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MOVITRAC® B / Operating Instructions / 2009-05 - SEW

1. I Signal lt gt U Signal mA X10 A111 A112 R11 S11 X10 e OV 10V 0 4 20mA 10V REF1 1 B U l 0 10 V A AMT 2 L H D Ce e d MOVITRAC B 0 20 mA 4 20 mA i AM2 3 Eel mp MU Muere iE Reference potential analog signals GND 4 a High l E igher leve S1 ER i i controller E X12 Binary X44 9r q Fault reset a DIgg 1 l input CW halt pig1 2 CCWihalt a 1 DI 2 3 Binary FSC11B Enable stop 4 DI 3 4 outputs n11 n21 4 DIg4 5 n3 n1 e n12 n1222 E oiu sio Supply voltage for TF TH VOTF 7 24V input output can be ap 24VIO 8 Reference disabled with P808 GND 9 binary outputs Reference potential binary signals Z X13 Reference potential GND 1 Brake released DO 2 2 Ready DO O3 3 Reference potential GND 4 Relay contact fault DO 1 C 5 NO contact relay DO 1 NO 6 X17 NC contact relay DO 1 NC 7 X17 Safe stop fale only with 3 x 400 V a gt S 5 5 75 kW amp 9a and ajo xt X2 0 55 4 0 kW Hl RI D I x3 MCO7B S0 HT and with 3 x 230 V 1 0 55 2 2 kW u MCO7B S0 see section Connecting braking resistor BW BW T BW P see section
2. 130 5 12 5 229 9 02 105 4 13 Le 225 8 86 A F Ir 7 amp S S sem o am a 9 q s Bum Si ei e S w Ss 3 O a E H 2 y 6 5 0 26 11 MOVITRAC MC07B 3 phase power supply 0110 5A3 4 00 Part number 828 527 6 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 21 6A Rated mains current 125 operation Imains 125 AC 27 0A OUTPUT Output voltage Vo 3 X 0 Vmains Recommended motor power 100 operation Pmot 11 kW 15 HP Recommended motor power 125 operation Pwot 125 15 kW 20 HP Rated output current 100 96 operation IN AC 24 A Rated output current 125 operation IN 125 AC 30A Apparent output power 100 operation SN 16 6 kVA Apparent output power 125 operation Sn 125 20 8 kVA Minimum permitted braking resistance value Rew min 220 4 quadrant operation R GENERAL INFORMATION Power loss 100 96 operation Py 400 W Power loss 125 operation Py 125 500W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals A mm AWG12 1 5 Nm 13 Ib in Dimensions WxHxD 130 x 335 x 229 mm 5 12 x 13 2 x 9 02 in Mass m 6 6 kg 15 Ib 1 The mains and output currents must be reduced by 20 from the nominal v
3. No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 098 8459 PI 2 actual value hex 099 8460 PI 3 actual value hex 1 Setpoints ramp generators on FBG only parameter set 1 10 Setpoint selection frequency input 100 8461 Setpoint source 0 Bipolar fixed setpoint 1 Unipolar fixed setpoint 2 RS 485 fixed setpoint 4 Motor potentiometer fixed setpoint 6 Fixed setpoint Al1 7 Fixed setpoint AI1 8 MASTER SBus1 9 MASTER RS 485 10 SBus 1 Fixed setpoint 11 Frequency setpoint input Fixed setpoint 14 Bipolar Al2 Fixed setpoint 101 8462 Control signal source 0 Terminals Shark 1 RS 485 3 SBus 1 4 3 wire control 102 8840 Frequency scaling 0 1 10 120 00 kHz 103 10247 15 FI1 reference 0 Nmax 1 DNreference 104 10247 10 Setpoint reference 0 3000 6000 rpm speed Det 105 10416 1 Wire breakage 0 No response detection 2 Immediate stop fault 4 Rapid stop fault 7 Rapid stop warning 106 10247 11 FI1 char curve x1 0 100 96 107 10247 12 FI1 char curve y1 100 0 100 108 Loch 10247 13 F11 char curve x2 0 100 109 10247 14 FI1 char curve y2 100 0 100 11 Analog input 1 0 10 V 110 8463 Al scaling 0 1 1 10 Ir 112 short 8465 Al1 operating mode 1 10 V reference maximum speed 5 0 20
4. Co EJ gt Oe C7 IP20 zo zem ga D 3 aB X4 Ly wx EA o Operating Instructions V3 MOVITRACO B 31 32 Installation Installation of loose items Sizes 4 5 Two touch guards with 8 retaining screws are supplied as standard with MOVITRAC B sizes 4 5 Install the touch guard on both covers of the power section terminals Touch guard for MOVITRAC B sizes 4 5 2 3 The touch guard comprises the following parts 1 Cover plate 2 Connection plate 3 Screen only for size 4 MOVITRAC B unit sizes 4 5 can only achieve degree of protection IP10 when the following conditions are met Touch guard is fully installed The shrink tubing is installed on all power terminals X1 X2 X3 X4 TIP If the above conditions are not met MOVITRAC unit sizes 4 and 5 have degree of protection IPOO Operating Instructions V3 MOVITRAC B Installation Requirements for installing cold plate size O only 4 6 Requirements for installing cold plate size 0 only The frequency inverter power loss can be dissipated via coolers that work with different cooling media air water oil etc This can be useful for example
5. No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 033 8337 Binary input DIO3 Enable stop 034 8338 Binary input DIO4 n11 n21 035 8339 Binary input DIO5 n12 n22 039 8334 Binary inputs DIOO Collective display of binary inputs Lond DI05 04 Binary inputs option 040 Binary input DI10 No function 041 Binary input DI11 No function 042 Binary input DI12 No function 043 Binary input DI13 No function 044 Binary input DI14 No function 045 Binary input DI15 No function 046 Binary input DI16 No function 048 8348 Binary inputs DI10 Collective display of binary inputs Lonk DI15 05 Binary outputs 051 8349 Binary output DOO1 fault 052 8349 Binary output DOO2 Brake released 053 8349 Binary output DOOS3 Ready 059 8349 Bianry outputs DOO1 Collective display of binary outputs Lond DO03 07 Unit data 070 8301 Unit type Text 071 8361 Rated output current A 076 8300 Firmware of basic Part number and version unit 077 DBG firmware Only in DBG60B 08 Fault memory 080 084 8366 Fault t 0 t 4 Fault Background information for previous faults Lank 8370 code 09 Bus diagnostics 094 8455 PO 1 setpoint hex 095 USE 8456 PO 2 setpoint hex 096 8457 PO 3 setpoint hex 097 8458 PI 1 actual value hex 62 Operating Instructions V3 MOVITRACO B Startup Parameter list
6. MOVITRAC MC07B 3 phase power supply 0011 2A3 4 00 0015 2A3 4 00 0022 2A3 4 00 Part number standard design 00 828 503 9 828 504 7 828 5055 Part number Safe technology S0 1 829 989 7 829 990 0 829 991 9 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 15 Rated mains current 100 operation Imains AC 5 1A AC6 4A AC 7 6A Rated mains current 125 operation Imains 125 AC 6 3A AC 7 9 A AC 9 5A OUTPUT Output voltage Vo 3 x 0 V mains Recommended motor power 100 operation P Mot 11kW 15HP 1 5kW 2 0HP 2 2 kW 3 0 HP Recommended motor power 125 operation P Mot 125 1 5kW 2 0HP 22kW 3 0HP 3 0 kW 4 0 HP Rated output current 100 96 operation IN AC5 7A AC 7 3 A AC 8 6 A Rated output current 125 operation IN 125 AC 7 1A AC9 1A AC 10 8 A Apparent output power 100 operation Sn 2 3 kVA 3 0 kVA 3 5 kVA Apparent output power 125 operation Sn 125 2 9 kVA 3 7 kVA 4 3kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 75W 90 W 105 W Power loss 125 operation Py 125 90 W 110 W 140 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 2 kg 4 9 Ib 1 The unit type MCO7B SO must always be
7. ped CID Parameter data from MOVITRAC B gt FBG11B After copying data the MOVITRAC B is inhibited The inhibited status is indicated by a flashing STOP in the status display The status LED also slowly flashes yellow You can revoke the inhibit by taking one of the following measures Pressing the RUN button on the FBG11B Switching the mains off waiting 10 seconds and switching the mains back on 6 1 2 Data backup using DBG60B Copy the parameter set from MOVITRAC B to the DBG60B keypad You have the following options nthe context menu select the COPY TO DBG menu item Confirm your selection by pressing OK The parameter set is copied from MOVITRAC B to DBG60B nthe context menu select the PARAMETER MODE menu item Select parameter P807 MCB DBG The parameter set is copied from MOVITRAC B to DBG60B 6 1 3 Data backup using UBP11A Copy the parameter set from MOVITRAC B to the UBP11A parameter module To do SO press the button at the lower end of the module You need a pointed object for this purpose 72 Operating Instructions V3 MOVITRAC B Operation Return codes r 19 r 38 6 1 4 Data backup using MOVITOOLS MotionStudio When you use MOVITOOLS MotionStudio to transfer data to the MOVITRAC B frequency inverter you must re enable the inverter as follows Select the unit in the network Open the context menu with a right m
8. ssssss 49 class B litnit coi n 20 Climate clas Sinna RE ERO Eee das 84 Cold Plate ipee oe Eee 33 Communication interface FGCTIIBR 38 108 Connection braking resistor esssssen 18 Contacto DE 18 ec E a 83 CUI ete cer e a re ien to a eg 83 D D ta backup oe lio a EA 48 72 DBG60B sse nennen nemen nennneenens 72 EBGT1B rid ERE etre ete nee teet 72 MOVITOOLSO MotionStudio 73 UBA E 22 Deactiving EMC capacitors 3 99 Degree of protection oocooocccconoccccnoncccnnoncconancconnannconannncananncnnnanos 84 Direction Of rotation iter 51 BIO 84 E Earth leakage circuit breaker ccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 20 Earth leakage monitor 18 Electronics data ende eds 86 Electronics service ilie eco che eter ie ane 81 Electronics shield damps 29 EMCiMitS 9 i ars eh ee tos i ag 20 EMC compliant installation eseseeeeeeeees 17 Enter FBG11B keypad A 47 Extended Storage ooooconocccccoccccconaccnnonnnnnnanccononnnnnnannn arranca nanaccannnns 82 System Manual V3 MOVITRACO B External DC 24 V voltage supphy 86 External setpoint selection ssssseeeee 51 F Fault ebe EE 78 FOS Ee ue KC SE 78 F04 Brake chopper ssssssssseseeenenneeeeennnn 78 F06 Mains phase failure cccceeeeeeeeeeeeeeeeeeeeeeeeteneeee
9. 1 The unit type MCO7B SO must always be supplied by an external DC 24 V power supply unit 2 The mains and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 8 44 AC 400 500 V 3 phase size OL 2 2 3 0 4 0 kW 3 0 4 0 5 4 HP 6 0 2 EN L IT LA ol LE IL 308 5 12 15 284 5 11 20 D Ent Eeer 3 ol Lj pa Ei a ES JE 163 5 6 437 149 5 87 EX o b t T I iQ co N ceo 159 5 6 280 P 273 5 10 77 MOVITRAC MCO07B 3 phase power supply 0022 5A3 4 x0 0030 5A3 4 x0 0040 5A3 4 x0 Part number standard unit 00 828 5217 828 522 5 828 523 3 Part number Safe stop S0 828 999 9 829 000 8 829 001 6 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 5 0 A AC 6 3 A AC 8 6 A Rated mains current 125 operation Imains 125 AC 6 2A AC 7 9 A AC 10 7 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 2 2kW 3 0 HP 3 0kW 4 0 HP 4 0 kW 5 4 HP Recommended motor power 125 operation Prot 125 3 0kW 4
10. LED flash CodeS ge A iuste pem e dee de nga 75 Status of binary inputs outputs RN STOP RESET FBG11B keypad s 47 Storage Temperature 84 lee EN EE 18 Switch off response Immediate switch oft 76 Cio PL 76 Switch off responses AAA 76 Systembus SBus installation sssssssssss 40 T Technical data AC 230 V 1 phase size OL sesssessssesess 99 AC 230 V 1 phase size OS 98 AC 230 V 1 phase size ON 97 AC 230 V 3 phase size OL seseeeee 102 AC 230 V 3 phase size ON 100 AC 220V I phbaselstze ce eeecceeeeceeeeetceeeeeeeeteteeeteaeees 104 AC 220V I pbaselstze eeeeeeeeeeeeceeeteeeeeeeeeteteeeeeaeees 105 AC 230 V 3 phase size 4 ssssssssssseeeee 106 AC 400 500 V Apnbase stze eee eeeeeeeeeeeeeeeeeteeeeeetees 91 AC 400 500 V 3 phase size OS 90 AC 400 500 V 3 phase size ON 89 AC 400 500 V 3 phase size 2 sse 93 AC 400 500 V 3 phase size 28 sss 92 AC 400 500 V 3 phase size 3 sse 94 AC 400 500 V 3 phase size 4 95 AC 400 500 V 3 phase size 5 sss 96 Technical data general 84 Technical data overview esessseeenen 88 Terminal response mes 87 TEXTO MIS Tee 36 86 TH bimetallic switch oonnonnncnninininnononinnncanonaconananrna nono r rca nna nono 36 VOTE E 36 Timeout warning act e ere
11. Operating Instructions V3 MOVITRACO B 97 Technical Data Technical data of MOVITRAC B 6 0 2 EN ol 220 8 66 196 7 72 JI N x iz Lo c N 163 5 6 437 149 5 87 159 5 6 280 185 7 28 Part number MOVITRAC MC07B 1 phase power supply 0005 2B1 4 00 828 494 6 0008 2B1 4 00 828 495 4 INPUT Rated mains voltage V mains 1 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 8 5A AC 9 9 A Rated mains current 125 operation Imains 125 AC 10 2A AC 11 8A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 0 55 kW 0 74 HP 0 75 kW 1 0 HP Recommended motor power 125 operation Prot 125 0 75 kW 1 0 HP 1 1 kW 1 5 HP Rated output current 100 96 operation IN AC 3 3 A AC 4 2 A Rated output current 125 operation N 125 AC 4 1 A AC 5 3A Apparent output power 100 operation Sn 1 4 kVA 1 7 KVA Apparent output power 125 operation Sn 125 1 7 kVA 2 1 kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 45 W 50 W Power loss 125 operation Py 125 50 W 65 W Current limitation 150 ly for at least 60 seconds Terminal cross section
12. Remove the electronics shield clamp Remove the housing retaining screw in the center of the housing front Remove the housing Operating Instructions V3 MOVITRAC B 33 Installation Deactivating EMC capacitors size O only Remove the two screws A securing the circuit board Install the screws in the plastic insulations provided B Fasten screws to the unit C Close the unit DUI A CO DY Attach the sticker provided to the unit Deactivating the EMC capacitors stops earth leakage currents from flowing over the EMC capacitors Ensure that the earth leakage currents are essentially only determined by the level of the DC link voltage the PWM frequency the applied motor cable and its length and the motor used When the suppression capacitors are deactivated the EMC filter is no longer active TIP IT systems No EMC limits are specified for interference emission in voltage supply systems without a grounded star point IT systems Operating Instructions V3 MOVITRAC B Installation Wiring diagram 48 Wiring diagram 3x AC 400 500 V PE 1xAC 230 V N PE 3 x AC 230 V PE L1 N K11 AC 3 K11 AC 3 xi L N HOM L1 L2 Ls PE 7118 PE x4 Changeover v
13. No switching is permitted between the line filter and MOVITRAC Consequences if disregarded Damage to the input stage Install the line filter close to the inverter but outside the minimum clearance for cooling Restrict the cable between the line filter and the inverter to the absolute minimum length required and never more than 400 mm 15 7 in Unshielded twisted cables are sufficient Use also unshielded lines for the power supply Connecting NF line filters L1 L L3 Le PE ee 4 3 3 ULF11A folding ferrites Place the supply system cable L and N in the folding ferrite and press the folding ferrites together until they snap in place cable Compliance with EMC limit class C1 has been tested on a specified test setup Compliance with class C1 for signal interference is achieved by the proper installation of ULF11A folding ferrites Operating Instructions V3 MOVITRAC B 21 Installin Installation g optional power components 4 3 4 HF output filters TI P Install output filters next to the corresponding inverter Leave a ventilation space of at least 100 mm 3 94 in below and above the output filter No clearance is required on the sides Limit the length of the cable between inverter and output filter to the absolute minimum needed Maximum 1 m 3 ft with unshielded cable 10 m 33 ft with shielded cable Several motors can be connected to one out
14. 6 X17 Safety contact for safe stop only MCO07B S0 sizes OS OL 400 500 V 7 X13 Binary outputs 8 X12 Binary inputs 9 X10 Analog input 10 Switch S11 for V mA toggle analog input in sizes OXS and 0S behind removable connector 11 Option card slot cannot be retrofitted not for BGOXS 12 Connection for optional communication analog module 13 Optional keypad inserted 14 Status LED visible without optional keypad Operating Instructions V3 MOVITRACO B 11 12 Unit Design Sizes 1 28 2 2 6 5 4 3 1 X1 Power supply connection 3 phase L1 L2 L3 PE screw 2 X4 DC link connection Uz Uz 3 X3 Braking resistor connection R R PE 4 Electronics shield clamp 5 X2 Motor connection U V W PE screw 6 X17 Safety contact for safe stop only 400 500 V 7 X13 Binary outputs 8 X12 Binary inputs 9 X10 Analog input 10 Switch S11 for V mA toggle analog input 11 Option card slot 12 Connection for optional communication analog module 13 Optional keypad inserted 14 Status LED visible without optional keypad Operating Instructions V3 MOVITRAC B Unit Design Size 3 3 3 Size3 1 2 3 16 15 14 13 12 11 10 9 8 1 X2 PE connection 2 X1 Power supply connection 3 phase 1 L1 2 L2 3 L3 3 X4 DC link connection Uz Uz 4 X3 Braking resistor connection
15. Cable length The permitted total cable length is 200 m You must use shielded cables TIP Terminating resistor Dynamic terminating resistors are installed Do not connect any external terminating resistors 4 12 4 Wiring the FIO11B analog module Bipolar analog input Unipolar analog Current analog Voltage analog Al2 input Al2 output AOC1 output AOV1 X45 X40 X45 X40 X45 X45 X40 t 1 til EJES ae EJES ale 3 EIS Els Y Yo ano Y Yo ollo pi Yi onoo02o0 NN iZ AZ ZOO NN ZII Z ZOO N Qomoizimzzoo e Ao lt oo e AO Oa i ooox HIL 11112184 5 HIL L11 12133415 H HAL 1111 23 45 IES L GND LA O GND 10V 10 V 10 V external external external RL lt 750 Q or X10 1 Operating Instructions V3 MOVITRACO B Installation Installing the MBG11A speed control module 4 13 Installing the MBG11A speed control module AMounting from the rear using 4 tapped holes BMounting from the front using 2 retaining holes E gt 5 A ni 56 La I 68 2 7 4 13 1 Connection MOVITRAC B st S2 ON Dor e FSC11B MBG11A Lip Kohl Operating I
16. Sizes 28 2 SEW EURODRIVE supplies a shield plate for the power section with two retaining screws as standard with MOVITRAC B sizes 2S 2 Mount the shield plate for the power section using the two retaining screws The illustration shows size 2 Sir 9 R O 2 1 Shield clamp 2 PE connection The shield plate for the power section provides you with a very convenient way of install ing the shield for the motor and brake cables Apply the shield and PE conductor as shown in the figures below Sizes 3 5 No shield plates for the power section are supplied with MOVITRAC B sizes 3 to 5 Use commercially available shield clamps for installing the shielding of motor and brake cables Apply the shield as closely as possible to the inverter 30 Operating Instructions V3 MOVITRAC B Installation Installation of loose items 4 5 4 Installing the touch guard y DANGER Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed Size 2S SEW EURODRIVE supplies two touch guards for the DC link and braking resistor terminals as standard with MOVITRAC B size 2S Without touch guard MOVITRAC B size 2S has degree of protection IP10 When the touch guard is installed the unit has degree of protection IP20 Install the touch guard as shown in this illustration
17. 196 7 72 220 8 66 V SI ES beer en 6 0 2 pa b D 285 11 2 Lalo 49 5 1 95 185 7 28 159 5 6 280 MOVITRAC MCO07B 1 phase power supply Part number 0003 2B1 4 00 0004 2B1 4 00 828 491 1 828 493 8 INPUT Rated mains voltage V mains 1 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 15 Rated mains current 100 operation Imains AC 4 3A AC 6 1A Rated mains current 125 operation Imains 125 AC 5 5A AC 7 5 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Pmot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 operation Prot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 100 operation In AC 1 7 A AC 2 5 A Rated output current 125 operation N 125 AC 2 1 A AC 3 1 A Apparent output power 100 operation SN 0 7 kVA 1 0 kVA Apparent output power 125 operation Sn 125 0 9 kVA 1 3 kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation a GENERAL INFORMATION Power loss 100 operation Py 30 W 35 W Power loss 125 operation Py 125 35 W 45 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib
18. Connecting the brake rectifier Factory setting 1 In sizes 1 2S and 2 there is no PE connection next to the power supply connection terminals and motor connection terminals X1 X2 In this case use the PE terminal next to the DC link connection X4 X4 is only available in sizes 1 5 From size 3 onwards there are two additional PE terminals DC 24 V external at X12 8 X12 9 as option except for safe stop MCO7B S0 Operating Instructions V3 MOVITRACO B 35 Installation TF thermistor and TH bimetallic switch TF thermistor and TH bimetallic switch The winding temperature is monitored using TF thermistors or TH bimetallic switches Connect TF or TH to the TF output VOTF and the TF input DIOSTF of MOVITRAC Set binary input DIO5TF to TF signal The temperature will then be monitored by MOVITRAC no additional monitoring unit is required You can also connect TH bimetallic switches to 24VIO and a binary input Set the binary input to External fault 4 10 Connecting braking resistor BW P BW T BW to X3 X2 I I F16 pet Aki I i EN 97 E Beleg I I p 1 1 F16 gt Ki rss gt K11 pe Tx 7 eus a Te y T R
19. Harjumaa veiko soots alas kuul ee Finland Assembly Lahti SEW EURODRIVE OY Tel 358 201 589 300 Sales Vesim entie 4 Fax 358 3 780 6211 Service FIN 15860 Hollola 2 sew sew fi http www sew eurodrive fi Production Karkkila SEW Industrial Gears Oy Tel 358 201 589 300 Assembly Valurinkatu 6 PL 8 Fax 358 201 589 310 FI 03600 Karkkila 03601 Karkkila sew sew fi http www sew eurodrive fi Gabon Sales Libreville ESG Electro Services Gabun Tel 241 741059 Feu Rouge Lalala Fax 241 741059 1889 Libreville Gabun Great Britain Assembly Normanton SEW EURODRIVE Ltd Tel 44 1924 893 855 Sales Beckbridge Industrial Estate Fax 44 1924 893 702 Service P O Box No 1 http www sew eurodrive co uk GB Normanton West Yorkshire WF6 1QR info sew eurodrive co uk 117 118 Address List i Greece Sales Athen Christ Boznos amp Son S A Tel 30 2 1042 251 34 Service 12 Mavromichali Street Fax 30 2 1042 251 59 P O Box 80136 GR 18545 Piraeus http www boznos gr info boznos gr Hong Kong Assembly Hong Kong SEW EURODRIVE LTD Tel 852 36902200 Sales Unit No 801 806 8th Floor Fax 852 36902211 Service Hong Leong Industrial Complex contact sew eurodrive hk No 4 Wang Kwong Road Kowloon Hong Kong Hungary Sales Budapest SEW EURODRIVE Kft Tel 36 1 437 06 58 Service H 1037 Budapest Fax 36 1 437 06 50 Kunigunda u 18 office sew eurodrive hu
