Installation Manual
Contents
1. 17 18 4 1 Check the contents of the PowerRouter 18 4 2 Determine the mounting location 18 MOUnt th FOWOPROUIGE a RU SERRE a MEC 19 44 Connectthe grid tbc oder 19 4 5 Connect the solar panels 20 4 6 Connect the 24V lead acid batteries 20 4 7 Connect the 48V Li ion batteries 21 4 8 Connect a self use sensor u 22 4 8 1 Connect the 1 phase sensor standard 216660000000000000000 nennen nnns 22 4 8 2 Connect the 3 phase sensor accessory 22 4 9 Connect the external relay accessory 23 4 9 1 Connect the externa2. 27 4 13 4Register the PowerRouter www myPowerRouter com 27 4 13 5Register additional PowerRouters on one login 28 Oi COON Tc 29 21 P 29 92 2 29 29 J _ _ gt ______ __ _ 8 x 29 J Pb 9 6 a ua 29 23 POWSGHYOUIGF SOLUDUS LE VUE EN CE uS Dua 29 227 00180 29 o Tai TIA Ro 30 055086 9 4 9 31 Moules A 31 G 31 OD AEG asun am 31 E MAE gt nan aun 31 ODER VDE A X u uuu muu uu sik 31 5044 Dynamic fe ed In 31 939 Baley et t 32 eo oem 32 0 0 2 t 32 5 5 3 Self use battery settings
3. PowerRouter Solar battery Installation manual 7 Troubleshoot 20 5 5 overvoltage occurred on the When the voltage drops below the safe level the error power backbone The grid module will disappear and normal operation will resume G will be temporarily turned off Contact your dealer if this error occurs frequently B024 H Hard The battery module B detecteda Check the wiring of the battery to the PowerRouter short on the module input Restart the system section 7 6 1 B026 H Hard See P092 H B028 H See P098 H B038 S Soft There was an internal After one minute the error will disappear and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently B055 H Hard The battery module B detected an Check the wiring of the battery to the PowerRouter overvoltage on the module input Restart the system section 7 6 1 B058 H The battery current shunt is not Connect the current shunt in the negative battery cable present or not detected negative Without the current shunt the PowerRouter cannot battery cable measure the current comming from or going into the battery been reduced 5004 5 Soft The solar string voltage connected Check the solar panel configuration and wiring to one or both of the inputs exceeds The error will disappear when the voltage on both 5002 5 5 The internal temp
4. 32 J 191 9 __ 32 CO q 61 uu 33 6 17 33 FOUDICS HOOI u ieni u u E 34 727 TI O0DIeSShGOUNn0O cua e bia ue 34 7 2 Check the LED SIOIUS uu uu EE 34 7 3 Check the error messages 35 la zoo M 35 35 35 OE 10 0 35 PowerRouter Solar battery Installation manual Contents Lo 36 720 FOC COINS 40 7 6 1 Restart the PowerhRoulter 2 2 2 10000000 00006000 0 saeua 40 7 6 2 Check the PowerRouter airflow 40 7 6 3 Check the internet connection 0 0000000 eene rr r re escas essais essa sean 40 7 6 4 Look up the firmware versions and id number 40 6 5 Reset the POWOFRSOULOT 40 8 De installation ennen nnne ennn 41 841 NR 41
5. me 42 9 Technical specifications 43 9 1 Technical specifications of the PowerRouter SB models 43 9 2 Technical specifications of the PowerRouter SBi models 44 11 1 Introduction PowerRouter Solar battery Installation manual 1 Introduction 11 Applicability This installation manual is intended for qualified installation personnel describes how you can safely install connect and start the following PowerRouter types e PR50SB BS e PR37SB BS e PR30SB BS e PR50SBi BS e PR37SBi BS 12 Symbols used in the documentation DANGER This symbol indicates a hazardous situation which if not avoided could result in death or serious injury WARNING This symbol indicates a situation which if the instructions are not followed could result in injury and damage to the equipment N CAUTION This symbol indicates a situation which if the instructions are not followed could result in damage to the equipment This symbol indicates additional information to ensure optimal operation of the system 13 Warranty PowerRouter factory warranty conditions Our quality control program ensures that each PowerRouter product is manufactured to exac
6. mnm imi NI G 1111 111213 N L1L2 L3 4 eS Ses 5 Illustrations PowerRouter Solar battery Installation manual Quo u m O 5 EEE a gt 5221 TS J 9 29000009900 Q 99009020000 300222 296005000000000990 2595999 0099090 2 75 009220 gt 99900 68 external relay Ripple 100 control receiver PowerRouter Solar battery Installation manual you re in charge Enter your username and password and click login Username Password Keep me logged in Forgot password you re in charge Welcome New User For us to of good service we ask you to enter the following data Step 1 of 3 Account Language German B Choose a password repeat it exactly We will mail you this password as a reminder Username testuser New password Password w confirmation Please leave your address for your password confirmation Further we may contact you periodically new Powerkouter features and updates Email address testusen nedap com Mandatory Illustrations __ Tracer 1 Green White Tracer 3 Ed N VW yo
7. Me 122155 C aw a fete SIP LL LIP Ir L L LIT 117 ELE a LEIE PZ om 25 4 Installation PowerRouter Solar battery Installation manual Press yes and use up down to select Service Press yes and use up down to select Se ftest Press yes to go to the Selftest Press yes to continue or no to cancel Wait untill the grid is connect and the voltage lower trip test starts Wait untill the test is finished Se ftest OK or Selftest fail Press yes to continue Wait untill the grid is connect and the voltage upper trip test starts Wait untill the test is finished Se ftest OK or Selftest fail Press yes to continue Wait untill the grid is connect and the average voltage upper trip test starts takes 10 minutes Wait untill the test is finished Se ftest OK or Selftest Press yes to continue Wait untill the grid is connect and the frequency lower trip test starts Wait untill the test is finished Sel ftest OK or Selftest fail Press yes to continue Wait untill the grid is connect and the frequency upper trip test starts Wait untill the test is finished Se ftest OK or Selftest fail Press yes to continue 20 The display should show Sefftest passed Press yes to continue AN CAUTION If the test is cancelled the PowerRouter reacts as if the selftest failed If the PowerRou
8. Up Mem 21 4 Installation PowerRouter Solar battery Installation manual AN CAUTION Insulate the battery poles to prevent inadvert shorting Shortend poles may lead to sparks fire hazard or damage to the batteries Miswiring can cause damage to the PowerRouter Read the label on the battery Never exchange 48 batteries with 24V batteries check www PowerRouter com for supported Li ion batteries 4 8 Connect self use sensor 4 8 1 Connect the 1 phase sensor standard See figure 3 for the connection overview 1 Remove protective cap from the PowerRouter s CANBUS connector 2 Place the 1 phase sensor around the phase wire L which is going to the grid It must be the same phase to which the PowerRouter is connected The arrow on the sensor must point away from the PowerRouter 3 Connect the 1 phase sensor cable to the UTP coupler or directly to the PowerRouter 4 If necessary connect CAT5e UTP cable with a maximum length of 10 meters between the PowerRouter CAN port and the UTP coupler 4 8 2 Connect the 3 phase sensor accessory See figure 4 for the connection overview The sensor is configured by the PowerRouter and requires no setup only hard wiring is required 1 Disconnect the PowerRouter from the Public AC grid Mount the 3 phase sensor in the position as shown in figure 5 Set the 3 phase sensor switch in the Position Connect the 3 phase sensor in accordan
