Installation Manual
Contents
1. Fig 13 Fig 14 6 START UP 6 1 Control board connection Before attempting any work on the board connections programming maintenance always turn off power Follow points 10 11 12 13 and14 of the GENERAL SAFETY OBLIGATIONS Following the instructions in Fig 3 route the cables through the raceways and make the necessary electric connections to the selected accessories Always separate power cables from control and safety cables push button receiver photocells etc To avoid any electric noise whatever use separate sheaths 6 1 1 Earthing Connect the earth cables as shown in Fig 16 ref A A 6 D lt E cas gt O _ BS A RES Fig 16 6 1 2 Electronic control unit In the gearmotors the electronic control unit is fitted to an adjustable support Fig 16 ref 1 with transparent lid Fig 16 ref 3 The board programming push buttons Fig 16 ref 4 have been located on the lid This allow the board to be programmed without removing the lid For correct connection of the control unit follow indications the specific instructions 6 2 Positioning the limit switches The operator has a mechanical travel stop with spring lever which commands gate movement to stop when a profiled steel plate secured on the top of the rack activates the spring until the microswitch is tripped The plate support can be fitted to all racks with ma2. E a W 4 H EA O ye E ES c y K jk i EP E 1 24 Vdc 115Vac S 1 3 W 740D 115V 3 PoP max 60W O O og o 115Vac 50 60Hz a PEG 230 Vac 740D 115V A l 740D 230V 4 A For connection of the max 60W 230Vac 50 60Hz entes photocells and safety 740D 230V devices see paragraph CR 4 1 STOP ENCODER PARTIALLY OPEN optional 2 LIMIT SWITCH TOTALLY OPEN NB The capacitor is supplied with the operator Se J 4 1 Connection of photocells and safety devices Before connecting the photocells or other devices we advise you to select the type of operation according to the movement area they have to protect see fig 31 Opening closing safety devices Opening safety devices Edge safety devices closing safety device Opening safety devices they are tripped when an obstacle is de tected only during gate opening movement They cause immediate closure and resumption of opening motion on release see programming in par 5 2 Closing safety devices they are tripped when an obstacle is detected only during gate closing movement They cause re opening either immediate or on release see programming in par 5 2 Opening closing safety devices they are tripped during the gate opening and closing movements They cause stopping and restart motion on release Edge safety devices they are tripped during the gate opening and cl
3. 2 Z JO USdO o SOSISNO uedo O SSSI9SAS sD 1 UO PUD 490 7G udoi6Dpbiod ses NIdO S ADS OSHS ON PS APSIP NITO 409149 ON PS APSIP NITO 409149 ON PSIAPSIP NITO 9849 ON v N3dO Budo yd uo y IO JJ ON p lqosip uonpi do sdols SNIN3dO uoybiedo sdojs uolybiedo sdojs ONISOTD AJOLOIOSUIUW JOS sy s so O 2 N3dO 391A30 Al34VS 3903 0949 ON PaS APSIP NIJO JOSS ON Sul Buluedo JOIUDd OU 104 JOS sSUSdO JO Su suedo asomo ADIAAC A134VS 19 dO SADIAIAG A134VS DNISOTD SISIA3O A134VS ONINAdO g N3dO V N3dO SNIVIS AIVS Ss3isiMd ud3 91807 a c nD 14 User s guide Fig 01 AUTOMATED SYSTEM 740 741 Read the instructions carefully before using the product and keep them for future consultation GENERAL SAFETY RULES If installed and used correctly the 740 741 automated system will ensure a high degree of safety some simple rules regarding behaviour will avoid any accidental trouble e Do not stand near the automated system and do not allow children and other people or things to stand there especially while if is operating e Keep radiocontrols or any other pulse generator well away from children to prevent the automated system from being activated involuntarily e Do not allow children to p
4. Leading the way EC DECLARATION OF CONFORMITY FOR MACHINES DIRECTIVE 98 37 EC Manufacturer FAAC S p A Address Via Benini 1 40069 Zola Predosa BOLOGNA ITALY Declares that 740 741 mod operator with electronic control unit 740D e is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions of Directive 98 37 EC e conforms to the essential safety requirements of the following EEC directives 73 23 EEC and subsequent amendment 93 68 EEC 89 336 EEC and subsequent amendment 92 31 EEC and 93 68 EEC and also declares that it is prohibited to put into service the machinery until the machine in which it will be integrated or of which it will become a component has been identified and declared as conforming to the conditions of Directive 98 37 EC Bologna 01 January 2004 The Managing Director A Bassi WARNINGS FOR THE INSTALLER GENERAL SAFETY OBLIGATIONS ATTENTION To ensure the safety of people it is important that you read all the following instructions Incorrect installation or incorrect use of the product could cause serious harm to people Carefully read the instructions before beginning to install the product Donot leave packing materials plastic polystyrene etc within reach of children as such materials are potential sources of danger Store these instructions for future reference This product was designed and built strictl
5. 10 230 V 50Hz 230 V 50Hz Absorbed power W 350 500 Absorbed current A 1 5 2 2 Capacitor uF 10 12 5 Thrust on pinion daN 45 65 Torque Nm 18 24 Winding thermal protection C 140 140 Leaf max weight Kg 500 900 Type of pinion Z16 Z16 Gate speed m min 12 12 Gate max length m 15 15 Type of limit switch Mechanical Mechanical Clutch Electronic Electronic Use frequency S3 30 S3 40 Operating temperature C 20 55 20 55 Gearmotor weight Kg 10 11 Protection class IP44 IP44 Gearmotor overall dimensions see Fig 02 see Fig 02 2 DIMENSIONS Values are expressed in mm _ NNM SH pe 221 gt Fig 02 3 MAXIMUM USE CURVE The curve makes it possible to establish maximum work time D Percentuale Duty cycle Fr quence Benutzungs Frecuencia qccordino to use frequen Cy F m A d utilisation frequenz de utilizaci n With reference to IEC 34 1 Stan dard the 740 741 gearmotor with ii an S3 duty can operate at a use 80 frequency of 30 40 70 To ensure efficient operation it is M necessary to operate in the work range below the curve Important the curve is obtained at a temperature of 20 C Exposure to the direct sun rays can reduce frequency down to 20 o 1 2 3 4 5 6 7 8 9 10 11 12 Tempo h Time h Temps h Zeit Std Tiempo h Warning The arrow on the foundation pate must always point to the gate