20. India Registered Office Vadodara SEW EURODRIVE India Private Limited Tel 91 265 3045200 91 265 Assembly Plot No 4 GIDC 2831086 Sales POR Ramangamdi Vadodara 391 243 Fax 91 265 3045300 91 265 Service Gujarat 2831087 http www seweurodriveindia com sales seweurodriveindia com subodh ladwa seweurodriveindia com Assembly Chennai SEW EURODRIVE India Private Limited Tel 91 44 37188888 Sales Plot No K3 1 Sipcot Industrial Park Phase II Fax 91 44 37188811 Service Mambakkam Village c v shivkumar seweurodriveindia com Sriperumbudur 602105 Kancheepuram Dist Tamil Nadu Ireland Sales Dublin Alperton Engineering Ltd Tel 353 1 830 6277 Service 48 Moyle Road Fax 353 1 830 6458 Dublin Industrial Estate info alperton ie Glasnevin Dublin 11 http www alperton ie Israel Sales Tel Aviv Liraz Handasa Ltd Tel 972 3 5599511 Ahofer Str 34B 228 Fax 972 3 5599512 58858 Holon http www liraz handasa co il office Oliraz handasa co il Italy Assembly Milano SEW EURODRIVE di R Blickle amp Co s a s Tel 39 02 96 9801 Sales Via Bernini 14 Fax 39 02 96 799781 Service 1 20020 Solaro Milano http www sew eurodrive it sewit sew eurodrive it Ivory Coast Sales Abidjan SICA Tel 225 2579 44 Ste industrielle et commerciale pour l Afrique Fax 225 2584 36 165 Bld de Marseille B P 2323 Abidjan 08 Japan Assembly Iwata SEW EURODRIVE JAPAN CO LTD Tel 81 538 373811 Sales 250 1 Shimoman no Fax 81 538 373814 Service Iwata http ww
21. Switch on the power supply system The display shows Stop Program the signal terminals Setthe parameters e g ramps Checkthe set terminal assignment P601 P622 Switch off the power supply system e Connect the signal terminals Switch on the power supply system TIP The inverter automatically changes parameter values once you perform a startup 46 Operating Instructions V3 MOVITRAC B Startup Optional keypad FBG11B 5 4 Optional keypad FBG11B Key arrangement and symbols on the keypad 5 4 1 Keypad functions The UP DOWN and ENTER OUT buttons are used for navigating through the menus Use the RUN and STOP RESET buttons to control the drive The speed control module is used for setpoint specification Use UP DOWN to select symbols and change values Use ENTER OUT to activate and deactivate the symbols or parameter menus lt Use RUN to start the drive Use STOP RESET to reset errors and stop the drive The STOP RESET button has priority over a terminal enable or an enable via the inter face If you stop a drive using the STOP RESET key you have to enable it again by pressing the RUN key IP After switching off the power supply a drive that was previously stopped using the STOP key will no longer be stopped The STOP RESET key can be used for performing a reset after a fault has occurred with a programm
22. tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 185 x 163 5 mm 3 1 x 7 28x 6 437 in Mass m 1 5 kg 3 3 Ib Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 8 4 12 AC 230 V 1 phase size OL 1 1 1 5 2 2 kW 1 5 2 0 3 0 HP E ol CL RII 308 5 12 15 284 5 11 20 3 ol Lj pa ES 163 5 6 437 149 5 87 pA o E Y SR x K i ceo n e ANNE 159 5 6 280 273 5 10 77 MOVITRAC MCO07B 1 phase power supply 0011 2B1 4 00 0015 2B1 4 00 0022 2B1 4 00 Part number 828 496 2 828 497 0 828 498 9 INPUT Rated mains voltage Vine 1 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 13 4 A AC 16 7 A AC 19 7 A Rated mains current 125 operation Imains 125 AC 16 8A AC 20 7 A AC 24 3 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 11kW 15HP 15kW 2 0HP 2 2 kW 3 0 HP Recommended motor power 125 operation Pwot 125 1 5kW 2 0HP 22kW 3 0HP 3 0kW 4 0 HP Rated output current 100 operation In AC5 7A AC 7 3A AC 8 6 A Rated output current 125 operation N 125 AC 7 1A AC 9 1 A AC 10 8 A Apparent output power 100 operation SN 2 3 kVA 3 0 kVA
23. 195220 St Petersburg Russia http www sew eurodrive ru sew sew eurodrive ru Senegal Sales Dakar SENEMECA Tel 221 338 494 770 M canique G n rale Fax 221 338 494 771 Km 8 Route de Rufisque senemeca sentoo sn B P 3251 Dakar Serbia Sales Beograd DIPAR d o o Tel 381 11 347 3244 381 11 288 Ustanicka 128a 0393 PC Ko amp um IV floor Fax 381 11 347 1337 SCG 11000 Beograd office dipar co yu Singapore Assembly Singapore SEW EURODRIVE PTE LTD Tel 65 68621701 Sales No 9 Tuas Drive 2 Fax 65 68612827 Service Jurong Industrial Estate http www sew eurodrive com sg Singapore 638644 sewsingapore sew eurodrive com Slovakia Sales Bratislava SEW Eurodrive SK s r o Tel 421 2 33595 202 Rybni na 40 Fax 421 2 33595 200 SK 831 06 Bratislava sew sew eurodrive sk http www sew eurodrive sk Zilina SEW Eurodrive SK s r o Tel 421 41 700 2513 Industry Park PChZ Fax 421 41 700 2514 ulica M R Stef nika 71 sew sew eurodrive sk SK 010 01 Zilina Bansk Bystrica SEW Eurodrive SK s r o Tel 421 48 414 6564 Rudlovska cesta 85 Fax 421 48 414 6566 SK 974 11 Banska Bystrica sew sew eurodrive sk KoSice SEW Eurodrive SK s r o Tel 421 55 671 2245 Slovenska ulica 26 Fax 421 55 671 2254 SK 040 01 KoSice sew sew eurodrive sk Slovenia Sales Celje Pakman Pogonska Tehnika d o o Tel 386 3 490 83 20 Service UI XIV divizije 14 Fax 386 3 490 83 21 SLO 3000 Celje pakman siol net South Africa Assembly Johannesburg SEW EURODRIVE PROPRIET
24. 225 A 250 V 0220 0300 AC 10000 A AC 240 V 350 A 250 V 400 500 V units Max mains current Max mains voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 500 V 15 A 600 V 0011 0015 0022 0030 0040 AC 5000 A AC 500 V 20 A 600 V 0055 0075 AC 5000 A AC 500 V 60 A 600 V 0110 AC 5000 A AC 500 V 110 A 600 V 0150 0220 AC 5000 A AC 500 V 175 A 600 V 0300 AC 5000 A AC 500 V 225 A 600 V 0370 0450 AC 10000 A AC 500 V 350 A 600 V 0550 0750 AC 10000 A AC 500 V 500 A 600 V TIPS Use only tested units with a limited output voltage Vmax DC 30 V and limited output current I 8 A as an external DC 24 V voltage source UL certification does not apply to operation in voltage supply systems with a non grounded star point IT systems Operating Instructions V3 MOVITRACO B Installation Installation of loose items 4 5 Installation of loose items 4 5 1 Scope of delivery of loose items The scope of delivery includes a bag for loose items lts contents depends on the size of the inverter Scope of delivery of loose items for size 0XS 0S OL 1 2S 2 3 4 5 Shield plate for control electronics with clamps and screws 1 e 3 connectors for electronics terminals 2 e Grounding terminals with screws 4 Shield plate for the power Shield plate Touch guard Touch section with clamps and for the power Shield plate for guard s
25. 39 8 kVA 52 0 kVA Minimum permitted braking resistance value Rew min 150 120 4 quadrant operation Hu GENERAL INFORMATION Power loss 100 96 operation Py 550W 750W 950W Power loss 125 operation Py 125 690 W 940W 1250 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 6 mm AWG10 10 mm AWG8 16 mm AWG6 3 5 Nm 31 Ib in Dimensions WxHxD 200 x 465 x 251 mm 7 87 x 18 3 x 9 88 in Mass m 15 kg 33 Ib 1 The mains and output currents must be reduced by 20 from the nominal values for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 8 4 8 AC 400 500 V 3 phase size 4 37 45 kW 50 60 HP 280 11 0 250 9 84 140 5 51 246 9 69 A L ER e Y em y as o e Y Q N O N Ye m e Ce 7 0 3 1 a MOVITRAC MC07B 3 phase power supply 0370 503 4 00 0450 503 4 00 Part number 828 5314 828 5322 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 65 7 A AC 80 1A Rated mains current 125 operation Imains 125 AC 81 9A AC 100 1 A OUTPUT Output voltage Vo 3 x 0 Vmain
26. 45373 cstroy seweurodrive com Southwest SEW EURODRIVE INC Tel 1 214 330 4824 Region 3950 Platinum Way Fax 1 214 330 4724 Dallas Texas 75237 csdallas seweurodrive com Western Region SEW EURODRIVE INC Tel 1 510 487 3560 30599 San Antonio St Fax 1 510 487 6433 Hayward CA 94544 cshayward seweurodrive com Additional addresses for service in the USA provided on request Venezuela Assembly Valencia SEW EURODRIVE Venezuela S A Tel 58 241 832 9804 Sales Av Norte Sur No 3 Galpon 84 319 Fax 58 241 838 6275 Service Zona Industrial Municipal Norte http www sew eurodrive com ve Valencia Estado Carabobo ventas sew eurodrive com ve sewfinanzas cantv net 123 SEW EURODRIVE Driving the world SEW EURODRIVE Driving the world EURODRIVE SEW EURODRIVE GmbH amp Co KG P O Box 3023 D 76642 Bruchsal Germany Phone 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com gt www sew eurodrive com
27. 46 47 Flashing green yellow NO ENABLE Stop Constant yellow light FACTORY SETTING SEt Rapid yellow flashing CONTROL INHIBIT oFF Rapid yellow flashing 24 V operation Flashing 24U Slow yellow flashing SAFE STOP Flashing U Slow yellow flashing FGB manual operation active or inverter stopped using stop button FGB manual operation symbol or stop is flashing Yellow on long off briefly Copy Fault 97 Flashing red yellow System fault Faults 10 17 24 25 32 Constant red light 37 38 45 77 80 94 Overvoltage phase failure Faults 4 6 7 Slow red flashing Overload Faults 1 3 11 44 84 Rapid red flashing Monitoring Faults 8 26 34 81 82 2 x red flashing Motor protection Faults 31 84 3 x red flashing A Incorrect interpretation of display U Safe stop active Severe or fatal injuries The display U Safe stop is not safety related and must not be used as a safety function 6 4 Unit status codes Use status word 1 to determine the unit status code Code Meaning 0x0 Not ready 0x1 Controller inhibit 0x2 No enable 0x3 Standstill current active no enable 0x4 Enable 0x8 Factory setting is active Operating Instructions V3 MOVITRACO B 75 Service List of Faults Unit information 7 Service List of Faults 7 1 Unit information 7 1 4 Fault memor
28. 73 RetulTi Codes i eene rene trn rta lea eere Xr Rea na e E ire S 73 RS 485 installation 6 ertet 42 RUN FBG11B keypad 47 S Safety corntact ce t end h e e tnus 87 Safety notes aea dena der cre ene cie en i Pd neck 7 Scope of delivery 0 2 eeeccecececceeeeeeeeneeeeeeeeeeeeeaeeeeeeeeeeeaeeeeeeeeeteas 28 Set direction of rotation sssseeeeneene 51 Setpoint Input ceri Er REEL 86 Setpoint selection external sss 51 Setpoint specification analog 57 Setpoint speed 3 nd bdo hee 51 Setting the speed manually ssssseeeees 50 Shield plate for control electronics sssssssssss 29 Shield plate for power section ooooooccccnnocccccooccccononcnonanccnconancncnnas 29 Speed control module sse 48 Speed control module MPBGI7A 43 Speed control manual sssssssssesesiieeieestirtetrterrnnsirnstnnrnennnenrenn 50 Speed maximum essssssssssseseeeeeeee tenerte 50 Speed minimum 50 Starting Dr Vue EE 57 Startup Brief description cera deca det ana 44 FBGT11B keypad caine ceed aaa 52 Hoist applications dl 45 Dc 45 o ES 55 Preliminary work and resources s 46 Prerequisites casino ie ert e ie itd 45 Start ne 57 Status display FBGT1B keypad o ec ee ead 49 Status displays Keypad nce oi 74 System Manual V3 MOVITRACO B Index
29. 8580 Start offset 1 2 0 30 500 rpm 8583 73 Brake function 1 2 7311 734 8749 Brake release time 0 2 s 8750 1 2 7321735 ten 8585 Brake application 0 2 s 8587 time 1 2 74 Speed skip function 740 742 8588 Skip window center 0 1500 5000 rpm 8590 1 2 7411743 tonb 8589 Skip width 1 2 0 300 rpm 8591 75 Master slave function 750 8592 Slave setpoint 751 Lang 8593 Scaling slave setpoint 76 Manual operation 760 8798 Lock RUN STOP Off Off Lonb keys On On 77 Energy saving function 770 8925 Energy saving Off Off Lanb function On On 8 Unit functions on FBG only parameter set 1 80 Setup 800 Quick menu long short 801 DBG language 802 8594 Factory setting No 0 No Shork Hours 1 Standard ALL 2 Delivery status NEMA 4 NEMA delivery status 803 8595 Parameter lock Off Off On On 804 8596 Reset statistics data No action Fault memory 805 Rated mains voltage 50 500 V 806 Copy DBG gt Yes MOVITRAC B No Operating Instructions V3 MOVITRACO B 69 Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 807 Copy MOVITRAC Yes B DBG No 808 8660 24 V output voltage Off On 809 10204 1 IPOS enable Off On 81 Serial communication 810 859
30. Fax 60 7 3541404 Service 81000 Johor Bahru Johor sales sew eurodrive com my West Malaysia Mexico Assembly Qu retaro SEW EURODRIVE MEXICO SA DE CV Tel 52 442 1030 300 Sales SEM 981118 M93 Fax 52 442 1030 301 Service Tequisquiapan No 102 http www sew eurodrive com mx Parque Industrial Qu retaro scmexico seweurodrive com mx C P 76220 Qu retaro M xico Morocco Sales Casablanca Afit Tel 212 522618372 5 rue Emir Abdelkader MA 20300 Casablanca Fax 212 522618351 ali alami premium net ma 119 120 i Address List Netherlands Assembly Rotterdam VECTOR Aandrijftechniek B V Tel 31 10 4463 700 Sales Industrieweg 175 Fax 31 10 4155 552 Service NL 3044 AS Rotterdam http www vector nu Postbus 10085 info vector nu NL 3004 AB Rotterdam VECTOR Aandrijftechniek B V Tel 31 575 57 44 94 Gelderhorst 10 Fax 31 575 57 24 43 NL 7207 BH Zutphen oost vector nu Industrieterrein de Revelhorst VECTOR Aandrijftechniek B V Tel 31 77 36 61 873 Mercuriusweg 8A Fax 31 77 36 62 109 NL 5971 LX Grubbenvorst zuid vector nu VECTOR Aandrijftechniek B V Tel 31 299 66 63 38 Weberstraat 74 Fax 31 299 47 60 55 NL 1446 VV Purmerend noordwest vector nu Industrieterrein De Baanstee New Zealand Assembly Auckland SEW EURODRIVE NEW ZEALAND LTD Tel 64 9 2745627 Sales P O Box 58 428 Fax 64 9 2740165 Service 82 Greenmount drive http www sew eurodr
31. Ramp 872 8306 Setpoint description Control word 1 factory setting P870 PO3 Control word 2 Setpoint speed 96 IPOS PO data EC PI controller setpoint 96 873 8307 Actual value No function description PI1 Actual speed factory setting P874 874 8308 Actual value Output current factory setting P875 description PI2 Active current 875 8309 Actual value Status word 1 factory setting P873 description PI3 Actual speed IPOS PI DATA PI controller actual value 9 876 8622 Enable PO data No Lonk Yes 88 Serial communication SBus 880 8937 SBus protocol 0 MoviLink ers 1 CANopen 881 8600 SBus address 0 63 882 8601 SBus group address 0 63 883 8602 SBus timeout inter 0 650 s val 884 8603 SBus baud rate 125 125 kBd me 250 250 kBaud SES 500 500 kBaud 1000 1 MBaud 886 8989 CANopen address 1 2 127 Operating Instructions V3 MOVITRACO B 71 6 M Operation z Data backup P Hz 6 Operation 6 1 Data backup 6 1 1 Data backup using FBG11B Use the FBG11B keypad to download parameter data from the MOVITRAC B to the keypad or copy from the keypad to MOVITRAC B After copying the parameters check them for accuracy Data backup using FBG11B Level 1 Level 2 Level 3 CLD LL Ente Start ARO gt loading Select data backup A 9 r D X L eu EE TC 1 Enter WR Le er GDL x OD E SS Parameter data from FBG11B gt MOVITRAC B gt Start gt saving
32. Rew min 120 4 quadrant operation El GENERAL INFORMATION Power loss 100 operation Py 300 W 380 W Power loss 125 operation Py 125 375 W 475 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals A mm AWG12 1 5 Nm 13 Ib in Dimensions WxHxD 130 x 335 x 229 mm 5 12 x 13 2 x 9 02 in Mass m 6 6 kg 15 Ib 104 Operating Instructions V3 MOVITRAC B Technical Data Technical data of MOVITRAC B 8 4 18 AC 230 V 3 phase size 3 11 15 kW 15 20 HP 200 7 87 105 4 13 eo y as E o ES E o Y y i gay D O 7 0 3 251 9 88 Le 247 9 72 Le 465 18 3 MOVITRAC MCO07B 3 phase power supply Part number 0110 203 4 00 828 510 1 0150 203 4 00 828 512 8 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 15 Rated mains current 100 operation Imains AC 40 0A AC 48 6 A Rated mains current 125 operation Imains 125 AC 50 0A AC 60 8 A OUTPUT Output voltage Vo 3 x 0 Vinains Recommended motor power 100 operation Prot 11 kW 15 HP 15 kW 20 HP Recommended motor power 125 operation Pwot 125 15 kW 20 HP 22 kW 30 HP Rated out
33. Sizes 1 to 5 270 uF Time for restart t4 200 ms Time to inhibit output tg 200 ms stage Signal level DC 19 2 V 30 V DC 30 V 5 V 1 contact closed 0 contact open Terminal response times Binary input and output terminals are updated every 5 ms Max cable cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves Cable stripping length X10 X12 X13 5 mm FSC11B FIO11B FIO21B 7 mm Tightening torque X10 X12 X13 0 25 Nm FSC11B FIO11B FIO21B 0 22 0 25 Nm 1 If the setpoint input is not used it should be set to GND Otherwise a measured input voltage of 1 V 1 V is set 2 The MCO7B SO unit type must always be supplied with external voltage 8 3 1 DC 24 V power demand for 24 V backup mode vs Basic unit power DBG60B FIO11B Fieldbus option DHP11B demand 0 MCO7B 00 5W 0 MCO7B SO 12W 1 2S 2 17 W 1W 2W 3W 45W 3 23 W 4 5 25W with 2 4 W per 100 mA Operating Instructions V3 MOVITRAC B 2 Fieldbus options are DFP21B DFD11B DFE11B 3 These options must always be supplied externally 1 FBG11B FSC11B UWS11A USB11A included Take account of the additional load of the binary inputs 87 88 8 4 8 4 1 400 500 V Technical Data Technical data of MOVITRAC B Technical data of MOVIT
34. X 0 0 0 Enable And hat X 1 0 0 1 0 0 Clock wise at 50 5V 1 1 0 1 0 0 Nmax Clock wise with 10V 1 1 0 1 0 0 Nmax Counter clockwise with 50 5V 1 0 1 1 0 0 Nmax Counter clockwise 10 V 1 0 1 1 0 0 with Nmax 1 No default setting 0 0 signal 1 1 signal X Not relevant Operating Instructions V3 MOVITRACO B 57 Startup Starting the motor The following travel cycle shows by way of example how the motor is started with the assignment of terminals X12 1 X12 4 and analog setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 DI input Controller inhibit DI 1 input CW Halt DI 2 input CCW Halt DI 3 input Enable Stop DB output Brake Analog input n1 Al11 9V 7 Speed 50 n 50 Momo n rpm n 10V OV Nmax max min start stop 7 t11 up J i tt up t11 up H Stop r mp t13 TIP The motor is not energized in the event of controller inhibit A motor without brake will coast to standstill 58 Operating Instructions V3 MOVITRACO B Startup Starting the motor 5 11 2 Fixed setpoints The following table shows which signals must be present on terminals X12 1 X12 6 DIOGO DI 5 when the unipolar fixed setpoint setpoint is selected P100 in order to operate the drive with th
35. _ GND 9 For brakemotors X13 DO 2 Brake control using brake Reference potential GND 14 M Brake released DO92 2 rectifiers Ready Dogs 3 A gt Reference potential GND l4 4 You have the option of connecting the Relay contact fault DO 1 C 5 OC relay DO 1 NO 6 following signal terminals NGC rds DOSINC 7 e DI Fault reset DO 1 Fault designed as relay contact S x3 Lu v w Pal fal En DO 3 Ready 5 Check the controller for the required Shield clamp functionality Factory setting 6 Connect the frequency inverter to the mains X1 Signal terminal functions and setpoint settings can be modified using the FBG11B key pad or a PC A PC connection requires the FSC11B front option or one of the following interface adapters UWS21B UWS11A USB11A Operating Instructions V3 MOVITRACO B Startup General startup instructions 5 2 General startup instructions A DANGER Uncovered power connections Severe or fatal injuries from electric shock Install the touch guard according to the regulations Never start the unit if the touch guard is not installed 5 2 1 Prerequisite The drive must be configured correctly to ensure that startup is successful MOVITRAC B frequency inverters are factory set to be taken into operation with the SEW
36. braking resistor externally 17 System Immediate switch Inverter electronics is faulty Check grounding and shielding de malfunction off with inhibit possibly due to EMC influence and improve if necessary 24 e Contact SEW Service for advice if this fault reoccurs 25 EEPROM Stop with inhibit Fault while accessing EEPROM Activate factory settings perform reset and reset parameters e Contact SEW Service for advice if this fault reoccurs 26 External Programmable Readin external fault signal via Eliminate respective cause terminal programmable input reprogram terminal if necessary 31 TF TH sensor Stop with inhibit Motor too hot TF sensor has e Let motor cool off and reset tripped tripped error TF sensor of motor not con Check connections links nected or connected incorrectly between MOVITRAC B and TF Connection of MOVITRAC B and TF on motor interrupted 32 IPOS index Stop with inhibit Programming principles violated Check user program and correct overflow leading to internal stack over it flow 34 Ramp timeout Immediate switch Set ramp time exceeded Extend the ramp time OE e Ifyou remove the inhibit and the Extend the stop ramp time drive exceeds the stop ramp time t13 by a certain time the inverter will signal F34 35 Ex e protection Programmable Wrong operating mode selected Permitted modes operating mode Vif VFC VFC hoist e Non permitted modes Fly
