 0 Fax 49 0 7173 3720 e mail mail renz germany de Internet www renz com Renz America Co Inc 92 Almgren Drive Agawam MA 01001 U S A Phone 1 413 789 7700 Fax 1 413 789 7706 e mail sales renz com 59 CD 201 68390 Sausheim France Phone 33 0 3 89618324 Fax 33 0 3 89617445 e mail mail renz fr Renz Canada Corp Queensway E Unit 28 Mississauga Ont L4Y 4C5 Canada Phone 1 905 896 4040 Fax 1 905 896 8508 e mail renzcanada bellnet ca Manuf Celuloide Podesta S A Melo 349 1752 Lomas del Mirador Buenos Aires Argentina Phone 54 0 11 4699 0800 Fax 54 0 11 46 99 06 80 e mail renz manufpodesta com ar Renz U K Ltd Hill End Farm Hill End Hatfield Herts AL 9 5PQ Great Britain Phone 44 0 1707 27 00 01 Fax 44 0 1707 27 17 69 e mail sales renz co uk Internet http www renz co uk Renz do Brasil Rua Treze de Maio 474 Vila Tarum 83323 160 Pinhais PR Brasil Phone 55 41 668 2392 Fax 55 41 668 1779 e mail mail renz com br Renz ltalia SRL Via Delle Noci 18 D Treviolo Bergamo 24048 Italy Phone 39 0 35 692086 e mail manetti renz italia com Internet ww
11. To ensure smooth running of the machine e Prepare the area such that the machine stands horizontally on an even floor Danger e Lay the cable such that there is no tensile load placed on the plugs e Avoid chafing on the cable 0 Before starting the MOBI 500 for the first time check e Have all transit supports and desiccation bags been removed e ls the electrical connection correct Information e Are all safety devices bolted on gt Before starting the MOBI 500 for the first time the following tasks must be carried out e Clean the painted surfaces and the metal parts in the working area with a mild a cleaning agent in order to remove any traces of rust preventing fluid that has Information been applied for transport 6 7 Assembly of the pay off Where the machine is delivered in a wooden box the pay off arm is dismantled To assemble please proceed as follows y e Remove both screws from the four cornered bar e Push the payoff arm with the square sectioned tube over the bar from Al o above a A e Secure the payoff arm with the two screws e Put the plug into the socket underneath the cut out in the sheet metal MOBI500 RENZ MOBI 500 technical data RENZ 7 RENZ MOBI 500 technical data 7 1 Binding formats Bound side min 50 mm max 500 mm Unbound side min 90 mm Block thickness max 27 mm RENZ RING WIRE 3 16 1 4 Pitches Standard 3 1 and 2
12. cating electrical danger is placed next to safety advice this does not exclude the possibility of risks to the machine material environment and personnel e If the warning triangle marked Warning is placed next to safety advice there is no risk to personnel In all cases the symbol does not replace the text of the safety advice The text must always be read thoroughly 1 This symbol indicates matters of special importance to the operator and or provides further information to assist in understanding the workings of the machine information MOBI500 General safety advice RENZ page 9 5 4 Safety precautions during normal operation e The machine may only be operated by personnel who are authorised and trained in its use who are conversant with the manual and can work according to the instructions laid down in it Before switching on the machine check and make sure that e only authorised personnel are present in the working area around the machine and that nobody can be injured when the machine starts up e before starting production check the machine for visible damage and make sure that it is only operated if it is in perfect condition Any defects should be reported to the operator s superior immediately e before starting production remove all material and items not required for production from the work area around the machine e before starting production ensure all safety devices are functio
13. eady for a new binding cycle MOBI500 General safety advice RENZ page 7 5 General safety advice 5 1 Operator s duty of care e The MOBI 500 binding machine has been designed and built according to carefully selected harmonised standards and additional technical Safety laws specifications It therefore meets the latest technical standards offering the and instructions highest possible level of safety in operation e However the machine can only be operated safely if all the required steps are taken It is a part of the operator s duty of care to plan for and monitor the execution of these steps In particular the operator must ensure that e The machine is only used as intended accident e The machine is only operated when in perfect functional condition and the preventing safety devices in particular are regularly checked for their functionality instructions e Existing safety devices must not to be altered or defeated e The personal safety equipment required for personnel involved in operation maintenance and repair must be available and be worn e The manual is legible and complete and is always available where the machine operating is used l A manual e The machine may only be operated serviced and repaired by qualified and authorised personnel e Such personnel are given regular training in all matters relating to health and safety and the protection of the environment and should be conversant with the
14. een button causes power to flow to the control units and the machine to start operating O Off button l Pressing the red button switches the machine off aS a Potentiometer for the spool drive With this potentiometer you can regulate the speed of the spool payoff e Position 0 OFF the wire comb spool is not paid off e Position 1 10 the wire comb spool is paid gt off The higher the value the faster the payoff ES gt OMain switch i The main switch is on the switchbox door at the back of the machine Repair work on electrical equipment in the machine may only be carried out by a trained electrician Only authorised personnel are permitted to opening the control box The control box key is to be stored in a safe place Danger 9 1 Individual screens The touch screen has a contact sensitive surface Lightly tapping the appropriate virtual button triggers the relevant activity Do not operate the display with hard or pointed items as they destroy the surface and thus the function of the display Caution 0 Only the grey shaded buttons can be operated on the screens The other switches cannot be used Information MOBI500 Control console and switch RERIZ page 17 9 1 1 Start screen RUIENZ Z e A few seconds after switching on the MOBI 500 the start MOBI 500 screen appears e You can select the language set the time and change the sete da