6. 5 4 2 Steel rack to screw Fig 12 1 Manually take the leaf into its closing position 2 Lay the first section of rack level on the pinion and place the soacer between the rack and the gate positioning it at the bottom of the slot 3 Mark the drilling point on the gate Drill a 6 5 mm hole and thread with an M8 male tap Screw the bolt 4 Move the gate manually checking if the rack is resting on the pinion and repeat the operations at point Fig 12 3 5 Position another rack element end to end with the previous one using a section of rack as shown in figure 14 to synchronise the teeth of the two elements 6 Move the gate manually and carry out the securing operations as for the first element thus proceeding until the gate is fully covered Notes on rack installation e Make sure that during the gate travel all the rack elements do not exit the pinion Do not on any account weld the rack elements either to the spacers or to each other e When the rack has been installed to ensure it meshes correctly with the pinion it is advisable to lower the gearmotor position by about 1 5 mm Fig 15 e Manually check if the gate correctly reaches the mechanical limit stops maintaining the pinion and rack coupled and make sure there is no friction during gate travel e Do not use grease or other lubricants between rack and pinion
7. see Figs 05 06 3 After determining the position of the foundation plate make a plinth as shown in Fig 07 and wall the plate providing several sheaths for routing the cables Using a spirit level check if the plate is perfectly level Wait for the cement to set 4 Lay the electric cables for connection to the accessories and power supply as shown in diagram of Fig 03 To facilitate connections to the control unit allow the cables to protrude by at least 50 cm from the hole on the foundation plate Calculation of use frequency Use frequency is the percentage of effective work time opening closing compared to total time of cycle opening closing pau se times Calculation formula Ta Ic F X 100 Ta Ic Tp Ti where Ta opening time Tc closing time Tp pause time Ti time of interval between two complete cycles 4 ELECTRICAL SET UP standard system Values are expressed in mm 0 50 Fig 05 Values are expressed in mm 0 50 Fig 06 230 115V 3x2 5mnY EZ ea E gt 4 V oe GS ee AE o P I AA l Operator with unit gt 2 Photocells 3 Key operated push button 4 Floshing lamp 5 Radio receiver other safety may be required Fig 03 Values are expressed in mm Fig 07 5 INSTALLING THE AUT
8. to about 3 mm Fit the spring turning it clockwise Fig 23 until the stop is reached see Fig 24 Once the spring is back in place ensure the wheel is horizontal A wrong wheel orientation may jeopardise the operation of the limit switches lt k DD N y us A o WS B EQ ANT Fig 21 Fig 23 Fig 24 8 Re lock the system see paraaraph 9 Important Before sending a pulse make sure that the gate cannot be moved manually 9 Command a complete gate cycle to check if the limit switch is tripped correctly Warning To avoid damaging the operator and or interrupting operation of the automated system allow a space of about 20mm from the mechanical travel stops 10 Appropriately adjust the position of the travel stop plates and definitively secure them on the rack 7 TESTING THE AUTOMATED SYSTEM After installing the operator carefully check operating efficiency of all accessories and safety devices connected to il Return the board support to its original position Fit the cover Fig 25 ref 1 tighten the two side screws provided Fig 25 ref 2 and snap fit the side panels Fig 25 ref 3 Apply the danger sticker on the top of the cover Fig 26 Hand the User s Guide to the Customer and explain correct operation and use of the gearmotor indicating the potentially dangerous ar
9. JO Sul suedo asomo SIIA3JO ALAAVS DNISOTD SADIAAG ALJAVS DNINAdO SuisolS g N3dO 6uluedo v NIdO SNIVLS 31V 2 aZ 10 so O O SOSISNOA Pa ADSIP 4 V NIJO 2 uz 10 USdo Oj sOsISASA Pa DSIP 9 V NIJO uolnDiedo sdojs Pa APSIP Y N3dO JOOS ON S3ST nd pelqosID v N3dO uolbiedo sdojs PSIAPSIP q N3dO2 uonipi sdo sdojs p lqosip Y N3dO 1DSJJ ON uoybiedo sdojs UOILOJOdO sdojs ud 21607 6 qp1 ONINAdO uolbiedo sdojs ONISOTD JOOS ON JOOS ON p lqosID v N3dO JOOS ON p lqosID v N3dO JO JJ ON p elqosib g V NadO 109149 ON JOS Sul sesolo PSIQDsIP g NAdO peye ON N3idO JOOS ON J9 1A30 A134VS 3903 OOO ON p lqosID Y NIJO JOOS ON PS APSIP v N3dO JOSS ON JO Su suedo asomo ADIAIG A134VS 19 dO SADIAACG A134VS ONISOTD SADIAACG ALAJAVS ONINAdO G6uisolS gq N3dO 6Buiuedo vy N3dO SNIVLS 31V p lqosipb N3dO 42949 ON 2 aZ JOL so O O S sJ A 2J Buluedo SaSind NIdO SSIAPSIP H SSOJD Jsnuui 4 41 1O JJ ON NadO SSIADSIP 4 USdo 4snu 4 JD JOOS ON PaS APSIP N3dO 09119 ON NMOd 14H SAVMIV SIOALNOO dols O JOO s so O s D A D UOHI SSIOASI Ul L UBLUSAOUW SlHD S 2 D 91607 J DL ando senuyuoo esbpajel UO pub s4207 09449 ON 7 G ydbibolod ses
10. Telephone 01256 318100 Fax 01256 318101 Email salesldfaac co uk CSRMST Website www faac co uk E Your authorised FAAC dealer REG N 085 UNI EN ISO 2001 2000 V5 01 07
11. and time is adjusted in 10 second steps up to a maximum value of 4 1 minutes Attention the set value does not exactly matchthe motor s maximum operating time because the latter is modified according to the performed deceleration spaces ASSISTANCE REQUEST combined with next function If activated at the end of countdown settable with the next function i e Cycle programming it effects 2 sec in addition to the value already set with the PF function of pre flashing at every Open pulse job request Can be useful forsetting scheduled maintenance jobs y Active NO Disabled CYCLE PROGRAMMING For setting countdown of system operation cvcles Settable in thousands from 00 to 9 thousand cycles The displayed value is updated as cycles proceed This function can be used to check use of fhe board or fo exploit the Assistance request GATE STATUS Exitfrom programming data saving and return fo viewing gate status see par 5 1 NB modification of programming parameters comes into effect immediately whereas definitive memory storage occurs only when you exit programming and return to gate status viewing If the equipment is powered down before return to status viewing all modifications will be lost To restore the default settings of the programming disconnect terminal strip Jl press the three buttons F simultaneously and keep them pressed for 5 seconds 6 START UP 6 1 I