37. necessary e Contact SEW Service for advice if this fault reoccurs 43 RS 485 timeout Stop without Connection between inverter Check connection between inhibit2 and PC interrupted inverter and PC 44 Unit utilization Immediate switch Unit utilization Ixt value excee Decrease power output off with inhibit ded e Extend ramps fmentioned points not possible Use a larger inverter 45 Initialization Immediate switch Error during initialization e Contact SEW Service for advice off with inhibit 47 System bus 1 Stop without inhibit Fault during communication via Check system bus connection timeout system bus 77 IPOS control Stop with inhibit e System malfunction e Contact SEW Service for advice word 80 RAM test Immediate discon Internal unit fault RAM defective Contact SEW Service nection 81 Start condition Immediate switch Only in VFC hoist operating off with inhibit mode The motor could not be supplied with the correct amount of current during the pre magnetizing time Rated motor power too small in Check connection between relation to rated inverter power inverter and motor e Check startup data and perform new startup if necessary Motor cable cross section too e Check cross section of motor small cable and increase if necessary 82 Open output Immediate switch Only in VFC hoist operating off with inhibit mode 2orall output phases inter Check connection between rupted
38. nnnnnnnnnnnnnnnn 10 3 Unit Te RE 11 T SIZES DAS OSH 0b eie ten qnte penati dec 11 9 2 ZO EE 12 REM EE 13 KS rozes H ia ese cu be EE eO erect 14 3 5 Unit designation nameplate sssssssee ee 15 E E OE 16 4 1 Recommended tools 16 4 2 Installation notes 16 4 3 Installing optional power Components ent 21 4 4 UL compliant installation cccccccccccecceeeeeeseeceeeeecaeeeeeeeeeeeeeeseeeeeneenaeees 26 4 5 Installation of loose ems emn 28 4 6 Requirements for installing cold plate size O only 33 4 7 Deactivating EMC capacitors size 0 only sseeenee 33 4 8 Wiring diagram 5 ane dE EENS 35 4 9 TF thermistor and TH bimetallic switch see 36 4 10 Connecting braking resistor BW P BW T BW to X3 X2 36 4 11 Connecting brake rechter 37 4 12 Installing FSC11B FIO11B FlO21B mH 38 4 13 Installing the MBG11A speed control module ssseeeseeeeeeeeeeeeeeeeeeerrenenn 43 System Manual V3 MOVITRACO B Contents IS EE 44 5 1 Brief description of the startup Drocess rrene 44 5 2 General startup instructions 0 ccceceeeeeceeceeecaeceeeeeeeeeeeteneeeenaesaeeeeeeeeees 45 5 3 Preliminary work and resources ene 46 5 4 Optional keypad FEBGIIR nm 47 5 5 Basic operation of the FBG11B keypad ooooooococccccccccccicccccnconnoncnnnonncnnnnnnn 48 5 6 Manual operation with FBG11
39. potentially explosive atmospheres Use in areas exposed to harmful oils acids gases vapors dust radiation etc frequency inverter may only be operated in climate class 3K3 to EN 60721 3 3 Use in non stationary applications which are subject to mechanical vibration and impact loads in excess of the requirements in EN 61800 5 1 Operating Instructions V3 MOVITRACO B 10 2 9 Safety Notes Electrical connection Electrical connection Observe the applicable national accident prevention guidelines when working on live frequency inverters e g BGV A3 for Germany During installation observe the specifications regarding cable cross sections fusing and protective conductor connection This publication contains additional information In this documentation you will find notes on EMC compliant installation such as shielding grounding arrangement of filters and routing of lines The manufacturer of the System or machine is responsible for maintaining the limits established by EMC legisla tion Protective measures and protection devices must comply with the regulations in force e g EN 60204 or EN 61800 5 1 Ground the unit 2 10 Safe disconnection The unit meets all requirements for safe disconnection of power and electronic connections in accordance with EN 61800 5 1 All connected circuits must also satisfy the requirements for safe disconnection 2 11 Startup operation Systems with integrated frequ
40. rotation is determined by the setpoint Enable with terminal CW or CCW Operating Instructions V3 MOVITRACO B 51 Startup Startup using the FBG11B keypad 5 8 Startup using the FBG11B keypad Level 1 52 Level 2 RI Level Motor selection SEW DRE motor SEW DRS motor A y Non SEW motor Enter gt SEW DT DV motor Select operating mode U f characteristic curve U f DC braking VFC VFC DC braking Enter gt VFC Flying start function out Enter e Enter E AL LC VFC hoist nu Power in KW LLJ NU HP kW x 1 33 e Motor voltage V Enter gt e Rated motor frequency Hz Enter D HEN Rated motor speed rpm Enter gt A 9 Rated motor current A of non SEW motors Motor non SEW out lt lt Enter gt only available for startup g cos phi out Enter E Al y 40 operation out Ke Enter gt 4 Number of motors for y multi motor drives Operating Instructions V3 MOVITRACO B Startup Startup using the FBG11B keypad 5 8 1 Required data The following data is required to ensure startup is successful Motor type SEW or non SEW motor Motor data Rat
41. supplied by an external DC 24 V power supply unit Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 8 4 16 AC 230 V 3 phase size 1 3 7 kW 5 0 HP 105 4 13 177 6 97 85 3 3 173 6 81 FO d Sie A gi D aB A O Y e e N ge 3 EN SR ce 2 3 0 R 6 0 2 AE MOVITRAC MC07B 3 phase power supply 0037 2A3 4 00 Part number 828 506 3 INPUT Rated mains voltage V mains 3 x AC 200 240V Rated mains frequency fmains 50 60 Hz 15 Rated mains current 100 operation Imains AC 12 9 A Rated mains current 125 operation Imains 125 AC 16 1A OUTPUT Output voltage Vo 3 x 0 V mains Recommended motor power 100 operation Pwot 3 7 kW 5 0 HP Recommended motor power 125 operation P Mot 125 5 5 kW 7 4 HP Rated output current 100 operation IN AC 14 5 A Rated output current 125 operation IN 425 AC 18 1 A Apparent output power 100 operation SN 5 8 kVA Apparent output power 125 operation Sn 125 7 3 KVA Minimum permitted braking resistance value Rew min 27 Q 4 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 210 W Power loss 125 operation Py 425 270 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 6 Nm 5 Ib in Dimensions WxHxD 105 x 315 x 173 m
42. to 0 if necessary Operating Instructions V3 MOVITRACO B Startup Startup with PC and MOVITOOLS MotionStudio 5 9 Startup with PC and MOVITOOLS MotionStudio Start MOVITOOLS MotionStudio in the Windows start menu Programs SEW MOVITOOLS MotionStudio 5 x MotionStudio 5 x Press the MOVITOOLS MotionStudio Scan button to list all connected units in the unit tree 5 MOVITOOLS MotionStudio ambrus sewproj lol al Zo Bearbeiten Ansicht Plugins Einstellungen Hilfe c EH a NE 44 XI bl Ger tebaum B OS Serial Bl 1 MOviTRACe 07 B unega ONLINE You can perform a startup by right clicking on one of the units You find additional infor mation in the online help Operating Instructions V3 MOVITRACO B Startup Startup of explosion proof AC asynchronous motors of category 2 94 9 EC 5 10 Startup of explosion proof AC asynchronous motors of category 2 94 9 EC Explosion proof AC motors from SEW EURODRIVE that are taken into operation with MOVITRAC B must be approved for such operation according to the nameplate and EC type examination certificate A certified safety function is used in conjunction with temperature sensors in the motor to provide for a safe operation in potentially explosive areas The current limitation function in MOVITRAC B prevents the activation of the safety device i e the motor is protected against impermissible ove
43. up to 60 C with current reduction Derating ambient temperature current reduction Climate class 230 V 0 25 2 2 kW 0 34 3 0 HP 400 500 V 0 25 4 0 kW 0 34 5 4 HP With overload capacity max 150 for 60 s Ip 100 96 ln fpwm 4 kHz 10 C 40 C 14 F 104 F Without overload capacity Ip 100 In feym 4 kHz 10 C 50 C 14 F 122 F Ip 100 In feym 8 kHz 10 C 40 C 14 F 104 F Ip 125 In fpwm 4 kHz 10 C 40 C 14 F 104 F e 3 x 230 V 3 7 30 kW 5 0 40 HP 400 500 V 5 5 75 kW 7 4 100 HP With overload capacity max 150 for 60 s Ip 100 96 In fpwm 4 kHz 0 C 40 C 32 F 104 F Without overload capacity Ip 100 In fpwm 4 kHz 0 C 50 C 32 F 122 F Ip 100 In fewm 8 kHz 0 C 40 C 32 F 104 F Ip 125 In fewm 4 kHz 0 C 40 C 32 F 104 F Mounting plate with cold plate lt 70 C 158 F 2 5 In per K at 40 C 50 C 104 F 122 F 3 IN per K at 50 C 60 C 122 F 140 F EN 60721 3 3 class 3K3 Storage temperature Transport temperature 25 C 75 C 13 F 167 F 25 C 75 C 13 F 167 F Type of cooling Self cooled 230 V 0 75 kW 1 0 HP 400 500 V lt 1 1 kW 1 5 HP Forced cooling 230 V gt 1 1 kW 1 5 HP temper
44. 0 0 100 Nmax 0 HAmax 0 Imax 13 14 Speed ramps 1 2 130 140 8807 Ramp t11 t21 up 0 1 2 2000 s 9264 131 141 gh 8808 Ramp t11 t21 down 0 1 2 2000 s 9265 134 144 8474 Ramp t12 t22 0 1 10 2000 s 8482 135 145 8475 S pattern t12 t22 0 Off 8483 1 Weak 2 Medium Lan 3 Strong 136 146 8476 Stop ramp t13 t23 0 1 2 20 s 8484 139 149 8928 Ramp monitoring 0 YES 8929 1 2 1 NO 15 Motor potentiometer function 150 8809 Ramp t3 up down 0 2 20 50 s 152 Long 9498 Save last setpoint Off Off On On 16 17 Fixed setpoints 160 170 8489 Internal setpoint 0 150 5000 rpm 8492 n11 n21 161 171 8490 Internal setpoint 0 750 5000 rpm 8493 n12 n22 162 172 8491 Internal setpoint 0 1500 5000 rpm 8494 n13 n23 163 173 BK 8814 n11 n21 PI 0 3 100 96 8817 controller 164 174 8815 n12 n22 PI 0 15 100 96 8818 controller 165 175 8816 n13 n23 PI 0 30 100 96 8819 controller Operating Instructions V3 MOVITRACO B Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio cu startup 2 Controller parameter 25 PI controller 250 8800 P
45. 0HP 4 0kW 5 4 HP 5 5kW 7 4 HP Rated output current 100 operation In AC 5 5 A AC 7 0 A AC 9 5 A Rated output current 125 operation N 125 AC 6 9 A AC 8 8 A AC 11 9 A Apparent output power 100 operation SN 3 8 kVA 4 8 kVA 6 6 kVA Apparent output power 125 operation SN 125 4 8 kVA 6 1 kVA 8 2 kVA Minimum permitted braking resistance value Rew min 68 Q 4 quadrant operation i GENERAL INFORMATION Power loss 100 operation Py 80W 95 W 125W Power loss 125 operation Py 125 95 W 120 W 180 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals A mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 1 kg 4 6 Ib 1 The unit type MCO7B SO must always be supplied by an external DC 24 V power supply unit 2 The mains and output currents must be reduced by 20 from the nominal values for V mains 3 x AC 500 V Operating Instructions V3 MOVITRACO B 92 Technical Data Technical data of MOVITRAC B 8 4 5 AC 400 500 V 3 phase size 2S 5 5 7 5 kW 7 4 10 HP 238 9 37 f 234 9 21 N i LL SEI e d 3 gt j a el M i ei N ce e Gan E e E Rick SE AW YJ 7 0 3 MOVITRAC MC07B 3 phase power supply 0055 5A3 4 00 0075 5A3 4 00 Part
46. 1 analog output 0 No function 1 Ramp generator input 2 Setpoint speed 3 Actual speed 4 Actual frequency 5 Output current 6 Active current 7 Unit utilization A 11 Actual speed signed SE 12 Actual frequency signed 641 10248 5 AO1 reference 0 3000 rpm 100 Hz 150 1 Nmax 2 Nset reference 642 8570 AO1 Operating 0 No function mode 2 0 20 mA 3 4 20 mA 4 0 10V 646 10246 1 AO1 char curve x1 100 96 0 100 96 647 10246 2 AO1 char curve y1 0 100 96 648 Loch 10246 3 AO1 char curve x2 100 0 100 649 10246 4 AO1 char curve y2 0 100 96 T Control functions on FBG only parameter set 1 70 Operating modes 1 2 700 701 qpp 9974 7 Operating mode 1 2 0 VFC 8575 2 VFC amp Hoist 3 VFC amp DC braking 4 VFC amp flying start function 21 V f characteristic curve 22 VI amp DC braking 68 Operating Instructions V3 MOVITRACO B Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 71 Standstill current 1 2 710 711 8576 Standstill current 0 50 Imot Lani 8577 1 2 72 Setpoint stop function 1 2 720 723 8578 Setpoint stop Off Off 8581 function 1 2 On On 7211724 8579 Stop setpoint 1 2 0 30 500 rpm Loni 8582 7221725
47. 2 stations X45 L ST12 RS 485 Maximum cable length 200 m 656 ft X45 L GND Reference potential Dynamic terminating resistor with fixed installation Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves X44 Service interface Connection Only for service purposes solely for point RJ10 to point connection Maximum cable length 3 m 10 ft 1 If the setpoint input is not used it should be set to GND Otherwise a measured input voltage of 1 V 1 V is set Operating Instructions V3 MOVITRACO B 109 8 110 M Technical Data FIO21B digital module 8 8 FIO21B digital module Part number 1822 541 1 8 8 1 Description The FIO21B digital module upgrades the basic unit with the following interfaces e 7 additional binary inputs DI10 DI16 e RS 485 service interface CAN based system bus SBus plug in terminals The options FIO11B FSC11B and FIO21B are mounted on the same fastening place and therefore cannot be used simultaneously 8 8 2 Electronics data of the FIO21B digital module Function Terminal Designation Data Binary inputs X42 1 DI10 Ri 3 KO IE 10 mA sampling interval 5 ms PLC com X42 2 DI11 patible X42 3 DI12 Signal level according to EN 61131 2 type 1 or 3 X42 4 DI13 e 11 V 30 V Contact closed X42 5 DI14 e 3V 5V Contact open X42 6 DI15 Factory set to no function X42 7 DI16 Serv
48. 25 AC 90A AC 107 A OUTPUT Output voltage Vo 3 X 0 Vmains Recommended motor power 100 operation Prot 22 kW 30 HP 30 kW 40 HP Recommended motor power 125 operation Pwot 125 30 kW 40 HP 37 kW 50 HP Rated output current 100 96 operation IN AC80A AC 95A Rated output current 125 96 operation IN 125 AC 100A AC 118 8 A Apparent output power 100 96 operation SN 31 9 kVA 37 9 kVA Apparent output power 125 96 operation Sn 125 39 9 kVA 47 4 kVA Minimum permitted braking resistance value Rew min 30 4 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 1100 W 1300 W Power loss 125 96 operation Py 495 1400 W 1700 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 25 mm AWG4 35 mm AWG2 14 Nm 120 Ib in Dimensions WxHxD 280 x 522 x 250 mm 11 0 x 20 6 x 9 84 in Mass m 27 kg 60 Ib 106 Operating Instructions V3 MOVITRACG B Technical Data Front option FBG11B keypad 8 5 Front option FBG11B keypad The FBG11B front option can be used for simple diagnostics and startup Part number 1820 6352 Display process values and status Error memory and error reset queries Display and set parameters Backup and transfer of parameter sets Easy to use startup menu for SEW and non SEW motors Manual control of MOVITRAC B 5 digit 7 segment display 6 buttons 8 icons speed control module Selection of short or long menu Can be plugged ont
49. 3 4 0008 5A3 4 0011 5A3 4 0015 5A3 4 x0 x0 x0 x0 Part number standard unit 00 828 517 9 828 518 7 828 519 5 828 520 9 Part number Safe stop S0 828 995 6 828 996 4 828 997 2 828 998 0 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 1 8A AC2 2A AC 2 8 A AC 3 6 A Rated mains current 125 operation lmains 125 AC 2 3 A AC 2 6 A AC 3 5 A AC 4 5 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 P Mot 0 55 kW 0 75 kW 1 1 kW 1 5 kW operation 0 74 HP 1 0 HP 1 5 HP 2 0 HP P Mot 125 0 75 kW 1 1 kW 1 5 kW 2 2 kW Recommended motor power 125 96 1 0 HP 1 5 HP 2 0 HP 3 0 HP operation Rated output current 100 96 operation IN AC 2 0 A AC 2 4 A AC 3 1 A AC 4 0 A Rated output current 125 operation N 125 AC 2 5 A AC 3 0 A AC 3 9 A AC 5 0 A Apparent output power 100 operation SN 1 4 kVA 1 7 kVA 2 1 KVA 2 8 kVA Apparent output power 125 operation SN 125 1 7 KVA 2 1 kVA 2 7 KVA 3 5 kVA Minimum permitted braking resistance value Raw min 68 Q 4 quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 40W 45W 50W 60 W Power loss 125 operation Py 425 45 W 50 W 60 W 75 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals A mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 185 x 163 5 mm 3 1 x 7 28 x 6 437 in Mass m 1 5 kg 3 3 Ib
50. 3 5 kVA Apparent output power 125 96 operation Sn 125 2 9 kVA 3 7 kVA 4 3 kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation i GENERAL INFORMATION Power loss 100 operation Py 70W 90 W 105 W Power loss 125 operation Py 125 90 W 110 W 132W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 273 5 x 163 5 mm 3 1 x 10 77 x 6 437 in Mass m 2 2 kg 4 9 Ib Operating Instructions V3 MOVITRACO B 99 Technical Data Technical data of MOVITRAC B 8 4 13 AC 230 V 3 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 163 5 6 437 149 5 87 54 5 2 15 49 5 1 95 D 185 7 28 220 8 66 196 7 72 285 11 2 159 5 6 280 MOVITRAC MCO07B 3 phase power supply 0003 2A3 4 00 0004 2A3 4 00 Part number 828 499 7 828 500 4 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 1 6A AC 2 0A Rated mains current 125 operation Imains 125 AC 1 9A AC 2 4 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 oper
51. 5 C 140 167 F MOVITRAC B 0370 and 0450 Temperature range 75 C 167 F Necessary tightening torques of MOVITRAC B power terminals See technical data Operate the inverters on supply systems with a maximum phase to earth voltage of AC 300 V only The inverter can only be operated on IT systems if the phase to earth voltage of AC 300 V cannot be exceeded either during operation or in case of an error MOVITRAC B frequency inverters are only allowed to be operated on supply systems which can supply maximum values in accordance with the following table Only use melting fuses The performance data of the fuses must not exceed the values in the following table Operating Instructions V3 MOVITRACO B Installation UL compliant installation 4 4 1 Maximum values fuses The following maximum values fuses must be observed for UL compliant installation 230 V units 1 phase Max mains current Max mains voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 240 V 15 A 250 V 0011 0015 0022 AC 5000 A AC 240 V 30 A 250 V 230 V units 3 phase Max mains current Max mains voltage Fuses 0003 0004 0005 0008 AC 5000 A AC 240 V 15 A 250 V 0011 0015 0022 AC 5000 A AC 240 V 20 A 250 V 0037 AC 5000 A AC 240 V 30 A 250 V 0055 0075 AC 5000 A AC 240 V 110 A 250 V 0110 AC 5000 A AC 240 V 175 A 250 V 0150 AC 5000 A AC 240 V
52. 7 Donhuaroh Fax 66 38 454288 Service Muang sewthailand sew eurodrive com Chonburi 20000 Tunisia Sales Tunis T M S Technic Marketing Service Tel 216 71 4340 64 71 4320 29 Zone Industrielle Mghira 2 Fax 216 71 4329 76 Lot No 39 tms tms com tn 2082 Fouchana Turkey Assembly Istanbul SEW EURODRIVE Tel 90 216 4419163 4419164 Sales Hareket Sistemleri San ve Tic Ltd Sti Fax 90 216 3055867 Service Bagdat Cad Koruma Cikmazi No 3 http www sew eurodrive com tr TR 34846 Maltepe ISTANBUL sew sew eurodrive com tr Ukraine Sales Dnepropetrovsk SEW EURODRIVE Tel 380 56 370 3211 Service Str Rabochaja 23 B Office 409 Fax 380 56 372 2078 49008 Dnepropetrovsk http www sew eurodrive ua sew sew eurodrive ua 122 Address List L USA Production Southeast SEW EURODRIVE INC Tel 1 864 439 7537 Assembly Region 1295 Old Spartanburg Highway Fax Sales 1 864 439 7830 Sales P O Box 518 Fax Manufacturing 1 864 439 9948 Service Lyman S C 29365 Fax Assembly 1 864 439 0566 Corporate Offices Fax Confidential HR 1 864 949 5557 http www seweurodrive com cslyman seweurodrive com Assembly Northeast SEW EURODRIVE INC Tel 1 856 467 2277 Sales Region Pureland Ind Complex Fax 1 856 845 3179 Service 2107 High Hill Road P O Box 481 csbridgeport seweurodrive com Bridgeport New Jersey 08014 Midwest Region SEW EURODRIVE INC Tel 1 937 335 0036 2001 West Main Street Fax 1 937 440 3799 Troy Ohio
53. 7 RS 485 address 0 99 Loch 811 8598 RS 485 group 100 199 address 812 8599 RS 485 timeout 0 650 s interval 82 Brake operation 1 2 820 821 qpp 9607 4 quadrantoperation Off Off 8608 1 2 On On 83 Error responses 830 8609 Response terminal 2 Immediate stop fault external fault 4 Rapid stop fault 830 833 8612 Response to 7 Rapid stop warning 833 836 Lanb RS 485 timeout 836 8615 Response to SBus timeout 84 Reset behavior 840 8617 Manual reset Yes No 841 8618 Auto reset Off On 842 8619 Restart time 1 3 30s 85 Scaling actual speed value 850 8747 Scaling factor 1 65535 can be set with SHELL only numerator 851 8748 Scaling factor 1 65535 can be set with SHELL only denominator 852 tonb 8772 User defined unit Text 8773 853 9312 Scaled speed FBG 0 Speed 1 Scaled speed 86 Modulation 1 2 860 861 8620 PWM frequency 1 2 4 4 kHz 8621 8 8 kHz 12 12 kHz Lonb 16 16 kHz 862 863 8751 PWM fix 1 2 On On 8752 Off Off Operating Instructions V3 MOVITRACO B Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 87 Process data parameter setting 870 8304 Setpoint description No function factory setting P872 PO1 Setpoint speed factory setting P871 871 8305 Setpoint description Max speed PO2
54. 80 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 94 5 A AC 117 A Rated mains current 125 operation Imains 125 AC 118 1A AC 146 3 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 55 kW 74 HP 75 kW 100 HP Recommended motor power 125 operation Prot 125 75 kW 100 HP 90 kW 120 HP Rated output current 100 96 operation IN AC 105A AC 130A Rated output current 125 operation IN 125 AC131 A AC 162A Apparent output power 100 operation SN 73 5 kVA 91 0 kVA Apparent output power 125 96 operation SN 125 90 8 kVA 112 2 kVA Minimum permitted braking resistance value RBW min 60 40 4 quadrant operation GENERAL INFORMATION Power loss 100 operation Py 1700 W 2000 W Power loss 125 operation Py 425 2020 W 2300 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 35 mm AWG2 50 mm AWGO 14 Nm 120 Ib in Dimensions WxHxD 280 x 610 x 330 mm 11 0 x 24 0 x 13 0 in Mass m 35 kg 77 Ib 1 The mains and output currents must be reduced by 20 from the nominal values for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRACO B Technical data of MOVITRAC B Technical Data 8 4 10 AC 230 V 1 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 54 5 2 15 6 0 2 163 5 6 437 149 5 87 e ee ol