9. 16 PowerRouter Solar battery Installation manual 3 General description 3 4 External relay accessory PRA1RLY You can use the external relay to Setup a backup power supply figure 9 If the public grid fails the external relay is energised The switch over to the local AC grid is done via one of the user selectable relays K201 K202 of the PowerRouter Load management figure 10 If the amount of solar energy fed to the public grid exceeds the programmed value the PowerRouter can switch on additional loads via the external relay How long the load stays switched on can be programmed in the PowerRouter via advanced settings in the software installation tool Isolate the PowerRouter from the public grid by a ripple control receiver figure 13 The ripple control receiver is not included The disconnection is according to the German directive EEG2012 Only the disconnect contacts of the relay are used The external relay can be ordered via your local Business Partner 3 5 Batteries The PowerRouter SB models function with any 24V lead acid batteries The SBi models function with 48V Ll lon batteries Proper settings can be made via advanced settings in the software installation tool AN CAUTION Never exchange 24V batteries with 48V batteries or vice versa Always check the specifications of the supplier before making the settings 3 6 Battery temperature sensor The battery tempe
10. overvoltage storm fire e Cosmetic shortcomings which do not influence the functioning of the unit Damage due to moisture and or other environmental conditions The installer dealer who installed the PowerRouter must report the defective PowerRouter system to the PowerRouter Helpdesk Nedap reserves the right to replace the unit with one having equal or better specifications at 8 judgement Disclaimer All rights to the content of this manual are owned by N V Nederlandsche Apparatenfabriek Nedap hereinafter Nedap By using this manual you accept the terms of this disclaimer Nedap has made every effort to ensure that this manual is accurate Nedap accepts no liability for any inaccuracies or omissions in this manual nor for any damages arising from or related to its use No data published in this manual may be reproduced or published in any form or by any means without the prior written consent of Nedap Information in this manual is subject to change without notice and does not represent any commitment on the part of Nedap Nedap does not assume any obligation to update the information in this manual after publication and reserves the right to make improvements to this manual and or to the products described in this manual at any time without notice If you find information in this manual that is incorrect misleading or incomplete we would appreciate your comments and suggestions 13 2 Safety PowerRouter S
11. from www PowerRouter com AN CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost 52 Display settings 5 2 1 Backlight Sets the time the PowerRouter s backlight stays on after pressing a button 9 5 2 2 Display Select the information that will be shown by default in the display of the PowerRouter Ea 5 2 3 Language Select the language of the display of the PowerRouter 5 3 PowerRouter settings 5 3 1 Scenario Change the scenario of the PowerRouter This option is not yet available it is reserved for future use d 29 5 Software installation tool PowerRouter Solar Battery Installation Manual 5 3 2 Alarm 1 Alarm 2 The PowerRouter is provided with 2 user selectable relays referred as K201 and K202 This chapter describes the different alarms you may assign After specifying the alarm 7 2 needs to be assigned to the relay icon appearing next to the alarm icon in the installation tool The relay icon can be selected after configuring the alarm ak ah Off This is the default selection for an alarm relay It is off or not used Grid voltage alarm When the grid voltage is outside of the desired range the alarm relay is inactive This
12. hazard when they are shorted or wrongly installed AN WARNING Series fuse protection is required for the 24V lead acid batteries 48V Li ion batteries have fuse protection inside Batteries must be located in a designated battery charging area A battery charging area must comply with the local regulations This is because of the dangers of hydrogen gas and battery acid Explosive gasses Prevent flames and sparks Provide adequate ventilation during charging As feature the 24V lead acid batteries are equipped with a battery temperature sensor the PowerRouter uses the sensor input to control charging of the batteries If batteries become too hot the PowerRouter will stop charging the batteries 48V Li ion batteries do not need the battery temperature sensor 15 3 General description PowerRouter Solar battery Installation manual 3 General description 3 1 The PowerRouter intended use The PowerRouter is a DC to AC solar inverter designed for indoor use It is designed for use with solar panels connection to the grid and battery storage to optimise self use In case of a grid failure the AC local out may supply backup power to the connected load For more information visit www PowerRouter com The PowerRouter is compliant with the following standards e 2004 108 EC e 2006 95 EC low voltage directive AN CAUTION PowerRouter has no servicable parts inside 3 1 1 Internet c
13. neutral N wire from the AC grid to the AC disconnect switch and from the AC disconnect switch to the GRID terminal on the PowerRouter 5 Tighten the strain reliefs with a torque between 1 2 Nm 1 5 19 4 Installation PowerRouter Solar battery Installation manual AN WARNING Before you connect the PowerRouter to the Public AC grid contact the local utility company They have to confirm that it is allowed to connect the system 4 5 Connect the solar panels See figure 14 for the overview of the solar panel connections 1 Make sure the DC Disconnect Switch on the PowerRouter is OFF 2 Verify that the DC voltage and current of your solar installation do not exceed the maximum values specified on the type plate of the PowerRouter 600 VDC 15 A 3 Check the polarity of the solar panel string by performing a voltage measurement 4 Usea suitable tool to attach the plug to the solar panel string wires Use copper wire 4 mm for all wiring from the solar panel string to the PowerRouter Only use solid or stranded wire Do not use fine stranded wire 5 Connect one string to the left input terminals use mating MC4 connectors 6 If applicable connect the second string to the right input terminals use mating MC4 connectors AN DANGER The wires from the solar panels are always energised AN CAUTION Do not connect a single solar panel string to both solar panel string terminals simult
14. 000000000000000000000000 ym 4 1 7 1 4 9900900000000 08 7 1 gt tm 227 000000000000000000000000000 909000000000000000099000000 000000000000000000000000000 gt 000000000000000000 0000 d d 000000000000000000000000000 00000000000000000 Gom 00090000899 000 000000000000 000000000000000000000000000 19 90000000000000000 00000000000000 900000000000000000000000000 000000000000000000 000000000000000000 000000000000000000 000009900000000000 Drill template the PowerRouter mounting bracket 570mm max 9 5 5 mm 600 9 10 mm Otttt tttt 1111 Max 40 C Min 10 C 300 mm 800 mm Installation steps 3 Partno 5555426 1 Illustrations PowerRouter Solar battery Installation manual lt gt 4 111213 HH SR to the installation 9 gt L3 NO 4 1 Illustrations PowerRouter Solar battery Installation manual ON EE m mm LU HII p PowerRouter Solar battery Installation manual Illustrations Li ion BATTERY Ln Dm SS PowerRouter Solar battery Installation manual Illustrations bs X INTI IRIS I
15. D 765 x 502 x 149 mm Protection category indoor use IP20 Weight 20 5 kg Topology galvanically isolated transformer Cooling forced airflow All specifications apply at 259C unless stated otherwise 45 9 Technical specifications PowerRouter Solar battery Installation manual 46 the PowerRouter 1 w LL www PowerRouter com info PowerRouter com
