VERTEX VD 26 SERIES USER MANUAL
Contents
1. lines connection display not SMPS failure Replace SMPS light Suppress arcing contacts in system to Process Value Electromagnetic Interference eliminate high voltage spike sources Separate changed EMI or Radio Frequency sensor and controller wiring from dirty abnormally Interference RFI power lines Ground heaters Entered Fail to enter data to EEPROM Replace EEPROM data lost 112. self tests and powers up You will be able to see which thermocouple type the unit is set up for Once the power up is completed you will be looking at the measured temperature This parameter is identified by the small PV light which will be on You can now check and set the set point you require You access this parameter by pressing either the up or down keys once The SV light will now be on and you will be looking at the set value which you should now set to about 70 of your final operating temperature You do this in order to watch the temperature rise to the setpoint at which point the output identified by light C1 must turn off Once the C1 light is off there should be no power going to the heating elements and the temperature should stop rising Should this not happen you must turn off the power and check your wiring The controller is supplied with a factory default making it an on off controller This means that the temperature will rise up to the setpoint at which point it will switch off C1 off and then drop a little before the heating turns on again The controller is factory set with Pb 0 on off control mode In this mode you can adjust a deadband around the setpoint by changing the H3 5 parameter It works like this ON OFF SP HYST A SP HYST BFRONT PANEL DESCRIPTION D ser OA GJ set Al S E S parameters 1 PV Process Value 2 SV Setting Value
3. this part of the circuit often involves other circuitry within the machine and someone with general electrical knowledge should have a look at the circuit to decide how this should be connected 7 2 If you are replacing an old controller of a different make carefully identify each wire on the old controller and then substitute them in the correct position on the new VERTEX model 7 3 Extreme care should be taken if attempting to do this as experience shows that most times when it goes wrong it was a simple swapping of a wire or two that causes the problem 7 4 Always take time up front and write everything down clearly before disconnecting anything and take extreme care not to swap or confuse wires This should be done by someone with a good knowledge of electrical wiring circuits SSR output If you are using a SSR output controller you would simply wire two wires from the ve and ve output terminals directly to the corresponding polarity terminal on the SSR For Model VD2600 this will be terminals 11 ve and 12 ve and for Model VD2601 terminals 11 ve and 12 ve and Model VD2603 2604 terminals 17 ve and 18 ve 8 1 Ifthe controller is SSR output it means the output signal is 24 Vdc Itis for use with SSR s that have a 3 control signal input of 3 32 Vdc 8 2 It will not work with SSR that have a control signal of 90 250 Vac 8 3 If you have a SSR that works with 90 250 Vac you will need a relay output controller that w
4. 100 RTD in most cases have three wires 5 1 For Model VD2600 use terminals 7 8 9 The one color goes on terminal 9 and the two wires with the same color go on terminals 7 8 5 2 For Model VD2601 use terminals 5 6 7 The one color goes on terminal 5 and the two wires with the same color go on terminals 6 7 5 3 For Model VD2603 2604 use terminals 8 9 10 The one color goes on terminal 8 and the two wires with the same color go on terminals 9 10 5 4 If you are using a PT100 RTD with only two wires one wire will go on the terminal where the one color described above goes and the other wire one on either of the other two terminals used for PT100 inputs as described above and then you must bridge with a short piece of wire between these two terminals that would have carried the same color wire as described above Control outputs can be either relay or SSR 6 1 Please check carefully on the box and label on the side of the controller to make sure what type of output your controller has Incorrectly wiring this may blow the output and you will be charged for repairing it 6 2 All controllers are Relay output as factory standard To have SSR you must especially order them with this option Relay output If you are using a relay output controller use the normally open contact to switch the power going to the contactor On the VD2600 2601 these terminals are 11 12 VD2603 2604 terminals 17 18 7 1 Wiring