55. ARY LIMITED Tel 27 11 248 7000 Sales Eurodrive House Fax 27 11 494 3104 Service Cnr Adcock Ingram and Aerodrome Roads http www sew co za Aeroton Ext 2 Johannesburg 2013 P O Box 90004 Bertsham 2013 info sew co za 121 Address List i South Africa Cape Town SEW EURODRIVE PROPRIETARY LIMITED Tel 27 21 552 9820 Rainbow Park Fax 27 21 552 9830 Cnr Racecourse amp Omuramba Road Telex 576 062 Montague Gardens cfoster sew co za Cape Town P O Box 36556 Chempet 7442 Cape Town Durban SEW EURODRIVE PROPRIETARY LIMITED Tel 27 31 700 3451 2 Monaco Place Fax 27 31 700 3847 Pinetown cdejager sew co za Durban P O Box 10433 Ashwood 3605 Spain Assembly Bilbao SEW EURODRIVE ESPANA S L Tel 34 94 43184 70 Sales Parque Tecnol gico Edificio 302 Fax 34 94 43184 71 Service E 48170 Zamudio Vizcaya http www sew eurodrive es sew spain sew eurodrive es Sweden Assembly J nk ping SEW EURODRIVE AB Tel 46 36 3442 00 Sales Gnejsv gen 6 8 Fax 46 36 3442 80 Service S 55303 J nk ping http www sew eurodrive se Box 3100 S 55003 J nk ping jonkoping sew se Switzerland Assembly Basel Alfred Imhof A G Tel 41 61 417 1717 Sales Jurastrasse 10 Fax 41 61 417 1700 Service CH 4142 M nchenstein bei Basel http www imhof sew ch info imhof sew ch Thailand Assembly Chonburi SEW EURODRIVE Thailand Ltd Tel 66 38 454281 Sales 700 456 Moo
56. B frequency inverter onto the conductive mounting surface in the control cabinet The connections U V W are labeled U V W and have to be connected accordingly The connections L1 L2 L3 brown orange white can be connected in any order 24 Operating Instructions V3 MOVITRACO B Installation Installing optional power components 4 3 7 PTC braking resistors BW1 BW3 with FKB10B BW1 and BW3 PTC braking resistors 1 can be mounted to the shield plate under the inverter using the angle bracket FKB10B 2 part number 18216218 available as option ES 4 3 8 Flat design resistors with FKB11B FKB12B FKB13B and FHS11B FHS12B FHS13B Flat design braking resistors can be installed as follows Installation on the back panel of the control cabinet FKB11B FKB12B FKB13B Installation with mounting rail FHS11B FHS12B FHS13B d FKB11B FHS11B FKB12B FHS12B FKB13B FHS13B d EE b Operating Instructions V3 MOVITRACO B 25 26 4 4 Installation UL compliant installation UL compliant installation Note the following points for UL compliant installation Only use copper cables with the following temperature ranges as connection cables MOVITRAC B 0003 0300 Temperature range 60 7
57. B and MOVITRAC B be aware that the electrical igola tion is eliminated between the reference potential DGND and ground in MOVIDRIVE Potential displacement Possible consequences include malfunctions that could lead to irreparable damage to the unit There must not be any potential displacement between the connected units Take appropriate measures to avoid potential displacement such as connecting the unit ground connectors using a separate cable Operating Instructions V3 MOVITRACO B 39 Installation Installing FSC11B FIO11B FIO21B 4 12 2 Installing the system bus SBus to FSC11B Max 64 CAN bus stations can be addressed via system bus SBus The SBus supports transmission technology compliant with ISO 11898 Si 2 SC11 SC12 C21 SC22 off off CAN1 CAN1 on off CANT concluded X on Reserved MOVITRAC B System bus connection MOVIDRIVE B S1 S2 S1 S2 N N g D orci Bor O FSC11B FSC11B DEE Ra MOVITRAC B system bus connection with UFx MOVITRAC B S1 S2 N E orc 8 FSC11B Hobbs TE Bn Operating Instructions V3 MOVITRACO B Installation Installing FSC11B FIO11B FIO21B MOVITRAC B system bus connection with DFx UOH11B gateways or DFx integrate
58. B speed control module 50 5 7 External setpoint selection oooooooocconccnnnnnccnnncccncnnonconncnncnnnnnnnnnnnnnnnnnnnnnnnn 51 5 8 Startup using the FBG11B keypad e 52 5 9 Startup with PC and MOVITOOLS Moton tudio ea 55 5 10 Startup of explosion proof AC asynchronous motors of category 2 E EE 56 5 11 Starting ht 57 5 12 Parameter let 61 6 Operation uice ii etr dre Enn rete 72 Gil Data backup oe ente eo e tates 72 6 2 Return codes r 219 r209 eene 73 6 3 Status displays iiec disset r dito dte cid ces 74 6 4 Unit status COdES eene 75 T Service l Eist of EaUltS concentre eene linen Venen ioa e ex ra aede 76 L WE ll Tute une DEET 76 7 2 List of faults E O0 E 213 ee 78 7 3 SEW electronics service ooooocccccccnicicnnccnnononccnncnnnnnnnnnnnnnnnnnnnnnnnnnnncnnnnnnnns 81 74 Extended storage iii m nee e 82 8 Technical Data eene terere ree eere eto dace ana karate aaa eed De cuu 83 8 1 CE marking UL approval and CTck ne 83 8 2 General technical data 84 8 3 MOVITRACS B electronics data eiii teet 86 8 4 Technical data of MOVITRAC BR 88 8 5 Front option FBG11B keypad sssssssseemRee 107 86 FSC11B communication module ssssssssssee 108 8 7 FIO11B analog module eene 109 8 8 FIO21B digital module ssssssssseeeeem e 110 ipe 111 System Manual V3 MOVITRACO B d ES Important Information E How to use t
59. B2 BW l AT Set a terminal to Controller inhibit K11 must be opened and Controller inhibit must receive a 0 signal in the following cases e BW P The auxiliary contact trips BW T The internal temperature switch trips BW The external bimetallic relay F16 trips The resistor circuit must not be interrupted Overload protection for braking resistors BW Overload protection Braking resistor type Design Internal temperature External bimetallic specified Switch T relay F16 BW Required BW T One of the two options internal temperature switch external bimetallic relay is required BW 003 BW 005 Adequate Permitted 1 Permitted mounting options On horizontal or vertical surfaces with brackets at the bottom and perforated sheets at top and bottom Mounting not permitted On vertical surfaces with brackets at the top right or left Operating Instructions V3 MOVITRAC B Installation Connecting brake rectifiers 4 11 Connecting brake rectifiers TIP The connection of the brake rectifier requires a separate supply system cable supply from the motor voltage is not permitted Use only contactors of utilization category AC 3 for K11 and K12 Switch off the brake on the DC and AC sides with All hoist applications Drives which require a rapid brake response time If the brake rectifier is ins
60. DIOO S 19 Slave free running 611 8341 Binary input D111 20 Setpoint acceptance active assignment h E 26 TF signal only with DIO5 612 EET 5342 Binary ne DITS 27 Vibration warning iE ANT N 28 Vibration fault 613 8343 Binary input DI13 29 Brake wear assignment 30 Controller inhibit assignment 34 Oil aging fault 615 8345 Binary input D115 35 Oil aging overtemperature assignment 36 Oil aging ready 616 8346 Binary input D116 assignment Operating Instructions V3 MOVITRAC B 67 Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 62 Binary outputs 620 8350 Binary output DOO1 0 No function assignment 1 Fault factory setting DOO1 621 8351 Binary output DOO2 2 Ready factory setting DOO3 assignment 3 Output stage ON 622 8916 Binary output DO03 4 Rotating field ON assignment 5 Brake released factory setting DOO2 not with DOO3 8 Parameter set 9 Speed reference message CS 11 Setpoint actual value comparison signal nort a 12 Current reference signal 13 Imax signal 21 IPOS output 22 IPOS fault 23 Pl controller actual value reference 24 Ex e current limit active in preparation 27 Safe stop 30 Ixt warning 31 Ixt fault 64 Analog outputs AO1 optional 640 8568 AO
61. Drive Technology 1 Drive Automation 1 System Integration Services MOVITRAC B Edition 05 2009 Operating Instructions 16810813 EN SEW EURODRIVE Driving the world E y at D f D CZ a i Wow 2 wW SSES 1 o ME 4 T la KKFU 144794 Y 4261 ET MAXI am gt WE r3 als t T am r MIR ue mar my L kt C D i xi Contents Contents 1 Important Information ooomnnnnonncncccnncncccnnnnnnannnannonnnnnnnnncnnnnnnnnnnnnnnnnnnn cnn nnn nnn nnne 5 1 1 How to use the operating instructions ccc eeteeeeeeeeeteeeeeeeettteeeeeees 5 1 2 Structure of the safety notes 6 1 3 Rights to claim under warranty ssssseem en 6 ta Exclusion ot liability 2 3 reb ape eee 6 2 Safety Notes ie nene edere ra is 7 2 1 Preliminary information sasina nn cnc naar rra eene 7 22 IGeneralasituai xn euam entis ades 7 2 9 Target group scu tud e REL e Cete nere teet ioo 8 24 Designated se eee td e aa e ene 8 2 5 Other applicable documentation ssssssesseesttnnrereeterettrnttnrnnnssnrstrtrt nnr nn 9 2 0 O N 9 E Extended Storage iii EE bte mee en i 9 2 8 Installation ASSEMDIY AA 9 2 9 Electrical connection ssnin i iiia enm enne 10 2 10 Safe discornnoection iioee tiet eee etre Hee EE I cea M d due EEN 10 2 11 Startup operation oooooccccccccnnnoncoononcnnncnnnnnncnnnnnnnnnnnnnnnnnnnnnnnn rn
62. E Compliance with limit classes C2 and C1 has been tested on a specified test setup SEW EURODRIVE can provide detailed information on request The CE mark on the nameplate indicates conformity with the low voltage directive 73 23 EEC We can provide a declaration of conformity on request 8 1 2 UL approval CSA GOST R certificate C Tick s C UL and cUL approval USA has been granted for the following MOVITRAC B units e 230 V single phase 230 V 3 phase e 400 500 V 3 phase 0 25 45 kW 0 34 60 HP cUL approval has been applied for the other units cUL is equivalent to CSA approval The GOST R certificate Russia was granted for the MOVITRAC B unit series C Tick approval was applied for the entire MOVITRAC B series C Tick certifies conformity with ACMA Australian Communications and Media Authority standards Operating Instructions V3 MOVITRAC B 83 Technical Data General technical data 8 2 General technical data The following technical data applies to all MOVITRAC B frequency inverters indepen dent of size and power MOVITRAC B All sizes Interference immunity Meets EN 61800 3 Interference emission with EMC compliant installation According to limit value class Sizes 0 to 2 C2 without further measures Sizes 0 to 5 C1 with corresponding filters folding ferrites C1 C2 to EN 61800 3 Leakage current gt 3 5 mA Ambient temperature 6
63. I controller 0 Off 1 Normal 2 Inverted 251 8801 P gain 0 1 64 252 8802 I component 0 1 2000 s 253 8465 Pl actual value mode 1 10 V reference maximum speed 5 0 20 mA reference maximum speed Loch 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 254 8463 PI actual value 0 1 1 0 10 0 scaling 255 8812 Pl actual value offset 0 0 100 0 96 Sl Motor parameters on FBG only parameter set 1 30 31 Limits 1 2 300 310 8515 Start stop speed 1 2 0 150 rpm 8519 301 311 Loch 8516 Minimum speed 1 2 0 15 5500 rpm 8520 302 312 H 8517 Maximum speed 0 1500 5500 rpm EM 8521 1 2 303 313 8518 Current limit 1 2 0 150 In Lonk 8522 32 33 Motor adjustment 1 2 320 330 8523 Automatic Off Off 8528 adjustment 1 2 On On 321 331 8524 Boost 1 2 0 100 96 8529 322 332 8525 IxR compensation 0 100 96 tant 8530 1 2 323 333 8526 Premagnetization 0 2 s 8531 time 1 2 324 334 8527 Slip compensation 0 500 rpm 8532 1 2 34 In UL monitoring 345 346 9114 In UL monitoring 0 1 500 A Land 9115 1 2 4 Reference signals 40 Speed reference signals 400 8539 Speed reference 0 750 5000 rpm value 401 8540 Hysteresis 0 100 500 rpm 402 tonb 8541 Delay time 0 1 9 s 403 8542 Signal 1 when 0 n nrer 1 n gt Tiret
64. Imax 50 mA supply External voltage supply V DC 24 V 15 20 according to EN 61131 2 See the Project planning external DC 24 V voltage supply section Reference terminal X12 9 GND Reference potential for binary and analog signals PE potential Binary outputs X13 1 GND PLC compatible response time 5 ms X13 2 DO02 Brake released Imax DOO2 150 mA Le DOO3 50 mA X13 3 DO03 Ready short circuit proof protected against external X13 4 GND voltage up to 30 V GND Reference potential for binary and analog signals PE potential Relay output X13 5 DO01 C Shared relay contact X13 6 DO01 NO NO contact X13 7 DO01 NC NC contact Load capacity V max 30 V Imax 800 mA Operating Instructions V3 MOVITRACO B Technical Data MOVITRAC B electronics data Function Terminal Designa Default Data tion Safety contact X1T 1 GND Reference potential for X17 2 X17 2 VO24 Uou DC 24 V only to supply X17 4 of the same unit it cannot be used to supply other units X17 3 SOV24 Reference potential for DC 24 V safe stop input safety contact X17 4 SVI24 DC 24 V safe stop input safety contact Permitted cable cross section One core per terminal 0 08 1 5 mm AWG28 16 Two cores per terminal 0 25 1 0 mm AWG23 17 Power consumption Size 0 3 W X17 4 Size 1 5 W Size 2 28 6 W Size 3 7 5 W Size 4 8 W Size 5 10 W Input capacitance Size 0 27 uF X17 4
65. N STOP keys does not have any effect in manual speed control module operating mode Removing the FBG11B keypad will trigger a stop response Operating Instructions V3 MOVITRACO B Startup External setpoint selection 5 7 External setpoint selection External setpoint selection Control via Terminals Serial interface Setpoint potentiometer connected to Al11 Al12 5 7 1 Set direction of rotation You can specify the set direction of rotation e CW Stop and CCW Stop in P101 control signal source terminals or P101 control signal source 3 wire control The polarity of the setpoint in the process data word in P101 Control signal source RS485 or SBus and P100 Setpoint source RS485 or SBus 5 7 2 Setpoint speed You can specify the setpoint speed using Speed control module if P121 Addition FBG speed control module is set to ON P100 Setpoint source Fixed setpoints Fixed setpoints with analog input Process data word from SBus or RS 485 Motor potentiometer 5 7 3 Direction of rotation enable with RS 485 or SBus Unipolar setpoint sources Unipolar fixed setpoint Motor potentiometer fixed setpoint Fixed setpoint Al1 Fixed setpoint Al1 Frequency setpoint input fixed setpoint The direction of rotation is set with the CW or CCW terminals Bipolar setpoint sources Bipolar fixed setpoint RS 485 fixed setpoint SBus 1 Fixed setpoint The direction of
66. Operating Instructions V3 MOVITRACO B 65 Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 43 Current reference signal 430 8550 Current reference 0 100 150 In value 431 8551 Hysteresis 0 5 30 IN 432 Loch 8552 Delay time 0 1 9s 433 8553 Signal 1 when 0 I ler 1 I Jet 44 Imax signal 440 8554 Hysteresis 0 5 50 In 441 8555 Delay time 0 1 9s 442 tonb 8556 Signal 1 when 0 Imax 1 l T Imax 45 PI controller reference signal 450 8813 PI actual value refer 0 0 100 0 96 ence 451 Loch 8796 Signal 1 if 0 PI Actual value PI ref 1 PI Actual value gt PI ref 5 Control functions on FBG only parameter set 1 50 Speed monitoring 1 2 500 502 8557 Speed monitoring 0 Off 8559 1 2 3 Motor regenerative 501 503 en 8558 Delay time 1 2 0 1 10 s 8560 54 Gear unit motor monitoring 540 9284 Response to drive Factory setting Display error vibration warning 541 9285 Response to drive Factory setting Rapid stop warning vibration fault 542 9286 Response to oil Factory setting Display error aging fault 543 9287 Response to oil Factory setting Display error Laon aging warning 544 9288 Oil aging over Factory setting Display error temperatur
67. R 8 R 9 and PE connection 5 X2 Motor connection U 4 V 5 W 6 6 X2 PE connection 7 Electronics shield clamp 8 X17 Safety contact for safe stop only 400 500 V 9 X13 Binary outputs 10 X12 Binary inputs 11 X10 Analog input 12 Switch S11 for V mA toggle analog input 13 Option card slot 14 Connection for optional communication analog module 15 Optional keypad inserted 16 Status LED visible without optional keypad Operating Instructions V3 MOVITRACO B 13 Unit Design Sizes 4 5 1 X2 2 X1 3 X4 4 X3 5 X2 6 X2 PE connection Power supply connection 3 phase 1 L1 2 L2 3 L3 DC link connection Uz Uz and PE connection Braking resistor connection R 8 R 9 and PE connection Motor connection U 4 V 5 W 6 PE connection 7 Electronics shield clamp 8 X17 Safety contact for safe stop only 400 500 V 9 X13 Binary outputs 10 X12 Binary inputs 11 X10 Analog input 12 Switch S11 for V mA toggle analog input 13 Option card slot 14 Connection for optional communication analog module 15 Optional keypad inserted 16 Status LED visible without optional keypad 14 Operating Instructions V3 MOVITRAC B Unit Design Unit designation nameplate 3 5 Unit designation nameplate MC 07 B 0022 2 B 1 4 00 00 Standard Design SO Safe stop Quadrants 4 4Q with brak
68. RAC B Overview of MOVITRAC B Power supply connection 400 500 V 3 phase Size 0XS DS DL 2S 2 3 4 5 Power 0 55 0 74 kW HP 0 25 0 34 0 75 1 0 dn 5 5 7 4 E 25 37150 55 74 0 37 0 50 1 1 1 5 y 7 5110 45160 75 100 4 0 5 4 30 40 1 5 2 0 Power supply connection 230 V 1 phase Size 0XS DS OL Power 1 1 1 5 vie vue s SE i 2 2 3 0 Power supply connection 230 V 3 phase Size 0XS DS DL 1 2 3 4 few I HB 0 25 0 34 0 55 0 74 i f 2 or 5 5 7 4 11 15 22130 0 37 0 50 0 75 1 0 22 I 30 i i 7 5 10 15 20 30 40 Operating Instructions V3 MOVITRAC B Technical data of MOVITRAC B Technical Data 8 4 2 AC 400 500 V 3 phase size 0XS 0 25 0 37 kW 0 34 0 50 HP 54 5 2 15 49 5 1 95 D 220 8 66 196 7 72 285 11 2 163 5 6 437 149 5 87 185 7 28 159 5 6 280 MOVITRAC MC07B 3 phase power supply 0003 5A3 4 00 0004 5A3 4 00 Part number 828 5152 828 516 0 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 0 9 A AC 1 4 A Rated mains current 125 operation Imains 125 AC 1 1A AC 1 8A OUTPUT Output voltage Vo 3 x 0 Umains Recommended moto
69. alues for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRACO B 94 Technical Data Technical data of MOVITRAC B 8 4 7 AC 400 500 V 3 phase size 3 15 22 30 kW 20 30 40 HP 200 7 87 105 4 13 eo y as E o ES E o Y y i gay D O 7 0 3 25 Le 1 9 88 24 Le 7 9 72 D 465 18 3 MOVITRAC MCO07B 3 phase power supply 0150 503 4 00 0220 503 4 00 0300 503 4 00 Part number 828 5284 828 5292 828 530 6 INPUT Rated mains voltage V mains 3x AC 380 500V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 28 8 A AC 41 4 A AC 54 0 A Rated mains current 125 operation Imains 125 AC 36 0 A AC 51 7 A AC 67 5 A OUTPUT Output voltage Vo 3 x 0 V mains Recommended motor power 100 operation Duo 15 kW 20 HP 22 kW 30 HP 30 kW 40 HP Recommended motor power 125 operation Pwot 125 22 kW 30 HP 30 kW 40 HP 37 kW 50 HP Rated output current 100 96 operation IN AC32A AC 46 A AC 60 A Rated output current 125 operation IN 125 AC 40A AC 57 5 A AC 75A Apparent output power 100 96 operation SN 22 2 kVA 31 9 kVA 41 6 kVA Apparent output power 125 96 operation Sn 125 27 7 KVA
70. ation Pwot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 100 operation IN AC 1 7 A AC 2 5A Rated output current 125 operation IN 125 AC 2 1A AC 3 1A Apparent output power 100 operation SN 0 7 kVA 1 0 kVA Apparent output power 125 operation SN 125 0 9 kVA 1 3 kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 35 W 40 W Power loss 125 operation Py 125 40 W 50 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib 100 Operating Instructions V3 MOVITRACG B Technical data of MOVITRAC B Technical Data 8 4 14 AC 230 V 3 phase size 0S 0 55 0 75 kW 0 74 1 0 HP 6 0 2 EN ol 196 7 72 220 8 66 al N iz Lo c N 163 5 6 437 149 5 87 185 7 28 159 5 6 280 Part number standard unit 00 Part number Safe stop S0 MOVITRAC MCO07B 3 phase power supply 0008 2A3 4 x0 828 502 0 829 988 9 0005 2A3 4 x0 828 501 2 829 987 0 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency finaihs 50 60 H
71. ature controlled fan 400 500 V gt 1 5 kW 3 0 HP Response threshold 45 C 113 F Degree of protection EN 60529 NEMA1 Sizes 0 to 3 IP20 Sizes 4 5 power connections e PO0 e With the supplied Plexiglas cover mounted and shrinking tube mounted not supplied IP10 Duty cycle Continuous duty Overvoltage category lll according to IEC 60664 1 VDE 0110 1 Mains voltage tolerance EN 50160 10 Pollution class 2 according to IEC 60664 1 VDE 0110 1 Operating Instructions V3 MOVITRACO B Technical Data General technical data MOVITRAC B All sizes Installation altitude Up to h x 1000 m 3281 ft without restrictions The following restrictions apply at h 2 1000 m 3281 ft from 1000 m 3281 ft to max 4000 m 13120 ft In reduction by 1 per 100 m 328 ft from 2000 m 6562 ft to max 4000 m 13120 ft AC 230 V units Reduction of the rated mains voltage Vmaing by AC 3 V per 100 m 328 ft AC 500 V units Reduction of the rated mains voltage V mains by AC 6 V per 100 m 328 ft Over 2000 m 6562 ft only overvoltage class 2 external measures are required for overvoltage class 3 Overvoltage classes according to DIN VDE 0110 1 Dimensioning According to DIN ISO 276 v Size 0 Restrictions for continuous duty with 125 ly Maximum ambient temperature 64 40 C 104 F Maximum rated mains voltag
72. carefully to prevent injury to persons and damage to property The operator must ensure that the basic safety notes are read and observed Make sure that persons responsible for the plant and its operation as well as persons who work independently on the unit have read through the operating instruc tions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information please contact SEW EURODRIVE 2 1 Preliminary information The following safety notes predominantly refer to the use of frequency inverters Addi tionally when using drives with motors or gearmotors observe the corresponding safety notes in the respective operating instructions Also observe the supplementary safety notes in the individual sections of this publica tion 2 2 General A DANGER During operation frequency inverters can have live bare parts according to their degree of protection Severe or fatal injuries All work related to transportation storage setup mounting connection startup maintenance and repair may only be carried out by qualified personnel in strict observation of The relevant detailed operating instructions The warning and safety signs on the motor gearmotor All other project planning documents operating instructions and wiring diagrams related to the drive The specific regulations and requirements for the system The national reg