12. available accessories CONTROL BOARD 740D 1 WARNINGS Important Before attempting any work on the control board connections maintenance always turn off power Install upstream of the system a differential thermal breaker with adequate tripping threshold Connect the earth cable to the appropriate terminal on the J7 connector of the equipment see fig 30 Always separate power cables from control and safety cables push button receiver photocells etc To avoid any electric noise use separate sheaths or a shielded cable with earthed shield 2 TECHNICAL SPECIFICATIONS Model 740D 115V 740D 230V Motor max load W 1200 1000 Protection fuses 2 see fig 29 Function logics Automatic Stepped automatic Semi automatic Safety devices Semi automatic B Dead man C Stepped semi automatic Mixed B C logic Work time Programmable from 0 to 4 min Pause time Programmable from 0 to 4 min Thrust force Adjustable over 50 levels Terminal board inputs Open partial opening Safety devices at opng safety devices at clsng Stop Edge Power supply Earth On connector inputs Opening and closing limit switches Encoder optional Terminal board outputs Flashing lamp Motor 24 Vdc accessories power supply 24 Vde indicator light Timed output Fail safe Rapid connector 5 pin card connection for Minidec Decoder or RP receivers Programming 3 keys F and disp
13. 1O JJ ON 190949 ON 1O JJ ON Pa APSIP NIJO 1098 ON PS APSIP NIJO su Buluedo 190949 ON 10949 ON JOIUDd sul 104 JOS suedo ADIAIAG AL AVS 31903 JOIAJA A134VS 19 dO S3OIA3qQ A134VS ONISOTD S3OIA3q A134VS NIN3dO g N3dO V NidO SNIVIS 11VO S3SIMd aJa 91007 p e ADL anio CZ uZ JOL so O O SOSISASA JOSS ON 7G ydbibolod ses uvouybledo sdojs ONINIJdO Z aZ 101 USdO O4 SOSISASZ Ajejboipeuu JOS SUL suedo e 29NISOTO Ce AJOLOIDSUWIU JOS ayy s solO 2l N3idO JO Su suedo GQ3SO1O p lqosibo N3dO p lqosib NIJO ID JJ ON OSHS ON 1O JJ ON JOS SUL SESO D amoo SBuluado N3dO S9ADS senuluos espajeaj UO pub s4207 109449 ON usodo 29 UADIBDIOO oes N3dO S ADS uoybiedo O SOSIOADI sD 1 UO PUD SADO 1O JJ ON sdolls p lqosib N3dO p lqosib N3dO o lqosip p lqosip v N3dO Budo bd uo JN CL saul esnod spooJje G 1940 SOSO O sspajal UO N3dO S JOY s so O espajeal UD 1909 49 ON Z aZ 10 SSOJO O SOESISASYA z 9 udoi6Dpbiobd ses Ajejpoipewull JOS sy s so O 2 2QNINIdO Z aZ 101 USdO O4 s sl A 2 AjejboIipeuuu JOS SUL suedo e 29NISOTMD Ce je oipeuu JOS SU sesoJo ey 3ISNVdA UO NIdO SUI esnpd JOO y SOSO O pub Jo Su suedo sul osnod PSIAPSIP NITO 109 19 ON pelqosIp NAO Jopo seso o PUD ewy BUIUedO SBS ON PARSON O
14. 32 NB If no closing safety devices are connected jumper connect terminals CL and TX FSW fig 33 STOP STOP contact terminal 5 any device e g a push button which by opening a contact is able to stop gate movement Toinstallseveral STOP devices connect the N C contacts in series NB If STOP devices are not connected jumper connect the STOP and terminals EDGE EDGE safety device contact terminal 6 The purpose of the edge safety device is to protect the leaf movement area during opening closing against fixed obstacles pillars walls etc In all logics during opening and closing the safety devices reverse gate leaf movement for 2 seconds If the safety devices operate again during the 2 seconds reversing time they STOP movement without any reversing If the Edge safety devices are engaged while the gate is closed or open they prevent the leaves movement Toinstallseveralsafety devices connect the N C contacts in series fig 32 NB If edge safety devices are not connected jumper connect the EDGE and inputs fig 33 Negative for power supply to accessories terminals 7 and 8 24 Vdc Positive for power supply to accessories terminals 9 and 10 Important Accessories max load is 900 mA To calculate absorption values refer to the instructions for individual accessories TX FSW Negative for power supply to photocell transmitters terminal 11 If you use this terminal for
15. ATION You can select gate deceleration before the opening and closing limit switches have been tripped Time can be adjusted from O O to 9 9 in 0 04 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision 00 Deceleration disabled froom0 1 109 9 Deceleration enabled 00 Post limit switch DECELERATION You can select gate deceleration after the opening and closing limift swifches have been tripped Time can be adjusted fromO 0 10 20 in 0 02 second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater deceleration precision 00 Deceleration disabled fomQ 1 to2 0 Deceleration enabled 05 PARTIAL OPENING You can adjust the width of partial leaf opening Time can be adjusted from 01 toe 0 in second steps If an encoder is used the adjustment is not determined by time but by motor revs thus obtaining greater partial opening precision Forexample with pinion Z20 partial opening can vary from about 60 cm to 4m 05 Function Default WORK TIME time out We advise you to set a value of 5 to 10 seconds over the time taken by the gate to travel from the closing limit switch to the opening limit switeh and vice versa Adjustable fromO to 5 9 sec in one second steps Subsequently display changes to minutes and tens of seconds separated by a point