15. en transporting with industrial trucks Pie e Place the forks of the stacker truck or pallet e On steep slopes do not use with lifting devices truck as wide apart as possible Lift the machine in the centre by its frame see diagram on left that have no brakes 6 4 e Please note that for safe operation of the machine the ll operator s work space must be i sufficiently large e The machine should be set up on an even and stable surface Caution az e The weight of the MOBI 500 approximately 500kg without calendar tool is distributed over four castors Take care to ensure that the floor is sufficiently strong and stable e Please note the additional space requirement when using the swinging spool lift MOBI500 Transport and start up RENZ page 13 6 5 Electrical connections e The voltage is 230V single phase 50Hz where required 115V single phase 60Hz e The socket must be earthed e The socket must be equipped with a 16 A fuse e If you are uncertain as to whether or not the socket meets the specification please consult an electrician before start up 6 6 Start up To prevent people from tripping e Lay the cable in such a way that there is no risk of tripping use troughs bridges etc MA
16. ents and or the calendar e You can adjust the height with the set screwsO Please set the height in such a way that the KA 300 does not rest upon the plate below it but there remains a gap of around 1mm e When the release handles are opened you can shift the KA 300 back and forth Please adjust the KA 300 in such a way that it is positioned approximately 1mm in front of the loop guide MOBI500 KA300 R hanger dispenser RENZ page 36 12 2 KA300R hanger dispenser from reel optional 12 2 1 Installation KA300R 0 If you ordered the KA300R together with your MOBI500 it will be fixed and adjusted by the factory If you ordered it later you have to install and adjust it by yourself Information Y To assemble the KA 300 hanger dispenser proceed as ULA follows D fa e Place it on the holding device JA MONA EU e Plug the cable into the socket to establish an electrical fol Alger connection Pe f F e The disassembling happens in reverse action 16 1 i 2 6 e After opening the clamping screws you can shift the de KA 300 sideways to locate it precisely on the RING WIRE elements and or the calendar d e You can adjust the height with the set screwsO ho Please set the height in such a way that the KA 300 MAZO z yy does not rest upon the plate below it but there remains hn a d H s a gap of around 1mm lb Ua Fon e When the release handles are opened you can
17. ered to be inappropriate use In particular we point out that the following is not allowed The uses of the machine for purposes other than binding with wire comb elements e If the MOBI 500 is not used in accordance with these requirements the safe operation of the machine cannot be guaranteed e Any damage to property and persons resulting from inappropriate use is the Danger responsibility of the operator of the machine not the manufacturer 4 2 Description of operation The RENZ MOBI500 is a semi automatic wire comb binding machine It binds wire combs from 50 500mm in length and a diameter of 3 16 A calendar hanger feed KA300 available as an option enables an automatic feed of calendar hangers during the binding process It is possible to skip bind up to 3 elements as standard 1 4 4 3 Description of operational sequence e The product to be bound is fitted into the available wire comb elements e On pressing the foot pedal the product is transported to the right into the binding unit e Atthe same time a new wire comb is positioned ready with the KA300 option the calendar hanger also drops into the elements e The product is clamped in the binding unit and moved upwards e The upper position is now bound e When the binding procedure has ended the closing bar moves back far enough to allow the finished bound product to slide downward into the magazine e The machine is now r
18. ever the spring and the clamping device possibly jumps off the shaft It could hurt you or your colleagues Please take care when you release the clamping lever Danger e Push an empty spool onto the take up shaft like described in chapter 10 1 e Stick the strip of separation paperO firmly onto the empty spool e Lead the strip of separation paper down around the shaft of the take up control e Take care to ensure that the strip of separation paper follows the correct path see sketch at the left e This sheet metal angle will be fixed at the front cover with two magnet stripes You can move this angle to any point at the front cover y ZZ na e Place the sheet metal angle at a place where it does not NA A constrict your work lt e You can now square up your product to get it easier into the wire MOBI500 Setting up the MOBI 500 RENZ page 21 10 4 Cover for small sizes e To avoid problems during the paper transport into the binding unit with small sizes smaller than 150mm you must install a sheet metal cover Information ASADA A NE To install the cover please proceed as following gt oy e Switch off the Mobi 500 main switch into pos 0 e Open the protection cover of the binding unit En e Remove the lower rear clamping rail 0 by releasing the four allen screwsQ e Put in the sheet metal cover amp It s been held by the magnet s