73. ch DC link voltage too high Extend deceleration ramps overvoltage off with inhibit Check supply cable to the braking resistor Check technical data of braking resistor Ground fault Eliminate ground fault 08 Speed Immediate switch Current controller works at the set monitoring off with inhibit limit due to Mechanical overload Reduce load Check current limitation Extend deceleration ramps Increase P501 deceleration time setting Phase failure in supply system Check mains phases Phase failure in motor e Check motor cable and motor Maximum speed for VFC opera Reduce maximum speed ting modes exceeded 09 Startup Immediate switch Inverter not started yet Start up the inverter off with inhibit Unknown motor selected Select another motor 78 Operating Instructions V3 MOVITRACO B Service List of Faults List of faults F 00 F 113 No Designation Response Possible cause Measure 10 IPOS ILLOP Stop with inhibit Wrong command during e Check the program with IPOS only program execution Incorrect conditions during Check program run program execution Function does not exist is not Use another function implemented in the inverter 11 Over Stop with inhibit Thermal overload of inverter Reduce load and or ensure temperature adequate cooling e Ifa braking resistor is integrated in the heat sink Install
74. crews 3 section the power section Connector for mains 2 or without with screws 3 pole and motor 5 Screws Plastic insulations with e Fixing straps stickers 6 Loose items for size 0 4 jg EN EMV Kondensatoren deaktiviert EMC Capacitors deactivated Condensateurs CEM d sactiv s 8196737 LBL 28 Operating Instructions V3 MOVITRAC B Installation Installation of loose items 4 5 2 Installing shield plate for control electronics all sizes MOVITRAC B includes a shield plate for the control electron ics with a retaining screw as standard Install the shield plate for control electronics as follows 1 Loosen the screw first 1 2 Insert the shield clamp into the slot in the plastic housing 3 Fasten the shield clamp 1 4 5 3 Installing shield plate for power section Size 0 A power shield plate for the power section with 2 retaining screws is supplied as standard with MOVITRAC size 0 Mount the shield plate for the power section using the two retaining screws 1 2 1 PE connection 2 Shield plate Operating Instructions V3 MOVITRAC B 29 Installation Installation of loose items Size 1 SEW EURODRIVE supplies a shield plate for the power section as standard with MOVITRAC B size 1 Mount the shield plate for the power section using the unit s two retaining screws 1 Shield clamp 2 PE connection
75. d in MOVITRAC B UOH11B DFP21B O RUN BUS e FAULT x lt D o MOVITRAC B Jin Pann S1 S2 ON B rE FSC11B e Cable length The permitted total cable length depends on the baud rate setting of the SBus P884 125 kBaud 320 m 1050 ft 250 kBaud 160 m 525 ft 500 kBaud 80 m 260 ft 1000 kBaud 40 m 130 ft You must use shielded cables TIP Terminating resistor Switch on the system bus terminating resistor S1 ON at the start and end of the system bus connection Switch off the terminating resistor on the units in between S1 OFF Certain units have a permanently integrated terminating resistor that cannot be switched off This is the case for UFx and DFx UOH These gateways form the end of the physical line Do not connect any external terminating resistors Operating Instructions V3 MOVITRAC B 41 42 Installation Installing FSC11B FIO11B FIO21B 4 12 3 Installing RS 485 interface to FSC11B The RS 485 interface can be used for connecting max 32 MOVITRAC units or 31 MOVITRAC units and a higher level controller PLC MOVITRAC B RS 485 connection MOVITRAC B MOVITRAC B MOVIDRIVE B FSC11B FSC11B FIO11B FIO11B
76. e 545 9289 Oil aging ready Factory setting Display error signal 549 9290 Response to brake Factory setting Display error wear Operating Instructions V3 MOVITRACO B Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio SE startup 56 Current limit Ex e motor 560 9293 Current limit Ex e ON OFF motor 561 9294 Frequency A 0 5 60Hz 562 9295 Current limit A 0 50 150 96 563 ton 9296 Frequency B 0 10 104 Hz 564 9297 Current limit B 0 80 200 96 565 9298 Frequency C 0 25 104 Hz 566 9299 Current limit C 0 100 200 6 Terminal assignment 60 Binary inputs 601 8336 Binary input DIO2 0 No function assignment 1 Enable stop factory setting DIO3 602 8337 Binary input DIO3 2 CW halt assignment 3 CCW halt factory setting D102 603 8338 Binary input D104 4 n11 n21 factory setting D104 Shor assignment 5 n12 n22 factory setting DIO5 604 8339 Binary input D105 nio atente assignment 6 Fixed setpoint switchover 608 8844 Binary input DIOO T Parameter set switchover assignment 8 Ramp switchover 61 Binary inputs 9 Motor potentiometer up option 10 Motor potentiometer down 11 External fault 610 8340 Binary input D110 Hein 12 Fault reset factory setting
77. e V mains 400 V No DIN rail mounting submounting resistor e At1x230 V Provide ND line choke 1 Electrical installation in compliance with applicable regulations is necessary for maintaining the EMC limit value class Comply with the installation notes Operating Instructions V3 MOVITRACO B 85 86 Technical Data MOVITRAC B electronics data 8 3 MOVITRAC B electronics data Function Terminal Designa Default Data tion Setpoint input differ X10 1 REF1 10 V Rimin 3 KQ ential input X10 2 AI1 0 10 V Ri gt 200 KQ X10 3 AI12 0 20 mA 4 20 mA Rj 250 Q 10 bit resolution sampling time 1 ms X10 4 GND GND Reference potential for binary and analog signals PE potential Binary inputs X12 1 DIOU Fault reset Ri 3 kO lg 10 mA sampling time 5 ms PLC X12 2 DIO1 CW halt compatible X12 3 DIO2 CCW halt Signal level according to EN 61131 2 type 1 or 3 X12 4 DIO3 Enable stop e 11 30 V gt 1 contact closed X12 5 DI04 n11 n21 3 5 V gt 0 contact open X12 6 DIOSTF n12 n22 e X12 2 D101 with fixed assignment CW halt e X12 5 DI04 can be used as frequency input e X12 6 DIO5 can be used as TF input Supply voltage for TF X12 7 VOTF Special characteristics for TF according to DIN EN 60947 8 trigger value 3 kQ Auxiliary voltage X12 8 24VIO Auxiliary supply output V DC 24 V current output external voltage carrying capacity
78. e chopper Connection type 3 3 phase 1 1 phase 0 No radio interference Radio interference suppression suppression A Radio interference suppression C2 B Radio interference suppression C1 EE 2 AC 200 240 V Ra 5 AC 380 500 V Recommended motor power 0022 2 2 kW Version B Series and generation MOVITRAC type A Type MC07B0022 2B 1 4 00 FSC11B DFE24B 1 P 08284989 S01t 01 8508099801 0001 06 hoses a Eingang Input Rusgana Output oo U 1x200 240V AC U 3x0 UN EURODRIVE I 19 7R RC 230V I B 6A RC C UL US SR Made in Germany f 50 50Hz f 0 600Hz LISTED IND MOYITRAC B T 10 450 C P Motor 2 2KW 3 0HP IPz CONT EQ 2D06 Umrichter Freitextzeile mit zur Zeit max 51 Zeichen EX pe MLOOO1 rs Inverter 12 10 13 lt HAMA THU NIA EA CHO1 Input U Rated mains voltage l Rated mains current 100 operation f Rated mains frequency Output U Output voltage 100 operation l Rated output current 100 operation f Output frequency T Ambient temperature P motor Recommended motor power 100 operation The unit status for communication with SEW EURODRIVE is indicated over the bar code at the bottom The unit status documents the hardware and software states of the unit Operating Instructions V3 MOVITRAC B 15 16 4 2 4 2 1 Installation Recommended tools Installation Recommended tools Use a screwdriver with a 2 5 mm wide blade for c
79. e fixed setpoints X12 1 X12 2 X12 3 X12 5 X12 6 Function ee DIO1 DI22 e DIVA DI 5 TTT CWihalt CCW halt P nii n21 n12 n22 ler inhibit Controller inhibit 9 S A 5 Stop 1 X X 0 X X Enable and 4 0 0 4 X X stop CW opera tion with n14 1 1 CW opera tion with n12 1 1 S 9 1 CW opera tion with n13 1 1 0 1 1 1 CCW opera tion with n11 1 1 1 1 S 0 0 signal 1 1 signal X Not relevant Operating Instructions V3 MOVITRACO B Startup Starting the motor The following travel cycle shows by way of example how the drive is started with the assignment of terminals X12 1 X12 6 and the internal fixed setpoints Binary output X10 3 DB Brake is used for switching brake contactor K12 DI input Controller inhibit 0 14 DI 1 input CW Halt 0 14 DI 2 input CCW Halt 0 d DI 3 input 11 Enable Stop 0 DI 4 input n11 n21 DI 5 input E n12 n22 i DB output Brake E n rpm j Speed 137 t11 up j n124 E t11 down n11 i tit up 0 H n114 n12 4 T a Stop lamp t13 n13 i TIP The motor is not energized in the event of controller inhibit A motor without brake will coast to standstill 60 Operating Instructions V3 MOVITRAC B Startup Parameter list 5 12 Parameter list All parameters that can also be displayed and edited
80. e monitors with a pulse code measuring process in voltage supply systems with a non earthed star point IT systems Use of such devices prevents the earth leakage monitor mis tripping due to the earth capacitance of the inverter For size 0 SEW recommends deactivating the interference suppressor filter using the enclosed insulation discs see Deactivating EMC capacitors size 0 only 4 2 6 Utilization category of contactors Use only contactors in utilization category AC 3 EN 60947 4 1 4 2 7 Required cross sections e Power supply cable Cross section according to rated input current lmains at rated load Motor lead Cross section according to rated output current ly Electronics cables Maximum 1 5 mm AWG16 without conductor end sleeves Maximum 1 0 mm AWG17 with conductor end sleeves 4 2 8 Cable lengths for individual drives The cable lengths depend on the PWM frequency The permitted motor cable lengths are listed in the Project Planning section of the MOVITRAC B system manual 4 2 9 Unit output Only connect an ohmic inductive load motor do not connect a capacitive load 4 2 10 Braking resistor connection Shorten the cables to the required length Use2tightly twisted leads or a 2 core shielded power cable Cross section according to the rated output current of the inverter Protect the braking resistor with a bimetallic relay with trip class 10 or 10A wiring diagram Set the trip current acc
81. ed error response The drive is then inhibited and must be enabled by press ing the RUN key You can deactivate the STOP function with parameter 760 using FBG11B If you stop the drive with the STOP RESET key the display Stop is flashing This signal indicates you have to enable the drive using the RUN key After copying the parameter set in MOVITRAC B the unit is also stopped Operating Instructions V3 MOVITRACO B 47 48 Startup Basic operation of the FBG11B keypad 5 5 Basic operation of the FBG11B keypad Level 1 Level 2 eases A Display Kl Kt i car inverter status AN speed ny 04 Display ES ES AN 4 9 Modify Modify accept 12 ramp up e gt Cu t ramp up s value NW 1 Display e ES 3n A Modify Modify accept LE ramp down gt LH 4 y ramp down s value CAN 4 A Fixed setpoint menu D 141 Edit mode 7 Selection out Ente 2 t E ES Ur OO Ny Ta t fixed setpoint menu EJES II E 4 g m CIA ty Ente Modify accept eu A value yt L al CUL Fui Display out Enter E Dn a Modify Modify accept Nmax O Y maximum setpoint ALO Ny maximum speed value s Parameter menu Edit mode D o Select out Ent
82. ed voltage and rated frequency Additionally for non SEW motors Rated current rated power rated factor cos 9 and rated speed Rated mains voltage 5 8 2 Activating startup Requirements Drive No enable Stop If a smaller or a larger motor is connected maximum difference one size then you have to choose the value closest to the rated motor power The startup procedure is not complete until you have returned to the main menu level by pressing the OUT button You can then perform startup only with motor parameter set 1 NOTE The SEW motor startup is designed for 4 pole motors It may be useful to start up 2 pole or 6 pole SEW motors as non SEW motors 5 8 3 VIf 5 8 4 VFC The default setting for the operating mode is V f Use this operating mode if you have no particular requirements and for applications where a high maximum speed is required Start up the inverter in VFC or VFC amp DC brake operating mode for the following require ments High torque Continuous duty at low frequencies Accurate slip compensation More dynamic behavior For this purpose you will have to choose the VFC or VFC amp DC brake operating modes from P 01 at startup Operating Instructions V3 MOVITRACO B 53 54 Startup Startup using the FBG11B keypad 5 8 5 Startup of multi motor drive Multi motor drives are mechanically connected to each other e g chain drive with several mo
83. eeere eeren 74 FIO11B analog module sssss 38 42 109 110 Fixed setpoinf il 48 Fixed SEO MS eost ett tente tent 59 FKE EMC module isc cat ecce tre Ee ENEE 24 Front option FBG11B kevpad 107 Front option FIO11B analog module 109 110 Front option FSC11B communication eeeeeeeeeeeeeee eee 108 FSC11B communication interface G EE EE 83 cire em PEE 54 111 112 Index H HEX o tput Choke non e er EARS eg en i e eter 23 HF output filter 1 cr c oec ia 22 l Immediate switch oft 76 Input contaclor ec eere teens 21 Installation altitude ssssseeeeeeenenn 85 Installation Note S io di 16 Interference emleslon 19 84 Interference immunity sssssssssseseeeeeenmenenn 84 Inverter status oii ee Moris ete free Che fio 48 Heen oca oce x ente ese e Ra EP ieee Ee 18 33 K Keypad FBG11B ipee diea degere t de anaes 47 EUNCIONS iia p nene EP rte n ire haeres 47 Operation acre thes eo E He et e nte dene 48 StartUp te e eet tet nt eed 52 L Leakage current ei crece aed pedet 84 LED MASA CODES iconoclasta da 75 Biel 20 Eine protection toe eoe enu 20 Eist of faults 22 52 acd dia A a 78 Ree tle esce it deep c eiat 28 M Manual operation with FBG11B kevpad 50 Manual speed Control Maxim m setpoiht cd Maximum speed 0 00 oncaeid eh ei eee ie MBG11A speed control module E Mi
84. ees 78 F07 DC link overvoltage ooooocconocccnnnccccconacccconananonancnnononcnnnnos 78 F08 Speed monitoring cooooccccnoccccnnoccnconanccconananonancncnanacananns 78 F09 Startup error 4 cn t teen e erede ste 78 e NIE e 79 F11 Overtemperature eene 79 F113 Wire breakage analog input 81 F17 F24 System error wi TQ F25 EEPROM F26 External terminal eee tette 79 F31 TF sensor tripped ooocccccoccconoccccnancccnonnccononnncnnanacannnnn canon 79 F32 Index overflow eene eterne nnne 79 F34 Ramp Hmeout 79 F36 Option missing coisg anin a Ea 80 F37 Watchdog Omer 80 F38 System software 80 F43 RS 485 timeout eesssessseeseeeeeeeenreneenee 80 F44 Unit utilization eese 80 F45 IhitialiZatiOn dee iret depen 80 F47 System bus 1 timeout 80 F77 Control word ent pete tlt 80 F81 Start conditiori nee rre rre tert 80 E82 Open output uae eh edat 80 F84 UL motor protechon 81 F94 EEPROM checksum ssesseeeeeee 81 F97 Copy error 81 Fault memory sssssssssssssssseseeeeee nennen nennen enne 76 Fault FBG11B keypad sssssseeneeneen ens 49 FBG speed control module reserse 48 FBG11B keypad aei abe RUE 47 107 FUNCUONS e MM 47 Operation 214 betae ih te nce ite hd 48 Slantup mme ien Lis eile ra 52 Status displays ai eere e Seed 74 Status of binary inputs outputs seeeeeeeeee
85. ency inverters must be equipped with additional monitor ing and protection devices as applicable according to the relevant safety guidelines and regulations such as legislation governing technical equipment accident prevention regulations etc Do not touch live components or power connections until 10 minutes after disconnecting the frequency inverters from the supply voltage because there may still be some charged capacitors Observe the corresponding labels on the frequency inverter Keep all covers and doors closed during operation The fact that the status LED and other display elements are no longer illuminated does not indicate that the unit has been disconnected from the mains and no longer carries any voltage Mechanical blocking or safety functions inside the unit may result in the motor coming to a standstill Eliminating the cause of the problem or performing a reset may result in the drive re starting automatically If for safety reasons this is not permitted for the driven machine disconnect the unit from the supply system before correcting the error Operating Instructions V3 MOVITRACO B Sizes 0XS 0S OL Unit Design 3 Unit Design 3 1 Sizes OXS 0S 0L 1 2 D 6 5 4 1 X1 Power supply connection 3 phase L1 L2 L3 1 phase L N 2 Fixing strap 3 PE connection 4 Shield plate for motor cable fixing strap underneath 5 X2 Motor connection U V W Brake connection R R
86. ent the danger gt Pictogram Signal word Meaning Consequences if disregarded Example A DANGER Imminent danger Severe or fatal injuries A WARNING Possible dangerous situation Severe or fatal injuries General danger A CAUTION Possible dangerous situation Minor injuries NOTICE Possible damage to property Damage to the drive system or its environment Specific danger such as electric shock TIP Useful information or tip Simplifies the handling of the drive System Ci 1 3 Rights to claim under warranty A requirement of fault free operation and fulfillment of any rights to claim under limited warranty is that you adhere to the information in the operating instructions Therefore read the operating instructions before you start working with the unit 1 4 Exclusion of liability You must comply with the information contained in these operating instructions to ensure safe operation of MOVITRAC B frequency inverters and to achieve the specified product characteristics and performance requirements SEW EURODRIVE does not assume liability for injury to persons or damage to equipment or property resulting from non observance of these operating instructions In such cases any liabil ity for defects is excluded Operating Instructions V3 MOVITRAC B Safety Notes Preliminary information 2 Safety Notes The following basic safety notes must be read
87. er 1 rt NUJ out Enter ri Par f parameter menu E 5 DX t Y Lt t Modify accept D DOC iuc ua value drm EA Select AL motor startup S Motor statup menu W G L roms Select Evo data backup Data backup menu NU e CL Kj Select FBG AL DI 1 speed ctr module NE FBG speed control module NU C CT Display AA initial frequency NU r1 Z Display yt V LU output current NW Operating Instructions V3 MOVITRACO B Startup Basic operation of the FBG11B keypad 5 5 1 5 5 2 5 5 3 5 5 4 5 5 5 5 5 6 Menu The LED integrated in the symbol lights up when you select a symbol If a symbol only represents display values the current display value appears immediately on the display Changing parameters You can select the required parameter by selecting a symbol and pressing the ENTER key Press the ENTER key again to edit the parameter value You can alter the value when the LED in the corresponding symbol flashes When pressing the ENTER key again the value becomes active and the LED does not flash any longer Status display Fault display Warnings If the status is Drive enabled the display will show the calculated actual speed In the event of a fault the display changes and the fault code flashes in the display for example F 11 refer to the fault list in the Service List of Faults section This situation will not occur during active startup You may not alter a
88. es no yes Analog input output X40 no yes no Binary inputs X42 no no yes 4 12 1 Mounting and installation on FSC11B FIO11B FIO21B Always attach the option to the unit with the screw that is included in the delivery For size 0 mount the spacer bolt first The bolt is already installed in sizes 1 and higher Fitting the screw secures the high frequency EMC connection between the basic unit and the option Function Termi Description Data FSC11B FIO11B FIO21B nal Service X44 Via RJ10 plug Only for service yes yes yes interface connector purposes Maximum cable length 3 m 10 ft RS 485 X45 H ST11 RS 485 yes yes no interface X5 ST12 RS 485 X45 l GND Reference potential System X46 1 SC11 SBushigh CAN bus to CAN yes no yes bus specification 2 0 X46 2 SC12 SBus Low parts A and B X46 3 GND Reference Max 64 stations potential X46 4 SC21 SBus High no X46 5 SC22 SBus Low X46 6 GND Reference potential 38 Operating Instructions V3 MOVITRACO B Installation Installing FSC11B FIO11B FIO21B Cable specification Connecting the shield Function Termi Description Data FSC11B FIO11B FIO21B nal DC 24 V X46 7 24VIO Auxiliary yes no no voltage external voltage supply Analog X40 1 Al2 Voltage input 10 10 V no yes yes input X40 2 GND Reference Ri 40 kQ poten