16. Display Defoull CLOSING PHOTOCELLS LOGIC Select the tripping mode of the closing photocells They operate forthe closing movementonly they stop movement and reverse if when they are released or they reverse if immediately Y Reverse on release no Reverse immediately to opening OPENING PHOTOCELLS LOGIC Select the tripping mode of the opening photocells They operate for the opening movement only they stop the movement and restart if when they are released or they reverse il immediately Y Reverse immediately to closing no Restart movement on release 11 ENCODER If the encoder is used you may select its presence If the encoder is present and enabled decelerations and partial opening are controlled by the encoder see relevant paragraphs The encoder operates as an anti crushing device If fhe gate strikes an obstacle during opening or closing the encoder immediately reverses gate leaf movement for 2 seconds If the encoder operates again during the 2 seconds reversing time it stops movement STOP without commanding any reversing If no sensor is supplied the parameter must be sef on OQ If there is the encoder adjust the sensitivity of the anti crushing system by varying the parameter befween 0 maximum sensitivity ana 9 9 minimum sensitivity from 09 9 Encoder active and sensitivity adjustment Encoder disabled Display Defouli 00 Pre limit switch DECELER
17. Insert the key provided and turn it clockwise as shown in Fig 01 ref 1 and 2 2 Turn the release system clockwise until the mechanical stop is reached Fig 01 ref 3 3 Open and close the gate manually RESTORING NORMAL OPERATION Warning Cut power to the system to prevent an involuntary pulse from activating the gate during the manoeuvre for restoring normal operation To restore normal operation proceed as follows 1 Turn the release system anti clockwise until its stop is reached Fig 02 ref 1 2 Turn the key anti clockwise and remove it from the lock Fig 02 ref 2 and 3 3 Move the gate until the release system meshes corresponds to gate locking 4 Power up the system MAINTENANCE To ensure trouble free operation and a constant safety level an overall check of the system should be carried out every 6 months A form for recording routine maintenance operations is enclosed REPAIRS For any repairs contact the authorised Repair Centres AVAILABLE ACCESSORIES Refer to catalogue for available accessories 16 The descriptions and illustrations contained in this manual are not binding FAAC reserve the right whilst leaving the main features of the main equipment unaltered to undertake any modifications it holds necessary for either technical or commercial reasons at any time and without revising the present publication FAAC UK Limited 6 Hamilton Close Houndmills Estate Basingstoke RG21 6YT
18. J ON sdojs JOOS ON JOOS ON ONINAdO JOOS ON udo ol sosiane ONISOTD JOOS ON p elqosip Y N3dO JOSS ON p lqosID v N3dO p elqosip Y N3dO OSHS ON JOOS ON Palqosip g N3dO 109149 ON JO SUL sesolo JOOS ON N3dO 391A30 Al34VS 3903 JOOS ON JOOS ON JOOS ON p lqosID v N3dO JOOS ON JO Su suedo G3SO1O ADIAAC A134VS 1O dO S3OIA3q A134VS NISOTO S3ST d SADIAAG A134VS NIN3dO GuisolS gq N3dO Buluado v NidO SNIVIS AIVS p lqosip 9 V N3dO CZ aZ 10 so O O SOSISNASQ 9949 ON p lqosip Y NITO JOSS ON p lqosIiD v N3dO 109149 ON p elqosp 9 v NIJO josue ON JOS SUL sesolo STOULNOD NNA OL GIOH SNISOT9 3STNMd ONINAdO JO Su suedo D d 916017 u DL a3ix901 p lqosip 9 V NIJO CZ Z 10 USdO Oj sosISASA p lqosip 9 V NIJO uolbiedo Sdojs p lqosip Y NIJO JOOS ON PSIAPSIP V NIJO uolbiedo Sdojs uolbledo PS APSIP q N3dO2 uoybiedo sdojs Y N3dO S ADS OSHS ON sdojs 099 ON JOOS ON ONINAdO 999 ON usdo ol sesiane ONISOTD 099 ON JOOS ON PSIAPSIP Y NIJO p lqosip Y NITO JOSS ON 099 ON p lqosip q N3dO 42949 ON JOS SUL sesolo JOOS ON N3idO ADIAAG Al34VS 3903 JOOS ON ADIAAG ALAAVS 19 dO JOOS ON JOOS ON PS APSIP Y NIdO JOOS ON
19. LIDd OU 104 JOS suedo 391A30 Al34VS 3903 3O9IA3d A134VS 1O dO S3OIA3qQ A134VS NISO1O S3OIA3qQ A134VS NIN3dO g N3dO V NidO SNIVILS 11VO S3SIMd aSa 91607 9 ADL q3SO1O p lqosib N3dO 1D8JJe ON PS APSIP NIJO esina pug eu 0 suedo 199149 ON 1909149 ON pebBoBue s oIA p A jejos HUISO JD ULIM JOS SUL seso amo SBuluado senuluoo esbejaj UO pub S4207 Z uedo NIJO senos uOybiedo i 10 USO O4 SOSISNSY O SOSIOAS SSO0S S UO PUD SADO ss 10949 ON sdojs CZ aZ 103 SSOJO O SOSISASA 10949 ON 7 G ydoodd Ses uoljoiedo sdojs ONINIJdO SjOIpsuu JOS SY suedo 2l ONISO1TD Pa APSIP NAdO Pa APSIP NIJO PS APSIP NIJO p lqosip v N3dO Budo pd uo JD saul snod spool saul asnod soboJje uui esnod speooJje 190949 ON Ce uonpiedo sdas ASNWd UO N3dO SUI esnpd JOO y s so pub Jo Su suedo saul snoq PSIAPSIP NITO 109 18 ON p IdDSID N3dO2 JOO sesojo pub ewy BUIUedO pee ON AAN OLIDd sul 104 JOS suedo 3I91A30 A134VS 31903 391A30 A134VS 19 dO SISDIA30 A134VS ONISOTD S3O9IA3q A134VS ONINAdO g N3dO V N3dO SNIVLS ALVS sas1nd dV 9160 q qp1 qdisolD PS APSIP N3dO P9 IDSIP NITO 199119 ON 1909119 ON 1oaJJo ON jos SUL SOSOJD G3DISO1 SBuluado senuluos sp 1 UO pub syo O SOSIOADI sr UO PUD s1907 L EIERE k p lqosib N3dO p lqos
20. NPUTS CHECK The table below shows the status of the LEDs in relation to to the status of the inputs Note the following Lep uGHTED Closed contact LED OFF open contact Check the status of the LEDs as per Table Operation of the signalling status LEDs ms em ROS FCA FCC FSW OP Safety devices disengaged safety devices engaged FSW CL Safety devices disengaged safety devices engaged STOP Command activated EDGE Safety devices disengaged safety devices engaged NB e The status of the LEDs while the gate is closed at rest are shown in bold 7 FINAL OPERATIONS At end of programming run a few complete cycles to check if the automated system and the accessories connected to il are operating correctly giving special attention to safety devices operator thrust force adjustment and to the anti crushing device Encoder sensor optional Hand over the User s guide page in the operator instructions to the customer and describe how the system works as well as the operator release and locking operations indicated in the said guide 12 PS APSIP NIJO ID JJ ON PaS APSIP NIJO e esind pug eu o suedo JO JJ ON 199149 ON pebBbBues s olA p l JOoS BuIsolO ULIM JOS SUL sesolo SBuluado senuluos sp 1 UO pub s4207 usado 29 UADIBDIDA ees NIdO S ADS uoybiedo O SOSIOASI sD uo PUD SADO 1O JJ ON sdois p lqosib N3dO p lqosib N3dO Pa APSIP v N3dO Budo ud uo J