19. evice is constantly monitored e When a fault occurs the accompanying screen is displayed han g er device i e Please check that the KA300 is correctly positioned TEEL en e Disconnect the machine from the mains and check the circuit hanger device is not connected i motor is defective breakers in the switchgear cabinet Proximity switch is defective 13 1 4 Fault in the closing device Attention e Where there is a fault in the closing device s drive motor the Error accompanying screen is displayed e Disconnect the machine from the mains and check the circuit breakers in the switchgear cabinet e It also could only be an open protection cover Please close the 1 motor is defective cover 2 Proximity switch is defective 3 Protection cover is open closing device several possibilities 14 Troubleshooting 14 1 Faults when drawing in loops e RING WIRE elements are paid off in an e The payoff arm must be at its highest position uncontrolled manner or pass by the inlet plate Please lift the payoff arm into the correct position e Check the angle of the inlet plate The spool payoff motor stops as soon as the RING WIRE element moves above the orange proximity switch If the position of the input plate is too flat the RING WIRE element cannot slide far enough downwards e Problems when drawing in the RING WIRE e Check whether the ratio is displayed correctly on elements the
20. g the rear guide rail SN IFR SES SM Adjusting the hand wheel until the indicator shows the desired diameter 10 9 3 Adjusting the front guide rail e Open the star knob screw on the left side opposed to the star know screw at the right side of the closing unit e Hold the selected block between the two guide rails amp 0 and move the front guide rail as long towards your product by turning the star knob screw as there is a gap of around 1mm between the front guide rail and the block e Tighten the star knob screw again on the left side e Always adjust the guide rail to the processed product A different book thickness needs a different guide rail Information adjustment longer be moved Caution Do not adjust the guide rails so that they are too close otherwise the block can no MOBI500 Setting up the MOBI 500 RENZ page 26 10 9 4 Adjusting the clamping rail lower position e Depending on the height of the paper the clamping rail 9 can be used in the lower or the f OE O upper position eo 9 Oo SY e With paper heights gt A5 approximately 150mm the rail must be used in the lower position e To move the clamping rail please open the two star knob screws and push the rail to either the highest or the lowest final position When the screen is in automatic operation take care to ensue that the clamp is either up or down Cautio
21. he 3 1 feed wheel has 36 teeth e The 2 1 feed wheel has 24 teeth Information MOBI500 Setting up the MOBI 500 RENZ page 23 10 7 Changing the input guide During the change of the input guides there is a high risk of crushing hands or fingers Please do not put you hands or fingers in the open area of the knife or the input guides Danger o The MOBI 500 can process RING WIRE combs from 3 16 to 1 14 However each diameter needs a special input guide Information To change the input guide please proceed as follows e Pull the hand lever forward This moves entire knife upward freeing up the input guide Y e Remove the input guide from the machine The input guides are marked on their upper side by the relevant RING WIRE diameter They have a continuous groove on the lower surface with exception of the 3 16 This input guide has an ending groove e Push the appropriate input guide into the machine in such a way that the groove engages with the two lower hexagonal screws e Push the hand lever backwards carefully so that the knife is lowered again e There is also a hexagonal screw on the lower surface of the knife The complete input guide assembly can be adjusted backwards and forwards Information e Move the complete assembly backwards and forwards so that the hexagonal screw on the knife engages in the groove on the top side of the
22. hole 3 16 5 5 3 1 3 0 2 5 50 500 4 0 x 4 0 4 5 1 4 6 9 3 1 5 0 4 5 50 500 4 0 x 4 0 4 5 5 16 8 0 3 1 6 0 5 5 50 500 4 0 x 4 0 4 5 3 8 9 5 3 1 7 5 7 0 50 500 4 0 x 4 0 4 5 7 16 11 0 3 1 9 0 8 5 50 500 4 0 x 4 0 4 5 1 2 12 7 3 1 10 0 50 500 4 0 x 4 0 4 5 9 16 14 3 3 1 11 0 50 500 4 0 x 4 0 4 5 5 8 16 0 2 1 13 5 100 500 O 6 0 x 6 0 6 0 3 4 19 0 2 1 15 0 100 500 6 0 x 6 0 6 0 7 8 22 0 2 1 18 0 100 500 O 6 0 x 6 0 6 0 1 25 4 2 1 20 0 100 500 6 0 x 6 0 6 0 11 8 28 5 2 1 23 0 100 500 6 0 x 6 0 6 0 11 4 31 7 2 1 26 0 100 500 6 0 x 6 0 6 0 O In the case of products from 5 8 to 1 1 4 with product lengths of 300mm to 500mm and full block thickness problems can occur when binding due to the weight and condition of the paper As a result of the higher weight and possibly too little clamping friction between the pages it is possible that the product is not shifted upward into the binding position correctly Before processing large numbers such products should first be tested on the MOBI 500 MOBI500 Control console and switch REAT page 16 9 Control console and switch OTouch screen surface The touch screen display is not only a display but is also used for inputting machine and production data Data that can be altered can be changed or deleted by touching the screen lightly in the relevant position 7 me On button Pressing the gr
23. input guide MOBI500 Setting up the MOBI 500 RENZ page 24 10 8 Adjusting the guide slot on the hanger station The cut RING WIRE elements are transported into the hanger station by a timing belt The element is led into a gap between two rails Depending on the diameter different thicknesses of wire are EG used The gap between the rails must also be adjusted Adjust the width of the gap using the two ET adjusting knobso lt e Turning the knob in a clockwise direction results in the gap becoming narrower e Turning the knob in a counter clockwise direction results in the gap becoming wider Please do not adjust the gap too tightly as this will cause the RING WIRE element to catch Make sure the width of the gap is even Caution 10 9 Adjusting the closing unit Information Caution When changing the diameter four adjustments must be made to the closing unit e The stroke limiter e The rear guide rail e The front guide rail e The clamping rail Please maintain the order indicated 10 9 1 Adjusting the stroke limiter Turn the hand wheel on the stroke limiter until the indicator pin is against the desired size on the scale Information The fine tuning of the stroke limiter must be carried out in step by step mode during the adjustment of the product MOBI500 Setting up the MOBI 500 RENZ page 25 10 9 2 Adjustin