16. DE AR N 4105 2011 08 EEG2012 C Tick EN 60950 1 EN 62109 1 EN 60335 2 29 EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 EN 55014 2 EN 61000 6 2 VDE 4105 VDE 0126 1 1 G83 1 UK RD1699 2011 ESP 10 21 IT AS4777 AUS Safety EN 60950 1 EN 62109 1 2 indoor IP20 EN 60335 2 29 check www PowerRouter com for other country certifications five years optional extension to ten years 765 x 502 x 149 mm indoor use IP20 20 5 kg galvanically isolated transformer forced airflow All specifications apply at 25 C unless stated otherwise 9 2 Technical specifications of the PowerRouter SBi models Continuous output power AC output current Cos Phi Nominal output voltage AC output range AC output voltage local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays 5000 W DE 4600 W 3700 W DE UK PT 3680 W 25 A DE 22A 18A 1 DE 0 9 ind 0 9 cap adjustable 230 Vac 50 Hz 180 264 Vac 45 55 Hz limited by local anti islanding regulations 230 Vac 2 50 Hz 0 2 true sine wave lt 3 THD single phase 1 8 x Pnom 10 sec electronic fused 11W display with 4 button operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5A PowerRouter Solar battery Installation manual 9 Technical specifications Max input 5 5 kWp total 15 A per 4 kWp total 15 A string string No of inpu
17. Installation Manual PowerRouter Solar Battery self use 5281091 A Date 220513 rep PowerRouter Solar battery Installation manual Illustrations Page 1 Installation Manual Page 9 Original instructions 4 PowerRouter Solar battery Installation manual Illustrations Solar input 450 600 Vdc I dc max 15 F Type 505 DC disconnect included Part 9561536 B AGM Lead Acid WARNING Serial no CN27B0010 AJ139536 Var we 2 Before charging LEAD ACID WET GEL BATTERIES Control code SPG2X VDE 0126 1 1 I charge read the instructions For indoor use Explosive gases De do not expose to rain Prevent flames and sparks I ac nom Disconnect supply before Provide adequate ventilation CN27B0010 P ac nom 5000 w 4 20 making or breaking during charging connection to the battery Appliance must be grounded CN2 0090090090000009000000000000000000000000000000 3990000990999090090900900000000000090000009000000000000000000000 000000000000000000 9000022022922229 09000900000000 2000000 299992999 gt ome 2 wa 99906 SSN o 004 000000000 2 q 7 q 94 999999900000900990000000 990000000000000000000 9000000000000 4 990000000000000000000000000 990
18. ack wire terminals of the PowerRouter AN WARNING Batteries must be located in designated battery charging areas and must comply with the local requirements This is because of a possible build up of hydrogen gas and battery acid S uu DX m Do not smoke or bring open flames near hydrogen gas AN CAUTION Insulate the battery poles to prevent inadvert shorting Shortend poles may lead to sparks fire hazard or damage to the batteries Miswiring can cause damage to the PowerRouter Read the label on the battery Never exchange 24V batteries with 48V batteries 47 Connect the 48V Li ion batteries See figure 5 for the connection overview 1 Use battery cables with a cross sectional area of 35 mm to 50 mm and a maximum length of 2 5 m per cable otrip approximately 25 mm of insulation from the cable Insert the cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal Tighten the cable connection with torque between 15 20 Use cable lug eyelet terminal on the other end of the battery cable Insulate the battery poles Connect a CAT5e UTP cable with the same length as the battery cables between the PowerRouter Data 2 port and the 48V Ll ion battery unit The maximum length of the cat5e UTP cable is 10 m AN WARNING Batteries must be located in designated battery charging areas and must comply with the local requirements
19. andby The PowerRouter will go in to standby when there is no solar 722 power battery power available 5 3 4 Standby timer Select a time interval in which the PowerRouter goes to standby 5 4 Grid 5 4 1 Country Set the country grid settings for a specific country AN CAUTION It is not allowed to select another country than the country the PowerRouter will be installed wes 5 4 2 EEG 2012 Set the dedicated parameters to your installation size to comply with the German EEG 2012 regulation e 5 4 3 VDE 4105 Change the grid settings to comply with the VDE 4105 per local utility requirements VDE 4105 5 4 4 Dynamic feed in limiter With the Dynamic feed in limiter the output of the system can be adjusted You can Limit the output of the system Limit the output to the grid after the point where the load is connected to the grid 31 5 Software installation tool PowerRouter Solar Battery Installation Manual 5 5 Battery pack You can change e of battery pack Size of battery pack only for 24V lead acid batteries Depth of Discharge for self use Depth of Discharge during grid failures AN CAUTION Wrong settings may harm the batteries 5 5 1 Battery charging This option is not available for 48V Li ion batteries For 24V lead acid batteries you can change e charging procedure to float charging The absorption voltage and fl
20. aneously parallel connection Do not connect a single solar panel string to both solar panel string terminals in series To prevent static charge we advice to ground the supporting frame of your solar panels Read the instructions of the manufacturer The PowerRouter PR30SB model has one solar panel string input 4 6 Connect the 24V lead acid batteries See figure 5 for the connection overview 1 Install a Battery Disconnect Switch 2 pole isolation between the PowerRouter and the batteries Use battery cables with a cross sectional area of 70 mm to 95 mm and a maximum length of 2 5 m per cable 2 Install a fuse 300 A slow blow in series with the positive battery cable It must be installed on a fixed surface as close as possible to the battery 3 Strip approximately 25 mm of insulation from the cable 4 20 PowerRouter Solar battery Installation manual 4 Installation 4 Insertthe cable into the terminal of the PowerRouter red to the positive terminal black to the negative terminal Tighten the cable connection with a torque between 15 Nm and 20 Nm Use cable lug eyelet terminal on the other end of the battery cable Insulate the battery poles Clean the surface where you will place the temparature sensor Stick the self adhesive battery temperature sensor onto the battery near the pole 0 Connect the sensor wires to the TMPS red wire and GND bl
21. can be used to switch on loads or sound an alarm when the grid voltage is out of range For example to protect sensitive loads against high voltage Or to switch on additional loads when the grid voltage is high Which is usually an indication of high feed in power Battery State of Charge SoC Alarm based on the battery state of charge The alarm relay is activated when the battery State of Charge is outside the specified range Battery temperature alarm Alarm based on the temperature of the battery pack The alarm relay is activated when the temperature of the battery pack is above the specified range Battery voltage alarm Alarm based on the voltage of the battery pack The alarm relay is activated when the battery voltage below the specified range Grid connection alarm Alarm based on whether the system is connected to the grid The relays are inactive if the system is in standby and no grid is available to power the relays This alarm is not to be used for backup functionality Load management Switch on additional loads when a surplus of solar energy is available to increase the self use Self use with backup Alarm based on whether the system is connected to the grid When disconnected from the grid the PowerRouter will switch to backup mode 4 30 PowerRouter Solar Battery Installation Manual 5 Software installation tool 5 3 3 Standby Select that the PowerRouter can go in st