89. etence Center Rue de Parc Industriel 31 BE 6900 Marche en Famenne Fax 32 84 219 879 http www sew eurodrive be service wallonie sew eurodrive be Antwerp SEW Caron Vector Tel 32 3 64 19 333 Glasstraat 19 Fax 32 3 64 19 336 BE 2170 Merksem http www sew eurodrive be service antwerpen sew eurodrive be Brazil Production Sao Paulo SEW EURODRIVE Brasil Ltda Tel 55 11 2489 9133 Sales Avenida Amancio Gaiolli 152 Rodovia Fax 55 11 2480 3328 Service Presidente Dutra Km 208 http www sew eurodrive com br Guarulhos 07251 250 SP sew sew com br SAT SEW ATENDE 0800 7700496 Bulgaria Sales Sofia BEVER DRIVE GmbH Tel 359 2 9151160 Bogdanovetz Str 1 BG 1606 Sofia Fax 359 2 9151166 bever fastbg net 115 i Address List Cameroon Sales Douala Electro Services Tel 237 33 431137 Rue Drouot Akwa Fax 237 33 431137 B P 2024 Douala Canada Assembly Toronto SEW EURODRIVE CO OF CANADA LTD Tel 1 905 791 1553 Sales 210 Walker Drive Fax 1 905 791 2999 Service Bramalea ON L6T 3W1 http www sew eurodrive ca l watson sew eurodrive ca Vancouver SEW EURODRIVE CO OF CANADA LTD Tel 1 604 946 5535 Tilbury Industrial Park Fax 1 604 946 2513 7188 Honeyman Street b wake sew eurodrive ca Delta BC V4G 1G1 Montreal SEW EURODRIVE CO OF CANADA LTD Tel 1 514 367 1124 2555 Rue Leger Fax 1 514 367 3677 Lasalle PQ H8N 2V9 a pel
90. f transportation storage operation and waste disposal may be carried out only by persons who are trained appropriately Designated use Frequency inverters are components for controlling asynchronous AC motors Frequency inverters are components intended for installation in electrical systems or machines Never connect capacitive loads Operation with capacitive loads results in over voltages and may destroy the unit The following standards apply if the frequency inverters are marketed in the EU EFTA ncase of installation in machines startup of the drive inverters meaning the start of proper use is prohibited until it is determined that the machine meets the requirements stipulated in the EC Directive 98 37 EC machine directive observe EN 60204 e Startup i e the start of designated use is only permitted under observance of the EMC 2004 108 EC directive The frequency inverters comply with the requirements of the Low Voltage Directive 2006 95 EC The harmonized standards of the EN 61800 5 1 DIN VDE T105 series in connection with EN 60439 1 VDE 0660 part 500 and EN 60146 VDE 0558 are applied to these frequency inverters Observe the technical data and the connection requirements specified on the nameplate and the operating instructions Safety functions Frequency inverters from SEW EURODRIVE must not perform any safety functions unless the inverters are subordinate to other safety systems Use higher level safety s
91. h 200 m 656 ft X45 L GND Reference potential Dynamic terminating resistor with fixed installation Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves X44 Service interface Connection Only for service purposes exclusively for RJ10 point to point connection Maximum cable length 3 m 10 ft 108 Operating Instructions V3 MOVITRAC B Technical Data FIO11B analog module 8 7 FIO11B analog module Part number 1820 637 9 8 7 1 Description The FIO11B analog module upgrades the basic version with the following interfaces Setpoint input Analog output RS 485 interface The options FIO11B FSC11B and FIO21B are mounted on the same fastening place and therefore cannot be used simultaneously 8 7 2 Electronics data FIO11B analog module X44 FIO11B Function Terminal Designation Data Setpoint input X40 1 AI2 Voltage input 10 10 V X40 2 GND Reference potential Rj gt 40 kQ Resolution 10 bit Sampling time 5 ms Analog output X40 3 GND Reference potential alternative as X40 4 AOV1 Voltage output 0 10 V Imax 2 mA Mee SA X40 5 AOC1 Current output 0 4 20 mA Resolution 10 bit Sampling time 5 ms Short circuit proof protected against external voltage up to 30 V Load impedance R lt 750 Q RS 485 interface X45 H ST11 RS 485 EIA standard 9 6 kBaud max 3
92. he operating instructions lt 1 Important Information 1 1 Howto use the operating instructions The operating instructions are an integral part of the product and contain important information for operation and service The operating instructions are written for all employees who assemble install startup and service this product The operating instructions must be legible and accessible at all times Make sure that staff responsible for the plant and its operation as well as persons who work indepen dently on the unit have read the operating instructions carefully and understood them If you are unclear about any of the information in this documentation or if you require further information contact SEW EURODRIVE 1 1 4 Text Conventions Texts in software user interfaces menu items buttons etc in square brackets e g Click the Start button Parameter names are written in italics e g Write down the values of variables H509 ACT POS ABS The display of the FBG11B keypad is indicated by a font with fixed character width e g The display shows Stop Operating Instructions V3 MOVITRACO B Important Information Structure of the safety notes gt 1 2 Structure of the safety notes The safety notes in these operating instructions are designed as follows Pictogram A SIGNAL WORD Type and source of danger Possible consequence s if the safety notes are disregarded Measure s to prev
93. ice in France provided on request Ki Address List 1 Algeria Sales Alger R ducom Tel 213 21 8222 84 16 rue des Fr res Zaghnoun Fax 213 21 8222 84 Bellevue El Harrach reducom_sew yahoo fr 16200 Alger Argentina Assembly Buenos Aires SEW EURODRIVE ARGENTINA S A Tel 54 3327 4572 84 Sales Centro Industrial Garin Lote 35 Fax 54 3327 4572 21 Service Ruta Panamericana Km 37 5 sewar sew eurodrive com ar 1619 Garin http www sew eurodrive com ar Australia Assembly Melbourne SEW EURODRIVE PTY LTD Tel 61 3 9933 1000 Sales 27 Beverage Drive Fax 61 3 9933 1003 Service Tullamarine Victoria 3043 http www sew eurodrive com au enquires sew eurodrive com au Sydney SEW EURODRIVE PTY LTD Tel 61 2 9725 9900 9 Sleigh Place Wetherill Park Fax 61 2 9725 9905 New South Wales 2164 enquires sew eurodrive com au Austria Assembly Wien SEW EURODRIVE Ges m b H Tel 43 1 617 55 00 0 Sales Richard Strauss Strasse 24 Fax 43 1 617 55 00 30 Service A 1230 Wien http www sew eurodrive at sew sew eurodrive at Belarus Sales Minsk SEW EURODRIVE BY Tel 375 17 298 38 50 RybalkoStr 26 Fax 375 17 29838 50 BY 220033 Minsk sales sew by Belgium Assembly Br ssel SEW Caron Vector Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive be info caron vector be Service Industrial Gears SEW Caron Vector Tel 32 84 219 878 Comp
94. ice interface X44 Service interface EIA standard 9 6 kBaud RJ10 Connection Only for service purposes solely for point to point connection Maximum cable length 3 m 10 ft System bus X46 1 SC11 CAN High CAN bus to CAN specification 2 0 parts A and B SBus X46 2 SC12 CAN Low Transmission technology according to ISO 11898 max X46 3 GND Reference potential 64 stations Bus termination possible between SC11 and SC12 with enclosed 120 O resistor Terminal cross section 1 5 mm AWG15 without conductor end sleeves 1 0 mm AWG17 with conductor end sleeves Operating Instructions V3 MOVITRAC B Index Index A Ambient temperature esssssssssssssseeeeneenen nennen 84 Analog module FIOIIBR 38 42 Analog setpoint specification oooconnnccnnnnccnnnocccconoccncnnnccncnnancnannns 57 Auxiliary voltage oufput 86 B Bimetallic Switch TH einen 36 Binary Inputs Ere enne aad 19 86 Binary ele 86 Biriary QUtputs it ati ie ec ct mtt 19 Brake rectifier Connection mAn dens conr eh realness elis 37 Braking resistor connection 18 BW braking resistor connection sessseeseessesiiesereerreesrrrserrenes 36 C Cable cross section pesna oradores ndide airain a irani 18 Cable length RUS A E 41 Cable lengthen 18 Cable length RG A95 A 42 Cable specification SBus ssssssssseee 39 E SET ne EE 83 Changing parameters FBG11B keypad
95. ich the output voltage has been set according to the following overview SEW EURODRIVE recommends that you increase the voltage from 0 V to the first stage after a few seconds SEW EURODRIVE recommends the following stages AC 400 500 V units Stage 1 AC 350 V for 15 minutes Stage 2 AC 420 V for 15 minutes e Stage 3 AC 500 V for 1 hour AC 230 V units Stage 1 AC 170 V for 15 minutes Stage 2 AC 200 V for 15 minutes Stage 3 AC 240 V for 1 hour After you have completed the regeneration process the unit can be used immediately or stored again for an extended period with maintenance Operating Instructions V3 MOVITRACO B Technical Data CE marking UL approval and C Tick 8 Technical Data 8 1 CE marking UL approval and C Tick 8 1 1 CE marking CE MOVITRAC B frequency inverters comply with the regulations of the Low Voltage Directive 73 23 EEC MOVITRAC B frequency inverters are designed for use as components for installation in machines and systems They comply with the EMC product standard EN 61800 3 Variable speed electrical drives Provided the installation instructions are complied with they satisfy the relevant requirements for the CE marking for the entire machine system in which they are installed on the basis of the EMC Directive 89 336 EEC For detailed information on EMC compliant installation refer to the publication Electromagnetic Compatibility in Drive Engineering from SEW EURODRIV
96. in restricted instal lation spaces When adhering to the usual installation notes 40 C 104 F 100 mm 3 94 in space above and below cold plate technology is not necessary A good thermal connection to the cooler is important for safe operation of the frequency inverters The contact area between cooler and frequency inverter has to be the size of the frequency inverter cooling plate Level contact surface deviation max up to 0 05 mm 0 0002 in Connect cooler and cooling plate with all necessary screw connections The mounting plate must not exceed 70 C 158 F during operation This must be ensured by the cooling medium Cold plate installation is not possible with FHS or FKB 47 Deactivating EMC capacitors size 0 only Only electricians are allowed to convert the unit Once converted the unit must be marked with the sticker provided in the accessory bag y DANGER Severe or fatal injuries from electric shock Disconnect the inverter from the power Switch off the DC 24 V and the mains voltage Wait 10 seconds Ensure that the unit is de energized Take appropriate measures to avoid electrostatic charges use discharge strap conductive shoes etc before removing the cover Touch only the unit frame and heat sink Do not touch any electronic components Proceed as follows to deactivate the EMC capacitors for MOVITRAC B 1 Open the unit Remove all connectors
97. ing start function DC braking Group operation Non permitted parameter set Use parameter set 1 only No Ex e motor taken into operation Take Ex e motor into operation Incorrectly parameterized frequency points Frequency A lt frequency B Frequency B frequency C Current limits not set correctly Current limit A lt current limit B Current limit B current limit C Operating Instructions V3 MOVITRACO B 79 Service List of Faults List of faults F 00 F 113 No Designation Response Possible cause Measure 36 Option missing Immediate switch Type of option card not allowed Use correct option card off with inhibit 7 Setpoint source control signal Set correct setpoint source source or operating mode not Set correct control signal source permitted for this option card Set the correct operating mode Check parameters P120 and P121 Required option missing Check the following parameters P121 for FBG11B e P120 and P642 for FIO12B 37 System Immediate switch Fault in system software Check grounding and shielding watchdog off with inhibit sequence and improve if necessary e Contact SEW Service for advice if this fault reoccurs 38 System Immediate switch System malfunction Check grounding and shielding software off with inhibit and improve if
98. inverter and motor Rated motor power too small in Check startup data and perform relation to rated inverter power new startup if necessary 80 Operating Instructions V3 MOVITRACO B Service List of Faults SEW electronics service No Designation Response Possible cause Measure 84 Motor Stop with inhibit Motor utilization too high e Check P345 346 ly UL protection monitoring Reduce load Extend ramps Longer pause times 94 EEPROM Immediate switch Defective EEPROM e Contact SEW Service checksum off with inhibit 97 Copy error Immediate switch Parameter module is removed Prior to confirming the error off with inhibit during copying process Load factory setting or complete e Switching off on during copying data set from parameter module process 98 CRC error flash Immediate Internal unit fault Flash memory Send unit in for repair disconnection defective 100 Vibration Display error Vibration sensor warning Determine cause of vibrations warning DUV10A operating instructions Continue operation until F101 occurs 101 Oscillation fault Rapid stop Vibration sensor signals fault SEW EURODRIVE recommends that you remedy the cause of the vibrations immediately 102 Oil aging Display error Oil aging sensor warns Schedule oil change warning 103 Oil aging fault Display error Oil aging sensor signals fault SEW EURODRIVE recomme
99. ional regulations governing safety and the prevention of accidents Never install damaged products Immediately report any damages to the shipping company Removing covers without authorization improper use as well as incorrect installation or operation may result in severe injuries to persons or damage to property This document includes further information Operating Instructions V3 MOVITRACO B 2 3 2 4 2 4 1 Safety Notes Target group Target group Any mechanical work may only be performed by adequately qualified personnel Quali fied personnel in this context are persons who are familiar with the setup mechanical installation trouble shooting and maintenance for this product Further they are quali fied as follows Training in mechanical engineering e g as a mechanic or mechatronics technician final examinations must have been passed They are familiar with these operating instructions Any electronic work may only be performed by adequately qualified electricians Quali fied electricians in this context are persons who are familiar with the electronic installa tion startup trouble shooting and maintenance for this product Further they are qual ified as follows Training in electrical engineering e g as an electrician or mechatronics technician final examinations must have been passed They are familiar with these operating instructions All work in further areas o
100. ions V3 MOVITRACO B 81 Service List of Faults Extended storage 7 3 2 Sending in for repair Please contact the SEW Electronics Service if you cannot rectify a fault Please always specify the unit status code number when you contact the SEW electronics service so that our service personnel can assist you more effectively Provide the following information when sending the unit in for repair Serial number nameplate Unit designation Short description of application application control via terminals or serial Connected motor motor voltage star or delta connection Nature of the fault Accompanying circumstances Your own presumptions as to what has happened Unusual events preceding the problem 7 4 Extended storage If the unit is being stored for a long time connect it to the mains voltage for at least 5 minutes every 2 years Otherwise the unit s service life may be reduced Procedure when maintenance has been neglected Electrolytic capacitors are used in the inverters They are subject to aging effects when deenergized This effect can damage the electrolytic capacitors if the unit is connected using the rated voltage after a longer period of storage If you have not performed maintenance regularly SEW EURODRIVE recommends that you increase the line voltage slowly up to the maximum voltage This can be done for example by using a variable transformer for wh
101. ive co nz East Tamaki Auckland sales sew eurodrive co nz Christchurch SEW EURODRIVE NEW ZEALAND LTD Tel 64 3 384 6251 10 Settlers Crescent Ferrymead Fax 64 3 384 6455 Christchurch sales sew eurodrive co nz Norway Assembly Moss SEW EURODRIVE A S Tel 47 69 24 10 20 Sales Solgaard skog 71 Fax 47 69 24 10 40 Service N 1599 Moss http www sew eurodrive no sew sew eurodrive no Peru Assembly Lima SEW DEL PERU MOTORES REDUCTORES Tel 51 1 3495280 Sales S A C Fax 51 1 3493002 Service Los Calderos 120 124 http www sew eurodrive com pe Urbanizacion Industrial Vulcano ATE Lima sewperu sew eurodrive com pe Poland Assembly Lodz SEW EURODRIVE Polska Sp z o o Tel 48 42 676 53 00 Sales ul Techniczna 5 Fax 48 42 676 53 45 Service PL 92 518 d http www sew eurodrive pl sew sew eurodrive pl 24 Hour Service Tel 48 602 739 739 48 602 SEW SEW serwis sew eurodrive pl Portugal Assembly Coimbra SEW EURODRIVE LDA Tel 351 231 20 9670 Sales Apartado 15 Fax 351 231 20 3685 Service P 3050 901 Mealhada http www sew eurodrive pt infosew sew eurodrive pt Romania Sales Bucuresti Sialco Trading SRL Tel 40 21 230 1328 Service str Madrid nr 4 Fax 40 21 230 7170 011785 Bucuresti sialco sialco ro Ki Address List 1 Russia Assembly St Petersburg ZAO SEW EURODRIVE Tel 7 812 3332522 7 812 5357142 Sales P O Box 36 Fax 7 812 3332523 Service
102. m 4 13 x 12 4 x 6 81 in Mass m 3 5 kg 7 7 lb Operating Instructions V3 MOVITRAC B 103 Technical Data Technical data of MOVITRAC B 8 4 17 AC 230 V 3 phase size 2 5 5 7 5 kW 7 4 10 HP 130 5 12 5 229 9 02 105 4 13 Le 225 8 86 A F Ir 7 El EO sem lo a Q og s Bum al ei e S w Ss a H 2 y 6 5 0 26 11 MOVITRAC MCO07B 3 phase power supply 0055 2A3 4 00 0075 2A3 4 00 Part number 828 507 1 828 509 8 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 19 5A AC 27 4 A Rated mains current 125 operation Imains 125 AC 24 4 A AC 34 3 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 5 5 kW 7 4 HP 7 5 kW 10 HP Recommended motor power 125 operation Pwot 125 AC 7 5 kW 10 HP 11 kW 15 HP Rated output current 100 operation IN AC 22 A AC 29 A Rated output current 125 operation IN 125 AC 27 5 A AC 36 3 A Apparent output power 100 operation SN 8 8 kVA 11 6 kVA Apparent output power 125 96 operation Sn 125 11 0 kVA 14 5 kVA Minimum permitted braking resistance value
103. mA reference maximum speed 6 4 20 mA reference maximum speed 7 0 10 V n reference 8 0 20 mA n reference 9 4 20 mA n reference 113 8466 AI1 voltage offset 10V 0 10V 116 10247 6 Al characteristic 0 100 curve x1 117 10247 7 AI1 characteristic 100 0 100 curve y1 118 10247 8 Al characteristic 0 100 curve x2 119 10247 9 AI1 characteristic 100 0 100 curve y2 Operating Instructions V3 MOVITRACO B 63 64 Startup Parameter list No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio after startup 12 Analog input Al2 FBG speed control module option 120 8469 AI2 operating mode 0 No function 1 0 10 V setpoint 2 0 10 V current limit 121 8811 Addition FBG 0 Off A setpoint control 1 On ZS module 2 On without fixed setpoint 122 8799 Direction of rotation 0 Unipolar CW FBG manual opera 4 Unipolar CCW tion 2 Bipolar CW and CCW 126 10247 1 Al2 characteristic 100 96 0 100 10 V 0 10 V curve x1 127 10247 2 AI2 characteristic 100 96 0 100 96 Nmax 0 Tiens 0 Imax Lonk curve y1 128 10247 3 Al2 char curve x2 100 0 100 10 V 0 10 V 129 10247 4 Al2 char curve y2 10
104. motor adapted to the correct power level 4 pole 50 Hz in V f control mode This means you can take the adjuster motor from SEW EURODRIVE into operation without project planning 5 2 2 Hoist applications s A DANGER Risk of fatal injury if the hoist falls Severe or fatal injuries MOVITRAC B can be used in hoist applications MOVITRAC B is not designed for use as a safety device Use monitoring systems or mechanical protection devices to ensure safety Operating Instructions V3 MOVITRACO B 45 Startup Preliminary work and resources 5 3 Preliminary work and resources e Check the installation A DANGER Risk of crushing if the motor starts up unintentionally Severe or fatal injuries Ensure that the motor cannot start inadvertently for example by removing the electronics terminal block X13 Additional safety precautions must be taken depending on the application such as monitoring systems or mechanical protection devices to avoid injury to people and damage to machinery 5 3 1 Preliminary work and resources on the MOVITRAC B basic unit Connect the power supply system and the motor e Connect the signal terminals Switch on the power supply system 5 3 2 Preliminary work and resources for MOVITRAC B with keypad Connect the power supply system and the motor Do not connect signal terminals to prevent the inverter from receiving an enable