24. ly aligned to each other and take account of the pitch The alignment of the feed wheel and the timing belt taking account of the pitch takes place during the reference run Their actual position relative to one another can be adjusted in the screen parameter set up wire feeding test MOBI500 Setting up the MOBI 500 RENZ page 32 10 11 2 Parameter settings subsequent movement away from the zero point depends on the values entered in the Both the feed wheel and the timing belt are referenced to a zero point by sensors Their parameter set up screen Information p p A value of 2 5 with feed wheel 3 1 means that the feed wheel continues to turn another 2 5mm after reaching the zero point In the case of all four parameters in both 2 1 and 3 1 an increase in the value means that the RING WIRE element is positioned further to the right Similarly a reduction in the value means a positioning further to the left A practical example of how to use the parameters e Inthe feed test you notice that the timing belt is positioned too far to the left the teeth do not mesh into the holes in the RING WIRE elements but instead bend the wire You must now increase the timing belt value for the ratio currently in use Once the feed wheel and timing belt are positioned in accordance with the pitch you still need to control the cut Examine a cut off element The wire sec
25. manual and in particular the safety advice contained in it e All safety and warning notices attached to the machine should not be removed and must be legible 5 2 Safety advice These operating instructions provide valuable safety advice regarding unavoidable residual risks that exist in the operation of the machinery These residual risks may pose danger to e Personnel in particular operators e The product and the machine e The environment MOBI500 General safety advice RENZ page 8 5 3 Explanation of Symbols The symbols listed below appear in the operating instructions where appropriate highlighting the specified residual risks This symbol indicates a particular risk to personnel danger to life risk of injury Danger This symbol indicates a particular risk to the equipment the material and or the environment damage collision Caution This symbol indicates an electrical risk See also Chapter 5 6 danger to life risk of injury or fire This symbol indicates a risk of crushing hands and fingers Stickers have been placed on the machine at the relevant position The main aim of this health and safety advice is to prevent personal injuries e f a warning triangle marked Danger is placed next to safety advice this does not exclude the possibility of risks to the equipment material and or the environment as well e If the warning triangle indi
26. move the shaft forcefully to the left There is no clamping screw or anything else just If you put back the shaft on place please take care for the correct position The slot at the right side rear view of j gt D NSF MOBI500 Error messages PREFER ZZ page 38 12 2 5 Alignment of the scrapers The scrapers are adjustable to suit to the different reels To e adjust them please proceed as follows em tr e Open the knurled screwsO at the rear side of the KA300R Move the scrapers sidewards as long as they suit to the adhesive tapes coming from the reel 13 Error messages 13 1 Error messages on the display 13 1 1 Incorrect input Warning l Incorrect input e When entering the number of loops the value 0 may not be entered into the first field far left If the value 0 is entered an f error message appears The first loop e Press the back button and correct the entry cannot be Ol 13 1 2 Hanger empty Warning e When using the KA300 calendar feed device the amount of product on the curved hangers is permanently monitored Please refill e f the stocks appear to be running low an error message is displayed e Refill the hangers and then press the exit button hanger I MOBI500 Troubleshooting REAT page 39 13 1 3 Fault on the hanger device Attention e When in use the correct functioning of the KA300 calendar Error supply d
27. n 10 9 5 Adjusting the clamping rail upper position e With paper heights lt A5 the rail must be used in OO the upper position p e To move the clamping rail please open the two l star knob screws and push the rail to either the highest or the lowest final position When the screen is in automatic operation take care to ensue that the clamp is either up or down Caution MOBI500 Setting up the MOBI 500 RENZ page 27 10 10 Entering display data The touch screen has a contact sensitive surface Lightly tapping the appropriate virtual switches triggers the relevant activity Information e Only use your fingers e Do not operate the display with hard or pointed items as they destroy the surface and thus the function of the display Caution o In this example data will be entered for a DIN A4 block with 34 loops and a block thickness of 8mm In addition a wire comb with a diameter of 7 16 is used with a pitch of 3 1 Information Warning There is a danger of crushing hands and fingers in the binding mechanism Never reach into the binding mechanism Danger e Switch on the MOBI 500 e The start screen appears Press the next switch RIENZ 2 MOBI 500 Chr Renz GmbH Rechbergstr 44 73540 Heubach 0 049 71731860 backlight 10 10 1 Settings e The settings screen appears e First press the first switch on