21. OMATED SYSTEM 5 1 Preliminary checks To ensure safety and efficiency of the automated system make sure the following requirements are observed before installing the system e The gate structure must be suitable for automation The following are necessary in particular wheel diameter must be in proportion to the weight of the gate an upper track must be provided plus mechanical travel stops to prevent the gate derailing e The grouna Must guarantee a perfect stability of the foundation plinth e There must be no pipes or electric cables in the plinth excavation area e If the gearmotor is located in the vehicle transit or manoeuvre area adequate means of protection should be provided against accidental impact e Check if an efficient earthing is available for connection to the gearmotor Values are expressed in mm 5 2 Masonry for foundation plate l Assemble the foundation plate as shown in figure 04 2 In order to ensure that the pinion and rack engage correctly the foundation plate must be positioned as shown in Fig 05 right closing or Fig 06 left closing Fig 04 5 3 Mechanical installation 1 Remove the cover Fig 08 ref 1 2 Position the operator on the foundation plate using the supplied washers and nuts as shown in Fig 09 During this 1 operation route the cables ye through the appropriate openings in the motor body See Fig 01 ref 9 If necessary the two holes can be
22. connecting the negative for supplying power to the photocell transmitters you may if necessary also use the FAIL SAFE function see advanced programming in par 5 2 If this function is enabled the equipment checks operation of the photocells before every opening or closing cycle Power supply to indicator light timed exit electric lock traffic lights terminal 12 Connect any 24 Vdc 3 W max indicator light timed exit command device for electric lock or traffic lights between this terminal and the 24V see advanced programming in par 5 2 To avoid geopardising correct operation of the system do not exceed the indicated power 4 5 Connector J2 Rapid connection to Minidec Decoder and RP This is used for rapid connection of Minidec Decoder and RP receivers see fig 43 44 45 Connect the accessory with the components side facing the inside of the board Insert and remove after cutting power SW DECODER MINIDEC DO O D i 9 4 6 ConnectorJ6 Limit switches rapid connection fig 30 This input is intended for rapid connection of the opening and closing limit switches designed to stop the leaf or for start of decelerations or for braking see advanced programming in Par 5 2 In gearmotors with a built in control unit this connection is pre wired as standard fig 30 For leaf opening direction see advanced programming in Par 5 2 4 7 Connector J3 Encoder rapid conne
23. ction fig 30 This input is designed for rapid connection of the Encoder optional To fit the encoder on the motor refer to the relevant instructions The presence of the encoder issignalled when the gearmotor is running by the flashing of the Encoder LED on the board When the encoder is used the control unit knows the exact position of the gate while it is moving The encoder controls the adjustments of some of the control unit s functions in a different way partial opening or deceleration see advanced programming in Par 5 2 and as an anti crushing device If the gate strikes an obstacle during opening or closing the encoder immediately reverses the gate leaf for 2 seconds If the encoder operates again during the 2 seconds reversing time it STOPS movement without commanding any reversing 5 PROGRAMMING To program operation of the automated system you have to access the PROGRAMMING mode Programming is split into two parts BASIC and ADVANCED 5 1 BASIC PROGRAMMING To access BASIC PROGRAMMING press key F eifyou press it and hold it down the display shows the name of the first function eif you release the key the display shows the value of the function that can be modified with keys and eif you press F again and hold it down the display shows the name of the next function etc ewhen you reach the last function press F to exit the program and the display resumes showing the gate status The foll
24. eas of the automated system Fig 25 Fig 26 8 MANUAL OPERATION Warning Cut power to the system to prevent an involuntary pulse from activating the gate during the release manoeuvre To release the operator proceed as follows 1 Insert the key provided and turn it clockwise as shown in Fig 27 ref 1 and 2 2 Turn the release system clockwise until the mechanical stop is reached Fig 27 ref 3 3 Open and close the gate manually Fig 27 9 RESTORING NORMAL OPERATION Warning Cut power to the system to prevent an involuntary pulse from activating the gate during the manoeuvre for restor ing normal operation To restore normal operation proceed as follows 1 Turn the release system anti clockwise until its stop is reached Fig 28 ref 1 2 Turn the key anti clockwise and remove it from the lock Fig 28 ref 2 and 3 3 Move the gate until the release system meshes Corresponds to gate locking 4 Power up the system 10 SPECIAL APPLICATIONS There are no special applications 11 MAINTENANCE Check the operational efficiency of the system at least once every 6 months especially as regards the efficiency of the safety and release devices including operator thrust force 12 REPAIRS For any repairs contact the authorised Repair Centres 13 AVAILABLE ACCESSORIES Refer to the catalogue for
25. ent NO Disabled o P Only before opening C C Only before closing OC Before every movement 10 INDICATOR LIGHT ItO O sselectea the output functions as a standard indicator light lighted at opening and pause flashing at closing and off when gate closed Courtesy light Different figures correspond to timed activation of the output which can be used by a relay to power a courtesy lamp Time can be adjusted from 1 059 sec in 1 secondsteps andfrom 1 Qto4 1 min in 10 second steps Electric lock command and traffic lights functions If you press key from the 00 setting the command forthek 1 closing electric lock is activated If you press again the command for the E2 closing and opening electric lock is set if you press the key again you can set the traffic lights functions E 3 ana E 4 Standard indicator light fromO 1 104 1 Timed output E 1 electric lock command before opening movement E 2 electric lock command before opening and closing movements traffic lights function the output is active in open and open on pause status and is disabled 3 seconds before the closing manoeuvre starts Note there is 3seconds of pre flashing before the closing manoeuvre E 4 traffic lights function the output is active only in closed status Attention do not exceed the oufput s maximum load 24Vdc 3W If necessary use a relay and a power supply source outside the equipment