22. ce with the configuration E gt Connect the 1 meter sensor cable to the 3 phase sensor Green white wire gt sensor terminal 41 b Green wire gt sensor terminal 42 c Orange white wire gt sensor terminal 43 6 Place the ferrite core 4 with one loop in the cable The ferrite core must be within 10 cm of the PowerRouter 7 Insert the RJ45 plug at the end of the sensor cable into the PowerRouter port A CAT5e network cable with a maximum length of 25 meters may be used to extend the connection RJ45 connector type T 568B 8 After initialising section 4 12 check the PowerRouter display for correct operation of the sensor Service menu Status Sensor If correct OK will appear on the display This may take up to 3 5 minutes after start up 4 22 PowerRouter Solar battery Installation manual 4 Installation AN CAUTION Make sure the sensor is correctly installed Wrong installation will result in no self use maximization or will deplete the battery 4 9 Connect the external relay accessory 4 9 1 Connect the external relay for load management See figure 10 for the connection overview 1 Connect the external relay Use one of the user selectable contacts K201 K202 2 Program the user selectable contacts K201 K202 via advanced settings in the software installation tool The load that is connected to t
23. ch the hardware There was too much load variation during the sensor test Soft The PowerRouter needs a 1 phase or 3 phase sensor to operate in the selected scenario This sensor was not detected The connection between the PowerRouter and the 3 phase sensor has been lost or the 3 phase sensor has no power 36 Action Restart the system section 7 6 1 The system should recover from the error after the restart Contact your dealer if this error occurs frequently Contact your dealer for the correct firmware package Update the firmware of the system with the correct version Restart the system section 7 6 1 Restart the system section 7 6 1 Run the installation tool or install wizard again Contact your dealer if this error occurs frequently Contact your dealer if this error occurs Contact your dealer if this error occurs Turn off the loads connected to the same phase as the PowerRouter Restart the system section 7 6 1 Make sure the connection of the 1 phase or 3 phase sensor is correct and in the right position For detailed information see the related section in this manual Restart the system section 7 6 1 Check the connection between the PowerRouter and the 3 phase sensor Check the power connection of the 3 phase sensor Restart the system section 7 6 1 4 PowerRouter Solar battery Installation manual 7 Troubleshoot 111 5 50 The Powe
24. east 3 seconds to clear the error 7 44 explanation 7 4 1 Hard error When a hard error occurs the PowerRouter goes into a safe mode and will not function until the user has turned the system off and on or a reset is performed A hard error is indicated when the error LED is flashing 7 4 2 Soft error When soft error occurs the module in which the error originated will go into a safe mode Other modules in the PowerRouter will continue to operate The PowerRouter can recover from the error automatically A soft error is indicated when the error LED is on 7 4 3 Error code Example P027 H The first letter indicates where the error originated within the PowerRouter P Platform 5 Solar module B Battery module G Grid module 027 The number indicates which error has occurred second letter indicates the level of the error that occurred H Hard error S Soft error 35 7 Troubleshoot 7 5 Errors PowerRouter Solar battery Installation manual Check www PowerRouter com for the latest version of the errorlist Level Explanation 000 Hard ss grid error has occurred Hard After a firmware update one of the modules has an incompatible firmware version The installation wizard or installation tool failed to write the anti islanding settings to the PowerRouter Hard The PowerRouter configuration is incorrect Hard The firmware in the PowerRouter does not mat
25. er limits of the AC voltage and AC frequency at which the PowerRouter will disconnect from the grid If the test fails the PowerRouter is not allowed to connect to the grid The example displays below show the self test OK If the test fails the display will show Selftest fail Ini nu gt d Eee 64 a ss EX 4 DW 7 Ce zm k fete El tg SERIE LE io PS 7 73 rus m br n e 11 d A gt SIP LL LIP I dtl LL LIP Z ii 7 LE 1 r T 22117 m M om pg an L L LE mL ETE K zo Y E PS 7 093 1 1 gt SIP LL LIP Ir L L LIT a tnt a a a s ge Maa 1 esa L L LT E E z l 41 4 2 um m 1 gt Ir L L LIT a 5 IE F ua ds z ge pon d 25 ES EIE cns E E e metes m s TS meh E 3 gt SIP LL LIP I Pets LL Lr Hl Sy e pna 11 a Lif z 7 z Wallin
26. erature of the solar Check the airflow of the PowerRouter section 7 6 2 S023 S module S is too high When the module cools down the error will disappear and the normal operation will resume The output power of the module has Contact your dealer if this error occurs frequently 600 volts strings drops below 600 volts 5005 5 5 overvoltage occurred on The error will disappear when the voltage drops below internal bus of the solar module S the limit Contact your dealer if this error occurs frequently 5007 5 5 overcurrent occurred on an After ten minutes the error will disappear and normal internal circuit of the solar module operation will resume S Contact your dealer if this error occurs frequently 5013 5 Soft The output power of the solar panels This error will disappear when the power drops below exceeds 6000 watts 6000 watts Contact your dealer if this error occurs frequently 5016 5 Soft There was an internal The error will disappear automatically and normal communication error within the operation will resume PowerRouter Contact your dealer if this error occurs frequently 5019 See P092 H SNNT ES S ZZ 95 5024 5 Soft Problem with the 14V onboard The system will recover automatically supply voltage or the Solar boost Contact your dealer if this error occurs frequently limiter is activated 39 7 Troubleshoot PowerRouter Solar battery Installation
27. ere there is a danger of explosion N WARNING To prevent electric shock or other injury check for existing electrical or plumbing installations in the walls before drilling the holes for the PowerRouter Ensure that there is sufficient clearance for the airflow around the PowerRouter Local regulations may require larger working clearances If you mount the PowerRouter in a cabinet closet or other relatively small enclosed area sufficient air circulation must be provided in order to dissipate the heat generated by the unit 4 3 Mount the PowerRouter The PowerRouter is shipped with a wall mounting bracket that is suitable for use on most walls To mount the PowerRouter 1 Use the drill template provided with the PowerRouter to drill the holes for the wall mounting bracket Follow the illustrated instructions on the drill template figure 2 Mount the wall mounting bracket Mount the PowerRouter Open the lower front cover 59 19 Mount the additional screws use screwdriver with blade length of at least 160 4 4 Connect the AC grid oee figure 5 for the connection overview 1 Install an AC Disconnect Switch between the PowerRouter and the AC grid 2 Strip the insulation off the wires To prevent overheating of the wires you must use wires with a conductor size of 4 3 Pass the wires through the strain reliefs at the bottom of the PowerRouter 4 Connect the earth phase L and