28. n loose connections immediately e Change damaged conductors cables immediately e Always keep the switchgear cabinet closed Access is restricted to authorised personnel with the appropriate key and tools e Never clean switchgear cabinets and other electrical equipment housings by hosing down with water 5 7 Environmental standards When working on or with the machine adhere to all legal requirements avoiding the production of waste recycling and disposal It is of particular importance during installation repair or maintenance work that the following pollutants do not enter the groundwater or drainage system e Lubricating greases and oils e Hydraulic oils e Cooling agents e Cleaning fluids containing solvents These materials must placed in suitable containers transported away from the machine collected and disposed of MOBI500 Transport and start up RENZ page 11 6 Transport and start up 6 1 Safety advice regarding transport To prevent damage to the machine and possible lethal injuries during transport the following should be considered e Lifting devices and slinging equipment must meet the requirements of the regulations for the prevention of industrial accidents e When choosing lifting devices and slinging equipment take account of the weight of the MOBI 500 approximately 500kg e The routes over which the equipment is to be transported should be closed off and marked
29. netes Soteeeesihee neater Eee e EE ha AANEEN A EAE EAEE Faultiomthe hanger device sort iaa Fault inthe closing device acca sectessaacin ae hoses AEA Saa Trovubeshodmy 2 Faults when drawing in OOPS isis scsicssiccatecsccnecesscseadeesesuadsassncessnseanedesstanesaancaradsasnsensecutineanaanduasaeassauanduesacusecancunedeasacansas Faults when inserting the hanger massrenaenvvnnvvrvnnnrnnnnnnnnenvennrannnnnnnrnnrennr nen nnnnennennnn renn nnnnennennnresnnrnesnnnnnennennn Faults in transporting of the material to be bound into the closing Unit errrrnnnnnnnnvvnnnnnnnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnnnver 40 Poor binding NN ariadna dd AA Aia enn 40 General faults AAA PP A 40 Default values and factory settings vvrnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 41 Default in the settings display rrruranevnnnnnvennnnnnvnnnnnnennnnnn we s E TT 41 Values in the parameter display aise teas vis ense 41 some space for your NOTES mnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnr 42 MOBI500 EC Declaration of Conformity REAT page 4 2 EC Declaration of Conformity According to EC Directives EC Machinery Directive 98 37 EC Electromagnetic compatibility according to 89 336 EEC as modified by 93 31 EEC Low voltage 73 23 EEC The following equipment Product Semi automatic binding machine Type MOBI 500 Valid from machine no 1024 Year of cons
30. ng to the value upper clamping if necessary see chapter 10 9 5 16 Push the foot switch as often as the wire is in the upper position in the closing area Re adjust the stroke limiter if necessary see chapter 10 10 5 17 Push the foot switch again The product now is bound Check your binding result and correct if necessary 18 Set the delivery device or the conveyor belt see chapter 10 12 1 and chapter 10 12 2 19 Change the clamping lower upper position if necessary see chapter 10 9 4 and chapter 10 9 5 20 Install and or switch on the KA300 R of you want to use it see chapter 12 21 Feed in your product and bind it in automatic mode Check the binding result and correct it if necessary 22 You can start with your production if the binding result is ok MOBI500 KA300 R hanger dispenser RENZ page 35 12 KA300 R hanger dispenser 12 1 KA300 12 1 1 Installation KA300 a If you ordered the KA300 together with your MOBI500 it will be fixed and adjusted by the Information factory If you ordered it later you have to install and adjust it by yourself To assemble the KA 300 hanger dispenser proceed as follows e Place it on the holding device e Plug the cable into the socket to establish an electrical connection e The disassembling happens in reverse action e After opening the clamping screws you can shift the KA 300 sideways to locate it precisely on the RING WIRE elem
31. ning correctly 5 5 Safety precautions during maintenance Keep to the inspection and maintenance intervals laid out in the manual Pay attention to the repair and maintenance manuals for the individual components in this instruction booklet Warning m Before carrying out maintenance or repair work bar access to unauthorised personnel in the work area around the machine Attach or set up a sign drawing attention to the fact that maintenance or repair work is being carried out Before maintenance and repair work is carried out switch off at the mains and secure the electricity supply with a padlock The key to this lock must be in hands of the person who is carrying out the maintenance or repair work Furthermore the machine must be disconnected from the mains When changing heavy machine parts only use only suitable lifting devices and slinging equipment Before maintenance and repair work is carried out ensure that all parts of the machine with which contact may be made have cooled down to ambient temperature VS ee Dispose of environmentally hazardous lubricating cooling or cleaning agents in a GA responsible manner used oil MOBI500 General safety advice PREFER ZZ page 10 5 6 Work on electrical equipment Repair work on electrical equipment in the machine may only be carried out by a trained electrician e Examine electrical equipment regularly e Tighte
32. nn 13 RENZ MOBI 500 technical data ssssnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 14 Binding formats wvccscicisscccssacsconseeracssesstsenitsesetdeadsadacensenaacensesuacdssassuduenssuaresaunecssasnacaaecuueasenassucatenestastesesasuarssshagudarancutaneans 14 Electrical connections rurnsnvvnnnnnnvnnnnnnnvnnnnnnnnnnnnnnennnnnnnnnnnnnvennnnnenennnnnennnnnnnnennnnennnnnnneennnnnnnnnnnennnnnnnennnnnnnennnnnnnennnnennnnnn 14 Space requirement coccion a nin teens 14 SITO COME INS iio a 14 to A NT 14 RENZ RING WIRE Table mmsesvrvrnvnenvnvnnenenenenenvnnnnnnenenenennnnnnenenenennnnnnnnenenennenenenen 15 Control console and Witch 16 Individual A ENAS nAEAATAARASANAANARSEKAARSA RATAAN RANA EEEREN NSENREAARATASNANEENANESssiTEAnA 16 SEESE e NE EE A A AN EE A densa A 17 AN 17 PA ce Rendle cd ga ata aan cutee st det aa leies dk ek en Gente ae date T ba ham ek 17 O 18 Reference uns kake ccatinaleveavaics ocetaaeeWlawa de AAN PEE T T A E E 18 AULOMALIC ModE veere eeii ia EENAA A A N EEA NEEE E EEE EEEE 18 Setting up the MOBI 500 sssssssunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnmnnn 19 Changing the RING WIRE Spooluanugsaerstedmeateeeoeee sansene breen 19 Changing the paper Separation Spool rnrrnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnnnnnnvnnnnvnnnnvnnnnnnnnnvnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 20 Square Up angle A ee ee eee Pe eee a eee 20 AAA az 21 Paper guiding rail rusanvvnn