26. g photocells Connection of a pair of closing photocells and a pair of opening closing photocells Connection of two N O contacts in parallel e g Open A Open B 4 2 J7 Terminal board Power supply fig 30 POWER SUPPLY terminals PE N L PE Earth connection N Power supply Neutral gt L Power supply Line NB For correct operation fhe board must be connected to the earth conductor in the system Install an adequate differential thermal breaker upstream of the system 4 3 J Terminal board Motors and flashing lamp fig 30 MOTOR terminals 13 14 15 Motor connection In gearmotors with a built in control unit this connection is pre wired standard For leaf opening direction see basic programming in par 5 1 LAMP terminals 16 17 Flashing lamp output 4 4 JI Terminal board Accessories fig 30 OPEN A Total Opening command terminal 1 any pulse generator push button detector etc which by closing a contact commands total opening and or closing of the gate leaf To install several total opening pulse generators connect the N O contacts in parallel see fig 42 OPEN B Partial opening or Closing command terminal 2 any pulse generator push button detector etc which by closing a contact commands partial opening and or closing of the gate leaf Inthe B C and B C logics it always commands gate closure To install several partial opening pulse generato
27. ib N3dO g 1 eu esnod sobojey p lqosip v N3dO Budo bd uo JD CL saul esnod speoboJje CL saul esnod spooJje 1909 19 ON Z aZ 10 SSOJO O SOSISAS OSHS ON 7G udoi6opiod Ses CL OSHS ON SNIN3dO Z ud 104 u dO ol SOSIOASA CL Al 1DID uuuu jos SUL suedo SNISOTO 9d uull esnod spool 3ISNVd UO N3dO CL sui esnod PSIAPSIP NITO 109 18 ON peiqbsip NAO JOLO seso o PUD ewy BUIUedO JOSS ON 9949 ON DUDA Sul JOY JD SUSO CL saul esnpd Jeo yl s so O pub Jo sy suedo aso JO1A30 ALAAVS 3903 3OIA3G A134VS 19 dO S3OIA3dq A134VS ONISOTD SIDIAJA A134VS NIN3dO g N3dO V N3IdO SNIVIS 31V s3iSIMd V 21607 D ADL 13 pPalquosip 9 v N3dO 2 aZ JOL SSOJO O SOSISNO JOOS ON SLOYODOIG Ul sindul s nd AIIOD JOULO UO so gN Buluado JOJO sasnbo ssind v NIJO Ud ajy9 o Buluedo prod sy Buung e p lqosip Y N3dO JOSS ON PS9 APSIP v N3dO JO JJ ON UOLLOJOCO sdols AJOLOIOSUULU 4 Bus HO SOUDDES Z Uly im SIROOO s nd mau D y Z VOOUN awl PUDLULUOS SU AG pajapsip un snod au sBuajoJld y D uIDJuiIDui J L p lqosip q v N3dO 109149 ON JOS Su sesolo JO Su suedo G311OO1 palquosip 9 vV NIdO 2 Z 10 USdO ol SOSISND Pa DSIP 9 V NIJO uolbiedo sdojs JOOS ON PSIAPSIP V NIJO uolbiedo sdojs uoybiedo PSIAPSIP q N3dO uolbiedo sdojs Y N3dO S ADS JO J
28. joined using a hammer to obtain a wider space 3 Adjust the height of the gearmotor and the distance from the gate referring to dimensions in Fig 10 Attention This operation is necessary to ensure the rack is correctly secured and to enable any new adjustments 4 Secure the gearmotor to the plate tightening the nuts 5 Prepare the operator for manual operation as described in paragraph 8 Fig 09 Values are expressed in mm 90 210 aw Ns 1 5 GNI SZ Fig 15 Fig 10 5 4 Assembling the rack 5 4 1 Steel rack to weld Fig 11 1 Fit the three threaded pawls on the rack element positioning them at the bottom of the slot In this way the slot play will enable any future adjustments to be made 2 Manually take the leaf into its closing position 3 Lay the first section of rack level on the pinion and weld the threaded pawl on the gate as shown in Fig 13 4 Move the gate manually checking if the rack is resting on the pinion and weld the second and third pawl 5 Position another rack element end A Re Fig 11 to end with the previous one using a section of rack as shown in Fig 14 to synchronise the teeth of the two elements Move the gate manually and weld the three threaded pawls thus proceeding until the gate is fully covered
29. lay basic or advanced mode Basic mode programmable functions Function logic Pause time Thrust Force Gate direction Advanced mode programmable functions Torque at initial thrust Braking Fall safe Pre flashing Indicator light Timed output Electric lock or traffic lights command Opening and closing safety devices logic Encoder Anti crushing sensitivity Decelerations Partial opening time Work time Assistance request Cycle counter 4 ELECTRIC CONNECTIONS 3 LAYOUT AND COMPONENTS fre so PO L h F 00 Oe O Z RADIO J2 FCA O OPEN FSW 3 STOPO B OP 3 Oo a Y O Fee o oN ee A s O C Fig 7 DL SIGNALLING AND PROGRAMMING DISPLAY h Led INPUTS STATUS CONTROL LED Jl LOW VOLTAGE TERMINAL BOARD J2 CONNECTOR FOR DECODER MINIDEC RP RECEIVER J3 ENCODER CONNECTOR JS LIMIT SWITCH CONNECTOR J6 MOTORS AND FLASHING LAMP CONNECTION TERMINAL BOARD J7 POWER SUPPLY TERMINAL BOARD 115Vac 740D 115V 230Vac 740D 230V FI MOTORS AND TRANSF PRIMARY FUSE 740D 115V F10A 740D 230V F 5A F2 LOW VOLTAGE AND ACCESSORIES FUSE T 800mA F F PROGRAMMING PUSH BUTTON PROGRAMMING PUSH BUTTON PROGRAMMING PUSH BUTION e A lt gt Sy gt 2 5 3 S 0 7 i amp 2 W J5 J3 lt a 1 xX z 8 a EL Z y UN Ny Sy A A PF SA OO PARAS RITO ENCODER ACCESSORIES MOTOR LAMP MAIN A
30. lay with the automated system e Do not willingly obstruct gate movement e Prevent any branches or shrubs from interfering with gate movement e Keep light signalling systems efficient and clearly visible e Do not attempt to activate the gate by hand unless you have released it e In the event of malfunctions release the gate to allow access and wait for qualified technical personnel to do the necessary work e After enabling manual operation switch off the power supply to the system before restoring normal operation e Do not make any alterations to the components of the automated system e Do not attempt any kind of repair of direct action whatsoever and contact qualified personnel only e Call in qualified personnel at least every months to check the efficiency of the automated system safety devices and earth connection DESCRIPTION The 740 741 automated system is ideal for controlling vehicle access areas of medium transit frequency The 740 741 automated system for sliding gates is an electro mechanical operator transmitting motion to the sliding gate via a rack pinion or chain appropriately coupled to the gate Operation of the sliding gate is controlled by an electronic control unit housed inside the operator or in a hermetically sealed outdoor enclosure When with the gate closed the unit receives an opening command by radiocontrol or from another suitable device it activates the motor until the opening position is