28. estart the system section 7 6 1 Contact your dealer if this error occurs Check the PowerRouter airflow section 7 6 2 Once the module cools down the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Once the voltage drops below the safe level the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently If this error occurs during installation make sure the grid is connected to the AC GRID connection When this error occurs during normal operation an error has occurred in connection with the anti islanding safety requirements Restart the system section 7 6 1 Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Make sure the loads on the local out are turned off Check the wiring connected to the local out for a short Restart the system section 7 6 1 After one minute the error w
29. gh B009 S B014 S The output power of the module has B015 S been reduced B016 S B017 S B018 S B019 S B030 S 010 The voltage level of an internal B012 H battery module B circuit was out of bounds module B Hard An overcurrent was detected in one of the internal circuits of the battery 38 The error will disappear and normal operation will resume when the grid frequency is within approved limits The error will disappear and normal operation will resume when the grid voltage is within approved limits The error will disappear and normal operation will resume when the 10 minute average of the grid voltage is within approved limits Check the ambient temperature of the room where the batteries are located The ambient temperature of the room in which the PowerRouter is located must not exceed 40 degrees Celsius The error will be cleared when the temperature decreases Check the PowerRouter airflow section 7 6 2 When the module cools down the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Check the following the battery capacity settings with the install tool or the wizard on the display the quality of the batteries Make sure the loads on the local out are turned off Restart the system section 7 6 1 Make sure the loads on the local out are turned off Restart the system section 7 6 1 4
30. he relay must be 1 phase 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid This option is only applicable for Germany directive EEG2012 See figure 13 for the connection overview 1 Connect the external relay 2 Program the user selectable contacts K201 K202 via advanced settings in the software installation tool 4 9 3 Connect the external relay for a backup power supply See figure 9 for the connection overview 1 Connect the load to the external relay Strip the insulation off the wires Use wires with a conductor size of 4 mm Pass the wires through the strain reliefs at the bottom of the PowerRouter Connect the earth phase L and neutral N wire from the external relay to the AC LOCAL OUT terminal on the PowerRouter Install AC Disconnect Switch between the AC local out and the external relay Tighten the strain reliefs with a torque between 1 2 Nm and 1 5 Nm Connect the external relay control wires Use one of the user selectable contacts K201 K202 Program the user selectable contacts 201 202 via advanced settings the software installation tool AN DANGER The local out output is only suitable for 1 phase loads Connecting 1 phase of a 3 phase load may lead to damage to the 3 phase load 23 4 Installation PowerRouter Solar battery Installation manual 4 10 Connect the additional cable Italy The additional cable i
31. igure 22 AN CAUTION The PowerRouter internet connection will not work if a proxy server is being used Do not use the AC local out of the PowerRouter to provide power to the internet router or internet switch the connection will be lost during a reset 28 The PowerRouter only uses internet port 80 This is the default setting on most networks The PowerRouter needs a DHCP server within the network This should be provided by the internet router or the intenet switch To test the connection connect a PC to the connection that you will use for the PowerRouter Open a web page If the web page opens the connection works The maximum length of the CAT5e UTP cable is 20 meters you need to clear a longer distance you can use an additional router and an additional cable of 20 meters Powerline communication may result in an unreliable internet connection 4 PowerRouter Solar Battery Installation Manual 5 Software installation tool 5 Software installation tool 5 1 Introduction After the installation with the software installation tool it is possible to make advanced settings to further optimise the PowerRouter Below you find an overview of features that are available in the software installation tool under advanced settings Each feature has a short description for detailed information refer to the help available in the software installation tool or the guidline download
32. ill disappear and normal operation will resume Contact your dealer if this error occurs frequently Turn off the loads connected to the PowerRouter Restart the system section 7 6 1 37 7 Troubleshoot 5028 Hard error occurred one of the internal voltage supplies of the grid module G G029 S Soft The grid module G start up procedure failed 031 Hard There was an overpower on the output of the PowerRouter G034 H See P092 H G036 H See P098 H PowerRouter Solar battery Installation manual Restart the system section 7 6 1 The system should recover from the error after the restart Contact your dealer if this error occurs frequently After one minute the error will disappear and normal operation will resume Contact your dealer if this error occurs frequently Turn off the loads connected to the PowerRouter Restart the system section 7 6 1 G039 S Soft The output power of the grid module G has been reduced because the grid frequency was too high G040 S Soft The output power of the grid module G has been reduced because the grid voltage was too high 041 5 Soft The output power of the grid module G has been reduced because the 10 minute average of the grid voltage was too high B004 S Soft The battery temperature sensor indicates the temperature of the batteries is too high B007 S Soft The internal temperature of the 008 5 battery module is too hi
33. installation must be carried out by qualified personnel Contact your installer dealer 48V Li ion batteries are indicated as dangerous goods and may require special transportation Check the documentation of the supplier and local regulations 41 8 De installation PowerRouter Solar battery Installation manual 8 2 Disposal When the PowerRouter reached the end of its service life or is defect beyond repair Dispose of the PowerRouter according to local regulations e Submit the PowerRouter to a collection point for electrical and electronic waste recycling The PowerRouter must be disposed of according to local regulations 4 42 PowerRouter Solar battery Installation manual 9 Technical specifications 9 Technical specifications 91 Technical specifications of the PowerRouter SB models Continuous output power AC output current Cos Phi Nominal output voltage AC output range AC output voltage local out Peak power local out Protection Standby losses User interface Connectivity User selectable relays 5000 W 4600 W 3700 W DE UK PT 3000 W 3680 W 25 DE 22A 18 A 15A 1 DE 0 9 ind 0 9 cap adjustable 230 Vac 50 Hz 180 264 Vac 45 55 Hz limited by local anti islanding regulations 230 Vac 2 50 Hz 0 2 true sine wave lt 3 THD single phase 1 8 x Pnom 10 sec electronic fused lt 11W display with 4 butt
34. l relay for load management 23 4 9 2 Connect the external relay to isolate the PowerRouter from the public grid 23 9 Contents PowerRouter Solar battery Installation manual 10 4 9 3 Connect the external relay for a backup power supply 23 4 10 Connect the additional cable Italy 24 ATT TING MONTE 24 4 12 Initialise the PowerRouter 24 4 12 1Installation wizard on the display 24 4 12 2Software installation tool for advanced settings 24 4 12 3Run the self test Italy ead mentee 25 4 13 Connect the PowerRouter to the internet 26 4134 an Mernel router uuu 26 4 13 2Connect via a switch to an internet router 27 4 13 3Connect to a wireless access point