33. nnnvvnnnnnnvnnnnnnnvnnnnnnnvnnnnnnennnannnnnnnnnnvnnnnnnenensnnnennnnnnnnnnnnnenennnnnennnnnneennnnennnnnnnennnnnnnennnnnnnennnnnennnunn 21 Changing the feed wheel 2 1 or 3 1 pitch rrnnenannvnnnnvnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnnnnn 22 Changing the input guide oia daran 23 Adjusting the guide slot on the hanger station urannvrnnnnnnvnnnnnnennnnnnnennnnnnnvnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnnennnnnnennnnnennnnnneennunn 24 Adjusting the closing unit viccccicccssessccedsncssdecnscssvensncsesnecnadeanessadacutavadaastuearasuiscadnaunduasassadvadasseausaed vadaasadvadaeseauadesduvcannanaaea 24 Adjusting the stroke limiter ooo ncccinnnnininncnnnccnnnccnnoccn narco cnn nn 24 Adjusting the rear guide rail oooncccinidininncnnnncnnnconnonannccnnnncc rra 25 Adjusting the front guide rail sareessronannronenvrnrnnrrnnn reven vnnnnn renn nrnnnn vennen rra 25 Adjusting the clamping rail ower position ooonocinnnnninicncnnccnnnconnnccnanccnnnrn nano nac crac 26 Adjusting the clamping rail upper position oomoconinninnnnnnnncnnnnnnnnoconnnccnnncnn narra nano crac rn 26 Entering display data anernnnnnvnnnnnnnvnnnnnnvnnnnnnvnnnnnnnnennnnnnnnnnnnvnnnnnnnennnnnnennnnnnnennnnnnennnnnnenenannnnnnnnnnnnnnnnennnnnnnnnnnnnvennnnnenenunn 27 Sense 27 Clamp settings on the display renonrvnnnnvonnnnvnnnnnvnnnvrnnnnrnnanavnnenvennnrrnannnnnnennennnrnnennnnnennnnnnreennesennrnsennnenennee 28
34. nnvnnnnennnnvnnnnvnnnnvennnennnnvnnnnnnnnnnnnnnnnnnnennnnnnnnnennnnnnnn 9 Safety precautions during Maintenance rsavrnanvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnennnnnnnnnennnnnnnnnennnnnnnnennnnnnnnnnnnnennnnnnnnnnnnnnnnn 9 Work on electrical equipment rnnnnnnvennnnnvnnnnnnnennnnnnvnnnnnnnnennnnnennnnnnvnnnnnnennnnnnnennnnnnnnnnnnnnnnnnnnnennnnnnennnnnnnnnnnnnnnnnnnnnnnnnnennnnnn 10 Environmental standards iuesesesrisserssenasdnnnsnenaanssnondnkannnnsavsdnnnsnndsnnknandansnbnndnnnksnndnnannndnnsannnkensnndnknnnanbnddnnsnnnanednd ads kanne 10 Transport and start up u ssassemvensesmtmmepiennmsemmaisss 11 Safety advice regarding transport rsnvrnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnvnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnennnn 11 Unpacking the machine seenanansennnnnnennnnnnnnnannnnennnnnnennnnnnnenannnnnnnnnnnennennnnenennnnsenenennnnnnnnnenennnnsvnennnnnnnnnennnnnnsenennnnnnnennnennnnenne 11 Lifting points when transporting with industrial trUckS uusnvrnnnnnnvnnnnnnvnnnnnnvnnnnnnnvnnnnnnnennnnnnnnnnnnnennnnnnnnnnnnennnnnnnennnnnner 12 Space requirements and ASSOMDIYy 2c ccscccecescaccecsecectecessercsceeesceecenessccceesneseannesscecsnceedseseceeesanezcocerssesscdedencasseceestocecunesie 12 Electrical CONNECTIONS aane A E T E E E E 13 I E AA A 13 Assembly of the pay Off urunnvnnnnnnvennnnnnvnnnnnnnvnnnnnnvnnnnnnnvnnnnnnnnnnnnnnnnnnnnnnennnnnnvennnnnenennnnnennnnnnnnnnnnnnnnnennnnnnnnnnnnnnennnnnnennu
35. omatic screen Please wait I Initial setting is activated Feeding wheel Knife Timing belt Paper transport Closing device Outlet flap closing bar adjustment E E 10 10 2 Clamp settings on the display After a successful reference run the automatic screen is displayed Examine the position of the clamp switch Those actual position of the clamping rail up or down must also be set in the display If necessary correct the setting on the display 10 10 3 Programming the counter Automatic mode 34 o O feeding speed conveyor no of pieces clamp hanger 80 1 0 wire feeding test You can program the counter in this screen too Two different modes of operation are available Continuous counter Switch simply to endless by touching the right half of the display area Automatic mode 34 _o O feeding speed conveyor no of pieces clamp hanger 80 1 0 Preset wire feeding test 10 10 4 Preset counter The preset counter counts from a pre selected number back to zero and then displays that the number of items has been reached To program please proceed as follows e Switch to endless e Now enter the desired
36. s see 10 7 1 The material to be bound sticks as it enters the closing unit The guide rails are too close together Check the setting of the front and rear guide rails see 10 5 Material to be bound is not lying horizontally in the closing unit but is standing up The guide rails are too close together Check the setting of the front and rear guide rails see 10 5 Material to be bound falls out of the closing unit before closing The guide rails are set too far apart see 10 5 14 3 Poor binding The binding is not closed enough Check the settings display to determine whether the correct binding diameter is set If the correct diameter has been set increase the closing value in the settings display The binding is closed too far Check the settings display as to whether or not the correct binding diameter is set If the correct diameter has been set decrease the closing value in the settings display The binding is not round or is uneven Examine all the settings of the closing unit in particular the stroke limiter Inaccurate set up of the stroke limiter is usually the cause of a poor binding 14 4 General faults Touch screen remains dark Machine cannot be started Individual electric motors do not run Disconnect the machine from the mains and examine the circuit breakers in the switchgear cabinet
37. the left at the top This opens the box for numeric input e Enter the value 34 and confirm with the Enter key Information Make sure you enter 0 in unused fields The first field should not contain a value of 0 Enter key e The pitch must be 3 1 If this is not the case press the pitch button for the division and enter the value 3 Confirm with the Pitch z1 80 z 297 0 17 16 25 6 feeding speed paper width Ring Wire closing hanger Off parameter automatic Or The input speed can be changed later in the automatic screen you can enter any value from 5 100 Now enter the paper width In this case 2970 for A4 Select a suitable RING WIRE size by pressing the size is stored in the control system and is called up automatically If necessary switch on the calendar hanger unit After all inputs are complete please press the key automatic keys The final value for the relevant Danger Warning The machine now starts a reference run i e all drives are switched on MOBI500 Setting up the MOBI 500 RENZ page 28 The machine carries out a reference run i e all axles are set to their start positions after which the current configuration is set If all drives are successfully referenced the machine changes to the aut