5. 3 C1 Control LED 4 A1 Alarm 1 LED 5 A2 Alarm 2 LED 6 A3 Alarm 3 LED SET KEY Press once to access the next programmable parameter press for 5 seconds to move from one programming level to next UP KEY Press to increase the set point or parameter value DOWN KEY Press to decrease the set point or parameter value Press the SET and UP keys once to return to normal Process Value display Press the SET and DOWN keys simultaneously for 5 seconds to access LnLo and LnHi NM PROGRAMMING LEVEL PARAMETERS 3rd Prog Level se 2nd Prog Level Ist Prog Level inili JA d seconds avai seconds SET al BE Press 5 seconds Press p XL JL Ls mJ SU ser A il ip Z E Bn J D wel D LC n Qc P ac p n Yh These m parameters will only be available when 7 5 70 0 Pb 0 0 HYSE will be displayed instead parameters will only be available when A F H8 Fu He8Fu ton or tOff and A IHY HeHS H3H9S will be skipped La parameters will be available only when EYPE LinE and Un E will be FIRST PROGRAMMING LEVEL PARAMETERS CODE DESCRIPTION RANGE Control set point value LoLt HiLt Set point offset This should always be left at 0 as any value here will CPaF create an offset in control either above or below the actual setpoint Iris 1000 1000 used as a manual reset when the controller is used in the proportiona
6. HH 59 MM EN j Hysteresis of alarm 3 When ASFU ton or t Off HZH is not 0 2000 displayed H d H d EH 99 MM 59 SS H3FU t on or t oFF Alarm 3 action with delay time 99HH 59 MM Parameter lock This security feature locks out selected levels or single parameters prohibiting tampering and inadvertent programming changes 0 Additional A3 parameter All parameter you can find out but can t adjustable 1001 Additional A3 parameter gt only SP is adjustable Additional A3 parameter USER level and Al parameter are 1010 adjustable 1011 USER gt PID level and Al A2 A3 parameter are adjustable 1100 All parameters in all level are opened THIRD PROGRAMMING LEVEL PARAMETERS CODE DESCRIPTION RANGE Input type selection K 30 130 58 208 Lr omo Ces 50 1000 58 1832 a 0 1800 32 3272 EYPE R 50 1750 58 3182 Refer to figure K S 50 1750 58 3182 L Unit of process value The parameter is not 7 lues when C Degrees C i 7 lues E LinE OF Degrees F Used to limit the process value when linear input type line signal is out of range None this function is not used Lo The process value will be limited to LoLt when input nonk sTo LLIE signal is lower than the scale range Hi gt HiLo nanE Hi The process value will be limited to HiLt when input signal is higher than the scale range Lo Hi The process value will be lim
7. VERTEX VD 26 SERIES USER MANUAL The Vertex VD series Temperature Controllers are a Low Cost Digital alternative to analog controllers designed for use in simple applications where three term PID control is not required It comes from the factory with default settings making it an on off controller but can be user configured to have proportional action proportional It has a single digital display allowing access to all the parameters including the Process Variable and Set Point Itis fully configurable on input including PT100 RTD There are three simple steps required to get you up and running 1 Installation 2 Wiring 3 Commissioning Installation Select the panel cut out sizes from the table depending on the Model VD controller you have chosen and install the controller accordingly in your panel BIPANEL CUTOUT Model A B C D E a b c d 48 100 72 ETGERERENEJGERESESERRES wem n n o w oleae n oam m m o me ee m ome wow o 9 m n Wiring BIWIRING DIAGRAM ven T m m om UK EA H L kal a i H i E 8 Zem m 5 1 3 8 8 PL SI ifs EECH D ps DI ve 9 CR Fa be s pe crm CC Es Fa G amp a a e gt Fe 1 za En rz m rl 4 1l 1 4 8 ss r3 Ea zu mom ed GE FI 8 a LJ kend Be T E Li s sc la L Wiring Precautions Before wiring please check the model you are using and establish the corre