35. manual 7 6 Procedures 7 6 1 Restart the PowerRouter The PowerRouter can be restarted in any of the following ways e Turn the system off and on with the on off switch on the display Use the restart function in the service menu 7 6 2 Check the PowerRouter airflow If an over temperature condition occurs check the following Make sure the ambient temperature in the room where the PowerRouter is located does not exceed 40 degrees Celsius Make sure the airflow through the PowerRouter is not obstructed Check the air output at the top and the air input at the bottom Open the connection area of the PowerRouter and make sure the internal fans are turning this step must be performed by a trained service engineer 7 6 3 Check the internet connection The display will show information about the internet status like Internet connection status ok error counting Last date and time when the PowerRouter was connected to the internet the IP number and status of the firmware distribution 7 6 4 Look up the firmware versions and id number Open the display menu and navigate to revision Here you will find e The firmware versions of the various internal modules e PowerRouter s unique identification number here 7 6 5 Reset the PowerRouter If the PowerRouter is not working as expected it may help to perform a restart Notify the end user before you do a restart A restart of the PowerRouter can result in a tempo
36. mentation 12 uu u uu uu sunan 12 XE ios E M 14 21 Geheral du IER MM 14 FOWGIROULGT uu u 14 22 LOCI U E 14 2A Publik g Mem 14 TIRE 15 BIOS sore narre ea EEP EE OEE E EE NEE 15 3 General description _____ ____________________ ENSE 16 3 1 The PowerRouter intended use 16 3 1 4 1 16 3 1 2 PowerRouter software installation tool 0000 0060000000500000000 nnns 16 3 2 1 sensor standard 16 3 3 3 phase sensor accessory 16 3 4 External relay accessory PRA1RLY 17 29 51 11 16 eT L 17 3 6 Battery temperature sensor
37. oat voltage The charge current Wrong settings may harm the batteries 5 5 2 Maintenance charge Set the interval of when to perform the maintenance charge 5 5 3 Self use battery settings Change specific battery setting to optimise self use With the battery power limiter enabled the battery will not be used to compensate peak loads but only for the base load 5 5 4 Wintermode Wintermode controls the usage of the battery module during the winter period 32 PowerRouter Solar battery Installation manual 6 Operation 6 Operation EN 6 1 Display menu Open the menu Press any button on the display to open the menu Navigate through the menu Use the UP DOWN buttons to navigate through the menu Use YES to open the selected item Use NO to return to the previous item Select and change settings Use YES to change a selected setting Use the UP DOWN buttons to change selected setting Use YES to confirm the changed setting Use NO to cancel the change Main menu Status History Settings Service Grid Solar Date amp Time Solar Battery Display Internet Install connection Wizard Maintenance charge 33 7 Troubleshoot PowerRouter Solar battery Installation manual 7 Troubleshoot 7 1 Troubleshooting you encounter difficulty with the operation of your PowerRouter follow the steps below Check the LED status Check
38. olar battery Installation manual 2 Safety 2 1 General safety Before installing or using the PowerRouter read all of the instructions and alerts on the hardware and in the user and installation manual 2 2 PowerRouter There are two labels on the PowerRouter figure 1 e Awarning label indicating potential risks e Atype label that provides technical specifications The image shows an example of the labels The labels may be different depending on the PowerRouter type 2 3 Local grid AN DANGER The local grid delivers electrical power 230 V 50 Hz WARNING As an extra safety measure it is required that a 2 pole emergency switch is installed at the AC LOCAL OUT connection if used This emergency switch must be connected in accordance with the UPS safety standard 2 4 Public grid AN DANGER The AC grid delivers electrical power 230 V 50 Hz AN CAUTION Contact the local utility company before connecting the PowerRouter to the Public grid 14 PowerRouter Solar battery Installation manual 2 Safety 2 5 Solar panels AN DANGER Solar panels produce electrical power when exposed to light and can cause an electric shock energy or fire hazard AN WARNING Series fuse protection may be required depending on the type and configuration of the solar panels used in the system 2 6 Batteries AN DANGER Batteries deliver electric power and can cause an energy or fire
39. on operation ethernet RJ45 TCP IP 2 provided NO NC 250Vac 1 A 24 Vdc 5 A Max input No of inputs No of MPP trackers DC disconnect switch Solar voltage MPP voltage Solar connections Max efficiency Max MPP efficiency 5 5 kWp total 15 A per 4 kWp total 15 3 3 kWp total 15 string string 2 2 1 2 fully independent 2 fully independent 1 4 pole 600 V 15 A 4 pole 600 V 15 A 2 pole 600 V 15 A 100 600 Vdc per string 180 480 Vdc per string MC4 94 93 EU 99 9 Battery voltage range Vout Charge current Battery capacity Charging curve Short circuit protection Battery temperature compensation Battery voltage sense Current shunt ahy IS 21 31 Vdc 25 200 A continuous 25 155 continuous 25 125 continuous programmable programmable programmable min 100 Ah at 25A charge current 3 stage adaptive with maintenance electronic at max charge current switch off lt 1 sec included integrated integrated 9 Technical specifications Operating temperature range full power Storage temperature Humidity Regulatory approvals and standards Safety Emission Immunity Anti islanding protection Warranty Dimensions W x H x D Protection category Weight Topology Cooling PowerRouter Solar battery Installation manual 10 C to 50 C derating to prevent overtemperature 40 C to 70 C maximum 95 non condensing CE V
40. onnection When the PowerRouter is connected to the internet the myPowerRouter com web portal provides detailed system information for example performance profit of your PowerRouter The PowerRouter can even be remotely updated with new firmware containing the latest features so the system is always kept up to date 3 1 2 PowerRouter software installation tool The software installation tool helps you to initialize the PowerRouter make advanced setting and update the PowerRouter firmware if applicable Before you can use the software installation tool you must install the software on your computer You can download the software installation tool from the website www PowerRouter com The software installation tool includes the latest available firmware version so no additional downloads are required 3 2 1 phase sensor standard PRA1SENSE With the signal from the 1 phase sensor the PowerRouter determines the energy consumption with the public grid on one phase With the 1 phase sensor the consumption of self generated solar energy is maximized 3 3 3 phase sensor accessory PRA3SENSE With the signal from the 3 phase sensor the PowerRouter determines the energy consumption with the public grid for a 3 phase system and compensates on 1 phase if a compensating electric meter is used With the 3 phase sensor the consumption of self generated solar energy is maximized The 3 phase sensor can be ordered via your local Business Partner