105. mp Co KG Tel 49 3764 7606 0 Dankritzer Weg 1 Fax 49 3764 7606 30 D 08393 Meerane near Zwickau sc ost sew eurodrive de South SEW EURODRIVE GmbH amp Co KG Tel 49 89 909552 10 DomagkstraRe 5 Fax 49 89 909552 50 D 85551 Kirchheim near Munchen sc sued sew eurodrive de West SEW EURODRIVE GmbH amp Co KG Tel 49 2173 8507 30 Siemensstrake 1 Fax 49 2173 8507 55 D 40764 Langenfeld near Dusseldorf sc west sew eurodrive de Electronics SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1780 Ernst Blickle StraRe 42 Fax 49 7251 75 1769 D 76646 Bruchsal sc elektronik sew eurodrive de Drive Service Hotline 24 Hour Service 49 180 5 SEWHELP 49 180 5 7394357 Additional addresses for service in Germany provided on request France Production Haguenau SEW USOCOME Tel 33 3 88 73 67 00 Sales 48 54 route de Soufflenheim Fax 33 3 88 73 66 00 Service B P 20185 http www usocome com F 67506 Haguenau Cedex sew usocome com Production Forbach SEW EUROCOME Tel 33 3 87 29 38 00 Zone Industrielle Technop le Forbach Sud B P 30269 F 57604 Forbach Cedex Assembly Bordeaux SEW USOCOME Tel 33 5 57 26 39 00 Sales Parc d activit s de Magellan Fax 33 5 57 26 39 09 Service 62 avenue de Magellan B P 182 F 33607 Pessac Cedex Lyon SEW USOCOME Tel 33 4 72 15 37 00 Parc d Affaires Roosevelt Fax 33 4 72 15 37 15 Rue Jacques Tati F 69120 Vaulx en Velin Paris SEW USOCOME Tel 33 1 64 42 40 80 Fax 33 1 64 42 40 88 Additional addresses for serv
106. mp timeout is generated The original fault message is overwritten If the drive reaches the start stop speed the unit goes to the fault state the brake is applied and the output stage is inhibited The fault message is set and the ready message is revoked This status can only be exited by an explicit fault reset If the inverter is controlled via a communication interface RS 485 or SBus and the mains power was switched off and back on again the enable remains ineffective until the inverter once again receives valid data via the interface which is monitored with a timeout Operating Instructions V3 MOVITRACO B Service List of Faults Unit information 7 1 3 Reset Reset basic unit Reset keypad Interface reset An error message can be acknowledged by e Reset via input terminals with an appropriately assigned binary input DIO DI 2 D195 Factory setting for DI is fault reset An error message can be acknowledged by Manualreset on the keypad STOP RESET key The STOP RESET key has priority over a terminal enable or an enable via the inter face The STOP RESET key can be used for performing a reset after a fault has occurred with a programmed error response A reset inhibits the drive To enable the drive press the RUN key An error message can be acknowledged by Manual reset in MOVITOOLS MotionStudio P840 Manual reset Yes or in the status window of the reset button Operati
107. nds that you change the gear unit oil immediately 104 Oil aging over Display error Oil aging sensor signals over Let oil cool down temperature temperature e Check if the gear unit cools properly 105 Oil aging Display error Oil aging sensor is not ready for e Check voltage supply of oil ready signal operation aging sensor e Check and if necessary replace the oil aging sensor 106 Brake wear Display error Brake lining worn down Replace brake lining Motors operating instructions 110 Ex e Stop with inhibit Duration of operation below 5 Hz Check project planning protection fault exceeded e Shorten duration of operation below 5 Hz 113 Analog input programmable Al1 analog input open circuit Check the wiring open circuit 116 Timeout Rapid stop warning MOVI PLC communication time e Check startup MOVI PLC out Check wiring fault 1 Speed monitoring is set by changing parameters 500 502 and 501 503 The sagging of hoists cannot be avoided safely when monitoring is deactivated or the delay time is set too long 2 Noreset required error message disappears after communication is reestablished 7 3 7 3 1 SEW electronics service Hotline Call the Drive Service Hotline to talk to an SEW EURODRIVE service specialist on 365 days a year 24 hours a day Simply dial the prefix 01805 and then enter the key combination SEWHELP Or simply dial 018057394357 Operating Instruct
108. ng Instructions V3 MOVITRACO B 77 Service List of Faults List of faults F 00 F 113 7 2 List of faults F 00 F 113 No Designation Response Possible cause Measure 00 No error 01 Overcurrent Immediate switch Short circuit on output e Rectify the short circuit ONE with inhib Switching on output Switching with inhibited output stage only Motor too large Connect a smaller motor Faulty output stage Consult SEW Service if the error cannot be reset 03 Ground fault Immediate switch Ground fault in motor Replace motor SECH Ground fault in inverter Replace MOVITRAC B Ground fault in the motorsupply Eliminate ground fault lead e Overcurrent see F 01 e See F 01 04 Brake chopper Immediate switch Too much regenerative power Extend deceleration ramps Ol wor innibit e Braking resistor circuit inter Check supply cable to the rupted braking resistor Short circuit in the braking e Rectify the short circuit resistor circuit Brake resistor resistance too e Check technical data of braking high resistor Brake chopper defective Replace MOVITRAC B Ground fault Eliminate ground fault 06 Mains phase Immediate switch Phase failure Check the power supply cable failure off with inhibit only with 3 phase Supply voltage too low Check the supply voltage inverter 07 DClink Immediate swit
109. nimum dearance nono nnn cane nananencnnanns Minimum Speed ugedoe Motor dai aces De Ee Motor tar Pisi ES Mounting positloni scr terne A MOVITOOLS MotionStudio startup sssssssssss 55 Multizmotor drive 5 etn hte hdi 54 N Nameplate 2 cece ec adds 15 ER Ne 21 NENE filter oo edd ent EE 20 21 O out FBG11B keypad ne eet ts 47 Output current tica erben e tend 48 Qu tp t frequency ede eee i eec 48 Overvoltage category nenne 84 P Parameter list EMO e eyed 61 Parameter Menus usen er de EA rue date parua 48 PC startup 2 55 PE input connection cio aeda aiia 20 Poll tiom elass ti 84 Power shield clammps cede eA Ru 29 R Ramp JOW s hil ei e eoe bec ru 48 Ramp Up sous cad eom ed cue sinned dar Not EA TU Eee 48 Ee el 86 Repair SEVICE pa 1 uude eee t a ED Ee 81 ao MEM 77 Basic unitai eege cecidere eara dis rri cn T da aad bier 77 A O O OT CAT 77 Keypad bises nel e E silo cheeses 77 Return code 19 Parameter lock active seeeeeseeeeereeereereerrerrrerrnerrerrens 73 20 Factory setting in Progress cc cccceseeeeeceeeeetteeeeeneeees 73 23 Option card missling piisiioataihai hti h 73 27 Option card MISSING eiiiai aa e anir 73 28 Controller inhibit required essesseesees 73 29 Invalid value for Darameier enerne 73 32 Eriables oe in 73 34 Error during execution ud 38 FBG11B incorrect data set
110. nstructions V3 MOVITRACO B 43 44 Startup Brief description of the startup process 5 Startup 5 1 Brief description of the startup process 5 1 1 Procedure 5 1 2 Notes You can directly connect the MOVITRAC B frequency motor to a motor with the same power rating For example A 1 5 kW 2 0 HP motor can be connected directly to a MCO07B0015 1 Connect the motor to MOVITRAC B 3x400 500V PE 1x230V c N PE terminal X2 S phase e X1 L1 L2 L3 PE X1 L N 2 You have the option of connecting a braking resistor terminal X2 X3 oe e 3 The following signal terminals must be controlled with your control system Changeover f v Signal lt gt U Signal mA Enable DI 3 Su X10 10V REF1 1 d t Al11 2 e As required CW halt DIO1 or CCW E md AMO ila halt DIG2 Reference potential analog signals 4 GND 4 e Setpoint X12 H Fault reset a 1 DIgg 1 Analog input X10 and or PNIS ngg CCW stop j DI 2 3 DI 4 n11 150 rpm or and Enable stop ai Dios 4 13 n11 ES Ee DI 4 5 DI 5 n12 750 rpm or and DSTI ENTEL n1222 DI 5TF 6 Supply voltage TF TH VOTF 7 T Ll 24 V input output 24VIO 8 T DI24 DIOS Ss n13 1500 rpm Reference potential binary signals HH
111. nterference on Contactors Relays Solenoid valves Suppressors are for example diodes varistors or RC elements Do not connect any suppressors directly on MOVITRAC B Connect suppressors as closely as possible to the inductance Operating Instructions V3 MOVITRAC B 19 Installation Installation notes 4 2 15 Line filters MOVITRAC B frequency inverters have an integrated line filter as standard They comply with the following limit value class to EN 55011 on the line side without further measures Single phase connection C1 cable conducted Three phase connection C2 No EMC limits are specified for interference emission in voltage suply systems without an earthed star point IT system The efficiency of line filters is severely limited 4 2 16 Line protection and earth leakage circuit breaker Install fuses at the beginning of the mains cable behind supply bus junction see basic unit wiring diagram SEW EURODRIVE recommends that you do not use earth leakage circuit breakers However if an earth leakage circuit breaker is stipulated for direct or indirect protection against contact observe the following TIP Use only type B earth leakage circuit breakers MOVITRAC can cause direct current in the protective earth In cases where an earth leakage circuit breaker is used for protection against direct or indirect contact only install a type B earth leakage circuit breake
112. number 828 524 1 828 526 8 INPUT Rated mains voltage V mains 3 x AC 380 500 V Rated mains frequency mais 50 60 Hz 5 Rated mains current 100 operation Imains AC 11 3A AC 14 4 A Rated mains current 125 operation Imains 125 AC 14 1A AC 18 0A OUTPUT Output voltage Vo 3 x 0 Umains Recommended motor power 100 operation Prot 5 5 kW 7 4 HP 7 5 kW 10 HP Recommended motor power 125 operation Pwot 125 7 5 kW 10 HP 11 kW 15 HP Rated output current 100 96 operation IN AC 12 5A AC 16A Rated output current 125 96 operation IN 125 AC 15 6A AC 20A Apparent output power 100 96 operation SN 8 7 kVA 11 1 kVA Apparent output power 125 96 operation Sn 125 10 8 kVA 13 9 kVA Minimum permitted braking resistance value Rew min 470 4 quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 220W 290 W Power loss 125 operation Py 495 290 W 370 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 6 Nm 5 lb in Dimensions WxHxD 105 x 335 x 238 mm 4 13 x 13 2 x 9 37 in Mass m 5 0 kg 11 Ib 1 The mains and output currents must be reduced by 20 from the nominal values for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRAC B Technical Data Technical data of MOVITRAC B 8 4 6 AC 400 500 V 3 phase size 2 11 kW 15 HP
113. ny parameter in any operating mode If you try to do so the display r 19 r 32 will appear The display shows a code depending on the action e g r 28 controller inhibit required You find a list of warnings in the Operation section Parameter menu change short gt long Using parameter P800 you can switch back and forth between short menu and long menu The parameter description and parameter list indicates which parameters are accessible via short and long menu Operating Instructions V3 MOVITRACO B 49 50 5 6 Startup Manual operation with FBG11B speed control module Manual operation with FBG11B speed control module FBG11B speed control module of the keypad local manual operation LED flashing The only relevant parameters in FBG speed control module operating mode are P122 Direction of rotation FBG manual operation RUN and STOP RESET buttons Speed control module potentiometer When the FBG speed control module is activated the symbol flashes You limit the smallest speed with P301 Minimum speed and the largest speed with the Nmax Symbol After a fault a reset can be performed using the STOP RESET button via the terminal or the interface After a reset the manual speed control module operating mode will be active again The drive remains stopped The Stop display flashes to indicate that you have to re enable the drive by pressing RUN The parameter P760 Locking RU
114. o the inverter during operation Degree of protection IP20 EN 60529 Functions Features Operating Instructions V3 MOVITRAC B 107 Technical Data FSC11B communication module 8 6 FSC11B communication module The FSC11B communication module enables communication with other units These may include PC operator terminals MOVITRAC or MOVIDRIVE Part number 1820 7162 Functions Communication with PLC MOVITRAC B MOVIDRIVE PC Operation parameter setting service PC The options FSC11B and FIO11B are installed at the same fastening place and therefore cannot be used simultaneously Features e RS 485 one interface Plug in terminals and service interface RJ10 socket e CAN based system bus SBus plug in terminals Supported protocols MOVILINK SBus RS 485 CANopen Function Terminal Designation Data System bus X46 1 SC11 SBus High CAN bus according to CAN specification 2 0 parts A SBus X46 2 SC12 SBus Low and B transmission technology according to ISO 11898 X46 3 GND Reference potential max 64 stations terminating resistor 120 Q can be X46 4 SC21 SBus High ieee med alte ak aan ore OBS LOW 1 5 mm AWG15 without conductor end sleeves doe les 1 0 mm AWG17 with conductor end sleeves X46 7 24VIO Auxiliary voltage external voltage supply RS 485 X45 H ST11 RS 485 EIA standard 9 6 kBaud max 32 stations interface X45 L ST12 RS 485 Maximum cable lengt
115. onnecting the electronics terminal strip X10 X12 X13 Installation notes Mounting the front options C2 Attach the front options as follows Inserting the FBG11A A keypad 1 Insert the FBG11B keypad A on top of the housing A1 2 Press the socket on the keypad onto the connector in the unit A2 nserting the FSC11B communication module or the FIO11B analog module B 1 For size 0 mount the spacer bolt B1 when using the FSC11B communication module or FIO11B analog module B 2 Insert the FSC11B communication module and the FIO11B analog module B at the bottom of the housing B2 3 Press the socket on the front option onto the connector in the unit B3 4 Secure the front option using the screw on the unit B4 Mounting the cover C 1 Position the cover C on the unit approximately 5 mm away from its final position C1 2 Move the cover upwards C2 Operating Instructions V3 MOVITRAC B Installation Installation notes 4 2 2 Minimum clearance and mounting position Leave 100 mm 3 94 in clearance at the top and bottom of the housing for optimum cooling There is no need for clearance at the sides You can line up the units directly next to one another It is important that air circulation is not impeded by cables and other installation material Prevent the heated exhaust air from other units from blowing onto this unit Install the units vertically only You must n
116. ording to the technical data of the braking resistor 1 Do not install fine wired cables without conductor end sleeves 18 Operating Instructions V3 MOVITRAC B Installation Installation notes Forbraking resistors in the BW T series you can connect the integrated thermostat using a 2 core shielded cable as an alternative to a bimetallic relay The flat type braking resistors have internal thermal overload protection fuse cannot be replaced Install the flat design braking resistors together with the appropriate touch guard 4 2 11 Installing the braking resistor The supply cables to the braking resistors carry a high voltage approx DC 900 V during rated operation The surfaces of the braking resistors get very hot when the braking resistors are loaded with Prateg Choose a suitable installation location Braking resistors are usually mounted on the control cabinet roof 4 2 12 Binary outputs The binary outputs are short circuit proof and protected against external voltage to 30 V Higher external voltages can destroy the binary outputs 4 2 13 Interference emission Use shielded motor cables or HD output chokes for EMC compliant installation 4 2 14 Switched inductances Switched inductances Hazard Malfunctions damage to property Measure The minimum distance of switched inductances to the inverter must be at least 150 mm 5 91 in Use suppressors to suppress i
117. ot install them horizontally tilted or upside down Proper heat dissipation of the rear side of the heat sink improves the thermal utilization of the unit 100 mm 3 94 in 100 mm 3 94 in 4 2 3 Separate cable ducts Route power cables and electronics cables in separate cable ducts 4 2 4 EMC compliant installation Shield all cables except for the power supply cable For the motor cable you can use the HD option output choke instead of the shielding to meet the interference emission limit values When using shielded motor cables e g prefabricated motor cables from SEW EURODRIVE you must keep the unshielded conductors between the shield and connection terminal of the inverter as short as possible Connect the shield by the shortest possible route and make sure it is grounded over a wide area at both ends If using double shielded cables ground the outer shield on the inverter end and the inner shield at the other end Operating Instructions V3 MOVITRACO B Installation Installation notes You can also use earthed sheet metal ducts or metal pipes to shield the cables Install the power and control cables separately Provide high frequency compatible grounding for the inverter and all additional units wide area metal on metal contact between the unit housing and ground e g unpainted control cabinet mounting panel 4 2 5 Operation on IT systems SEW recommends using earth leakag
118. ouse clock Select menu RUN STOP via software keypad 1 Select RUN in the software keypad 2 EAE NINE E MyNetwork 2 52 1 Serial SEW Figo MCO7BO008 2y e D Datenhaltung oa RUN STOP via Software Keypad 4 r Handbetrieb 1 zl Inbetriebnahme p KE Parameterbaum 2 6 2 Return codes r 19 r 38 Return codes MOVITRAC B No Designation Meaning 19 Parameter lock activated Parameters cannot be changed 20 Factory setting in progress Parameters cannot be changed 23 Option card missing The option card required for the function is missing 27 Option card missing The option card required for the function is missing 28 Controller inhibit required Controller inhibit required 29 Invalid value for parameter Invalid value for parameter FGB manual operation selection invalid as PC is in active manual operation 32 Enable You cannot perform this function in ENABLED status 34 Error during execution Error while saving in FBG11B Startup not performed with FBG Perform FGB startup with MotionStudio or select a new motor 38 FBG11B incorrect data set Stored data set does not match the unit Operating Instructions V3 MOVITRACO B 74 Operation Status displays 6 3 Status displays 6 3 1 FBG11B keypad If the status is Drive enabled the display will show the calculated actual speed Status of binary inputs output
119. put current 100 96 operation IN AC42A AC 54 A Rated output current 125 operation IN 125 AC 52 5 A AC 67 5 A Apparent output power 100 96 operation SN 16 8 kVA 21 6 kVA Apparent output power 125 96 operation Sn 125 21 0 kVA 26 9 kVA Minimum permitted braking resistance value RBw min 750 5 6 0 4 quadrant operation Hu GENERAL INFORMATION Power loss 100 operation Py 580W 720W Power loss 125 operation Py 125 720W 900 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 6 mm AWG10 10 mm AWG8 3 5 Nm 31 Ib in Dimensions WxHxD 200 x 465 x 251 mm 7 87 x 18 3 x 9 88 in Mass m 15 kg 33 Ib Operating Instructions V3 MOVITRACO B 105 Technical Data Technical data of MOVITRAC B 8 4 19 AC 230 V 3 phase size 4 22 30 kW 30 40 HP P 280 11 0 250 9 84 140 5 51 246 9 69 A L ER e Y em as m to o e Y Q N O N Ye m e Ce 7 0 3 1 n MOVITRAC MC07B 3 phase power supply 0220 203 4 00 0300 203 4 00 Part number 828 513 6 828 514 4 INPUT Rated mains voltage V mains 3 x AC 200 240 V Rated mains frequency fmains 50 60 Hz 5 Rated mains current 100 operation Imains AC 72 A AC 86 A Rated mains current 125 operation Imains 1
120. put filter when operating a motor group from one inverter The total value of the rated motor currents must not exceed the rated throughput current of the output filter Two identical output filters can be connected in parallel to one inverter output to double the rated throughput current To do this connect all like connections to the output filters in parallel If you operate the inverter with fpwm 4 or 8 kHz do not connect the output filter connection V5 wtih HF 503 or 7 with HF 403 No Voc link connection is permitted for size OXS units HF output filter connection without Vpc get connection PWM frequency only 4 or 8 kHz MOVITRAC B HF X1 X2 3 7 4 5 6 PE U V W PE HF 403 Ge 11 L2 L8 PE ul vlwaplpei vs ut vit wiPE u2 v2Wa PE Hr 503 N aM REEF AER UNE L1 L2 L3 PE HF output filter connection without Vp link connection PWM frequency only 12 or 16 kHz MOVITRAC B HF X1 X2 3 7 4 5 6 PE U V W PEHF 403 be 11 2 L8 PE u v wj r PE vs ut vit wiPE u2 v2 Wo PE Hr 503 X L1 22 I I l L2 L3 PE Operating Instructions V3 MOVITRAC B Installation Installing optional power components 4 3 5 HD output choke Install the output choke close to MOVITRAC B beyond the minimum clearance Alway
121. r on the power supply end of the MOVITRAC unit 4 2 17 PE input connection Earth leakage currents 2 3 5 mA may occur during normal operation Observe the following for reliable PE connection Power supply cable 10 mm AWG7 Route a second PE conductor with the same cross section as the power supply cable in parallel to the protective earth via separate terminals or Use a copper protective earth conductor with a cross section of 10 mm AWG7 Power supply cable 10 mm 16 mm AWG7 AWG5 Copper protective earth conductor with the cross section of the power supply cable Power supply cable 16 mm 35 mm AWG5 AWG2 Copper protective earth conductor with a cross section of 16 mm AWG5 Power supply cable gt 35 mm AWG2 Copper protective earth conductor with half the cross section of the power supply cable Operating Instructions V3 MOVITRACO B Installing optional power components Installation 4 3 4 3 1 4 3 2 NF line filter Installing optional power components Input contactor for several units Connect a line choke for limiting the inrush current For 5 or more 3 phase units For2or more 1 phase units ND line choke Connecting ND series line choke L1 TE L2 m L3 al PE er Using the NF line filter you can maintain limit value class C1 B with MOVITRAC B sizes 0 to 4 Possible damage to property