38. tions on the left and on the right should be of equal length e You can shift the cut to the left by increasing both parameters feed wheel timing belt by the same amount e Similarly you can shift the cut to the right by making them smaller by the same amount The position of the pusher can be adjusted using the parameter paper position This is the paper position in relation to the position of the provided Ring Wire elements e With a higher value the pusher stops more to the right e With a lower value the pusher stops more to the left Parameter Set up Feeding wheel Timing belt Paper position Offset closing bar MOBI500 Setting up the MOBI 500 RENZ 10 12 Delivery device 10 12 1 Simple delivery device standard You can adjust the simple delivery device in the height and the inclination To adjust the height please proceed as following e hold the upper part of the delivery device with one hand and open the release handle with the other You can now move the delivery device up or down to the desired height e Close the release handle if you reached the desired height e Now move the delivery device as close as possible and in a centred position to the binding unit of the Mobi 500 e To adjust the delivery device to your size please move the sheet metal angle 09 to a desired position It is held by magnet stripes and could be placed to any desired point of the deli
39. touch screen e Problems when cutting the RING WIRE e The correct feeding wheel 2 1 3 1 is used elements e The correct ring number has been entered e Too many or too few rings e Check for loop feed using the feed test see 10 7 e Elements are not cut at all or not accurately e Check whether the RING WIRE may have been twisted when it was fed in e Rotate the RING WIRE element in such a way that the rear face wide cross piece is pressed upward by its own internal force e The RING WIRE elements are bent during e Check the slit width of the loop guide see 10 4 transport to the hanging position or do not sit securely in the loop guide MOBI500 Troubleshooting RENZ page 40 14 1 1 Faults when inserting the hanger Calendar hangers are not inserted Check whether the hanger dispenser is switched on Calendar hangers do not fall correctly into the RING WIRE elements Check whether the hanger dispenser is positioned centrally over the gap between the two RING WIRE elements Check the back and forth alignment of the hanger dispenser There should be no impact edge between the hanger dispenser and the loop guide rail see 10 8 14 2 Faults in transporting of the material to be bound into the closing unit The pusher on the transport belt is positioned too far from the edge of the material to be bound Correct the paper feed parameter in the display parameter
40. tripes at its rear side a e You can now operate sizes smaller than 150mm because this area is now covered and the paper could N not hit any edges e If you want to go back to bigger sizes please switch tg the main switch into pos 0 and assemble the lower A ON Y rear clamping rail in reverse action to the above y mentioned sequence To move the paper trouble free into the binding unit you must install the paper guiding rail g N The paper guiding rail lifts the paper in its lower area V i This makes sure that the paper will be transported without any resistance The paper will be high enough to get into the delivery device e The paper guiding rail will be held by magnet stripes This enables you to fix it at any place at the front cover e Move the paper guiding rail to the lower third of your product e f you change your size you possibly must change the position of the paper guiding rail MOBI500 Setting up the MOBI 500 RENZ page 22 10 6 Changing the feed wheel 2 1 or 3 1 pitch Fe x2 To change the feed wheel please proceed as p follows e Loosen the two screws on the dust cover et and remove it i ON El Q ee N ss e Loosen the three screwsO on the feed wheel i d e Pull the feed wheel forward removing it from the e shaft ES e Push the desired feed wheel onto the shaft and tighten the screws up again e T
41. truction April 2007 was developed designed and manufactured according to the above EC Directives exclusively by Company Chr Renz GmbH RechbergstraBe 44 D 73540 Heubach The following harmonised standards were applied EN ISO 12100 1 Safety of Machinery Basic concepts general principles for design EN 60204 1 Safety of Machinery Electrical Equipment of Machines Complete technical documentation is available The machine s manual is available M in the original version M in the following European languages German English Heubach April 2007 4 Managing Director Place date Signature Position MOBI500 As delivered condition of your MOBI 500 RENZ page 5 3 As delivered condition of your MOBI 500 Machine number Year of construction Pitch en Voltage Frequency PLC program Display program Calendar hanger tool Delivery device Additional accessories 4050016 210 310 Hz KA s n standard delivery device conveyor belt no cal hanger tool L s n Heubach 22 May 07 signature MOBI500 Product description RERIZ page 6 4 Product description 4 1 Intended use The RENZ MOBI 500 binding machine is exclusively intended for binding with a wire comb As an option the wire comb elements can also be cut The machine is not intended for applications other than those specified here Non compliance with this manual will be consid