41. r output if the ambient air temperature exceeds 40 C The location is not accessible for children The PowerRouter emits a slight hum during operation This noise is normal and has no effect performance but it can be disturbing if the unit is installed on a wallin a living area on the outside of a wall that is near a living area or on certain types of materials thin wood panels or sheet metal The wall should be within 5 vertical mounting surface must be able to support the weight of the PowerRouter 20 5 kg e Thetype information sticker must be visible after mounting the PowerRouter figure 1 The sticker contains the serial number which is the login code for the install wizard the software installation tool and to register at www myPowerRouter com for logging and monitoring e outside dimensions of the PowerRouter are 765 x 502 x 149 W x H x D e PowerRouter must be installed with 300 mm clearance at the top and bottom of the unit If multiple PowerRouters are stacked there must be 800 mm of clearance between each PowerRouter 4 18 PowerRouter Solar battery Installation manual 4 Installation Do not mount the PowerRouter on or underneath flammable construction materials Do not mount the PowerRouter in areas where highly flammable materials are stored Do not mount the PowerRouter in areas wh
42. rRouter was not able to configure the 3 phase sensor P115 H Hard The PowerRouter cannot function correctly because some hardware modules were not detected G001 S Soft The internal temperature of the grid 037 5 module G is too high The output power of the module is reduced G002 S 5 overvoltage occurred the power backbone The grid module G will be temporarily turned off higher than the power available in the PowerRouter 5007 5 Soft The voltage level the local outis too high in a situation where no voltage is expected 5 011 5 Soft undervoltage occurred on the local out The local out will be temporarily turned off G003 S Soft undervoltage occurred on the power backbone The grid module G will be temporarily turned off e g the load on the local out is G012 S Soft Anovervoltage occurred on the local out The local out will be temporarily turned off e g a very high load connected to the local out was suddenly disconnected 013 short circuit was detected onthe PowerRouter local out 015 5 Soft There was an internal communication error within the PowerRouter G023 H The local out output was overloaded aly Make sure the 3 phase sensor is connected properly Make sure the 3 phase sensor is not in the locked position R
43. rary power failure This means that no power will be available for the end user The restart takes less than 1 minute 1 Notify the end users that there may be a brief power interruption 2 Open the display menu 3 Navigate to the restart procedure 4 Activate the restart procedure 40 PowerRouter Solar battery Installation manual 8 De installation 8 De installation AN DANGER To safely de install the PowerRouter you must follow the instructions in this chapter 8 1 De install To de install the PowerRouter 1 Switch the PowerRouter unit OFF 2 Switch the solar disconnect switch OFF on the back of the PowerRouter 3 For 24V lead acid batteries set the external battery disconnect switch to off For 48V Li ion batteries switch off the unit 4 Switch the battery switch OFF 5 Switch the AC switches OFF grid and local out 6 Wait at least 5 minutes to ensure the unit is completely de energised 7 Disconnect the communication wires 8 Disconnect any optional connections 9 Disconnect the solar panel string wiring with the special tool figure 7 10 Disconnect the AC wires 11 Disconnect the DC wires 12 Disconnect the battery wires 13 The PowerRouter can now be removed for disposal or repair AN DANGER The wires from the solar panels are always energised The voltage from a string of solar panels can be as high as 600 V The current can be as high as 15 A AN CAUTION De
44. rature sensor is installed on the 24V lead acid batteries The PowerRouter uses the sensor input to optimise charging of the batteries When the batteries overheat the PowerRouter stops charging the batteries Proper settings can be made via advanced settings in the software installation tool 48V Li ion batteries do not need the battery temperature sensor 17 4 Installation PowerRouter Solar battery Installation manual 4 Installation 4 1 Check the contents of the PowerRouter box The PowerRouter box must contain the following e PowerRouter Wall mounting bracket e Set of manuals including the drill template 1 phase sensor Battery temperature sensor only for PowerRouter SB Clip on ferrite core for the UTP cable Internet Cable gland for installation in Italy 4 2 Determine the mounting location The installation location of the PowerRouter must meet the following e PowerRouter must be mounted indoors Mount the PowerRouter as close as possible to the meter cupboard Do not mount the PowerRouter in direct sunlight Do not mount the PowerRouter during periods of precipitation or high humidity gt 95 Moisture trapped within the location may cause corrosion and damage to the electronic components The ambient air temperature must not exceed 40 C this is necessary to maintain a safe temperature of the internal components The PowerRouter reduces the powe
45. s only applicable for Italy directive CEI 021 See figure 16 for the connection overview Remove the plate from the knock out hole 1 Place the cable gland 4 from the bottom through the hole Fasten the cable gland with the nut 3 on the inside of the PowerRouter Slide the cable through the cable gland Connect the cable to the connector 2 Fasten the cable nut 5 J O Dr ce Iw A The cable can be connected to an external receiver from the power company In figure 16 Contact closure A blue activates the remote trip Teledistacco Contact closure B green activates the move frequency band signal Segnale esterno C orange and D brown are not connected for further use 4 11 Switch on the system 1 Close the lower front cover 2 For 24V lead acid batteries set the external battery disconnect switch to on For 48V Li ion batteries switch on the unit 3 Set solar switch on the PowerRouter to on 4 Setthe external AC disconnect switch to on 5 Switch on the PowerRouter switch on the display 4 12 Initialise the PowerRouter The PowerRouter must be initialised by setting system parameters After setting the parameters the PowerRouter is ready to use There are two methods to set the system parameters 4 12 1 Installation wizard on the display 1 The installation wizard starts automatically the first time you switch on the PowerRouter 2 Use the buttons on the PowerRouter display to go through
46. t specifications and is thoroughly tested before leaving the factory 5 year warranty The Nedap factory warranty period is 5 years from the purchase date of the PowerRouter system The warranty conditions are based on EU Directive 99 44 EC without prejudice to any legal rights 12 PowerRouter Solar battery Installation manual 1 Introduction Extended warranty For all PowerRouter systems you can acquire a 5 year extension to the PowerRouter factory warranty for a total of 10 years of warranty coverage The extended warranty can only be purchased within 6 months of the PowerRouter delivery date Warranty conditions If a PowerRouter becomes defective during its warranty period one of the following services will be performed at no charge for materials but exclusive of labour costs at the discretion of the PowerRouter Helpdesk Repair at N V Repair on site Exchange for a replacement unit of equivalent value according to model and age Exclusion of liability Warranty claims and liability for direct or indirect damage are excluded if arising from e Transport and storage damage Incorrect installation and or commissioning Modifications changes or attempted repairs by untrained and unauthorised personnel Incorrect use or inappropriate operation Insufficient ventilation of the device Failure to observe the applicable safety regulations Force majeure e g lightning