31. or direct action whatever and contact qualified personnel only Maintenance check at least every 6 months the efficiency of the system particularly the efficiency of the safety devices including where foreseen the operator thrust force and of the release devices Anything not expressly specified in these instructions is not permitted AUTOMATED SYSTEM 740 741 These instructions apply to the following models A convenient manual release with customised key makes it possible FAAC 740 741 to move the gate in the event of a power failure or malfunction of The 740 741 gearmotor is an electro mechanical operator designed the operator for moving sliding gates The non reversing reduction system ensures the gate is mechanically locked when the gearmotor is not operating therefore it is not necessary to install any electric lock The 740 741 gearmotor was designed and built for controlling vehicle access AVOID ANY OTHER USE WHATEVER 1 Motor lid 2 Electronic control unit 3 Release device 4 Gearmotor body 5 Foundation plate 6 Pinion 7 Limit switch 8 Motor cover 9 Cable holes 10 Capacitor 11 Protective side panels Fig 01 MODEL 740 741 Power supply 6
32. osing movements They cause immediate reversal of motion and stopping after two seconds Encoder it is tripped if there is an obstacle during gate opening and closing movements It causes immediate reversal of motion and stop ping after two seconds optional N B If two or more safety devices have the same function opening closing opening and closing edge the contacts must be connected to each other in series fig 32 N C contacts must be used Connection of two N C contacts in series e g Photocells Stop Edge etc o e es Oo_y Fig 32 N B If safety devices are not used jumper connect the terminals as shown in fig 33 Connection of no safety device gt Soa 1 3 4 5 6 7 8 9 10 11 12 The most common photocell and safety device lay outs are shown below from fig 34 to fig 41 Connection of a closing safety device and an opening safety device gt a 0 a Pa aaa a ae ee a es ae as 1 3 4 5 6 7 8 9 10 11 12 Connection of an edge safety device o og 32 1 3 45 6 7 8 9 10 11 12 ir Connection of a pair of opening photocells a pair of closing photocell and an edge safety device gt A O E 0 3 4 5 A z 0 A 6 7 8 9 10 11 12 Connection of two pairs of closing photocells and two edge safety devices Connection of a pair of closing photocells a pair of opening photocells and a pair of opening closin
33. owing table shows the sequence of functions accessible in BASIC PROGRAMMING Default BASIC PROGRAMMING Function FUNCTION LOGICS see table of logics A Automatic AP Stepped automatic O Safety Automatic E Semi automatic E P Stepped Semi automatic Dead man D B Semi automatic b C Mixed Log B opening C closing PAUSE TIME This has effect only if the automatic logic was selected Adjustable from to 5 0 sec in one second steps Subsequently display changes to minutes and tens of seconds separated by a point and time is adjusted in 10 second steps up to the maximum value of4 1 minutes E g if the display shows 2 5 pause time is 2 min and 50 sec FORCE Adjusts Motor thrust 1 minimum force 5 0 maximum force OPENING DIRECTION Indicates the gate opening movement and makes it possible not to change the motor and limit switches connections on the terminal board Right hand opening movement E Left hand opening movement STATUS OF AUTOMATED SYSTEM Exif from programming save data and return to gate status viewing 00 Closed 01 Now opening 02 AfF SIOP 03 Open 04 Pause 05 FAIL SAFE tripped 06 Now closing 07 Now reversing 08 Phofocells tripped 5 2 ADVANCED PROGRAMMING To access ADVANCED PROGRAMMING press key F and as you hold it down press key eif you release key the display indicates the name of the first f
34. reached If automatic operation was set the gate re closes automatically after the selected pause time has elapsed If the semi automatic operation was set a second pulse must be sent to close the gate again An opening pulse during re closing always causes movement to be reversed A stop pulse if provided always stops movement The light signalling indicates that the gate is currently moving For details on sliding gate behaviour in different function logics consult the installation technician The automated systems include obstacle detection and or safety devices photocells edges that prevent the gate from closing when 15 there is an obstacle in the area they protect The system ensures mechanical locking when the motor is not operating and therefore it is not necessary to install any lock Manual opening is therefore only possible by using the release system The gearmotor does not have a mechanical clutch and therefore it is coupled to a unit with an electronic clutch offering the necessary anti crushing safety if the system is completed with the necessary safety devices A convenient manual release with customised key makes it possible to move the gate in the event of a power failure or malfunction MANUAL OPERATION Warning Cut power to the system to prevent an involuntary pulse from activating the gate during the release manoeuvre To release the operator proceed as follows 1
