Nemesis-TCS 'Traction Control System Installation manual 749_999
Contents
1. Tl m SPD R WwW 4 B fam ME J 2 o Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman WIRING IMPORTANT Do not connect any of the 3 TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored CAN and Power Wiring e Locate the wiring loom with yellow identification CSW 1297 e Locate the 4 way connector with the blue band on the new TCS wiring loom route it from left to right under the back of the airbox and connect it to connector 3 of the TC Module Now route this wiring up the left side of the bike e On the bike locate the 3 way plug used for the lap timer just to the right of the headstock and connect it to connector C with the red b2. Traction Control Module TCM Bobbin Dia 10x15 M5 x12mm CSP1012 TCS carbon mounting plate CSD1291 Mounting spacers and screws x 3 in kit CSD1292 M5 Serrated FlangeNut CSP1017 Wiring Part No Checked Qty Coil wiring CSW 1294 Inputs wiring CSW1295 Throttle link adaptor CSW 1296 CAN and power wiring CSW 1297 Display module components Part No Checked Qty TC Pod CS1258 M6 x 40 S S cap head screw black CSP1025 SF handlebar adaptor CS1249 M3 x 8 button head black CSP1018 Miscelaneous components Part No Checked Cable ties 200mm x 4mm CSP1021 Printed TCS over view manual Printed TCS 749 999 AA manual Nemesis TCS stickers CSP1022 Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman IMPORTANT To be read by ALL installers and owners Diagnostic light The Nemesis TCS directly controls the ignition coils on your bike If you have a standard re flashed or DP ECU on your bike the internal diagnostics will think there is a problem with the coils and activate the diagnostic light on your dashboard There is no way to avoid this Terms of use The presence of the Nemesis TCS does not take away the responsibility of the rider to operate the bike correctly within their own abilities the track conditions
3. Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman WIRING IMPORTANT Do not connect any of the 3 TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored Inputs wiring Locate the wiring loom with yellow identification CSW1299 e Disconnect the 8 way round plug from the back of the airbox and reconnect it to G e Connect H to the airbox You have now formed a bridge with a single wire F exiting which is the throttle signal wire e Route the wiring loom under the back of the airbox from left to right then connect the 8 way connector with the blue banding to connector 2 of the TC Module e Connect E to F Throttle signal wires e Disconnect the loom wiring from the rear speed sensor and use C and D to bridge the gap as shown below this feeds the rear speed signal into the TC module e Bis the input for quick shifter refer to system manual for connection pinouts e Route the front speed wire A along the left side of the bike and connect to the sensor A 160
4. and the laws of physics The system is designed to achieve greater on track performance by the use of power modulation during wheel slip events but in no way should it be considered possible for the system to recover from every conceivable loss of grip The onus for safety always rests with the rider to stay within his or her own abilities and to ensure that the on bike equipment is programmed setup correctly and an appropriate TC level selected for the skill of the rider the bike and the track conditions This equipment is intended for racing or track day performance use only and where exhaust emission controls are not applicable By installing and using the Nemesis TCS you automatically indemnify Competition Systems Ltd our suppliers and our authorised dealers from all first party or third party loss or damages Normal components warranty is not affected Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749_999 AA Manual v03 18 02 11 Author Mick Boasman TC Module Mounting Remove the horn and mounting bracket Fit the rubber mounts to the carbon cover using the 3 x M5 holes Fit the carbon plate to the right hand horizontal belt cover using the longer screws and spacers provided in the kit Fit the TC Module to the rubber mounts either with the carbon fac
5. AA Manual v03 18 02 11 Author Mick Boasman WIRING IMPORTANT Do not connect any of the three TCS connectors directly to any standard bike loom connectors even if they fit These 3 connectors must only be linked to the blue banded connectors of the wiring we supply Damage to the equipment or bike components may occur if this rule is ignored Coil Wiring Locate the wiring loom with yellow identification CSW1294 Connect the 6 way connector with the blue banding to connector 1 of the TC Module and route the wire under the back of the airbox to the far side of the bike where it can be connected to the vertical cylinder The Horizontal cylinder connector is located just above the TC module Disconnect the loom wiring from the horizontal coil and use the CSW 1294 wiring loom to bridge the gap as shown below Disconnect the loom wiring from the vertical coil and use the CSW 1294 wiring loom to bridge the gap as shown below Should it ever be necessary to isolate all TCS functions and return the bike to normal operation simply remove these links and re connect the coils back to their original loom connections i Horizontal coil wiring from bike E TE E of e 1 Vertical coil wiring from bike
6. Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman NEMESIS CS Nemesis TCS Traction Control System Installation manual 749 999 Type AA UK Tel 08707 444 666 Fax 08707 444 888 mail competitionsystems co uk For several years now a professional and well developed traction control system for motorbikes has only been available to those with larger budgets or a top level superbike team behind them All of this has now changed Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman Kit components Kit part No TCS 749 999 AA Application 749 and 999 including R models For very early model bikes using coils with integrated connectors and not flying leads you will need an alternative set of coil wiring Part No CSW1300 Speed pick up components Part No Checked Front left soeed bracket CSD1280 Front left axle spacer CSD1281 5 bolt trigger disk assembly CSP1014 Speed sensor 23813030401 M8 Washer Aluminium CSP1013 M6 x 16 Zinc Hex head cap screw Speed sensor CSP1019 Traction module components Part No Checked
7. and e The 4 way black AMP connector D is used as the connection point for the WinTC USB adaptor so can be left in any suitable position near the headstock e Connect the 8 way B connector to the TC Pod display e Connect the Pit limiter input A to a suitable momentary normally open switch if required o gt afinon 3 p000 Fete PC Setup Your TCS module should be loaded with the following maps 111 749 3 Sxx_Rxx S19 or 111 999 3 Sxx Rxx S19 Sxx Slip map version Rxx revision version Status position offset value 0 3 to 0 4 Refer to WinTC View Data Note The WinTC installation guide can be found in the Nemesis TCS manual Copyright Competition Systems Ltd 2010
8. he front wheel from the bike e Remove the 5 bolts that secure the left brake disk in place e f your brake disks have small sunken rebates in their surface to accommodate the bolt heads these must be filled using the 5 aluminium washers provided Failure to do this will distort the trigger disk and more importantly may cause the brake disk to come loose in service See images below e Fit the new blue trigger disk using the original bolts and secure using the recommended thread lock agent and tightening torque e Ensure that the trigger disk is sitting flush against the brake disk e Re fit the wheel replacing the standard spacer with the new thinner spacer and sensor mounting e The sensor gap is fixed and no adjustment is required by the user The design gap is between 1mm and 2 5mm e The sensor maximum range is 4mm for this trigger disk and 6mm for other larger targets therefore no other ferrous objects should be installed anywhere near this equipment e The sensor bracket can be fitted at any angle relative to the fork this makes no Cap screw difference to the Trigger tooth disk measurement use aluminium spacer in these voids Brake disk Cap screw Trigger tooth disk Brake disk Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999
9. ing inwards as seen in these pictures or with the carbon facing outwards whichever you prefer No programming adjustment is necessary for this change in position The wiring should be cable tied to the left and right sub frame tubes IMPORTANT If the Module is fitted in an incorrect orientation to the system will not work as it is designed follow the installation guide exactly m View from right of bike Front of bike D carbon face is facing 3 outwards s TC Pod Fitting For installation on the 749 999 you can fit the TC Pod directly to the clutch master cylinder clamp using the longer bolt CS1249 adaptor and spacer provided In this position the rider can access the TC and TC buttons directly For users who wish to mount the TC Pod in an alternative location the CS972 switch assembly may be fitted as an optional extra Note that you may need an additional M6 washer to provide extra clearance on the clutch reservoir clamp Copyright Competition Systems Ltd 2010 Competition Systems Ltd UK Tel 0044 0 8707 444666 Fax 0044 0 8707 444888 E mail mail competitionsystems co uk www competitionsystems co uk Installation 749 _999 AA Manual v03 18 02 11 Author Mick Boasman Front Wheel Speed Your TCS kit comes with a dedicated 10 tooth trigger disk sensor and axle spacer for use on the left side of the bike e Remove t
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