122. r power 100 operation Prot 0 25 kW 0 34 HP 0 37 kW 0 50 HP Recommended motor power 125 operation Prot 125 0 37 kW 0 50 HP 0 55 kW 0 74 HP Rated output current 100 operation In AC1 0A AC 1 6A Rated output current 125 96 operation IN 125 AC 1 3A AC 2 0A Apparent output power 100 operation SN 0 7 kVA 1 1 kVA Apparent output power 125 operation SN 125 0 9 kVA 1 4 kVA Minimum permitted braking resistance value Rew min 68 Q 4 quadrant operation E GENERAL INFORMATION Power loss 100 operation Py 30 W 35 W Power loss 125 operation Py 125 35 W 40 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals A mm AWG12 0 5 Nm 4 lb in Dimensions WxHxD 54 5 x 185 x 163 5 mm 2 15 x 7 28 x 6 437 in Mass m 1 3 kg 2 9 Ib 1 The mains and output currents must be reduced by 20 from the nominal values for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRACO B 89 Technical Data Technical data of MOVITRAC B 8 43 AC 400 500 V 3 phase size 08 0 55 0 75 1 1 1 5 kW 0 74 1 0 1 5 2 0 HP 163 5 6 437 149 5 87 6 0 2 m e al i A 2 5 FEH E t Tol al z ao IL E o co N C Y zu 159 5 6 280 MOVITRAC MC07B 3 phase power supply 0005 5A
123. rheating following figure Current limitation In motor cru She oq SO pared SOS continuous current range OSOS MRS SOON LSO ESOS NERA gt d f Hz fA fp fc fpase Use the MOVITOOLS MotionStudio software for startup During startup parameters P560 P566 are automatically activated for SEW motors selected and approved for Ex e operation After startup P560 can only be activated if a motor approved for Ex e operation has been started up before After motor startup current limitation l4 is active Current limitation determines the permanently permitted current shaded area You can document the startup parameters and values with MOVITOOLS MotionStudio They are displayed in the ATEX information window Operating Instructions V3 MOVITRAC B Startup Starting the motor 5 11 Starting the motor You have to exit manual operation before you can enable the motor via terminals 5 11 1 Analog setpoint specification The following table shows which signals must be present on terminals X11 2 Al1 and X12 1 X12 4 DIO DIO3 when the unipolar fixed setpoint setpoint is selected P100 in order to operate the drive with an analog setpoint entry X12 1 AE DIOO X12 2 Se Did X12 5 X12 6 Function WS Control DI 1 CCW Enable DIVA DIG5 iere e ler CWIhalt halt t n11 n21 n12 n22 gs inhibit i en Controller inhibit S 0 X d 0 9 Stop X 1 X
124. s Status Display Drive Controller inhibit OFF Drive No enable StoP Drive Enable 8888 actual speed Factory setting SEt Set Standstill current dc 24 V operation 24U Parameter P039 binary inputs of basic unit parameter P059 binary outputs of option and parameter P059 binary outputs are available as display parameters in the parameter menu The status is displayed as binary Every binary input or output has two segments vertically on top of one another of the 7 segment display assigned to it The upper segment lights up when the binary input or output is set and the lower segment lights up when the binary input or output is not set The two 7 segment displays on the right indicate whether P039 di binary inputs basic unit P048 dl binary inputs option or P059 do binary outputs are output If no FIO21B with binary inputs is available the display will show di Operating Instructions V3 MOVITRACO B Unit status codes Operation 6 3 2 LED flash codes The LED on the front of the unit signals the following states Status Display optional with LED flash code status of basic FBG unit ENABLE Speed Constant green light ENABLE at current limit Speed flashes Rapid green flashing CURRENT AT STAND dc Slow green flashing STILL Timeout Faults 43
125. s Recommended motor power 100 operation Prot 37 kW 50 HP 45 kW 60 HP Recommended motor power 125 operation Pwot 125 45 kW 60 HP 55 kW 74 HP Rated output current 100 96 operation IN AC 73A AC 89A Rated output current 125 96 operation IN 125 AC 91 3A AC 111 3A Apparent output power 100 96 operation SN 50 6 kVA 61 7 kVA Apparent output power 125 96 operation Sn 125 63 2 kVA 77 1 KVA Minimum permitted braking resistance value Rew min 60 4 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 1200 W 1400 W Power loss 125 96 operation Py 125 1450 W 1820 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 25 mm AWG4 35 mm AWG2 14 Nm 120 lb in Dimensions WxHxD 280 x 522 x 250 mm 11 0 x 20 6 x 9 84 in Mass m 27 kg 60 Ib 1 The mains and output currents must be reduced by 20 from the nominal values for Vmains 3 x AC 500 V Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 8 4 9 AC 400 500 V 3 phase size 5 55 75 kW 741 100 HP 280 11 0 330 13 0 140 5 51 E e 7 0 3 MOVITRAC MC07B 3 phase power supply 0550 503 4 00 0750 503 4 00 Part number 829 527 1 829 529 8 INPUT Rated mains voltage V mains 3 x AC 3
126. s route all 3 phases not PE through the output choke Ifthe cable is shielded the shield should not be routed through the output choke When using the HD output choke you have to wrap the cable around the choke 5 times Only 5 loops are possible if the cable has a large diameter To make up for this 2 or 3 output chokes should be connected in series SEW recommends connecting in series 2 output chokes in case of 4 windings and 3 output chokes in case of 3 windings Installing HDO12 output choke Install the output choke under the associated inverter Leave a ventilation space of at least 100 mm 3 94 in below and above the output choke Provide a clearance of 10 mm 0 39 in on each side Three alternative connection options are provided for connecting the protective earth You can connect the PE line of the motor cable directly on the frequency inverter Operating Instructions V3 MOVITRACO B 23 Installation Installing optional power components Installing output Use the supplied screws to mount the HD100 HD101 output choke together with the choke HD100 MOVITRAC B frequency inverter onto the conductive mounting surface in the control HD101 cabinet The connections U V W are labeled U V W and have to be connected accordingly 4 3 6 FKE12B FKE13B EMC modules Use the supplied screws to mount the EMC module together with the MOVITRAC
127. talled in the control cabinet route the connecting leads between the brake rectifier and the brake separately from other power cables Routing together with other cables is only permitted if the other cables are shielded Wiring diagrams Vac F14 F15 Lac Uac F14 F15 F14 F15 K11 A AC 3 7T DO 2 DOG2 K12 AAA K12 LA A 1 AC 3 AC 3 2 GND GND 3 DO 2 ue GND i WH 1 WH 2 2r mo PD BG 3 RD BG 3 RD 14 WH BGE BGE 5 Sg 15 3 BU 5 BU 5 Cut off in the Cut off in the Cut off in the AC and DC circuits AC and DC circuits AC circuit Note the corresponding connection regulations for brakes without BG BGE or BME Refer to the SEW publication Drive Engineering Practical Implementation SEW Disk Brakes Operating Instructions V3 MOVITRACO B 37 Installation Installing FSC11B FIO11B FIO21B 4 12 Installing FSC11B FIO11B FIO21B You can enhance the basic units using the FSC11B FIO11B and FIO21B modules 1 S2 ON OFF X44 X44 FSC11B HL palos FIO11B 20002905 X44 FIO21B heheh sls Connection unit FSC11B FIO11B FIO21B RS 485 service interface X44 yes yes yes RS 485 terminal connection X45 yes yes no SBus connection X46 y
128. te rh ica xe ear de eate 77 Totch g ard ta A AA 31 Transport temperature ooocccinncccconoccccononononnncnnonancanononnnnnnn ca nnnnnnn 84 TYPe OF COOIING ne ae od e i ct eno es 84 U UL approval nene iii 83 UL compliant installation sssseeeee 26 ULF11A folding ferrites AA 21 Unit design Size 0XS 0S OL Size EE Cr Nr i p Unit desigriatiori ae teo e eee Unit information iro er tne re erre tene Unit Status irse ite reete oii epe rte Pda Unit Status Codes errore terrier tre rH ER cdas V Moe 53 M T TEMA 53 System Manual V3 MOVITRACO B Ww Warnings FBG11B kevpad Wiring diagram 113 114 Address List i Address List Zone industrielle 2 rue Denis Papin F 77390 Verneuil l Etang Germany Headquarters Bruchsal SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 0 Production Ernst Blickle StraRe 42 Fax 49 7251 75 1970 Sales D 76646 Bruchsal http www sew eurodrive de P O Box sew sew eurodrive de Postfach 3023 D 76642 Bruchsal Service Central SEW EURODRIVE GmbH amp Co KG Tel 49 7251 75 1710 Competence Ernst Blickle StraRe 1 Fax 49 7251 75 1711 Center D 76676 Graben Neudorf sc mitte sew eurodrive de North SEW EURODRIVE GmbH amp Co KG Tel 49 5137 8798 30 Alte Ricklinger Stra e 40 42 Fax 49 5137 8798 55 D 30823 Garbsen near Hannover sc nord sew eurodrive de East SEW EURODRIVE GmbH a
129. tial Resolution 10 bit Sampling time 5 ms Analog X40 3 GND Reference 0 10V no yes yes output potential Imax 2 MA X40 4 AOV1 Voltage 0 4 20 mA output Resolution 10 bit X40 5 AOI Current Sampling time output 5ms Short circuit proof protected against external voltage up to 30 V Binary X42 1 DI10 Ri 3 kQ lg no no yes inputs 10mA sampling Aer M time 5 ms PLC X42 3 DI12 compatible X42 4 DI13 X42 5 DI14 X42 6 DI15 X42 7 DI16 1 Terminating resistor 120 O can be activated via DIP switch 2 Bus termination possible with enclosed 120 O resistor The DC 24 V function of X46 7 is identical to X12 8 of the basic unit All GND terminals of the unit are connected to each other and to PE Use a 4 core twisted and shielded copper cable data transmission cable with braided copper shield The cable must meet the following specifications Cable cross section 0 25 to 0 75 mm AWG 23 AWG 18 Cable resistance 120 O at 1 MHz Capacitance per unit length x 40 pF m at 1 kHz Suitable cables include CAN bus or DeviceNet cables Connect the shield to the electronics shield clamp on the inverter or master controller and make sure it is connected over a wide area at both ends There is no need for a ground c opnections between MOVITRAC B and gateways or MOVITRAC B and MOVITRAC case B with shielded cables A 2 core cable is permitted in this When connecting MOVIDRIVE
130. tors Observe the notes in the publication Multi Motor Drives Multi motor drives are possible with installed identical SEW motors only Setthe multi parameter of the motor startup to the number of connected motors 5 8 6 Startup of group drives Group drives are mechanically decoupled from each other e g different conveyor belts In this operating mode the inverter operates without slip compensation and with a constant V f ratio You can operate a group of asynchronous motors on one inverter in V f characteristic curve operating mode Important Select V f operating mode Setthe power of the largest motor Disable automatic adjustment P320 330 Set boost P321 331 to zero Set IxR compensation P322 332 to zero Setslip compensation P324 334 to zero Setourrent limitation P303 313 to 1 5 times the total current of all motors Set lrateg UL monitoring P345 346 to the total current of the connected motors Implement motor protection individually In this operating mode the inverter operates without slip compensation and with a constant V f ratio NOTE The parameter settings apply to all connected motors 5 8 7 Startup with large mass moment of inertia such as with pumps and fans Slip compensation is designed for a ratio smaller than 10 of load moment of inertia to motor moment of inertia If the ratio is larger and the drive vibrates then slip compensa tion must be reduced and even be set
131. using the keypad are indicated as follows in the FBG keypad column nh 2 H L Dhock Ld H Selection in long menu Selection in short or long menu Selection using symbol on keypad and in long menu Selection within FGB motor startup If a choice is offered the factory setting is indicated in bold No FBG Index Name Range factory setting Value dec Display MOVITOOLS MotionStudio ener startup 0 Display values read only 00 Process values 000 8318 Speed signed rpm z 001 8501 User display for Text DBG11B 002 8319 Frequency signed Hz 004 E 8321 Output current In x value 005 8322 Active current o In signed 008 8325 DC link voltage V 5 hor E 009 H 8326 Output current A ne 01 Status displays 010 8310 Inverter status Text 011 8310 Operating state Text 012 8310 Error status Text 013 8310 Current parameter Current parameter set set 014 8327 Heat sink C Lonk temperature 02 Analog setpoints 020 8331 Analog input Al1 V 021 Lang 8332 Analog input Al2 V optional 03 Binary inputs 030 8844 Binary input DIOO Error reset 031 8335 Binary input DIO1 CW halt fixed assignment 032 8336 Binary input DIO2 CCWIhalt Operating Instructions V3 MOVITRACO B 61 Startup Parameter list
132. uso sew eurodrive ca Additional addresses for service in Canada provided on request Chile Assembly Santiago de SEW EURODRIVE CHILE LTDA Tel 56 2 75770 00 Sales Chile Las Encinas 1295 Fax 56 2 75770 01 Service Parque Industrial Valle Grande http www sew eurodrive cl LAMPA ventas sew eurodrive cl RCH Santiago de Chile P O Box Casilla 23 Correo Quilicura Santiago Chile China Production Tianjin SEW EURODRIVE Tianjin Co Ltd Tel 86 22 25322612 Assembly No 46 7th Avenue TEDA Fax 86 22 25322611 Sales Tianjin 300457 info sew eurodrive cn Service http www sew eurodrive cn Assembly Suzhou SEW EURODRIVE Suzhou Co Ltd Tel 86 512 62581781 Sales 333 Suhong Middle Road Fax 86 512 62581783 Service Suzhou Industrial Park suzhou sew eurodrive cn Jiangsu Province 215021 Guangzhou SEW EURODRIVE Guangzhou Co Ltd Tel 86 20 82267890 No 9 JunDa Road Fax 86 20 82267891 East Section of GETDD guangzhou sew eurodrive cn Guangzhou 510530 Shenyang SEW EURODRIVE Shenyang Co Ltd Tel 86 24 25382538 10A 2 6th Road Fax 86 24 25382580 Shenyang Economic Technological shenyang sew eurodrive cn Development Area Shenyang 110141 Wuhan SEW EURODRIVE Wuhan Co Ltd Tel 86 27 84478398 10A 2 6th Road Fax 86 27 84478388 No 59 the 4th Quanli Road WEDA 430056 Wuhan Xi An SEW EURODRIVE Xi An Co Ltd Tel 86 29 88241718 No 12 Jinye 2nd Road Fax 86 29 68686296 Xi An High Technology Industrial Development logistic xa WYse
133. w eurodrive cn Zone Xi An 710065 Additional addresses for service in China provided on request 116 Address List L Colombia Assembly Bogot SEW EURODRIVE COLOMBIA LTDA Tel 57 1 54750 50 Sales Calle 22 No 132 60 Fax 57 1 54750 44 Service Bodega 6 Manzana B http www sew eurodrive com co Santaf de Bogot sewcol sew eurodrive com co Croatia Sales Zagreb KOMPEKS d o o Tel 385 1 4613 158 Service PIT Erd dy 4 II Fax 385 1 4613 158 HR 10 000 Zagreb kompeks inet hr Czech Republic Sales Praha SEW EURODRIVE CZ S R O Tel 420 255 709 601 Business Centrum Praha Fax 420 220 121 237 Luzna 591 http www sew eurodrive cz CZ 16000 Praha 6 Vokovice sew sew eurodrive cz Denmark Assembly Kopenhagen SEW EURODRIVEA S Tel 45 43 9585 00 Sales Geminivej 28 30 Fax 45 43 9585 09 Service DK 2670 Greve http www sew eurodrive dk sew sew eurodrive dk Egypt Sales Cairo Copam Egypt Tel 20 2 22566 299 1 23143088 Service for Engineering 8 Agencies Fax 20 2 22594 757 33 El Hegaz ST Heliopolis Cairo http www copam egypt com copam datum com eg Service Sharjah Copam Middle East FZC Tel 971 6 5578 488 Sharjah Airport International Free Zone Fax 971 6 5578 499 P O Box 120709 copam_me eim ae Sharjah United Arabian Emirates Estonia Sales Tallin ALAS KUUL AS Tel 372 6593230 Reti tee 4 Fax 372 6593231 EE 75301 Peetri k la Rae vald
134. w sew eurodrive co jp Shizuoka 438 0818 sewjapan sew eurodrive co jp Address List 1 Korea Assembly Ansan City SEW EURODRIVE KOREA CO LTD Tel 82 31 492 8051 Sales B 601 4 Banweol Industrial Estate Fax 82 31 492 8056 Service 1048 4 Shingil Dong http www sew korea co kr Ansan 425 120 master sew korea co kr Busan SEW EURODRIVE KOREA Co Ltd Tel 82 51 832 0204 No 1720 11 Songjeong dong Fax 82 51 832 0230 Gangseo ku master sew korea co kr Busan 618 270 Latvia Sales Riga SIA Alas Kuul Tel 371 7139253 Katlakalna 11C Fax 371 7139386 LV 1073 Riga http www alas kuul com info alas kuul com Lebanon Sales Beirut Gabriel Acar amp Fils sarl Tel 961 1 4947 86 B P 80484 961 1 4982 72 Bourj Hammoud Beirut 961 3 2745 39 Fax 961 1 4949 71 ssacar g inco com Ib Beirut Middle East Drives S A L offshore Tel 961 1 494 786 Sin EI Fil Fax 961 1 494 971 B P 55 378 philipppe acar medrives com Beirut Lithuania Sales Alytus UAB Irseva Tel 370 315 79204 Naujoji 19 Fax 370 315 56175 LT 62175 Alytus info irseva t http www sew eurodrive It Luxembourg Assembly Brissel CARON VECTOR S A Tel 32 10 231 311 Sales Avenue Eiffel 5 Fax 32 10 231 336 Service B 1300 Wavre http www sew eurodrive lu info caron vector be Malaysia Assembly Johore SEW EURODRIVE SDN BHD Tel 60 7 3549409 Sales No 95 Jalan Seroja 39 Taman Johor Jaya
135. y The inverter stores the error message in fault memory P080 The inverter does not save a new fault until the error message has been acknowledged The local operating panel shows the most recent fault Whenever double faults occur the value stored in P080 does not correspond to the value displayed on the operating panel This is an example of what happens with F 07 DC link overvoltage followed by F34 Ramp timeout The inverter stores the following information when a malfunction occurs Error occurred e Status of the binary inputs binary outputs Operating status of the inverter Inverter status Heatsink temperature Speed e Output current Active current Unit utilization DC link voltage 7 1 2 Switch off responses Immediate switch off Stop Timeout warning 76 There are 3 switch off responses depending on the fault This fault response causes immediate locking of the output stage with simultaneous control of the brake output so that an existing brake is applied The fault message is set and the ready message is revoked This status can only be exited by an explicit fault reset This fault response causes a stop at the set stop ramp P136 P146 This fault stop is subject to time monitoring If the drive does not reach the start stop speed within a specified time period the unit goes to the fault state the output stage is inhibited and an existing brake is applied The fault message F34 Ra
136. ystems to ensure protection of equipment and personnel Operating Instructions V3 MOVITRACO B Safety Notes Other applicable documentation 2 5 2 6 2 7 2 8 Other applicable documentation Transport When using the Safe stop function you must observe the following publications MOVITRAC B Safe Disconnection Conditions MOVITRAC B Safe Disconnection Applications These publications are available via Documentation Software CAD on the SEW EURODRIVE homepage Immediately upon receipt inspect the shipment for any damage that may have occurred during transportation Inform the shipping company immediately in the event of damage It may be necessary to preclude startup Observe the climate conditions according to chapter General technical data Extended storage Observe the notes in section Extended storage Installation assembly The units must be installed and cooled according to the regulations and specifications in this documentation Protect the frequency inverters from excessive strain Do not twist any components and do not modify the insulation spaces Do not touch any electronic components or contacts Frequency inverters contain components that can easily be damaged by electrostatic energy and improper handling Electric components must not be mechanically damaged or destroyed The following applications are prohibited unless the unit is explicitly designed for such use Usein
137. z 5 Rated mains current 100 operation Imains AC 2 8 A AC 3 3 A Rated mains current 125 operation Imains 125 AC 3 4 A AC 4 1 A OUTPUT Output voltage Vo 3 x 0 Vmains Recommended motor power 100 operation Prot 0 55 kW 0 74 HP 0 75 kW 1 0 HP Recommended motor power 125 operation Prot 125 0 75 kW 1 0 HP 1 1 kW 1 5 HP Rated output current 100 96 operation IN AC 3 3 A AC 4 2 A Rated output current 125 operation N 125 AC 4 1 A AC 5 3 A Apparent output power 100 operation SN 1 4 kVA 1 7 KVA Apparent output power 125 operation SN 125 1 7 KVA 2 1 kVA Minimum permitted braking resistance value Rew min 270 4 quadrant operation B GENERAL INFORMATION Power loss 100 operation Py 50W 60 W Power loss 125 operation Py 425 60 W 75 W Current limitation 150 ly for at least 60 seconds Terminal cross section tightening torque Terminals 4 mm AWG12 0 5 Nm 4 Ib in Dimensions WxHxD 80 x 185 x 163 5 mm 3 1 x 7 28 x 6 437 in Mass m 1 5 kg 3 3 Ib 1 The unit type MCO7B SO must always be supplied by an external DC 24 V power supply unit Operating Instructions V3 MOVITRACO B Technical Data Technical data of MOVITRAC B 6 0 2 308 5 12 15 284 5 11 20 WI pes 163 5 6 437 149 5 87 al o E t T I iQ e N e 159 5 6 280 273 5 10 77

MOVITRAC® B / Operating Instructions / 2009-05 - SEW

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MOVITRAC&reg; B / Operating Instructions / 2009-05 - SEW

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MOVITRAC® B / Operating Instructions / 2009-05 - SEW