8. by and latch mode an use Hours 59 Minutes nan55 p9Minutes 59S econds 10 Remote Setpoint The VD range does not accommodate the Remote Setpoint function input Re Transmission of PV The VD series can have Re transmission of the process variable measured temperature as an analog signal You cannot have a retransmission of the set point in the VD series RS485 Modbus Comms The VD series can have RS485 comms You cannot have both PV Retransmission and RS485 options at the same time on the same controller BENERROR MESSAGE AND TROUBLESHOOTING Symptom Probable LILILI LI Input signal below the low limit Set a higher value to high limit Incorrect input sensor selection Check connect input sensor selection Input signal below the low limit Set al lower value to low limit MAMA Incorrect input sensor selection Check correct input sensor selection Sensor break error Replace sensor oPEn Sensor not connected Check the sensor is connected correctly Keypad no Keypads are locked Set LoLE to a proper value function Keypads defective Replace keypads Start AT process to set Pb Ti Td Process value Improper setting of Pb Ti Td automatically unstable and CT Set Pb Ti Td manually No heater power or fuse open No heat or Check output wiring and fuse Output device defective or output Replace output device incorrect output used All LED s and No power to controller Check power
9. ct terminals you should use by using this information and double checking it against the label on the label on the controller 1 Mains Power 1 1 1 2 1 3 1 4 1 5 1 6 You can use any mains voltage between 90 and 264 Volts AC 50 or 60 Hz or DC You can also order the controllers with a Low Voltage DC input that will accept anything between 18 32 Vac dc for the mains power voltage The When using DC mains the input is not polarity sensitive For Model VD2600 the mains voltage wiring goes on terminals 1 2 For Model VD2601 the mains voltage wiring goes on terminals 13 14 For Model VD2603 2604 the mains voltage wiring goes on terminals 19 20 Inputs will mostly be either thermocouple or RTD PT100 2 1 Firstly check on the box and case label to see 1f the controller you are installing is T C meaning thermocouple or PT100 To Change the Input type on a VD series controller V4 je Ger E 2E Cavo came nc Due s bn Fesch D ra bech LA Press and hold the set key for 5 seconds The display will change and read Pb Press and hold the set key for another 5 seconds The display will change and read Type Use the up or down keys to select the input type you require Now press the set key once and the display will read Type Now press the set key a few times until you reach the parameter HiLt Now use the up and down keys to set the input ra
10. ill simply switch the higher voltage signal feeding the Solid State Relay 8 4 If you have any doubt at all consult your supplier who will assist in checking what exactly you have or need 9 Changing the display unit scale 9 1 9 2 9 5 9 4 9 5 This section explains how to change the unit display units that correspond to the linear input which as an example may be 4 20 mA or 0 10 Vdc It does not change the input signal calibration Press the SET and DOWN keys simultaneously for 5 seconds to access LnLo parameter The display will show rEdL first Press the set key twice to getto Laie Adjust LnLo setting to correspond the low scale and after adjustment press key once to access LnH1 parameter Adjust LnHi setting to correspond the high scale and after adjustment press key once for normal operation Note When changing the engineering display units please ensure that the high limit to be found in the PID level is set to that as well or the display will flash once the high limit in the PID level is exceeded Default rbdL Low Scale of PT100 Not adjustable 0 0 Not adjustable 800 0 Low Scale of Linear Input 1999 9999 199 9 999 9 00 High Scale of Linear Input 1999 9999 199 9 999 9 100 0 10 Having 1208 ee OO 10 11 Commissioning correctly wired the unit you are now ready for the initial turn on Turn the power on and watch the display as the controller
11. it within the range of LoLt to HiLt when input signal is out of scale Decimal Point selection 0000 No decimal point 000 0 0 1 resolution 00 00 0 01 resolution used for linear input only i 0000 0 000 0 001 resolution used for linear input only After changing the decimal point parameter please re check all the parameters E Reverse action for heating T FUE ORDUECOBIFODSCHON d ir Direct action for rES cooling Low limit of span or range Set the low limit lower than Full range the lowest expected SV and PV display E High limit of span or range Set the high limit higher than highest expected SV and PV display P eee pas Software filter 0 00 100 0 F nonE Hi Lo dif H dif L Alarm 1 function Refer to alarm function section for bd Hi bd Lo Lon d FH detail toFF nonE Stdy Alarm 1 mode Refer to alarm mode section for detail Lath St La HH mm mm SS nonE Hi Lo dif H dif L bd Hi bd Lo t on Alarm 2 function Refer to alarm function section for detail LoFF nonE Stdy Alarm 2 mode Refer to alarm mode section for detail Lath St La HH mm mm SS nonE Hi Lo dif H dif L H3FU Alarm 3 function Refer to alarm function section for bd Hi bd Lo t on detail nonE Stdy AJad Alarm 3 mode Refer to alarm mode section for detail Lath St La Communication baud rate 2 4k 2400bps 4 8k 4800 bps It PAU 9 gk 9600 bps 19 2k 19200 bps Scaling for Linear Inp