47. t router Wireless access point CAT5e UTP cable PowerRouter You must place the clip on coil on the UTP cable DX OX ps wireless access point must support wireless client function and it must have a RJ45 connection If in doubt consult your supplier e PowerRouter cannot connect to the internet via a proxy server 4 13 4 Register the PowerRouter on www myPowerRouter com 1 Make sure you have the Part no Serial no and Control code available as mentioned on the type label of the PowerRouter figure 1 2 Check the internet connection via menu gt service gt status gt internet connection The display should show OK 3 Goto a computer and open www myPowerRouter com 4 Inthe login screen click New user figure 17 5 Fill out the Part no Serial no and Control code 27 4 Installation PowerRouter Solar battery Installation manual m lem Click Register figure 18 Fill out the fields in the window figure 19 and click Continue Fill out the fields in the window figure 20 and click Continue You will receive a confirmation e mail 4 13 5 Register additional PowerRouters on one login You can register two additional PowerRouters on the same login To do this 1 prm pos Login on www myPowerRouter com Click My PowerRouter Click New Powerhouter figure 21 Fill out the Part no Serial no and Control code Click Register PowerRouter f
48. ter switches off during the selftest or the display shows an error restart the PowerRouter and redo the test If the selftest failes the second time contact your local Bussiness Partner por DSL X ade Se JY I I I I I I o O nA OV E m ae ee m 4 13 Connect the PowerRouter to the internet AN CAUTION Install the clip on coil on the UTP cable within 10 cm of the powerrouter 4 13 1 Connect to an internet router An example of a connection is shown in figure 11 The PowerRouter can be connected to any of the available ports The numbers in the drawing are 1 Internet Router 2 Connected computers 26 PowerRouter Solar battery Installation manual 4 Installation CAT5e UTP cable PowerRouter ADSL ISDN or cable connection 6 Power adapter for the internet router pL co 4 13 2 Connect via a switch to an internet router An example of a connection is shown in figure 12 The PowerRouter can be connected to any of the available ports of the switch The numbers in the drawing are Internet Router CAT5e UTP cable Ethernet switch PowerRouter Connected computers Internet modem ADSL ISDN or cable connection 8 Power adapter for the internet router DUI Se eS pe c 4 13 3 Connect to a wireless access point An example of a connection is shown in figure 15 The numbers in the drawing are Internet Router ADSL ISDN or cable connection Power adapter for the interne
49. the error message the LCD display and the error history If the difficulty remains contact your installer dealer Collect the following information before you contact your installer or dealer figure 1 Model number e Serial number Brief description of the problem LED status Displayed error message Error history Software version and ID number 7 2 Check the LED status When an error has occurred the LEDs will either be OFF or FLASHING as follows tamm RR R X T Jo fo bii o Stem eect sre 81 adeno oC Fimware update o Vaamgmegd _ The LED can be on blinking 5 The PowerRouter is receiving installing an update this process may last for 25 minutes The display will show a progress bar from 0 to 100 During this time you must not do any other actions on the PowerRouter 4 34 PowerRouter Solar battery Installation manual 7 Troubleshoot 7 3 Check the error messages EN The PowerRouter shows the latest error message on the display The last ten error messages are stored in the error history For possible solutions see section 7 5 Most errors are cleared automatically by the system if the error condition disappears If an error message does not clear itself press the NO button for at l
50. the installation wizard screens and make changes The installation wizard only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost 4 12 2 Software installation tool for advanced settings 1 Connect a PC with the software installation tool to the PowerRouter s USB port use a USB cable as shown in figure 8 2 Use the software installation tool to set the system parameters 24 PowerRouter Solar battery Installation manual 4 Installation AN CAUTION The software installation tool has a menu option re initialize If you use this wizard it only asks for basic battery settings based on these settings the PowerRouter updates other battery settings overwriting any customized battery settings Any customized battery settings will be lost You can download the PowerRouter software installation tool driver and guideline via the PowerRouter website You need your login details for this website You can request login details via www Powerhouter com Check the website regularly for updates to the PowerRouter software installation tool 4 12 3 Run the self test Italy The self test is only applicable for Italy directive CEI 021 If the country is set to Italy the self test is available via the service menu on the display The Italy Self Test is meant to check the upper and low
51. ts 2 2 No of MPP trackers 2 fully independent 2 fully independent DC disconnect switch 4 pole 600 V 15A 4 pole 600 V 15 A Solar voltage 100 600 Vdc per string MPP voltage 180 480 Vdc per string Solar connections MCA Max efficiency 94 93 EU Max MPP MPP efficiency 999 99 9 mas ea Battery voltage range Vout 42 56 Vdc Charge current current 0 75 Discharge current 0 100 A Short circuit protection electronic at max charge current switch off lt 1 sec Supported Supported battery types ________ for supported Li ion batteries types check www PowerRouter com for supported Li ion batteries Operating temperature range full power 10 C to 50 C derating to prevent overtemperature Storage temperature 40 C to 70 C Humidity maximum 95 non condensing Regulatory approvals and standards CE VDE AR N 4105 2011 08 EEG2012 Safety EN 60950 1 EN 62109 1 2 indoor IP20 EN 60335 2 29 Emission EN 55014 1 EN 61000 3 2 EN 61000 3 3 EN 61000 6 3 Immunity EN 55014 2 EN 61000 6 2 Anti islanding protection VDE 4105 VDE 0126 1 1 G83 1 UK RD1699 2011 ESP CEIO 21 IT Safety EN 60950 1 EN 62109 1 2 EN 60335 2 29 check www PowerRouter com for other country certifications Warranty _____________ optional extensiontotenyears five years optional extension to ten years oc ME o EE LT Dimensions W x H x
52. u re in charge Enter the following data about your Powerkouter and on register Part no 95804555 AN1BADDOT Control code BBBBB you re in charge Welcome Hew User For us to De of good service we ask you to enter the following data Step 2 of 3 Your name and address First name Test Street Munchenerstrasse House number 32 Zip code 1111 City Munchen State Bayern Country Germany Back to Step 1 23 Illustrations PowerRouter Solar battery Installation manual General Solar inputs Location PR50SB BS Description 5085 5 Self use Serial 8561773B101DEMO1 Type label PR50SB B5 5240 Version 3 3 3 Installation date Battery New PowerRouter Remove PowerRouter L PR505B BS Self use Part no Control code 375 On the back of the PowerRouter you will find a corresponding sticker like depicted here Take the serial part no and the control code from and enter this data into their corresponding fields 8560685 Serial no 722 0002 Control code THT44 Cancel registration GO 8 x PowerRouter Solar battery Installation manual Contents Contents IL 9 05 oec CUNY u u E suu u 12 H EA 12 1 2 Symbols used the docu
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