42. verview Setting up the MOBI500 1 Choose an applicable Ring Wire diameter according to your product Use the table from chapter 8 2 Change the Ring Wire spool to the desired diameter see chapter 10 1 and fix the paper separation stripe at the lower unwinding spool chapter 10 2 3 Check and if necessary change the feed wheel chapter 10 6 4 Check and if necessary change the input guide chapter 10 7 5 Check and if necessary correct the guide slot chapter 10 8 6 If you work with sizes smaller than 150mm fix the additional cover if necessary see chapter 10 4 If you work with sizes bigger than 150mm please remove the additional cover see chapter 10 4 if necessary 7 Adjust the stroke limiter to the desired Ring Wire diameter see chapter 10 9 1 8 Adjust the rear guide rail to the desired Ring Wire diameter see chapter 10 9 2 9 Adjust the front guiding rail see chapter 10 9 3 10 Set the clamping to the correct position in accordance to your size chapter 10 9 4 and chapter 10 9 5 11 Switch on the Mobi 500 Enter the necessary production data at the display number of loops pitch feeding speed paper width Ring Wire diameter Please keep the value for the calender hanger temporarily at the off position see chapter 10 10 12 Press the Automatic button see chapter 10 10 1 13 Change to step by step mode see chapter 10 10 5 14 Feed your product into the wire 15 Change the clampi
43. very device RSs 10 12 2 Conveyor belt optional e The optinal conveyor belt was designed for a higher output The product will slide down 1 to the conveyor belt The belt transports the product At the end of the conveyor the A products will be scaled orderly Information To adjust the conveyor please proceed as follows e Move the conveyor with the guiding sheet metal as close as possible to the front cover of the Mobi 500 The conveyor should be centred to the binding device e Hold the upper part of the conveyor with one hand and release the two release handles with the other Move the conveyor up or downwards as long as the WA guiding sheet metal is directly underneath the paper guiding rail U e Now adjust the two rollers Move the two i angles forwards or backwards as long as your product will be picked and transported by the belts Possibly you must correct the position of the rollers and the duration after a while to get a better result Automatic mod of scaling za o 0 feeding speed conveyor 80 1 0 page 33 no of pieces o You can change the duration of clamp 1 the belt movement during the hanger automatic mode as well Information wire feeding test MOBI500 Short overview Setting up the MOBI 500 RENZ page 34 11 Short o
44. veyor 1 0 If the binding is correct you can begin production no of pieces 13 Preset Otherwise switch the setting to step by step mode again and carry out corrections to the settings as necessary clamp hanger wire feeding test MOBI500 Setting up the MOBI 500 RENZ page 31 10 11 Feed test and parameter settings 10 11 1 Feed test If problems occur during the wire feeding in process such as too few or too many rings bent loops or a loop jam you should check the loop feed using the feed test To do this press the button marked wire feeding test Automatic mod 34 ol feeding speed conveyor no of pieces clamp hanger wire feeding test Information Oo If a KA300 or KA300R is installed please remove it now see chapter 12 1 and chapter 12 2 To get a visual access to the feed in area please remove the upper cover Remove the four screwsO and then the cover Pressing the button feed wire causes some loops to be drawn in very slowly The picture on the right shows the loop transport assembly without knives and feed guide From the left the loops are first transported by the feed wheel The feed wheel then hands the elements over to a timing belt Both the wheel and the belt must be correct
45. w renz com Renz Masterbind St Leonards Corporate Centre Unit 14 39 Herbert Street St Leonards NSW 2065 Australia Phone 61 0 294939493 Fax 61 0 294939444 e mail sales renz masterbind com au Internet www renz com RENZTURK KIRTASIYE IMALAT SAN TIC LTD STI ALINTERI BULVARI NO 29 A3 TR 06370 OSTIM ANKARA Turkey Phone 90 312 386 13 12 Fax 90 312 386 13 11 e Mail mail renz tr Internet www renz com tr copyright Chr Renz GmbH MOBI500 Table of contents RENZ page 2 1 1 2 3 ooooooo O b b b dl dd OunKRwoh O 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 9 1 10 9 2 10 9 3 10 9 4 10 9 5 10 10 10 10 1 10 10 2 10 10 3 Table of contents Table of contents AAPP 2 EC Declaration of Conformity ici 4 As delivered condition of your MOBI 500 rrrrnnnnnnnnnvvvnnnnnnnnnnnnnnnnnnnnnnvennnnnnnnnnnnn 5 Prod ct descriptos 6 INTENSA Ee Ceea 6 Description of operation r ererunnvvnnnnnnvennnnnvnnnnnnnennnnnnnnnnnnnnennnnnnvnnnnnnnennnnnnneennnnennnnnnnennnnnnnnnneennnnnnnennnnnnnennnnenennnnnnennnnnnen 6 Description of operational SEQUENCE wrwrsnvvnnnnnnvnnnnnnnennnnnnnnnnnnnennnnnnnennnnnneennnnnennnnnnnennnnnennnnnnnennnnnnnnnnnnnennnnenennnnnnnnnnnnnen 6 General Safety LON a 7 Operator s duty Of Ci A Rd 7 CEE a a Ce iTe nm em T 7 Explanation of SM ai 8 Safety precautions during normal operation rnsavrnanvnnnnvnnnnvnnnnvnnnnvnn
46. wrongly entered data to be deleted from the display area e 6 Numeric buttons for entering numerical values MOBI500 Control console and switch RENZ page 18 9 1 4 Parameters e Inthe parameter set up screen the correction factors for the servo motors can be set Parameter Set up 3 1 Timing belt Paper position Offset closing bar 25 mm 9 1 5 Reference run e This is a pure information screen lt appears until all the servomotors and the knife have reached their start positions Once the starting positions have been reached the screen changes to Automatic or Cut mode optional Plea Initial settin Feeding wheel Knife Timing belt Paper transport Closing device Qutlet flap closing bar adjustment se wait I g is activated o k ek activated EY po 9 1 6 Automatic mode The automatic mode screen displays the currently entered data The following values can be changed during automatic operation for example the input speed and switching the calendar feed on or off The output counter can be changed and a feed test can be carried out e feeding speed e hanger on off piece counter clamp up down conveyor step by step mode wire feeding test Automatic mode 34 O O feeding speed conveyor no of pieces clamp hanger wire feeding test ES
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