12. l 100 0 100 0 control mode Process value offset This should be left at 0 as any other value will cause the PV display to read inaccurately by the amount either above or below the 1000 2000 P gF actual value This is used in applications such as double boilers where the PV reading is taken in a jacket and the product temperature may be a few GAMME degrees lower D 5P Alarm 1 set point 1999 9999 R25P Alarm 2 set point 1999 9999 H35P Alarm 3 set point 1999 9999 SECOND PROGRAMMING LEVEL PARAMETERS CODE DESCRIPTION RANGE Pb Proportional band Set to 0 0 for ON OFF control mode 0 0 300 0 0 0 Ld Derivative Rate This value is automatically calculated by activating the 0 900sec Auto tune function When 7 5 0 0 this parameter will not appear Hysteresis for ON OFF control on output When 5 40 0 this parameter 0 2000 2 will not appear 0 0 200 0 Proportional cycle time of control output When Pb 0 0 this parameter l E will not appear Set to 15 or 20 for relay output Set to 1 or 2 for SSR 0 100sec 15 output Set to 0 for current output IHY Hysteresis of alarm 1 When H IFu ton or t Off A IHY is not 0 2000 displayed l 99 MM 59 SS A Fu t on or t Off Alarm 1 action with delay time 99 HH 59MM H H 5 Hysteresis of alarm 2 When AcFu ton or t Off HOH is not 0 2000 H H HH j EL 99 MM 59 SS HcF t on or t oFF Alarm 2 action with delay time 99
13. nge high limit Typically these should be either 100 200 400 600 etc etc to suit your application Now press the set key once again to move away from that parameter Now press the set and down keys together to revert to the normal position It is always a good idea after doing this to turn the power off and back on again and watch during the self test that the correct input has been selected After turning the power on the display will flash and show the following a Firstthe input type will be displayed b Next the measurement units as in C or F Next the range High limit will be displayed Lastly it will display the Range Low Limit This should always 0 C See Thermocouples have two wires only 4 4 2 4 3 Points to check are that the thermocouple is connected on the correct terminals For Model VD2600 this is terminals 7 8 with the thermocouple ve wire on terminal 7 and the ve wire is on terminal 8 For Model VD2601 this is terminals 6 7 with the thermocouple ve wire on terminal 7 and the ve wire 1S on terminal 6 4 4 For Model VD2603 2604 this 1s terminals 9 10 with the thermocouple ve wire on terminal 10 and the ve wire is on terminal 9 4 5 If the temperature reads but responds in the reverse when testing like when heating the display goes down instead of up just swap these two wires around This will not harm the controller in any way if it is not correct PT
14. ut 1 Press the SET and DOWN keys simultaneously for 5 seconds to access LnLo parameter 2 Adjust LnLo setting to correspond the low scale and after adjustment press key once to access LnHi parameter 3 Adjust LnHi setting to correspond the high scale and after adjustment press key once for normal operation Default kdl Low Scale of PT100 Not adjustable 0 0 Not adjustable 800 0 Low Scale of Linear Input 1999 9999 199 9 999 9 0 0 High Scale of Linear Input 1999 9999 199 9 999 9 100 0 ALARM TYPE SELECTION AIFU A2FU ALARM TYPE ALARM OUTPUT OPERATION Alarm function OFF Output OFF PV high alarm A PV SP PV low alarm A PV SP A PV Deviation high alarm SP ALSP A PV SP ALSP Deviation low alarm Band high alarm Band low alarm PV high alarm with delay time PV low alarm with delay time ALARM SPECIAL FUNCTION SELECTION ALMD DESCRIPTION naenE Normal alarm mode Startup inhibit When selected in any alarm function prevents an alarm on power up GL dH The alarm is enabled only when the process value reaches the alarm set point for the first time and is used to avoid alarm trips during startup Latch mode When selected the alarm output and indicator latch as the alarm occurs The LHEH alarm output and indicator will be energized even if the alarm condition has been cleared and will only reset when the power to the controller is switched off Stand
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