35. rs connect the N O contacts in parallel see fig 42 FSW OP Opening safety devices contact terminal 3 The purpose of the opening safety devices is to protect the leaf movement area during opening During opening in the A AP S E EP logics the safety devices reverse the movement of the gate leaves or stop and restart the movement when they are released see advanced programming in Par 5 2 During the opening cycle in logics B C and B C they interrupt movement They never operate during the closing cycle If the Opening safety devices are engaged when the gate is closed they prevent the leaf opening movement Toinstallseveralsafety devices connect the N C contacts in series fig 32 NB If no opening safety devices are connected jumper connect inputs OP and TX FSW fig 33 FSW CL Closing safety devices contact terminal 4 The purpose of the closing safety devices is to protect the leaf movement area during closing During closing in the A AP S E EP logics the safety devices reverse the movement of the gate leaves or stop and reverse the movement when they are released see advanced programming in Por5 2 During the closing cycle in logics B C and B C they interrupt movement They never operate during the opening cycle If the Closing safety devices are engaged when the gate is open they prevent the leaf closing movement Toinstallseveralsafety devices connect the N C contacts in series fig
36. that the earthing system is perfectly constructed and connect metal parts of the means of the closure toit The automated system is supplied with an intrinsic anti crushing safety device consisting of a torque control Nevertheless its tripping threshold must be checked as specified in the Standards indicated at point 10 The safety devices EN 12978 standard protect any danger areas against mechanical movement Risks such as crushing dragging and shearing Use of at least one indicator light e g FAACLIGHT is recommended for every system as well as a warning sign adequately secured to the frame structure in addition to the devices mentioned at point 16 FAAC declines all liability as concerns safety and efficient operation of the automated system if system components not produced by FAAC are used For maintenance strictly use original parts by FAAC Do not in any way modify the components of the automated system The installer shall supply all information concerning manual operation of the system in case of an emergency and shall hand over to the user the warnings handbook supplied with the product Do not allow children or adults to stay near the product while it is operating Keep remote controls or other pulse generators away from children to prevent the automated system from being activated involuntarily Transit is permitted only when the automated system is idle The user must not attempt any kind of repair
37. unction eif you release key F too the display shows the value of the function that can be modified with keys and eif you press key F and hold it down the display shows the name of the next function andif you release it the value that can be modified with keys and is shown ewhen you reach the last function press F to exit the program and the display resumes showing the gate status The following table shows the sequence of functions accessible in ADVANCED PROGRAMMING ADVANCED PROGRAMMING F Display Function Default MAXIMUM TORQUE AT INITIAL THRUST The motor operate at maximum torque ignoring the torque setting at start of movement Useful for heavy leaves Y Active N O Disabled _ FINAL BRAKING When the gate engages the opening or closing limit switch a braking stroke can be selected to ensure the leaf is stopped immediately If decelerations are selected braking starts when they finish At value braking is disabled Time can be adjusted from 01 to2 0 in 0 01 second steps 0 0 Braking disabled from 1 to 2 O Timed braking FAIL SAFE If this function is activated it enables a function test of the photocells before any gate movement If the test fails photocells not serviceable signalled by value on the display the gate does not start moving Y Active NO Disabled PRE FLASHING 5 s Activates the flashing lamp for 5 seconds before start of movem
38. x width of 13 mm Procedure for correct positioning of the two So Fig 17 travel stop plates supplied 1 Fit and secure the 2 profiled steel plates on the 2 U supports using the supplied nuts and washers as shown in figure 17 2 Prepare the operator for manual operation as described in paragraph 8 3 Power up the system 4 Securing the opening limit switch manually take the gate to opening position leaving 20 mm from the mechanical travel stop 5 Allow the plate to slide over the rack in opening direction Fig 18 As soon as the opening limit switch LED on the control board goes off take the plate forward by about 20 30 mm and secure it provisionally on the rack using the supplied screws 6 Repeat the operations at points 4 and 5 for the closing limit switch Fig 19 Fig 18 Fig 19 FP amp 24 O gt o E ee m E DEA e Fig 20 Important a The plate must activate the limit switch on the profiled part as shown in figure 20 b Ifthe wheel and the travel stop plate are too close if may be necessary to shorten the limit switch spring by a couple of turns Procedure for shortening the spring To remove the spring turn if anticlockwise This operation requires some force Shorten the spring as shown in Fig 22 two turns correspond
39. y for the use indicated in this documentation Any other use not expressly indicated here could compromise the good condition operation of the product and or be a source of danger FAAC declines all liability caused by improper use or use other than that for which the automated system was intended Do not install The equipment in an explosive atmosphere the presence of inflammable gas or fumes is a serious danger to safety The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorised or for any deformation that may occur during use The installation must conform to Standards EN 12453 and EN 12445 For non EU countries to obtain an adequate level of safety the Standards mentioned above must be observed in addition to national legal regulations Before attempting any job on the system cut out electrical power The mains power supply of the automated system must be fitted with an all pole switch with contact opening distance of 3mm or greater Use of a 6A thermal breaker with all pole circuit break is recommended Make sure that a differential switch with threshold of 0 03 Ais fitted upstream ofthesystem 14 15 Make sure
Download Pdf Manuals
Related Search